JP2018141307A - Exterior material for power generation and method for manufacturing thereof - Google Patents

Exterior material for power generation and method for manufacturing thereof Download PDF

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JP2018141307A
JP2018141307A JP2017035866A JP2017035866A JP2018141307A JP 2018141307 A JP2018141307 A JP 2018141307A JP 2017035866 A JP2017035866 A JP 2017035866A JP 2017035866 A JP2017035866 A JP 2017035866A JP 2018141307 A JP2018141307 A JP 2018141307A
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exterior material
power generation
solar cell
exterior
solar batteries
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信弘 川口
Nobuhiro Kawaguchi
信弘 川口
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Kawaguchi Steel Ind Co Ltd
KAWAGUCHI STEEL INDUSTRY CO Ltd
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Kawaguchi Steel Ind Co Ltd
KAWAGUCHI STEEL INDUSTRY CO Ltd
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Priority to JP2017035866A priority Critical patent/JP2018141307A/en
Priority to PCT/JP2018/007164 priority patent/WO2018159587A1/en
Publication of JP2018141307A publication Critical patent/JP2018141307A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/30Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/40Slabs or sheets locally modified for auxiliary purposes, e.g. for resting on walls, for serving as guttering; Elements for particular purposes, e.g. ridge elements, specially designed for use in conjunction with slabs or sheets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Finishing Walls (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

PROBLEM TO BE SOLVED: To promote effective applications for natural energy using solar batteries capable of reducing labor, time, and cost required to utilize the solar batteries.SOLUTION: An exterior material (1) for power generation capable of generating electric power on an exterior part of a building according to the present invention is configured by forming a predetermined shape through forming of sheet-like solar batteries (3) on a surface of a planar exterior material (2). The sheet-like solar batteries (3) are manufactured using perovskite solar cells. Also, the plate-like solar batteries (3) are formed only on a surface to be flattened after forming the exterior material (2). Furthermore, electrode wirings (5,6) of the solar batteries (3) are penetrated from a front surface of the exterior material to a rear surface of the exterior material (2) and the plurality of wirings (5,6) are connected with each other on the rear surface side of the exterior material (2).SELECTED DRAWING: Figure 1

Description

本発明は、建造物の外装部(屋根や壁など)で発電を可能とする発電用外装材及びその製造方法に関するものである。   The present invention relates to a power generation exterior material that enables power generation in an exterior part (such as a roof or a wall) of a building and a method for manufacturing the same.

近年、自然エネルギーを有効に活用するために、太陽エネルギーを電気エネルギーに変換する太陽電池が広く開発されている。   In recent years, solar cells that convert solar energy into electric energy have been widely developed in order to effectively use natural energy.

従来の太陽電池は、筐体の内部に組み込まれることでソーラーパネルとして流通している。そして、ソーラーパネルは、筐体ごと既存の屋根の上部に設置されて使用される。   A conventional solar cell is distributed as a solar panel by being incorporated in a housing. And a solar panel is installed and used for the upper part of the existing roof with the housing | casing.

このように、従来においては、建造物の建設作業とは別に、ソーラーパネルの設置作業を行う必要があった。   As described above, conventionally, it is necessary to perform the installation work of the solar panel separately from the construction work of the building.

特開2014−234588号公報JP 2014-234588 A

上記従来のソーラーパネルの設置においては、建造物の建設作業とは別に設置作業を行わなければならず、太陽電池の利用に多大な労力や時間や費用を要していた。   In the installation of the conventional solar panel, installation work must be performed separately from the construction work of the building, and much labor, time, and cost are required for using the solar cell.

そのため、太陽電池を利用した自然エネルギーの有効活用を促進するうえで支障となっていた。   Therefore, it has been a hindrance in promoting effective utilization of natural energy using solar cells.

そこで、請求項1に係る本発明では、建造物の外装部で発電を可能とする発電用外装材であって、平面状の外装材の表面にシート状の太陽電池を形成し、所定形状に成形することにした。   Therefore, in the present invention according to claim 1, a power generation exterior material that enables power generation in an exterior part of a building, in which a sheet-like solar cell is formed on the surface of a planar exterior material, and is formed into a predetermined shape. I decided to mold.

また、請求項2に係る本発明では、前記請求項1に係る本発明において、前記シート状の太陽電池としてペロブスカイト太陽電池を用いることにした。   Further, in the present invention according to claim 2, in the present invention according to claim 1, a perovskite solar cell is used as the sheet-like solar cell.

また、請求項3に係る本発明では、前記請求項1又は請求項2に係る本発明において、前記外装材の成形後に平坦となる面だけに前記太陽電池を形成することにした。   Moreover, in this invention which concerns on Claim 3, in the said invention which concerns on the said Claim 1 or Claim 2, it decided to form the said solar cell only in the surface which becomes flat after the shaping | molding of the said exterior material.

また、請求項4に係る本発明では、前記請求項1〜請求項3のいずれかに係る本発明において、前記太陽電池の電極配線を前記外装材の表面から裏面に貫通させ、前記外装材の裏面側で複数の電極配線同士を接続することにした。   Moreover, in this invention which concerns on Claim 4, in this invention which concerns on any one of the said Claims 1-3, the electrode wiring of the said solar cell is penetrated from the surface of the said exterior material to the back surface, It was decided to connect a plurality of electrode wirings on the back side.

また、請求項5に係る本発明では、建造物の外装部で発電を可能とする発電用外装材の製造方法であって、平面状の外装材の表面にシート状の太陽電池を付着させた後に所定形状に成形することにした。   Further, in the present invention according to claim 5, there is provided a method for producing a power generation exterior material that enables power generation in an exterior part of a building, wherein a sheet-like solar cell is attached to the surface of a planar exterior material. Later, it was decided to mold into a predetermined shape.

本発明では、建造物の建設作業と同時に太陽電池の設置作業を行うことができるので、太陽電池の利用に要する労力や時間や費用を軽減することができ、太陽電池を利用した自然エネルギーの有効活用を促進させることができる。   In the present invention, since the installation work of the solar cell can be performed simultaneously with the construction work of the building, the labor, time and cost required for using the solar cell can be reduced, and the effective use of natural energy using the solar cell can be reduced. Utilization can be promoted.

発電用外装材を示す斜視図。The perspective view which shows the exterior material for electric power generation. 発電用外装材を示す断面図。Sectional drawing which shows the exterior material for electric power generation. 発電用外装材を示す説明図。Explanatory drawing which shows the exterior material for electric power generation. 発電用外装材を示す説明図。Explanatory drawing which shows the exterior material for electric power generation. 発電用外装材を示す説明図。Explanatory drawing which shows the exterior material for electric power generation.

以下に、本発明に係る発電用外装材の具体的な構成について図面を参照しながら説明する。   Hereinafter, a specific configuration of the power generation exterior material according to the present invention will be described with reference to the drawings.

図1及び図2に示すように、発電用外装材1は、建造物の外装部材(ここでは、屋根材としているが、これに限られず、壁材も含まれる。)に使用され、太陽光を受けて発電することができるものである。   As shown in FIGS. 1 and 2, the power generation exterior material 1 is used for an exterior member of a building (here, it is a roofing material, but is not limited to this and includes a wall material), and sunlight. Can generate electricity.

発電用外装材1は、外装材2の表面(建造物の外装を構成した場合に外側に位置する面)にシート状の太陽電池3を形成し、この太陽電池3で発電を可能とするものである。   The power generation exterior material 1 is formed by forming a sheet-like solar cell 3 on the surface of the exterior material 2 (the surface located outside when the exterior of the building is configured), and enabling the solar cell 3 to generate power. It is.

外装材2としては、建造物の外装部材に利用できるものであればよいが、薄板状の金属等の可塑性を有するものが特に適している。   As the exterior material 2, any material that can be used for an exterior member of a building may be used.

太陽電池3は、正極と負極の間に発電材料を充填し、全体を密閉状及び絶縁状に被覆したシート状のものが適しており、その中でもペロブスカイト結晶構造を有する半導体に太陽光を照射させて発電する構成のペロブスカイト太陽電池は、高発電効率を有し、薄型構造とすることができるために、特に適している。   The solar cell 3 is preferably a sheet-like material in which a power generation material is filled between a positive electrode and a negative electrode, and the whole is sealed and insulated, and a semiconductor having a perovskite crystal structure is irradiated with sunlight. A perovskite solar cell configured to generate electricity is particularly suitable because it has high power generation efficiency and can be made into a thin structure.

この発電用外装材1は、外装材2に表裏面に貫通する貫通孔4を形成し、太陽電池3の正極及び負極に接続した電極配線5,6を外装材2の表面側から裏面側に貫通させ、外装材2の裏面側で他の電極配線と接続できるようにしている。   In this power generation exterior material 1, through-holes 4 penetrating the front and rear surfaces are formed in the exterior material 2, and electrode wirings 5 and 6 connected to the positive electrode and the negative electrode of the solar cell 3 are connected from the front surface side to the back surface side of the exterior material 2. It is penetrated so that it can be connected to other electrode wirings on the back side of the exterior material 2.

また、発電用外装材1は、単体で使用することも可能ではあるが、通常複数枚を並べて取付けられ、間をキャップ7で被覆して使用される。   Moreover, although the power generation exterior material 1 can be used alone, a plurality of sheets are usually mounted side by side, and a cap 7 is used between them.

そして、発電用外装材1は、平面状の外装材2の表面にシート状の太陽電池3を形成し、屋根や壁などの所定形状に成形したものであればよいが、矩形薄板状の金属製の外装材2の表裏面に絶縁塗装を施し、その外装材2の表面にシート状のペロブスカイト太陽電池(太陽電池3)を付着させ、その後、外装材2及び太陽電池3を同時に折曲させて、全体を所定の形状に成形することで製造することができる。   The power generation exterior material 1 is not limited as long as a sheet-like solar cell 3 is formed on the surface of the planar exterior material 2 and formed into a predetermined shape such as a roof or a wall. Insulating coating is applied to the front and back surfaces of the outer packaging material 2, and a sheet-like perovskite solar cell (solar cell 3) is attached to the surface of the outer packaging material 2, and then the outer packaging material 2 and the solar cell 3 are bent simultaneously. And it can manufacture by shape | molding the whole in a defined shape.

ここで、外装材2の表面に太陽電池3を付着させることができれば、蒸着でも接着でも融着などでもよいが、建造物の外装となることを考慮して雨水等の浸入や残留を防ぐように全体を密着させることが望ましい。   Here, as long as the solar cell 3 can be attached to the surface of the exterior material 2, vapor deposition, adhesion, fusion, etc. may be used. It is desirable to make the whole adhere to.

また、外装材2を成形できれば、折曲加工でも押圧加工でも塑性加工でもよいが、加工時に太陽電池3が外装材2の上面から剥離しないようにし、外装材2と太陽電池3とをともに表裏面から押圧しながら外装材2とともに太陽電池3をも折曲させることもできる。   Further, as long as the exterior material 2 can be formed, bending, pressing, or plastic processing may be performed. However, the solar cell 3 is not peeled off from the upper surface of the exterior material 2 at the time of processing, and both the exterior material 2 and the solar cell 3 are represented. The solar cell 3 can be bent together with the exterior material 2 while pressing from the back surface.

発電用外装材1は、図3(a)及び(b)に示すように、成形後に平坦となる面(平坦面8)を有し、その両端部を傾斜状に折曲して傾斜面9,10を形成し、その先端部に連結部11,12を形成した場合に、図3(a)に示すように、平坦面8だけに太陽電池3を形成してもよく、また、図3(b)に示すように、太陽電池3を屈曲させて平坦面8と傾斜面9,10とに形成してもよい。   As shown in FIGS. 3 (a) and 3 (b), the power generation exterior material 1 has a flat surface (flat surface 8) that is flat after molding, and its both end portions are bent in an inclined manner to form an inclined surface 9. , 10 and the connecting portions 11 and 12 are formed at the tips thereof, the solar cell 3 may be formed only on the flat surface 8 as shown in FIG. As shown in (b), the solar cell 3 may be bent to form the flat surface 8 and the inclined surfaces 9 and 10.

また、発電用外装材1は、図4(a)〜(c)に示すように、複数の平坦面13,14を有し、その両端部を傾斜状に折曲して傾斜面15〜18を形成し、両端側の傾斜面15,18の先端部に連結部19,20を形成するとともに中側の傾斜面16,17の先端部に接続部21を形成した場合に、図4(a)に示すように、平坦面13,14だけに太陽電池3を形成してもよく、また、図4(b)に示すように、太陽電池3を屈曲させて平坦面13,14と接続部21とに形成してもよく、さらに、図4(c)に示すように、太陽電池3を屈曲させて平坦面13,14と傾斜面15〜18と接続部21とに形成してもよい。   Further, as shown in FIGS. 4A to 4C, the power generation exterior material 1 has a plurality of flat surfaces 13 and 14, and both end portions thereof are bent in an inclined shape so that inclined surfaces 15 to 18 are formed. When the connecting portions 19 and 20 are formed at the tip ends of the inclined surfaces 15 and 18 on both ends, and the connecting portion 21 is formed at the tip portions of the middle inclined surfaces 16 and 17, FIG. ), The solar cell 3 may be formed only on the flat surfaces 13 and 14, and as shown in FIG. 4B, the solar cell 3 is bent to connect the flat surfaces 13 and 14 to the connection portion. Further, as shown in FIG. 4C, the solar cell 3 may be bent to form the flat surfaces 13 and 14, the inclined surfaces 15 to 18 and the connection portion 21. .

なお、太陽電池3は、各平坦面8,13,14や各傾斜面9,10,15〜18に複数に分割して形成してもよく、各平坦面8,13,14と各傾斜面9,10,15〜18とに分割して形成してもよい。   The solar cell 3 may be divided into a plurality of flat surfaces 8, 13, 14 and inclined surfaces 9, 10, 15 to 18, and each flat surface 8, 13, 14 and each inclined surface. You may divide | segment into 9,10,15-18.

外装材2の表面に形成した太陽電池3は、雨水等の浸入や残留によって端部から剥離するおそれがあるため、外装材2の表面に強固に取付けるのが望ましく、太陽電池3の端部を補強材等で補強してもよい。   Since the solar cell 3 formed on the surface of the exterior material 2 may be peeled off from the end due to intrusion or residue of rainwater or the like, it is desirable that the solar cell 3 be firmly attached to the surface of the exterior material 2. You may reinforce with a reinforcing material etc.

また、発電用外装材1は、図5(a)及び(b)に示すように、傾斜面22と連結部23とを有し、隣り合う発電用外装材1の連結部23,23をキャップ24で被覆する場合に、図5(a)に示すように、太陽電池3の端部を連結部23まで形成して太陽電池3の端部を連結部23とキャップ24とで挟持し太陽電池3の端部をキャップ24で覆うようにしてもよく、また、図5(b)に示すように、太陽電池3の端部が傾斜面22の途中で下向きとなるように傾斜面22の上側から途中までに太陽電池3を形成するようにしてもよい。   Further, as shown in FIGS. 5A and 5B, the power generation exterior material 1 has an inclined surface 22 and a connection portion 23, and caps the connection portions 23 and 23 of the adjacent power generation exterior materials 1. In the case of covering with 24, as shown in FIG. 5 (a), the end of the solar cell 3 is formed up to the connecting portion 23, and the end of the solar cell 3 is sandwiched between the connecting portion 23 and the cap 24. 3 may be covered with a cap 24, and the upper side of the inclined surface 22 so that the end of the solar cell 3 faces downward in the middle of the inclined surface 22, as shown in FIG. The solar cell 3 may be formed halfway through.

発電用外装材1は、以上に説明したように構成しており、外装材2に太陽電池3が一体的に形成されているために、上記構成の発電用外装材1を用いて建造物を建造すれば、建造物の建設作業と同時に太陽電池の設置作業を行うことができるので、太陽電池の利用に要する労力や時間や費用を軽減することができ、太陽電池を利用した自然エネルギーの有効活用を促進させることができる。   The power generation exterior material 1 is configured as described above. Since the solar cell 3 is integrally formed with the exterior material 2, a building is formed using the power generation exterior material 1 having the above configuration. Once built, solar cells can be installed at the same time as building construction, reducing labor, time, and costs required for using solar cells. Effective use of natural energy using solar cells Utilization can be promoted.

1 発電用外装材
2 外装材
3 太陽電池
4 貫通孔
5,6 電極配線
7 キャップ
8,13,14 平坦面
9,10,15〜18,22 傾斜面
11,12,19,20,23 連結部
21 接続部
24 キャップ
DESCRIPTION OF SYMBOLS 1 Power generation exterior material 2 Exterior material 3 Solar cell 4 Through-hole
5,6 Electrode wiring 7 Cap
8,13,14 Flat surface
9,10,15〜18,22 Inclined surface
11, 12, 19, 20, 23
21 Connection
24 cap

Claims (5)

建造物の外装部で発電を可能とする発電用外装材であって、
平面状の外装材の表面にシート状の太陽電池を形成し、所定形状に成形したことを特徴とする発電用外装材。
A power generation exterior material that enables power generation in an exterior part of a building,
A power generation exterior material, wherein a sheet-like solar cell is formed on a surface of a planar exterior material and formed into a predetermined shape.
前記シート状の太陽電池としてペロブスカイト太陽電池を用いることを特徴とする請求項1に記載の発電用外装材。 The power generation exterior material according to claim 1, wherein a perovskite solar cell is used as the sheet-like solar cell. 前記外装材の成形後に平坦となる面だけに前記太陽電池を形成したことを特徴とする請求項1又は請求項2に記載の発電用外装材。   The power generation exterior material according to claim 1 or 2, wherein the solar cell is formed only on a surface that becomes flat after the exterior material is molded. 前記太陽電池の電極配線を前記外装材の表面から裏面に貫通させ、前記外装材の裏面側で複数の電極配線同士を接続したことを特徴とする請求項1〜請求項3のいずれかに記載の発電用外装材。   The electrode wiring of the said solar cell was penetrated from the surface of the said exterior material to the back surface, and several electrode wiring was connected on the back surface side of the said exterior material, The Claim 1 characterized by the above-mentioned. Power generation exterior material. 建造物の外装部で発電を可能とする発電用外装材の製造方法であって、
平面状の外装材の表面にシート状の太陽電池を付着させた後に所定形状に成形することを特徴とする発電用外装材の製造方法。
A method for producing a power generation exterior material that enables power generation in an exterior part of a building,
A method for producing a power generation exterior material, comprising: attaching a sheet-like solar cell to a surface of a planar exterior material;
JP2017035866A 2017-02-28 2017-02-28 Exterior material for power generation and method for manufacturing thereof Ceased JP2018141307A (en)

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JP2017035866A JP2018141307A (en) 2017-02-28 2017-02-28 Exterior material for power generation and method for manufacturing thereof
PCT/JP2018/007164 WO2018159587A1 (en) 2017-02-28 2018-02-27 Cladding for power generation and manufacturing method for same

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Citations (6)

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