JP2014067982A - Wafer processing method - Google Patents

Wafer processing method Download PDF

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JP2014067982A
JP2014067982A JP2012214302A JP2012214302A JP2014067982A JP 2014067982 A JP2014067982 A JP 2014067982A JP 2012214302 A JP2012214302 A JP 2012214302A JP 2012214302 A JP2012214302 A JP 2012214302A JP 2014067982 A JP2014067982 A JP 2014067982A
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wafer
double
support member
adhesive layer
rigid support
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JP6013850B2 (en
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Makoto Shimotani
誠 下谷
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Disco Corp
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Disco Abrasive Systems Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a wafer processing method capable of preventing wafer breakage when peeling a support member from a thinly ground wafer having high working efficiency.SOLUTION: A wafer processing method comprises the steps of: a first sticking step of sticking one adhesive layer (A1) of a double-sided adhesive tape (DT) to a rigid support member (S); a wafer mounting step of bringing a part of an outer periphery on a surface (W1) side of a wafer (W) to the other adhesive layer (A2) of the double-sided adhesive tape and mounting the wafer on the double-sided adhesive tape so as to bring down the wafer; a second sticking step of sticking the wafer to the rigid support member by pressing a rear surface (W2) side of the mounted wafer; a grinding step of thinning the wafer to a prescribed finishing thickness (t) by grinding the rear surface side of the wafer; an adhesive layer curing step of reducing an adhesive force by curing the adhesive layer of the double-sided adhesive tape by irradiating the adhesive layer with ultraviolet light (UV) through the rigid support member or the wafer; and a removal step of removing the rigid support member and the double-sided adhesive tape from the wafer.

Description

本発明は、ウェーハの加工方法に関し、特に、支持部材に貼着されたウェーハを研削して所定の厚みへと薄化するウェーハの加工方法に関する。   The present invention relates to a wafer processing method, and more particularly to a wafer processing method in which a wafer attached to a support member is ground and thinned to a predetermined thickness.

近年、小型軽量なデバイスを実現するために、ウェーハを薄化することが求められている。ウェーハは、表面の分割予定ラインで区画される各領域にデバイスを形成された後、裏面を研削されることで薄化される。この薄化の際には、デバイスを保護するために、ウェーハの表面に保護テープを貼着させるのが一般的である(例えば、特許文献1参照)。   In recent years, in order to realize a small and light device, it is required to thin the wafer. The wafer is thinned by grinding the back surface after forming a device in each region defined by the division lines on the front surface. In this thinning, in order to protect the device, a protective tape is generally attached to the surface of the wafer (see, for example, Patent Document 1).

ところで、ウェーハの剛性は、薄化されるにつれて著しく低下する。このため、ウェーハは、研削処理の進行に伴い大きく反らされてしまい、割れやクラックなどの発生する可能性が高くなる。また、ウェーハの外周部がナイフエッジ化されて薄くなると、外周部においてクラックや割れ、欠けなどを生じる恐れもある。   By the way, the rigidity of a wafer falls remarkably as it is thinned. For this reason, the wafer is greatly warped as the grinding process proceeds, and there is a high possibility that a crack or a crack will occur. Further, when the outer peripheral portion of the wafer is thinned by being knife-edged, there is a possibility that cracks, cracks, chips, etc. may be generated in the outer peripheral portion.

研削に伴う上述の問題を解消するため、剛体の支持部材に被加工物であるウェーハを貼着して研削する方法が提案されている(例えば、特許文献2参照)。この方法では、剛体でなる支持部材でウェーハを支持することによりウェーハは補強されるので、研削時におけるウェーハの反りなどを抑制して破損を防止できる。   In order to solve the above-mentioned problems associated with grinding, a method of attaching and grinding a wafer as a workpiece on a rigid support member has been proposed (for example, see Patent Document 2). In this method, since the wafer is reinforced by supporting the wafer with a support member made of a rigid body, the warpage of the wafer during grinding can be suppressed and damage can be prevented.

特開平5−198542号公報JP-A-5-198542 特開2006−346836号公報JP 2006-346836 A

特許文献2に記載される方法において、被加工物であるウェーハは、ワックスによって支持部材の表面に固定される。しかしながら、この方法では、ウェーハを支持部材に貼着させる際に、ワックスを加熱溶融する必要がある。また、ウェーハから支持部材を剥離するには、ワックスを400℃以上に加熱して酸化させる必要がある。このため、ウェーハの貼着及び支持部材の剥離に長時間を要し、作業効率が低下してしまうという問題があった。   In the method described in Patent Document 2, a wafer as a workpiece is fixed to the surface of a support member with wax. However, in this method, it is necessary to heat and melt the wax when the wafer is adhered to the support member. In order to peel the support member from the wafer, it is necessary to oxidize the wax by heating it to 400 ° C. or higher. For this reason, there is a problem that it takes a long time to attach the wafer and peel off the support member, resulting in a reduction in work efficiency.

また、上述したワックスの粘着力は、加熱によって完全に失われるわけではない。このため、ウェーハから支持部材を剥離させる際に、ワックスの粘着力でウェーハには局所的な応力が生じてしまう。薄化後のウェーハの剛性は極めて低くなっているので、このような局所的な応力が生じると、ウェーハは破損される恐れがある。   Further, the above-mentioned adhesive strength of wax is not completely lost by heating. For this reason, when the support member is peeled from the wafer, local stress is generated on the wafer due to the adhesive force of the wax. Since the rigidity of the wafer after thinning is extremely low, the wafer may be damaged if such local stress occurs.

本発明はかかる点に鑑みてなされたものであり、作業効率が高く、薄く研削されたウェーハから支持部材を剥離させる際のウェーハの破損を防止可能なウェーハの加工方法を提供することを目的とする。   The present invention has been made in view of such points, and has an object to provide a wafer processing method that has high work efficiency and can prevent damage to the wafer when the support member is peeled off from a thinly ground wafer. To do.

本発明のウェーハの加工方法は、ウェーハの裏面を研削して薄化するウェーハの加工方法であって、基材シートの両面に紫外線硬化型粘着剤からなる粘着層が形成された両面粘着テープの一方の粘着層を剛性支持部材に貼着する第1貼着工程と、該第1貼着工程を実施した後に、該両面テープの他方の粘着層を上面に露呈して該剛性支持部材を保持テーブルに保持し、ウェーハの表面を該他方の該粘着層に対向させウェーハの外径方向一端を該両面粘着テープの該粘着層の外径方向一端側に当接させるとともにウェーハの外径方向他端を上方に向けた状態から、ウェーハの該外径方向他端を該両面粘着テープの該他方の粘着層の外径方向他端側へ向けて倒すことでウェーハの表面全面を該粘着層に載置するウェーハ載置工程と、ウェーハ載置工程を実施した後に、ウェーハ側から押圧しウェーハを該剛性支持部材に貼着された該両面テープの他方の粘着層に貼着する第2貼着工程と、該第2貼着工程を実施した後に、該剛性支持部材を保持テーブルに保持してウェーハの裏面を研削し所定厚みへと薄化する研削工程と、ウェーハ又は該剛性支持部材と該両面粘着テープの該基材シートとは紫外線を透過する材質で形成されており、該研削工程を実施した後に、該両面テープの粘着層に紫外線を照射し粘着層を硬化させ粘着力を低下させる粘着層硬化工程と、該粘着層硬化工程を実施した後に、該剛性支持部材及び該両面粘着テープをウェーハから剥離する除去工程と、を備えることを特徴とする。   The wafer processing method of the present invention is a wafer processing method in which the back surface of the wafer is ground and thinned, and a double-sided adhesive tape in which an adhesive layer made of an ultraviolet curable adhesive is formed on both surfaces of a base sheet. After carrying out the first sticking step of sticking one adhesive layer to the rigid support member and the first sticking step, the other adhesive layer of the double-sided tape is exposed on the upper surface to hold the rigid support member The wafer is held on the table, the wafer surface is opposed to the other adhesive layer, and one end of the wafer in the outer diameter direction is brought into contact with one end of the double-sided adhesive tape in the outer diameter direction of the double-sided adhesive tape. From the state in which the edge is directed upward, the entire outer surface of the wafer is applied to the adhesive layer by tilting the other end in the outer diameter direction of the wafer toward the other end in the outer diameter direction of the other adhesive layer of the double-sided adhesive tape. Wafer placement process and wafer placement After carrying out the process, the second sticking step of pressing the wafer from the wafer side and sticking the wafer to the other adhesive layer of the double-sided tape attached to the rigid support member and the second sticking step were carried out. Later, the rigid support member is held on a holding table, and the back surface of the wafer is ground to reduce the thickness to a predetermined thickness, and the wafer or the rigid support member and the base sheet of the double-sided adhesive tape are exposed to ultraviolet rays. An adhesive layer curing step for irradiating the adhesive layer of the double-sided tape with ultraviolet rays to cure the adhesive layer and lowering the adhesive strength, and the adhesive layer curing step. And a removal step of peeling the rigid support member and the double-sided pressure-sensitive adhesive tape from the wafer after being carried out.

この構成によれば、両面粘着テープを用いて剛性支持部材にウェーハを貼着するので、ウェーハの貼着に係る作業効率を高めることができる。また、紫外線硬化型粘着剤からなる粘着層に紫外線を照射して粘着力を低下させるので、両面粘着テープ及び剛性支持部材の剥離に係る作業効率を高め、ウェーハを破損させることなく両面粘着テープ及び剛性支持部材を剥離できる。   According to this configuration, since the wafer is attached to the rigid support member using the double-sided pressure-sensitive adhesive tape, it is possible to increase the work efficiency related to the attachment of the wafer. Further, since the adhesive force is reduced by irradiating the pressure-sensitive adhesive layer made of an ultraviolet curable pressure-sensitive adhesive, the double-sided pressure-sensitive adhesive tape and the double-sided pressure-sensitive adhesive tape and The rigid support member can be peeled off.

本発明のウェーハの加工方法において、ウェーハに結晶方位を示すオリフラが形成されている場合には、該ウェーハ載置工程の際に、オリフラを該両面粘着テープの該粘着層の外径方向一端側に当接させるとともにウェーハのオリフラと反対側の他端を上方に向けた状態から、ウェーハの該オリフラと反対側の他端を該両面粘着テープの該他方の粘着層の外径方向他端側へ向けて倒しても良い。この構成によれば、ウェーハの倒れる方向はオリフラを基準に決定されるので、ウェーハと両面粘着テープとを容易に位置合わせできる。   In the wafer processing method of the present invention, when the orientation flat indicating the crystal orientation is formed on the wafer, the orientation flat is disposed at one end side in the outer diameter direction of the adhesive layer of the double-sided adhesive tape during the wafer mounting step. The other end on the opposite side of the orientation flat of the wafer from the state where the other end on the opposite side to the orientation flat of the wafer is directed upward. You may defeat it. According to this configuration, since the direction in which the wafer falls is determined based on the orientation flat, the wafer and the double-sided adhesive tape can be easily aligned.

本発明によれば、作業効率が高く、薄く研削されたウェーハから支持部材を剥離させる際のウェーハの破損を防止可能なウェーハの加工方法を提供できる。   According to the present invention, it is possible to provide a wafer processing method with high work efficiency and capable of preventing the wafer from being damaged when the support member is peeled from the thinly ground wafer.

本実施の形態の第1貼着工程において剛性支持部材に両面粘着テープが貼着される様子を示す図である。It is a figure which shows a mode that a double-sided adhesive tape is affixed on a rigid support member in the 1st adhesion process of this Embodiment. 本実施の形態のウェーハ載置工程において両面粘着テープ上にウェーハが載置される様子を示す図である。It is a figure which shows a mode that a wafer is mounted on a double-sided adhesive tape in the wafer mounting process of this Embodiment. 本実施の形態の第2貼着工程においてウェーハが押圧される様子を示す図である。It is a figure which shows a mode that a wafer is pressed in the 2nd sticking process of this Embodiment. 本実施の形態の研削工程においてウェーハが研削される様子を示す図である。It is a figure which shows a mode that a wafer is ground in the grinding process of this Embodiment. 本実施の形態の粘着層硬化工程において粘着層が硬化される様子を示す図である。It is a figure which shows a mode that the adhesion layer is hardened | cured in the adhesion layer hardening process of this Embodiment. 本実施の形態の除去工程においてウェーハから剛性支持部材及び両面粘着テープが除去される様子を示す図である。It is a figure which shows a mode that a rigid support member and a double-sided adhesive tape are removed from a wafer in the removal process of this Embodiment. ウェーハにオリエンテーションフラットが形成されている場合のウェーハ載置工程について示す図である。It is a figure shown about a wafer mounting process in case the orientation flat is formed in the wafer.

以下、添付図面を参照して、本発明の実施の形態について説明する。なお、以下においては、シリコンウェーハを加工対象とするウェーハの加工方法について説明するが、本発明の加工対象となるウェーハは、シリコンウェーハに限定されるものではない。   Embodiments of the present invention will be described below with reference to the accompanying drawings. In the following, a wafer processing method using a silicon wafer as a processing target will be described. However, the wafer to be processed according to the present invention is not limited to a silicon wafer.

本実施の形態のウェーハの加工方法は、第1貼着工程、ウェーハ載置工程、第2貼着工程、研削工程、粘着層硬化工程、及び除去工程を含む。第1貼着工程では、粘着層A1,A2を備える両面粘着テープDTの一方の粘着層A1を剛性支持部材Sの表面S1に接触させて、剛性支持部材Sに両面粘着テープDTを貼着する(図1参照)。ウェーハ載置工程では、両面粘着テープDTの他方の粘着層A2にウェーハWの表面W1側の外周の一部を接触させて、ウェーハWを粘着層A2に向けて倒すように両面粘着テープDT上に載置する(図2参照)。   The processing method of the wafer of this Embodiment contains a 1st sticking process, a wafer mounting process, a 2nd sticking process, a grinding process, an adhesion layer hardening process, and a removal process. In the first attaching step, one adhesive layer A1 of the double-sided adhesive tape DT including the adhesive layers A1 and A2 is brought into contact with the surface S1 of the rigid support member S, and the double-sided adhesive tape DT is attached to the rigid support member S. (See FIG. 1). In the wafer mounting process, the part of the outer periphery on the surface W1 side of the wafer W is brought into contact with the other adhesive layer A2 of the double-sided adhesive tape DT, and the wafer W is placed on the double-sided adhesive tape DT so as to be tilted toward the adhesive layer A2. (See FIG. 2).

第2貼着工程では、剛性支持部材S上に両面粘着テープDTを介して載置されたウェーハWの裏面W2側を押圧し、ウェーハWを剛性支持部材Sに貼着する(図3参照)。研削工程では、ウェーハWの裏面W2側を研削し、ウェーハWを所定の仕上げ厚みtに薄化する(図4参照)。粘着層硬化工程では、剛性支持部材S(又はウェーハW)を通じて両面粘着テープDTの粘着層A1,A2に紫外線UVを照射し、粘着層A1,A2を硬化させて粘着力を低下させる(図5参照)。除去工程では、ウェーハWから剛性支持部材S及び両面粘着テープDTを除去する(図6参照)。   In the second attaching step, the back surface W2 side of the wafer W placed on the rigid support member S via the double-sided adhesive tape DT is pressed to attach the wafer W to the rigid support member S (see FIG. 3). . In the grinding process, the back surface W2 side of the wafer W is ground to thin the wafer W to a predetermined finish thickness t (see FIG. 4). In the adhesive layer curing step, the adhesive layers A1 and A2 of the double-sided adhesive tape DT are irradiated with ultraviolet rays UV through the rigid support member S (or wafer W) to cure the adhesive layers A1 and A2 and reduce the adhesive force (FIG. 5). reference). In the removal step, the rigid support member S and the double-sided adhesive tape DT are removed from the wafer W (see FIG. 6).

本実施の形態では、両面粘着テープDTを用いて剛性支持部材SにウェーハWを貼着するので、ウェーハWの貼着に係る作業効率を高めることができる。また、両面粘着テープDTの粘着層A2に紫外線UVを照射して粘着力を低下させるので、両面粘着テープDT及び剛性支持部材Sの剥離に係る作業効率を高め、ウェーハWを破損させることなく剛性支持部材S及び両面粘着テープDTを剥離できる。以下、本実施の形態に係るウェーハの加工方法の詳細について説明する。   In this Embodiment, since the wafer W is stuck to the rigid support member S using the double-sided adhesive tape DT, the work efficiency concerning the sticking of the wafer W can be improved. Further, since the adhesive force is reduced by irradiating the adhesive layer A2 of the double-sided adhesive tape DT with ultraviolet rays UV, the work efficiency related to the peeling of the double-sided adhesive tape DT and the rigid support member S is improved, and the wafer W is not damaged. The support member S and the double-sided adhesive tape DT can be peeled off. Details of the wafer processing method according to the present embodiment will be described below.

本実施の形態の加工方法の対象となるウェーハWは、円板形状のシリコンウェーハに各種の機能膜が形成されている(図2参照)。ウェーハWの表面W1には、格子状の分割予定ライン(不図示)が設けられており、この分割予定ラインで区画された各領域にはデバイス(不図示)が形成されている。   In the wafer W to be processed by the processing method of the present embodiment, various functional films are formed on a disk-shaped silicon wafer (see FIG. 2). On the surface W1 of the wafer W, grid-like division planned lines (not shown) are provided, and devices (not shown) are formed in each region partitioned by the division lines.

本実施の形態に係るウェーハの加工方法では、まず、剛性支持部材Sの表面S1側に両面粘着テープDTを貼着させる第1貼着工程が実施される。図1は、第1貼着工程において剛性支持部材Sに両面粘着テープDTが貼着される様子を示す図である。図1に示すように、両面粘着テープDTは、PET(ポリエチレンテレフタラート)で構成される基材シートBの両主面に粘着層A1,A2を備えており、ウェーハW(図2)と同程度の径を有する円板形状に形成されている。粘着層A1,A2は、紫外線UV(図5)で硬化する紫外線硬化型の粘着剤により形成されている。このため、両面粘着テープDTに紫外線UVを照射すれば、両面粘着テープDTの粘着力を大幅に低下させることが可能である。   In the wafer processing method according to the present embodiment, first, a first sticking step of sticking the double-sided adhesive tape DT to the surface S1 side of the rigid support member S is performed. FIG. 1 is a diagram illustrating a state in which the double-sided pressure-sensitive adhesive tape DT is adhered to the rigid support member S in the first adhesion step. As shown in FIG. 1, the double-sided adhesive tape DT includes adhesive layers A1 and A2 on both main surfaces of a base sheet B made of PET (polyethylene terephthalate), and is the same as the wafer W (FIG. 2). It is formed in a disk shape having a certain diameter. The adhesive layers A1 and A2 are formed of an ultraviolet curable adhesive that is cured with ultraviolet UV (FIG. 5). For this reason, if the double-sided pressure-sensitive adhesive tape DT is irradiated with ultraviolet rays UV, the adhesive strength of the double-sided pressure-sensitive adhesive tape DT can be greatly reduced.

剛性支持部材Sは、円板形状のガラス基板であり、ウェーハWの全体を支持できるようにウェーハWより大径になっている。また、剛性支持部材Sの表面S1は、ウェーハWの表面W1より粗くなっている。第1貼着工程では、まず、この剛性支持部材Sの表面S1が上を向くように、剛性支持部材Sの裏面S2側を貼着装置1の保持テーブル11に保持させる。そして、剛性支持部材Sの外周の一部において、剛性支持部材Sの表面S1と両面粘着テープDTの粘着層A1とを接触させ、この接触部の近傍を貼着装置1のローラー12で粘着層A2側から押圧する。   The rigid support member S is a disk-shaped glass substrate and has a diameter larger than that of the wafer W so that the entire wafer W can be supported. Further, the surface S1 of the rigid support member S is rougher than the surface W1 of the wafer W. In a 1st sticking process, the back surface S2 side of the rigid support member S is first hold | maintained at the holding table 11 of the sticking apparatus 1 so that the surface S1 of this rigid support member S may face up. Then, on a part of the outer periphery of the rigid support member S, the surface S1 of the rigid support member S and the adhesive layer A1 of the double-sided adhesive tape DT are brought into contact with each other, and the vicinity of this contact portion is adhered to the adhesive layer by the roller 12 of the sticking device 1. Press from the A2 side.

ローラー12による押圧力を一定に保ちつつ、ローラー12を剛性支持部材Sの中心を挟む反対方向(図1の矢印a1で示す方向)に移動させることで、両面粘着テープDTは剛性支持部材Sの表面S1に貼着される。なお、第1貼着工程において、両面粘着テープDTの粘着層A2には剥離紙RPが貼着されており、粘着層A2とローラー12とは接触しないようになっている。剥離紙RPは、第1貼着工程が終了すると粘着層A2から剥離される。   By moving the roller 12 in the opposite direction (the direction indicated by the arrow a1 in FIG. 1) sandwiching the center of the rigid support member S while keeping the pressing force by the roller 12 constant, the double-sided adhesive tape DT Affixed to the surface S1. In the first attaching step, the release paper RP is attached to the adhesive layer A2 of the double-sided adhesive tape DT, and the adhesive layer A2 and the roller 12 are not in contact with each other. The release paper RP is peeled off from the adhesive layer A2 when the first sticking step is completed.

第1貼着工程の後には、ウェーハ載置工程が実施される。図2は、ウェーハ載置工程において両面粘着テープDT上にウェーハWが載置される様子を示す図である。ウェーハ載置工程では、第1貼着工程と同様、剛性支持部材Sの裏面S2側を保持テーブル21に保持させる。すなわち、剛性支持部材Sは、貼着された両面粘着テープDTの粘着層A2が上を向くように配置される。   After the first sticking step, a wafer placing step is performed. FIG. 2 is a diagram illustrating a state in which the wafer W is placed on the double-sided adhesive tape DT in the wafer placing process. In the wafer placing process, the back surface S2 side of the rigid support member S is held on the holding table 21 as in the first attaching process. That is, the rigid support member S is disposed such that the adhesive layer A2 of the double-sided adhesive tape DT that is attached faces upward.

次に、両面粘着テープDTの粘着層A2とウェーハWの表面W1とが対向するように、剛性支持部材Sの上方にウェーハWを位置合わせする。そして、ウェーハWの外周の一部(端部W3)を保持テーブル21の上方に位置する保持部(不図示)で保持させる。また、中心を挟んで端部W3の反対側に位置するウェーハWの別の一部(端部W4)を、両面粘着テープDTの外周の一部(端部DT1)に上方から接触させる。つまり、ウェーハWの表面W1と両面粘着テープDTの粘着層A2とは、外周の一部において接触される。   Next, the wafer W is positioned above the rigid support member S so that the adhesive layer A2 of the double-sided adhesive tape DT and the surface W1 of the wafer W face each other. Then, a part of the outer periphery (end W3) of the wafer W is held by a holding unit (not shown) located above the holding table 21. Further, another part (end part W4) of the wafer W located on the opposite side of the end part W3 across the center is brought into contact with a part of the outer periphery (end part DT1) of the double-sided adhesive tape DT from above. That is, the surface W1 of the wafer W and the adhesive layer A2 of the double-sided adhesive tape DT are in contact with each other at a part of the outer periphery.

その後、端部W3の保持を解除すると、ウェーハWは、端部W4を支点に重力で回転され(図2の矢印a2)、両面粘着テープDT上に載置される。つまり、ウェーハWの端部W3は、中心を挟んで端部DT1の反対側に位置する両面粘着テープDTの別の一部(端部DT2)に向けて倒される。このように、端部W3側を上方に向けた状態から粘着層A2に向けて倒すようにウェーハWを載置することで、ウェーハWと粘着層A2との間に気泡などが混入せずに済み、ウェーハWと両面粘着テープDTとの密着性を高めることができる。   Thereafter, when the holding of the end portion W3 is released, the wafer W is rotated by gravity with the end portion W4 as a fulcrum (arrow a2 in FIG. 2), and is placed on the double-sided adhesive tape DT. That is, the end W3 of the wafer W is tilted toward another part (end DT2) of the double-sided adhesive tape DT located on the opposite side of the end DT1 across the center. In this way, by placing the wafer W so that the end W3 side is directed upward from the state facing the adhesive layer A2, air bubbles and the like are not mixed between the wafer W and the adhesive layer A2. The adhesion between the wafer W and the double-sided pressure-sensitive adhesive tape DT can be improved.

ウェーハ載置工程の後には、第2貼着工程が実施される。図3は、第2貼着工程においてウェーハが押圧される様子を示す図である。第2貼着工程では、図3に示すように、プレス装置3を用いてウェーハWを裏面W2側から押圧する。プレス装置3は、ポーラスセラミック材による吸着面を有する保持テーブル31を備えている。保持テーブル31に剛性支持部材Sの裏面S2を吸着させることで、ウェーハWは、剛性支持部材Sを介して保持テーブル31上に保持される。保持テーブル31の上方には、ウェーハWの裏面W2を押圧する押圧部32が上下動可能に設けられている。   A 2nd sticking process is implemented after a wafer mounting process. FIG. 3 is a diagram illustrating a state in which the wafer is pressed in the second sticking step. In a 2nd sticking process, as shown in FIG. 3, the wafer W is pressed from the back surface W2 side using the press apparatus 3. As shown in FIG. The press device 3 includes a holding table 31 having a suction surface made of a porous ceramic material. The wafer W is held on the holding table 31 via the rigid support member S by adsorbing the rear surface S2 of the rigid support member S to the holding table 31. Above the holding table 31, a pressing portion 32 that presses the back surface W2 of the wafer W is provided so as to be movable up and down.

押圧部32を下降させてウェーハWに下向きの力を加えると、ウェーハWの表面W1は粘着層A2に押し付けられて、ウェーハWは両面粘着テープDTに貼着される。押圧部32による押圧力は、ウェーハWを支持させるために必要な粘着力が得られるように調整される。このように、両面粘着テープDTを用いて剛性支持部材SにウェーハWを貼着することで、ウェーハWの貼着の際に加熱の必要がなくなり、作業効率を高めることができる。また、上述のように、ウェーハWを粘着層A2に向けて倒すように両面粘着テープDT上に載置し、その後に押圧することで、気泡などの混入を防止してウェーハWと両面粘着テープDTとの密着性を高め、接着力を向上させることができる。なお、本実施の形態では、プレス装置3の押圧部32でウェーハWの裏面W2全面を押圧しているが、第2貼着工程はこれに限られない。第1貼着工程のように、ローラーで押圧しても良い。   When the pressing portion 32 is lowered and a downward force is applied to the wafer W, the surface W1 of the wafer W is pressed against the adhesive layer A2, and the wafer W is adhered to the double-sided adhesive tape DT. The pressing force by the pressing unit 32 is adjusted so that an adhesive force necessary to support the wafer W can be obtained. Thus, by sticking the wafer W to the rigid support member S using the double-sided pressure-sensitive adhesive tape DT, it is not necessary to heat the wafer W when sticking, and work efficiency can be improved. Further, as described above, the wafer W is placed on the double-sided pressure-sensitive adhesive tape DT so as to be tilted toward the pressure-sensitive adhesive layer A2, and then pressed to prevent entry of bubbles and the like, thereby preventing the wafer W and the double-sided pressure-sensitive adhesive tape. Adhesiveness with DT can be improved and adhesive force can be improved. In the present embodiment, the entire back surface W2 of the wafer W is pressed by the pressing unit 32 of the pressing device 3, but the second attaching step is not limited to this. You may press with a roller like a 1st sticking process.

上述のように、剛性支持部材Sの表面S1はウェーハWの表面W1より粗くなっているので、剛性支持部材Sと粘着層A1との接触面積は、ウェーハWと粘着層A2との接触面積より広くなる。これにより、両面粘着テープDTは剛性支持部材S側により強固に接着され、後の除去工程において、剛性支持部材S及び両面粘着テープDTを容易に剥離できる。剛性支持部材Sの表面粗さは、例えば、サンドブラストや粗い研削処理などで調節できる。   As described above, since the surface S1 of the rigid support member S is rougher than the surface W1 of the wafer W, the contact area between the rigid support member S and the adhesive layer A1 is larger than the contact area between the wafer W and the adhesive layer A2. Become wider. Thereby, the double-sided pressure-sensitive adhesive tape DT is firmly bonded to the rigid support member S side, and the rigid support member S and the double-sided pressure-sensitive adhesive tape DT can be easily peeled in the subsequent removal step. The surface roughness of the rigid support member S can be adjusted by, for example, sand blasting or rough grinding.

第2貼着工程の後には、研削工程が実施される。図4は、研削工程においてウェーハWが研削される様子を示す図である。研削工程では、図4に示すように、研削装置4でウェーハWの裏面W2側が研削される。研削装置4は、ポーラスセラミック材による吸着面を有する保持テーブル41を備えている。保持テーブル41の下方には回転機構(不図示)が設けられており、保持テーブル41は回転軸C1の周りに回転される。ウェーハWは、剛性支持部材Sを介して保持テーブル41に保持される。   A grinding process is implemented after a 2nd sticking process. FIG. 4 is a diagram illustrating how the wafer W is ground in the grinding process. In the grinding process, as shown in FIG. 4, the back surface W <b> 2 side of the wafer W is ground by the grinding device 4. The grinding device 4 includes a holding table 41 having a suction surface made of a porous ceramic material. A rotation mechanism (not shown) is provided below the holding table 41, and the holding table 41 is rotated around the rotation axis C1. The wafer W is held on the holding table 41 via the rigid support member S.

保持テーブル41の上方には、研削ホイール42が上下動可能に設けられている。研削ホイール42は回転機構(不図示)と連結されており、回転軸C2の周りに回転される。研削ホイール42の下部には研削砥石43が配置されている。研削砥石43をウェーハWの裏面W2に接触させた状態で保持テーブル41と研削ホイール42とを相対回転させることで、ウェーハWの裏面W2側は研削される。なお、研削ホイール42は、保持テーブル41より高速に回転される。   A grinding wheel 42 is provided above the holding table 41 so as to be movable up and down. The grinding wheel 42 is connected to a rotation mechanism (not shown) and is rotated around the rotation axis C2. A grinding wheel 43 is disposed below the grinding wheel 42. By rotating the holding table 41 and the grinding wheel 42 in a state where the grinding wheel 43 is in contact with the back surface W2 of the wafer W, the back surface W2 side of the wafer W is ground. The grinding wheel 42 is rotated at a higher speed than the holding table 41.

保持テーブル41の近傍にはハイトゲージ(不図示)が設けられており、ウェーハWの厚みを測定できるようになっている。このハイトゲージでウェーハWの厚みを測定しながら研削することで、ウェーハWは仕上げ厚みtへと薄化される。本実施の形態の加工方法では、ウェーハWは両面粘着テープDTを介して剛性支持部材Sに支持されている。剛性支持部材Sは、ウェーハWを適切に保持可能な高い剛性を有している。また、両面粘着テープDTには、液状の樹脂などと比べて変形され難いPETによる基材シートBが用いられている。このため、両面粘着テープDTを介してウェーハWを剛性支持部材Sに支持させることで、ウェーハWの固定力は増し、研削工程におけるウェーハWの反りや外周部の欠けなどを抑制できる。   A height gauge (not shown) is provided in the vicinity of the holding table 41 so that the thickness of the wafer W can be measured. By grinding while measuring the thickness of the wafer W with this height gauge, the wafer W is thinned to the finished thickness t. In the processing method of the present embodiment, the wafer W is supported by the rigid support member S via the double-sided adhesive tape DT. The rigid support member S has high rigidity capable of appropriately holding the wafer W. The double-sided pressure-sensitive adhesive tape DT uses a base material sheet B made of PET that is not easily deformed compared to a liquid resin or the like. For this reason, by supporting the wafer W on the rigid support member S via the double-sided adhesive tape DT, the fixing force of the wafer W is increased, and warpage of the wafer W and chipping of the outer peripheral portion in the grinding process can be suppressed.

研削工程の後には、粘着層硬化工程が実施される。図5は、粘着層硬化工程において粘着層A1,A2が硬化される様子を示す図である。粘着層硬化工程では、図5に示すように、紫外線照射装置5で両面粘着テープDTの粘着層A1,A2に紫外線(紫外光)UVを照射する。紫外線照射装置5は、剛性支持部材Sを保持する保持テーブル51と、保持テーブル51の下方の紫外線源52とを備えている。保持テーブル51は、紫外線源52からの紫外線UVを透過するガラスなどの材質で構成されている。このため、紫外線源52からの紫外線UVは、保持テーブル51を透過して、保持テーブル51に保持される剛性支持部材Sの裏面S2側に照射される。   After the grinding process, an adhesive layer curing process is performed. FIG. 5 is a diagram illustrating how the adhesive layers A1 and A2 are cured in the adhesive layer curing step. In the adhesive layer curing step, as shown in FIG. 5, the ultraviolet ray irradiation device 5 irradiates the adhesive layers A 1 and A 2 of the double-sided adhesive tape DT with ultraviolet (ultraviolet light) UV. The ultraviolet irradiation device 5 includes a holding table 51 that holds the rigid support member S and an ultraviolet light source 52 below the holding table 51. The holding table 51 is made of a material such as glass that transmits ultraviolet rays UV from the ultraviolet ray source 52. For this reason, the ultraviolet light UV from the ultraviolet light source 52 passes through the holding table 51 and is irradiated to the back surface S 2 side of the rigid support member S held by the holding table 51.

剛性支持部材Sは、所定波長の紫外線UVを透過させるガラス基板で構成されている。また、両面粘着テープDTの基材シートBは、所定波長の紫外線UVを透過させるPETで構成されている。このため、剛性支持部材Sの裏面S2側に照射された紫外線UVは、剛性支持部材S及び基材シートBを透過して粘着層A1,A2に到達する。紫外線UVの照射された粘着層A1,A2は、化学反応により硬化され、粘着力は低下する。なお、粘着層硬化工程の前又は後には、環状のフレームFに張られた保護テープTがウェーハWの裏面W2に貼着される(図6参照)。   The rigid support member S is made of a glass substrate that transmits ultraviolet light UV having a predetermined wavelength. Moreover, the base material sheet B of the double-sided pressure-sensitive adhesive tape DT is made of PET that transmits ultraviolet rays UV having a predetermined wavelength. For this reason, the ultraviolet ray UV irradiated to the back surface S2 side of the rigid support member S passes through the rigid support member S and the base sheet B and reaches the adhesive layers A1 and A2. The adhesive layers A1 and A2 irradiated with ultraviolet rays UV are cured by a chemical reaction, and the adhesive force is reduced. In addition, before or after the adhesive layer curing step, the protective tape T stretched on the annular frame F is attached to the back surface W2 of the wafer W (see FIG. 6).

粘着層硬化工程の後には、除去工程が実施される。図6は、除去工程においてウェーハWから剛性支持部材S及び両面粘着テープDTが除去される様子を示す図である。除去工程では、ウェーハWの裏面W2側を保持テーブル61に保持させて剛性支持部材Sを上方に引き上げる。粘着層A2の粘着力は、粘着層硬化工程により低下されているので、剛性支持部材S及び両面粘着テープDTは、共にウェーハWから剥離される。なお、粘着層硬化工程により粘着層A1の粘着力も低下されるが、両面粘着テープDTは剛性支持部材S側により強固に接着されているので、剛性支持部材S及び両面粘着テープDTは一体に剥離される。また、除去工程において加熱の必要がないので、保護テープTをウェーハWの裏面W2に貼着させた状態で除去工程を行うことができる。   A removal process is implemented after the adhesion layer hardening process. FIG. 6 is a diagram showing how the rigid support member S and the double-sided adhesive tape DT are removed from the wafer W in the removing step. In the removal step, the back surface W2 side of the wafer W is held by the holding table 61 and the rigid support member S is pulled upward. Since the adhesive strength of the adhesive layer A2 is reduced by the adhesive layer curing step, the rigid support member S and the double-sided adhesive tape DT are both peeled from the wafer W. Although the adhesive strength of the adhesive layer A1 is also reduced by the adhesive layer curing step, the rigid support member S and the double-sided adhesive tape DT are peeled together because the double-sided adhesive tape DT is firmly bonded to the rigid support member S side. Is done. In addition, since there is no need for heating in the removing step, the removing step can be performed in a state where the protective tape T is adhered to the back surface W2 of the wafer W.

このように、紫外線UVで両面粘着テープDTの粘着力を低下させることで、両面粘着テープDT及び剛性支持部材Sの剥離の際に加熱の必要がなくなり、両面粘着テープDT及び剛性支持部材Sの剥離に係る作業効率を高めることができる。また、紫外線UVで両面粘着テープDTの粘着力を低下させるので、ウェーハWを破損させることなく両面粘着テープDT及び支持部材Sを剥離できる。除去工程は、例えば、剥離装置(不図示)によって行われるが、オペレータの手作業で行われても良い。また、剥離後の剛性支持部材Sを再利用すれば、ウェーハWの加工に係るコストを抑制できる。   Thus, by reducing the adhesive strength of the double-sided pressure-sensitive adhesive tape DT with ultraviolet UV, there is no need for heating when the double-sided pressure-sensitive adhesive tape DT and the rigid support member S are peeled off. The work efficiency concerning peeling can be improved. Moreover, since the adhesive force of the double-sided pressure-sensitive adhesive tape DT is reduced by ultraviolet UV, the double-sided pressure-sensitive adhesive tape DT and the support member S can be peeled without damaging the wafer W. The removal process is performed by, for example, a peeling device (not shown), but may be performed manually by an operator. Moreover, if the rigid support member S after peeling is reused, the cost for processing the wafer W can be suppressed.

以上のように、本実施の形態に係るウェーハの加工方法によれば、両面粘着テープDTを用いて剛性支持部材SにウェーハWを貼着するので、ウェーハWの貼着に係る作業効率を高めることができる。また、両面粘着テープDTの粘着層A2に紫外線UVを照射して粘着力を低下させるので、両面粘着テープDT及び剛性支持部材Sの剥離に係る作業効率を高め、ウェーハWを破損させることなく両面粘着テープDT及び剛性支持部材Sを剥離できる。   As described above, according to the wafer processing method according to the present embodiment, since the wafer W is adhered to the rigid support member S using the double-sided adhesive tape DT, the work efficiency relating to the adhesion of the wafer W is increased. be able to. Further, since the adhesive force is reduced by irradiating the adhesive layer A2 of the double-sided pressure-sensitive adhesive tape DT with ultraviolet rays UV, the working efficiency relating to the peeling of the double-sided pressure-sensitive adhesive tape DT and the rigid support member S is improved, and both sides of the wafer W are not damaged. The adhesive tape DT and the rigid support member S can be peeled off.

なお、本発明は上記実施の形態の記載に限定されず、種々変更して実施可能である。例えば、ウェーハWに結晶方位を示すオリフラ(オリエンテーションフラット)が形成されている場合には、オリフラを基準にウェーハ載置工程を実施できる。図7は、ウェーハWにオリフラOFが形成されている場合のウェーハ載置工程について示す図である。   In addition, this invention is not limited to description of the said embodiment, A various change can be implemented. For example, when an orientation flat (orientation flat) indicating a crystal orientation is formed on the wafer W, the wafer placement process can be performed with reference to the orientation flat. FIG. 7 is a diagram showing a wafer placing process when the orientation flat OF is formed on the wafer W.

この場合にも、両面粘着テープDTの粘着層A2が上を向くように、保持テーブル11上に剛性支持部材Sを配置する(図2参照)。また、粘着層A2とウェーハWの表面W1とが対向するように位置合わせして、ウェーハWの外周の一部を保持テーブル11の上方に保持させる。ここでは、図7に示すように、中心を挟んでオリフラOFの反対側に位置するウェーハWの一部(端部W3a)を上方に保持させる。そして、オリフラOFを、両面粘着テープDTの外周の一部(端部DT1a)に上方から接触させる。   Also in this case, the rigid support member S is arranged on the holding table 11 so that the adhesive layer A2 of the double-sided adhesive tape DT faces upward (see FIG. 2). Further, the adhesive layer A2 and the surface W1 of the wafer W are aligned so as to face each other, and a part of the outer periphery of the wafer W is held above the holding table 11. Here, as shown in FIG. 7, a part (end W3a) of the wafer W located on the opposite side of the orientation flat OF across the center is held upward. Then, the orientation flat OF is brought into contact with a part of the outer periphery (end portion DT1a) of the double-sided adhesive tape DT from above.

その後、端部W3aの保持を解除すると、ウェーハWは、オリフラOFを支点に重力で回転され(図7の矢印a3)、両面粘着テープDT上に載置される。つまり、ウェーハWの端部W3aは、中心を挟んで端部DT1aの反対側に位置する両面粘着テープDTの別の一部(端部DT2a)に向けて倒される。このように、端部W3a側を上方に向けた状態から粘着層A2に向けて倒すようにウェーハWを載置することで、ウェーハWと粘着層A2との間に気泡などが混入せずに済み、ウェーハWと両面粘着テープDTとの密着性を高めることができる。また、ウェーハWの倒れる方向は、オリフラOFの形状を基準に決定されるので、ウェーハWと両面粘着テープDTとを容易に位置合わせできる。   Thereafter, when the holding of the end W3a is released, the wafer W is rotated by gravity with the orientation flat OF as a fulcrum (arrow a3 in FIG. 7) and placed on the double-sided adhesive tape DT. That is, the end portion W3a of the wafer W is tilted toward another part (end portion DT2a) of the double-sided adhesive tape DT located on the opposite side of the end portion DT1a across the center. In this way, by placing the wafer W so that the end W3a side is directed upward toward the adhesive layer A2, air bubbles and the like are not mixed between the wafer W and the adhesive layer A2. The adhesion between the wafer W and the double-sided pressure-sensitive adhesive tape DT can be improved. Moreover, since the direction in which the wafer W falls is determined based on the shape of the orientation flat OF, the wafer W and the double-sided adhesive tape DT can be easily aligned.

なお、上記実施の形態では、加工対象としてシリコンウェーハを用いる場合を示しているが、加工対象はこれに限られない。例えば、ガリウム砒素(GaAs)基板、シリコンカーバイド(SiC)基板、窒化ガリウム(GaN)基板などの各種半導体基板、セラミック基板、ガラス基板、サファイア基板などの各種絶縁体基板などを加工対象として用いても良い。   In addition, although the case where a silicon wafer is used as a processing target is shown in the above embodiment, the processing target is not limited to this. For example, various semiconductor substrates such as a gallium arsenide (GaAs) substrate, silicon carbide (SiC) substrate, and gallium nitride (GaN) substrate, various insulator substrates such as a ceramic substrate, a glass substrate, and a sapphire substrate may be used as a processing target. good.

また、上記実施の形態では、剛性支持部材としてガラス基板を用いる場合を示しているが、剛性支持部材はこれに限られない。研削工程における高い支持性を備えていれば、どのような材質の剛性支持部材を用いても良い。例えば、アルミニウム、ステンレス、銅、サファイア、シリコンなどで構成された剛性支持部材を用いても良い。また、剛性支持部材の形状も円板形状であることに限定されず、任意の形状とすることができる。   Moreover, in the said embodiment, although the case where a glass substrate is used as a rigid support member is shown, a rigid support member is not restricted to this. A rigid support member of any material may be used as long as it has high supportability in the grinding process. For example, a rigid support member made of aluminum, stainless steel, copper, sapphire, silicon, or the like may be used. Further, the shape of the rigid support member is not limited to the disc shape, and may be an arbitrary shape.

なお、粘着層硬化工程では粘着層に紫外線を照射するので、剛性支持部材又はウェーハの少なくとも一方は紫外線を透過する必要がある。例えば、加工対象となるウェーハが紫外線を透過しない場合には、剛性支持部材は紫外線を透過する必要がある。この場合、紫外線は剛性支持部材側から照射される。また、剛性支持部材が紫外線を透過しない場合には、加工対象となるウェーハは紫外線を透過する必要がある。この場合、紫外線はウェーハ側から照射される。   In the adhesive layer curing step, the adhesive layer is irradiated with ultraviolet rays, so that at least one of the rigid support member and the wafer needs to transmit ultraviolet rays. For example, when the wafer to be processed does not transmit ultraviolet light, the rigid support member needs to transmit ultraviolet light. In this case, ultraviolet rays are irradiated from the rigid support member side. When the rigid support member does not transmit ultraviolet light, the wafer to be processed needs to transmit ultraviolet light. In this case, ultraviolet rays are irradiated from the wafer side.

また、上記実施の形態では、ウェーハ載置工程においてウェーハの保持を解除し、ウェーハを粘着層に向けて倒すようにしているが、ウェーハ載置工程はこれに限られない。ウェーハ載置工程においては、少なくとも、ウェーハの外周の一部を両面粘着テープに接触させた後に、中心を挟んで反対側の一部を両面粘着テープに接触させれば良い。例えば、図2に示す端部W3側を徐々に下降させるようにウェーハを載置しても良い。   Moreover, in the said embodiment, although holding | maintenance of a wafer is cancelled | released in a wafer mounting process and it is made to tilt a wafer toward an adhesion layer, a wafer mounting process is not restricted to this. In the wafer mounting process, at least a part of the outer periphery of the wafer may be brought into contact with the double-sided adhesive tape, and then a part on the opposite side with the center interposed therebetween may be brought into contact with the double-sided adhesive tape. For example, the wafer may be placed so as to gradually lower the end W3 side shown in FIG.

また、上記実施の形態では、PETを両面粘着テープの基材シートとして使用しているが、基材シートは他の材料で構成されても良い。少なくとも、粘着層硬化工程において紫外線を透過可能であり、液状の樹脂などと比べて変形され難い材料であれば、基材シートに用いることができる。   Moreover, in the said embodiment, although PET is used as a base material sheet of a double-sided adhesive tape, a base material sheet may be comprised with another material. Any material can be used for the base sheet as long as it can transmit ultraviolet rays in the adhesive layer curing step and is not easily deformed compared to a liquid resin or the like.

また、上記実施の形態では、剛性支持部材の表面をウェーハの表面より粗くしているが、剛性支持部材の表面は滑らかでも良い。上述の除去工程で両面粘着テープを除去しきれない場合には、剛性支持基板の除去後に両面粘着テープを除去する工程を追加すればよい。   Moreover, in the said embodiment, although the surface of the rigid support member is made rougher than the surface of a wafer, the surface of a rigid support member may be smooth. If the double-sided pressure-sensitive adhesive tape cannot be removed by the above-described removal step, a step of removing the double-sided pressure-sensitive adhesive tape after the rigid support substrate is removed may be added.

その他、上記実施の形態に係る構成、方法などは、本発明の目的の範囲を逸脱しない限りにおいて適宜変更して実施できる。   In addition, the configurations, methods, and the like according to the above-described embodiments can be changed as appropriate without departing from the scope of the object of the present invention.

本発明は、ウェーハなどを研削して所定の厚みへと加工する際に有用である。   The present invention is useful when a wafer or the like is ground and processed to a predetermined thickness.

1 貼着装置
3 プレス装置
4 研削装置
5 紫外線照射装置
11 保持テーブル
12 ローラー
21 保持テーブル
31 保持テーブル
32 押圧部
41 保持テーブル
42 研削ホイール
43 研削砥石
51 保持テーブル
52 紫外線源
61 保持テーブル
A1,A2 粘着層
B 基材シート
DT 両面粘着テープ
DT1,DT2,DT1a,DT2a,W3,W4,W3a 端部
F フレーム
OF オリフラ(オリエンテーションフラット)
S 支持部材
S1,W1 表面
S2,W2 裏面
T 保護テープ
UV 紫外線
W ウェーハ
a1,a2,a3 矢印
t 仕上げ厚み
DESCRIPTION OF SYMBOLS 1 Adhesion apparatus 3 Press apparatus 4 Grinding apparatus 5 Ultraviolet irradiation apparatus 11 Holding table 12 Roller 21 Holding table 31 Holding table 32 Press part 41 Holding table 42 Grinding wheel 43 Grinding wheel 51 Holding table 52 Ultraviolet source 61 Holding table A1, A2 Adhesive Layer B Base sheet DT Double-sided adhesive tape DT1, DT2, DT1a, DT2a, W3, W4, W3a Edge F Frame OF Orientation flat (Orientation flat)
S support member S1, W1 surface S2, W2 back surface T protective tape UV UV W wafer a1, a2, a3 arrow t finish thickness

Claims (2)

ウェーハの裏面を研削して薄化するウェーハの加工方法であって、
基材シートの両面に紫外線硬化型粘着剤からなる粘着層が形成された両面粘着テープの一方の粘着層を剛性支持部材に貼着する第1貼着工程と、
該第1貼着工程を実施した後に、該両面テープの他方の粘着層を上面に露呈して該剛性支持部材を保持テーブルに保持し、ウェーハの表面を該他方の該粘着層に対向させウェーハの外径方向一端を該両面粘着テープの該粘着層の外径方向一端側に当接させるとともにウェーハの外径方向他端を上方に向けた状態から、ウェーハの該外径方向他端を該両面粘着テープの該他方の粘着層の外径方向他端側へ向けて倒すことでウェーハの表面全面を該粘着層に載置するウェーハ載置工程と、
ウェーハ載置工程を実施した後に、ウェーハ側から押圧しウェーハを該剛性支持部材に貼着された該両面テープの他方の粘着層に貼着する第2貼着工程と、
該第2貼着工程を実施した後に、該剛性支持部材を保持テーブルに保持してウェーハの裏面を研削し所定厚みへと薄化する研削工程と、
ウェーハ又は該剛性支持部材と該両面粘着テープの該基材シートとは紫外線を透過する材質で形成されており、該研削工程を実施した後に、該両面テープの粘着層に紫外線を照射し粘着層を硬化させ粘着力を低下させる粘着層硬化工程と、
該粘着層硬化工程を実施した後に、該剛性支持部材及び該両面粘着テープをウェーハから剥離する除去工程と、
を備えるウェーハの加工方法。
A wafer processing method for grinding and thinning the back surface of a wafer,
A first adhering step of adhering one adhesive layer of a double-sided adhesive tape in which an adhesive layer made of an ultraviolet curable adhesive is formed on both surfaces of a base sheet to a rigid support member;
After carrying out the first sticking step, the other adhesive layer of the double-sided tape is exposed on the upper surface, the rigid support member is held on a holding table, and the wafer surface is opposed to the other adhesive layer. One end of the outer diameter direction of the wafer is brought into contact with one end side of the adhesive layer of the double-sided pressure-sensitive adhesive tape and the other end in the outer diameter direction of the wafer faces upward. A wafer placing step of placing the entire surface of the wafer on the adhesive layer by tilting toward the other end side in the outer diameter direction of the other adhesive layer of the double-sided adhesive tape;
A second adhering step of pressing the wafer from the wafer side and adhering the wafer to the other adhesive layer of the double-sided tape affixed to the rigid support member;
After carrying out the second sticking step, holding the rigid support member on a holding table, grinding the back surface of the wafer and thinning it to a predetermined thickness;
The wafer or the rigid support member and the base sheet of the double-sided adhesive tape are formed of a material that transmits ultraviolet rays, and after the grinding step, the adhesive layer of the double-sided tape is irradiated with ultraviolet rays. An adhesive layer curing step that cures and lowers the adhesive strength;
After performing the adhesive layer curing step, a removal step of peeling the rigid support member and the double-sided adhesive tape from the wafer;
A wafer processing method comprising:
ウェーハに結晶方位を示すオリフラが形成されている場合には、該ウェーハ載置工程の際に、オリフラを該両面粘着テープの該粘着層の外径方向一端側に当接させるとともにウェーハのオリフラと反対側の他端を上方に向けた状態から、ウェーハの該オリフラと反対側の他端を該両面粘着テープの該他方の粘着層の外径方向他端側へ向けて倒すこと、を特徴とする請求項1記載のウェーハの加工方法。   When the orientation flat indicating the crystal orientation is formed on the wafer, the orientation flat is brought into contact with one end side in the outer diameter direction of the adhesive layer of the double-sided adhesive tape and the orientation flat of the wafer From the state in which the other end of the opposite side faces upward, the other end of the wafer opposite to the orientation flat is tilted toward the other end side in the outer diameter direction of the other adhesive layer of the double-sided adhesive tape, The wafer processing method according to claim 1.
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