JP3610200B2 - Quality control system and method - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a quality control system and method for parts in a factory.
[Prior art]
A conventional quality control method for parts will be described with reference to FIG.
Terminals 133-1, 133-2, and 133-3 are connected to a CPU (Central Processing Unit) 131. Storage means (databases) 132-1, 132-2, 132-3, 132-4 are connected to the CPU 131.
[0002]
For example, information on the parts to be used is collectively managed in the database 132. The model number, manufacturer, etc. of the parts constituting the product are managed as quality information. Even when a part change occurs due to a design change, a history of specification change and the like is registered in the database as quality information and managed. The data registered in the database is retrieved from the terminals 133-1, 133-2, and 133-3, and the operator can acquire necessary information. The result of the production plan processed by the CPU 131 is output as an order instruction to the terminals 133-1, 133-2, and 133-3. The flow of processing from production planning to ordering will be described with reference to FIG.
[0003]
A flow shown in 1105-1 to 1105-8 is a conventional part ordering flow. 1105-1 manages a product production plan. For example, the plan is input using the terminal 133-1 in FIG. The plan is an instruction of how many parts and units will be produced by what time.
[0004]
In 1105-2, classification (configuration development) of parts to be used is performed based on the part data 1105-6. 1105-4 manages processing information (the number of days to be processed, a work number required for processing, etc.) necessary for configuration expansion in a database, and refers to it when performing configuration expansion processing. The required number of parts calculated in 1105-3 is compared with the inventory number of the parts registered in the inventory database in 1105-7 to calculate the number of parts to be purchased and the delivery date (ordering plan 1105-5). ). The result is displayed on the terminal as a terminal part order or is output as a form (1105-8).
Next, the flow of “ordered” “goods” will be described with reference to FIG. Assume that the product “Body” is ordered. Body is composed of four units “A”, “B”, “C”, and “D”, among which the unit “D” is composed of parts “a”, “b”, “c”, and “d”. Become. The model number, manufacturer, etc., for each part become quality information, and the quality information at the part level is linked and managed for the entire product (Body).
For example, in the case where 1000 product bodies are manufactured, if there is a change in parts in the middle, there may be a mismatch between information and objects. For example, if it is switched at the 499th, the 499th actual product verification is often difficult at the manufacturing site. In particular, it is more difficult to identify parts that are assembled by changing a plurality of work units (hereinafter referred to as shops) due to intermediate work and transportation between shops.
Consider a case where the part “d” is changed to “d−1” in the part manufacturing shop 1203 of FIG. The two parts have the same rated use and are both supplied to unit D (1202). “Unit D (parts a, b, c, d)” and “unit D (parts a, b, c, d−1)” are the same in function, but the quality information is different, so information and objects are different. Matched (information match) management is essential.
However, when the changed parts as shown in FIG. 12 cross the different shops such as the parts manufacturing shop 1203 → the unit assembly shop 1202 → the Body assembly shop 1201, the agreement between the changed information and the actual product (part d-1) is Often difficult.
In the case of limiting to a single shop, the management for the actual product verification was possible with the conventional system (Fig. 10), but it is possible to associate information and product data between multiple shops on the system. It was difficult.
As shown in FIG. 10, since the shops where the terminals 133-1, 133-2, and 133-3 are installed are connected to the database via the CPU 131, information can be referred to. When the “goods” are exchanged (delivered) between shops, quality information is serialized because the relationship between the information at the time of ordering and the goods at the time of delivery cannot be determined uniformly. It was difficult to update.
The reason why it cannot be determined uniformly is because of factors such as variations in manufacturing lead time due to shop load fluctuations, work in progress, and transportation.
Although the above has described the coincidence between information and an object, there are cases where it is important for a person to grasp the object and the information in a timely manner. For example, when performing a quality inspection when the part “d” is changed to “d-1” due to a design change, or when performing a performance test of the unit “D-1” using the part “d-1” The person in charge of the indirect department, such as design and quality control, needs to know in a timely manner that the goods related to the specification change have arrived. In such a case, a contact from the receiving department or a search of the database itself was made to confirm the delivery.
[Problems to be solved by the invention]
In the quality control of parts in the prior art, the information is always based on the order, and if the part to be used changes, if it crosses different work areas, it will change the part information at the time of order and the change at the time of delivery. Since it becomes impossible to deal with such parts information, it is difficult to manage the quality information and the actual product in a consistent manner.
[Means for Solving the Problems]
In order to solve the above problems, the present invention has the following configuration.
That is, a quality management system for managing quality information of parts, unit products using the parts, and products using the unit products,
The server
Corresponding to the shop that manufactures the part, first storage means for storing quality information of the part;
Corresponding to a shop that manufactures a unit product using the part, a second storage means for storing quality information of the unit product using the part;
Corresponding to a shop that manufactures a product using the unit product, a third storage means for storing quality information of the product using the unit product;
When quality information of an ordered part is changed at a shop that manufactures the part, the changed quality information is stored in the first storage unit, and the quality information is input to the second storage unit. First input means for
Shops that produce the unit products
Second input means for inputting quality information of parts delivered to the shop that manufactures the unit product;
Quality information input by the second input means and stored in the second storage meansUse with the unitCheck against the modified quality information of the partFirstVerification means,
The server further includes:
SaidBy first verification meansBased on the verification, the twoOf partsWhen it is determined that the quality information matches, the quality information of the unit product stored in the second storage means is updated.FirstUpdate means;
Transmission means for transmitting quality information of unit products using the updated parts to the third storage means;With
The shop that produces the product
A third input means for inputting quality information of a unit product delivered to the shop that manufactures the product;
The quality information input by the third input unit is compared with the quality information of the unit product that is transmitted by the transmission unit and stored in the third storage unit and that uses the updated part. A second verification means,
The server further includes
Based on the verification by the second verification unit, the quality information input by the third input unit, and the quality information of the unit product that uses the updated component stored in the third storage unit, , Second update means for updating the quality information of the product stored in the third storage means when it is determined that they match.It is characterized by providing.
[0005]
OrIn the quality control system, the unit product using the updated part transmitted by the transmission meansQuality information
SaidManufacture products using unit productsSaid to the shopUnit productWill be communicated before delivery.
[0006]
Alternatively, a quality management method for managing quality information of a part, a unit product using the part, and a product using the unit product,
The processing executed on the server is
Corresponding to the shop that manufactures the part, a first storage step of storing the quality information of the part in the first storage means;
Corresponding to a shop that manufactures a unit product using the part, a second storage step of storing quality information of the unit product using the part in a second storage unit;
In correspondence with a shop that manufactures a product using the unit product, a third storage step of storing quality information of a product using the unit product in a third storage unit;
When the quality information of the ordered part is changed in the shop that manufactures the part, the changed quality information is stored in the first storage unit, and the quality information is input to the second storage unit. A first input step,
The process executed in the shop that manufactures the unit product is as follows:
A second input step for inputting quality information of parts delivered to the shop that manufactures the unit product;
The quality information input by the processing of the second input step and stored in the second storage meansUse with the unitCheck against the modified quality information of the partFirstA verification process,
The process executed in the server further includes:
AboveAccording to the first verification processBased on the verification, the twoOf partsWhen it is determined that the quality information matches, the quality information of the unit product stored in the second storage means is updated.FirstUpdate process;
A transmission step of transmitting quality information of the unit product using the updated component to the third storage means;With
The process executed in the shop that manufactures the product is as follows:
A third input step for inputting quality information of unit products delivered to the shop that manufactures the product;
The quality information input in the third input step is compared with the quality information of the unit product that is transmitted in the transmission step and is stored in the third storage means and uses the updated component. A second verification step,
The processing executed in the server is further
Based on the collation by the second collation step, the quality information input by the third input step, and the quality information of the unit product using the updated part stored in the third storage means, , A second update step of updating the quality information of the product stored in the third storage means when it is determined that they matchIt is characterized by providing.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
The hardware configuration of the present invention is based on a client and server system (FIG. 2). As shown in FIG. 3, the configuration of the computer (301) that constitutes the client and the server is a standard configuration comprising an operating system (OS) 302, a CPU 303, a ROM 304a, a RAM 304b, a secondary storage device 304c, and a network interface 305. Yes, a display device 306, a display control unit 309, an input device 307, an external storage device 308, and an output device 310 are connected.
[0008]
The input device 307 is a general term for input devices for inputting data on a screen and reading bar-coded information. Specifically, there are a trackball, a touch pen, a joystick, a tablet, a keyboard, a barcode reader and the like in addition to a mouse.
[0009]
The display device 306 is a device for displaying data (characters, figures, numerical values, etc.) exchanged between computers on a screen. Examples of the display device include a CRT display, a liquid crystal display, and a plasma display. The display control unit 309 has a function of processing data for specific display of parts related to graph display, tabular display, and specification change as quality information on the display device 306.
[0010]
The output device 310 is a device that prints data, processing results, and display contents of the display device 306 on a form. Examples of output devices include laser printers and inkjet printers.
[0011]
As shown in FIG. 4, a computer 301 is connected to a LAN network 401, and data can be exchanged between a plurality of computers. Data exchange is performed via the network interface 305.
[0012]
The processing from the production plan to the part order shown in FIG. 11 is processed by the server 210, and an instruction is issued to the client side (220, 230, 240, 250).
In order to describe an example in which the client / server system shown in FIG. 2 is applied to this embodiment, the relationship between the client / server and the shop is shown in FIG. Here, “shop” refers to a unit of work constituting a production line in a factory.
[0013]
As an example, the shop is considered as three parts production shop 101a, unit production shop 101b, and product (Body) assembly shop 101c. The server 105 (FIG. 1) is provided with processing areas (120a, 120b, 120c) corresponding to each shop.
[0014]
This processing area (120a, 120b, 120c) independently processes parts management in the shop (101a, 101b, 101c). The database (160, 170, 180) corresponding to each of the processing areas 120a, 120b, and 120c uses a storage area divided by a directory in the secondary storage device 304c or the external storage device 308 as a database. The databases 160, 170, and 180 store data necessary and sufficient for executing independent processing, and data that is mutually referred between the processing areas is stored in the server database 150. An instruction regarding ordering processed in each processing area is issued from the server 105 to each client 110a, b, c (part manufacturing shop 101a, unit manufacturing shop 101b, product assembly shop 101c).
[0015]
The shop order management module 1307 shown in FIG. For example, in the order shown in Fig. 7, the product assembly shop101cUnit D used in is the Unit D production shop101bUnit D production shop101bThe parts d used in are parts d production shop101aBe ordered to. The relationship between shops indicating which parts (units) have been ordered from which shop is registered as processing area information in the configuration management tables (970, 980) shown in FIG.
[0016]
FIG. 5 is a flowchart showing the ordering process when part change is included in the ordering instruction issued from the server 105. When an order for a part related to a specification change is issued from the server 105 (501-YES), the quality information of the changed part is registered in the database on the server side (any of 160, 170, 180 in FIG. 1) together with the order number. The order number is barcoded (503). Barcoded binary information is also registered in the database on the server side (505).
[0017]
In this embodiment, the order number is converted into a barcode, but the same effect can be obtained even if the manufacturing number, model, or the like is used as barcode information. That is, any quality information that can uniquely identify a component (unit) may be converted into a barcode. Bar code standards are not limited to the CODE 39 standard that is normally used for industrial purposes, but include all standards (JIS standards, etc.) that can be read from the input device 307 (bar code reader) as combinations of binary numbers.
[0018]
When a part change (501-YES) occurs, an order is displayed on the client computer of the corresponding shop (502a). The change information related to the changed part is converted into a barcode (503), further printed with the output device 310 (504), and output as a form (506). The bar-coded change information (503) is stored and managed in the database (160, 170, 180, or 150) on the server 105 (FIG. 1) side (505).
[0019]
The order management module 1306 of the program 1301 processes that the quality information of the ordered parts is registered (stored) in the database of the server 105 and the form is output from the output device 310. The order management module 1306 also executes a process for converting the order number into a barcode. The logical judgment (510 in FIG. 5) executed by the order management module 1306 is performed by the CPU 303 of the computer 301 constituting each of the client and the server.
[0020]
When there is no change (501-No), an instruction is issued to the shop by the order display (502b) of the client computer. In this case, although not shown, the form on which the barcode is printed is also output from the output device in the same manner as shown in steps 504 and 506 (504).
Each shop confirms the ordering / receiving order status by the order displays 502a and 502b on the client computer screen. The output form and the changed “thing” are paired between each shop (for example, FIG. 7).101c,101b,101a) Is changed (506).
In FIG. 7, it is assumed that the product “Body” is ordered. The product (Body) is composed of four units “A”, “B”, “C”, and “D”, in which the unit “D” includes parts “a”, “b”, “c”, “ d ”. The model number, manufacturer, and the like regarding each part are stored and managed as quality information in the database (160, 170, 180, or 150) on the server 105 (FIG. 1) side. Data stored in the server database 150 stores data having attributes common to the processing areas (160, 170, 180). In the attribute determination, the CPU 303 determines whether or not each data has a flag or the like. The execution programs for performing the determination process are the data input module 1304 (at the time of ordering) and the data update module 1302 (at the time of data update after delivery).
[0021]
Information on the parts related to the change is registered in the database 150, and the change information can be shared among the shops.
[0022]
FIG. 6 shows an example of the quality information in the expression format “name (component 1, component 2,...)”. In the case of the product Body (601), the unit is an argument, and in the case of the unit (602), the component is an argument. These data are managed in the database (180, 170, 160 in FIG. 1) of the processing areas of each shop (120c, b, a in FIG. 1), and managed in units of components in the form of parts to units and units to products. Is done.
[0023]
Here, in the present embodiment, the order management module 1306 functions as a first input unit. The order management module 1306 functions to register (store) the quality information of the ordered parts in the database of the server 105 and to output a form from the output device 310.
[0024]
<Explanation of data verification (FIG. 7)>
When the quality information is described in the expression format “name (component 1, component 2,...)” As shown in FIG.101bThe quality information registered at the time of ordering is D (a, b, c, d). Shop as well101cThe quality information registered at the time of ordering is the product Body (A, B, C, D).
[0025]
On the other hand, parts d production shop101aCorresponds to the change instruction and the database of the shop as an alternative “d-1” for the part “d”160Register for quality information update. The database160The shop that uses the part “d” (101c,101b) Is transferred ((1) route in FIG. 7). At this point, shop101c,101bIs a shop101aHowever, the part change ("d" becomes "d-1") has occurred, but it cannot be specifically identified which part.
[0026]
shop101aFrom shop101bBarcode reading and database for delivery to170(shop101bAs a result of the collation ((1) ′) with the data in the server database), the delivery of the substitute d-1 for the part d is confirmed. At this time, shop101bMakes it possible to match the information of the changed part with the object.
[0027]
The quality information of the unit using the part is updated as “D-1” in D (a, b, c, d−1) ((2) ′), and the database170Saved in. The database170Shops that use unit “D” by renewing and registering (101c) Is transferred ((2) route in FIG. 7). At this point, shop101cIs a shop101b("D" becomes "D-1") has occurred, but it cannot be specifically identified which unit.
[0028]
shop101bFrom shop101cBarcode reading and database for delivery to180(shop101cServer database) data(D-1)As a result of the verification ((1) ″), the delivery of the substitute D-1 of the unit D is confirmed. At this time, shop101cMakes it possible to match the information of the changed part with the object.
[0029]
shop101cIs a database as product Body-1 (A, B, C, D-1) using unit D-1 for changing the quality information of product Body (A, B, C, D) at the time of ordering180The quality information is updated ((2) '').
[0030]
The result of this update registration is registered in the server database 150, and it becomes possible to share the quality information related to the change among the shops. That is, it is possible to know that the changed part is d-1, the unit using the changed part is D-1, and the product using the unit is the product Body-1.
As described above, based on the database update of the own shop, data is transferred to the shop that uses the part. The parts, units, and products to be changed are identified by matching the actual product at the time of delivery with the change information transferred in advance.
[0031]
<Program processing for data verification>
In FIG. 7, the parts d production shop101aReplaces part "d" with "d-1" and unit D production shop101bWhen the item is delivered to the item, the form and the part “d-1” to be changed are delivered as a pair (506 in FIG. 5). At this time shop101bReads and inputs the barcode printed on the form from the barcode reader 307. The data input module 1304 is activated based on the reading input by the bar code reader. The data input module 1304 stores the read binary data in the RAM 304b of the computer 301 (or the secondary storage device 304c or the external storage device 308).
[0032]
After saving, the database170Quality information registered in (Shop101aThe data collation module 1303 (FIG. 13) for comparing the quality information of the delivered product with the transfer of the change information from (in advance) is activated. The verification processing by the data verification module 1303 follows the flowchart in FIG.
[0033]
At the time of delivery, first, the barcode of the order number of the form is read (802), and the read data is verified (803). The data read here is collated with the barcode information (information registered in step 505 in FIG. 5) of the database (160, 170, 180) on the server side (803). It is determined whether the part is a changed part based on the result of data collation (804). If it is not a changed part (804-No), an acceptance process is performed (806), inventory data is updated (807), and delivery is completed (808). That is, the type of the delivered part is judged and the quantity is confirmed (806). Further, in order to reflect this result in the database (160, 170, 180) on the server side, the part quantity is newly updated (807). Upon completion of the update, the execution of the data collation module 1303 ends (808).
[0034]
The barcode information of the order number for the changed part stored and managed in the database (160, 170, 180) on the server side matches the barcode information read from the form for the delivered part. In this case, it is determined that the part is a changed part (804-YES). If they match, identify the part to be changed and confirm that the part has arrived at your shop. If it is possible to identify the parts to be changed at the time of delivery, it is easy to track the changed parts in the shop. A unit that incorporates the changed product, or a history of which product has been assembled is grasped as the process management of its own shop (805), and a unit that uses the changed part (d-1), or The quality information of the shop, which is the product, is updated (809).
[0035]
For example, unit D production shop of FIG.101bThen, the quality information D (a, b, c, d) at the time of ordering is updated as D-1 (a, b, c, d-1), and the database on the server side is updated.170Update quality information for. The data update module 1302 processes the quality information update. Based on the completion of the update process, the updated information is transferred to the shop that uses the part (product body assembly shop in FIG. 7 as an example). The update information is transferred by the data transfer module 1305 (810).
[0036]
The data collation module 1303 starts the inspection process after transferring the update information (806), and updates the parts and quantity (807). Upon completion of the update, the execution of the data collation module 1303 ends (808).
Taking the unit production shop (101b, 120b) of FIG. 1 as an example, in addition to updating the database 170 of the own shop, information on the changed parts is given to the database 180 of the product assembly shop 101c that uses the unit related to the change. Communicate and register (data transfer will be described later).
[0037]
In this embodiment, a data input module 1304 that is activated based on a read input by the input device 307 (barcode reader) functions as a second input unit, and the data input module 1304 converts the read binary data into a computer. It functions to save on the RAM 304b of 301 (or the secondary storage device 304c, the external storage device 308).
[0038]
Furthermore, in this embodiment, the data collation module 1303 functions as a collation unit that collates the quality information at the time of ordering the parts with the quality information at the time of delivery. That is, the data verification module 1303 stores the barcode information read at the time of delivery and the barcode information stored in the server side database (for example, 160, 170, 180 in FIG. 1) at the time of ordering (registered in step 505 in FIG. 5). To determine whether the part is a changed part. Furthermore, the data collation module 1303 also functions as a means for performing an inspection process on delivered parts and updating inventory data.
In the present embodiment, the data update module 1302 functions as an update unit that updates the quality information of the database on the server side (for example, 160, 170, and 180 in FIG. 1). That is, when it is determined by the processing of the data verification module 1303 that the part is a changed part, the quality information at the time of ordering for the part is updated to the quality information at the time of delivery.
[0039]
Further, in the present embodiment, the data transfer module 1305 functions as a transmission unit that transmits the updated quality information to the shop that uses the part regarding the part whose quality information has been changed.
[0040]
In the present embodiment, the shop ordering / managing management module 1307 functions as a management means for managing the ordering / ordering relationship between shops. In other words, the shop ordering management module 1307 manages the ordering relationship between shops, such as which parts (units) are ordered from which shop, and the result is, for example, processing of the configuration management table (970, 980) shown in FIG. Registered as area information. The data transfer module 1305 transfers data with reference to the configuration management table.
<Data transfer between shops on different servers>
The transfer of quality information will be described with reference to FIG. It is assumed that the processing area 910 of the server 901 has received the changed part “d-1”. The quality information stored in the internal database 911 is updated and registered as D-1 (a, b, c, d-1) as D (a, b, c, d) according to the description format of FIG. .
Information that the part “d” becomes “d−1” and the unit using the new part changes from “D” to “D-1” is registered in the server database 903 as quality information (data path 991). Update registration in the databases 911 and 903 is processed by the data update module 1302. When the quality information of the database is changed, the data transfer module 1305 (hereinafter referred to as resident process A) of the server 901 is activated, and the quality information transfer process starts (sequentially transferred as the process of the queue 950 (processes 1 and 2). 3, 4)).
[0041]
(1) Resident process A extracts data to be transferred from the database 903. Further, the IP address, password, and user ID of the transfer destination processing area are searched from the configuration management table 970. Here, in the configuration management tables 970 and 980, the shop ordering management module 1307 defines the ordering / ordering relationship between shops.
[0042]
(2) As a result of the search, if the transfer destination is not in the same server but in a different server, the resident process A once writes the transfer data in the database 904 of the server 902 and registers it in the queue 960 as process 11. (Data path 992).
[0043]
(3) Registration of the process 11 activates the data transfer module 1305 (hereinafter referred to as resident process B) of the server 902 to start data retransfer.
[0044]
(4) Resident process B extracts data to be transferred from database 904. Further, the IP address, password, and user ID of the transfer destination processing area are searched from the configuration management table 980.
[0045]
(5) The resident process B collates the processing area 940 using the IP address, password, and user ID of the transfer destination processing area as key information, and writes the transfer data in the internal database 941 (data path 993).
<Transfer of quality information in the same server>
(1) The processing contents are the same even in the case of the same server. When there is a change registration of quality information from the processing area 910 and it is transferred to the processing area 920, the data update module 1302 updates the quality information in the databases 911 and 903. After the update registration is completed, the data transfer module 1305 (hereinafter referred to as resident process A) is activated to start the transfer process (data path 994).
[0046]
(2) Resident process A extracts data to be transferred from the database 903. Further, the IP address, password, and user ID of the transfer destination processing area are searched from the configuration management table 970.
[0047]
{Circle around (3)} The resident process A collates the processing area 920 as the transfer destination using the IP address, password, and user ID of the processing area as key information, and writes the transfer data in the internal database 921 (data path 995).
<Supply as storage medium>
A program 1301 (FIG. 13) for realizing the functions of the above-described embodiment is delivered with an order management module 1306 that registers quality information at the time of ordering in a database on the server side, outputs a form, and converts the quality information into a barcode. A data input module 1304 for reading and inputting the quality information of the product, a data verification module 1303 for verifying the quality information registered on the server side and the quality information of the delivered product, and registered in the database on the server side. Data update module 1302 for updating the quality information at the time of ordering based on the quality information at the time of delivery, and data for transferring the updated quality information to a shop using the delivered items (parts, units, etc.) Transfer module 1305, shop order management module 130 for managing the relationship between orders placed between shops Consisting of.
The storage medium storing the program code is supplied to the system or apparatus, and the computer (or CPU or MPU (microprocessing unit)) of the system or apparatus reads and executes the program code stored in the storage medium. Achieved.
[0048]
In this case, the program code itself read from the storage medium realizes the functions of the above-described embodiment, and the storage medium storing the program code constitutes the present invention.
[0049]
Examples of auxiliary storage devices (storage media) for supplying the program code include floppy disks, hard disks, optical disks, magneto-optical disks, CD-ROMs, CD-Rs, magnetic tapes, non-volatile memory cards, ROMs, etc. Can be used.
[0050]
Further, by executing the program code read by the computer, not only the functions of the above-described embodiments are realized, but also an OS (operating system) operating on the computer based on the instruction of the program code. A case where part or all of the actual processing is performed and the functions of the above-described embodiments are realized by the processing is also included.
[0051]
Further, after the program code read from the storage medium is written in a memory provided in a function expansion board inserted into the computer or a function expansion unit connected to the computer, the function expansion is performed based on the instruction of the program code. This includes a case where the CPU or the like provided in the board or the function expansion unit performs part or all of the actual processing, and the functions of the above-described embodiments are realized by the processing.
[0052]
When the present invention is applied to the above-mentioned storage medium, the storage medium stores program codes corresponding to the flowcharts (FIGS. 5 and 8) described above, but these are summarized from the viewpoint of the functional configuration of the program. Each module shown in FIG. 13 is stored in the storage medium.
[0053]
That is, it includes an order management module 1306, a data input module 1304, a data collation module 1303, a data update module 1302, a data transfer module 1305, and a shop order management module 1307.
【The invention's effect】
The quality control according to the present invention is to manage the quality information sequentially by associating the change information with the actual product even if the parts to be used are changed, even if the work areas are different. Is possible. Quality information can be grasped at the part level, and detailed quality control is realized. Specifically, all the quality information of the units constituting the product and the parts constituting the unit match the actual product.
[0054]
[Brief description of the drawings]
FIG. 1 is a diagram showing a quality system according to the present invention.
FIG. 2 illustrates a client / server system.
FIG. 3 is a diagram illustrating a configuration of a computer system.
FIG. 4 is a diagram showing a basic configuration of a network network of the present system.
FIG. 5 is a flowchart showing processing when quality information is changed.
FIG. 6 is a diagram illustrating an example of quality information.
FIG. 7 is a diagram showing the relationship of ordering of parts.
FIG. 8 is a flowchart showing delivery processing.
FIG. 9 is a diagram illustrating transfer of quality information.
FIG. 10 is a diagram for explaining a parts ordering system in the prior art.
FIG. 11 is a flowchart showing processing from production planning to ordering;
FIG. 12 is a diagram showing a relationship of ordering parts in the related art.
FIG. 13 is a diagram showing a memory map of a recording medium in the embodiment.
[Explanation of symbols]
101a, b, c shop
105, 210 servers
110a, b, c client
150, 160, 170, 180 database
301 computer
303 CPU
304a ROM
304b RAM
304c secondary storage device
305 Network interface
306 display device
307 Input device
308 External storage device
309 Display control unit
310 Output device
901, 902 servers
910, 920, 930, 940 Shop
911, 921, 931, 941 Store internal database
903, 904 server database
970, 980 Configuration management table

Claims (3)

A quality management system for managing quality information of parts, unit products using the parts, and products using the unit products,
The server
Corresponding to the shop that manufactures the part, first storage means for storing quality information of the part;
Corresponding to a shop that manufactures unit products using the parts, second storage means for storing quality information of unit products using the parts;
Corresponding to a shop that manufactures a product using the unit product, a third storage means for storing quality information of the product using the unit product;
When the quality information of the ordered part is changed in the shop that manufactures the part, the changed quality information is stored in the first storage unit, and the quality information is input to the second storage unit. First input means for
Shops that produce the unit products
Second input means for inputting quality information of parts delivered to the shop that manufactures the unit product;
First verification means for verifying the quality information input by the second input means and the changed quality information of the parts used in the unit product stored in the second storage means; Have
The server further includes:
When it is determined that the quality information of the two parts matches based on the collation by the first collation means, the first quality information of the unit product stored in the second storage means is updated . Update means;
Transmission means for transmitting the quality information of the unit product using the updated part to the third storage means ;
The shop that produces the product
A third input means for inputting quality information of the unit product delivered to the shop that manufactures the product;
The quality information input by the third input unit is compared with the quality information of the unit product that is transmitted by the transmission unit and stored in the third storage unit and that uses the updated part. A second verification means,
The server further includes
Based on the verification by the second verification unit, the quality information input by the third input unit, and the quality information of the unit product that uses the updated component stored in the third storage unit, , A quality management system comprising second update means for updating product quality information stored in the third storage means when it is determined that the two match . The quality information of the unit product using the updated part transmitted by the transmission means is:
The quality control system according to claim 1, wherein the unit product is transmitted to a shop that manufactures a product using the unit product before the unit product is delivered. A quality management method for managing quality information of parts, unit products using the parts, and products using the unit products,
The processing executed on the server is
Corresponding to the shop that manufactures the part, a first storage step of storing the quality information of the part in the first storage means;
Corresponding to a shop that manufactures a unit product using the part, a second storage step of storing quality information of the unit product using the part in a second storage unit;
In correspondence with a shop that manufactures a product using the unit product, a third storage step of storing quality information of a product using the unit product in a third storage unit;
When the quality information of the ordered part is changed in the shop that manufactures the part, the changed quality information is stored in the first storage unit, and the quality information is input to the second storage unit. A first input step,
The process executed in the shop that manufactures the unit product is as follows:
A second input step for inputting quality information of parts delivered to the shop that manufactures the unit product;
A first collation step of collating the quality information input by the processing of the second input step with the changed quality information of the parts used in the unit product stored in the second storage unit And
The process executed in the server further includes:
When it is determined that the quality information of the two parts matches based on the verification in the first verification process, the first quality information of the unit product stored in the second storage means is updated . Update process;
A transmission step of transmitting quality information of unit products using the updated parts to the third storage means ;
The process executed in the shop that manufactures the product is as follows:
A third input step for inputting quality information of unit products delivered to the shop that manufactures the product;
The quality information input in the third input step is compared with the quality information of the unit product that is transmitted in the transmission step and is stored in the third storage means and uses the updated component. A second verification step,
The processing executed in the server is further
Based on the collation by the second collation step, the quality information input by the third input step, and the quality information of the unit product using the updated part stored in the third storage means, , A quality control method comprising a second update step of updating the quality information of the product stored in the third storage means when it is determined that they match .

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