JP2852781B2 - Manufacturing method of nappi non-woven fabric - Google Patents
Manufacturing method of nappi non-woven fabricInfo
- Publication number
- JP2852781B2 JP2852781B2 JP2487790A JP2487790A JP2852781B2 JP 2852781 B2 JP2852781 B2 JP 2852781B2 JP 2487790 A JP2487790 A JP 2487790A JP 2487790 A JP2487790 A JP 2487790A JP 2852781 B2 JP2852781 B2 JP 2852781B2
- Authority
- JP
- Japan
- Prior art keywords
- design
- nonwoven fabric
- woven fabric
- napped
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Nonwoven Fabrics (AREA)
- Decoration Of Textiles (AREA)
Description
【発明の詳細な説明】 （産業上の利用分野） 本発明は、カーペットや壁掛け等に用いる装飾的性格
を有する立毛不織布の製造法に関するものである。Description: TECHNICAL FIELD The present invention relates to a method for producing a napped nonwoven fabric having a decorative property and used for carpets, wall hangings, and the like.
（従来の技術） 前記のような不織布はその性格上、表面に模様を施し
たり、美しい色合に染め付けたりすること（以下“意匠
を施す”と記す）が必要となる。(Prior Art) Due to the nature of the nonwoven fabric as described above, it is necessary to apply a pattern to the surface or dye it into a beautiful color (hereinafter referred to as "designing").
そのため立毛不織布に意匠を施すには、従来は先ず立
毛前に不織布をプリント等により意匠を施し、しかる後
にニードル加工によって不織布の繊維を立毛する方法が
行われていた。Therefore, in order to design a napped nonwoven fabric, conventionally, a method of first applying a design to a nonwoven fabric by printing or the like before napped, and then nurturing the fibers of the nonwoven fabric by needle processing has been performed.
（発明が解決しようとする問題点） しかし、このような構成の立毛不織布は、ベース素材
が厚く、染色に多量の染料を必要とし、又パイル（立毛
繊維部）自体には部分的に模様が染色されて現出してい
たのでコスト高になる等の問題点があった。(Problems to be Solved by the Invention) However, the napped nonwoven fabric having such a configuration has a thick base material, requires a large amount of dye for dyeing, and has a pattern partially formed on the pile (nap fiber portion) itself. Since it was dyed and appeared, there were problems such as an increase in cost.
（問題点を解決するための手段） 本発明は前記の問題点を解決し、表面に施した意匠が
鮮明で、かつ長期間使用しても不鮮明になったり消失し
てしまうことがない立毛不織布の製造法を提供するもの
であり、以下本発明を図に示す実施例によって説明す
る。(Means for Solving the Problems) The present invention solves the above-mentioned problems, and the design applied to the surface is clear, and the raised nonwoven fabric does not become unclear or disappear even after long-term use. The present invention will be described below with reference to an embodiment shown in the drawings.
第１図は本発明により製造する立毛不織布（１）を示
すもので、厚い不織布（２）と、その表面を覆う表面に
適宜模様を施した意匠布（３）と、この意匠布（３）を
貫いて立毛した前記不織布（２）の立毛繊維部（４）と
からなっており、不織布（２）はカーペットや壁掛けな
ど、その用途に応じて定められた充分の厚さとを強度を
もつように、所謂カード綿をニードルパンチ加工して不
織布としたフエルト状のものである。FIG. 1 shows a napped nonwoven fabric (1) produced according to the present invention, which comprises a thick nonwoven fabric (2), a design cloth (3) having an appropriate pattern on the surface covering the surface, and the design cloth (3). The nonwoven fabric (2) has a raised fiber portion (4) which is raised by penetrating the nonwoven fabric. The nonwoven fabric (2) has a sufficient thickness and strength determined according to its use, such as carpet or wall hanging. In addition, a so-called felt cotton is needle-punched into a non-woven fabric.
前記の不織布（２）の表面を覆う意匠布（３）は、こ
の実施例においては所謂スパンボンド表面に意匠として
の適当な柄を施したものであるが、スパンボンドに限ら
ず、薄いニードルパンチ不織布、紙、一般織布又は編布
などでもよく、又表面に施す意匠も柄模様だけでなく、
無地で美しい色彩に染色したものでもよい。The design cloth (3) covering the surface of the non-woven fabric (2) in this embodiment is a so-called spunbond surface provided with an appropriate pattern as a design, but is not limited to the spunbond and may be a thin needle punch. Non-woven fabric, paper, general woven fabric or knitted fabric may be used, and the design applied to the surface is not only a pattern,
It may be plain and dyed in beautiful colors.
立毛繊維部（４）は不織布（２）の全面にわたってそ
の構成繊維の一部がニードル加工により意匠布（３）を
貫きその表面に立毛されたものであり、意匠布（３）は
この立毛繊維部（４）に貫かれることにより不織布
（２）に固定された本発明により製造する立毛不織布
（１）が構成される。The nap fiber portion (4) has a part of the constituent fibers penetrating the design cloth (3) by needle processing over the entire surface of the nonwoven fabric (2) and is napped on the surface. The napped nonwoven fabric (1) manufactured according to the present invention is fixed to the nonwoven fabric (2) by being penetrated by the portion (4).
次に前記の構成より成る立毛不織布（１）の製造法を
図に示す実施例によって説明する。Next, a method for producing the napped nonwoven fabric (1) having the above-described configuration will be described with reference to the embodiment shown in the drawings.
本発明により製造する立毛不織布（１）は通常のニー
ドルパンチ加工により製造される。The napped nonwoven fabric (1) produced according to the present invention is produced by ordinary needle punching.
即ち第２図において、（５）はニードルパンチ加工機
のニードルビームプレート、（６）はこのニードルビー
ムプレート（５）の下面に取付けられたニードルボード
であり、下面には一定のピッチで多数のニード（７）が
立植されている。That is, in FIG. 2, (5) is a needle beam plate of a needle punching machine, and (6) is a needle board attached to the lower surface of the needle beam plate (5). Needs (7) are planted.
このニードル（７）はその下方部分がストリッパープ
レート（８）を貫き、該ストリッパープレート（８）に
より上下方向にガイドされている。The lower part of this needle (7) penetrates the stripper plate (8) and is guided vertically by the stripper plate (8).
（９）、（９′）はストリッパープレート（８）の下
方で同一高さで平行に対置されたコンベアの駆動輪、
（10）はこの駆動輪（９）、（９′）にかけられたブラ
シベットホルダーで、その上面には駆動輪（９）軸に平
行に多数のブラシベッド（11、）（11）……を備えてい
る。(9), (9 ') are the drive wheels of the conveyor which are arranged in parallel at the same height below the stripper plate (8),
(10) is a brush bed holder mounted on the driving wheels (9) and (9 '). On its upper surface, a number of brush beds (11,) (11)... Have.
ブラシベッド（11）の表面には立毛繊維部（４）より
も長くかつ剛性の強い剛毛が立設されている。叙上のニ
ードルパンチ加工機に、第２図では左右から位置面を下
方に向けて意匠布（３）を、更にその上方に不織布
（２）を重ね合わせてコンベアのブラシベッド（11）上
に供給し、この不織布（２）と意匠布（３）は、駆動輪
（９′）により駆動されるブラシベッド（11）により右
方に送られ、順次左右から上下に往復動する多数のニー
ドル（７）、（７）……に貫かれながら移動し、ニード
ル（７）、（７）……により不織布（２）の繊維の一部
は下方に引き下され、意匠布（３）を貫いてその下方に
ループ状の立毛繊維部（４）を形成する。このようにし
て加工された不織布（２）、意匠布（３）は更に右方に
送られドローオフローラー（12）、（12）を通って立毛
不織布（１）として取り出されるものである。On the surface of the brush bed (11), bristle that is longer and has higher rigidity than the nap fiber portion (4) is erected. In FIG. 2, the design cloth (3) is placed on the needle punching machine with the position surface facing downward from the left and right, and the nonwoven fabric (2) is further superimposed on the design cloth (3). The nonwoven fabric (2) and the design cloth (3) are sent to the right by a brush bed (11) driven by a driving wheel (9 '), and a large number of needles ( 7), (7)... Move while being penetrated by the needles (7), (7)..., A part of the fiber of the nonwoven fabric (2) is pulled down, and penetrates the design cloth (3). A loop-shaped nap fiber portion (4) is formed below the portion. The non-woven fabric (2) and the design cloth (3) thus processed are further sent to the right and are taken out as the napped non-woven fabric (1) through the draw-off rollers (12) and (12).
（発明の効果） 叙上のように構成された本発明により製造された立毛
不織布（１）の立毛繊維部（４）は、不織布（２）の構
成繊維の一部がつき起されたものであって、意匠布
（３）の繊維ではないので、立毛加工によって意匠布
（３）の表面に施された意匠が損なわれることがなく、
常に鮮明に表現され、かつこの意匠は立毛繊維部（４）
の奥に表わされているため意匠に深みを与えて商品価値
を増大すると共に、使用に際して立毛繊維部（４）が倒
れるようなことがあっても意匠が乱れづ、長期間使用し
ても意匠が消失するおそれがないので、耐久性が向上す
る等の利点がある。(Effect of the Invention) The nap fiber portion (4) of the nap nonwoven fabric (1) manufactured according to the present invention configured as described above has a part of the constituent fiber of the nonwoven fabric (2) raised. Since it is not a fiber of the design cloth (3), the design applied to the surface of the design cloth (3) is not impaired by the napped processing,
Always clearly expressed, and this design is the nap fiber part (4)
Because the design is deeper, it gives depth to the design and increases its commercial value. In addition, the design may be disturbed even if the nap fiber part (4) may fall down during use, and the Since there is no risk of the design disappearing, there are advantages such as improved durability.
又本発明による立毛不織布の製造には、従来のニード
ルパンチ化工機をそのまゝ使用出来、かつ加工も従来の
製品に比べ特に高度な技術を必要としないと共に製造コ
ストにおいても大きな違いがない等の非常に優れた実用
的効果を有するものである。In addition, a conventional needle punching machine can be used as it is in the production of the napped nonwoven fabric according to the present invention, and the processing does not require a particularly advanced technique as compared with the conventional product, and there is no significant difference in the production cost. Has a very excellent practical effect.
第１図は本発明による立毛不織布の一実施例を示す部分
断面図、第２図はその製造過程の説明図である。 （１）……立毛不織布 （２）……不織布 （３）……意匠布 （４）……立毛繊維部FIG. 1 is a partial cross-sectional view showing one embodiment of a napped nonwoven fabric according to the present invention, and FIG. 2 is an explanatory view of a manufacturing process thereof. (1) ... Napped non-woven fabric (2) ... Non-woven fabric (3) ... Design cloth (4) ... Napped fiber part
Claims (1)
適宜模様を施した意匠布（３）により覆う如く重ね合わ
せ、意匠布（３）の意匠を施した面を下方にしたニード
ルパンチ加工機に設けたコンベヤのブラシベット（11）
上に供給し、移動しながら上下に往復動する該加工機の
ニードル（７）、（７）により不織布（２）と意匠布
（３）を貫いて不織布（２）の構成繊維の一部を下方に
引き出してループ状の立毛繊維部（４）を形成する立毛
不織布の製造法。1. The surface of a non-woven fabric (2) is overlapped so as to be covered with a design cloth (3) appropriately patterned on a plain base cloth surface, and the design-treated surface of the design cloth (3) is turned downward. Conveyor brush bed installed on needle punching machine (11)
A part of the constituent fibers of the non-woven fabric (2) is passed through the non-woven fabric (2) and the design cloth (3) by the needles (7) and (7) of the processing machine which are fed upward and reciprocate up and down while moving. A method for producing a napped nonwoven fabric, wherein the napped nonwoven fabric is drawn downward to form a looped napped fiber portion (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2487790A JP2852781B2 (en) | 1990-02-02 | 1990-02-02 | Manufacturing method of nappi non-woven fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2487790A JP2852781B2 (en) | 1990-02-02 | 1990-02-02 | Manufacturing method of nappi non-woven fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03234854A JPH03234854A (en) | 1991-10-18 |
| JP2852781B2 true JP2852781B2 (en) | 1999-02-03 |
Family
ID=12150430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2487790A Expired - Fee Related JP2852781B2 (en) | 1990-02-02 | 1990-02-02 | Manufacturing method of nappi non-woven fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2852781B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07157961A (en) * | 1993-12-09 | 1995-06-20 | Mitsui Petrochem Ind Ltd | Nonwoven fabric and its production |
| US8287983B2 (en) * | 2007-09-20 | 2012-10-16 | Carl Freudenberg Kg | Velour needle-punched nonwoven material and use thereof |
| FR3041001B1 (en) * | 2015-09-10 | 2017-10-13 | Faurecia Automotive Ind | METHOD FOR PRODUCING AN INTERIOR COATING, IN PARTICULAR A FLOOR COATING FOR A MOTOR VEHICLE |
| CN110409189A (en) * | 2019-07-03 | 2019-11-05 | 浩珂科技有限公司 | A kind of production technology of the reinforced composite earthwork cloth of warp-knit tape net |
-
1990
- 1990-02-02 JP JP2487790A patent/JP2852781B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03234854A (en) | 1991-10-18 |
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