JP3946610B2 - Resonator support device for ultrasonic bonding equipment - Google Patents

Resonator support device for ultrasonic bonding equipment Download PDF

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Publication number
JP3946610B2
JP3946610B2 JP2002291583A JP2002291583A JP3946610B2 JP 3946610 B2 JP3946610 B2 JP 3946610B2 JP 2002291583 A JP2002291583 A JP 2002291583A JP 2002291583 A JP2002291583 A JP 2002291583A JP 3946610 B2 JP3946610 B2 JP 3946610B2
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Prior art keywords
resonator
holder
wedge
angle indexing
vibration transmission
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JP2002291583A
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JP2004122033A (en
Inventor
茂 佐藤
誠也 中居
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Ultex Corp
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Ultex Corp
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Priority to JP2002291583A priority Critical patent/JP3946610B2/en
Priority to TW092126163A priority patent/TW200405839A/en
Priority to CNA031272975A priority patent/CN1496777A/en
Priority to KR1020030067883A priority patent/KR20040031595A/en
Priority to CA002444225A priority patent/CA2444225A1/en
Priority to US10/676,150 priority patent/US6818098B2/en
Priority to EP20030022564 priority patent/EP1405688A2/en
Publication of JP2004122033A publication Critical patent/JP2004122033A/en
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Description

【0001】
【発明の属する技術分野】
本発明は超音波接合装置のホルダーに共振器を取り付ける支持装置に関する。
【0002】
【従来の技術】
従来の超音波接合装置のホルダーに共振器を取り付ける支持装置は、ナットが締め付けられると、楔外筒がホルダーからの押し縮める力と、楔内筒と楔外筒とによる楔作用とで、共振器を固定的に支持し、共振器のワークと接触する接合作用面と、ワーク搭載台のワークと接触する面との平行度を出すようになっている。そして、超音波接合装置による加工動作が繰り返されることで、共振器のワークと接触する接合作用面が徐々に磨耗したり、ワークと接合作用面との間に挟まった微細な異物で接合作用面が損傷を受けたりした場合、接合不良やワークの損傷などの不都合が発生する。これを防止するために、接合作用面が傷んだら共振器を新品に交換してもよいが、不経済である。そのため、1つの接合作用面が傷んだら別の接合作用面を使えるように、1つの共振器には複数の接合作用面が振動伝達方向軸心を中心とする周方向に割り付けられている(例えば、特許文献1参照)。
【0003】
【特許文献1】
特許第2934602号明細書(第1頁、特許請求の範囲、図1)
【0004】
【発明が解決しようとする課題】
しかしながら、前記従来例はホルダーに共振器を固定的に支持する構造であるため、1つの接合作用面から別の接合作用面を使用する場合には、ナットを緩めてホルダーに対する共振器の固定的な支持を解除した状態において、振動伝達方向軸心を回転中心とする周方向に共振器を回転し、新たに使用する接合作用面とワーク搭載台のワークと接触する面との平行度を出す。その後、ナットを再び締め付けてホルダーに共振器を固定的に支持する必要があり、ナットを再び締め付ける場合の締結力が変化すると共振器の振動バランスが変化するので、使用する接合作用面を1つの接合作用面から別の接合作用面に切り替える作業に多大な労力と時間を要するという問題点があった。
【0005】
そこで、本発明は使用する接合作用面の切り替えを簡単に行うことができる超音波接合装置の共振器支持装置を提供するものである。
【0006】
【課題を解決するための手段】
本発明に係る超音波接合装置の共振器支持装置は、装置本体にはホルダーがアクチュエータで昇降するように設けられ、ホルダーには複数のアーム部が相対峙して設けられ、複数のアーム部には振動子から伝達された超音波振動に共振する共振器が振動伝達方向に離れた2つの最小振動振幅点で両支持されるとともに回転支持機構を介して振動伝達方向軸心を回転中心とする周方向に回転可能に装着され、共振器の外周面には複数の接合作用面が複数のアーム部で両支持される2つの最小振動振幅点の間の最大振動振幅点において振動伝達方向軸心を中心とする周方向に割り付けられ、複数の接合作用面のうちの1つの接合作用面が共振器よりも下部に設けられたワーク搭載台の上面と対向した状態において、上記アクチュエータによるホルダーの下降によって上記1つの接合作用面とワーク搭載台の上面とが複数のワークの重ね合わせられた被接合部分を加圧保持して、共振器が振動子から伝達された超音波振動に共振して上記複数のワークの重ね合わせられた被接合部分を接合する超音波接合装置の共振器支持装置であって、回転支持機構には共振器をホルダーに対し振動伝達方向軸心を回転中心とする周方向に回転した場合に共振器と一緒に回転する複数の掛止部が複数の接合作用面の振動伝達方向軸心を中心とする周方向の割付角度と同じ割付角度で設けられ、ホルダーには複数の掛止部のうちの少なくとも1つの掛止部と嵌り合うことによって共振器をホルダーに振動伝達方向軸心を回転中心とする周方向に回転しないように固定する角度割出体が設けられことを特徴とする。よって、本発明に係る超音波接合装置の共振器支持装置によれば、回転支持機構には共振器をホルダーに対し振動伝達方向軸心を回転中心とする周方向に回転した場合に共振器と一緒に回転する複数の掛止部が複数の接合作用面と同数でかつ複数の接合作用面の振動伝達方向軸心を中心とする周方向の割付角度の位置ごとに設けられているので、角度割出体が複数の掛止部のうちの少なくとも1つの掛止部と嵌り合うことによって共振器をホルダーに振動伝達方向軸心を回転中心とする周方向に回転しないように固定することによって、接合作用面の切り替えを簡単に行うことができる。また、本発明に係る超音波接合装置の共振器支持装置において、角度割出体には角度割出体をホルダーに対し共振器の振動伝達方向軸心と交差する方向に移動可能にするための長孔が設けられ、ホルダーには複数の掛止部のうちの少なくとも1つの掛止部と嵌り合う位置で角度割出体をホルダーに固定するための取付具が角度割出体の外側から長孔を経由して設けられれば、角度割出体と掛止部との結合を保持することができる。また、本発明に係る超音波接合装置の共振器支持装置において、角度割出体には共振器の振動伝達方向軸心と平行な方向に貫通する開口部が設けられ、ホルダーには角度割出体の外側から回転操作されることによって角度割出体を複数の掛止部の少なくとも1つの掛止部と嵌り合う位置と当該1つの掛止部から解放される位置とに移動するカムが上記開口部に配置されるように設けられれば、角度割出の作業が簡単となる
【0007】
【発明の実施の形態】
図1から図5は第1実施形態であって、図1は共振器支持装置の縦方向に切断した断面を示し、図2は共振器支持装置の角度割出動作を示し、図3は共振器支持装置における回転支持機構5の分解した外観を示し、図4は共振器支持装置における角度割出機構12の分解した外観を示し、図5は超音波接合装置の外観を示す。
【0008】
図5を参照し、共振器支持装置を用いる超音波接合装置について説明する。超音波接合装置は装置本体1に前方および左右に開放する作業空間2を設け、作業空間2にホルダー3を配置し、ホルダー3に共振器4を左右に配置された同一形態の回転支持機構5で両支持にかつ回転可能に装着し、共振器4の一端に図外の超音波発生器から供給された電力により所定周波数の超音波振動を発生して出力する振動子6を結合し、作業空間2の底部にワーク搭載台7を設け、ワーク搭載台7に複数のワークが重ね合わせられた被接合部分Wを搭載し、ホルダー3を装置本体1の内部に設けられた図外のエアーシリンダーのような加圧機能を有するアクチュエータで下降することによって、被接合部分Wを共振器4の中央に有る接合作用面8とワーク搭載台7とでそれらの間に加圧保持し、共振器4が振動子6で発生した超音波振動に共振してワークの重ね合わせ面を接合した後、ホルダー3をアクチュエータで上昇して停止するようになっている。
【0009】
図1および図2を参照し、共振器支持装置について、ホルダー3が複数のアーム部11を左右に所定間隔で相対峙するように連接し、複数の接合作用面8が共振器4の振動伝達方向軸心L1を中心とする周方向に割り付けられ、共振器4がアーム部11に両支持された形態を例として説明する。図1に示すように、複数の接合作用面8はホルダー3の昇降中心線L2と同軸となる円周上に位置して共振器4の周方向に割り付けられている。共振器支持装置はホルダー3に回転支持機構5と角度割出機構12とを備え、回転支持機構5がアーム部11に共振器4を振動伝達方向軸心L1を回転中心として回転可能に装着し、角度割出機構12がアーム部11に共振器4を複数の接合作用面8の振動伝達方向軸心L1を中心とする周方向の割付角度で固定する。共振器4の下方に向いた1つの接合作用面8とワーク搭載台7の被接合部分W(図5参照)を載せる上面13とは互いに平行で相対峙しているとともにホルダー3の昇降中心線L2と直交する平坦面である。ワーク搭載台7にはその左右方向の中心を示す図外の目印がホルダー3の昇降中心線L2と同軸状に配置される。
【0010】
共振器4はホーン14の両側にブースタ15を図外のねじ孔(雌ねじの形成された孔)と図外の無頭ボルトとで同軸状に結合した形態である。一方のブースタ15の一端面には振動子6が図外のねじ孔と図外の無頭ボルトとで同軸状に結合される。ホーン14は例えば振動子6から伝達された超音波振動に共振する最大振動振幅点f3から最大振動振幅点f7までの1波長の長さを有し、その中央の最大振動振幅点f5に位置するホーン14の外側面に接合作用面8を備える。一方のブースタ15は振動子6から伝達された超音波振動に共振する最大振動振幅点f1から最大振動振幅点f3までの1/2波長の長さを有し、その中央の最小振動振幅点f2の部分より外側に屈曲して環状に突出する支持部16を備える。他方のブースタ15は振動子6から伝達された超音波振動に共振する最大振動振幅点f7から最大振動振幅点f9までの1/2波長の長さを有し、その中央の最小振動振幅点f8の部分より外側に屈曲して環状に突出する支持部16を備える。支持部16の外側面は振動伝達方向軸心を中心とする1つの円周上に位置する真円な面である。
【0011】
図2に示すように、複数の接合作用面8a;8b;8c;8dは振動伝達方向軸心L1を通る2本の互いに直交する直線上に位置するように共振器4の周面を90度で4等分した位置に設けられるとともに2本の直線と直交する平坦面であるが、接合作用面8a−8dが共振器4の周面から突出していても窪んでいてもよく、また、共振器4の接合作用面8a−8dを設ける部分が断面方形である場合には接合作用面8a−8dが共振器4の周面と同一面であっても実施可能である。そして、例えば、図2のa図−d図に示すように、接合に使用する接合作用面8a−8dのうちの1つの接合作用面8aを別の接合作用面8bに切り替える場合には次のように動作する。先ず、図2のa図に示すように角度割出機構12と回転支持機構5とが互いに結合し合っていて、1つの接合作用面8aが下部に位置している状態において、図2のb図に示すように角度割出機構12が人為操作で上方に移動されて角度割出機構12と回転支持機構5との結合を解除する。その後、図2のc図に示すように回転支持機構5が振動伝達方向軸心L1を回転中心として右方向に人為操作で回転される。そして、図2のd図に示すように回転支持機構5がa図を基準とした場合に90度右回転されたら、角度割出機構12が人為操作で下方に移動されて角度割出機構12と回転支持機構5とが互いに結合される。これによって、別の接合作用面8bが接合作用面8aに代替されて下に向いて接合に使用する接合作用面8となる。
【0012】
図3を参照し、ホルダー3のアーム部11の内部構造および回転支持機構5の内部構造について説明する。アーム部11にはその外側面に開口する真円形の凹部21が形成され、各凹部21の底部には凹部21より小径な貫通孔22が形成され、貫通孔22と凹部21との境には環状の段差部23が形成され、貫通孔21周りの周縁に止ねじBを締結するためのねじ孔Dを備える。段差部23はベアリングAのアウターリングを押さえるための環状である。これらの凹部21、貫通孔22、段差部23は、ホルダー3の昇降中心線L2と直交する水平な1本の直線(共振器4における振動の伝達する方向の軸心(振動伝達方向軸心L1)と同じ直線)を中心とした同軸状に形成される。ホルダー3の一方のアーム部11よりも上部には振動伝達方向軸心L1と平行な方向の外側に突出する台座24を前後に位置するように備える。前後に位置する台座24の間は上下方向に延びるガイドたるガイド溝26であって、ガイド溝26には図4に示す角度割出機構12のカム軸75を取り付けるためのねじ孔27を備える。
【0013】
回転支持機構5は楔内筒31、楔外筒32、楔側ナット33、ベアリングA、楔被覆体34、掛止部35、ベアリング支持体36、ベアリング受止体37、ベアリング側ナット38を備える。楔内筒31は外周面の一半分に雄ねじ部39を備え、他半分に雄ねじ部39側から反対側に行くに従って外径が徐々に大きくなる楔部40を備え、楔部40の径大側端に鍔部41を備える。楔内筒31は図1に示すブースタ15の支持部16の外径と略同一直径の真円形の内孔42を備え、スリット43が形成されて周壁を一カ所切り離すことにより、その楔内筒31の弾性作用で、内孔42の直径がその内部に支持部16を接触して収容し得る程度に開いているとともに、楔部40の大径な開口側の端部の外径寸法がベアリング支持体36の内径よりも小寸法に開いている態様である。雄ねじ部39、楔部40、内孔42は同軸状である。
【0014】
楔外筒32は楔被覆体34における楔支持部49の内径と略同一直径の真円形に形成された外周面の一端に環状の鍔部44を径方向外側に突出し、内周面に鍔部44側から反対側に行くに従って内径が徐々に大きくなる楔部45を備える。楔外筒32は楔部45を楔内筒31の楔部40と同一の傾斜角度を有するように貫通形成した態様で、その直径部分で2等分に分割された形態としたが、楔外筒32は楔内筒31に類似するようにスリットで周壁を一カ所切り離すことで内径を小さくするように形成してもよい。鍔部44、楔部45は同軸状になっている。楔側ナット33は内部に楔内筒31の雄ねじ部39にねじ嵌合する雌ねじ部46を有し、他端部に楔外筒32の鍔部44以外の外周部を挿入可能な挿入孔47を備え、挿入孔47と雌ねじ部46との間に楔外筒32の鍔部44を収容する環状の溝部48を備える。楔被覆体34は一半分の内部に楔外筒32の楔部45を内接嵌合する楔支持部49を備え、他端部にベアリング支持体36の雌ねじ部52にねじ嵌合する雄ねじ部50を備える。掛止部35は角度割出機構12のストッパー72との共同で共振器4を複数の接合作用面8の振動伝達方向軸心L1を中心とする周方向の割付角度(第1実施形態では90度)で固定する要素であって、楔被覆体34の外周面に90度で4等分した位置に設けられた窪みである。
【0015】
ベアリング支持体36は一端部に楔内筒31の鍔部41の外径と略同一直径の真円形に形成された凹部51を備え、凹部51の内周面に楔被覆体34の雄ねじ部50とねじ嵌合する雌ねじ部52を備え、他半部にベアリングAのアウターリングの外周面に内接嵌合される筒状のベアリング支持部53を備え、凹部51を囲む周壁とベアリング支持部53を囲む周壁との連接部分に突起54を備え、ベアリング支持部53の他端部にベアリング側ナット38の雌ねじ部58に嵌合する雄ねじ部55を備える。ベアリング受止体37はベアリングAのインナーリングよりも大きくかつアウターリングよりも小さい直径の貫通孔56とアウターリングよりも大きな外径とを有する環状であって、周縁部にベアリング受止体37をアーム部11に取り付けるための止ねじBを挿入する貫通孔Cを備える。ベアリング側ナット38はホルダー3の貫通孔22よりも小さな外径を有する環状であって、内部にベアリング支持体36の雄ねじ部55に嵌合する雌ねじ部58を備え、一端面にベアリングAのインナーリングを押さえるための環状の突起59を備え、他端面にベアリング側ナット38を締結・弛緩操作する工具を挿入するための工具用凹部60(図1参照)を備える。
【0016】
図1および図3を参照し、回転支持機構5で共振器4をホルダー3に取り付ける場合について説明する。ベアリングAがホルダー3におけるアーム部11の凹部21に外側より挿入され、ベアリング受止体37がアーム部11における凹部21の開口周りの端面およびベアリングAのアウターリングの端面に接触するようにあてがわれた後、止ねじBがベアリング受止体37の貫通孔Cからアーム部11のねじ孔Dに締結され、ベアリングAがアーム部11に取り付けられた状態において、ベアリング支持体36のベアリング支持部53がアーム部11の振動伝達方向外側からベアリングAの内部に挿入され、ベアリング支持体36のベアリングAから振動伝達方向内側に突出した雄ねじ部55にはベアリング側ナット38の雌ねじ部58がねじ嵌合され、ベアリング側ナット38が工具用凹部60に装着された図外の締結工具で締結操作されることで、アーム部11の段差部23とベアリング受止体37とがベアリングAのアウターリングを振動伝達方向両側から挟み付けた格好で支持し、ベアリング支持体36の突起54とベアリング側ナット38の突起59とがベアリングAのインナーリングを振動伝達方向両側から挟み付けた格好で支持し、ベアリングAがホルダー3のアーム部11に個別に取り付けられる。
【0017】
また、楔外筒32の鍔部44が楔側ナット33の溝部48に装着され、楔側ナット33よりも突出した楔外筒32の楔部45と楔被覆体34の楔支持部49とが互いに嵌め合わされ、楔外筒32の楔部45と楔内筒31の楔部40とが互いに嵌め合わされ、楔被覆体34の雄ねじ部50よりも突出した楔内筒31の鍔部41がベアリング支持体36の雌ねじ部52を経由して凹部51の底部に装着される一方、楔被覆体34の雄ねじ部50がベアリング支持体36の雌ねじ部52にねじ嵌合され、楔側ナット33の雌ねじ部46が楔内筒31の雄ねじ部39にねじ嵌合されることで、楔内筒31、楔外筒32、楔側ナット33、ベアリングA、ベアリング受止体37、ベアリング支持体36、楔被覆体34、掛止部35、ベアリング側ナット38からなる2組の回転支持機構5がホルダー3の各アーム部11に組み付けられる。
【0018】
その後、楔側ナット33が締め込まれることで、楔内筒31の楔部40と楔外筒32の楔部45とが互いに接触し、楔外筒32の外周面と楔被覆体34の貫通孔の内周面とが互いに接触し、楔外筒32が楔被覆体34から受ける押し縮める方向の外力と、双方の楔部40;45による楔作用とにより、楔内筒31の内孔42の直径がその内部にブースタ15の支持部16を接触して収容し得る程度に開いている状態にする。その状態において、図1に示すように、楔外筒32の大径な開口側の端部と楔内筒31の鍔部41との間には隙間61が形成され、楔側ナット33は楔被覆体34から離れている。
【0019】
引き続き、図1に示すように、共振器4の振動子6の反対側に位置するブースタ15を左側の回転支持機構5における楔内筒31の内孔42を経由して右側の回転支持機構5の内孔42に挿入するとともに、振動子6の側に位置するブースタ15を左側の回転支持機構5の内孔42に挿入する。その後、ワーク搭載台7にワークの被接合部分Wと同じ厚さを持った部材を載せるかまたは当該部材をワーク搭載台7に載せないで、ホルダー3を下降して、共振器4の下方に向いた1つの接合作用面8をワーク搭載台7の上の部材またはワーク搭載台7に当接させることで、共振器4の下方に向いた1つの接合作用面8とワーク搭載台7の上面13との平行度を取る。この場合、ホルダー3を昇降するエアーシリンダーの空気圧は共振器4、振動子6などを含む重さを有するホルダー3が自重落下しない程度に低くしておく。そして、共振器4を手で左右に移動して、共振器4の下方に向いた1つの接合作用面8をワーク搭載台7の図外の目印に合わせることで、当該接合作用面8をホルダー3の昇降中心線L2上に位置するように位置合わせを行う。
【0020】
更に、前記共振器4の下方に向いた1つの接合作用面8をワーク搭載台7上の部材またはワーク搭載台7の上面13に接触させて、共振器4の下方に向いた1つの接合作用面8とワーク搭載台7の上面13との平行度を保持したまま、楔側ナット33を締め込むことで、楔側ナット33が楔外筒32をホルダー3の段差部23の側に押圧し、楔外筒32がホルダー3の凹部21より受ける押し縮める方向の外力と、双方の楔部40;45による楔作用とにより、楔内筒31のスリット43の間隔が狭くなるとともに、楔内筒31の内孔42が縮小して真円となって共振器4の支持部16の外周面を径方向外側より締め付ける。これによって、ホルダー3には回転支持機構5で複数の接合作用面8を有する共振器4が振動伝達方向軸心L1を回転中心として回転可能に装着される。
【0021】
図4を参照し、角度割出機構12の内部構造について説明する。角度割出機構12は角度割出体71、ストッパー72、操作体73、カム74、カム軸75、ガイドたるガイド突起76、結合子77、ピン78、セットスクリューのような止ねじ79、図3に示す掛止部35を備える。角度割出体71はホルダー3に図1の振動伝達方向軸心L1と交差する方向(ホルダー3の昇降方向と同方向;上下方向)に移動可能に設けられる横長板状であって、左右方向中央部に振動伝達方向軸心L1と平行な方向に貫通する開口部81、ホルダー3のガイド溝26に摺接係合するガイド突起76、ガイド突起76よりも左右外側の両側部に縦長孔82を備える。そして、ガイド突起76がホルダー3のガイド溝26に嵌め込まれた状態で、段付ねじのような取付具83のねじ部84が角度割出体71の外側から縦長孔82を経由してホルダー3のねじ孔25に締結され、取付具83がねじ孔25周りのホルダー3の台座24に突き当てられる以前に、取付具83の頭部85が角度割出体71の縦長孔82周りを台座24との共同で振動伝達方向軸心L1と同方向の左右方向で挟む格好となり、取付具83が角度割出体71をホルダー3に上下方向に移動しないように固定する。その固定状態において、取付具83における雄ねじ部84のねじ孔25に対する締結が緩められることで、取付具83の頭部85が角度割出体71の縦長孔82周りと非接触に対向配置され、取付具83が角度割出体71をホルダー3に対し昇降可能となるとともに脱落しないようになる。
【0022】
ガイド突起76は開口部81よりも大きな前後方向の幅を有する形態で角度割出体71の裏面に設けられる。開口部81は角度割出体71とガイド突起76とにわたり形成される。ストッパー72は角度割出体71の左右両端部から下方に突出した延設部86に回転可能に取り付けられる。ストッパー72が延設部86に取り付けられた状態において、ストッパー72の外周部の一部が延設部86よりも突出する。掛止部35は回転支持機構5の楔被覆体34に設けられて複数の接合作用面8の割付角度でストッパー72の延設部86よりも突出した外周部の一部に嵌り合う部分である。操作体73はホルダー3に回転操作可能に設けられ、カム74は操作体73に固定される。第1実施形態の場合、操作体73とカム74との結合構造は次のようになっている。操作体73は一端部に平面四角形のような異形孔89、異形孔89と一端部の外周面とに貫通するねじ孔90を備える。カム74は円形な基部91の外周部から径方向一側にカム部92を突出した形状であって、基部91の一端部に開口する真円形の凹部93が形成され、凹部93の底部に凹部93より小径な軸受孔94が形成され、軸受孔94と一端部の外周面とに貫通するピン挿入孔95が形成される。
【0023】
そして、カム74がホルダー3に取り付けられた角度割出体71の外側から開口部81を経由してホルダー3のガイド溝26に配置され、カム軸75の雄ねじ部96がカム74の凹部93から軸受孔94を経由してホルダー3のねじ孔27にねじ嵌合され、カム軸75が頭部97の工具用凹部98に装着された図外の締結工具で締結操作されることで、カム軸75がねじ孔27周りのガイド溝26の面に接触してホルダー3に固定され、カム軸75と軸受孔94とが互いに回転可能に嵌合し、カム軸75の頭部97が凹部93の軸受孔94の側に配置され、カム74がホルダー3に回転可能に取り付けられる。一方、操作体73の異形孔89には結合子77の角棒部99が挿入され、止ねじ79が操作体73の外側からねじ孔90に締結されて角棒部99に突き当たることで、結合子77と操作体73とが互いに組み合わせられる。また、結合子77の円板部100がカム74の凹部93に嵌め込まれ、ピン78がカム74の外側からカム74のピン挿入孔95を経由して結合子77の円板部100のピン挿入孔101に押し込まれることで、結合子77とカム74とが互いに組み合わせられる。これによって、操作体73とカム74とが結合子77を介して一緒に回転し得るように結合される。
【0024】
そして、操作体73を操作すると、カム74がホルダー3に対しカム軸75を中心として回転し、カム74のカム部92が角度割出体71の開口部81を囲む上内面に接触するのに伴い角度割出体71をホルダー3に対し上昇し、当該角度割出体71の上昇に伴いストッパー72が図2のb図に示すように掛止部35から上方に移動して解放される。
【0025】
図2を参照し、接合に使用する接合作用面8のうちの下を向いた接合作用面8aを別の接合作用面8bに切り替える場合について詳述する。図2のa図では、角度割出機構12におけるカム74のカム部92(図4参照)がカム軸75から左側に向くように位置して角度割出体71の開口部81の内周面から離れており、角度割出機構12のストッパー72と回転支持機構5の掛止部35とが互いに結合し合っていて、1つの接合作用面8aが下部に位置している状態である。その状態において、作業者が図2のa図に示す取付具83を弛緩操作して取付具83によるホルダー3に対する角度割出体71の固定を解除した後、作業者が図4の操作体73を手で右方向に回転操作すると、図2のb図に示すように、角度割出機構12のカム74がカム軸75を回転中心として右方向に回転し、カム部92がカム軸75から上側に向くように位置し、カム部92が上側を向いたら、作業者が上記操作体73に対する右方向への回転操作を停止する。
【0026】
このようにカム部92が図2のa図に示す右側を向く姿勢から図2のb図に示す上側を向く姿勢に変化する過程において、カム部92が開口部81の上側内周面に接触した後に角度割出体71を上方に移動し、当該角度割出体71の上方への移動(昇降)に伴い上記ストッパー72と掛止部35との結合が解除される。その後、図2のc図において、作業者が例えば角度割出体71における掛止部の周りの部分を手で持って右方向に回転操作すると、共振器4が振動伝達方向軸心L1を回転中心として右方向に回転される。そして、図2のd図に示すように、共振器4がa図を基準とした場合に90度右回転されたら、作業者が図4の操作体73を手で左方向に回転操作し、角度割出機構12のカム74がカム軸75を回転中心として左方向に回転し、カム部92がカム軸75から左側に向くように位置し、カム部92が左側を向いたら、作業者が上記操作体73に対する左方向への回転操作を停止する。
【0027】
このようにカム部92が図2のc図に示す上側を向く姿勢から図2のd図に示す左側を向く姿勢に変化する過程において、カム部92が開口部81の上側内周面から離れるに伴い角度割出体71が自重で下方に移動する。この角度割出体71の自重による下降が適切でない場合は作業者が例えば角度割出体71における掛止部35の周りの部分を手で押し下げる。この角度割出体71の下方への移動(下降)に伴いストッパー72と掛止部35とが互いに結合される。これによって、別の接合作用面8bが上記接合作用面8aに代替されて接合に使用する接合作用面8となる。この1つの接合作用面8aが別の接合作用面8bに切り替えられた後、作業者が取付具83を締結操作し、取付具83が角度割出体71をホルダー3に固定して上記ストッパー72と掛止部35との結合を保持することで、新たな接合作用面8bが図1のワーク搭載台7の上面13と平行に対向する。
【0028】
図6および図7は第2実施形態を示し、図6は角度割出機構111の側面を示し、図7は角度割出機構111の内部構造の断面を示す。第1実施形態が角度割出機構12を手動式に形成したのに対し、第2実施形態は角度割出機構111を駆動式に形成したものである。図6および図7において、角度割出機構111はホルダー3に取り付けられたステップモータ112と、ステップモータ112の回転を回転支持機構5に伝達する歯車列113とを備える。歯車列113はステップモータ112の出力軸114に一緒に回転するように取り付けられた小径歯車115と回転支持機構5の楔被覆体34に一緒に回転するように取り付けられた大径歯車116とを備える。第2実施形態では大径歯車116は図3における楔被覆体34から掛止部35を削除した状態の楔部45を囲み形成する筒部に一緒に回転するように取り付けられる。
【0029】
したがって、図2に示すように接合に使用する接合作用面8aから接合作用面8bに切り替える場合、作業者が図6に示す角度切替操作部121における釦のような操作部材122を操作すると、角度切替操作部121のスイッチ123が角度切替開始信号を制御装置124に出力し、制御装置124がステップモータ112を90度の回転角度運動範囲で回転駆動する。このステップモータ112の回転駆動に伴い回転支持機構5が歯車列113を介して90度の回転角度運動範囲で回転し、この回転支持機構5の回転に伴い、共振器4が振動伝達方向軸心L1を回転中心として回転して接合作用面8aが接合作用面8bに代替されて接合に使用する接合作用面8となる。この接合作用面8aが接合作用面8bに切り替えられることで、上記制御装置124によるステップモータ112に対する回転駆動が停止する。この制御装置124によるステップモータ112に対する回転駆動の停止後は、ステップモータ112における永久磁石による回転位置を保持する機能で、回転支持機構5が回転しないように位置保持され、共振器4が振動伝達方向軸心L1を回転中心として回転しないようになるので、接合作用面8bが下に向いた姿勢が確保できる。
【図面の簡単な説明】
【図1】 第1実施形態を示す縦断面図。
【図2】 第1実施形態の共振器支持装置の角度割出動作を示す工程図。
【図3】 第1実施形態の回転支持機構を示す分解斜視図。
【図4】 第1実施形態の角度割出機構を示す分解斜視図。
【図5】 第1実施形態の超音波接合装置を示す斜視図。
【図6】 第2実施形態の角度割出機構を示す側面図。
【図7】 第2実施形態の角度割出機構を示す縦断面図。
【符号の説明】
3 ホルダー、4 共振器、5 回転支持機構、8;8a−8b 接合作用面、12 角度割出機構。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a support device for attaching a resonator to a holder of an ultrasonic bonding apparatus.
[0002]
[Prior art]
A support device for attaching a resonator to a holder of a conventional ultrasonic bonding device resonates with the force by which the wedge outer cylinder is compressed from the holder when the nut is tightened, and the wedge action of the wedge inner cylinder and the wedge outer cylinder. The resonator is fixedly supported, and the parallelism between the bonding action surface that contacts the workpiece of the resonator and the surface of the workpiece mounting table that contacts the workpiece is obtained. Then, by repeating the processing operation by the ultrasonic bonding apparatus, the bonding surface that contacts the workpiece of the resonator gradually wears, or the bonding surface due to fine foreign matter sandwiched between the workpiece and the bonding surface. If the workpiece is damaged, inconveniences such as poor bonding and workpiece damage occur. In order to prevent this, the resonator may be replaced with a new one when the bonding action surface is damaged, but this is uneconomical. Therefore, a plurality of bonding action surfaces are assigned to one resonator in the circumferential direction around the vibration transmission direction axis so that another bonding action surface can be used if one bonding action surface is damaged (for example, , See Patent Document 1).
[0003]
[Patent Document 1]
Patent No. 2934602 (first page, claims, FIG. 1)
[0004]
[Problems to be solved by the invention]
However, since the conventional example has a structure in which the resonator is fixedly supported by the holder, when using another bonding action surface from one bonding action surface, the nut is loosened to fix the resonator to the holder. In a state where the support is released, the resonator is rotated in the circumferential direction with the vibration transmission direction axis as the center of rotation, and the parallelism between the newly used joint action surface and the surface that contacts the workpiece of the workpiece mounting table is obtained. . After that, it is necessary to retighten the nut and support the resonator fixedly to the holder. If the fastening force when the nut is retightened changes, the vibration balance of the resonator changes. There has been a problem that it takes a lot of labor and time to switch from a bonding surface to another bonding surface.
[0005]
Therefore, the present invention provides a resonator support device for an ultrasonic bonding apparatus that can easily switch the bonding action surface to be used.
[0006]
[Means for Solving the Problems]
  In the present inventionResonator support device for ultrasonic bonding apparatusOn the device bodyIsRuderIs provided so as to be moved up and down by an actuator, and a plurality of arm portions are provided on the holder so as to be opposed to each other, and the plurality of arm portions resonate with ultrasonic vibration transmitted from the vibrator.The resonatorBoth are supported at two minimum vibration amplitude points separated in the direction of vibration transmission and via a rotation support mechanismThe center of vibration transmission direction is the center of rotation.In the circumferential directionMounted rotatablyThe outer peripheral surface of the resonator is assigned in the circumferential direction centered on the vibration transmission direction axis at the maximum vibration amplitude point between two minimum vibration amplitude points that are supported by a plurality of arm portions on the outer peripheral surface of the resonator. AndMultiple bonding surfacesIn a state where one of the bonding action surfaces faces the upper surface of the work mounting table provided below the resonator, a plurality of the one bonding action surface and the upper surface of the work mounting table are formed by the lowering of the holder by the actuator. Ultrasonic wave that pressurizes and holds the overlapped part of the workpieces of the workpiece, and the resonator resonates with the ultrasonic vibration transmitted from the vibrator to join the overlapped parts of the plurality of workpieces. A resonator support device for a joining device, wherein the rotation support mechanism includes a plurality of latches that rotate together with the resonator when the resonator is rotated relative to the holder in a circumferential direction about the vibration transmission direction axis. The portion is provided at an allocation angle that is the same as the allocation angle in the circumferential direction around the center of vibration transmission direction of the plurality of bonding surfaces, and the holder fits at least one of the plurality of latching portions. thing Therefore, the resonator to the holderThe center of vibration transmission direction is the center of rotation.Fix so that it does not rotate in the circumferential directionAngle indexBody is providedTheIt is characterized by that. Therefore, according to the resonator support device of the ultrasonic bonding apparatus according to the present invention, the rotation support mechanism includes the resonator when the resonator is rotated relative to the holder in the circumferential direction about the vibration transmission direction axis. Since the plurality of latching portions that rotate together are provided for each position of the allocation angle in the circumferential direction with the same number as the plurality of bonding action surfaces and around the vibration transmission direction axis of the plurality of bonding action surfaces,Angle indexThe body is fitted with at least one of the plurality of hooks so that the resonator can be held by the holder.The center of vibration transmission direction is the center of rotation.By fixing so as not to rotate in the circumferential directionIt is possible to easily switch the bonding action surface. Also, in the present inventionIn the resonator support device of the ultrasonic bonding apparatus, Angle indexOn the bodyAngle indexBodyIn the holderAgainst the resonatorCan move in the direction that intersects the axis of vibration transmission directionA long hole is provided, and the holder has a plurality of holes.HookA fixture for fixing the angle indexing body to the holder at a position where it fits with at least one latching portion is provided from the outside of the angle indexing body via a long hole.IfHolds the connection between the angle indexer and the latchbe able to. Also, in the present inventionIn the resonator support device of the ultrasonic bonding apparatus, Angle indexThe body is provided with an opening that penetrates in the direction parallel to the vibration transmission direction axis of the resonator,In the holderIs rotated from the outside of the angle indexing body to move the angle indexing body to a position where it fits with at least one latching part of the plurality of latching parts and a position where it is released from the one latching part And a cam is disposed at the opening.This makes it easy to calculate the angle..
[0007]
DETAILED DESCRIPTION OF THE INVENTION
FIGS. 1 to 5 show a first embodiment, FIG. 1 shows a cross section cut in the longitudinal direction of the resonator support device, FIG. 2 shows an angle indexing operation of the resonator support device, and FIG. 4 shows a disassembled appearance of the rotation support mechanism 5 in the resonator support device, FIG. 4 shows a disassembled appearance of the angle indexing mechanism 12 in the resonator support device, and FIG. 5 shows an appearance of the ultrasonic bonding apparatus.
[0008]
With reference to FIG. 5, an ultrasonic bonding apparatus using the resonator support apparatus will be described. The ultrasonic bonding apparatus is provided with a working space 2 that opens to the front and right and left in the apparatus main body 1, a holder 3 is disposed in the working space 2, and a resonator 4 is disposed in the holder 3 on the left and right. Are attached to both supports in a rotatable manner, and an oscillator 6 that generates and outputs ultrasonic vibrations of a predetermined frequency by power supplied from an ultrasonic generator (not shown) is coupled to one end of the resonator 4 A workpiece mounting base 7 is provided at the bottom of the space 2, and a workpiece W is mounted on the workpiece mounting base 7, and a holder 3 is provided inside the apparatus body 1. Is lowered by an actuator having a pressurizing function as described above, and the bonded portion W is pressed and held between the work surface 8 and the work mounting base 7 at the center of the resonator 4, and the resonator 4. Is a supersonic wave generated by the vibrator 6 After bonding the overlapping surface of the workpiece to resonate to the vibration, so as to stop rising of the holder 3 in the actuator.
[0009]
Referring to FIGS. 1 and 2, with respect to the resonator support device, the holder 3 is connected so that the plurality of arm portions 11 are opposed to each other at predetermined intervals, and the plurality of bonding surfaces 8 transmit vibrations of the resonator 4. An example in which the resonator 4 is both supported by the arm portion 11 and is allocated in the circumferential direction around the direction axis L1 will be described. As shown in FIG. 1, the plurality of bonding action surfaces 8 are located on a circumference that is coaxial with the elevation center line L <b> 2 of the holder 3 and are allocated in the circumferential direction of the resonator 4. The resonator support device is provided with a rotation support mechanism 5 and an angle indexing mechanism 12 in the holder 3, and the rotation support mechanism 5 is mounted on the arm portion 11 so that the resonator 4 can be rotated about the vibration transmission direction axis L1 as a rotation center. The angle indexing mechanism 12 fixes the resonator 4 to the arm portion 11 at a circumferential allocation angle centered on the vibration transmission direction axis L1 of the plurality of bonding surfaces 8. One joining action surface 8 facing downward of the resonator 4 and the upper surface 13 on which the work piece mounting base 7 to be joined W (see FIG. 5) is placed are parallel to each other and are opposed to each other. It is a flat surface orthogonal to L2. An unillustrated mark indicating the center in the left-right direction is arranged on the work mounting base 7 coaxially with the elevation center line L <b> 2 of the holder 3.
[0010]
The resonator 4 has a form in which boosters 15 are coupled to both sides of the horn 14 coaxially by a screw hole (not shown) and a headless bolt (not shown). On one end face of one booster 15, the vibrator 6 is coaxially coupled with a screw hole (not shown) and a headless bolt (not shown). For example, the horn 14 has a length of one wavelength from the maximum vibration amplitude point f3 to the maximum vibration amplitude point f7 that resonates with the ultrasonic vibration transmitted from the vibrator 6, and is located at the center maximum vibration amplitude point f5. A bonding action surface 8 is provided on the outer surface of the horn 14. One booster 15 has a length of ½ wavelength from the maximum vibration amplitude point f1 that resonates with the ultrasonic vibration transmitted from the vibrator 6 to the maximum vibration amplitude point f3, and the minimum vibration amplitude point f2 at the center thereof. And a support portion 16 that is bent outward from the portion and protrudes in an annular shape. The other booster 15 has a length of ½ wavelength from the maximum vibration amplitude point f7 to the maximum vibration amplitude point f9 that resonates with the ultrasonic vibration transmitted from the vibrator 6, and the minimum vibration amplitude point f8 at the center thereof. And a support portion 16 that is bent outward from the portion and protrudes in an annular shape. The outer surface of the support portion 16 is a perfect surface located on one circumference centered on the vibration transmission direction axis.
[0011]
As shown in FIG. 2, the circumferential surface of the resonator 4 is 90 degrees so that the plurality of bonding action surfaces 8a; 8b; 8c; 8d are positioned on two mutually orthogonal straight lines passing through the vibration transmission direction axis L1. However, the bonding action surfaces 8a-8d may protrude from the peripheral surface of the resonator 4 or may be recessed, and may be resonant. When the portion on which the bonding action surfaces 8 a to 8 d of the resonator 4 are provided has a square cross section, the bonding action surfaces 8 a to 8 d can be carried out even if they are the same surface as the peripheral surface of the resonator 4. And, for example, as shown in FIG. 2a-d, when one of the bonding surfaces 8a-8d used for bonding is switched to another bonding surface 8b, the following is performed. To work. First, as shown in FIG. 2a, in the state where the angle indexing mechanism 12 and the rotation support mechanism 5 are coupled to each other and one joining action surface 8a is located at the lower part, FIG. As shown in the figure, the angle indexing mechanism 12 is moved upward by human operation to release the coupling between the angle indexing mechanism 12 and the rotation support mechanism 5. Thereafter, as shown in FIG. 2c, the rotation support mechanism 5 is rotated by the human operation in the right direction with the vibration transmission direction axis L1 as the rotation center. Then, as shown in FIG. 2 d, when the rotation support mechanism 5 is rotated 90 degrees to the right when the view a is used as a reference, the angle indexing mechanism 12 is moved downward by human operation and the angle indexing mechanism 12. And the rotation support mechanism 5 are coupled to each other. As a result, another bonding action surface 8b is replaced with the bonding action surface 8a and becomes the bonding action surface 8 used for bonding facing downward.
[0012]
  With reference to FIG. 3, the internal structure of the arm part 11 of the holder 3 and the internal structure of the rotation support mechanism 5 will be described. The arm portion 11 is formed with a true circular recess 21 opened on the outer surface thereof, and a through hole 22 having a smaller diameter than the recess 21 is formed at the bottom of each recess 21, and at the boundary between the through hole 22 and the recess 21. An annular step portion 23 is formed, and a screw hole D for fastening a set screw B to the periphery around the through hole 21 is provided. The step 23 is the bearing AOutaA ring to hold the ring. The concave portion 21, the through hole 22, and the step portion 23 are formed as a single horizontal straight line (axial center in the direction in which vibration is transmitted in the resonator 4 (vibration transmission direction axial center L1). ) And the same straight line as the center. A pedestal 24 that protrudes outward in a direction parallel to the vibration transmission direction axis L1 is provided above the one arm portion 11 of the holder 3 so as to be positioned in the front-rear direction. A guide groove 26 is a guide groove 26 extending in the vertical direction between the pedestals 24 positioned at the front and rear, and the guide groove 26 is provided with a screw hole 27 for attaching the cam shaft 75 of the angle indexing mechanism 12 shown in FIG.
[0013]
The rotation support mechanism 5 includes a wedge inner cylinder 31, a wedge outer cylinder 32, a wedge side nut 33, a bearing A, a wedge covering body 34, a latching portion 35, a bearing support body 36, a bearing receiving body 37, and a bearing side nut 38. . The wedge inner cylinder 31 includes a male threaded portion 39 on one half of the outer peripheral surface, and a wedge portion 40 whose outer diameter gradually increases from the male threaded portion 39 side to the opposite side on the other half. A collar 41 is provided at the end. The wedge inner cylinder 31 includes a true circular inner hole 42 having substantially the same diameter as the outer diameter of the support portion 16 of the booster 15 shown in FIG. 1, and a slit 43 is formed so that the peripheral wall is cut off at one place. The elastic hole 31 opens the inner hole 42 so that the diameter of the inner hole 42 can be accommodated in contact with the inside of the inner hole 42, and the outer diameter of the end of the wedge portion 40 on the large opening side is the bearing. In this embodiment, the support 36 is opened to a size smaller than the inner diameter. The male screw portion 39, the wedge portion 40, and the inner hole 42 are coaxial.
[0014]
The wedge outer cylinder 32 has an annular flange 44 projecting radially outward at one end of an outer peripheral surface formed in a true circle having substantially the same diameter as the inner diameter of the wedge support 49 in the wedge cover 34, and a flange on the inner peripheral surface. A wedge portion 45 having an inner diameter that gradually increases from the 44 side toward the opposite side is provided. The wedge outer cylinder 32 is formed by penetrating the wedge portion 45 so as to have the same inclination angle as the wedge portion 40 of the wedge inner cylinder 31, and is divided into two equal parts at the diameter portion. The cylinder 32 may be formed so as to reduce the inner diameter by separating the peripheral wall at one place with a slit so as to be similar to the wedge inner cylinder 31. The flange portion 44 and the wedge portion 45 are coaxial. The wedge-side nut 33 has an internal thread portion 46 that is screwed into the external thread portion 39 of the wedge inner cylinder 31, and an insertion hole 47 into which an outer peripheral portion other than the flange portion 44 of the wedge outer cylinder 32 can be inserted at the other end. And an annular groove portion 48 for accommodating the flange portion 44 of the wedge outer cylinder 32 between the insertion hole 47 and the female screw portion 46. The wedge cover 34 is provided with a wedge support portion 49 for fitting the wedge portion 45 of the wedge outer cylinder 32 inwardly in one half, and a male screw portion for screw fitting to the female screw portion 52 of the bearing support 36 at the other end. 50. The latching portion 35 cooperates with the stopper 72 of the angle indexing mechanism 12 to cause the resonator 4 to have a circumferential allocation angle (90 in the first embodiment) centered on the vibration transmission direction axis L1 of the plurality of bonding action surfaces 8. It is an element fixed at a degree, and is a recess provided at a position divided into four equal parts at 90 degrees on the outer peripheral surface of the wedge covering 34.
[0015]
The bearing support 36 includes a concave portion 51 formed in a true circle having substantially the same diameter as the outer diameter of the flange portion 41 of the wedge inner cylinder 31 at one end, and the male screw portion 50 of the wedge covering 34 is formed on the inner peripheral surface of the concave portion 51. And a cylindrical bearing support portion 53 fitted inwardly to the outer peripheral surface of the outer ring of the bearing A in the other half, and a peripheral wall surrounding the recess 51 and the bearing support portion 53. A protrusion 54 is provided at a portion connected to the peripheral wall surrounding the outer peripheral wall, and a male screw portion 55 fitted to the female screw portion 58 of the bearing side nut 38 is provided at the other end portion of the bearing support portion 53. The bearing receiving body 37 is an annular shape having a through hole 56 having a diameter larger than that of the inner ring of the bearing A and smaller than that of the outer ring and an outer diameter larger than that of the outer ring. A through hole C for inserting a set screw B to be attached to the arm portion 11 is provided. The bearing side nut 38 has an annular shape having an outer diameter smaller than that of the through hole 22 of the holder 3, and has an internal thread portion 58 that fits into the external thread portion 55 of the bearing support 36, and has an inner surface of the bearing A on one end surface. An annular protrusion 59 for holding the ring is provided, and a tool recess 60 (see FIG. 1) for inserting a tool for fastening and loosening the bearing side nut 38 is provided on the other end surface.
[0016]
A case where the resonator 4 is attached to the holder 3 by the rotation support mechanism 5 will be described with reference to FIGS. 1 and 3. The bearing A is inserted into the concave portion 21 of the arm portion 11 in the holder 3 from the outside, and the bearing receiving body 37 is applied so as to contact the end surface of the arm portion 11 around the opening of the concave portion 21 and the end surface of the outer ring of the bearing A. After that, the set screw B is fastened from the through hole C of the bearing receiving body 37 to the screw hole D of the arm portion 11, and the bearing support portion of the bearing support 36 is mounted in the state where the bearing A is attached to the arm portion 11. 53 is inserted into the bearing A from the outside in the vibration transmission direction of the arm portion 11, and the female screw portion 58 of the bearing side nut 38 is screwed into the male screw portion 55 projecting inward from the bearing A of the bearing support 36 in the vibration transmission direction. And the bearing side nut 38 is fastened by a fastening tool (not shown) mounted in the tool recess 60. Thus, the stepped portion 23 of the arm portion 11 and the bearing receiving body 37 support the outer ring of the bearing A sandwiched from both sides in the vibration transmission direction, and the protrusion 54 of the bearing support 36 and the bearing side nut 38 The protrusion 59 supports the inner ring of the bearing A in a manner sandwiched from both sides of the vibration transmission direction, and the bearing A is individually attached to the arm portion 11 of the holder 3.
[0017]
Further, the flange portion 44 of the wedge outer cylinder 32 is attached to the groove portion 48 of the wedge side nut 33, and the wedge portion 45 of the wedge outer cylinder 32 protruding from the wedge side nut 33 and the wedge support portion 49 of the wedge covering 34 are formed. The wedge part 45 of the wedge outer cylinder 32 and the wedge part 40 of the wedge inner cylinder 31 are fitted together, and the flange part 41 of the wedge inner cylinder 31 protruding from the male screw part 50 of the wedge cover 34 is supported by the bearing. It is attached to the bottom of the recess 51 via the female threaded portion 52 of the body 36, while the male threaded portion 50 of the wedge covering body 34 is screwed to the female threaded portion 52 of the bearing support 36, and the female threaded portion of the wedge side nut 33. 46 is screwed to the male threaded portion 39 of the wedge inner cylinder 31, so that the wedge inner cylinder 31, wedge outer cylinder 32, wedge side nut 33, bearing A, bearing receiver 37, bearing support 36, wedge covering Body 34, hook 35, bearing side nut Two pairs of rotary support mechanism 5 consisting of 8 is assembled to the arm portions 11 of the holder 3.
[0018]
Thereafter, the wedge-side nut 33 is tightened, so that the wedge portion 40 of the wedge inner tube 31 and the wedge portion 45 of the wedge outer tube 32 come into contact with each other, and the outer peripheral surface of the wedge outer tube 32 and the wedge cover 34 are penetrated. The inner peripheral surface of the hole inner cylinder 42 is brought into contact with the inner peripheral surface of the hole by the external force in the compressing direction received by the wedge outer cylinder 32 from the wedge covering body 34 and the wedge action of both wedge portions 40; 45. It is set in a state where the diameter is open so that the support portion 16 of the booster 15 can be brought into contact with the inside thereof. In this state, as shown in FIG. 1, a gap 61 is formed between the large-diameter opening end of the wedge outer cylinder 32 and the flange 41 of the wedge inner cylinder 31, and the wedge-side nut 33 is It is away from the covering 34.
[0019]
Subsequently, as shown in FIG. 1, the booster 15 located on the opposite side of the resonator 6 of the resonator 4 is connected to the right rotation support mechanism 5 via the inner hole 42 of the wedge inner cylinder 31 in the left rotation support mechanism 5. The booster 15 located on the vibrator 6 side is inserted into the inner hole 42 of the left rotation support mechanism 5. Thereafter, a member having the same thickness as the workpiece W to be joined is placed on the workpiece mounting base 7 or the holder 3 is lowered without placing the member on the workpiece mounting base 7, and below the resonator 4. One joining action surface 8 facing the lower side of the resonator 4 and the upper surface of the work mounting table 7 are brought into contact with a member on the workpiece mounting table 7 or the workpiece mounting table 7 by contacting one facing bonding action surface 8 to the workpiece mounting table 7. Parallelism with 13 is taken. In this case, the air pressure of the air cylinder that raises and lowers the holder 3 is set low enough that the holder 3 having a weight including the resonator 4 and the vibrator 6 does not fall by its own weight. Then, the resonator 4 is moved to the left and right by hand, and one bonding action surface 8 facing downward of the resonator 4 is aligned with a mark outside the drawing of the work mounting base 7 so that the bonding action surface 8 is held in the holder. 3 is positioned so as to be positioned on the up-and-down center line L2.
[0020]
Furthermore, one bonding action surface 8 facing downward of the resonator 4 is brought into contact with a member on the workpiece mounting table 7 or the upper surface 13 of the workpiece mounting table 7, and one bonding action facing downward of the resonator 4. The wedge-side nut 33 presses the wedge outer cylinder 32 toward the stepped portion 23 side of the holder 3 by tightening the wedge-side nut 33 while maintaining the parallelism between the surface 8 and the upper surface 13 of the workpiece mounting base 7. The distance between the slits 43 of the wedge inner cylinder 31 is narrowed by the external force received by the wedge outer cylinder 32 from the recess 21 of the holder 3 and the wedge action of both wedge portions 40; 45, and the wedge inner cylinder The inner hole 42 of 31 is reduced to a perfect circle, and the outer peripheral surface of the support portion 16 of the resonator 4 is tightened from the radially outer side. As a result, the resonator 4 having a plurality of bonding action surfaces 8 is mounted on the holder 3 by the rotation support mechanism 5 so as to be rotatable about the vibration transmission direction axis L1.
[0021]
The internal structure of the angle indexing mechanism 12 will be described with reference to FIG. The angle indexing mechanism 12 includes an angle indexing body 71, a stopper 72, an operating body 73, a cam 74, a cam shaft 75, a guide projection 76 as a guide, a connector 77, a pin 78, a set screw 79 such as a set screw, FIG. The latching part 35 shown in FIG. The angle indexing body 71 is a horizontally long plate provided in the holder 3 so as to be movable in a direction intersecting with the vibration transmission direction axis L1 in FIG. 1 (the same direction as the lifting and lowering direction of the holder 3; up and down direction). An opening 81 that penetrates in the direction parallel to the vibration transmission direction axis L 1 at the center, a guide protrusion 76 that is in sliding contact with the guide groove 26 of the holder 3, and a vertically elongated hole 82 on both sides on the left and right sides of the guide protrusion 76. Is provided. Then, in a state where the guide protrusion 76 is fitted in the guide groove 26 of the holder 3, the screw portion 84 of the fixture 83 such as a stepped screw is passed from the outside of the angle indexing body 71 through the vertically long hole 82 to the holder 3. The head 85 of the fixture 83 is moved around the longitudinal elongated hole 82 of the angle indexing body 71 before the fixture 83 is abutted against the pedestal 24 of the holder 3 around the screw hole 25. And the fixture 83 fixes the angle indexing body 71 to the holder 3 so as not to move in the vertical direction. In the fixed state, the fastening of the male screw portion 84 to the screw hole 25 in the fixture 83 is loosened, so that the head 85 of the fixture 83 is disposed so as to face the non-contact with the periphery of the longitudinal hole 82 of the angle indexing body 71. The fixture 83 can raise and lower the angle indexing body 71 with respect to the holder 3 and does not fall off.
[0022]
The guide protrusion 76 is provided on the back surface of the angle indexing body 71 in a form having a width in the front-rear direction larger than the opening 81. The opening 81 is formed across the angle index body 71 and the guide protrusion 76. The stopper 72 is rotatably attached to an extending portion 86 that protrudes downward from the left and right end portions of the angle indexing body 71. In a state where the stopper 72 is attached to the extending portion 86, a part of the outer peripheral portion of the stopper 72 protrudes from the extending portion 86. The latching portion 35 is a portion that is provided on the wedge cover 34 of the rotation support mechanism 5 and fits to a part of the outer peripheral portion that protrudes from the extending portion 86 of the stopper 72 at the allocation angle of the plurality of bonding surfaces 8. . The operation body 73 is provided on the holder 3 so as to be rotatable, and the cam 74 is fixed to the operation body 73. In the case of the first embodiment, the coupling structure between the operating body 73 and the cam 74 is as follows. The operating body 73 includes a deformed hole 89 having a square shape at one end, and a screw hole 90 penetrating the deformed hole 89 and the outer peripheral surface of the one end. The cam 74 has a shape in which the cam portion 92 protrudes from the outer peripheral portion of the circular base portion 91 to one side in the radial direction, and a true circular recessed portion 93 that opens at one end portion of the base portion 91 is formed. A bearing hole 94 having a diameter smaller than 93 is formed, and a pin insertion hole 95 penetrating the bearing hole 94 and the outer peripheral surface of one end is formed.
[0023]
Then, the cam 74 is disposed in the guide groove 26 of the holder 3 from the outside of the angle indexing body 71 attached to the holder 3 via the opening 81, and the male threaded portion 96 of the cam shaft 75 extends from the concave portion 93 of the cam 74. The camshaft 75 is screwed into the screw hole 27 of the holder 3 via the bearing hole 94, and the camshaft 75 is fastened by a fastening tool (not shown) attached to the tool recess 98 of the head 97, whereby the camshaft 75 is in contact with the surface of the guide groove 26 around the screw hole 27 and fixed to the holder 3, the cam shaft 75 and the bearing hole 94 are rotatably fitted to each other, and the head 97 of the cam shaft 75 is formed in the recess 93. The cam 74 is disposed on the side of the bearing hole 94 and is rotatably attached to the holder 3. On the other hand, the rectangular bar portion 99 of the connector 77 is inserted into the deformed hole 89 of the operation body 73, and the set screw 79 is fastened to the screw hole 90 from the outside of the operation body 73 and hits the square bar portion 99. The child 77 and the operation body 73 are combined with each other. Further, the disc portion 100 of the connector 77 is fitted into the recess 93 of the cam 74, and the pin 78 is inserted into the pin of the disc portion 100 of the connector 77 from the outside of the cam 74 via the pin insertion hole 95 of the cam 74. The connector 77 and the cam 74 are combined with each other by being pushed into the hole 101. Thus, the operating body 73 and the cam 74 are coupled via the connector 77 so that they can rotate together.
[0024]
When the operating body 73 is operated, the cam 74 rotates about the cam shaft 75 with respect to the holder 3, and the cam portion 92 of the cam 74 contacts the upper inner surface surrounding the opening 81 of the angle indexing body 71. Accordingly, the angle indexing body 71 is raised with respect to the holder 3, and the stopper 72 is moved upward from the latching portion 35 and released as the angle indexing body 71 rises as shown in FIG.
[0025]
With reference to FIG. 2, the case where the bonding action surface 8a facing downward of the bonding action surface 8 used for bonding is switched to another bonding action surface 8b will be described in detail. In FIG. 2 a, the inner peripheral surface of the opening 81 of the angle indexing body 71 is positioned so that the cam portion 92 (see FIG. 4) of the cam 74 in the angle indexing mechanism 12 faces the left side from the cam shaft 75. The stopper 72 of the angle indexing mechanism 12 and the latching portion 35 of the rotation support mechanism 5 are coupled to each other, and one joining action surface 8a is located at the lower part. In this state, after the operator loosens the attachment tool 83 shown in FIG. 2a to release the fixing of the angle indexing body 71 to the holder 3 by the attachment tool 83, the operator operates the operation tool 73 shown in FIG. 2 is rotated rightward by hand, the cam 74 of the angle indexing mechanism 12 rotates rightward about the cam shaft 75 as shown in FIG. When the cam portion 92 is positioned upward and the cam portion 92 faces upward, the operator stops the rotation operation to the right with respect to the operation body 73.
[0026]
In this process, the cam portion 92 contacts the upper inner peripheral surface of the opening 81 in the process of changing from the posture facing the right side shown in FIG. 2a to the posture facing the upper side shown in FIG. After that, the angle indexing body 71 is moved upward, and the coupling between the stopper 72 and the latching portion 35 is released along with the upward movement (elevation) of the angle indexing body 71. After that, in FIG. 2c, when the operator rotates, for example, the part around the latching portion of the angle indexing body 71 with his hand and rotates it to the right, the resonator 4 rotates the vibration transmission direction axis L1. It is rotated to the right as the center. Then, as shown in FIG. 2d, when the resonator 4 is rotated 90 degrees to the right when the figure a is a reference, the operator manually rotates the operation body 73 of FIG. 4 in the left direction, When the cam 74 of the angle indexing mechanism 12 rotates leftward about the cam shaft 75, the cam portion 92 is positioned so as to face the left side from the cam shaft 75, and the cam portion 92 faces the left side. The leftward rotation operation on the operation body 73 is stopped.
[0027]
In this way, in the process of changing the cam portion 92 from the upward orientation shown in FIG. 2c to the left orientation shown in FIG. 2d, the cam portion 92 moves away from the upper inner peripheral surface of the opening 81. Accordingly, the angle indexing body 71 moves downward under its own weight. When the lowering of the angle indexing body 71 due to its own weight is not appropriate, the operator pushes down, for example, a portion around the hooking portion 35 in the angle indexing body 71 by hand. As the angle indexing body 71 moves downward (down), the stopper 72 and the latching portion 35 are coupled to each other. As a result, another bonding action surface 8b is replaced with the bonding action surface 8a and becomes the bonding action surface 8 used for bonding. After the one joining action surface 8a is switched to another joining action surface 8b, the operator performs a fastening operation of the attachment tool 83, and the attachment tool 83 fixes the angle indexing body 71 to the holder 3 and the stopper 72. By holding the connection between the hooking portion 35 and the hook portion 35, the new bonding action surface 8 b faces the upper surface 13 of the work mounting table 7 in FIG. 1 in parallel.
[0028]
6 and 7 show a second embodiment, FIG. 6 shows a side surface of the angle indexing mechanism 111, and FIG. 7 shows a cross section of the internal structure of the angle indexing mechanism 111. In the first embodiment, the angle indexing mechanism 12 is formed manually, whereas in the second embodiment, the angle indexing mechanism 111 is driven. 6 and 7, the angle indexing mechanism 111 includes a step motor 112 attached to the holder 3 and a gear train 113 that transmits the rotation of the step motor 112 to the rotation support mechanism 5. The gear train 113 includes a small-diameter gear 115 attached so as to rotate together with the output shaft 114 of the step motor 112 and a large-diameter gear 116 attached so as to rotate together with the wedge cover 34 of the rotation support mechanism 5. Prepare. In the second embodiment, the large-diameter gear 116 is attached so as to rotate together with a cylindrical portion that surrounds and forms the wedge portion 45 in a state where the latching portion 35 is removed from the wedge cover 34 in FIG.
[0029]
Therefore, when switching from the joining action surface 8a used for joining to the joining action surface 8b as shown in FIG. 2, when the operator operates the operation member 122 such as a button in the angle switching operation unit 121 shown in FIG. The switch 123 of the switching operation unit 121 outputs an angle switching start signal to the control device 124, and the control device 124 rotationally drives the step motor 112 within a 90-degree rotational angular motion range. As the step motor 112 is driven to rotate, the rotation support mechanism 5 rotates through a gear train 113 within a rotation angle movement range of 90 degrees. As the rotation support mechanism 5 rotates, the resonator 4 rotates in the vibration transmission direction axis. By rotating around L1 as the center of rotation, the bonding action surface 8a is replaced with the bonding action surface 8b to become a bonding action surface 8 used for bonding. By switching the joining action surface 8a to the joining action surface 8b, the rotation drive for the step motor 112 by the control device 124 is stopped. After stopping the rotation drive for the step motor 112 by the control device 124, the rotation support mechanism 5 is held so as not to rotate by the function of holding the rotation position by the permanent magnet in the step motor 112, and the resonator 4 transmits vibration. Since it does not rotate with the direction axis L1 as the center of rotation, it is possible to ensure a posture in which the bonding action surface 8b faces downward.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing a first embodiment.
FIG. 2 is a process chart showing an angle indexing operation of the resonator support device of the first embodiment.
FIG. 3 is an exploded perspective view showing the rotation support mechanism of the first embodiment.
FIG. 4 is an exploded perspective view showing the angle indexing mechanism of the first embodiment.
FIG. 5 is a perspective view showing the ultrasonic bonding apparatus according to the first embodiment.
FIG. 6 is a side view showing an angle indexing mechanism of a second embodiment.
FIG. 7 is a longitudinal sectional view showing an angle indexing mechanism of a second embodiment.
[Explanation of symbols]
3 holder, 4 resonator, 5 rotation support mechanism, 8; 8a-8b bonding action surface, 12 angle indexing mechanism.

Claims (3)

装置本体にはホルダーがアクチュエータで昇降するように設けられ、ホルダーには複数のアーム部が相対峙して設けられ、複数のアーム部には振動子から伝達された超音波振動に共振する共振器が振動伝達方向に離れた2つの最小振動振幅点で両支持されるとともに回転支持機構を介して振動伝達方向軸心を回転中心とする周方向に回転可能に装着され、共振器の外周面には複数の接合作用面が複数のアーム部で両支持される2つの最小振動振幅点の間の最大振動振幅点において振動伝達方向軸心を中心とする周方向に割り付けられ、複数の接合作用面のうちの1つの接合作用面が共振器よりも下部に設けられたワーク搭載台の上面と対向した状態において、上記アクチュエータによるホルダーの下降によって上記1つの接合作用面とワーク搭載台の上面とが複数のワークの重ね合わせられた被接合部分を加圧保持して、共振器が振動子から伝達された超音波振動に共振して上記複数のワークの重ね合わせられた被接合部分を接合する超音波接合装置の共振器支持装置であって、回転支持機構には共振器をホルダーに対し振動伝達方向軸心を回転中心とする周方向に回転した場合に共振器と一緒に回転する複数の掛止部が複数の接合作用面の振動伝達方向軸心を中心とする周方向の割付角度と同じ割付角度で設けられ、ホルダーには複数の掛止部のうちの少なくとも1つの掛止部と嵌り合うことによって共振器をホルダーに振動伝達方向軸心を回転中心とする周方向に回転しないように固定する角度割出体が設けられたことを特徴とする超音波接合装置の共振器支持装置。The apparatus main body is provided so as ho Ruda to lift by the actuator, the holder is provided with a plurality of arm portions are opposed phases, the plurality of arm portions resonates with ultrasonic vibration transmitted from the vibrator resonance vessel is rotatably mounted in the circumferential direction of the rotation about the vibration transmission direction axis through the rotation support mechanism while being both supported by the two minimum vibration amplitude points away to the vibration transmission direction, the outer peripheral surface of the resonator The plurality of joint action surfaces are assigned in the circumferential direction centered on the vibration transmission direction axis at the maximum vibration amplitude point between the two minimum vibration amplitude points that are both supported by the plurality of arm portions, so that a plurality of joint actions are provided. in one state the bonding working surface opposed to the workpiece mount of the upper surface provided in the lower than resonators of the faces, the one bonding working face by lowering of the holder by the actuator and the work The upper surface of the mounting table pressurizes and holds the bonded portion where the plurality of workpieces are superimposed, and the resonator resonates with the ultrasonic vibration transmitted from the vibrator to overlap the plurality of workpieces. This is a resonator support device for an ultrasonic bonding apparatus for bonding a bonded portion, and the rotation support mechanism is provided together with the resonator when the resonator is rotated relative to the holder in the circumferential direction around the vibration transmission direction axis. The plurality of latching portions that rotate in the same direction are provided at the same allocation angle as the circumferential allocation angle centered on the vibration transmission direction axis of the plurality of bonding action surfaces, and the holder has at least one of the plurality of latching portions. An ultrasonic bonding apparatus characterized in that an angle indexing body is provided for fixing the resonator to the holder so as not to rotate in the circumferential direction about the center of rotation of the vibration transmission direction by fitting with the two latching portions. Resonator support device. 角度割出体には角度割出体をホルダーに対し共振器の振動伝達方向軸心と交差する方向に移動可能にするための長孔が設けられ、ホルダーには複数の掛止部のうちの少なくとも1つの掛止部と嵌り合う位置で角度割出体をホルダーに固定するための取付具が角度割出体の外側から長孔を経由して設けられたことを特徴とする請求項1記載の超音波接合装置の共振器支持装置。Angle indexing member elongated hole to allow movement in a direction intersecting the vibration transmission direction axis of the resonator against the angle indexing member on the holder is provided on, among the plurality of engaging portions on the holder The attachment for fixing an angle indexing body to a holder in the position which fits at least 1 latching part was provided via the long hole from the outer side of the angle indexing body. Resonator support device for ultrasonic bonding apparatus. 角度割出体には共振器の振動伝達方向軸心と平行な方向に貫通する開口部が設けられ、ホルダーには角度割出体の外側から回転操作されることによって角度割出体を複数の掛止部の少なくとも1つの掛止部と嵌り合う位置と当該1つの掛止部から解放される位置とに移動するカムが上記開口部に配置されるように設けられたことを特徴とする請求項記載の超音波接合装置の共振器支持装置 The angle indexing body is provided with an opening penetrating in a direction parallel to the axis of vibration transmission direction of the resonator, and the holder is rotated from the outside of the angle indexing body so that a plurality of angle indexing bodies are arranged. The cam which moves to the position which fits at least one latching part of a latching part, and the position released from the one latching part is provided so that it may be arranged in the opening. The resonator support device of the ultrasonic bonding apparatus according to Item 1 .
JP2002291583A 2002-10-03 2002-10-03 Resonator support device for ultrasonic bonding equipment Expired - Fee Related JP3946610B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2002291583A JP3946610B2 (en) 2002-10-03 2002-10-03 Resonator support device for ultrasonic bonding equipment
TW092126163A TW200405839A (en) 2002-10-03 2003-09-23 Ultrasonic bonding machine
CNA031272975A CN1496777A (en) 2002-10-03 2003-09-29 Ultrasonic joint device
KR1020030067883A KR20040031595A (en) 2002-10-03 2003-09-30 Ultrasonic bonding machine
CA002444225A CA2444225A1 (en) 2002-10-03 2003-10-01 Ultrasonic bonding machine
US10/676,150 US6818098B2 (en) 2002-10-03 2003-10-02 Ultrasonic bonding machine
EP20030022564 EP1405688A2 (en) 2002-10-03 2003-10-02 Ultrasonic bonding machine

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