JP2704175B2 - Tile panel - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tile panel for improving the workability of a tile roof using a panel body in which a plurality of tiles are fixed on a base made of a heat insulating material.

[0002]

2. Description of the Related Art Conventionally, in the construction of a tiled roof, as is well known, a tile pier nailed to a ground board is hooked on a back surface of a tile body and laid one by one sequentially. Some of them are fixed by driving nails into nail holes on the bottom side of the tile body.

However, in this method, all the individual members are carried on a roof, which is a site, by a lift or the like, and are completed at the site. Therefore, the construction strength, the number of days until completion, and the like are required. It has drawbacks that are greatly affected by the weather, the skill of the installer, and the like.

[0004] Insulating the roof with heat treatment includes:
As can be seen in Japanese Utility Model Publication No. 59-14578, a base material for a roof tile made of a synthetic resin foam is interposed between the tile and a base plate. Due to the conduction heat and the weight of the tile itself, the heat insulation properties originally possessed for the medium to long term are reduced and deformed at the same time, and the tile fixing strength itself becomes unstable.

[0005]

SUMMARY OF THE INVENTION The present invention eliminates the conventional waterproof construction by using a heat insulating base having a secondary waterproof film as a base, and maintains the fixing strength for a long period of time, and performs on-site bonding. It is necessary to provide a tile panel that can be easily adjusted, and that the tile layout can be adjusted on a panel-by-panel basis, and that the tile roof can be completed with standardized tile panels of the same shape, thereby significantly improving workability. Is what you do.

[0006]

SUMMARY OF THE INVENTION In view of the problems of workability, heat insulation, fixing strength and the like based on the prior art, the present invention provides a crosspiece for supporting a roof tile on a primer-treated base.
By fixing a roof tile on such a pier, forming a heat insulating base having a secondary waterproof film covering the entire base plate with a base, and forming the base into a square or a right-angled isosceles triangle by plane projection, It is an object of the present invention to provide a tile panel whose main purpose is to facilitate workability at a ridgeside or a valley, thereby eliminating the above-mentioned drawbacks.

A tile panel according to the present invention comprises a base, a pier, a suspended portion, and a plurality of tiles. The base is formed into a plate shape with a heat insulating material, and is subjected to a primer treatment.
In addition, the hanging portion is provided on the end side.

The crosspiece supports a roof tile and is disposed at a predetermined interval from the lower end to the upper end of the base.

[0009] The tiles include a single-cut flat tile having no cross section and a cross-section tile having a cross section. The single-cut flat roof tiles are arranged and fixed in the left or right end column on the cross section, and are fixed. The tiles are arranged and fixed in columns.

[0010] The relationship between the horizontal dimension and the vertical dimension of the tile panel base is approximately “horizontal dimension × (1
/ COSθ) = vertical dimension ”, the base is formed in a right-angled triangle shape, and the intersection angle between the base and the hypotenuse when the bottom, which is the base, is in a state parallel to the girder row direction is defined as
Assuming that the slope of the roof is θ, approximately “1 / TAN (1 /
COS θ) ”.

[0011]

According to the present invention, the side surfaces of the tile panel are brought into contact with the girder on the roof base plate and the flow direction, and are joined and joined in sequence so that they can be sequentially arranged. The mating tile panels are joined to each other by forming a heat-insulating base for providing a waterproofing treatment and providing a secondary waterproofing film, and the primer treatment improves the strength of the base surface, so that the crosspiece can be bonded and fixed.

In addition, by setting the size of the base of the tile panel in accordance with the slope of the roof, the construction at the corner ridge and the valley can be facilitated and standardized.

[0013]

DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. 1 is a tile panel according to the present invention. A plurality of rows of tiles T are arranged in a horizontal direction to be integrated, and a single-piece flat tile T1 having no cross section is arranged at a predetermined overlapping margin on the left end column on the base 2 and other columns are arranged. The roof tiles T2 having the cross sections are arranged at a predetermined overlapping margin, and the head side of the roof tiles T arranged in the lateral direction at the lowermost end of the base 2 is directed outward with a protrusion dimension L1 corresponding to the predetermined overlapping margin. Projecting.

Further, the present invention is not limited to the above-described embodiment, and a single-piece flat tile T1 having no crosspiece may be arranged in the rightmost column, and a crosspiece T2 having a crosspiece may be arranged in the other columns.

A lower overlapping projection 2a is formed from the lower side of the lower end of the base 2 so as to have a thickness of about half of the thickness of the base 2 corresponding to the protrusion dimension L1 of the roof tile T, and is formed on the lower overlapping projection 2a. By forming a notch below the upper end of the base 2 so as to be superimposed during roofing, and forming the remaining upper portion as an upper superposed protrusion 2b,
The tiles T are arranged without protruding from the lower end of the base 2.

The base 2 is formed of a silicon plate or the like which is a heat insulating material whose surface is treated with a primer. A metal plate 3, 3a having a predetermined width is formed along both side edges of the upper surface of the base 2, and the metal plate 3, 3a The leading end side projects outward from the lower end side of the base 2 and is fixed. The projecting portions of the metal plates 3 and 3a are provided with through holes 4 and 4a.
To form the hanging portions 5, 5a.

The material of the base 2 may be ALC as long as it has a heat insulating property, and the fixing means of the metal plates 3 and 3a may be fixed by an appropriate means such as an adhesive, a nail or a screw. The paint used for the primer treatment may be, for example, "P
The use of "M1000" (trademark) is not limited to such paints.

Reference numeral 6 denotes a surface door plate which is formed in a plate shape with a predetermined thickness from a silica plate or the like treated with a primer in the same manner as the substrate 2, and the upper end surface 7 of the surface door plate 6 is arranged in the lateral direction of the substrate 2. A plurality of roof tiles T are formed following the back surface shape so that the back surfaces are placed and supported. Adhesives, nails, screws, and the like are provided at predetermined intervals over the upper end side including the lower end edge of the base 2. And the like.

Further, if the shape of the upper end surface 7 of the face door plate 6 follows the back surface of the tile T, if the fixing means is an adhesive, the bonding area increases and the strength is favorable. In the case of the means, any shape may be used as long as a part of the back surface of the tile T abuts, and the face door plate 6 other than the face door plate 6 fixed to the lower end side of the base 2 is provided as needed.

The adhesive used in the present embodiment is "PM100" (trademark) manufactured by Cemedine Corporation, but is not limited at all.

Reference numeral 8 denotes a crosspiece formed in the shape of a square bar by a silica plate or the like treated with a primer in the same manner as the base 2. The crosspiece 8 is formed on the rear side of a plurality of roof tiles T arranged in the lateral direction of the base 2. The face door plate 6 is provided at a predetermined interval from the lower end side to the upper end side of the base 2 so as to be hooked by the hook T3.
It is fixed similarly to.

The upper end face 7 of the face plate 6 and the pier 8
Then, a single-piece flat tile T1 having no crosspiece is arranged at a predetermined overlap margin in the leftmost column, and a crosspiece T2 having a crosspiece is arranged at the predetermined overlap margin in the other columns. And fix it.

Here, the adhesive strength of the face plate 6 and the pier 8 is J
As a result of a test conducted according to the method of IS-K-6849 on the tensile adhesive strength test, the value was 5.7 kg / cm ² without primer treatment, but was changed to 7.8 kg / cm ^2.
2 and the pulling resistance per sheet was 9.5 kg / cm ² (45 tiles per tile).
0 kg).

When the means for fixing the tile T is a nail, a screw or the like, no face plate 6 other than the face plate 6 fixed to the lower end side of the base 2 is provided. The roof tiles T1 and the roof tiles T2 are arranged, and nails, screws and the like are driven into the base 2 and fixed.

A cushioning sealing member 10 made of elastic weather-resistant foamed rubber is attached to the lower end face and the left and right side faces of the base 2 which is a joining point when the tile panel 1 is laid on the base plate 9.

In this embodiment, "Epto Sealer" (trademark) manufactured by Nitto Denko Corporation is used as the cushioning seal member 10, but there is no limitation.

Further, in the case where the rectangular plate-shaped base 2 of shape and the slope of the roof theta, lateral dimensions of the base 2 W1 and the longitudinal dimension W2
Is set so as to be approximately “horizontal dimension W1 × (1 / COSθ) = vertical dimension W2”, and the plane projection is formed as a square.

Further, for another embodiment of the tile panel 1, thereby forming the foundation 2 at right triangular, the base and the hypotenuse when the lower end surface which is base was forms the girder direction parallel state If the intersection angle D is the slope of the roof θ,
Generally, set the angle to “1 / TAN (1 / COSθ)”,
The plane projection is a right-angled isosceles triangle.

As for the roof tiles T arranged on the base 2, the roof tiles T arranged obliquely along the oblique side are cut off corresponding to the intersection angle D.

For example, in the case where the cushioning seal member 10 is attached around the base 2, the shape including the thickness of the cushioning seal member 10, that is, the flat surface of the tile panel 1 in the final finished state is required. The external dimensions of the base 2 are set so as to form a projection into a square and a right-angled isosceles triangle.
It may be dealt with by forming it shorter by the thickness of 0.

Next, a construction method using the tile panel according to the present invention will be described. The tile panel 1 is to be sequentially connected and fixed downward from the ridge 11 side above the roof, and is fixed. A wire is passed through the through holes 4 and 4a of the hanging portions 5 and 5a protruding from the lower end side and lifted by a crane truck, and the side surface of the tile panel 1 is brought into contact with the girder direction on the ridge portion 11 side on the base plate 9. And joined in sequence.

Next, the lower end surface of the tile panel 1 continuously connected to the lower row direction and the upper end surface of the tile panel 1 provided below are brought into contact with each other and joined together. The head side of the tile protruding from the lower end side of the tile panel 1 is superimposed on the tail side of the tiles arranged in the lateral direction on the upper end side of the lower tile panel 1 so as to be continuously provided in the girder direction, and so on. A plurality of tile panels 1 are fixed on the field board 9 by nails or the like by repeatedly connecting them in the lower row direction.

Thereafter, an upper round tile T4, which is formed substantially in the same manner as the cross section of the tile T2, is sequentially laid along the flow direction at a place where the tile T2 and the single-piece flat tile T1 of each tile panel 1 are connected. Complete the tiled roof.

A tiled roof having a corner ridge portion 12, a valley portion 13, and the like is completed by laying a tile panel 1 having a square shape, a right-angled triangle shape, or the like in an appropriate combination.

Next, the operation of the tile panel according to the present invention will be described. Since the base 2 has been subjected to the primer treatment, the adjacent tile panels 1 are joined to each other by the cushioning sealing member 10.
In addition to being able to form a heat-insulating base having a secondary waterproof film covering the entire base plate 9 by the base 2, the strength of the surface of the base 2 can be improved by the primer treatment. As the adhesive strength with the pier 8 increases, the tile T
Also increases the adhesive strength.

Since there are no protruding portions on the left and right sides of the tile panel 1, joining at the site becomes easy, and post-processing particularly at the side of the wall is simplified.

The relationship between the horizontal dimension W1 and the vertical dimension W2 of the base 2 of the tile panel 1 is approximately "horizontal dimension W1 × (1 / COSθ) = vertical dimension W2" when the inclination of the roof is θ. The base 2 is formed in the shape of a right-angled triangle, and the intersection angle D between the base and the oblique side when the lower end, which is the base, is parallel to the girder row direction, In this case, by setting the angle to be approximately 1 / TAN (1 / COSθ), for example, the lateral dimension W1 is multiplied by an integer or an integral number with respect to a building based on a metric dimension. By setting to 1, the construction at the corner ridge and at the valley can be performed mechanically, that is, using the same shape tile panel 1 as shown in FIG.

[0038]

In summary the present invention exhibits, in a panel of disposing the tiles a plurality of rows in the vertical and horizontal directions on the base, the roof photographies
When the arrangement is θ, the horizontal dimension W1 and the vertical dimension W2 of the base 2
In general, the relationship of “horizontal dimension W1 × (1 / COSθ) = vertical dimension
And set the base 2 to a right triangle.
And the bottom edge is parallel to the column direction.
The angle of intersection D between the bottom and the hypotenuse when the
When θ is θ, approximately “1 / TAN (1 / COS
θ) ”so that the unit base of the building
The width W of the base 2 to an integral multiple or a fraction of the semi-length
1 and the horizontal dimension W1 of the bottom
Complete a tiled roof with tile panels 1 of standardized shape
Therefore, workability can be significantly improved.

Further , a plate-like substrate 2 treated with a primer
And a crosspiece 8 on which the roof tile T is to be supported.
Arranged at predetermined intervals from the lower end to the upper end of panel 2.
There is no bar on the left end column on the bar 8
One-sided flat tiles T1 are arranged and fixed, and in other columns,
Since the roof tiles T2 having the cross sections are arranged and fixed,
When installing in the girder line and the flow direction, adjacent tile panels 1
Waterproofing is easily possible at the joints between the two
No ground board 9 in combination with the waterproof function by the primer treatment of
A base with a secondary waterproof membrane covering the body is composed of the base 2
By doing so, you can eliminate the conventional waterproof construction,
In addition, the back surface of the tile T is partially fixed by the pier 8.
Therefore, compared to the conventional base material that supports the entire backside of the tile,
By eliminating factors such as deformation due to conduction heat
Can be maintained over a long period of time, and
Since the board 2 is made of a heat insulating material, the above base is formed as a heat insulating base.
And there are no projecting parts on both sides of the tile panel 1
Therefore, joining at the site becomes easy, especially after
Can be simplified.

The tile T2 of each tile panel 1 and the single-piece flat tile T
The connection point with 1 is almost the same as the cross section of the cross tile T2.
The formed upper round tile T4 is sequentially laid in the flow direction.
Can be made with a tiled roof,
Adjustment can be performed in panel units, and the adjustment range is large,
Its practical effect is extremely large, for example, it can be adjusted according to the width of the round tile T4 .

[Brief description of the drawings]

FIG. 1 is a perspective view of a rectangular tile panel according to the present invention.

FIG. 2 is a perspective view of the right-angled triangular tile panel;

FIG. 3 is a partially omitted AA sectional view of FIG. 1;

FIG. 4 is a cross-sectional view showing another embodiment of the present invention.

FIG. 5 is a partially omitted BB cross-sectional view of FIG. 1;

FIG. 6 is a perspective view of a base of the rectangular tile panel.

FIG. 7 is a perspective view of a base in a right-angled triangular tile panel.

FIG. 8 is a cross-sectional view showing a state in which tile panels are continuously provided in the girder direction.

FIG. 9 is a cross-sectional view showing another example of a tile panel in a row direction in a row.

FIG. 10 is a cross-sectional view showing a continuous state in the flow direction according to the first embodiment.

FIG. 11 is a plan view of a roof using a tile panel whose planar projection is not a square or a right-angled isosceles triangle.

FIG. 12 is a plan view of a roof using a tile panel whose plane projection is a square and a right-angled isosceles triangle.

[Explanation of symbols]

 2 Base 8 Pier

Claims (5)

(57) [Claims] 1. A panel on which a plurality of rows of tiles are arranged in a vertical and horizontal direction on a base plate, wherein a roof has a slope of θ.
The relationship between the horizontal dimension and the vertical dimension of the base is generally expressed as “horizontal dimension × (1
/ COS θ) = vertical dimension ”
And tile panels. 2. The base of claim 1 formed in a right triangle shape.
And the bottom edge of the bottom is parallel to the column direction.
The angle of intersection between the bottom and the hypotenuse when
The angle of “1 / TAN (1 / COSθ)”
A tile panel characterized by being set to: 3. From the lower end of the primer-treated substrate
A girder that should support tiles at a predetermined interval over the upper end
Is arranged on the left or right column of the pier.
Is to arrange and fix the one-sided flat roof tiles without crosspieces,
It is noteworthy that the tiles with bars are arranged and fixed in columns.
The tile panel according to claim 1 or 2, wherein 4. The base is made of a heat insulating material.
4. The tile panel according to claim 1, 2 or 3 . 5. The tile panel according to claim 1, wherein a hanging portion is provided at an end of the base.