JP2018078093A - Lighting fixture and manufacturing method of lighting fixture - Google Patents

Lighting fixture and manufacturing method of lighting fixture Download PDF

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JP2018078093A
JP2018078093A JP2017121415A JP2017121415A JP2018078093A JP 2018078093 A JP2018078093 A JP 2018078093A JP 2017121415 A JP2017121415 A JP 2017121415A JP 2017121415 A JP2017121415 A JP 2017121415A JP 2018078093 A JP2018078093 A JP 2018078093A
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light
light source
lighting fixture
light control
control member
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直樹 人見
Naoki Hitomi
直樹 人見
直▲隆▼ 足立
Naotaka Adachi
直▲隆▼ 足立
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Starlite Co Ltd
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PROBLEM TO BE SOLVED: To provide a lighting fixture which has cut specific wavelengths, which keeps usage of an expensive lighting control agent such as an ultraviolet ray absorbing agent at necessary minimum, which is suitable for small lot production and which can achieve low cost as a whole, and to provide a manufacturing method of the lighting fixture.SOLUTION: In a lighting fixture, specific wavelengths are cut, and it includes a housing 1, a light source array 2 in which a plurality of light sources 5 are surface-mounted on a substrate 4, a light control member 3 which has a cap part 6 capable of surrounding a light emitting part of the light source and in which a light control agent for cutting specific wavelengths is mixed in base material resin, and a light source array in a state where the light control member is mounted on the substrate, inside the housing. The light control agent is an ultraviolet ray absorbing agent, the housing is a straight tube shape and the light source is an LED element. A locking hole 11 is provided at the substrate of the light source array and in the periphery of the LED element, and a claw piece 12 is provided for being locked in the locking hole at the light control member.SELECTED DRAWING: Figure 3

Description

本発明は、照明器具及び照明器具の製造方法に係わり、更に詳しくは特定波長をカットした照明器具及び照明器具の製造方法に関するものである。   The present invention relates to a luminaire and a method for manufacturing the luminaire, and more particularly to a luminaire having a specific wavelength cut and a method for manufacturing the luminaire.

従来から特定波長をカットした照明器具は、液晶ディスプレイや半導体デバイスの製造工程、あるいは演出用照明として使用されている。近年、一般照明の代替として、消費電力が低く、高発光効率の白色LED照明が普及してきている。白色LED素子から放出される光は、幅広い波長域を含んでいるので、特定波長をカットするフィルタによって目的の波長域の光に調光して使用している。ここで用いるフィルタは、特定波長の光を吸収する作用を有する物質を含むものである。   2. Description of the Related Art Conventionally, lighting fixtures with a specific wavelength cut have been used as manufacturing processes for liquid crystal displays and semiconductor devices, or as lighting for effects. In recent years, white LED lighting with low power consumption and high luminous efficiency has become widespread as an alternative to general lighting. Since the light emitted from the white LED element includes a wide wavelength range, the light is adjusted to the light in the target wavelength range by a filter that cuts a specific wavelength. The filter used here contains a substance having an action of absorbing light of a specific wavelength.

例えば、液晶ディスプレイや半導体デバイスの製造工程には、特定波長の光に反応するフォトレジスト等の感光材料を使用するフォトリソグラフィー工程がある。この際に、クリーンルーム内の照明は、フォトリソグラフィー工程で使用する感光材料に対して不感である必要がある。半導体回路の微細化によって、露光用光源の短波長化が進む一方で、高圧水銀灯のg線(波長436nm)は、安価であるため、それ程の微細化が必要でない用途では多用されている。   For example, a manufacturing process of a liquid crystal display or a semiconductor device includes a photolithography process using a photosensitive material such as a photoresist that reacts with light of a specific wavelength. At this time, the illumination in the clean room needs to be insensitive to the photosensitive material used in the photolithography process. While the wavelength of an exposure light source has been shortened by miniaturization of a semiconductor circuit, the g-line (wavelength 436 nm) of a high-pressure mercury lamp is inexpensive, and thus is frequently used in applications that do not require such miniaturization.

従来、このようなクリーンルーム内で用いる室内用光源として、500nm以下の短波長域を全てカットした光源(いわゆる「イエローランプ」と称する)が用いられていたが、発光効率が悪いため暗く、それにより灯数が増えて消費電力が高くなるという問題、また室外との色のギャップが大きいため、退室時に気分が悪くなるという問題を有していた。ここで、イエローランプを配置したクリーンルームは、イエロールームと一般的に称されている。   Conventionally, as a light source for indoor use used in such a clean room, a light source (so-called “yellow lamp”) in which a short wavelength region of 500 nm or less is completely cut has been used. The problem is that the number of lamps increases and power consumption increases, and the color gap between the outside and the room increases, so that the person feels sick when leaving the room. Here, the clean room in which the yellow lamp is arranged is generally called a yellow room.

このため、特許文献1では、「450nmから500nmにおいて実質的な発光強度を有するとともに400nmより波長が短い領域では実質的な発光強度を持たない照明光源と、感光状態にある製品を載置するとともに外観を黄色系とした製品載置部とを有するフォトレジストを使用する製造システム」が提案されている。なお、特許文献1の技術的骨子は、外観を黄色系とした製品載置部を設けた点にある(同特許文献の請求項1)。ところで、特許文献1では、「450nmから500nmにおいて実質的な発光強度を有するとともに400nmより波長が短い領域では実質的な発光強度を持たない照明光源」(請求項1)が開示され、より白色光に近くなるものの、かかる照明光源の具体例はまったく示されてはいない。   For this reason, in Patent Document 1, an illumination light source that has substantial emission intensity from 450 nm to 500 nm and does not have substantial emission intensity in a region shorter than 400 nm and a product in a photosensitive state are placed. There has been proposed a “manufacturing system that uses a photoresist having a product mounting portion whose appearance is yellowish”. The technical point of Patent Document 1 is that a product mounting portion having an appearance of yellow is provided (Claim 1 of the Patent Document). By the way, Patent Document 1 discloses an “illumination light source that has substantial emission intensity from 450 nm to 500 nm and does not have substantial emission intensity in a region where the wavelength is shorter than 400 nm” (Claim 1). However, no specific example of such an illumination light source is shown.

従来、LED照明を調光する場合、LED素子のハウジング部分に紫外線吸収剤等の調光剤を配置していた。具体的には、特許文献2には、LED素子を覆う樹脂に紫外線吸収剤を含有させた構造の蛍光灯代替の直管形照明器具が開示されている。また、特許文献3には、支持フレームに複数のLED素子を配置したLEDアレイソースのライト出射表面を、特定波長の光を吸収する光吸収剤を含有する円弧形状のライトフィルタで覆った構造の直管形照明器具が開示されている。また、特許文献4には、光拡散剤と、300〜500nmの波長域の少なくとも一部をカットする色素とを含む円筒状のLED照明カバー用拡散体が開示されている。   Conventionally, when dimming LED lighting, a dimming agent such as an ultraviolet absorber has been disposed in the housing portion of the LED element. Specifically, Patent Document 2 discloses a straight tube illuminating device instead of a fluorescent lamp having a structure in which an ultraviolet absorber is contained in a resin covering an LED element. Patent Document 3 discloses a structure in which a light emission surface of an LED array source in which a plurality of LED elements are arranged on a support frame is covered with an arc-shaped light filter containing a light absorber that absorbs light of a specific wavelength. A straight tube luminaire is disclosed. Patent Document 4 discloses a cylindrical LED illumination cover diffuser that includes a light diffusing agent and a pigment that cuts at least part of a wavelength range of 300 to 500 nm.

一方、前述のイエロールーム内で設備点検等に使用する携帯型の照明器具においても、前記同様に紫外線領域の特定波長をカットする必要があるが、そのような用途で使用できる専用の携帯型照明器具は存在していなかった。そのため、従来は、懐中電灯に紫外線吸収フィルムを巻き付けて使用していた。尚、用途は異なるが、昆虫類が紫外線に特に反応し、光に集まってくるのを防ぐために、特許文献5では光源を覆う合成樹脂製の円弧状の透明カバーの内面に300〜400nmまでの紫外線を吸収する透明なフィルタを貼付したもの、特許文献6には光源を覆う円筒状の透明グローブの樹脂材料に400nm以下をカットする紫外線吸収剤を混練したものが提供されている。   On the other hand, it is necessary to cut a specific wavelength in the ultraviolet region similarly to the above in the portable lighting fixture used for equipment inspection in the above-mentioned yellow room. The instrument was not present. Therefore, conventionally, an ultraviolet absorbing film is wrapped around a flashlight. In addition, although the use is different, in order to prevent insects from reacting particularly to ultraviolet rays and gathering in light, Patent Document 5 discloses that the inner surface of a synthetic resin arc-shaped transparent cover that covers the light source is 300 to 400 nm. Patent Document 6 in which a transparent filter that absorbs ultraviolet rays is pasted, and a resin material of a cylindrical transparent glove that covers a light source are kneaded with an ultraviolet absorber that cuts 400 nm or less are provided.

特許第5221267号公報Japanese Patent No. 52212267 実用新案登録第3134432号公報Utility Model Registration No. 3134432 特開2012−104480号公報JP 2012-104480 A 特開2016−103017号公報JP, 2006-103017, A 実開平3−58801号(実願平1−119610号のマイクロフィルム)Japanese Utility Model Application No. 3-58801 (Microfilm of Japanese Utility Model Application No. 1-1119610) 特開平10−334701号公報Japanese Patent Laid-Open No. 10-334701

しかしながら、紫外線吸収剤は高価であるため、照明器具の本体を構成する部分に含有させて樹脂成形すると、紫外線吸収剤の使用量が増えてコスト高となる。一方、紫外線吸収剤が少量で済むフィルム状に成形するのは、少量生産が難しく、小ロット生産を行う場合、やはりコスト高になる問題があった。また、照明器具を使用する用途や態様に応じて、カットすべき特定波長を調整する必要があるが、この場合、調整の都度、調光剤を変えて生産していたのでは、生産性が悪く、やはりコスト高になってしまう。   However, since the ultraviolet absorber is expensive, if it is contained in a portion constituting the main body of the lighting fixture and molded with resin, the amount of the ultraviolet absorber used increases and the cost increases. On the other hand, forming into a film form that requires a small amount of ultraviolet absorber is difficult to produce in a small quantity, and there is still a problem of increasing the cost when producing a small lot. In addition, it is necessary to adjust the specific wavelength to be cut according to the application and mode of using the lighting fixture, but in this case, if the dimming agent was changed for each adjustment, the productivity was It ’s bad and it ’s expensive.

そこで、本発明が前述の状況に鑑み、解決しようとするところは、紫外線吸収剤等の高価な調光剤の使用量を必要最小限に止めるとともに、小ロット生産にも適し、全体としてコスト低減化を図ることが可能な特定波長をカットした照明器具及び照明器具の製造方法を提供する点にある。   Therefore, in view of the above-described situation, the present invention intends to solve the problem that the amount of expensive light control agents such as ultraviolet absorbers is kept to a minimum and suitable for small-lot production, and the cost is reduced as a whole. It is in the point which provides the manufacturing method of the lighting fixture and the lighting fixture which cut the specific wavelength which can aim at.

本発明は、前述の課題解決のために、以下に構成する照明器具及び照明器具の製造方法を提供する。   In order to solve the above-described problems, the present invention provides a lighting fixture and a method for manufacturing the lighting fixture configured as follows.

(1)
特定波長をカットした照明器具であって、
ハウジングと、
基板上に複数の光源を表面実装した光源アレイと、
前記光源の発光部を取り囲むことが可能なキャップ部を有し、特定波長をカットする調光剤を基材樹脂に配合した調光部材と、
前記調光部材を前記基板に取付けた状態の光源アレイを前記ハウジング内に保持したことを特徴とする照明器具。
(1)
A luminaire with a specific wavelength cut,
A housing;
A light source array in which a plurality of light sources are surface-mounted on a substrate;
A light control member having a cap part that can surround the light emitting part of the light source, and a light control agent that cuts a specific wavelength blended in the base resin;
A light fixture, wherein the light source array in a state where the light control member is attached to the substrate is held in the housing.

(2)
前記調光部材に配合する調光剤が、紫外線吸収剤である(1)記載の照明器具。
(2)
The lighting fixture according to (1), wherein the light control agent blended in the light control member is an ultraviolet absorber.

(3)
前記ハウジングが、直管形である(1)又は(2)記載の照明器具。
(3)
The lighting apparatus according to (1) or (2), wherein the housing has a straight tube shape.

(4)
前記ハウジングが、前記調光部材を前記基板に取付けた状態の光源アレイを内蔵した投光部と、一端部に備えた把持部とからなり、携帯に適した(1)又は(2)記載の照明器具。
(4)
(1) or (2) according to (1) or (2), wherein the housing includes a light projecting unit including a light source array in a state in which the light control member is attached to the substrate, and a gripping unit provided at one end. lighting equipment.

(5)
前記ハウジングの全体形状がスティック形状である(4)記載の照明器具。
(5)
The lighting fixture according to (4), wherein the overall shape of the housing is a stick shape.

(6) (6)

前記ハウジングに前記光源の電源スイッチを備えてなる(4)又は(5)記載の照明器具。   The lighting fixture according to (4) or (5), wherein the housing is provided with a power switch of the light source.

(7)
前記ハウジングの一部にマグネットを形成してなる(4)〜(6)何れか1に記載の照明器具。
(7)
The lighting apparatus according to any one of (4) to (6), wherein a magnet is formed on a part of the housing.

(8)
前記光源がLED素子である(1)〜(7)何れか1に記載の照明器具。
(8)
The lighting fixture according to any one of (1) to (7), wherein the light source is an LED element.

(9)
前記光源アレイの基板であって前記LED素子周辺に係止孔を設け、前記調光部材に前記係止孔に係止するための爪片を設けてなる(8)記載の照明器具。
(9)
(8) The lighting fixture according to (8), wherein a locking hole is provided around the LED element on the light source array substrate, and a claw piece is provided on the light control member to lock the locking hole.

(10)
前記調光部材は、複数の前記LED素子をそれぞれ取り囲むキャップ部を複数個一体的に備えたものである(8)又は(9)記載の照明器具。
(10)
The light control member according to (8) or (9), wherein the dimming member is integrally provided with a plurality of cap portions respectively surrounding the plurality of LED elements.

(11)
キャップ部をくびれた連結部により直線又は曲線状に連設した(10)に記載の照明器具。
(11)
The lighting device according to (10), wherein the cap portion is continuously provided in a straight line or a curved shape by a constricted connecting portion.

(12)
前記光源アレイは、基板上に複数のLED素子を直線状又は曲線状に配列して表面実装し、各LED素子の両側に前記係止孔を設けたものであり、前記調光部材は、複数の前記キャップ部を連設するとともに、各キャップ部の両側に前記係止孔に係止する爪片を設けたものである(10)記載の照明器具。
(12)
The light source array has a plurality of LED elements arranged on a substrate in a linear or curved surface and surface-mounted, and the locking holes are provided on both sides of each LED element. (10) The lighting fixture according to (10), in which claw pieces that are engaged with the engagement holes are provided on both sides of each of the cap portions.

(13)
金型を用いた成形方法で成形される(1)〜(12)何れか1に記載の照明器具の製造方法。
(13)
The manufacturing method of the lighting fixture of any one of (1)-(12) shape | molded with the shaping | molding method using a metal mold | die.

以上にしてなる本発明の照明器具によれば、以下に示す効果を奏する。   According to the lighting fixture of the present invention configured as described above, the following effects can be obtained.

(1)の構成によれば、調光部材は射出成形可能なため、フィルム形式に比べて少量生産してもコスト高になり難く、また光源を取り囲むだけの小さな部材となり、調光剤の使用量を最小限に抑制でき、全体としてコスト低減化を図ることができる。さらに調光剤の量の調整をフィルム形状に比べて容易に行う事が出来る。   According to the configuration of (1), since the light control member can be injection-molded, it is difficult to increase the cost even if it is produced in a small amount compared to the film type, and it becomes a small member that only surrounds the light source. The amount can be minimized and the overall cost can be reduced. Furthermore, the amount of the light control agent can be easily adjusted as compared with the film shape.

(2)の構成によれば、紫外線吸収剤は高価であるが、フィルム形式に比べてその使用量を最小限に抑制できるので、全体としてコスト上昇を抑制できる。   According to the structure of (2), although an ultraviolet absorber is expensive, since the usage-amount can be suppressed to the minimum compared with a film format, an increase in cost can be suppressed as a whole.

(3)の構成によれば、光の均一性が優れており、部屋全体に光を照射できるため、一般施設・工場向けの照明器具としても好適である。また、一般施設・工場向けに蛍光灯を代替でき、汎用度がもっとも高い。   According to the structure of (3), since the uniformity of light is excellent and light can be irradiated to the whole room, it is suitable also as a lighting fixture for general facilities and factories. In addition, it can replace fluorescent lamps for general facilities and factories, and is the most versatile.

(4)の構成によれば、把持部を持って携帯することが可能であり、イエロールーム内で設備点検等に使用することができる。調光部材が投光部の内部にあるので、設備点検等の際、調光部材が設備等に当たって傷が付く恐れがなく、また投光部に傷が付いた場合でも投光部若しくはハウジングを交換すれば良く、高価な調光部材を交換する必要がない。   According to the structure of (4), it can carry with a holding part and can be used for equipment inspection etc. in a yellow room. Since the light control member is inside the light projecting part, there is no risk of the light control member hitting the equipment or the like when the equipment is inspected, and even if the light projecting part is damaged, the light projecting part or housing What is necessary is just to replace | exchange, and it is not necessary to replace an expensive light control member.

(5)の構成によれば、設備点検において対象全体を均一に照らすことができる。   According to the structure of (5), the whole object can be illuminated uniformly in equipment inspection.

(6)の構成によれば、設備点検時に必要に応じてスイッチのON/OFFが可能である。   According to the configuration of (6), the switch can be turned ON / OFF as necessary during equipment inspection.

(7)の構成によれば、磁性体(スチール等)の設備や柱等にマグネットを吸着させ、照明器具から手を離して作業ができる。   According to the structure of (7), a magnet can be made to adsorb | suck to the installation of a magnetic body (steel etc.), a pillar, etc., and a work can be done by removing a hand from a lighting fixture.

(8)の構成によれば、明るさ、発光効率、省エネ効率の点で優れている。   The configuration (8) is excellent in terms of brightness, light emission efficiency, and energy saving efficiency.

(9)の構成によれば、調光部材の爪片を係止して取付けるための係止孔がLED素子周辺に形成されており、キャップ部の大きさを最小限にできるため、調光部材の樹脂量及び調光剤の使用量を減らすことができる。   According to the structure of (9), since the locking hole for locking and attaching the claw piece of the light control member is formed around the LED element, and the size of the cap portion can be minimized, the light control The amount of resin in the member and the amount of light control agent used can be reduced.

(10)の構成によれば、一つの調光部材を光源アレイの基板に取付ければ、同時に複数のLED素子の発光部をそれぞれキャップ部で取り囲むことができる。   According to the structure of (10), if one light control member is attached to the board | substrate of a light source array, the light emission part of a some LED element can be simultaneously surrounded by a cap part, respectively.

(11)の構成によれば、調光部材のLED素子を取り囲まない部分の樹脂量を最小限にでき、高価な調光剤の使用量を最小限に出来る。   According to the structure of (11), the resin amount of the part which does not surround the LED element of a light control member can be minimized, and the usage-amount of an expensive light control agent can be minimized.

(12)の構成によれば、基板及び調光部材がコンパクトになり、コスト低減化に寄与する。さらに、取り付け時において、作業者はキャップ部の一つを指で上から押さえ、爪片にキャップ部の係止孔を係止させた後、他のキャップ部を指で上から押さえながら順次撫でる事で、他のキャップ部の爪片も係止孔に連続的に係止させる事が可能である。このため、作業者は容易に調光部材を照明器具に取り付ける事が出来、照明器具の生産性が向上する。   According to the structure of (12), a board | substrate and a light control member become compact, and contribute to cost reduction. Furthermore, at the time of installation, the operator presses one of the cap portions from above with his finger, locks the locking hole of the cap portion on the nail piece, and then sequentially strokes the other cap portion while pressing the other cap portion from above. Thus, the claw pieces of the other cap portions can be continuously locked in the locking holes. For this reason, the operator can easily attach the light control member to the lighting fixture, and the productivity of the lighting fixture is improved.

(13)の構成によれば、一度金型を製造しておけば、調光剤を変える必要が生じた場合であっても、容易に調光部材を繰り返し製造する事ができる。従って、ロールを製造するフィルム形式に比べて調光剤の変更、調整が行いやすく、全体として照明器具のコスト上昇を抑制できる。   According to the configuration of (13), once the mold is manufactured, the light control member can be easily and repeatedly manufactured even when it is necessary to change the light control agent. Therefore, compared with the film format which manufactures a roll, it is easy to change and adjust a light control agent, and can suppress the raise of the cost of a lighting fixture as a whole.

本発明の第1実施形態の照明器具の一部省略した斜視図である。It is the perspective view which abbreviate | omitted one part of the lighting fixture of 1st Embodiment of this invention. 同じく照明器具の一部省略した分解斜視図である。It is the disassembled perspective view which abbreviate | omitted some lighting fixtures similarly. 同じく照明器具の断面図である。Similarly it is sectional drawing of a lighting fixture. 調光部材の平面図である。It is a top view of a light control member. 調光部材の側面図である。It is a side view of a light control member. 調光部材の斜視図である。It is a perspective view of a light control member. 調光部材を光源アレイの基板に取付けた状態の拡大断面図である。It is an expanded sectional view of the state where the light control member was attached to the substrate of the light source array. 実施例における白色LED素子の発光スペクトルと紫外線吸収剤の吸光特性を示すグラフである。It is a graph which shows the light emission spectrum of the white LED element in an Example, and the light absorption characteristic of a ultraviolet absorber. 本発明の第2実施形態の照明器具の斜視図である。It is a perspective view of the lighting fixture of 2nd Embodiment of this invention. 同じく照明器具の分解斜視図である。It is a disassembled perspective view of a lighting fixture similarly. 同じく照明器具の分解断面図である。It is an exploded sectional view of a lighting fixture similarly. 同じく照明器具の断面図である。Similarly it is sectional drawing of a lighting fixture. 光源アレイの分解斜視図である。It is a disassembled perspective view of a light source array.

次に、添付図面に示した実施形態に基づき、本発明を更に詳細に説明する。図1〜図3は本発明に係る第1実施形態の照明器具を示し、図4〜図7はその要部の詳細を示し、図8は実施形態で使用した白色LED素子の発光スペクトルと紫外線吸収剤の吸光特性を示し、図9〜図13は本発明に係る第2実施形態の照明器具を示し、図中符号1はハウジング、2は光源アレイ、3は調光部材、4は基板、5は光源(LED素子)5をそれぞれ示している。   Next, the present invention will be described in more detail based on the embodiments shown in the accompanying drawings. 1 to 3 show the lighting apparatus of the first embodiment according to the present invention, FIGS. 4 to 7 show the details of the main parts, and FIG. 8 shows the emission spectrum and ultraviolet rays of the white LED element used in the embodiment. FIG. 9 to FIG. 13 show the lighting apparatus of the second embodiment according to the present invention, in which 1 is a housing, 2 is a light source array, 3 is a light control member, 4 is a substrate, Reference numeral 5 denotes a light source (LED element) 5.

本発明に係る照明器具は、図1及び図2に示すように、ハウジング1と、基板4上に複数の光源5を表面実装した光源アレイ2と、前記光源5の発光部を取り囲むことが可能なキャップ部6を有し、特定波長をカットする調光剤を基材樹脂に配合した調光部材3と、前記調光部材3を前記基板4に取付けた状態の光源アレイ2を前記ハウジング1内に保持した構造である。   As shown in FIGS. 1 and 2, the luminaire according to the present invention can surround a housing 1, a light source array 2 in which a plurality of light sources 5 are surface-mounted on a substrate 4, and a light emitting portion of the light source 5. A light control member 3 having a cap 6 and a light control agent that cuts a specific wavelength in a base resin, and the light source array 2 in a state in which the light control member 3 is attached to the substrate 4. It is a structure held inside.

前記調光部材に配合する調光剤は、特定波長をカットする特性を有するものであれば、適宜採用できるが、本実施形態では紫外線を効果的に吸収する特性を備えた紫外線吸収剤を用いる。   The light control agent blended in the light control member can be appropriately adopted as long as it has a characteristic of cutting a specific wavelength, but in the present embodiment, an ultraviolet absorber having a characteristic of effectively absorbing ultraviolet light is used. .

前記ハウジング1は、使用環境に応じて直管形、面型、電球蛍光灯型、円環型、電球型なんでも良いが、光の均一性、一般施設・工場向けの汎用度などの理由から、直管形が最も適している。具体的には、前記ハウジング1は、図2及び図3に示すように、透明な長尺の円筒管7と、その両端を塞ぐ口金8とから構成されている。前記円筒管7には、前記基板4の長手側の両側辺を嵌合状態で保持する一対の保持溝9を内面に設けている。また、前記口金8には、従来の蛍光灯と同じソケットに装着でき、また前記光源5に電力を供給するためのピン10をそれぞれ2本備え、前記円筒管7にシリコーン封止材で固定している。   The housing 1 may be a straight tube type, a surface type, a bulb fluorescent lamp type, an annular type, or a bulb type depending on the use environment, but for reasons such as uniformity of light, versatility for general facilities and factories, The straight pipe type is most suitable. Specifically, as shown in FIGS. 2 and 3, the housing 1 is composed of a transparent long cylindrical tube 7 and a base 8 that closes both ends thereof. The cylindrical tube 7 is provided with a pair of holding grooves 9 on the inner surface for holding both sides of the substrate 4 on the long side in a fitted state. The base 8 can be mounted in the same socket as a conventional fluorescent lamp, and has two pins 10 for supplying power to the light source 5, and is fixed to the cylindrical tube 7 with a silicone sealing material. ing.

前記光源5は、有機EL,LED素子のどちらでも良いが、照明器具への応用を考慮すると明るさ、発光効率、省エネ効率が非常に優れているLED素子が最も適している。LED素子5は、例えば赤色、黄色、青色等を用いることができるが、白色が最も好ましい。また、LED素子5の場合、砲弾型、表面実装型のどちらでも良いが、コンパクトに構成できることから表面実装型の方が好ましい。   The light source 5 may be either an organic EL or an LED element, but an LED element that is extremely excellent in brightness, light emission efficiency, and energy saving efficiency is most suitable in consideration of application to a lighting fixture. For example, red, yellow, and blue can be used for the LED element 5, but white is most preferable. Further, in the case of the LED element 5, either a bullet type or a surface mount type may be used, but the surface mount type is preferable because it can be made compact.

ここで、砲弾型のLED素子5とは、リードフレームと一体化形成したカップ内にLEDチップを実装し、カップ内に蛍光体を分散させた樹脂を封入して、その周りを砲弾型にエポキシ樹脂でモールドした構造である。砲弾型LEDの特徴は、レンズ効果によりビーム角度を狭くすることで高輝度化(高光度)が可能である(ビーム角度10〜60度など)。   Here, the bullet-type LED element 5 is an LED chip mounted in a cup formed integrally with a lead frame, encapsulating a resin in which a phosphor is dispersed in a cup, and surrounding the resin into a bullet-shaped epoxy. It is a structure molded with resin. The bullet-type LED is characterized by high brightness (high luminous intensity) by narrowing the beam angle due to the lens effect (such as a beam angle of 10 to 60 degrees).

また、表面実装型のLED素子5とは、セラミックや樹脂などで成型したパッケージの中にLEDチップを実装し、パッケージに蛍光体を分散させたエポキシやシリコーンなどの樹脂を封入し、 反射板の構造を利用して光を取り出す構造である。また、構造上パッケージ基板のパターン設計により、1パッケージ内にLEDチップを1〜4個以上実装して高輝度化が可能である。   The surface-mounted LED element 5 is an LED chip mounted in a package molded of ceramic or resin, encapsulated with a resin such as epoxy or silicone in which a phosphor is dispersed, It is a structure that extracts light using the structure. Further, it is possible to increase the brightness by mounting one to four or more LED chips in one package by structurally designing the pattern of the package substrate.

前記光源アレイ2は、図2、図3及び図7に示すように、前記基板4であって前記LED素子5周辺に一対の係止孔11を設けている。そして、前記調光部材には、図4〜図7に示すように、複数の前記LED素子5をそれぞれ取り囲むキャップ部6を複数個一体的に備え、前記係止孔11に係止するための一対の爪片12を設けている。   As shown in FIGS. 2, 3, and 7, the light source array 2 is provided with a pair of locking holes 11 around the LED element 5 on the substrate 4. As shown in FIGS. 4 to 7, the dimming member is integrally provided with a plurality of cap portions 6 that respectively surround the plurality of LED elements 5, and is used for locking in the locking holes 11. A pair of claw pieces 12 are provided.

更に詳しくは、前記光源アレイ2は、基板4上に複数のLED素子5を一定間隔で直線状に配列して表面実装し、各LED素子5の両側に前記係止孔11を設けたものであり、前記調光部材3は、複数の前記キャップ部6を一定間隔毎に連設するとともに、各キャップ部6の両側に前記係止孔11に係止する爪片12を設けたものである。前記基板4の表面側から前記調光部材3を嵌合することにより、各LED素子5を各キャップ部6で取り囲むと同時に、前記爪片12を前記係止孔11に弾性的に挿入して係止するのである。尚、照明器具の形状に応じて、前記基板4の形状と前記LED素子5の配列は決定され、例えばLED素子5を曲線状に配列することもある。   More specifically, the light source array 2 has a plurality of LED elements 5 arranged in a straight line at regular intervals on a substrate 4 and surface-mounted, and the locking holes 11 are provided on both sides of each LED element 5. The dimming member 3 includes a plurality of the cap portions 6 connected at regular intervals, and claw pieces 12 that are locked to the locking holes 11 on both sides of each cap portion 6. . By fitting the light control member 3 from the surface side of the substrate 4, each LED element 5 is surrounded by each cap portion 6, and at the same time, the claw piece 12 is elastically inserted into the locking hole 11. It locks. The shape of the substrate 4 and the arrangement of the LED elements 5 are determined according to the shape of the lighting fixture. For example, the LED elements 5 may be arranged in a curved shape.

本実施形態では、前記光源アレイ2は、4枚の基板4にそれぞれ22個のLED素子5を表面実装し、各基板4同士は図示しないジャンパーピンで接続し、回路的に一体化している。更に、一端部の基板4の配線パターンには、一方の口金8のピン10をハーネスで接続するとともに、ブリッジダイオードを実装し、基板4上の各LED素子5に電流を供給している。そして、前記調光部材3は、前記キャップ部6を2〜22個連設するが、製造工数の削減、嵌合作業の容易さなどの理由で8〜11個が連結されているのが望ましい。本実施形態では、前記調光部材3は、8個の前記キャップ部6をくびれた連結部13により一定間隔で直線状に連設した構造となっている。尚、複数の前記キャップ部6の配列は、前記LED素子5の配列に応じて直線状又は曲線状などになる。   In the present embodiment, the light source array 2 has 22 LED elements 5 mounted on the surface of each of the four substrates 4, and the substrates 4 are connected to each other by jumper pins (not shown) and integrated in a circuit. Further, a pin 10 of one base 8 is connected to the wiring pattern of the substrate 4 at one end by a harness, a bridge diode is mounted, and current is supplied to each LED element 5 on the substrate 4. And the said light control member 3 connects the said cap parts 6 2-22 pieces, However, It is desirable that 8-11 pieces are connected for reasons, such as reduction of a manufacturing man-hour and the ease of a fitting operation | work. . In the present embodiment, the light control member 3 has a structure in which eight cap portions 6 are linearly connected at regular intervals by a constricted connection portion 13. In addition, the arrangement | sequence of the said some cap part 6 becomes a linear form or a curve form according to the arrangement | sequence of the said LED element 5.

ここで、前記調光部材3のキャップ部6の形状は、半球状、立方体、三角錐、三角柱、円柱等立体形状であれば何でも良いが、角部がなく光を満遍な透過させる点で半球状が最も適している。また、前記調光部材3のキャップ部6の大きさは、半球形の場合、扱いやすさの観点から半径3〜8mmで、好ましくは4〜5mmが望ましい。高さは3〜8mmで、好ましくは4〜5mmが望ましい。そして、前記LED素子5の間隔は8〜25mmで、好ましくは10〜15mmであり、前記キャップ部6の間隔もそれに合わせている。   Here, the shape of the cap portion 6 of the light adjusting member 3 may be any solid shape such as a hemisphere, a cube, a triangular pyramid, a triangular prism, and a cylinder. However, there is no corner portion and light is transmitted uniformly. A hemisphere is most suitable. In the case of a hemispherical shape, the cap portion 6 of the light control member 3 has a radius of 3 to 8 mm, preferably 4 to 5 mm from the viewpoint of ease of handling. The height is 3 to 8 mm, preferably 4 to 5 mm. The distance between the LED elements 5 is 8 to 25 mm, preferably 10 to 15 mm, and the distance between the cap portions 6 is adjusted accordingly.

そして、前記調光部材3の基材樹脂は、例えば塩化ビニル、塩化ビニル系樹脂、ポリカーボネート樹脂、ポリエチレンテレフタレート、ポリメタクリル酸メチル系樹脂(PMMA)等の熱可塑性樹脂が用いられるが、強度及び透過率が優れているため、ポリカーボネート樹脂が最も適している。   The base material resin of the light control member 3 is, for example, a thermoplastic resin such as vinyl chloride, vinyl chloride resin, polycarbonate resin, polyethylene terephthalate, or polymethyl methacrylate resin (PMMA). Polycarbonate resin is most suitable because of its excellent rate.

前述の基材樹脂に配合する調光剤としては、紫外線吸収剤、可視光線吸収剤、顔料、染料が用いられる。半導体工場のイエロールームで使用される室内用照明器具には、すべて好適に用いられる。特に、高圧水銀灯のg線(436nm)をカットしつつ、発光強度の高い青色成分を吸収し過ぎない紫外線吸収剤を使用することが好ましい。   As the light adjusting agent to be blended with the base resin, an ultraviolet absorber, a visible light absorber, a pigment, and a dye are used. All indoor lighting fixtures used in the yellow room of a semiconductor factory are preferably used. In particular, it is preferable to use an ultraviolet absorber that cuts off the g-line (436 nm) of a high-pressure mercury lamp and does not excessively absorb a blue component with high emission intensity.

前記調光部材3は、これら基材樹脂に調光剤を配合し、更に通常用いられる滑剤、熱安定剤などを配合した樹脂材料を用い、射出成型、プレス成形(真空成形、圧空成形、熱盤成形)、押出成形によって所定形状に成形されるが、キャップ部のような立体構造を有する調光部材においては、材料費削減、小ロット対応などの理由で射出成型が望ましい。また、一度金型を製造しておけば、調光剤を変える必要が生じた場合であっても、容易に調光部材を繰り返し製造する事ができる。従って、ロールを製造するフィルム形式に比べて調光剤の変更、調整が行いやすく、全体として照明器具のコスト上昇を抑制できる。   The light-modulating member 3 uses a resin material in which a base material resin is blended with a light-modulating agent and is further blended with commonly used lubricants, heat stabilizers, and the like, and is used for injection molding, press molding (vacuum molding, pressure molding, heat In a light control member having a three-dimensional structure such as a cap portion, injection molding is desirable for reasons such as reducing material costs and dealing with small lots. In addition, once the mold is manufactured, the light control member can be easily manufactured repeatedly even when it is necessary to change the light control agent. Therefore, compared with the film format which manufactures a roll, it is easy to change and adjust a light control agent, and can suppress the raise of the cost of a lighting fixture as a whole.

紫外線吸収剤の基材樹脂に対する割合は、0.1〜3.0重量%、好ましくは0.5〜1.5重量%である。0.1重量%未満では、特定波長の紫外線をカットする効果に乏しく、一方3.0重量%を超えても紫外線カットの効果が比例的に向上するものでもなく、不経済でもある。なお、好ましい割合のうち、0.5重量%未満では顕著な紫外線カットの効果が得られず、一方1.5重量%を超えるとブリードアウトが著しくなり、紫外線カットの効果が低下する。   The ratio of the ultraviolet absorber to the base resin is 0.1 to 3.0% by weight, preferably 0.5 to 1.5% by weight. If it is less than 0.1% by weight, the effect of cutting off ultraviolet rays having a specific wavelength is poor. On the other hand, if it exceeds 3.0% by weight, the effect of ultraviolet ray cutting is not proportionally improved, and it is uneconomical. In addition, if the amount is less than 0.5% by weight, a remarkable ultraviolet cut effect cannot be obtained. On the other hand, if the amount exceeds 1.5% by weight, the bleed out becomes remarkable and the ultraviolet cut effect is lowered.

前記ハウジング1に用いられ樹脂としては、好ましくは塩化ビニル系樹脂、ポリカーボネート、ポリエチレンテレフタレート、ポリエチレン、ポリプロピレン、アクリル系樹脂などが挙げられる。更に好ましくは、透明性と光による耐劣化性、コスト面のバランスを考慮すると、塩化ビニル系樹脂、ポリカーボネート、ポリエチレンテレフタレート、及びポリメタクリル酸メチル系樹脂(PMMA)の群から選ばれた少なくとも1種の樹脂である。   The resin used for the housing 1 is preferably vinyl chloride resin, polycarbonate, polyethylene terephthalate, polyethylene, polypropylene, acrylic resin, or the like. More preferably, at least one selected from the group consisting of vinyl chloride resin, polycarbonate, polyethylene terephthalate, and polymethyl methacrylate resin (PMMA) in consideration of the balance between transparency, light-resistant deterioration, and cost. Resin.

本実施形態で使用した白色LED素子5の発光スペクトルと紫外線吸収剤の吸光特性を図8に示している。紫外線吸収剤は、吸収ピーク波長(Λmax)が394nmの付近の波長の紫外線を選択的に吸収する特性のものを用いた。   FIG. 8 shows the emission spectrum of the white LED element 5 used in this embodiment and the light absorption characteristics of the ultraviolet absorber. As the ultraviolet absorber, one having a characteristic of selectively absorbing ultraviolet rays having an absorption peak wavelength (Λmax) in the vicinity of 394 nm was used.

ポリカーボネート樹脂(出光興産社製)に、紫外線吸収剤0.5重量%を含有させて、射出成形により成形し、キャップ部6の厚みが1.0mmの調光部材3を作製した。次いで、基板4上に実装した白色LED素子5の発光部に、調光部材のキャップ部6を被せて光源アレイ2を作製した。前記調光部材3のキャップ部6のg線(436nm)透過率は0.08%であった。この光源アレイ2の分光スペクトルの測定を実施した。   A polycarbonate resin (manufactured by Idemitsu Kosan Co., Ltd.) was mixed with 0.5 wt% of an ultraviolet absorber and molded by injection molding to produce a light control member 3 having a cap portion 6 having a thickness of 1.0 mm. Next, the light source array 2 was fabricated by covering the light emitting portion of the white LED element 5 mounted on the substrate 4 with the cap portion 6 of the light control member. The g-line (436 nm) transmittance of the cap portion 6 of the light control member 3 was 0.08%. The spectrum of the light source array 2 was measured.

作製した光源アレイ2で得られる光において、波長440nm以下、具体的には略436nm以下の波長がほぼカットされていた。このことから、本発明の照明器具は、フォトレジスト等の感光性材料を使用する工程において、感光性材料と反応する特定波長の光をカットしつつ、得られる光は、黄色みを帯びておらず、ごく自然光に近い白色が得られることが分かる。   In the light obtained by the produced light source array 2, a wavelength of 440 nm or less, specifically, a wavelength of about 436 nm or less was substantially cut. From this, the lighting fixture of the present invention cuts light of a specific wavelength that reacts with the photosensitive material in the process of using the photosensitive material such as a photoresist, and the obtained light is yellowish. It can be seen that a white color very close to natural light is obtained.

次に、本発明に係る第2実施形態の照明器具を図9〜図13に基づいて説明する。本実施形態の照明器具は、持ち歩いて使用できる携帯型照明器具であり、ハウジング1Aが、前記調光部材3を前記基板4に取付けた状態の光源アレイ2を内蔵した投光部14と、一端部に備えた把持部15とから構成されている。   Next, the lighting fixture of 2nd Embodiment which concerns on this invention is demonstrated based on FIGS. 9-13. The lighting fixture of the present embodiment is a portable lighting fixture that can be used while being carried, and a housing 1A includes a light projecting unit 14 in which the light source array 2 in a state where the light control member 3 is attached to the substrate 4, and one end. It is comprised from the holding part 15 with which the part was equipped.

ここで、前記ハウジング1Aの全体形状がスティック形状であり、前記ハウジング1の適所、好ましくは前記把持部15に前記光源5の電源スイッチ16を備えている。更に、前記ハウジング1の一部にマグネット17を形成し、磁性体からなる設備や柱のスチール部分等に吸着させて保持することができるようにしている。   Here, the entire shape of the housing 1A is a stick shape, and a power switch 16 of the light source 5 is provided at an appropriate position of the housing 1, preferably the grip portion 15. Further, a magnet 17 is formed on a part of the housing 1 so that it can be attracted and held by equipment made of a magnetic material, a steel portion of a pillar, or the like.

更に詳しくは、前記ハウジング1Aは、図9〜図12に示すように、半円筒状のベース部18と、該ベース部18の先端側の溝内に収容する円筒管19と、前記ベース部18の基端側に取付ける基端側カバー部20と、前記ベース部18の先端側に取付ける先端側カバー部21とからなり、前記基端側カバー部20と先端側カバー部21を前記ベース部18にネジ22で固定することで前記円筒管19の両端部を保持している。従って、前記円筒管19の略半分が露出した状態となっている。   More specifically, as shown in FIGS. 9 to 12, the housing 1 </ b> A includes a semi-cylindrical base portion 18, a cylindrical tube 19 accommodated in a groove on the distal end side of the base portion 18, and the base portion 18. A base end side cover portion 20 attached to the base end side of the base portion 18 and a tip end side cover portion 21 attached to the tip end side of the base portion 18, and the base end side cover portion 20 and the tip end side cover portion 21 are connected to the base portion 18. The both ends of the cylindrical tube 19 are held by fixing them with screws 22. Therefore, substantially half of the cylindrical tube 19 is exposed.

ここで、前記円筒管19の露出部が前記投光部14ととなり、前記基端側カバー部20を取付けた部分が前記把持部15となる。前記電源スイッチ16は、前記基端側カバー部20に設けられ、前記ベース部18と該基端側カバー部20で形成される空間部には電池(図示せず)が収容されて、前記電源スイッチ16を介して前記光源5のLED素子に電流を供給している。また、前記ベース部18の背面側に形成した凹部23内に、前記マグネット17を接着して一体化している。   Here, the exposed portion of the cylindrical tube 19 becomes the light projecting portion 14, and the portion to which the base end side cover portion 20 is attached becomes the gripping portion 15. The power switch 16 is provided in the base end side cover portion 20, and a battery (not shown) is accommodated in a space formed by the base portion 18 and the base end side cover portion 20, so that the power source A current is supplied to the LED element of the light source 5 through the switch 16. Further, the magnet 17 is bonded and integrated in a recess 23 formed on the back side of the base portion 18.

本実施形態では、前記ベース部18は、中央部で分割した成形品を接合して一体化した構造になっているが、該ベース部18の全体を一体成形しても良い。分割する方が、小型の金型と成型機を用いることができるので経済的である。前記円筒管19は、第1実施形態の円筒管7と同じ部品であり、該円筒管19には前記同様の光源アレイ2が保持溝9で保持されている。本実施形態の光源アレイ2は、図13に示す。この光源アレイ2を構成する調光部材3、基板4、光源5は前記同様であるので、同一構成には同一符号を付してその説明は省略する。   In the present embodiment, the base portion 18 has a structure in which a molded product divided at the central portion is joined and integrated, but the entire base portion 18 may be integrally formed. The division is more economical because a small mold and molding machine can be used. The cylindrical tube 19 is the same component as the cylindrical tube 7 of the first embodiment, and the same light source array 2 is held by the holding groove 9 in the cylindrical tube 19. The light source array 2 of this embodiment is shown in FIG. Since the light control member 3, the substrate 4, and the light source 5 constituting the light source array 2 are the same as described above, the same components are denoted by the same reference numerals, and the description thereof is omitted.

本実施形態の携帯型照明器具の全長は、照明としての明るさを500ルーメン(lm)以上とし、かつ設備点検時の際、取り扱いやすさを確保するという点で300〜500mmが好ましい。携帯型照明器具の全体形状はスティック形状、ランタン形状、ペン形状、バー形状等何でも良く、設備点検においては対象全体を均一に照らすことができるという点でスティック状が望ましい。   The total length of the portable lighting fixture of the present embodiment is preferably 300 to 500 mm in that the brightness as illumination is 500 lumens (lm) or more and easy handling is ensured during equipment inspection. The overall shape of the portable luminaire may be any shape such as a stick shape, a lantern shape, a pen shape, a bar shape, and the stick shape is preferable in that the entire object can be illuminated uniformly in equipment inspection.

前述のようにベース部18の背面にマグネット17を配置する事で、スチール製等の磁性体からなる設備や柱に吸着固定が可能となり、照明器具から手を離して作業ができる。携帯型照明器具の投光部14は、直管型、面型、電球蛍光型、電球型等何でも良く、設備点検においては対象全体を均一に照らすことができるという点で直管型が望ましい。   By arranging the magnet 17 on the back surface of the base portion 18 as described above, it becomes possible to attract and fix to a facility or column made of a magnetic material such as steel, and work can be performed by removing the hand from the lighting fixture. The light projecting unit 14 of the portable lighting device may be any of a straight tube type, a surface type, a light bulb fluorescent type, a light bulb type and the like, and a straight tube type is desirable in that it can uniformly illuminate the entire object in equipment inspection.

前記電源スイッチ16は、ボタンスイッチ、スライドスイッチ、ロッカスイッチ等の各種スイッチが採用できるが、省スペースに形成でき、全体形状をコンパクトにできるという理由でボタンスイッチが望ましい。   As the power switch 16, various switches such as a button switch, a slide switch, and a rocker switch can be adopted. However, a button switch is desirable because it can be formed in a small space and the overall shape can be made compact.

前記把持部15が照明器具全体に対して1/3程度専有しており、円柱状、グリップ形状、リング形状等何でも良いが、設備点検時に、把持部15が投光部14から照射される光の影とならないという理由で、円柱形状もしくはグリップ形状が望ましい。前記ベース部18、基端側カバー部20及び先端側カバー部21の材質は、ABS系樹脂、ナイロン系樹脂、塩化ビニル系樹脂、ポリカーボネート、ポリエチレンテレフタレート、ポリエチレン、ポリプロピレン、アクリル系樹脂、ゴム系樹脂、エラストマー樹脂等が挙げられるが、比較的安価かつ携帯型照明器具として十分な強度を付与できるという理由でABS系樹脂が好ましい。   The grip portion 15 is occupied about 1/3 with respect to the entire lighting fixture, and may be anything such as a columnar shape, a grip shape, or a ring shape, but the light that the grip portion 15 is irradiated from the light projecting portion 14 at the time of equipment inspection A cylindrical shape or a grip shape is desirable because it does not become a shadow. The base part 18, base end side cover part 20, and front end side cover part 21 are made of ABS resin, nylon resin, vinyl chloride resin, polycarbonate, polyethylene terephthalate, polyethylene, polypropylene, acrylic resin, rubber resin. An elastomer resin and the like can be mentioned, but an ABS resin is preferred because it is relatively inexpensive and can provide sufficient strength as a portable lighting fixture.

電源は外部電源、内部電源どちらでも良い。内部電源(電池)の場合は、電源コードを用いる必要がなく、携帯時に電源コードを機械設備に引っ掛ける恐れがない。外部電源の場合は全体重量が軽量となり、長時間の点検作業においても、作業者の負担にならない。   The power supply may be either an external power supply or an internal power supply. In the case of an internal power supply (battery), there is no need to use a power cord, and there is no possibility of hooking the power cord on mechanical equipment when carrying. In the case of an external power supply, the overall weight is light, and it will not be a burden on the operator even during long inspection work.

1 ハウジング
2 光源アレイ
3 調光部材
4 基板
5 光源(LED素子)
6 キャップ部
7 円筒管
8 口金
9 保持溝
10 ピン
11 係止孔
12 爪片
13 連結部
14 投光部
15 把持部
16 電源スイッチ
17 マグネット
18 ベース部
19 円筒管
20 基端側カバー部
21 先端側カバー部
22 ネジ
23 凹部
DESCRIPTION OF SYMBOLS 1 Housing 2 Light source array 3 Light control member 4 Board | substrate 5 Light source (LED element)
6 Cap portion 7 Cylindrical tube 8 Base 9 Holding groove 10 Pin 11 Locking hole 12 Claw piece 13 Connecting portion 14 Light projecting portion 15 Holding portion 16 Power switch 17 Magnet 18 Base portion 19 Cylindrical tube 20 Base end side cover portion 21 Front end side Cover part 22 Screw 23 Recess

Claims (13)

特定波長をカットした照明器具であって、
ハウジングと、
基板上に複数の光源を表面実装した光源アレイと、
前記光源の発光部を取り囲むことが可能なキャップ部を有し、特定波長をカットする調光剤を基材樹脂に配合した調光部材と、
前記調光部材を前記基板に取付けた状態の光源アレイを前記ハウジング内に保持したことを特徴とする照明器具。
A luminaire with a specific wavelength cut,
A housing;
A light source array in which a plurality of light sources are surface-mounted on a substrate;
A light control member having a cap part that can surround the light emitting part of the light source, and a light control agent that cuts a specific wavelength blended in the base resin;
A light fixture, wherein the light source array in a state where the light control member is attached to the substrate is held in the housing.
前記調光部材に配合する調光剤が、紫外線吸収剤である請求項1記載の照明器具。   The lighting fixture according to claim 1, wherein the light control agent blended in the light control member is an ultraviolet absorber. 前記ハウジングが、直管形である請求項1又は2記載の照明器具。   The lighting apparatus according to claim 1, wherein the housing has a straight tube shape. 前記ハウジングが、前記調光部材を前記基板に取付けた状態の光源アレイを内蔵した投光部と、一端部に備えた把持部とからなり、携帯に適した請求項1又は2記載の照明器具。   The lighting apparatus according to claim 1, wherein the housing includes a light projecting unit including a light source array in a state where the light control member is attached to the substrate, and a holding unit provided at one end, and is suitable for carrying. . 前記ハウジングの全体形状がスティック形状である請求項4記載の照明器具。   The lighting fixture according to claim 4, wherein the overall shape of the housing is a stick shape. 前記ハウジングに前記光源の電源スイッチを備えてなる請求項4又は5記載の照明器具。   The lighting fixture according to claim 4 or 5, wherein a power switch of the light source is provided in the housing. 前記ハウジングの一部にマグネットを形成してなる請求項4〜6何れか1項に記載の照明器具。   The lighting fixture according to claim 4, wherein a magnet is formed on a part of the housing. 前記光源がLED素子である請求項1〜7何れか1項に記載の照明器具。   The lighting apparatus according to claim 1, wherein the light source is an LED element. 前記光源アレイの基板であって前記LED素子周辺に係止孔を設け、前記調光部材に前記係止孔に係止するための爪片を設けてなる請求項8記載の照明器具。   The lighting fixture according to claim 8, wherein a locking hole is provided around the LED element on the substrate of the light source array, and a claw piece for locking to the locking hole is provided on the light control member. 前記調光部材は、複数の前記LED素子をそれぞれ取り囲むキャップ部を複数個一体的に備えたものである請求項8又は9記載の照明器具。   The lighting device according to claim 8 or 9, wherein the light control member is integrally provided with a plurality of cap portions respectively surrounding the plurality of LED elements. キャップ部をくびれた連結部により直線又は曲線状に連設した請求項10に記載の照明器具。   The lighting fixture according to claim 10, wherein the cap portion is connected in a straight line or a curved shape by a constricted connecting portion. 前記光源アレイは、基板上に複数のLED素子を直線状又は曲線状に配列して表面実装し、各LED素子の両側に前記係止孔を設けたものであり、前記調光部材は、複数の前記キャップ部を連設するとともに、各キャップ部の両側に前記係止孔に係止する爪片を設けたものである請求項10記載の照明器具。   The light source array has a plurality of LED elements arranged on a substrate in a linear or curved surface and surface-mounted, and the locking holes are provided on both sides of each LED element. The luminaire according to claim 10, wherein the cap portions are continuously provided, and claw pieces are provided on both sides of each cap portion to be locked in the locking holes. 金型を用いた成形方法で成形される請求項1〜12何れか1項に記載の照明器具の製造方法。   The manufacturing method of the lighting fixture of any one of Claims 1-12 shape | molded with the shaping | molding method using a metal mold | die.
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