JP3288454B2 - Rotary laser device - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary laser used for a laser rotation device for marking out or other rotary irradiation type laser device which projects a laser beam onto an object and uses the projection position of the laser beam as a reference. Related to the device.

[0002]

2. Description of the Related Art Conventionally, rotary irradiation type laser devices have been disclosed in Japanese Patent Application Laid-Open Nos. 62-95419 and 63-179208. In these devices, a He-Ne gas laser or a laser diode is used as a laser light source.

[0003]

In the conventional rotary irradiation type laser apparatus, when the projected laser is invisible light such as infrared light, it is necessary to arrange a dedicated sensor on the object.
The structure becomes complicated. In addition, since the sensor requires a power source, there is a time constraint. On the other hand, recently, a laser diode that oscillates a laser with a visible wavelength close to the wavelength of the He-Ne gas laser has appeared.However, when the distance from the main body of the device to the target is long because the irradiated laser light is directly viewed. , High-intensity laser light must be used. For this reason, simply placing a reflective member with a simple structure on the laser beam that is being radiated without using a dedicated sensor at the required location without using a dedicated sensor at the required location, and also irradiating the laser beam with high visibility at low brightness A scanning function that can be obtained with laser light is desired.

In view of the above problems, the present invention measures the distance from the apparatus body to the reflecting member by simply arranging a reflecting member having a simple structure on the laser beam path which is being irradiated by rotation, It is an object of the present invention to provide a rotary laser device that can obtain highly diagnosable laser light irradiation with low-brightness laser light without using a dedicated sensor at a necessary place.

[0005]

SUMMARY OF THE INVENTION The present invention relates to a rotary laser device for rotating and irradiating a laser beam with a rotary device.
Return light detection means for detecting return light from a reflecting object having at least two spaced reflection surfaces, and receiving at least two pulses of a light reception signal based on the detection of the return light detection means and detecting an angle between the light reception signals Rotation angle detecting means, a distance calculating means for calculating a distance to a reflecting object based on an output signal of the rotation angle detecting means, and focusing the laser beam on a position corresponding to a distance based on a calculation result of the distance calculating means. A rotating laser device comprising:

An embodiment of the present invention is as follows.
The rotation control means for rotating the laser beam changes the rotation direction according to the output signal of the return light detection means so as to enhance the visibility. The reflection object is formed of a reflection member having strong directivity of reflected light with respect to an incident optical axis. The reflection object includes at least two or more reflection members, and the rotation angle detection means detects an angle corresponding to an interval between output signals of the return light means. The rotation angle detection means has an encoder, and detects an angle of a reflection surface separated from an output signal of the return light detection means and an encoder output signal.

[0007]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a laser rotating apparatus according to an embodiment of the present invention. FIG. 1 shows a mechanism diagram of the laser rotating device. As shown in FIG. 1, the laser rotator includes a collimator lens 2, an inclination correction system 1, a reflecting mirror 4, and a beam extractor on an optical axis O of a laser beam emitted from a light emitting unit 3 composed of a visible semiconductor laser. A tilt angle correcting means 8 comprising a panda 6, a perforated mirror 7 having a hole through which the optical axis O passes, and a beam rotating means (rotary motor) 10 are arranged.

The tilt angle correction system 1 is a part of an optical means for reflecting a laser beam radiated from the light emitting section 3 so as to always have a vertical position regardless of the tilt of a main body (not shown).
The optical axis O is composed of an enclosing glass 1a, an oil bath 1c having a reflection surface 1b on the back surface of the liquid, an enclosing glass 1d, and a pair of prism members 30 and 32. The beam expander 6 includes a pair of lenses 3 having different focal lengths.
The optical axes 6 and 38 are arranged at a predetermined interval, and the optical axis is angle-compensated by the inclination angle correction unit 1 in combination with the reflection mirror 4 and the beam expander 6. One lens 38 of the beam expander 6 can be moved vertically and rotatably by a focus driving motor 200. Note that this laser rotating device may be configured without the tilt angle correction system 1 of the tilt angle correcting means and the reflecting mirror 4, or the entire configuration is corrected for the tilt angle so that an arbitrary angle or horizontal laser Light irradiation may be provided.
The beam rotating unit 10 is an optical unit that reflects a laser beam incident vertically upward so as to rotate and scan in a horizontal plane. The beam rotating unit 10 has a 90 ° polarizing prism 42 disposed on a rotating support 40. An encoder 44 for detecting the rotation direction of the rotary support 40 is attached to an intermediate portion of the rotary support 40. A gear 46 is attached to a lower portion of the rotation support 40, and an output gear 50 of a motor 48 serving as a rotation drive source of the rotation support 40 meshes with the gear 46. The rotational drive of the motor 48 is controlled by a control unit (control system) 100, and the control unit 100 is connected to the encoder 44 and a light receiving unit (photoelectric conversion element) 86 of the return light detection unit 80 described later.

As shown in FIG. 2, a reflecting object 60 which is disposed on an object to be measured, ie, an object, and reflects a laser beam,
It is configured like a first reflection member 66 in which two vertically extending reflection zones 62 and 64 are arranged at an interval.
The reflection zones 62 and 64 may be provided with a plurality of corner cubes 70 on the back surface as shown in FIG. 3 (A), or a plurality of spherical reflectors 72 may be arranged as shown in FIG. 3 (B). A member having strong directivity is used.

The return light detecting means 80 is provided on the reflection optical axis 00 of the perforated mirror 7 with an appropriate distance between the return light collecting lens 82, the pinhole plate 84, and the photoelectric conversion element (light receiving portion) 86. Is placed. When an arbitrary reflecting object 60 is positioned at a required position on the entire circumference irradiated with the rotation, the return light therefrom passes through the same optical path as the main optical axis and is detected by the return light detecting means. In the case of a single reflecting object 60, when the detected light disappears and the detection signal disappears,
When there are a plurality of reflective objects 60, by controlling the rotation to be reversed when a plurality of final return lights are no longer detected, the light beam always reciprocates at a certain portion of the reflective objects 60 (scanning). When the number of the reflective object 60 is single, the width of the reflective object 60 is detected. The distance is calculated from the set rotation angle. Then, one lens 38 of the beam expander 6 is connected to the focus driving motor 2.
00, the lens 38 is moved to a position corresponding to the distance calculated previously, so that the lens 38 is always focused at the position of the reflecting member.

In this case, when the inclination correcting means and the focusing means are combined, the actual correction angle causes a correction angle error because the expander magnification changes depending on the focus. Explaining with reference to FIG. 4, a conditional expression in which this correction angle error does not cause a practical problem is as follows: If the maximum correction range of the apparatus is α _max, and the image formation size at this time is y, y = f ₂ · tan α _max (1) In (1), if α _max is a small angle,
Since tan α _max ≒ α _max , y = f ₂ · α _max (2) α _max = y / f ₂ ························ (3) and the focusing distance L, the movement amount of the lens during focusing L2 (focal length f ₂₎ △ L the _{relationship, 1 / f 2 = 1 /} (f 2 + △ L) + 1 / L L = (f 2 2 / △ L) + f 2 = f 2 / △ L · (f 2 + △ L) ··· (4) The correction angle error Δα is Δα = tan ⁻¹ (y / (f ₂ + ΔL)) − α _max (5) y / Since (f ₂ + △ L) is a small angle, tan ⁻¹ (y / (f ₂ + △ L)) ≒ y / (f ₂ + △ L), and from (3), Δα = y / (F ₂ + ΔL) −y / f ₂ = (y · f ₂ −y (f ₂ + ΔL)) / ((f ₂ + ΔL) · f ₂ ) = − ΔL / (f ₂ + _{△ L) · y / f 2} ·············· (6 Substituting in the (3) (6), △ α = - {△ L / (f 2 + △ L)} · α max ············ (7) forming the focusing surface The image height error ΔH is ΔH = L · tan Δα = L · Δα since Δα is a small angle.

(4) From (6), ΔH = f ₂ (f ₂ + ΔL) / ΔL · −ΔL / (f ₂ + ΔL) · α _max = −f ₂ · α _max. ············· (8) Height error | △ H |
Must be less than or equal to the allowable height error | Ht |, and the conditional expression is | △ H | ≦ | Ht | (9) | _αmax · f ₂ | ≦ | Ht | (10) must be satisfied.

Further, the accuracy generally shown in the prior art is an angle display. In this case, Ht represents an allowable correction angle error α
t, is expressed by the maximum working distance is _{L max Ht = L max tan αt} ····················· (11). Here, since [alpha] t is very small (11) is expressed as _{Ht = L max · αt ······················ (} 12). Thus equation _{(10), | α max · f 2 |} ≦ | L max · αt | ··············· (13) , and the conditional expression, | f ₂ | ≦ | (L _max · αt) | / α _max | (14) As described above, by selecting the beam expander lens L2 so as to satisfy the expression (10) or the expression (14), it is possible to provide a rotary irradiation type laser level having a focus function while maintaining required accuracy.

Note that, as shown in FIG.
4 is provided at a substantially conjugate position, light that does not directly face the emitted light is blocked by the pinhole plate 84 after passing through the return light condenser lens 82, so that it is possible to prevent noise light that is diffusely reflected from being received. it can. Further, by masking the central portion of the condenser lens 82, it is possible to prevent reflected light other than return light from entering the condenser lens 82.

The light returning from the reflecting object 60 becomes very weak when the distance between the apparatus and the reflecting object 60 increases, so that modulated light is used to distinguish it from disturbance light. This modulation frequency is determined by the rotation speed at the time of search and the width of the reflection member, and is a modulation frequency at which two or more pulses return while the modulated light passes through the reflection member at a long distance.

FIG. 7 shows a block diagram of a laser rotating device. As shown in FIG. 4, the electric system of the present invention includes an oscillator 102 for generating a square wave, an LD driving circuit 104 to which the output of the oscillator 102 is input, an LD light emitting unit 3 to which the output of the LD driving circuit 104 is input, It includes a photoelectric conversion element that receives a laser beam reflected from the object 60, that is, a light receiving unit 86, a motor 48, and a control unit 100. The output of the encoder 44 is input to the control unit 100.

The control section 100 has a modulation signal detection section 112 to which the output of the light receiving section 86 is connected and amplifies the input signal, and a chattering prevention circuit section 114 to which the output of the modulation signal detection section 112 is connected. Chattering prevention circuit section 11
Numeral 4 is to prevent chattering from occurring by adjusting the time constant of the RC filter circuit. When the distance between the main body (not shown) and the target object is short at the time of scanning between the reflective objects 60, the chattering prevention circuit unit 114 has a long detection signal and a long chattering time. Increase the time constant. Conversely, if the distance between the main body (not shown) and the object during scanning is long, the detection signal is short and the chattering time is short, so that the time constant of the RC filter circuit is shortened. On the other hand, at the time of searching for scanning on the reflecting object 60, the time during which the laser beam crosses the reflecting object 60 is short, and there is little possibility that the returning laser beam will cause chattering.
Operate the analog switch so that the input signal bypasses the RC filter circuit.

The output of the chattering prevention circuit 114 is
It is input to the microcomputer 116. The microcomputer 116 determines the pulse interval of the double pulse by the reflecting object 60, and selects the time constant of the anti-chattering filter based on the pulse interval. The output of the microcomputer 116 is input to a motor drive circuit 134 and a focus drive motor drive circuit 202 that drives the focus drive motor 200. The motor drive circuit 134 controls the rotation direction of the motor 48 based on the normal rotation signal and the reverse signal from the microcomputer 116, and also controls the rotation speed, that is, the rotation speed at the time of search becomes faster than the rotation speed at the time of scanning. Control.

FIG. 5 shows a microcomputer 1 according to the first embodiment of the present invention.
16 is a flowchart showing the operation of the second embodiment. First, in the search mode, the rotating head is set to a search speed of about 60 rpm. Next, double pulse discrimination is performed, and when it is determined that the double pulse is from a reflecting object, the mode shifts to the scan mode. In the scan mode, scanning is performed at a scan speed lower than the search speed, the positions of both ends of the reflective object are read by the encoder, an angle is calculated based on the position, and a distance is calculated based on the angle and the width of the reflective object 60. The focus driving motor 200 is driven based on the calculation result to perform autofocus.

If the interval between the reflecting members and the number of revolutions at the time of the search are clear, the interval between the apparatus and the reflecting object 60 is calculated by measuring the interval between the double pulses without using the encoder 44. You can also. This flowchart is shown in FIG.

[0021]

As described above, the present invention is constructed as described above, so that the irradiation of the full rotation is made to reciprocate only at an arbitrary necessary width (angle), thereby increasing the number of signals and decreasing the angular velocity. By this scanning operation, the “visibility” of the rotary irradiation type laser device can be improved.

Further, the present invention has a function of measuring a distance from a device to a reflection member during the scanning operation, and a scanning state with higher visibility can be obtained by irradiating a laser with high illuminance by performing auto focus. Can be. Further, since this scanning function is easily performed at a required position, the scanning function can always be operated only by disposing the reflecting member on the optical path with a very simple structure that does not require a power supply.

[Brief description of the drawings]

FIG. 1 is a configuration diagram of a laser rotation device according to an embodiment of the present invention.

FIG. 2 is a front view of the reflecting object according to the embodiment of the present invention.

FIGS. 3A and 3B are side views of the reflecting object according to the embodiment of the present invention.

FIG. 4 is no explanation for explaining conditions required for a beam expander lens.

FIG. 5 is a flowchart of a microcomputer of control means according to the embodiment of the present invention.

FIG. 6 is a flowchart of a microcomputer of control means according to another embodiment of the present invention.

FIG. 7 is a block diagram of an embodiment of the present invention.

[Explanation of symbols]

 O, OO Optical axis 1 Inclination angle correction system 2 Collimator lens 3 Visible semiconductor laser (light emitting unit) 4 Reflector 6 Beam expander 7 Perforated mirror 10 Beam rotating means 36, 38 Lens 40 Rotation support 42 90 ° polarizing prism 44 Encoder 48 Rotary motor 80 Return light detecting means 100 Control system (means) 102 Oscillator 200 Focus drive motor 202 Drive circuit for focus drive motor

──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Kenichiro Yoshino 75-1 Hasunuma-cho, Itabashi-ku, Tokyo Inside Topcon Co., Ltd. (56) References JP-A-3-175388 (JP, A) JP-A-62-254007 (JP, a) JP flat 4-93711 (JP, a) JP flat 2-236109 (JP, a) JitsuHiraku Akira 51-44937 (JP, U) (58 ) investigated the field (Int.Cl. ⁷ G01C 15/00 G01C 5/00

Claims (5)

(57) [Claims] 1. A rotary laser device rotating irradiating a laser beam by rotary device, the return light detecting means for detecting return light from the reflection object having at least two spaced reflective surfaces, the detection of the return light detecting means Based on less
Both receive two pulses of light receiving signal and the angle between the light receiving signals
Angle detection means for detecting the rotation angle, and the output of the rotation angle detection means
Distance calculation that calculates the distance to the reflecting object based on the signal
It means a rotation laser device, comprising a focusing means for focusing the laser beam to a position corresponding to the distance based on the calculation result of the distance calculation means. 2. The rotating laser device according to claim 1, wherein the rotation control means for rotating the laser beam changes the rotation direction in accordance with an output signal of the return light detecting means so as to enhance visibility. 3. The rotating laser device according to claim 1, wherein the reflecting object is formed of a reflecting member having strong directivity of reflected light with respect to an incident optical axis. 4. The reflection object according to claim 1, wherein the reflection object comprises at least two reflection members, and the rotation angle detection means detects an angle corresponding to an interval between output signals of the return light means. The rotating laser device according to claim 3. 5. The apparatus according to claim 1, wherein said rotation angle detection means has an encoder, and detects an angle of a reflection surface separated from an output signal of said return light detection means and an encoder output signal. The rotating laser device according to any one of the above.