JP4152406B2 - Production method of absorbent paper for food - Google Patents

Production method of absorbent paper for food Download PDF

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JP4152406B2
JP4152406B2 JP2005251407A JP2005251407A JP4152406B2 JP 4152406 B2 JP4152406 B2 JP 4152406B2 JP 2005251407 A JP2005251407 A JP 2005251407A JP 2005251407 A JP2005251407 A JP 2005251407A JP 4152406 B2 JP4152406 B2 JP 4152406B2
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crepe
food
dryer
absorbent paper
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盛史 永山
安紀子 内田
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Daio Paper Corp
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Description

本発明は、食品の包装等に用いられる食品用吸収紙の製造方法に関するものである。 The present invention relates to a method for producing a food absorbent paper used for food packaging and the like.

食肉をブロックのまま一時保管する場合、食肉から染み出てくるドリップを吸収させるために紙に包んで保管することが行われている。この保管時の包装に使用される紙としては、ドリップの吸収性能に優れたものが要求されており、単層のクレープ紙の他、多層紙(例えば特許文献1、2参照)も提案されている。
このうち、多層紙は吸収性能を向上させ易い一方で、製造が複雑になる、コストが嵩む等の問題があり、使い捨て用途であることも考慮に入れるとクレープ紙の方が好ましい。また、クレープ紙においては、ドライヤー表面にクレーピングドクターを当てて紙の剥離とクレーピングを行う、つまり乾燥後にクレープを付けるドライクレープと、プレスパートのプレスロールにクレーピングドクターを当てて湿紙の剥離とクレーピングを行う、つまり湿紙の状態でクレープを付けるウェットクレープとがあるが、ドライクレープの方が、食品包装に適した柔らかい紙となるとともに、乾燥効率が高く、生産性が良くなるため好ましい。
しかしながら、従来のドライクレープ紙は吸収性能が低く、ドリップの量によっては吸収しきれずに表面に膜状に残留してしまうことがあった。
特開2004−330526号公報 特開平10−296079号公報
When meat is temporarily stored as a block, it is stored in paper to absorb drip that oozes out from the meat. As the paper used for packaging at the time of storage, paper having excellent drip absorption performance is required, and in addition to single-layer crepe paper, multilayer paper (see, for example, Patent Documents 1 and 2) has also been proposed. Yes.
Among them, the multilayer paper is easy to improve the absorption performance, but has problems such as complicated production and high cost, and the crepe paper is preferable in consideration of the disposable use. In addition, for crepe paper, a creping doctor is applied to the dryer surface to separate and crepe the paper, that is, a dry crepe that is creped after drying and a creping doctor to the press roll of the press part to remove the wet paper. And creping, that is, wet crepe that crepes in the state of wet paper, but dry crepe is preferable because it becomes a soft paper suitable for food packaging, drying efficiency is high, and productivity is improved. .
However, the conventional dry crepe paper has low absorption performance, and depending on the amount of drip, it may not be absorbed and may remain on the surface as a film.
JP 2004-330526 A Japanese Patent Laid-Open No. 10-296079

そこで、本発明の主たる課題は、ドライクレープ紙からなる食品用吸収紙の吸収性能を向上させることにある。   Then, the main subject of this invention is improving the absorption performance of the absorbent paper for foodstuffs which consists of dry crepe paper.

上記課題を解決した本発明は次記のとおりである。   The present invention that has solved the above problems is as follows.

<請求項1記載の発明>
湿紙をヤンキードライヤーに貼り付けて乾燥した後、クレーピングドクターで剥離してクレーピングする工程を経て、食品用吸収紙を製造する方法において、
前記湿紙はドライヤー用剥離剤を0〜0.5kg/t含むようにし、前記湿紙の水分率を5.5〜7.0%とし、かつドライヤー蒸気圧を0.38〜0.55MPaとして前記乾燥を行う、ことを特徴とする食品用吸収紙の製造方法。
<Invention of Claim 1>
In a method for producing absorbent paper for food, after the wet paper is pasted on a Yankee dryer and dried, the creping doctor peels off and creping,
The wet paper contains 0 to 0.5 kg / t of a release agent for the dryer, the moisture content of the wet paper is 5.5 to 7.0%, and the dryer vapor pressure is 0.38 to 0.55 MPa. The said drying is performed, The manufacturing method of the absorbent paper for foodstuffs characterized by the above-mentioned.

(作用効果)
本発明の製造方法は、湿紙の水分率を通常レベルに維持しつつ、剥離剤を使用しないか又は少なくすること、およびドライヤー蒸気圧を低く抑えることで、ヤンキードライヤー表面に対する紙の張り付きを強くし、それによって、クレーピングドクターによる剥離時にクレーピングのみならず表面を顕著に毛羽立たせるものである。このような方法を用いることにより、吸収性能に優れた食品用吸収紙を得ることができる。
(Function and effect)
In the production method of the present invention, the moisture content of the wet paper is maintained at a normal level, the release agent is not used or is reduced, and the vapor pressure of the dryer is kept low, thereby strongly sticking the paper to the surface of the Yankee dryer. As a result, not only creping but also the surface is markedly fluffed during peeling by the creping doctor. By using such a method, an absorbent paper for foods excellent in absorption performance can be obtained.

以上のとおり本発明によれば、吸収性能に優れるようになる等の利点がもたらされる。   As described above, according to the present invention, there are advantages such as excellent absorption performance.

以下、本発明の一実施形態について詳説する。
本発明にかかる吸収紙は、パルプ繊維等を紙料として製造することができる。パルプ繊維としては、特に限定されないが、広葉樹パルプを20〜60重量%用い、残量を針葉樹パルプとするのが好ましい。また、古紙パルプ繊維のみや古紙パルプ繊維とパルプ繊維の混合を紙料として製造することもできる。
Hereinafter, an embodiment of the present invention will be described in detail.
The absorbent paper according to the present invention can be produced using pulp fiber or the like as a stock. Although it does not specifically limit as a pulp fiber, It is preferable to use hardwood pulp 20 to 60weight%, and to make a residual amount into a conifer pulp. Further, only waste paper pulp fibers or a mixture of waste paper pulp fibers and pulp fibers can be produced as a paper stock.

本発明にかかる吸収紙では、必要に応じて各種の添加剤を添加することができ、特に液体を吸収するものであるため、湿潤紙力増強剤を添加するのが好ましい。湿潤紙力増強剤としては、ポリアクリル・エピクロロヒドリン樹脂、ポリアミン・エピクロロヒドリン樹脂等を用いることができる。 In the absorbent paper according to the present invention , various additives can be added as necessary. In particular, since the liquid absorbs liquid, it is preferable to add a wet paper strength enhancer. As the wet paper strength enhancer, polyacryl / epichlorohydrin resin, polyamine / epichlorohydrin resin and the like can be used.

本発明にかかる吸収紙では、坪量が30〜65g/m2の紙シート全般を対象とするが、特に坪量が40〜65g/m2 とするのが好ましい。 The absorbent paper according to the present invention, although the basis weight is directed to a paper sheet in general 30~65g / m 2, in particular basis weight preferably in the 40~65g / m 2.

本発明にかかる吸収紙では、表面毛羽立ち本数が少なすぎると、表面積が少なくなりまた毛細管現象もおきにくくドリップを吸収しにくくなるという問題点があり、多すぎると毛羽立ちが食材の表面にとられやすくなるという問題点がある。   In the absorbent paper according to the present invention, if the number of fluffs on the surface is too small, there is a problem that the surface area is reduced and the capillary phenomenon is difficult to occur and it is difficult to absorb the drip. There is a problem of becoming.

本願発明の効果を得るための毛羽立ちは、ドライヤーパートにおいて湿紙をヤンキードライヤーに貼り付けて乾燥した後、クレーピングドクターで剥離してクレーピングするに際し、湿紙のドライヤーへの張り付きを強くすることによって達成できる。具体的手法としては、予め湿紙に添加するドライヤー用剥離剤の使用量を少なくする、ドライヤー蒸気圧を低くする等を採用することができる。これらの手法は組み合わせて適用するのが好ましく、例えばドライヤーパートに供給される湿紙の水分率を5.5〜7.0%(通常レベル)とした場合、ドライヤー用剥離剤の使用量を、通常0.8〜2.0kg/tのところを0〜0.5kg/t程度に抑えるとともに、ドライヤー蒸気圧を、通常0.50〜0.70MPaのところを0.38〜0.55MPaに抑えることにより形成することができる。なお、ドライヤー用剥離剤は他の添加剤とともに、予め湿紙に内添されるものであり、ポリエチレンワックス系薬品等の公知のものを用いることができる。   The fluffing for obtaining the effect of the present invention is that by sticking the wet paper to the Yankee dryer in the dryer part and drying it, then peeling it with a creping doctor and creping it, Can be achieved. As specific methods, it is possible to reduce the amount of dryer release agent added to the wet paper in advance, reduce the dryer vapor pressure, or the like. These methods are preferably applied in combination. For example, when the moisture content of the wet paper fed to the dryer part is 5.5 to 7.0% (normal level), the amount of the release agent used for the dryer is While normally suppressing 0.8 to 2.0 kg / t to about 0 to 0.5 kg / t, the dryer vapor pressure is normally suppressed to 0.58 to 0.55 MPa from 0.50 to 0.70 MPa. Can be formed. The release agent for the dryer is previously added to the wet paper together with other additives, and known ones such as polyethylene wax chemicals can be used.

また、本発明にかかる吸収紙では、JIS P 8117に規定される透気抵抗度(通気度)が0.5〜3.0秒/300mリットル、特に0.5〜1.5秒/300mリットルとするのが望ましい。透気抵抗度が低すぎると、食材が乾燥しやすくなるという問題点があり、高すぎると繊維の目がつまりすぎてドリップ吸収性が悪いという問題点がある。 In the absorbent paper according to the present invention , the air permeability resistance (air permeability) specified in JIS P 8117 is 0.5 to 3.0 seconds / 300 ml, particularly 0.5 to 1.5 seconds / 300 ml. Is desirable . If the air permeation resistance is too low, there is a problem that the food is easy to dry, and if it is too high, there is a problem that the fiber eyes are clogged and the drip absorbability is poor.

さらに、本発明にかかる吸収紙では、クレープ深さが50μm以上、クレープ間隔が200μm以上とされるのが好ましい。特に好ましい範囲は、クレープ深さが50〜150μm、クレープ間隔が200〜600μmである。クレープが浅すぎたり、間隔が狭すぎたりすると、ドリップを吸収する表面積が少なくなる。
そして、クレープ深さが50μm以上であり、かつクレープ間隔が200μm以上であると、ドリップを吸収する表面積が十分に確保され優れた吸収性能が発揮される。
なお、図1に示すように、本発明にかかるクレープ深さaとは、谷部の深さ、つまり隣接する山部の頂点y1と谷部の底点y2との高低差を意味する。また、本発明のクレープ間隔aとは、隣接する山部の頂点y1,y1間距離を意味する。これらは紙の断面を顕微鏡で観察し、任意の部分に関して測定することにより求めることができる。
クレープの程度によって吸収性能を向上させることができるが、その性能向上には限界がある。そこで、本発明では、敢えてクレープ紙の適当な表面毛羽立ちとして毛羽による表面積の増加および毛細管現象により吸収性能を向上させる。そして、透気抵抗度を特定範囲とすることにより、繊維が密になり過ぎることによる吸収性の悪化および通気性が高過ぎることによる食材の乾燥が回避される。なお、吸収性能の向上に対しては、単に毛羽立ちを増加するだけでは不十分である。本発明に従って、表面の毛羽立ちの本数を、食品用吸収紙の技術分野において通常想定される範囲と比較して、著しく多いものとする。
Further, in the absorbent paper according to the present invention , it is preferable that the crepe depth is 50 μm or more and the crepe interval is 200 μm or more. Particularly preferable ranges are a crepe depth of 50 to 150 μm and a crepe interval of 200 to 600 μm. If the crepe is too shallow or too close, the surface area that absorbs the drip is reduced.
When the crepe depth is 50 μm or more and the crepe interval is 200 μm or more, a sufficient surface area for absorbing the drip is secured and excellent absorption performance is exhibited.
As shown in FIG. 1, the crepe depth a according to the present invention means the depth of the valley, that is, the height difference between the apex y1 of the adjacent peak and the bottom y2 of the valley. Moreover, the crepe space | interval a of this invention means the distance between the vertexes y1 and y1 of an adjacent peak part. These can be obtained by observing a cross section of the paper with a microscope and measuring an arbitrary portion.
Absorption performance can be improved by the degree of crepe, but there is a limit to the improvement in performance. Therefore, in the present invention, Ru is daringly improved absorption performance by increasing and capillary action of the surface area due to fluff as fluffed suitable surface of the crepe paper. And by making air permeability resistance into a specific range, the deterioration of the absorptivity by fiber becoming too dense and the drying of the foodstuff by air permeability being too high are avoided. It should be noted that simply increasing the fluff is not sufficient for improving the absorption performance. In accordance with the present invention, the number of fuzz on the surface is made significantly higher than the range normally assumed in the technical field of absorbent paper for food.

さらに、本発明の吸収紙では、吸収速度が50〜150秒/50μリットル、特に50〜100秒/50μリットルであるのが好ましい。また、吸収量は200〜300g/m2であるのが好ましい。吸収速度が遅すぎると、ドリップを吸収しにくいという問題点があり、速すぎるとドリップを吸収しすぎて食材が乾燥し変色するという問題点がある。また、吸収量が少なすぎると、ドリップを吸収しにくく食材が変色するという問題点があり、多すぎるとドリップを吸収しすぎ食材が乾燥、変色するという問題点がある。
なお、吸収速度とは、次の方法で測定されるものである。すなわち、サンプルシートをコップの口に載せ、サンプルの周縁部を輪ゴムでコップの口に固定する。スポイトを用いて液体(グリセリン添加により粘度5〜10mpa・S)50μリットルをサンプルの上に高さ8cmの位置から落とし、液滴がサンプル中に完全に吸い込まれる(液滴部分を真上ではなく斜めから見たときに光が反射しなくなる)までの時間をストップウォッチで測定し、吸収速度(秒/50μリットル)とする。
また、吸収量は次の手順で測定されるものである。
(1) 100mm角のサンプルを用意し、吸収前の重量を測定する。
(2) 水にグリセリンを添加して粘度5〜10mpa・Sに調整した試験液を用意する。
(3) サンプルを試験液中に1分間浸漬した後に引き上げ、吸収後の重量を測定する。
(4) 吸収液重量(吸収後の重量−吸収前の重量)を、平米当たりに換算して吸収量(g/m2)を得る。
Further, in the absorbent paper of the present invention, the absorption rate is preferably 50 to 150 seconds / 50 μl, and particularly preferably 50 to 100 seconds / 50 μl. Moreover, it is preferable that an absorption amount is 200-300 g / m < 2 >. If the absorption rate is too slow, there is a problem that it is difficult to absorb the drip, and if it is too fast, there is a problem that the drip is absorbed too much and the food is dried and discolored. Further, if the amount of absorption is too small, there is a problem that the drip is difficult to absorb and the food is discolored, and if too much, the drip is absorbed too much and the food is dried and discolored.
The absorption rate is measured by the following method. That is, the sample sheet is placed on the cup mouth, and the peripheral edge of the sample is fixed to the cup mouth with a rubber band. Use a dropper to drop 50 μl of liquid (viscosity 5-10 mpa · S by adding glycerin) from a height of 8 cm onto the sample, and the droplet is completely sucked into the sample (the droplet part is not directly above) The time until the light no longer reflects when viewed from an oblique direction is measured with a stopwatch, and the absorption rate (seconds / 50 μl) is obtained.
Further, the amount of absorption is measured by the following procedure.
(1) Prepare a sample of 100 mm square and measure the weight before absorption.
(2) Prepare a test solution prepared by adding glycerin to water and adjusting the viscosity to 5 to 10 mpa · S.
(3) Immerse the sample in the test solution for 1 minute, then pull it up and measure the weight after absorption.
(4) The absorption weight (g / m 2 ) is obtained by converting the weight of the absorbent (weight after absorption-weight before absorption) into square meters.

さらに、本発明にかかる吸収紙では、湿潤引張強度(JIS P 8135)は縦方向が1000〜2600CN、横方向が500〜1400CNであるのが好ましい。湿潤引張強度が弱すぎると、ドリップを吸収し濡れた際に紙が破れるという問題点があり、強すぎるとドリップを吸収しにくいという問題点がある。 Further, in the absorbent paper according to the present invention, the wet tensile strength (JIS P 8135) is preferably 1000 to 2600 CN in the longitudinal direction and 500 to 1400 CN in the lateral direction. If the wet tensile strength is too weak, there is a problem that the drip is absorbed and the paper is torn when wet, and if it is too strong, there is a problem that the drip is difficult to absorb.

表1に示すように各種の吸収紙を製造し、食肉を載せて1時間放置して、ドリップの吸収性を、◎…非常に良い、○…良い、△…普通、×…悪い、の四段階で評価した。評価結果は表1に示されるとおりであり、本発明に係る実施例1〜3は、比較例1〜6と比べてドリップの吸収性に著しく優れていた。なお、表中のクレープの種類に関して、ドライとあるのはドライクレープを意味し、また、ウェットとあるのはウェットクレープを意味する。   As shown in Table 1, various absorbent papers are manufactured, and the meat is placed on the plate for 1 hour, and the drip absorbency is ◎… very good, ○… good, △… normal, ×… bad Rated by stage. The evaluation results are as shown in Table 1, and Examples 1 to 3 according to the present invention were remarkably superior in drip absorbability as compared with Comparative Examples 1 to 6. Regarding the types of crepes in the table, “dry” means dry crepes, and “wet” means wet crepes.

Figure 0004152406
Figure 0004152406

本発明は、食肉や冷凍食品等のように、水分等の液体が滲み出る食品の包装に利用されるものである。   The present invention is used for packaging foods such as meat and frozen foods from which liquids such as moisture exude.

クレープ深さ及びクレープ間隔の説明図である。It is explanatory drawing of a crepe depth and a crepe space | interval.

符号の説明Explanation of symbols

1…クレープ、a…クレープ間隔、d…クレープ深さ。   1 ... Crepe, a ... Crepe interval, d ... Crepe depth.

Claims (1)

湿紙をヤンキードライヤーに貼り付けて乾燥した後、クレーピングドクターで剥離してクレーピングする工程を経て、食品用吸収紙を製造する方法において、
前記湿紙はドライヤー用剥離剤を0〜0.5kg/t含むようにし、前記湿紙の水分率を5.5〜7.0%とし、かつドライヤー蒸気圧を0.38〜0.55MPaとして前記乾燥を行う、ことを特徴とする食品用吸収紙の製造方法。
In a method for producing absorbent paper for food, after the wet paper is pasted on a Yankee dryer and dried, the creping doctor peels off and creping,
The wet paper contains 0 to 0.5 kg / t of a release agent for the dryer, the moisture content of the wet paper is 5.5 to 7.0%, and the dryer vapor pressure is 0.38 to 0.55 MPa. The said drying is performed, The manufacturing method of the absorbent paper for foodstuffs characterized by the above-mentioned.
JP2005251407A 2005-08-31 2005-08-31 Production method of absorbent paper for food Expired - Fee Related JP4152406B2 (en)

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US8477999B2 (en) 2006-03-24 2013-07-02 Toyota Jidosha Kabushiki Kaisha Road division line detector

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JP5261078B2 (en) * 2008-08-29 2013-08-14 大王製紙株式会社 Roll paper holder

Cited By (1)

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US8477999B2 (en) 2006-03-24 2013-07-02 Toyota Jidosha Kabushiki Kaisha Road division line detector

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