JP2617592B2 - Hot dip galvanizing alloying equipment - Google Patents

Hot dip galvanizing alloying equipment

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Publication number
JP2617592B2
JP2617592B2 JP33873789A JP33873789A JP2617592B2 JP 2617592 B2 JP2617592 B2 JP 2617592B2 JP 33873789 A JP33873789 A JP 33873789A JP 33873789 A JP33873789 A JP 33873789A JP 2617592 B2 JP2617592 B2 JP 2617592B2
Authority
JP
Japan
Prior art keywords
steel strip
alloying
heating
floater
dip galvanizing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP33873789A
Other languages
Japanese (ja)
Other versions
JPH03199366A (en
Inventor
謙一 柳
重夫 板野
律男 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP33873789A priority Critical patent/JP2617592B2/en
Publication of JPH03199366A publication Critical patent/JPH03199366A/en
Application granted granted Critical
Publication of JP2617592B2 publication Critical patent/JP2617592B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は鋼帯に連続的に溶融亜鉛めっきを施こしたの
ちの加熱合金化処理を施こすための合金化装置に関す
る。
Description: TECHNICAL FIELD The present invention relates to an alloying apparatus for subjecting a steel strip to continuous hot-dip galvanizing and then subjecting the steel strip to a heat alloying treatment.

〔従来の技術〕[Conventional technology]

従来の溶融亜鉛めっき後の合金化方法を第2図によっ
て説明する。
A conventional alloying method after galvanizing will be described with reference to FIG.

亜鉛めっきを施こされようとする鋼帯1は先ず前処理
炉2にて還元焼鈍され約450℃に冷却されたのち、大気
に曝されることなく溶融亜鉛槽3に導入され、シンクロ
ール4により上方に方向転換され、該亜鉛槽3より導き
出される。この間に鋼帯表面に亜鉛めっきがなされる。
The steel strip 1 to be galvanized is first subjected to reduction annealing in a pretreatment furnace 2 and cooled to about 450 ° C., and then introduced into a molten zinc tank 3 without being exposed to the atmosphere. , And is led out from the zinc tank 3. During this time, the surface of the steel strip is galvanized.

亜鉛槽3から取出されためっき鋼帯は表面の過剰の溶
融亜鉛を除去するためにエアーナイフ5により除去さ
れ、適正厚さにめっき層を制御される。しかるのち、真
上に設けられた誘導加熱装置6により所定温度近くまで
先ず加熱され、次いで上方に設けられたガスバーナを備
えた加熱炉7にて所定温度まで加熱される。次いで真上
の保温炉8に送られて亜鉛めっき層を加熱拡散させて母
材の鉄と合金化させる。しかるのち、急冷帯9に送られ
て冷却され、表面の合金化めっき層を冷却凝固させる。
合金化めっき層がロールに付着しない状態になる約320
℃まで冷却されためっき鋼帯は、この段階でトップロー
ル10に到達し、こゝで水平方向に方向を転じて更に冷却
室11にて低温に冷却される。
The plated steel strip taken out of the zinc tank 3 is removed by an air knife 5 to remove excess molten zinc on the surface, and the plated layer is controlled to an appropriate thickness. Thereafter, the heater is heated to a predetermined temperature by an induction heating device 6 provided immediately above, and then heated to a predetermined temperature in a heating furnace 7 provided with a gas burner provided above. Next, the zinc-plated layer is sent to the heat insulation furnace 8 directly above, where it is heated and diffused to be alloyed with the base material iron. Thereafter, it is sent to the quenching zone 9 and cooled, and the alloyed plating layer on the surface is cooled and solidified.
Approximately 320 where the alloyed plating layer does not adhere to the roll
The plated steel strip cooled to ° C. reaches the top roll 10 at this stage, turns its direction horizontally, and is further cooled to a low temperature in the cooling chamber 11.

なお、一般的にはエアーナイフ5と誘導加熱装置6の
間には冷風防止板が設けられている。
Generally, a cool air prevention plate is provided between the air knife 5 and the induction heating device 6.

〔発明が解決しようとする課題〕[Problems to be solved by the invention]

従来の合金化装置は下のシンクロール4と上方のトッ
プロール10間の距離を、めっき鋼帯の振動抑制及び建屋
建設費用の点から約60m以内に納める必要がある。従っ
て、めっき層を加熱・拡散して合金化するための条件と
しては約20秒と短時間加熱を余儀なくされるので高温で
の加熱処理を必要とする。即ち、合金化条件としては高
温でかつ短時間の加熱を採らざるを得ない。ところが合
金化時間‐合金化温度‐パウダリーブ量の相関を第3図
に示すが、第3図より合金化時間が20秒であると約575
℃で加熱保持する必要があが、合金化めっき層の加工性
の指標になるパウダリング(Poudering)性は約5mgと芳
しくない。これは合金化の温度が高温になるほど加工性
の良好なζ相に代わって脆弱なδ1相及びΓ相が増大す
るからである。
In the conventional alloying apparatus, it is necessary to keep the distance between the lower sink roll 4 and the upper top roll 10 within about 60 m in terms of suppressing the vibration of the plated steel strip and building construction costs. Therefore, as a condition for heating and diffusing the plating layer to form an alloy by heating, it is necessary to perform heating in a short time of about 20 seconds, so that a heat treatment at a high temperature is required. In other words, high-temperature and short-time heating must be employed as the alloying condition. However, the correlation between the alloying time, the alloying temperature, and the amount of powder leave is shown in FIG. 3, and it can be seen from FIG.
It is necessary to heat and maintain at ℃, but the powdering (Poudering) property, which is an index of the workability of the alloyed plating layer, is not good at about 5 mg. This is because brittle δ 1 phase and ζ phase increase instead of ζ phase with good workability as the alloying temperature becomes higher.

本発明は上記技術水準に鑑み、この種従来装装の不具
合を解消し、パウダリング量が少なくくなるように比較
的低温で合金化処理ができる溶融亜鉛めっきの合金化装
置を提供しようとするものである。
The present invention has been made in view of the above-mentioned state of the art, and aims to solve the problems of the conventional equipment of this kind and to provide a galvanizing apparatus for alloying at a relatively low temperature so as to reduce the amount of powdering. Things.

〔課題を解決するための手段〕[Means for solving the problem]

本発明は鋼帯に亜鉛めっきを施こす溶融亜鉛槽、亜鉛
めっきされた鋼帯を加熱するための該溶融亜鉛槽の上方
に設けられた垂直方向に延びた加熱炉、加熱された亜鉛
めっき鋼帯の進行方向を変えるための該加熱炉の上方に
設けられたフロータ、方向転換された加熱亜鉛めっき鋼
帯を更に加熱する加熱炉、加熱亜鉛めっき鋼帯を冷却す
るための該加熱炉に続いて設けられた急冷室、該急冷室
に続いて設けられたトップロール、該トップロールに続
いて設けられた冷却塔及び水冷槽よりなることを特徴と
する溶融亜鉛めっきの合金化装置である。
The present invention relates to a hot dip galvanizing tank for galvanizing a steel strip, a vertically extending heating furnace provided above the hot dip galvanizing tank for heating a galvanized steel strip, and a heated galvanized steel. A floater provided above the heating furnace for changing the traveling direction of the strip, a heating furnace for further heating the redirected heated galvanized steel strip, and a heating furnace for cooling the heated galvanized steel strip. A quenching chamber provided, a top roll provided subsequent to the quenching chamber, a cooling tower provided subsequent to the top roll, and a water cooling tank.

すなわち、本発明は第2図で説明した従来の合金化装
置のトップロール4の代わりに、先ず非接触でめっき鋼
帯の方向転換ができるガスフロータ、電磁式のフロータ
もしくは両者の組合せのフロータを設置し、同時に従来
装置の急冷帯9を撤去して保温炉をフロータの近傍まで
延長して設置し、かつ方向転換用のフロータの直後に、
めっき鋼帯の加熱を引続いて行うために加熱装置を設置
したことを特徴とするものである。
That is, in the present invention, instead of the top roll 4 of the conventional alloying apparatus described in FIG. 2, a gas floater, an electromagnetic floater or a floater of a combination of both, which can change the direction of the plated steel strip in a non-contact manner, is installed. At the same time, the quenching zone 9 of the conventional apparatus was removed, the heat insulation furnace was extended to the vicinity of the floater and installed, and immediately after the direction change floater,
A heating device is provided for continuously heating the plated steel strip.

加熱装置は誘導加熱とガス加熱を組み合わせた方式で
もよいし、ガス加熱単独でもよく、この方向転換部では
加熱・均熱が約5秒以上とれるように加熱・均熱設備を
設けることが好ましい。しかるのち、合金化めっき鋼帯
を冷却するための急冷室を設け、約320℃以下に鋼帯を
冷却したのち、トップロールとなるデフレクターロール
により例えば下方に方向転換するようにするのが好まし
い。
The heating device may be a system combining induction heating and gas heating, or may be gas heating alone, and it is preferable to provide a heating and soaking facility in the direction changing section so that heating and soaking can be performed for about 5 seconds or more. Thereafter, it is preferable to provide a quenching chamber for cooling the alloyed plated steel strip, cool the steel strip to about 320 ° C. or lower, and then turn the direction downward, for example, by a deflector roll serving as a top roll.

〔作用〕[Action]

従来のトップロールの代わりに非接触でめっき鋼帯の
方向転換が可能なフロータを設置したことにより、この
フロータ通過時に合金化のためのめっき層は未だ溶融も
しくは半溶融の状態であってもよいから、従来トップロ
ールの手前で合金化メッキ鋼帯を急冷しトップロール通
過時の温度を約320℃以下に下げていたがこの急冷の必
要は全くないので、フロータ通過時にもめっき鋼帯を継
続して加熱しておくことができる。又フロータ通過後の
方向転換部、例えば水平部にて、引続き加熱・均熱を続
行し合金化時間を充分取ることができる。なおフロータ
を高温ガスなどの高温気体を使用することによりフロー
タ通過中も合金化加熱を付与せしめることもできる。
By installing a floater capable of turning the direction of the plated steel strip in a non-contact manner in place of the conventional top roll, the plating layer for alloying may still be in a molten or semi-molten state when passing through the floater. In the past, the alloyed plated steel strip was quenched just before the top roll and the temperature when passing through the top roll was reduced to about 320 ° C or less, but there is no need for this quenching, so the plated steel strip is continued even when passing through the floater Can be heated. Further, in the direction changing part after passing through the floater, for example, in the horizontal part, the heating and the soaking are continued, so that sufficient alloying time can be taken. By using a high-temperature gas such as a high-temperature gas for the floater, alloying heating can be applied even during the passage of the floater.

従来の合金化炉と同じライン速度で本発明の合金化装
置を操業するとすれば、上部の方向転換用のフロータ迄
の上りの区間で、従来の合金化炉に比べ7〜10秒間合金
化加熱・均熱時間を長く取ることができ、更に、90°方
向転換したのちの水平部の加熱・均熱室にて約20秒近く
加熱・均熱を行うことができるので、合金化のための合
計の加熱・均熱時間が20秒+(7〜10秒)+20秒=47〜
50秒と従来の20秒に比して2倍以上も合金化時間を長く
取ることができる。
Assuming that the alloying apparatus of the present invention is operated at the same line speed as the conventional alloying furnace, the alloying heating is performed for 7 to 10 seconds compared to the conventional alloying furnace in the section up to the upper turning floater.・ The soaking time can be extended, and the horizontal part can be heated after turning 90 °. ・ It can be heated and soaked for about 20 seconds in the soaking chamber. Total heating and soaking time 20 seconds + (7 to 10 seconds) + 20 seconds = 47 to
The alloying time can be longer than 50 seconds, twice as long as the conventional 20 seconds.

従って第3図の合金化時間‐温度‐パウダリング量の
相関々係から本発明の合金化装置では約500℃で合金化
を行えばよいことになりパウダリング性が従来の5mgか
ら約3mgへと大巾に低減でき加工性を著しく改善するこ
とができる。
Therefore, from the correlation of alloying time-temperature-powdering amount in FIG. 3, the alloying apparatus of the present invention should be alloyed at about 500 ° C., and the powdering property is reduced from the conventional 5 mg to about 3 mg. And the workability can be remarkably improved.

〔実施例〕〔Example〕

次に本願発明の−実施例を示す第1図により詳細に説
明する。
Next, FIG. 1 showing an embodiment of the present invention will be described in detail.

第1図において1〜7は第2図に示した従来装置と同
一構成物を示す。即ち1は鋼帯、2は前処理炉で還元焼
鈍炉もしくは大気雰囲気炉が使用される。3は溶融亜鉛
槽、4はシンクロール、5はエアーナイフ、6は誘導加
熱装置、7はバーナ式加熱炉をそれぞれ示し、機能は従
来装置と同じである。
In FIG. 1, reference numerals 1 to 7 indicate the same components as those of the conventional apparatus shown in FIG. That is, 1 is a steel strip, 2 is a pretreatment furnace, and a reduction annealing furnace or an air atmosphere furnace is used. 3 is a molten zinc tank, 4 is a sink roll, 5 is an air knife, 6 is an induction heating device, 7 is a burner type heating furnace, and the function is the same as that of the conventional device.

20はガスフロータで、従来のトップロールの位置相当
の高さに設けることにより、加熱炉7の炉長を長く採る
ことができる。即ち、ガスフロータ20によりめっき鋼帯
を非接触状態で方向転換できるので、ガスフロータ20を
通過する際のめっき鋼帯の表面のめっき層は加熱溶融状
態でも何ら支障はない。
A gas floater 20 is provided at a height corresponding to the position of a conventional top roll, so that the furnace 7 of the heating furnace 7 can have a longer length. That is, since the direction of the plated steel strip can be changed by the gas floater 20 in a non-contact state, the plated layer on the surface of the plated steel strip when passing through the gas floater 20 has no problem even in the heat-melted state.

21は誘導加熱装置、22はバーナ式の加熱装置であり、
それぞれめっき層の合金化のための加熱を施こすための
ものである。この水平部の追加加熱装置により合金化時
間を充分かせぐことができる。従って合金化温度を低く
抑えることができるので第3図に示した合金時間‐温度
‐パウダリング量の相関々係から合金層のパウダリング
性を抑えることができる。
21 is an induction heating device, 22 is a burner type heating device,
Each is for heating for alloying the plating layer. With the additional heating device in the horizontal portion, the alloying time can be sufficiently increased. Accordingly, since the alloying temperature can be kept low, the powdering property of the alloy layer can be suppressed from the correlation between the alloying time, the temperature and the amount of powdering shown in FIG.

23は合金化加熱後に合金化めっき鋼帯をロールに接触
しても合金層が機械的に損われない程度の温度即ち、約
320℃以下に冷却するための急冷室であり、通常では冷
空気を吹付けて冷却する。24はめっき鋼帯を下方に方向
転換するためのデフレクターロール(トップロール)で
ある。このロール24により下方に転じられた合金化めっ
き鋼帯はさらに冷却されるためにガス冷却塔25及び水冷
槽26へと順次送られて常温まで冷却されて合金化亜鉛め
っき鋼帯となる。
23 is a temperature at which the alloy layer is not mechanically damaged even when the alloyed plated steel strip comes into contact with the roll after the alloying heating, that is, about 23 ° C.
This is a quenching chamber for cooling to 320 ° C or lower, and is usually cooled by blowing cold air. Reference numeral 24 denotes a deflector roll (top roll) for turning the plated steel strip downward. The alloyed galvanized steel strip turned down by the rolls 24 is sequentially sent to a gas cooling tower 25 and a water cooling tank 26 for further cooling, and cooled to room temperature to be an alloyed galvanized steel strip.

なお、27は電磁式のフロータでガスフロータ20と併用
すればガスフロータ20の動力を低減できる。また、28は
ダクトで、ガスフロータ20の作動流体として高温のガス
を使う場合に設けると熱効率をアップができる利点があ
る。この場合には、誘導加熱装置21を省略してもよい。
27 is an electromagnetic type floater, which can reduce the power of the gas floater 20 if used in combination with the gas floater 20. Further, a duct 28 is provided when a high-temperature gas is used as a working fluid of the gas floater 20, and there is an advantage that thermal efficiency can be increased. In this case, the induction heating device 21 may be omitted.

下表にめっき用原鋼帯として、低炭素鋼、アルミキル
ド鋼及びチタンキルド鋼をそれぞれ使用した場合につい
て本発明実施例の効果を従来装置を使用した場合と比較
して示す。
The following table shows the effect of the embodiment of the present invention in the case where low carbon steel, aluminum killed steel and titanium killed steel are used as the raw steel strip for plating, respectively, in comparison with the case where the conventional apparatus is used.

めっき条件は、いずれの場合も同一としてある。 The plating conditions are the same in each case.

この結果から判るように、いずれの鋼種(原鋼帯)に
ついても本発明装置では合金化時間を40秒とすることが
できるので、合金化温度を低く抑えることができ、従っ
て製品のパウダリング量が約半分と著しく低減でき、合
金化めっき鋼板の加工性を大巾に高めることができる。
As can be seen from the results, the alloying time can be set to 40 seconds in the apparatus of the present invention for any steel type (raw steel strip), so that the alloying temperature can be kept low, and therefore the amount of powdering of the product can be reduced. Can be significantly reduced to about half, and the workability of the alloyed plated steel sheet can be greatly increased.

〔発明の効果〕 本発明により溶融亜鉛めっきの合金化に際して比較的
低温かつ長時間の加熱処理が可能となり、製品のパウダ
リングを大巾に低減でき、合金化亜鉛めっき鋼板の加工
性を高めることが可能となる。
[Effects of the Invention] According to the present invention, it is possible to perform a heat treatment at a relatively low temperature and for a long time at the time of alloying hot-dip galvanized coating, greatly reduce powdering of products, and improve workability of alloyed galvanized steel sheets. Becomes possible.

【図面の簡単な説明】[Brief description of the drawings]

第1図は本発明の一実施例の溶融亜鉛めっきの合金化装
置の概略図、第2図は従来の溶融亜鉛めっき合金化装置
の一態様の概略図、第3図は亜鉛めっきの合金化時間‐
温度‐パウダリング量の相関々係を示す図表である。
FIG. 1 is a schematic view of a galvanizing alloying apparatus according to one embodiment of the present invention, FIG. 2 is a schematic view of one embodiment of a conventional galvanizing alloying apparatus, and FIG. 3 is a galvanizing alloying apparatus. time-
4 is a table showing a correlation between a temperature and a powdering amount.

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】鋼帯に亜鉛めっきを施こす溶融亜鉛槽、亜
鉛めっきされた鋼帯を加熱するための該溶融亜鉛槽の上
方に設けられた垂直方向に延びた加熱炉、加熱された亜
鉛めっき鋼帯の進行方向を変えるための該加熱炉の上方
に設けられたフロータ、方向転換された加熱亜鉛めっき
鋼帯を更に加熱する加熱炉、加熱亜鉛めっき鋼帯を冷却
するための該加熱炉に続いて設けられた急冷室、該急冷
室に続いて設けられたトップロール、該トップロールに
続いて設けられた冷却塔及び水冷槽よりなることを特徴
とする溶融亜鉛めっきの合金化装置。
1. A hot-dip galvanizing tank for galvanizing a steel strip, a vertically extending heating furnace provided above the hot-dip galvanizing tank for heating the galvanized steel strip, A floater provided above the heating furnace for changing the traveling direction of the galvanized steel strip, a heating furnace for further heating the reversed heated galvanized steel strip, and a heating furnace for cooling the heated galvanized steel strip A galvanizing apparatus for hot-dip galvanizing, comprising: a quenching chamber provided following the quenching chamber; a top roll provided following the quenching chamber; a cooling tower provided subsequent to the top roll; and a water cooling tank.
JP33873789A 1989-12-28 1989-12-28 Hot dip galvanizing alloying equipment Expired - Fee Related JP2617592B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33873789A JP2617592B2 (en) 1989-12-28 1989-12-28 Hot dip galvanizing alloying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33873789A JP2617592B2 (en) 1989-12-28 1989-12-28 Hot dip galvanizing alloying equipment

Publications (2)

Publication Number Publication Date
JPH03199366A JPH03199366A (en) 1991-08-30
JP2617592B2 true JP2617592B2 (en) 1997-06-04

Family

ID=18320987

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33873789A Expired - Fee Related JP2617592B2 (en) 1989-12-28 1989-12-28 Hot dip galvanizing alloying equipment

Country Status (1)

Country Link
JP (1) JP2617592B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0559511A (en) * 1991-05-30 1993-03-09 Nippon Steel Corp Galvanizing equipment for steel strip

Also Published As

Publication number Publication date
JPH03199366A (en) 1991-08-30

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