JP3092749B2 - Method of producing high quality fried meat products - Google Patents

Method of producing high quality fried meat products

Info

Publication number
JP3092749B2
JP3092749B2 JP04136602A JP13660292A JP3092749B2 JP 3092749 B2 JP3092749 B2 JP 3092749B2 JP 04136602 A JP04136602 A JP 04136602A JP 13660292 A JP13660292 A JP 13660292A JP 3092749 B2 JP3092749 B2 JP 3092749B2
Authority
JP
Japan
Prior art keywords
meat
product
soybean protein
fried
yield
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP04136602A
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Japanese (ja)
Other versions
JPH05328939A (en
Inventor
良成 川端
晴生 田中
俊浩 土屋
正照 横谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ajinomoto Co Inc
Original Assignee
Ajinomoto Co Inc
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  • General Preparation And Processing Of Foods (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、畜肉フライ製品、すな
わちとんかつ、てんぷらなどを製造する際、製品品質上
の最大の問題となる衣のはがれ、歩留まりの低下、食感
不良を抑制し、しなやかでに肉汁感を有する畜肉フライ
製品の製造方法に関する。更に、原料肉の種類、品質、
部位等による制限を受けることなく、比較的安価な畜肉
原料(すじ肉等)を用いても、身縮み、衣のはがれが少
なく、歩留まり、食感が良好で、肉汁感を有する畜肉フ
ライ製品の製造方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to the production of fried meat products, that is, tonkatsu, tempura, etc., which is the most important problem in product quality. The present invention relates to a method for producing a fried meat product having a juicy feeling in the meat. In addition, the type, quality,
Even if relatively inexpensive meat raw materials (stripe, etc.) are used without being restricted by the parts, etc., meat flesh products with less shrinkage, less peeling of clothes, good yield, good texture, and a juicy feeling It relates to a manufacturing method.

【0002】[0002]

【従来の技術】国民の食生活の変化に伴って外食、総
菜、冷凍食品等の利用が増加している。なかでも揚げ物
の利用がふえており、畜肉フライ製品も他に漏れない。
2. Description of the Related Art The use of eating out, side dishes, frozen foods, and the like has been increasing with the change in the dietary habits of the people. Above all, the use of fried food has increased, and there are no other fried meat products.

【0003】こうした傾向のなかで、畜肉フライ製品の
原料肉として、輸入肉や比較的グレードの低い肉の利用
が検討されている。しかし、これらの肉の使用に伴い、
身縮みが起こりやすい、製品の衣がはがれやすい、食感
がすじっぽくなる、歩留まりが悪いなどの問題点もクロ
ーズアップされてきている。
[0003] Under such a tendency, the use of imported meat or relatively low-grade meat as raw material meat of fried meat products has been studied. However, with the use of these meats,
Problems such as easy shrinkage, easy peeling of the clothing of the product, poor texture, and poor yield have also been highlighted.

【0004】従来よりフライ製品の衣のはがれ防止に関
する研究が数多くなされてきているが、その多くは、衣
付与時に使用するバッター液、打ち粉に関するものであ
る。それらは、バッター液や打ち粉の構成成分や成分配
合比等を、加熱されても膨化しにくいものにしたり、筋
肉蛋白質と比較的相性のよい蛋白質(大豆蛋白、卵白、
乳蛋白等)を配合して衣と肉の結着性を高め、衣のはが
れ防止を狙ったものなどである。バッター液、打ち粉に
関するこれらの研究により、衣のはがれはかなり抑えら
れるようになった。
[0004] Many studies have been made on the prevention of peeling of clothes from fried products, and most of them are related to batter liquid and flour used at the time of applying clothes. They can be used to make the components and component ratios of batter and powdered flour less likely to expand even when heated, or to make proteins that are relatively compatible with muscle proteins (soy protein, egg white,
Milk protein, etc.) to increase the binding between the clothes and the meat and prevent the clothes from peeling off. These studies on batter liquor and flour have significantly reduced the amount of batter coming off.

【0005】バッター液、打ち粉の研究対象は歩留まり
改善の点でも進み、多くの研究がなされた。抱脂性、保
水性の高い蛋白質や澱粉をバッター液や打ち粉に配合す
ることにより、フライ加熱によって肉から滲出する脂肪
分や水分を保持することが可能になり、製品歩留まり向
上に寄与することとなった。
[0005] Research on batter solution and powdered powder has advanced in terms of yield improvement, and much research has been conducted. By blending proteins and starches with high lipophilicity and water retention properties into batter and powdered flour, it is possible to retain fat and water oozing from meat by fry heating, contributing to improved product yield. became.

【0006】ところで、畜肉は加熱により非常に硬い物
性を有するようになる。これは、筋肉蛋白質の主要成分
であるミオシンとアクチンの熱変性によるものである
が、これに伴い、筋肉蛋白質の相互作用によって筋肉の
収縮を引き起こす。このため、衣のはがれ、身縮み、肉
のすじっぽい食感、歩留まりの低下という現象が引き起
こされるものと考えられる。
[0006] By the way, animal meat comes to have very hard physical properties by heating. This is due to the thermal denaturation of myosin and actin, which are the main components of muscle proteins, and accompanying this, muscle proteins contract due to the interaction of muscle proteins. For this reason, it is considered that phenomena such as peeling of clothes, shrinking of body, delicate texture of meat, and decrease in yield are caused.

【0007】これらの現象は、グレードの高い畜肉を使
用することによりある程度抑制されるものであるが、そ
の反面、製品のコストアップ等の問題から、商業的には
むずかしいのが現状である。また、原因が畜肉そのもの
にあるだけに、外的な要因である衣の改良だけでは根本
的解決には至らない。そこで、よりすぐれた処理、加工
方法が本業界において望まれていた。
[0007] These phenomena can be suppressed to some extent by using high-grade livestock meat, but on the other hand, it is currently commercially difficult due to problems such as an increase in product cost. In addition, since the cause lies in the meat itself, improvement of clothes, which is an external factor, does not lead to a fundamental solution. Therefore, better processing and processing methods have been desired in the industry.

【0008】[0008]

【発明が解決しようとする課題】本発明者らは、原料肉
の種類、品質、部位等に関わらず、外観が好ましく、食
感の良好な畜肉フライ製品、すなわち衣のはがれが少な
く、歩留まりが高い、しなやかで肉汁感のあるすぐれた
品質の畜肉フライ製品を得ることを目的に検討を重ねて
きた。しかし、畜肉フライ製品の衣を調整する際に用い
るバッター液や打ち粉、パン粉の種類、成分配合比の検
討、油の種類、油温、揚げ時間の検討だけでは、製品の
身縮みや衣のはがれを抑制したり、歩留まり、食感を改
善するには困難な状況にあった。
DISCLOSURE OF THE INVENTION The present inventors have found that, regardless of the type, quality, location, etc. of raw meat, fried meat meat products having a favorable appearance and a good texture, that is, less clothing peeling and a higher yield. The study has been repeated with the aim of obtaining a high-quality, supple, meaty fried meat product with a juicy feeling. However, studying the types of batter, flour, and bread crumbs used to adjust the batter for fried meat products, the type of ingredients, and the type of oil, oil temperature, and frying time alone are not enough. It was difficult to control peeling, improve yield, and improve texture.

【0009】[0009]

【課題を解決するための手段】本発明者らは前記課題を
解決すべく検討したが、畜肉フライ製品製造時、従来の
方法を踏襲している限りにおいては、この課題の解決は
困難であろう、との結論を得るに至った。ここでいう従
来の方法とは、原料肉を成型・スライス→打ち粉→バッ
ター液付け→パン粉付け→フライ→製品、というフロー
である。
Means for Solving the Problems The inventors of the present invention have studied to solve the above-mentioned problem, but it is difficult to solve this problem as long as the conventional method is used in producing fried meat products. We came to the conclusion that we would. The conventional method referred to here is a flow of molding and slicing raw meat, battering, battering, breading, fry, and product.

【0010】ところで、畜肉加工製品、特にハムの製造
では近年、植物蛋白質(特に大豆蛋白質)やカゼイン、
食塩等を含むピックル液を原料畜肉にインジェクション
する手法がとられている。大豆蛋白質は、その機能特性
としての保水力、抱脂力がハムの歩留まり向上、身縮み
防止に寄与しているものと考えられている。また、ピッ
クル液の粘度上昇抑制、肉との馴染みの良さの点から、
酵素分解処理した大豆蛋白質が主に使用されている。そ
して、ハムの製造においては、通常、該大豆蛋白質はピ
ックル液に対し約5%の重量比で含有されている。
By the way, in the production of processed meat products, particularly ham, recently, plant proteins (particularly soybean proteins), casein,
A technique of injecting pickle liquid containing salt or the like into raw animal meat has been adopted. It is considered that soybean protein contributes to the improvement of ham yield and the prevention of shrinkage due to its water retaining ability and fat holding ability as functional characteristics. In addition, from the viewpoint of suppression of viscosity increase of pickle liquid, familiarity with meat,
Enzymatically degraded soy protein is mainly used. In the production of ham, the soybean protein is usually contained at a weight ratio of about 5% to the pickle liquid.

【0011】本発明者らは上記点に着目し、さらに種々
検討を重ねた結果、大豆蛋白質及び/又は大豆蛋白質分
解物を含んだピックル液を原料畜肉にインジェクション
し、該インジェクション後の原料肉をタンブリングした
後、1−3日間冷凍し、次いで成型・スライスして衣を
付与し、フライすることによって畜肉フライ製品に身縮
み、衣のはがれが防止され、しかも食感不良が抑制さ
れ、かつ歩留まりも向上するということを見い出し、本
発明を完成するに至った。
The present inventors have paid attention to the above points and made various studies. As a result, the pickle solution containing soybean protein and / or soybean protein decomposed product was injected into the raw meat, and the raw meat after the injection was used. After tumbling, freeze for 1-3 days, then mold and slice to give batter, fry and shrunk to fried meat meat product, prevent peeling of batter, suppress poor texture, and yield Have been found to be improved, and the present invention has been completed.

【0012】すなわち、本発明は、大豆蛋白質及び/又
は大豆蛋白質分解物を含有するピックル液を原料肉にイ
ンジェクションし、該インジェクション後の原料肉をタ
ンブリングした後、1−3日間冷凍し、次いで成型・ス
ライスして衣を付与し、フライすることを特徴とする、
畜肉フライ製品の製造方法を提供するものである。
That is, according to the present invention, a pickle liquid containing soybean protein and / or soybean protein decomposed product is injected into raw meat, the raw meat after the injection is tumbled, frozen for 1-3 days, and then molded.・ Characterized by slicing, battering and frying,
It is intended to provide a method for producing a fried meat product.

【0013】更に、該大豆蛋白質及び/又は大豆蛋白質
分解物がピックル液に対して8−13%の重量比で含有
されてなる、上記畜肉フライ製品の製造方法を提供する
ものである。
Further, the present invention provides a method for producing the above-mentioned fried meat product, wherein the soybean protein and / or the soybean protein hydrolyzate is contained in a weight ratio of 8 to 13% with respect to the pickle liquid.

【0014】以下に本発明の畜肉フライ製品の製造方法
について詳述する。
Hereinafter, the method for producing the fried meat product of the present invention will be described in detail.

【0015】本発明の畜肉フライ製品の製造方法による
製造フローの概略は以下の通りである。
The outline of the production flow according to the method for producing a fried meat product of the present invention is as follows.

【0016】畜肉(ブロック肉)→ピックル液インジェ
クション→タンブリング→冷凍(1−3日間)→成型・
スライス→打ち粉→パン粉付け→フライ→製品 本発明でいう畜肉フライ製品とは、豚肉その他の畜肉を
原料とする畜肉フライ製品全般をいう。従って、原料畜
肉の種類、部位、グレード等については一切制限を受け
ない。また、対象畜肉フライ製品としては、とんかつ、
からあげ、てんぷら等を挙げることができる。
Livestock meat (block meat) → pickle liquid injection → tumbling → freezing (1-3 days) → molding
Slice → beaten flour → breading → frying → product The meat fried product as referred to in the present invention refers to all fried meat products using pork and other meat as raw materials. Therefore, there is no restriction on the type, site, grade, etc. of the raw meat. In addition, as a target meat fried product, tonkatsu,
Karakara, tempura and the like can be mentioned.

【0017】また、本発明に用いるピックル液には大豆
蛋白質及び/又は大豆蛋白質分解物が含有される。従っ
て、大豆蛋白質単独、大豆蛋白質分解物単独、及び大豆
蛋白質と大豆蛋白質分解物の両者を組み合わせたものの
いずれを用いてもよい。しかし好ましくは、大豆蛋白質
よりも大豆蛋白質分解物を単独で用いた方がよい。ここ
で、大豆蛋白質分解物は、例えばパパイン、ペプシン、
トリプシン、キモトリプシン等の蛋白質分解酵素や、塩
酸、硫酸等の酸などによって大豆蛋白質を分解したもの
をいうが、特にその分解方法に限定されるものではな
い。なお、該大豆蛋白質分解物は、特にその分解率を限
定するものではないが、ピックル液の粘度抑制、ゲル強
度低下の防止等の理由から、分解率が2−20%、好ま
しくは5−10%で分解処理されているのが望ましい。
The pickle solution used in the present invention contains soy protein and / or soy protein decomposed product. Therefore, any of soybean protein alone, soybean protein hydrolyzate alone, and a combination of both soybean protein and soybean protein hydrolyzate may be used. However, it is preferable to use a soybean protein degradation product alone rather than a soybean protein. Here, soybean protein degradation products include, for example, papain, pepsin,
It refers to a product obtained by decomposing soybean protein with a protease such as trypsin or chymotrypsin, or an acid such as hydrochloric acid or sulfuric acid, but is not particularly limited to a method for decomposing the protein. The degradation rate of the soybean protein degradation product is not particularly limited, but the degradation rate is 2-20%, preferably 5-10%, for reasons such as suppression of the viscosity of the pickle solution and prevention of gel strength reduction. %.

【0018】上記大豆蛋白質及び/又は大豆蛋白質分解
物は、通常ピックル液に対して8−13%の重量比で含
有されてなるのが好ましい。その理由は、8%未満では
衣のはがれ防止や歩留まり等の効果が低く、また13%
超ではピックル液の粘度が上昇し、操作性が悪くなるか
らである。なお、該ピックル液には、大豆蛋白質及び/
又は大豆蛋白質分解物の他に、食塩、調味料、ポリリン
酸ソーダ、グルコース、冷水等、通常のピックル液に含
まれる要素を含んでいてもよい。
It is preferable that the soybean protein and / or the soybean protein hydrolyzate is usually contained in a weight ratio of 8 to 13% with respect to the pickle solution. The reason is that if it is less than 8%, the effects such as prevention of clothing peeling and yield are low, and 13%
If it is more than the above, the viscosity of the pickle liquid increases, and the operability deteriorates. The pickle solution contains soy protein and / or
Alternatively, in addition to the soybean protein hydrolyzate, it may contain components contained in a normal pickle liquid, such as salt, seasoning, sodium polyphosphate, glucose, and cold water.

【0019】本発明では、該ピックル液を原料肉にイン
ジェクションし、タンブリング後、1−3日間冷凍後、
成型・スライスして衣を付与し、フライする。1−3日
間冷凍するのは、成型・スライス時の操作性の向上や歩
留まりを向上させるためである。また、冷凍温度は一般
に約−1〜−10℃以下である。
In the present invention, the pickle liquid is injected into the raw meat, tumbled, frozen for 1-3 days,
Form and slice to give batter and fry. The reason for freezing for 1-3 days is to improve operability and yield during molding and slicing. The freezing temperature is generally about -1 to -10C or lower.

【0020】以下、本発明を実施例にてさらに詳細に説
明する。
Hereinafter, the present invention will be described in more detail with reference to Examples.

【0021】[0021]

【実施例1】以下の組成のピックル液を調整し、本発明
による製造方法と方法A(ピックル液のインジェション
を行わない系)によってとんかつを試作した。
Example 1 A pickle solution having the following composition was prepared, and a tonkatsu was trial-produced by the production method according to the present invention and method A (a system in which the pickle solution was not injected).

【0022】 原料肉として豚腕肉ブロック2kgを用いた。上記組成
のピックル液を原料肉に対して40重量%の割合でイン
ジェクションし、タンブリング後、冷凍庫内で一晩凍結
後、成型・スライスし、打ち粉、バッター液付け、パン
粉付けを行い、大豆白絞油で170℃、4分間フライし
た。比較方法Aとして、同じ原料肉を一晩凍結後、成型
・スライスし、その後上記と同様のフローで処理を施し
たとんかつを作った。打ち粉、バッター液は市販品(日
本製粉(株)製 B5205、B2269)を使用し
た。
[0022] As a raw material meat, 2 kg of pork arm meat block was used. The pickle liquid having the above composition is injected at a ratio of 40% by weight to the raw meat, tumbled, frozen in a freezer overnight, molded, sliced, beaten, battered, breaded, and soybean white. The mixture was fried at 170 ° C. for 4 minutes. As Comparative Method A, the same raw meat was frozen overnight, molded and sliced, and then processed into tonkatsu in the same flow as above. Commercially available products (B5205 and B2269 manufactured by Nippon Flour Milling Co., Ltd.) were used as the powder and batter.

【0023】本発明による製造方法と方法Aにより作ら
れたとんかつの歩留まり、サイズ、官能評価試験を行っ
た。結果を表1に示す。歩留まりはフライ前の重量に対
するフライ後の重量の比で、サイズはフライ前の断面積
に対するフライ後の断面積の比で、それぞれ表した。ま
た、官能評価は熟練した20名のパネラーによった。官
能評価の数字は、対応品を選んだ人数を示す。ただし、
総評価は点数で表した。
The yield, size, and sensory evaluation tests of the tonkatsu produced by the production method and method A according to the present invention were conducted. Table 1 shows the results. The yield was expressed by the ratio of the weight after frying to the weight before frying, and the size was expressed by the ratio of the cross-sectional area after frying to the cross-sectional area before frying. The sensory evaluation was performed by 20 skilled panelists. The number of the sensory evaluation indicates the number of persons who have selected the corresponding product. However,
The total evaluation was represented by a score.

【0024】[0024]

【表1】 表中 **は危険率1%有意 *は危険率5%有意 表1から明らかなように、本発明の製造方法にてつくら
れたとんかつは、比較方法Aに比べて歩留まりが向上
し、衣のはがれが少なく、官能的にもすぐれていること
がわかる。
[Table 1] In the table, ** means significant 1% risk * means 5% significant risk As can be seen from Table 1, the yield of tonkatsu made by the production method of the present invention is higher than that of Comparative Method A, It can be seen that there is little peeling and that it is excellent in terms of sensuality.

【0025】[0025]

【実施例2】酵素分解処理(分解率9%)を施した大豆
蛋白質分解物を重量比8.2%の割合で含んだピックル
液を用いた以外は、実施例1と同様の方法でとんかつの
試作を行った。分解率は、終濃度0.2M TCA溶液
で、40℃、20分間処理した後に、2000g・10
分間遠心分離し、当初の蛋白質量に対する、上澄み溶液
中に含まれる蛋白質量の割合で表した。なお、比較方法
として、実施例1で記した方法Aによってとんかつを試
作した。
Example 2 Tonkatsu was prepared in the same manner as in Example 1 except that a pickle solution containing a soybean protein hydrolyzate subjected to an enzymatic decomposition treatment (decomposition rate: 9%) at a weight ratio of 8.2% was used. Was prototyped. The decomposition rate was determined by treating with a final concentration of 0.2 M TCA solution at 40 ° C. for 20 minutes, and then 2,000 g · 10
After centrifugation for 1 minute, the ratio was represented by the ratio of the amount of protein contained in the supernatant solution to the initial amount of protein. As a comparative method, a tonkatsu was prototyped by the method A described in Example 1.

【0026】本発明による製造方法と方法Aにより作ら
れたとんかつを、実施例1と同様の方法で歩留まり、サ
イズ、官能評価試験を行った。結果を表2に示す。
The tonkatsu produced by the production method and the method A according to the present invention were subjected to a yield, size and sensory evaluation test in the same manner as in Example 1. Table 2 shows the results.

【0027】[0027]

【表2】 表中 **は危険率1%有意 *は危険率5%有意 表2から明らかなように、本発明の製造方法にてつくら
れたとんかつは、比較方法Aに比べて歩留まりが向上
し、衣のはがれが少なく、官能的にもすぐれていること
がわかる。
[Table 2] In the table, ** means significant 1% risk * means 5% significant risk As can be seen from Table 2, the tonkatsu made by the production method of the present invention has an improved yield compared to Comparative Method A, It can be seen that there is little peeling and that it is excellent in terms of sensuality.

【0028】[0028]

【発明の効果】以上詳述したように、本発明によれば、
原料肉の種類、品質に関わらず、外観が好ましく、食感
の良好な畜肉フライ製品、すなわち衣のはがれが少な
く、歩留まりが高い、しなやかで肉汁感のあるすぐれた
品質の畜肉フライ製品の製造方法を提供することができ
る。
As described in detail above, according to the present invention,
Regardless of the type and quality of raw meat, a method for producing a fried meat meat product having a favorable appearance and a good texture, that is, a high quality meat meat fried product having less peeling of clothes, a high yield, and a supple and juicy feeling. Can be provided.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 横谷 正照 東京都品川区西五反田7−21−11 味の 素株式会社 東京支店内 (56)参考文献 特開 昭57−54579(JP,A) 特開 昭60−199366(JP,A) (58)調査した分野(Int.Cl.7,DB名) A23L 1/31 A23L 1/01 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Masateru Yokotani 7-21-11 Nishigotanda, Shinagawa-ku, Tokyo Ajinomoto Co., Inc. Tokyo Branch (56) References JP-A-57-54579 (JP, A) Kaisho 60-199366 (JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) A23L 1/31 A23L 1/01

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 大豆蛋白質及び/又は大豆蛋白質分解物
を8−13重量%含有するピックル液を原料肉にインジ
ェクションし、該インジェクション後の原料肉をタンブ
リングした後、1−3日間冷凍し、次いで成型・スライ
スして衣を付与し、フライすることを特徴とする、畜肉
フライ製品の製造方法。
1. A pickle solution containing 8-13% by weight of soybean protein and / or soybean protein hydrolyzate is injected into raw meat, the raw meat after the injection is tumbled, frozen for 1-3 days, and then frozen. A method for producing a fried meat product, which comprises forming, slicing, providing a batter, and frying.
JP04136602A 1992-05-28 1992-05-28 Method of producing high quality fried meat products Expired - Fee Related JP3092749B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04136602A JP3092749B2 (en) 1992-05-28 1992-05-28 Method of producing high quality fried meat products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04136602A JP3092749B2 (en) 1992-05-28 1992-05-28 Method of producing high quality fried meat products

Publications (2)

Publication Number Publication Date
JPH05328939A JPH05328939A (en) 1993-12-14
JP3092749B2 true JP3092749B2 (en) 2000-09-25

Family

ID=15179141

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04136602A Expired - Fee Related JP3092749B2 (en) 1992-05-28 1992-05-28 Method of producing high quality fried meat products

Country Status (1)

Country Link
JP (1) JP3092749B2 (en)

Also Published As

Publication number Publication date
JPH05328939A (en) 1993-12-14

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