JP3212725U - Jig and winding machine using jig - Google Patents

Jig and winding machine using jig Download PDF

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JP3212725U
JP3212725U JP2017003249U JP2017003249U JP3212725U JP 3212725 U JP3212725 U JP 3212725U JP 2017003249 U JP2017003249 U JP 2017003249U JP 2017003249 U JP2017003249 U JP 2017003249U JP 3212725 U JP3212725 U JP 3212725U
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李明章
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Abstract

【課題】巻数が多くとも固定子が大きくなり過ぎず、収率が従来技術より優れて産業競争力が高い、治具及び治具を使用する巻線機を提供する。【解決手段】治具10は、ベース20、可動台30、少なくとも1つの弾性部材12、少なくとも1つの立柱14、2つの基準部材40、複数組の摺動部材50A,50B及び複数組の案内部材60,65を備える。可動台30は、凹曲面を有する。弾性部材12は、ベース20と可動台30とを一定の距離で離間する。立柱14は、ベース20及び可動台30に配設され、ベース20と可動台30とを駆動する。基準部材40は、第1の円弧部41をそれぞれ有し、2つの基準部材40が可動台30の両側に固定されると、第1の円弧部41が凹曲面の外側に位置する。巻線機は、ステージと、2つの移動ボックスと、2つの伝動システムと、複数組の動力源と、2つの治具とを備える。【選択図】図1The present invention provides a jig and a winding machine using the jig, in which the stator does not become too large even if the number of turns is large, the yield is superior to the prior art, and the industrial competitiveness is high. A jig 10 includes a base 20, a movable base 30, at least one elastic member 12, at least one upright column 14, two reference members 40, a plurality of sets of sliding members 50A and 50B, and a plurality of sets of guide members. 60, 65. The movable table 30 has a concave curved surface. The elastic member 12 separates the base 20 and the movable base 30 by a certain distance. The upright column 14 is disposed on the base 20 and the movable base 30 and drives the base 20 and the movable base 30. The reference members 40 each have a first arc portion 41, and when the two reference members 40 are fixed to both sides of the movable base 30, the first arc portion 41 is positioned outside the concave curved surface. The winding machine includes a stage, two moving boxes, two transmission systems, a plurality of sets of power sources, and two jigs. [Selection] Figure 1

Description

本考案は、モータの巻線機の技術に関するものであり、さらに詳しくは、治具及び治具を使用する巻線機に関するものである。   The present invention relates to a motor winding machine technology, and more particularly to a jig and a winding machine using the jig.

特許文献1〜4で開示している巻線機は、2つの治具を対向するように固定子の両側へ移動させ、固定子に導電線を複数回巻き付けた後、これらの治具が反対方向へ移動して固定子から離れ、巻線作業が終了した固定子が取り出される。   In the winding machines disclosed in Patent Documents 1 to 4, two jigs are moved to both sides of the stator so as to face each other, and after the conductive wire is wound around the stator a plurality of times, these jigs are opposite. The stator is moved in the direction away from the stator and the winding work is completed.

治具は、凹曲面を有し、固定子の円周面と噛合するが、導電線の方向が制限されず、導電線が固定子上に緩く巻かれているため、巻取る巻数が多くなるに従い、その体積が大きくなる上、導電線の長さが延びるに従い、製造コストも増え、部品の組立てに問題が生じ易かった。   The jig has a concave curved surface and meshes with the circumferential surface of the stator, but the direction of the conductive wire is not limited, and the conductive wire is loosely wound on the stator, so that the number of windings is increased. Accordingly, the volume of the conductive wire increases and the length of the conductive wire increases, so that the manufacturing cost increases and problems in assembling the components easily occur.

上述した従来技術の問題点を改善するために、特許文献5〜7では改善策が示されている。しかし、各特許文献が示す技術特徴はそれぞれ異なり、例えば、特許文献5の目的は、アライメント角度及び単一の極数巻線作業を改善するために多角度の左右開閉の補助機構を提供することにある。特許文献6の目的は、可動式防護装置を採用し、公差を無くすことができない問題点を改善することにある。特許文献7の目的は、固定子の巻線機構において、導電線の案内作用が無いため、新しい補助装置を研究開発し、巻線がしっかりと巻かれない欠点を改善することにある。   In order to improve the above-described problems of the prior art, Patent Documents 5 to 7 show improvement measures. However, the technical features shown in each patent document are different, for example, the purpose of Patent Document 5 is to provide a multi-angle left / right auxiliary mechanism to improve the alignment angle and single pole winding work. It is in. The purpose of Patent Document 6 is to adopt a movable protective device and improve the problem that tolerance cannot be eliminated. The purpose of Patent Document 7 is to research and develop a new auxiliary device and improve the defect that the winding is not tightly wound because there is no conductive wire guiding action in the winding mechanism of the stator.

台湾公告第234586号Taiwan Notice No. 234586 台湾公告第291211号Taiwan Notice No. 291211 台湾公告第435899号Taiwan Notice No. 435899 台湾公告第443669号Taiwan Notice No. 443669 台湾特許第400859号公報Taiwan Patent No. 400859 台湾特許第501510号公報Taiwan Patent No. 501510 台湾特許第551005号公報Taiwan Patent No. 551005

従って本考案の第1の課題は、巻線の巻き数が多くても体積が大きくなり過ぎず、導電線の長さを減らして製造コストを減らし、部品が容易に取付けられ、導電線の巻き付けが緩くなることを防止することが可能な治具を提供することにある。
本考案の第2の課題は、巻数が多くとも固定子が大きくなり過ぎず、収率が従来技術より優れ、産業競争力が高い巻線機を提供することにある。
Therefore, the first problem of the present invention is that even if the number of windings is large, the volume does not become too large, the length of the conductive wire is reduced, the manufacturing cost is reduced, the parts can be easily attached, and the conductive wire is wound. An object of the present invention is to provide a jig capable of preventing loosening.
The second problem of the present invention is to provide a winding machine in which the stator does not become too large even if the number of turns is large, the yield is superior to that of the prior art, and the industrial competitiveness is high.

そこで、本考案者は、前記の本考案の課題を解決するため鋭意検討を重ねた結果、第1の課題に対しては、ベース、可動台、少なくとも一つの弾性部材、少なくとも一つの立柱、二つの基準部材、複数組の摺動部材及び複数組の案内部材を備えた治具を使用することにより、かつ固定子の軸方向の両端に案内構造を設けることにより、前記課題を解決できることに着目し、また第2の課題に対しては、前記治具を使用した巻線機を提供することにより、前記課題を解決できる点に着目し、かかる知見に基いて本考案に想到するに至った。   Therefore, as a result of intensive studies to solve the above-described problems of the present invention, the inventor has solved the first problem with a base, a movable base, at least one elastic member, at least one upright column, two Note that the above-mentioned problem can be solved by using a jig provided with two reference members, a plurality of sets of sliding members, and a plurality of sets of guide members, and by providing guide structures at both ends in the axial direction of the stator. However, for the second problem, focusing on the fact that the problem can be solved by providing a winding machine using the jig, the present invention has been conceived based on such knowledge. .

かくして、本考案の要旨は、次の(1)〜(2)に記載の通りのものである。
(1)ベース、可動台、少なくとも1つの弾性部材、少なくとも1つの立柱、2つの基準部材、複数組の摺動部材及び複数組の案内部材を備えた治具であって、
可動台は、凹曲面を有し、
弾性部材は、ベースと可動台とを一定の距離で離間し、
立柱は、ベース及び可動台に配設され、ベースと可動台とを駆動し、
基準部材は、第1の円弧部をそれぞれ有し、2つの基準部材が可動台の両側に固定されると、第1の円弧部が凹曲面の外側に位置し、
摺動部材は、第2の円弧部をそれぞれ有し、1組の摺動部材が移動して可動台の同じ側に位置すると、摺動部材は基準部材の両側に隣接し、第2の円弧部が閉じられると第1の円弧部が遮蔽され、
1組の案内部材がベースの同じ側に固定され、各案内部材は、摺動部材に接続された変換構造を有し、ベースと可動台との間隔距離が短くなり、1組の摺動部材が変換構造により駆動され、基準部材から反対方向へ離れ、各第2の円弧部が第1の円弧部の両端に分離可能にそれぞれ接続され、
各変換構造は、斜孔及びローラを有し、斜孔は、案内部材の摺動部材に対向する箇所に形成され、ローラは、軸心が摺動部材に固定され、ローラの円周面が斜孔の壁面に接触するように支え、
各摺動部材と可動台との間には、変位ユニットが配設され、変位ユニットは、リニア軌道及びロックスライダを有し、リニア軌道は、角度に応じて可動台の外側に強固に固定され、ロックスライダは、リニア軌道に掛け渡して摺動部材の内側に強固に固定され、
弾性部材は圧縮ばねであり、圧縮ばねは、ベースのばね槽と可動台との間に形成され、ベース及び可動台が復位するのに必要な作用力を得て、
基準部材は、矩形体であり、その短辺は第1の円弧部の基準部材と異なる端部に位置し、2つの短斜辺により基準部材の長辺と第1の円弧部の両端とが接続され、
摺動部材には、基準部材に対向する箇所に長斜辺及び立辺を有し、1組の摺動部材は、基準部材の両側に隣接し、長斜辺の隣接した立辺の形状は基準部材の単辺の輪郭に合致し、各第2の円弧部を支えて閉じ、第1の円弧部を遮蔽し、
第1の円弧部は、内曲面及び外曲面を有し、内曲面は、凹曲面と同じ高さで揃い、外曲面の直径は、内曲面の直径より小さく、
第2の円弧部は、高曲面及び低曲面を有し、高曲面は、外曲面と同じ高さで揃い、低曲面の直径は、内曲面の直径に等しくしたことを特徴とする治具。
Thus, the gist of the present invention is as described in the following (1) to (2).
(1) A jig comprising a base, a movable base, at least one elastic member, at least one upright, two reference members, a plurality of sets of sliding members, and a plurality of sets of guide members,
The movable base has a concave curved surface,
The elastic member separates the base and the movable base by a certain distance,
The upright column is disposed on the base and the movable base, drives the base and the movable base,
The reference members each have a first arc portion, and when the two reference members are fixed to both sides of the movable base, the first arc portion is located outside the concave curved surface,
Each of the sliding members has a second arc portion, and when the pair of sliding members move and are located on the same side of the movable base, the sliding members are adjacent to both sides of the reference member, and the second arc When the part is closed, the first arc part is shielded,
One set of guide members is fixed on the same side of the base, and each guide member has a conversion structure connected to the slide members, and the distance between the base and the movable base is shortened, and one set of slide members Driven by the conversion structure, away from the reference member in the opposite direction, and each second arc portion is separably connected to both ends of the first arc portion,
Each conversion structure has a slant hole and a roller, and the slant hole is formed at a location facing the sliding member of the guide member. The roller has a shaft fixed to the sliding member, and the circumferential surface of the roller is Support it so that it touches the wall of the oblique hole,
A displacement unit is disposed between each sliding member and the movable table. The displacement unit has a linear track and a lock slider, and the linear track is firmly fixed to the outside of the movable table according to the angle. The lock slider is firmly fixed inside the sliding member over the linear track,
The elastic member is a compression spring, and the compression spring is formed between the spring tub of the base and the movable base, and obtains an action force necessary for the base and the movable base to return,
The reference member is a rectangular body, and its short side is located at a different end from the reference member of the first arc portion, and the long side of the reference member and both ends of the first arc portion are connected by two short oblique sides. And
The sliding member has a long oblique side and an upright side at a position facing the reference member, and one set of sliding members is adjacent to both sides of the reference member, and the shape of the adjacent vertical side of the long oblique side is the reference member Of the single side, and supports and closes each second arc part, shields the first arc part,
The first arc portion has an inner curved surface and an outer curved surface, the inner curved surface is aligned at the same height as the concave curved surface, and the diameter of the outer curved surface is smaller than the diameter of the inner curved surface,
The second arc portion has a high curved surface and a low curved surface, the high curved surface is aligned at the same height as the outer curved surface, and the diameter of the low curved surface is equal to the diameter of the inner curved surface.

(2)請求項1に記載の2つの治具と、ステージと、2つの移動ボックスと、2つの伝動システムと、複数組の動力源とを備えてなる巻線機であって、
2つの移動ボックスは、ステージに配設され、互いに対向するように移動し、
2つの伝動システムは、移動ボックス上にそれぞれ取り付けられ、
複数組の動力源は、一方の1組の動力源が回転エネルギを伝動システムへ伝え、他方の1組の動力源が移動ボックスをステージで往復移動させ、
治具は、対応した伝動システムにそれぞれ取り付けられることを特徴とする巻線機。
(2) A winding machine comprising two jigs according to claim 1, a stage, two moving boxes, two transmission systems, and a plurality of sets of power sources,
Two moving boxes are arranged on the stage and move so as to face each other.
The two transmission systems are each mounted on a moving box,
A plurality of sets of power sources, one set of power sources transmits rotational energy to the transmission system, and the other set of power sources reciprocates the moving box on the stage,
The winding machine is characterized in that the jig is attached to a corresponding transmission system.

本考案は、前記の通りの構成からなり、固定子の軸方向端の案内構造を形成し、導電線の方向を制限し、軸心から外方へ順次巻きつけられ、巻線の巻数が多くても体積が大きくなりすぎず、導電線の長さを減らすことができる。
また部品の取付が容易となり、導電線の巻き付けが緩くなる問題を改善することができる。
The present invention is configured as described above, forms a guide structure at the axial end of the stator, restricts the direction of the conductive wire, and is wound sequentially from the axial center to the outside, and the number of windings is large. However, the volume does not become too large, and the length of the conductive wire can be reduced.
In addition, it is possible to improve the problem that the parts can be easily attached and the winding of the conductive wire is loosened.

図1は、本考案の一実施形態に係る治具及び治具を使用する巻線機を示す正面図である。FIG. 1 is a front view showing a jig and a winding machine using the jig according to an embodiment of the present invention. 図2は、本考案の一実施形態に係る治具を示す組立側面図である。FIG. 2 is an assembled side view showing a jig according to an embodiment of the present invention. 図3は、本考案の一実施形態に係る治具の1組の摺動部材の連続動作状態を示す説明図である。FIG. 3 is an explanatory view showing a continuous operation state of a pair of sliding members of a jig according to an embodiment of the present invention. 図4は、本考案の一実施形態に係る治具の1組の摺動部材の連続動作状態を示す説明図である。FIG. 4 is an explanatory view showing a continuous operation state of a pair of sliding members of a jig according to an embodiment of the present invention. 図5は、本考案の一実施形態に係る治具を示す説明図である。FIG. 5 is an explanatory view showing a jig according to an embodiment of the present invention. 図6は、本考案の一実施形態に係る治具を示す説明図である。FIG. 6 is an explanatory view showing a jig according to an embodiment of the present invention. 図7は、本考案の一実施形態に係る治具を示す説明図である。FIG. 7 is an explanatory view showing a jig according to an embodiment of the present invention. 図8は、本考案の一実施形態に係る治具を示す説明図である。FIG. 8 is an explanatory view showing a jig according to an embodiment of the present invention. 図9は、本考案の一実施形態に係る治具を示す説明図である。FIG. 9 is an explanatory view showing a jig according to an embodiment of the present invention. 図10は、本考案の一実施形態に係る治具を示す説明図である。FIG. 10 is an explanatory view showing a jig according to an embodiment of the present invention. 図11は、本考案の一実施形態に係る治具を示す説明図である。FIG. 11 is an explanatory view showing a jig according to an embodiment of the present invention. 図12は、本考案の一実施形態に係る治具を示す説明図である。FIG. 12 is an explanatory view showing a jig according to an embodiment of the present invention. 図13は、本考案の一実施形態に係る治具を示す説明図である。FIG. 13 is an explanatory view showing a jig according to an embodiment of the present invention. 図14は、本考案の一実施形態に係る治具を示す説明図である。FIG. 14 is an explanatory view showing a jig according to an embodiment of the present invention. 図15は、本考案の一実施形態に係る治具を示す説明図である。FIG. 15 is an explanatory view showing a jig according to an embodiment of the present invention. 図16は、本考案の一実施形態に係る治具を示す説明図である。FIG. 16 is an explanatory view showing a jig according to an embodiment of the present invention. 図17は、本考案の一実施形態に係る治具を示す説明図である。FIG. 17 is an explanatory view showing a jig according to an embodiment of the present invention. 図18は、本考案の一実施形態に係る治具を示す説明図である。FIG. 18 is an explanatory view showing a jig according to an embodiment of the present invention. 図19は、本考案の一実施形態に係る治具を示す説明図である。FIG. 19 is an explanatory view showing a jig according to an embodiment of the present invention. 図20は、本考案の一実施形態に係る治具を示す説明図である。FIG. 20 is an explanatory view showing a jig according to an embodiment of the present invention. 図21は、図1の治具を巻線機に取り付けたときの状態を示す平面図である。FIG. 21 is a plan view showing a state when the jig of FIG. 1 is attached to the winding machine.

図1、図2、図5〜図20を参照する。図1、図2、図5〜図20に示すように、本考案の一実施形態に係る治具及び治具を使用する巻線機は、2つの立柱14を含み、2つの立柱14は、ベース20上に固定されるとともに、可動台30を介してベース20と可動台30とを互いに駆動させる。   Please refer to FIG. 1, FIG. 2, and FIG. As shown in FIGS. 1, 2, and 5 to 20, the jig and the winding machine using the jig according to the embodiment of the present invention include two vertical pillars 14. While being fixed on the base 20, the base 20 and the movable base 30 are driven to each other via the movable base 30.

1対の弾性部材12は、ベース20と可動台30との間に配設され、ベース20と可動台30とが一定の距離で離間されている。本実施形態の弾性部材12は、圧縮ばねであり、その圧縮ばねは、ベース20に形成されたばね槽21に配置されるとともに、可動台30に挿通され、可動台30の頂面に螺着されたカバー33に押当て、ベース20及び可動台30が復位するのに必要な作用力を得る。   The pair of elastic members 12 are disposed between the base 20 and the movable table 30, and the base 20 and the movable table 30 are separated by a certain distance. The elastic member 12 of the present embodiment is a compression spring. The compression spring is disposed in a spring tub 21 formed in the base 20 and is inserted into the movable table 30 and screwed to the top surface of the movable table 30. The contact force is applied to the cover 33 to obtain an acting force necessary for the base 20 and the movable base 30 to return.

ベース20は矩形ブロックである。2つの短辺には、バンプ22がそれぞれ設けられる。2つの長辺には、凸縁23がそれぞれ設けられる。2つの引っ掛け部24は、バンプ22に掛合され、ベース20の短辺に螺着され、可動台30の端面から突出している2つの横縁32により制限される。簡単に述べると、可動台30がベース20から離れ、最も遠い横縁32へ達して引っ掛け部24に接するため、2つの基準部材40と、複数組の摺動部材50A,50Bと、複数組の案内部材60,65との組立が容易である。   The base 20 is a rectangular block. Bumps 22 are respectively provided on the two short sides. Convex edges 23 are respectively provided on the two long sides. The two hooks 24 are engaged with the bumps 22, screwed to the short side of the base 20, and limited by the two lateral edges 32 protruding from the end surface of the movable table 30. Briefly, since the movable base 30 is separated from the base 20 and reaches the farthest lateral edge 32 to contact the hook portion 24, two reference members 40, a plurality of sets of sliding members 50A, 50B, and a plurality of sets of Assembling with the guide members 60 and 65 is easy.

本実施形態の可動台30は、矩形体であり、その頂面中央には、凹曲面31と、2つの斜面とが設けられている。これら2つの斜面に隣接した凹曲面31の両端は、各斜面がカバー33に平らに接合され、カバー33も斜めの状態となる。他の実施形態では、斜面の角度を変えて水平面、横面又は縦面に変えてもよく、これらも本考案の範囲内に含まれる。   The movable base 30 of the present embodiment is a rectangular body, and a concave curved surface 31 and two slopes are provided at the center of the top surface. At both ends of the concave curved surface 31 adjacent to these two inclined surfaces, each inclined surface is joined flat to the cover 33, and the cover 33 is also inclined. In other embodiments, the angle of the slope may be changed to a horizontal plane, a horizontal plane, or a vertical plane, and these are also included within the scope of the present invention.

上述した基準部材40は、第1の円弧部41を有する。2つの基準部材40が可動台30の両側に固定されると、第1の円弧部41が凹曲面31の外側に位置する。詳細に述べると、基準部材40も矩形体であり、その短辺及び第1の円弧部41は、基準部材40の異なる端部にあり、2つの短斜辺44を介して基準部材40の長辺と、第1の円弧部41の両端とが接続される。第1の円弧部41は、内曲面42及び外曲面43を有する。内曲面42と凹曲面31とは同じ高さで揃う。外曲面43の直径は、内曲面42の直径より小さい。   The reference member 40 described above has a first arc portion 41. When the two reference members 40 are fixed to both sides of the movable base 30, the first arc portion 41 is positioned outside the concave curved surface 31. More specifically, the reference member 40 is also a rectangular body, and its short side and the first arc portion 41 are at different ends of the reference member 40, and the long side of the reference member 40 via two short oblique sides 44. And both ends of the first arc portion 41 are connected. The first arc portion 41 has an inner curved surface 42 and an outer curved surface 43. The inner curved surface 42 and the concave curved surface 31 are aligned at the same height. The outer curved surface 43 has a smaller diameter than the inner curved surface 42.

1組は、形状が対称的な2つの摺動部材50A,50Bを有する。摺動部材50A,50Bは、第2の円弧部51A,51Bを有する。1組の摺動部材50A,50bは、可動台30の同じ側に移動可能に配置され、これら複数の摺動部材50A,50Bは、対向するように基準部材40の両側に隣接される。これら複数の第2の円弧部51A,51Bが閉じられて第1の円弧部41を遮蔽する(図3を参照する)。また、摺動部材50A,50Bには、基準部材40に対向する箇所に長斜辺54A,54B及び立辺55A,55Bが設けられる。1組の摺動部材50A,50Bは、対向するように基準部材40の両側に隣接される。長斜辺54A,54Bに隣接した立辺55A,55Bの形状は、基準部材40の単辺の輪郭に適合し、各第2の円弧部51A,51Bが閉じられて第1の円弧部41が遮蔽される(図3を参照する)。   One set includes two sliding members 50A and 50B having symmetrical shapes. The sliding members 50A and 50B have second arc portions 51A and 51B. The pair of sliding members 50A and 50b are movably disposed on the same side of the movable base 30, and the plurality of sliding members 50A and 50B are adjacent to both sides of the reference member 40 so as to face each other. The plurality of second arc portions 51A and 51B are closed to shield the first arc portion 41 (see FIG. 3). The sliding members 50A and 50B are provided with long oblique sides 54A and 54B and upright sides 55A and 55B at locations facing the reference member 40. The pair of sliding members 50A and 50B are adjacent to both sides of the reference member 40 so as to face each other. The shapes of the upright sides 55A and 55B adjacent to the long oblique sides 54A and 54B are adapted to the outline of the single side of the reference member 40, and the second arc portions 51A and 51B are closed to shield the first arc portion 41. (See FIG. 3).

また、第2の円弧部51A,51Bは、高曲面52A,52B及び低曲面53A,53Bを含む。高曲面52A,52Bと外曲面43とは高さが揃えられている。低曲面53A,53Bの直径は、内曲面42の直径に等しい。   The second arc portions 51A and 51B include high curved surfaces 52A and 52B and low curved surfaces 53A and 53B. The high curved surfaces 52A and 52B and the outer curved surface 43 have the same height. The diameters of the low curved surfaces 53A and 53B are equal to the diameter of the inner curved surface.

1組は、2つの案内部材60,65を有する。これら複数の案内部材60,65は、凸縁23上に位置するとともに、ベース20の同じ側に固定され、他の組の案内部材60,65は、2つの延伸ブロック25とともにベース20の他辺に強固に固定される。本実施形態において、延伸ブロック25は、ベース20及び凸縁23において幅方向で延ばされる。他の実施形態では、ベース20の両側に延伸ブロック25が延設されている。   One set includes two guide members 60 and 65. The plurality of guide members 60 and 65 are located on the convex edge 23 and fixed to the same side of the base 20, and the other sets of guide members 60 and 65 are connected to the other side of the base 20 together with the two extending blocks 25. It is firmly fixed to. In the present embodiment, the extending block 25 extends in the width direction at the base 20 and the convex edge 23. In another embodiment, extending blocks 25 are extended on both sides of the base 20.

また、各案内部材60,65は、摺動部材50A,50Bに接続された変換構造61,66を有する。ベース20と可動台30との間隔距離が短くなると、1組の摺動部材50A,50Bが変換構造61,66により反対方向へ駆動され、基準部材40から離される。各第2の円弧部51A,51Bは、第1の円弧部41の両端に分離可能に接続される(図4を参照する)。   Each guide member 60, 65 has conversion structures 61, 66 connected to the sliding members 50A, 50B. When the distance between the base 20 and the movable base 30 is shortened, the pair of sliding members 50A and 50B are driven in the opposite direction by the conversion structures 61 and 66 and separated from the reference member 40. Each 2nd circular arc part 51A, 51B is connected to the both ends of the 1st circular arc part 41 so that isolation | separation is possible (refer FIG. 4).

摺動部材50A,50Bと可動台30との間には、変位ユニット70が配設される。変位ユニット70は、その角度に応じて可動台30の外側に強固に固定するリニア軌道72と、リニア軌道72に掛け渡して摺動部材50A,50Bの内側に強固に接続されるロックスライダ74と、を含む。そのため、ベース20と可動台30とが連動し、摺動部材50A,50Bが外方へ移動することはなく、運動エネルギが変換構造61,66へ伝えられる。   A displacement unit 70 is disposed between the sliding members 50 </ b> A and 50 </ b> B and the movable table 30. The displacement unit 70 includes a linear track 72 that is firmly fixed to the outside of the movable base 30 according to the angle thereof, and a lock slider 74 that spans the linear track 72 and is firmly connected to the inside of the sliding members 50A and 50B. ,including. Therefore, the base 20 and the movable base 30 are interlocked so that the sliding members 50A and 50B do not move outward, and kinetic energy is transmitted to the conversion structures 61 and 66.

各変換構造61,66は、案内部材60,65に形成されて摺動部材50A,50bに対向する斜孔62,67と、軸心が摺動部材50A,50Bに固定されるローラ63,68と、を含む。ローラ63,68の円周面は、斜孔62,67の壁面に接触される。この構成により、斜孔62,67のローラ63,68が外方へ移動し、摺動部材50A,50Bは、リニア軌道72に沿ってロックスライダ74を変位する方向へ案内する。   The respective conversion structures 61 and 66 are formed in the guide members 60 and 65 and inclined holes 62 and 67 facing the sliding members 50A and 50b, and rollers 63 and 68 whose shaft centers are fixed to the sliding members 50A and 50B. And including. The circumferential surfaces of the rollers 63 and 68 are in contact with the wall surfaces of the oblique holes 62 and 67. With this configuration, the rollers 63 and 68 of the oblique holes 62 and 67 move outward, and the sliding members 50 </ b> A and 50 </ b> B guide the lock slider 74 along the linear track 72 in the direction of displacement.

図1及び図21を参照する。図1及び図21に示すように、1台の巻線機80は、ステージ81を有する。ステージ81の上面には、互いに対向するように移動する2つの移動ボックス82が配設され、2つの伝動システム83は、対応した移動ボックス82上にそれぞれ取り付けられる。ステージ81の下方には、複数組の動力源84,85が設けられる。1組の動力源84は、回転運動エネルギーを伝動システム83へ伝え、他方の1組の動力源84により移動ボックス82をステージ81で往復移動する。   Please refer to FIG. 1 and FIG. As shown in FIGS. 1 and 21, one winding machine 80 has a stage 81. Two moving boxes 82 that move so as to face each other are disposed on the upper surface of the stage 81, and the two transmission systems 83 are respectively mounted on the corresponding moving boxes 82. A plurality of sets of power sources 84 and 85 are provided below the stage 81. One set of power sources 84 transmits rotational kinetic energy to the transmission system 83, and the other set of power sources 84 reciprocates the moving box 82 on the stage 81.

前記の2つの治具10は、対応した伝動システム83にそれぞれ取り付けられ、互いに固定子86の左右辺に移動する。各摺動部材50A,50Bの第2の円弧部51A,51Bに基準部材40の第1の円弧部41を組み合わせ、固定子86の軸方向端の案内構造を形成し、導電線(図示せず)の方向を制限し、軸心から外方へ順次巻き付けられ、巻線の巻数が多くても、体積が大きくなり過ぎず、導電線の長さを減らすことができ、製造コストを減らし、部品を取り付けやすくし、導電線の巻き付けが緩くなる問題点を改善することができる。   The two jigs 10 are respectively attached to the corresponding transmission systems 83 and move to the left and right sides of the stator 86. The first arc portion 41 of the reference member 40 is combined with the second arc portions 51A and 51B of the sliding members 50A and 50B to form a guide structure at the axial end of the stator 86, and conductive wires (not shown) ), The winding is sequentially wound outward from the axis, and even if the number of windings is large, the volume does not become too large, the length of the conductive wire can be reduced, the manufacturing cost is reduced, and the parts Can be easily attached and the problem of loose winding of the conductive wire can be improved.

そのため、本実施形態の治具10の巻線機80は、自動的に巻数が多くても固定子86が大きくなりすぎず、収率が高くて産業競争力が高まるという効果を奏する。   Therefore, the winding machine 80 of the jig 10 of this embodiment has an effect that the stator 86 does not become too large even if the number of turns is automatically large, and the yield is high and the industrial competitiveness is enhanced.

10 治具
12 弾性部材
14 立柱
20 ベース
21 ばね槽
22 バンプ
23 凸縁
24 引っ掛け部
25 延伸ブロック
30 可動台
31 凹曲面
32 横縁
33 カバー
40 基準部材
41 第1の円弧部
42 内曲面
43 外曲面
44 短斜辺
50A 摺動部材
50B 摺動部材
51A 第2の円弧部
51B 第2の円弧部
52A 高曲面
52B 高曲面
53A 低曲面
53B 低曲面
54A 長斜辺
54B 長斜辺
55A 立辺
55B 立辺
60 案内部材
61 変換構造
62 斜孔
63 ローラ
65 案内部材
66 変換構造
67 斜孔
68 ローラ
70 変位ユニット
72 リニア軌道
74 ロックスライダ
80 巻線機
81 ステージ
82 移動ボックス
83 伝動システム
84 動力源
85 動力源
86 固定子
DESCRIPTION OF SYMBOLS 10 Jig 12 Elastic member 14 Standing pillar 20 Base 21 Spring tank 22 Bump 23 Convex edge 24 Hook part 25 Extending block 30 Movable base 31 Concave surface 32 Horizontal edge 33 Cover 40 Reference member 41 First circular arc part 42 Inner surface 43 Outer surface 44 Short oblique side 50A Sliding member 50B Sliding member 51A Second arc portion 51B Second arc portion 52A High curved surface 52B High curved surface 53A Low curved surface 53B Low curved surface 54A Long oblique side 54B Long oblique side 55A Vertical side 55B Vertical side 60 Guide member 61 Conversion structure 62 Oblique hole 63 Roller 65 Guide member 66 Conversion structure 67 Oblique hole 68 Roller 70 Displacement unit 72 Linear track 74 Lock slider 80 Winding machine 81 Stage 82 Moving box 83 Power transmission system 84 Power source 85 Power source 86 Stator

Claims (2)

ベース、可動台、少なくとも1つの弾性部材、少なくとも1つの立柱、2つの基準部材、複数組の摺動部材及び複数組の案内部材を備えた治具であって、
可動台は、凹曲面を有し、
弾性部材は、ベースと可動台とを一定の距離で離間し、
立柱は、ベース及び可動台に配設され、ベースと可動台とを駆動し、
基準部材は、第1の円弧部をそれぞれ有し、2つの基準部材が可動台の両側に固定されると、第1の円弧部が凹曲面の外側に位置し、
摺動部材は、第2の円弧部をそれぞれ有し、1組の摺動部材が移動して可動台の同じ側に位置すると、摺動部材は基準部材の両側に隣接し、第2の円弧部が閉じられると第1の円弧部が遮蔽され、
1組の案内部材がベースの同じ側に固定され、各案内部材は、摺動部材に接続された変換構造を有し、ベースと可動台との間隔距離が短くなり、1組の摺動部材が変換構造により駆動され、基準部材から反対方向へ離れ、各第2の円弧部が第1の円弧部の両端に分離可能にそれぞれ接続され、
各変換構造は、斜孔及びローラを有し、斜孔は、案内部材の摺動部材に対向する箇所に形成され、ローラは、軸心が摺動部材に固定され、ローラの円周面が斜孔の壁面に接触するように支え、
各摺動部材と可動台との間には、変位ユニットが配設され、変位ユニットは、リニア軌道及びロックスライダを有し、リニア軌道は、角度に応じて可動台の外側に強固に固定され、ロックスライダは、リニア軌道に掛け渡して摺動部材の内側に強固に固定され、
弾性部材は圧縮ばねであり、圧縮ばねは、ベースのばね槽と可動台との間に形成され、ベース及び可動台が復位するのに必要な作用力を得て、
基準部材は、矩形体であり、その短辺は第1の円弧部の基準部材と異なる端部に位置し、2つの短斜辺により基準部材の長辺と第1の円弧部の両端とが接続され、
摺動部材には、基準部材に対向する箇所に長斜辺及び立辺を有し、1組の摺動部材は、基準部材の両側に隣接し、長斜辺の隣接した立辺の形状は基準部材の単辺の輪郭に合致し、各第2の円弧部を支えて閉じ、第1の円弧部を遮蔽し、
第1の円弧部は、内曲面及び外曲面を有し、内曲面は、凹曲面と同じ高さで揃い、外曲面の直径は、内曲面の直径より小さく、
第2の円弧部は、高曲面及び低曲面を有し、高曲面は、外曲面と同じ高さで揃い、低曲面の直径は、内曲面の直径に等しくしたことを特徴とする治具。
A jig comprising a base, a movable base, at least one elastic member, at least one vertical pole, two reference members, a plurality of sets of sliding members, and a plurality of sets of guide members,
The movable base has a concave curved surface,
The elastic member separates the base and the movable base by a certain distance,
The upright column is disposed on the base and the movable base, drives the base and the movable base,
The reference members each have a first arc portion, and when the two reference members are fixed to both sides of the movable base, the first arc portion is located outside the concave curved surface,
Each of the sliding members has a second arc portion, and when the pair of sliding members move and are located on the same side of the movable base, the sliding members are adjacent to both sides of the reference member, and the second arc When the part is closed, the first arc part is shielded,
One set of guide members is fixed on the same side of the base, and each guide member has a conversion structure connected to the slide members, and the distance between the base and the movable base is shortened, and one set of slide members Driven by the conversion structure, away from the reference member in the opposite direction, and each second arc portion is separably connected to both ends of the first arc portion,
Each conversion structure has a slant hole and a roller, and the slant hole is formed at a location facing the sliding member of the guide member. The roller has a shaft fixed to the sliding member, and the circumferential surface of the roller is Support it so that it touches the wall of the oblique hole,
A displacement unit is disposed between each sliding member and the movable table. The displacement unit has a linear track and a lock slider, and the linear track is firmly fixed to the outside of the movable table according to the angle. The lock slider is firmly fixed inside the sliding member over the linear track,
The elastic member is a compression spring, and the compression spring is formed between the spring tub of the base and the movable base, and obtains an action force necessary for the base and the movable base to return,
The reference member is a rectangular body, and its short side is located at a different end from the reference member of the first arc portion, and the long side of the reference member and both ends of the first arc portion are connected by two short oblique sides. And
The sliding member has a long oblique side and an upright side at a position facing the reference member, and one set of sliding members is adjacent to both sides of the reference member, and the shape of the adjacent vertical side of the long oblique side is the reference member Of the single side, and supports and closes each second arc part, shields the first arc part,
The first arc portion has an inner curved surface and an outer curved surface, the inner curved surface is aligned at the same height as the concave curved surface, and the diameter of the outer curved surface is smaller than the diameter of the inner curved surface,
The second arc portion has a high curved surface and a low curved surface, the high curved surface is aligned at the same height as the outer curved surface, and the diameter of the low curved surface is equal to the diameter of the inner curved surface.
請求項1に記載の2つの治具と、ステージと、2つの移動ボックスと、2つの伝動システムと、複数組の動力源とを備えてなる巻線機であって、
2つの移動ボックスは、ステージに配設され、互いに対向するように移動し、
2つの伝動システムは、移動ボックス上にそれぞれ取り付けられ、
動力源は、一方の1組の動力源が回転エネルギを伝動システムへ伝え、他方の1組の動力源が移動ボックスをステージで往復移動させ、
治具は、対応した伝動システムにそれぞれ取り付けられることを特徴とする巻線機。
A winding machine comprising two jigs according to claim 1, a stage, two moving boxes, two transmission systems, and a plurality of sets of power sources,
Two moving boxes are arranged on the stage and move so as to face each other.
The two transmission systems are each mounted on a moving box,
The power source is such that one set of power sources transmits rotational energy to the transmission system, and the other set of power sources reciprocates the moving box on the stage,
The winding machine is characterized in that the jig is attached to a corresponding transmission system.
JP2017003249U 2017-07-18 2017-07-18 Jig and winding machine using jig Expired - Fee Related JP3212725U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108922773A (en) * 2018-08-30 2018-11-30 福州可源电子有限公司 A kind of spooling equipment
CN116713690A (en) * 2023-08-10 2023-09-08 天津塘沽瓦特斯阀门有限公司 Valve welding tool

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108922773A (en) * 2018-08-30 2018-11-30 福州可源电子有限公司 A kind of spooling equipment
CN108922773B (en) * 2018-08-30 2024-02-23 福州可源电子有限公司 Winding equipment
CN116713690A (en) * 2023-08-10 2023-09-08 天津塘沽瓦特斯阀门有限公司 Valve welding tool
CN116713690B (en) * 2023-08-10 2023-10-20 天津塘沽瓦特斯阀门有限公司 Valve welding tool

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