JP3779044B2 - Axle bearing unit for railway vehicles - Google Patents

Axle bearing unit for railway vehicles Download PDF

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Publication number
JP3779044B2
JP3779044B2 JP25189597A JP25189597A JP3779044B2 JP 3779044 B2 JP3779044 B2 JP 3779044B2 JP 25189597 A JP25189597 A JP 25189597A JP 25189597 A JP25189597 A JP 25189597A JP 3779044 B2 JP3779044 B2 JP 3779044B2
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JP
Japan
Prior art keywords
axle
axle bearing
disc spring
oil
bearing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP25189597A
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Japanese (ja)
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JPH1178879A (en
Inventor
雅彦 片岡
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NTN Corp
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NTN Corp
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Priority to JP25189597A priority Critical patent/JP3779044B2/en
Publication of JPH1178879A publication Critical patent/JPH1178879A/en
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  • Rolling Contact Bearings (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、鉄道車両の車軸に用いられる鉄道車両用車軸軸受ユニットに関する。
【0002】
【従来の技術】
鉄道車両の車軸軸受ユニットでは、図5に示すように、車軸51に車軸軸受52の内輪53および環状の油切り54を車軸大径部側から軸端側へ並べて外嵌させるとともに、車軸51の軸端に設けた雄ねじ部51aに前蓋55をねじ込んで、車軸軸受52の内輪53を車軸51に固定している。また、前蓋55と油切り54との間には皿ばね56を介在させて、車両走行中の振動などで前蓋55が緩んで車軸51から外れるのを防止している。
【0003】
【発明が解決しようとする課題】
このような車軸軸受ユニットでは、前蓋55と油切り54との間に皿ばね56が圧縮状態で介在するので、車軸51の雄ねじ部51aに前蓋55をねじ込むときに、その締込みトルクが大きくなるが、油切り54、前蓋55、皿ばね56に付着している防錆油などのために、その締込み作業はさほど困難なものとはならない。
しかし、軸受等の交換が必要となった場合に、分解しようとするときには、防錆油なども無くなっているため、皿ばね56の前蓋55や油切り54との接触部で固着が発生するとともに、車軸51の雄ねじ部51aの回転トルクも重くなっているので、前蓋55の緩みトルクが極端に大きくなり、車軸軸受ユニットを分解できない事態が発生する場合もある。
【0004】
この発明は、このような課題を解消し、使用後の分解作業を容易に行うことのできる鉄道車両用車軸軸受ユニットを提供することを目的とする。
【0005】
【課題を解決するための手段】
この発明の鉄道車両用車軸軸受ユニットは、車軸に車軸軸受の内輪および環状の油切りを車軸大径部側から軸端側へ並べて外嵌させ、車軸の軸端に設けた雄ねじ部に螺合する前蓋と前記油切りとの間に皿ばねを介在させ、前記前蓋をねじ込んで車軸軸受の内輪を車軸に固定する鉄道車両用車軸軸受ユニットに適用される。この前提構成の車軸軸受ユニットにおいて、前記皿ばねに、前記皿ばねの前記前蓋および油切りとの接触部に給油する潤滑剤溜め部を設け、この潤滑剤溜め部は皿ばねの表面に形成した交差目の複数の溝からなるものとし、この潤滑剤溜め部に潤滑剤を充填する。前記潤滑剤溜め部は、皿ばねの表面に分散形成した複数の窪み部からなるものであっても良い。
のように、潤滑剤溜め部を設けて潤滑剤を充填することにより、皿ばねの前蓋および油切りとの接触部や、車軸の雄ねじ部に、潤滑剤またはその油分が供給され、長期使用によっても油切れが防止される。そのため、前蓋の緩みトルクが小さくなり、使用後の車軸軸受ユニットの分解作業を容易に行うことができる。また、潤滑剤溜め部を上記のような微小溝や窪み部とすることで、潤滑剤溜め部を容易に形成することができる。
【0006】
【発明の実施の形態】
この発明の基礎となる提案例を図1に基づいて説明する。この車軸軸受ユニットは鉄道車両の車軸に用いられるものであり、図1(A)に示すように、後ろ蓋7、車軸軸受1の内輪2、および環状の油切り8を、車軸11の大径部側から軸端側へ並べて外嵌させる。車軸11の軸端に設けた雄ねじ部11aに螺合する前蓋9と上記油切り8との間に皿ばね10を介在させ、前蓋9をねじ込むことにより、車軸軸受1の内輪2が車軸11に固定される。車軸軸受1は、ころ軸受、詳しくは複列の円筒ころ軸受からなり、鍔無しの内輪2と、中央鍔付きの外輪3と、各列のころ4,4と、各列の保持器5,5とで構成される。
【0007】
後ろ蓋7は、車軸11に車軸軸受1よりも中央側で取付けられて外周にオイルシール12を摺接させるものであり、オイルシール12は外輪3に幅方向に突出して取付けられたリング状のシールカバー13の内周に取付けられている。後ろ蓋7には、外径面から内径面に開通する通気路14,15が設けられ、一方の通気路14の出口には空気抜栓16が設けられている。他方の通気路15は、後ろ蓋7の内径側と、シールカバー13およびオイルシール12で囲まれた閉空間とを連通させる。
油切り8は、車軸11に取付けられて外周にオイルシール17を摺接させるものであり、オイルシール17は外輪3に幅方向に突出して取付けられたリング状のシールカバー18の内周に取付けられている。このオイルシール17は、車軸11の雄ねじ部11aに螺合される前蓋9の外周でラビリンスシールを構成する。
【0008】
この鉄道車両用車軸軸受ユニットは、この前提構造の車軸軸受ユニットにおいて、図1(B),(C)に凹み部分をハッチングで示すように、皿ばね10の前蓋9と接触する片面の内径部と、皿ばね10の油切り8と接触する他の片面の外径部とに、それぞれこれらの接触部に給油する潤滑剤溜め部19A,19Bを設け、これら潤滑剤溜め部19A,19Bに潤滑剤を充填したものである。潤滑剤には、グリース、潤滑油、または高分子ポリマーを含有したグリース、その他の固形潤滑剤などが用いられる。
【0009】
この発明における第1の実施形態は、潤滑剤溜め部19A,19Bとして、図1の構成のものに代えて、図2にクロスハッチングで示すように、油切り8や前蓋9に接触する皿ばね10の表面に形成した交差目の多数の微小溝からなるものとする。図3に示すように、油切り8や前蓋9に接触する皿ばね10の表面に分散形成した窪み部からなるものとしても良い。図2の交差目の潤滑剤溜め部19A,19Bは、ローレット加工等で得られる。このような微小溝や窪み部とすることで、潤滑剤溜め部19A,19Bを容易に形成できる。
【0010】
この構成の車軸軸受ユニットによると、油切り8と接触する皿ばね10の片面と、前蓋9と接触する皿ばね10の他の片面とに、それぞれ潤滑剤溜め部19A,19Bを設けて潤滑剤を充填したので、その潤滑剤保持効果により皿ばね10と油切り8との接触部や、皿ばね10と前蓋9との接触部が油切れになることが防止され、また潤滑剤またはその油分は車軸11の雄ねじ部11aにも供給されることになる。このため、長期の使用により皿ばね10の油切り8や前蓋9との接触部が固着することがなく、車軸11の雄ねじ部11aに螺合する前蓋9の緩みトルクが小さくなり、前蓋9を緩めて車軸軸受ユニットを分解する作業を容易に行うことができる。
【0011】
図4は他の参考提案例を示す。この例は、図1の例の車軸軸受ユニットにおいて、皿ばね10に接触する前蓋9の端面の内径部と、皿ばね10に接触する油切り8の外径部とに、それぞれ潤滑剤溜め部19A,19Bを設けて潤滑剤を充填したものである。その他の構成は図1の例と同じである。
このように前蓋9および油切り8の各端面に潤滑剤溜め部19A,19Bを設けた場合も、潤滑剤の保持効果が得られ、長期使用により油切り8および前蓋9と皿ばね10との固着が防止され、分解作業を容易に行うことができる。
【0012】
【発明の効果】
この発明の鉄道車両用車軸軸受ユニットは、前蓋と油切り間に介在させた皿ばねに、皿ばねの前蓋および油切りとの接触部に給油する潤滑剤溜め部を設けたため、その潤滑剤保持効果により、長期の使用後にも、皿ばねの前蓋および油切りとの接触部が油切れになることが防止され、また前蓋が螺合する車軸の雄ねじ部にも潤滑剤が供給され、このため使用後の分解作業を容易に行うことができる。
前記潤滑剤溜め部は、皿ばねの表面に形成した交差目の複数の溝からなるもの、または皿ばねの表面に分散形成した複数の窪み部からなるものとしたため、潤滑剤溜め部を容易に形成することができる。
【図面の簡単な説明】
【図1】 (A)はこの発明の基礎となる提案例にかかる車軸軸受ユニットの断面図、(B)は同ユニットにおける皿ばねの平面図、(C)は同皿ばねの裏面図である。
【図2】 この発明の一実施形態における皿ねを示す正面図である。
【図3】 皿ばねのさらに他の例を示す正面図である。
【図4】 他の参考提案例にかかる車軸軸受ユニットの部分断面図である。
【図5】 従来例の断面図である。
【符号の説明】
1…車軸軸受 10…皿ばね
2…内輪 11…車軸
8…油切り 11a…雄ねじ部
9…前蓋 19A,19B…潤滑剤溜め部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an axle bearing unit for a railway vehicle used for an axle of a railway vehicle.
[0002]
[Prior art]
In an axle bearing unit of a railway vehicle, as shown in FIG. 5, an inner ring 53 and an annular oil drain 54 of an axle bearing 52 are arranged on the axle 51 from the large-diameter side to the shaft end side and are externally fitted. A front lid 55 is screwed into a male screw portion 51 a provided at the shaft end, and the inner ring 53 of the axle bearing 52 is fixed to the axle 51. In addition, a disc spring 56 is interposed between the front lid 55 and the oil drain 54 to prevent the front lid 55 from loosening and coming off the axle 51 due to vibration during traveling of the vehicle.
[0003]
[Problems to be solved by the invention]
In such an axle bearing unit, since the disc spring 56 is interposed between the front lid 55 and the oil drain 54 in a compressed state, when the front lid 55 is screwed into the male thread portion 51a of the axle 51, the tightening torque thereof is Although it becomes large, the tightening operation is not so difficult due to the antirust oil adhering to the oil drain 54, the front lid 55, and the disc spring 56, and the like.
However, when it is necessary to replace the bearing or the like, when it is attempted to disassemble, the rust preventive oil or the like is lost, so that sticking occurs at the contact portion of the disc spring 56 with the front lid 55 or the oil drain 54. At the same time, since the rotational torque of the male threaded portion 51a of the axle 51 is also heavy, the loosening torque of the front lid 55 becomes extremely large, and there may be a situation where the axle bearing unit cannot be disassembled.
[0004]
An object of the present invention is to provide an axle bearing unit for a railway vehicle that can solve such problems and can easily perform a disassembly work after use.
[0005]
[Means for Solving the Problems]
An axle bearing unit for a railway vehicle according to the present invention is configured such that an inner ring and an annular oil drain of an axle bearing are juxtaposed from an axle large-diameter portion side to an axle end side and externally fitted to an axle, and screwed into a male screw portion provided at the axle end of the axle The present invention is applied to a railway vehicle axle bearing unit in which a disc spring is interposed between the front lid and the oil drainer and the inner lid of the axle bearing is fixed to the axle by screwing the front lid. In the axle bearing unit of this premise construction, before Kisara spring, the dish set lubricant reservoir to refuel the contact portion between the front cover and oil thrower spring only, the surface of the lubricant reservoir portion is conical spring consisted of a plurality of grooves intersecting eyes formed in, fill the lubricant in the lubricant reservoir portion of this. The lubricant reservoir may be composed of a plurality of depressions formed in a distributed manner on the surface of the disc spring.
As this, by filling the lubricant is provided a lubricant reservoir, and the contact portion between the front cover and oil thrower disc spring, the male screw portion of the axle, lubricant or oil is supplied, prolonged Oil shortage is prevented by use. Therefore, loosening torque of front cover is reduced, Ru can be easily performed disassembly of the axle bearing unit after use. Moreover, the lubricant reservoir can be easily formed by using the lubricant reservoir as the above-described minute groove or recess.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
An example of a proposal that is the basis of the present invention will be described with reference to FIG. This axle bearing unit is used for an axle of a railway vehicle. As shown in FIG. 1 (A), the rear lid 7, the inner ring 2 of the axle bearing 1, and the annular oil drain 8 are connected to the large diameter of the axle 11. Lined up from the part side to the shaft end side and fitted. A disc spring 10 is interposed between the front lid 9 screwed into a male threaded portion 11a provided at the shaft end of the axle 11 and the oil drain 8, and the front lid 9 is screwed in so that the inner ring 2 of the axle bearing 1 becomes the axle. 11 is fixed. The axle bearing 1 is composed of a roller bearing, more specifically, a double row cylindrical roller bearing, and includes an inner ring 2 with no flange, an outer ring 3 with a central flange, rollers 4 and 4 in each row, and cages 5 in each row. And 5.
[0007]
The rear cover 7 is attached to the axle 11 on the center side of the axle bearing 1 and has an oil seal 12 slidably contacted on the outer periphery. The oil seal 12 is attached to the outer ring 3 so as to protrude in the width direction. The seal cover 13 is attached to the inner periphery. The rear lid 7 is provided with ventilation paths 14 and 15 that open from the outer diameter surface to the inner diameter surface, and an air vent 16 is provided at the outlet of one of the ventilation paths 14. The other air passage 15 communicates the inner diameter side of the rear lid 7 with the closed space surrounded by the seal cover 13 and the oil seal 12.
The oil drain 8 is attached to the axle 11 so that the oil seal 17 is slidably contacted on the outer periphery. The oil seal 17 is attached to the inner periphery of a ring-shaped seal cover 18 attached to the outer ring 3 so as to protrude in the width direction. It has been. The oil seal 17 forms a labyrinth seal on the outer periphery of the front lid 9 that is screwed into the male thread portion 11 a of the axle 11.
[0008]
This railcar axle bearing unit is an axle bearing unit of this premise structure, as shown in FIGS. 1 (B) and 1 (C), the inner diameter of one surface contacting the front lid 9 of the disc spring 10 as indicated by hatching. Are provided with lubricant reservoir portions 19A and 19B for supplying oil to these contact portions, respectively, and the outer diameter portion of the other surface that comes into contact with the oil drain 8 of the disc spring 10 and the lubricant reservoir portions 19A and 19B. It is filled with a lubricant. As the lubricant, grease, lubricating oil, grease containing a high molecular polymer, other solid lubricants, and the like are used.
[0009]
First embodiment of this invention, or lubricants reservoir 19A, and a 19B, instead of those of the configuration of FIG. 1, as indicated by cross-hatching in FIG. 2, in contact with the oil thrower 8 and the front lid 9 It is assumed that it consists of a large number of minute grooves at the intersection formed on the surface of the disc spring 10. As shown in FIG. 3, it may be formed of depressions distributed and formed on the surface of the disc spring 10 that contacts the oil drain 8 or the front lid 9. The lubricant reservoirs 19A and 19B at the intersections in FIG. 2 are obtained by knurling or the like. Lubricant reservoirs 19 </ b> A and 19 </ b> B can be easily formed by using such minute grooves and depressions.
[0010]
According to the axle bearing unit having this configuration, lubricant reservoirs 19A and 19B are provided on one side of the disc spring 10 that contacts the oil drain 8 and the other side of the disc spring 10 that contacts the front lid 9, respectively, for lubrication. Since the lubricant is filled, the contact between the disc spring 10 and the oil drain 8 and the contact portion between the disc spring 10 and the front lid 9 are prevented from running out of oil due to the lubricant retaining effect. The oil component is also supplied to the male screw portion 11 a of the axle 11. For this reason, the contact portion of the disc spring 10 with the oil drain 8 and the front lid 9 does not stick due to long-term use, and the loosening torque of the front lid 9 screwed into the male threaded portion 11a of the axle 11 is reduced. The operation of loosening the lid 9 and disassembling the axle bearing unit can be easily performed.
[0011]
FIG. 4 shows another reference proposal example . In this example, in the axle bearing unit shown in FIG. 1, lubricant reservoirs are respectively provided on the inner diameter portion of the end surface of the front lid 9 that contacts the disc spring 10 and the outer diameter portion of the oil drain 8 that contacts the disc spring 10. The portions 19A and 19B are provided and filled with a lubricant. Other configurations are the same as the example of FIG.
As described above, even when the lubricant reservoirs 19A and 19B are provided on the end faces of the front lid 9 and the oil drainer 8, the retaining effect of the lubricant can be obtained, and the oil drainer 8, the front lid 9 and the disc spring 10 can be obtained by long-term use. Can be prevented and the disassembling work can be easily performed.
[0012]
【The invention's effect】
Axle bearing unit for a railway vehicle of the invention, the roots if dish is interposed between the front cover and the oil thrower, due to the provision of the lubricant reservoir portion to be fed between the contact portion between the front cover and oil thrower disc springs, that Due to the lubricant retention effect, the contact part between the front cover of the disc spring and the oil drainer is prevented from running out of oil even after long-term use, and the lubricant is also applied to the male threaded part of the axle to which the front cover is screwed. For this reason, the disassembly work after use can be easily performed.
Since the lubricant reservoir is composed of a plurality of crossed grooves formed on the surface of the disc spring or a plurality of depressions distributed on the surface of the disc spring, the lubricant reservoir can be easily formed. Can be formed.
[Brief description of the drawings]
1A is a cross-sectional view of an axle bearing unit according to a proposal example as a basis of the present invention, FIG. 1B is a plan view of a disc spring in the unit, and FIG. 1C is a back view of the disc spring. .
2 is a front view showing the roots if pan in an embodiment of the present invention.
FIG. 3 is a front view showing still another example of a disc spring.
FIG. 4 is a partial cross-sectional view of an axle bearing unit according to another reference proposal example .
FIG. 5 is a cross-sectional view of a conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Axle bearing 10 ... Belleville spring 2 ... Inner ring 11 ... Axle 8 ... Oil drain 11a ... Male screw part 9 ... Front lid 19A, 19B ... Lubricant reservoir part

Claims (2)

車軸に車軸軸受の内輪および環状の油切りを車軸大径部側から軸端側へ並べて外嵌させ、車軸の軸端に設けた雄ねじ部に螺合する前蓋と前記油切りとの間に皿ばねを介在させ、前記前蓋をねじ込んで車軸軸受の内輪を車軸に固定する鉄道車両用車軸軸受ユニットにおいて、前記皿ばねに、前記皿ばねの前記前蓋および油切りとの接触部に給油する潤滑剤溜め部を設け、この潤滑剤溜め部は皿ばねの表面に形成した交差目の複数の溝からなるものとし、この潤滑剤溜め部に潤滑剤を充填した鉄道車両用車軸軸受ユニット。The inner ring and annular oil drain of the axle bearing are aligned on the axle from the axle large diameter portion side to the shaft end side and externally fitted, and between the front lid that is screwed into the male screw portion provided at the axle end of the axle and the oil drain. the disc spring is interposed, the oil supply in the axle bearing unit for a railway vehicle for fixing the inner ring of the axle bearing axle by screwing the front cover, the disc spring, the contact portion between the front cover and oil thrower of the disc springs A railroad vehicle axle bearing unit in which a lubricant reservoir is provided, the lubricant reservoir is composed of a plurality of intersecting grooves formed on the surface of the disc spring, and the lubricant reservoir is filled with lubricant. 車軸に車軸軸受の内輪および環状の油切りを車軸大径部側から軸端側へ並べて外嵌させ、車軸の軸端に設けた雄ねじ部に螺合する前蓋と前記油切りとの間に皿ばねを介在させ、前記前蓋をねじ込んで車軸軸受の内輪を車軸に固定する鉄道車両用車軸軸受ユニットにおいて、前記皿ばねに、前記皿ばねの前記前蓋および油切りとの接触部に給油する潤滑剤溜め部を設け、この潤滑剤溜め部は皿ばねの表面に分散形成した複数の窪み部からなるものとし、この潤滑剤溜め部に潤滑剤を充填した鉄道車両用車軸軸受ユニット。 The inner ring and annular oil drain of the axle bearing are aligned on the axle from the axle large diameter portion side to the shaft end side and externally fitted, and between the front lid that is screwed into the male screw portion provided at the axle end of the axle and the oil drain. In an axle bearing unit for a railway vehicle in which a disc spring is interposed and the front lid is screwed to fix an inner ring of an axle bearing to an axle, the disc spring is supplied with oil at a contact portion between the disc lid and the front lid and the oil drainer. An axle bearing unit for a railway vehicle in which a lubricant reservoir portion is provided, the lubricant reservoir portion is composed of a plurality of depressions dispersedly formed on the surface of the disc spring, and the lubricant reservoir portion is filled with a lubricant .
JP25189597A 1997-09-17 1997-09-17 Axle bearing unit for railway vehicles Expired - Fee Related JP3779044B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25189597A JP3779044B2 (en) 1997-09-17 1997-09-17 Axle bearing unit for railway vehicles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25189597A JP3779044B2 (en) 1997-09-17 1997-09-17 Axle bearing unit for railway vehicles

Publications (2)

Publication Number Publication Date
JPH1178879A JPH1178879A (en) 1999-03-23
JP3779044B2 true JP3779044B2 (en) 2006-05-24

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JP25189597A Expired - Fee Related JP3779044B2 (en) 1997-09-17 1997-09-17 Axle bearing unit for railway vehicles

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CN104948591B (en) * 2014-03-28 2021-09-21 舍弗勒技术股份两合公司 Sealed cylindrical roller bearing for railway

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JPH1178879A (en) 1999-03-23

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