JP2013099776A - Cold pressure welding construction method and cold pressure welding apparatus - Google Patents

Cold pressure welding construction method and cold pressure welding apparatus Download PDF

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JP2013099776A
JP2013099776A JP2012104314A JP2012104314A JP2013099776A JP 2013099776 A JP2013099776 A JP 2013099776A JP 2012104314 A JP2012104314 A JP 2012104314A JP 2012104314 A JP2012104314 A JP 2012104314A JP 2013099776 A JP2013099776 A JP 2013099776A
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punch
joined
convex portion
die
convex
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Eiji Shiotani
英爾 塩谷
Takahito Uchiumi
貴人 内海
Hidenobu Matsuyama
秀信 松山
Akira Shimizu
明 清水
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Nissan Motor Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a cold pressure welding construction method which prevents a material to be joined from warping up due to pressurization thereto, and also promotes plastic deformation of a joined interface of the superposed materials to be joined to secure high joint strength, and to provide a cold pressure welding apparatus.SOLUTION: The cold pressure welding construction method includes steps of: squeezing the materials 7a, 7b to be joined that are superposed on a die 6 by pressurizing with a projection 11 of a punch 10; holding the circumference of the pressurized part by a shoulder part 12 of the punch overhanging outward in a direction perpendicular to the proceeding direction thereof from a proximal part of the projection, after squeezing part of the materials be joined by the projection; and completing the squeezing operation by the punch 10 while a gap G is left in a region that is surrounded by an inner corner part 11a defined by the projection 11 and the shoulder part 12 of the punch 10, and the upper material 7a to be joined.

Description

本発明は、冷間圧接工法および冷間圧接装置に関する。   The present invention relates to a cold welding method and a cold welding apparatus.

冷間圧接工法は、被接合材の再結晶温度未満の温度において、重ね合わせた被接合材を両端面から加圧して塑性変形させ、これら被接合材の接合界面の酸化物層や表面処理層(めっき層等)を分断して、生じた新生面同士を金属接合(拡散接合)する工法である。   In the cold welding method, at a temperature lower than the recrystallization temperature of the materials to be joined, the overlapped materials to be welded are pressed from both end surfaces to be plastically deformed, and the oxide layer or surface treatment layer at the joining interface of these materials to be joined. This is a method of dividing (plating layer or the like) and metal bonding (diffusion bonding) of the new surfaces generated.

冷間圧接工法は、アルミニウムや銅などの軟質金属の接合に適している。例えば、自動車のラミネート型バッテリーの端子の接合においては、ダイ上に複数枚の端子材を重ね合わせて配置し、ポンチと呼ばれる圧縮工具にて加圧することによって端子材の接合界面の塑性変形を促して接合を行っている。   The cold welding method is suitable for joining soft metals such as aluminum and copper. For example, when joining terminals of a laminated battery of an automobile, a plurality of terminal materials are stacked on a die and pressed with a compression tool called a punch to promote plastic deformation of the joining interface of the terminal materials. Are joining.

従来のバッテリー端子材の圧接においては、ポンチによって加圧する際に端子材の加圧部の周囲が反り上がって、接合界面に隙間が生じることがある。この加圧による反り上がりの発生を防止するために、予めポンチ加圧部の周囲を別の拘束治具によって強制的に押さえ込む方策が採られている。   In the conventional pressure contact of the battery terminal material, when the pressure is applied by the punch, the periphery of the pressurizing portion of the terminal material may be warped and a gap may be formed at the joint interface. In order to prevent the occurrence of warping due to the pressurization, a measure is taken in which the periphery of the punch pressurizing portion is forcibly pressed by another restraining jig in advance.

拘束治具を用いる冷間圧接工法として、上部治具および下部治具のキャビティ内にバスバーおよび端子金具の接合部を収容し、ガイド孔からキャビティ内へダイスを進入させて両接合部を押圧して変形させることにより接合する技術が知られている(例えば、特許文献1を参照)。   As a cold welding method using a restraining jig, the joints of the bus bar and terminal fitting are accommodated in the cavities of the upper jig and the lower jig, and a die is inserted into the cavity from the guide hole to press both joints. There is known a technique for joining by deforming them (see, for example, Patent Document 1).

特開2006−26715号公報(図3,4)Japanese Patent Laying-Open No. 2006-26715 (FIGS. 3 and 4)

しかしながら、従来の冷間圧接工法では、予めポンチ加圧部の周囲を拘束治具によって押さえ込む方式が採られていたため、拘束治具と端子材との間における摩擦抵抗が増大し、重ね合わせた端子材の接合界面の塑性変形が阻害され、接合強度が低下してしまうという問題がある。   However, in the conventional cold welding method, since a method in which the periphery of the punch pressurizing portion is pressed in advance by a restraining jig has been adopted, the frictional resistance between the restraining jig and the terminal material increases, and the overlapped terminals There is a problem that the plastic deformation at the joint interface of the material is hindered and the joint strength is lowered.

そこで、本発明の目的は、加圧による被接合材の反り上がりの発生を防止するとともに、重ね合わせた被接合材の接合界面の塑性変形を促進して高い接合強度を確保することができる冷間圧接工法および冷間圧接装置を提供することにある。   Accordingly, an object of the present invention is to prevent the occurrence of warping of the joined material due to pressurization and promote plastic deformation at the joining interface of the overlapped joined materials to ensure high joining strength. An object of the present invention is to provide an intermediate pressure welding method and a cold pressure welding apparatus.

本発明の上記目的を達成する冷間圧接工法では、まず、ダイ上に重ね合わせた被接合材をポンチの凸部によって加圧して押し込む。次いで、前記凸部によって前記被接合材の一部を押し込んだ後に、加圧した部分の周囲を前記凸部の基部からその進退方向と直交する方向の外方へと張り出した前記ポンチの肩部によって押えている。   In the cold pressure welding method that achieves the above object of the present invention, first, a material to be bonded on a die is pressed and pressed by a convex portion of a punch. Next, after pressing a part of the material to be joined by the convex portion, the shoulder portion of the punch that protrudes from the base portion of the convex portion to the outside in the direction perpendicular to the advancing and retreating direction from the base portion of the convex portion. Is being pressed by.

また、本発明の上記目的を達成する冷間圧接装置は、重ね合わせた被接合材を支持するダイと、前記被接合材に対して前進して圧縮荷重を付与するポンチと、を有している。前記ポンチは、前記ダイへ向けて前進して前記被接合材の一部を押込んで塑性変形させる凸部と、前記凸部の基部から前記ポンチの進退方向と直交する方向の外方へと張り出して前記凸部によって加圧した部分の周囲を押える肩部と、を有する。   In addition, a cold pressure welding apparatus that achieves the above-described object of the present invention includes a die that supports the stacked materials to be bonded, and a punch that moves forward with respect to the materials to be bonded and applies a compressive load. Yes. The punch moves forward toward the die and pushes a part of the material to be joined to plastically deform, and protrudes outward from the base of the convex portion in a direction perpendicular to the forward / backward direction of the punch. And a shoulder for pressing around the portion pressed by the convex portion.

本発明に係る冷間圧接工法および冷間圧接装置によれば、重ね合わせた被接合材をポンチの凸部によって加圧して押し込んだ後に、その押込み量の増加により凸部の基部から張り出した肩部が凸部によって加圧した部分の周囲を押さえ込むことになる。したがって、ポンチで加圧部の周囲を押さえ込む拘束治具が不要になるだけでなく、ポンチの凸部によって重ね合わせた被接合材を加圧しはじめてから押込み量を増加させるまでは、肩部が被接合材を押さえ込んでいないため、肩部が被接合材の接合界面の塑性変形(素材の流動)を阻害しないので、重ね合わせた被接合材の接合界面の塑性変形を促進することになる。そして、ポンチの凸部によって加圧した部分の周囲を肩部によって押さえ込むことによって、被接合材の反り上がりの発生を防止するとともに、当該周囲部の界面における接合を促進させ、接合強度を確保することが可能となる。   According to the cold pressure welding method and the cold pressure welding apparatus according to the present invention, after the stacked materials to be joined are pressed and pressed by the convex portion of the punch, the shoulder protruding from the base portion of the convex portion due to the increase in the pressing amount The part presses the periphery of the part pressed by the convex part. Therefore, not only a restraining jig that presses the periphery of the pressurizing part with a punch becomes unnecessary, but also the shoulder part is covered from the start of pressurizing the material to be joined by the convex part of the punch until the pressing amount is increased. Since the bonding material is not pressed down, the shoulder portion does not hinder plastic deformation (flow of the material) at the bonding interface of the materials to be bonded, so that plastic deformation at the bonding interface of the stacked materials to be bonded is promoted. And by pressing down the periphery of the part pressurized by the convex part of the punch with the shoulder part, while preventing the occurrence of warping of the material to be joined, the joining at the interface of the surrounding part is promoted and the joining strength is ensured. It becomes possible.

本発明の実施形態1に係る冷間圧接装置を模式的に示す概略図である。It is the schematic which shows typically the cold pressure welding apparatus which concerns on Embodiment 1 of this invention. 実施形態1の冷間圧接装置に備えられたポンチを示す概略図である。It is the schematic which shows the punch with which the cold pressure welding apparatus of Embodiment 1 was equipped. 実施形態1の冷間圧接装置に備えられたポンチの要部を示す斜視図である。It is a perspective view which shows the principal part of the punch with which the cold pressure welding apparatus of Embodiment 1 was equipped. (a)および(b)は、実施形態1の冷間圧接装置に備えられたポンチの要部を示す拡大図である。(A) And (b) is an enlarged view which shows the principal part of the punch with which the cold pressure welding apparatus of Embodiment 1 was equipped. (a)〜(d)は、実施形態1の冷間圧接工法の手順を示す説明図である。(A)-(d) is explanatory drawing which shows the procedure of the cold welding method of Embodiment 1. FIG. (a)および(b)は、拘束治具を用いず、従来形状のポンチのみによって加圧する対比例に係る冷間圧接工法を説明する概略図である。(A) And (b) is the schematic explaining the cold-welding method which concerns on the proportionality which pressurizes only by the punch of a conventional shape, without using a restraining jig. (a)および(b)は、従来形状のポンチと拘束治具とを併用する対比例に係る冷間圧接工法を説明する概略図である。(A) And (b) is the schematic explaining the cold pressure welding method which concerns on the proportionality which uses together the punch of a conventional shape, and a restraint jig. 実施形態1の実施例と対比例との強度試験結果を示す説明図である。It is explanatory drawing which shows the intensity | strength test result of the Example of Embodiment 1 and contrast. 本発明の実施形態2に係る冷間圧接装置を模式的に示す概略図である。It is the schematic which shows typically the cold pressure welding apparatus which concerns on Embodiment 2 of this invention. 実施形態2の冷間圧接装置に備えられたポンチおよびダイの要部を示す拡大図である。It is an enlarged view which shows the principal part of the punch with which the cold pressure welding apparatus of Embodiment 2 was equipped, and die | dye. 実施形態2の実施例と対比例との強度試験結果を示す説明図である。It is explanatory drawing which shows the intensity | strength test result of the Example of Embodiment 2 and contrast. 対比例のポンチおよびダイの要部を示す拡大図である。It is an enlarged view which shows the principal part of a comparative punch and die | dye. 実施形態2の実施例の被接合材の接合界面を示す断面図である。It is sectional drawing which shows the joining interface of the to-be-joined material of the Example of Embodiment 2. FIG. 対比例の被接合材の接合界面を示す断面図である。It is sectional drawing which shows the joining interface of the to-be-joined material to be compared.

以下、添付した図面を参照しながら本発明の実施形態を説明する。なお、図面の説明において同一の要素には同一の符号を付し、重複する説明を省略する。また、図面の寸法比率は説明の都合上誇張されており、実際の比率とは異なる。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the description of the drawings, the same elements are denoted by the same reference numerals, and redundant description is omitted. In addition, the dimensional ratios in the drawings are exaggerated for convenience of explanation, and are different from the actual ratios.

図1は本発明の実施形態1に係る冷間圧接装置を模式的に示す概略図、図2は実施形態1の冷間圧接装置に備えられたポンチを示す概略図、図3は実施形態1の冷間圧接装置に備えられたポンチの要部を示す斜視図、図4の(a),(b)は実施形態1の冷間圧接装置に備えられたポンチの要部を示す拡大図である。   FIG. 1 is a schematic view schematically showing a cold pressure welding apparatus according to Embodiment 1 of the present invention, FIG. 2 is a schematic view showing punches provided in the cold pressure welding apparatus according to Embodiment 1, and FIG. The perspective view which shows the principal part of the punch with which the cold pressure welding apparatus of FIG. 4 was shown, (a), (b) of FIG. 4 is an enlarged view which shows the principal part of the punch with which the cold pressure welding apparatus of Embodiment 1 was equipped. is there.

まず、図1〜図4を参照して実施形態1の冷間圧接装置1の構成について説明する。図1に示すように、実施形態1の冷間圧接装置1は、水平方向に延びる上部テーブル2と下部テーブル3とが上下に間隔を隔てて対向配置されている。上部テーブル2と下部テーブル3との間には、油圧シリンダやカムロッド等の左右一対の圧縮駆動装置4a,4bが配置されている。圧縮駆動装置4a,4bの作動によって、上部テーブル2が昇降移動する。   First, with reference to FIGS. 1-4, the structure of the cold pressure welding apparatus 1 of Embodiment 1 is demonstrated. As shown in FIG. 1, in the cold pressure welding apparatus 1 according to the first embodiment, an upper table 2 and a lower table 3 extending in the horizontal direction are arranged to face each other with an interval in the vertical direction. Between the upper table 2 and the lower table 3, a pair of left and right compression drive devices 4a and 4b such as a hydraulic cylinder and a cam rod are disposed. The upper table 2 moves up and down by the operation of the compression driving devices 4a and 4b.

下部テーブル3上にはダイ取付台5が設けられている。ダイ取付台5上には後述するポンチ10からの圧縮荷重を受けるダイ6が設けられている。実施形態1のダイ6は平板形状を有している。ダイ6の上に被接合材7a,7bが重ね合わせて配置される。   On the lower table 3, a die mount 5 is provided. A die 6 for receiving a compressive load from a punch 10 described later is provided on the die mount 5. The die 6 of the first embodiment has a flat plate shape. The bonded materials 7a and 7b are arranged on the die 6 so as to overlap each other.

実施形態1では、被接合材7a,7bとして例えば2枚の電池端子、さらに詳しくは自動車のラミネート型バッテリーの端子材を適用している。ここでは、例えば上側の被接合材7aをアルミニウム板とするならば、下側の被接合材7bはアルミニウム板よりも硬質の銅板とする。但し、実施形態1の冷間圧接装置1によって接合可能な金属板材はバッテリー端子材に限定されないことは言うまでもない。また、図1においては2枚の被接合材7a,7b同士を接合する場合について例示しているが、3枚以上の被接合材の接合にも適用可能である。   In the first embodiment, for example, two battery terminals, more specifically, a terminal material for a laminated battery of an automobile is applied as the materials 7a and 7b. Here, for example, if the upper material 7a is an aluminum plate, the lower material 7b is a copper plate harder than the aluminum plate. However, it goes without saying that the metal plate material that can be joined by the cold pressure welding apparatus 1 of Embodiment 1 is not limited to the battery terminal material. In addition, FIG. 1 illustrates the case where two members to be bonded 7a and 7b are bonded to each other, but the present invention can also be applied to bonding of three or more members to be bonded.

ダイ6の直上には、上部テーブル2に接続されたポンチ10が該上部テーブル2から垂下されるように設けられている。圧縮駆動装置4a,4bの下降作動により、ポンチ10には上部テーブル2を介して圧縮荷重が付与される。   A punch 10 connected to the upper table 2 is provided immediately above the die 6 so as to hang down from the upper table 2. A compressive load is applied to the punch 10 via the upper table 2 by the lowering operation of the compression driving devices 4a and 4b.

図2にも示すように、ポンチ10は、その下部に、被接合材7a,7bを塑性変形させる凸部11と、被接合材7a,7bの反り上がりを抑制する肩部(ショルダー部)12とを有し、ポンチ10および凸部11は一体形成されている。具体的には、ポンチ10の肩部12は平板状の部材であって、肩部12の下面中央部から切頭円錐状の凸部11が頭部を下方へ臨ませて設けられている。ポンチ10の加圧時における被接合材7a,7bの損傷を防止するため、凸部11の角部は面取り加工されている。ポンチ10の肩部12は、凸部11の基部から該凸部11の進退方向(上下方向)と直交する方向(実施形態1では水平方向)の外方へと張り出している。なお、図3に示すように、ポンチ10の加圧面として機能する凸部先端面13を含む凸部11の水平断面形状は例えば長円形または小判状のものである。   As shown in FIG. 2, the punch 10 has a convex portion 11 that plastically deforms the materials to be joined 7 a and 7 b and a shoulder portion (shoulder portion) 12 that suppresses warping of the materials to be joined 7 a and 7 b at the lower portion thereof. The punch 10 and the convex portion 11 are integrally formed. Specifically, the shoulder portion 12 of the punch 10 is a flat plate-like member, and a truncated conical convex portion 11 is provided from the center of the lower surface of the shoulder portion 12 so that the head portion faces downward. In order to prevent damage to the materials 7a and 7b to be joined when the punch 10 is pressurized, the corners of the convex portions 11 are chamfered. The shoulder portion 12 of the punch 10 protrudes outward from the base portion of the convex portion 11 in a direction (horizontal direction in the first embodiment) orthogonal to the forward / backward direction (vertical direction) of the convex portion 11. In addition, as shown in FIG. 3, the horizontal cross-sectional shape of the convex part 11 including the convex part front end surface 13 which functions as a pressurizing surface of the punch 10 is, for example, an oval or oval shape.

また、ポンチ10の凸部先端面13から肩部12までの高さhは、ダイ6上に積層した被接合材7a,7bの厚さの和Dに対して65〜95%の範囲において設定することが好ましい(後述の図5(a)参照)。   Further, the height h from the convex tip surface 13 to the shoulder 12 of the punch 10 is set in a range of 65 to 95% with respect to the sum D of the thicknesses of the materials 7a and 7b laminated on the die 6. It is preferable (see FIG. 5A described later).

図4の(a),(b)に示すように、ポンチ10の凸部11の加圧時における被接合材7a,7bが延びる方向(実施形態1では水平方向)の塑性変形を促すため、凸部11と肩部12との内隅部11aの形状はテーパ形状Tもしくは曲率形状Rに加工されていることが好ましい。   As shown in FIGS. 4 (a) and 4 (b), in order to promote plastic deformation in the direction (the horizontal direction in the first embodiment) in which the materials 7a and 7b to be joined are pressed when the convex portion 11 of the punch 10 is pressed. The shape of the inner corner portion 11a of the convex portion 11 and the shoulder portion 12 is preferably processed into a tapered shape T or a curved shape R.

次に、図5を参照して、上記構造のポンチ10を備えた冷間圧接装置1を用いて実施する実施形態1の冷間圧接工法について説明する。図5の(a)〜(d)は、実施形態1の冷間圧接工法の手順を示す説明図である。   Next, with reference to FIG. 5, the cold welding method of Embodiment 1 implemented using the cold welding apparatus 1 provided with the punch 10 of the said structure is demonstrated. (A)-(d) of FIG. 5 is explanatory drawing which shows the procedure of the cold pressure welding method of Embodiment 1. FIG.

冷間圧接装置1の初期状態においては、圧縮駆動装置4a,4bの作動により、ポンチ10が上部テーブル2とともに上昇している。被接合材7a,7bの再結晶温度未満の温度(通常は常温)において、先ず、図5の(a)に示すように、ダイ6上に被接合材7a,7bを重ね合わせて配置する。   In the initial state of the cold pressure welding device 1, the punch 10 is lifted together with the upper table 2 by the operation of the compression driving devices 4 a and 4 b. At a temperature lower than the recrystallization temperature of the materials to be bonded 7a and 7b (usually normal temperature), first, the materials to be bonded 7a and 7b are placed on the die 6 so as to overlap each other as shown in FIG.

次に、図5の(b)に示すように、圧縮駆動装置4a,4bを作動させて上部テーブル2を下降させ、ポンチ10に圧縮荷重を付与する。すると、ポンチ10の凸部11が被接合材7a,7bに食い込み始めるが、ポンチ10による加圧初期においては、A部に示すように、上側の被接合材7aはポンチ10の肩部12の一部にしか当たらない。   Next, as shown in FIG. 5B, the compression drive devices 4 a and 4 b are operated to lower the upper table 2 and apply a compressive load to the punch 10. Then, the convex part 11 of the punch 10 starts to bite into the materials 7a and 7b to be joined. However, at the initial stage of pressurization by the punch 10, the upper material 7a is connected to the shoulder 12 of the punch 10 as shown in part A. It hits only a part.

そのまま、ポンチ10の押込み量を増加させてゆくと、図5の(c)に示すように、押込み量の増加により、B部に示すように、上側の被接合材7aの上面とポンチ10の肩部12との接触面積が増加していく。   If the push-in amount of the punch 10 is increased as it is, as shown in FIG. 5 (c), the push-in amount increases and the upper surface of the upper bonded material 7a and the punch 10 The contact area with the shoulder 12 increases.

そして、図5の(d)に示すように、肩部12の大部分が上側の被接合材7aの上面に接触するとともに、上下の被接合材7a,7bの接合界面が密着した状態で押込みが完了する。すなわち、同図のように、ポンチ10の凸部11と肩部12とのなす内隅部11aが上側の被接合材7aと接触しない状態、言い換えるならば、ポンチ10の凸部11と肩部12と上側の被接合材7aとで囲まれた略三角形の領域、またはポンチ10の凸部11と肩部12とのなす内隅部11aと上側の被接合材7aとで囲まれた領域に、空隙部Gを残した状態でポンチ10による押込みが完了する。このようにポンチ10とダイ6とによって被接合材7a,7bが板厚方向の両端面から加圧されることにより、加圧による塑性変形によって接合界面の酸化物層等が分断され、生じた新生面同士が金属接合(拡散接合)されることになる。   Then, as shown in FIG. 5 (d), most of the shoulder portion 12 is in contact with the upper surface of the upper material to be bonded 7a, and indented with the bonding interfaces of the upper and lower materials 7a and 7b being in close contact with each other. Is completed. That is, as shown in the figure, the inner corner portion 11a formed by the convex portion 11 and the shoulder portion 12 of the punch 10 is not in contact with the upper material 7a, in other words, the convex portion 11 and the shoulder portion of the punch 10. 12 in an approximately triangular region surrounded by the upper member to be bonded 7a or a region surrounded by the inner corner portion 11a formed by the convex portion 11 and the shoulder portion 12 of the punch 10 and the upper member to be bonded 7a. The pushing by the punch 10 is completed with the gap G left. In this way, the materials 7a and 7b to be joined are pressed from both end faces in the plate thickness direction by the punch 10 and the die 6, so that the oxide layer or the like at the joining interface is divided by the plastic deformation caused by the pressurization. The new surfaces are metal bonded (diffusion bonded).

ポンチ10の押込みが完了すると、設定荷重を不図示のロードセルが検知して、圧縮駆動装置4a,4bが上部テーブル2と共にポンチ10を上昇させて、全ての圧接工程が完了する。   When the pushing of the punch 10 is completed, a load cell (not shown) detects a set load, and the compression driving devices 4a and 4b raise the punch 10 together with the upper table 2, and all the press contact processes are completed.

以上説明したように、実施形態1の冷間圧接工法および冷間圧接装置によれば、ポンチ10の凸部11によって、重ね合わせた被接合材7a,7bの一部を加圧して押し込んだ後に、その押込み量の増加に伴って凸部11の根元の肩部12が凸部11によって加圧した部分(加圧部)の周囲を押さえ込むことになる。   As explained above, according to the cold pressure welding method and the cold pressure welding apparatus of the first embodiment, after pressing and pressing a part of the overlapped materials 7a and 7b by the convex portion 11 of the punch 10, As the amount of pressing increases, the shoulder portion 12 at the base of the convex portion 11 presses the periphery of the portion (pressurizing portion) pressed by the convex portion 11.

すなわち、ポンチ10の凸部11によって被接合材7a,7bを加圧し始めてから押込み量を増加させるまでは、肩部12が被接合材7a,7bを押さえ込んでいないため、肩部12と被接合材7aとの接触範囲が小さい。したがって、肩部12が被接合材7a,7bの接合界面の塑性変形(素材の流動)を阻害しないので、重ね合わせた被接合材7a,7bの接合界面の塑性変形を促進して、接合界面の接合強度が向上する。   That is, since the shoulder portion 12 does not hold down the materials to be joined 7a and 7b from the start of pressurization of the materials to be joined 7a and 7b by the convex portion 11 of the punch 10, the shoulder portion 12 and the materials to be joined are not pressed. The contact range with the material 7a is small. Therefore, since the shoulder portion 12 does not hinder the plastic deformation (material flow) of the bonded interface between the materials to be bonded 7a and 7b, the plastic deformation at the bonded interface between the stacked bonded materials 7a and 7b is promoted, and the bonded interface The joint strength is improved.

そして、ポンチ10の凸部11によって生じる加圧部(接合部凹み)の周囲を肩部12によってさらに加圧することによって、当該周囲部の界面における接合を促進させ、接合強度の向上、およびばらつきの低減を図ることができる。この際、先にも述べたように、ポンチ10の凸部11と肩部12とのなす内隅部11aと上側の被接合材7aとで囲まれた領域に空隙部Gを残した状態でポンチ10による押込みが完了するので、当該押込み完了状態に至る過程でも被接合材7aの水平方向への塑性流動が許容され、結果として塑性流動量の増大により接合強度の一層の向上に寄与できることになる。さらに、上記のように空隙部Gを残した状態でポンチ10による押込みを完了することで、ポンチ10の押込みによる板厚減少を抑制することができ、これによってもまた接合強度が向上することになる。   Further, by further pressurizing the periphery of the pressurizing part (joint part dent) generated by the convex part 11 of the punch 10 with the shoulder part 12, the joining at the interface of the peripheral part is promoted, the joint strength is improved, and the variation is increased. Reduction can be achieved. At this time, as described above, the gap G is left in the region surrounded by the inner corner portion 11a formed by the convex portion 11 and the shoulder portion 12 of the punch 10 and the upper material 7a to be joined. Since the indentation by the punch 10 is completed, the plastic flow in the horizontal direction of the material to be joined 7a is allowed even in the process of reaching the indentation completion state, and as a result, the increase in the plastic flow amount can contribute to the further improvement of the joining strength. Become. Further, by completing the pressing by the punch 10 with the gap G left as described above, it is possible to suppress the reduction in the plate thickness due to the pressing of the punch 10, and this also improves the bonding strength. Become.

また、図4に示したように、ポンチ10の凸部11と肩部12とを繋ぐ隅肉部がテーパ形状Tもしくは曲率形状Rに設定されている。したがって、ポンチ10の加圧により反り上がる複数枚の被接合材を全て同様に材料が延びる方向(実施形態1では水平方向)へ導くことができ、加圧時の界面の塑性変形を一様に材料が延びる方向(実施形態1では水平方向)へと促して拡散接合の範囲を増加させ、接合強度の向上、およびばらつきの低減を図ることができる。   Further, as shown in FIG. 4, the fillet portion connecting the convex portion 11 and the shoulder portion 12 of the punch 10 is set to a taper shape T or a curvature shape R. Accordingly, a plurality of materials to be joined that warp due to pressurization of the punch 10 can all be similarly guided in the material extending direction (horizontal direction in the first embodiment), and the plastic deformation of the interface during pressurization can be made uniform. It is possible to increase the range of diffusion bonding by urging in the direction in which the material extends (horizontal direction in the first embodiment), thereby improving the bonding strength and reducing variations.

以下、実施形態1に係る実施例および対比例を挙げて、本発明に係る冷間圧接工法および冷間圧接装置をさらに詳細に説明するが、本発明は本実施例に限定されるものではない。   Hereinafter, the cold pressure welding method and the cold pressure welding apparatus according to the present invention will be described in more detail with reference to examples and comparisons according to the first embodiment, but the present invention is not limited to this example. .

(実施例)
再び図1〜3および図5を参照して、実施形態1に係る冷間圧接工法および冷間圧接装置の実施例を説明する。本実施例では、図1および図2に示した冷間圧接装置1を用いて、図5に示した冷間圧接工法の手順により被接合材7a,7bの圧接を行なった。
(Example)
With reference to FIGS. 1 to 3 and FIG. 5 again, examples of the cold pressure welding method and the cold pressure welding apparatus according to the first embodiment will be described. In the present embodiment, using the cold pressure welding apparatus 1 shown in FIGS. 1 and 2, the materials to be joined 7a and 7b were pressure welded by the procedure of the cold pressure welding method shown in FIG.

上述したように、冷間圧接装置1のポンチ10は、被接合材7a,7bを塑性変形させる凸部11と、該凸部11による加圧部の周囲の反り上がりを抑制する肩部12とを備えている。   As described above, the punch 10 of the cold welding apparatus 1 includes the convex portion 11 that plastically deforms the materials 7a and 7b to be joined, and the shoulder portion 12 that suppresses the warpage of the pressurizing portion around the convex portion 11. It has.

本実施例では、ダイ6上に2枚の被接合材7a,7bを積層している。これら2枚の被接合材7a,7bの厚みの和Dを例えば1.4mmとした場合に、ポンチ10の凸部先端面13から肩部12までの高さhが1.1mmとなるように設定した。   In this embodiment, two bonded materials 7 a and 7 b are stacked on the die 6. When the sum D of the thicknesses of the two bonded materials 7a and 7b is 1.4 mm, for example, the height h from the convex tip end surface 13 to the shoulder 12 of the punch 10 is 1.1 mm. Set.

そして、常温において、図5に示した手順によって被接合材7a,7bの冷間圧接工法を実施したところ、ポンチ10の凸部11による加圧部の周囲に反り上がりの発生は観察されなかった(図5の(d)参照)。   And when cold-welding method of the to-be-joined materials 7a and 7b was implemented according to the procedure shown in FIG. 5 at normal temperature, the generation | occurrence | production of the curvature up around the pressurization part by the convex part 11 of the punch 10 was not observed. (See (d) in FIG. 5).

また、被接合材7aと7bの接合界面が密着しており、界面間に隙間が形成されないため、接合強度の高い圧接を行なうことができた。なお、本実施例の冷間圧接工法による接合強度については、下記対比例との比較において後述する。   Further, since the bonding interface between the materials to be bonded 7a and 7b is in close contact, and no gap is formed between the interfaces, it is possible to perform pressure welding with high bonding strength. In addition, about the joining strength by the cold welding method of a present Example, it compares later with comparison with the following proportionality.

(対比例)
次に、図6および図7を参照して、対比例の冷間圧接工法について説明する。
(Comparison)
Next, with reference to FIG. 6 and FIG. 7, a proportional cold welding method will be described.

図6の(a),(b)は、拘束治具を用いず、従来形状のポンチのみによって加圧する対比例に係る冷間圧接工法を説明する概略図、図7の(a),(b)は、従来形状のポンチと拘束治具とを併用する対比例に係る冷間圧接工法を説明する概略図である。   6 (a) and 6 (b) are schematic diagrams for explaining a cold-welding method according to the comparative example in which pressure is applied only by a punch having a conventional shape without using a restraining jig, and FIGS. 7 (a) and 7 (b). ) Is a schematic diagram illustrating a cold-welding method according to a comparative example using a conventional punch and a restraining jig in combination.

図6の(a)に示すように、冷間圧接装置に備えられた従来形状のポンチ20は凸部21のみを有しており、上記実施例のように肩部12が存在しないだけでなく、図5のような空隙Gも設定していない。このような肩部12が存在しないポンチ20によって冷間圧接を行なうと、図6の(b)に示すように、ポンチ20の凸部21による加圧部の周囲に反り上がりが発生する。   As shown in FIG. 6 (a), the conventional punch 20 provided in the cold welding apparatus has only the convex portion 21, and not only the shoulder portion 12 does not exist as in the above embodiment. The gap G as shown in FIG. 5 is not set. When the cold pressure welding is performed by the punch 20 having no shoulder portion 12 as described above, as shown in FIG. 6B, warpage rises around the pressurizing portion due to the convex portion 21 of the punch 20.

そこで、図7の(a)に示すように、従来形状のポンチ20と拘束治具30とを併用した対比例に係る冷間圧接工法を行なった。拘束治具30は、従来形状のポンチ20の凸部21による加圧部の周囲を押える治具であり、ポンチ20とは別体のものである。また、図5のような空隙Gも設定していない。このような拘束治具30を用いて強制的に加圧部の周囲を押えると、図7の(b)に示すように、加圧部の周囲の反り上がりは生じないが、拘束治具と端子材との間において摩擦抵抗が増大するため、重ね合わせた端子材の接合界面の塑性変形が阻害され、接合強度が低下することになる。   Then, as shown to (a) of FIG. 7, the cold-welding method based on the comparison which used the punch 20 and the restraining jig | tool 30 of the conventional shape together was performed. The restraining jig 30 is a jig for pressing the periphery of the pressurizing portion by the convex portion 21 of the punch 20 having a conventional shape, and is a separate body from the punch 20. Further, the gap G as shown in FIG. 5 is not set. When such a restraining jig 30 is used to forcibly press the periphery of the pressurizing portion, as shown in FIG. 7B, the warping around the pressurizing portion does not occur. Since the frictional resistance increases with the terminal material, plastic deformation at the bonded interface of the overlapped terminal material is hindered, and the bonding strength is reduced.

(実施形態1に係る実施例と対比例との検討)
図8を参照して、本実施例と対比例との冷間圧接工法の接合強度を比較検討する。図8は、本実施例と対比例との強度試験結果を示す説明図である。
(Examination of Example and Comparison with Embodiment 1)
Referring to FIG. 8, the joint strength of the cold welding method in comparison with the present embodiment will be compared. FIG. 8 is an explanatory diagram showing the strength test results in comparison with the present embodiment.

図8に示すように、対比例の冷間圧接工法では、ポンチ20の凸部21の先端に掛かる負荷が降伏応力の80%になるまで圧縮荷重を掛けても、目標強度の30%程度しか満たすことができなかった。   As shown in FIG. 8, in the comparative cold welding method, even if a compressive load is applied until the load applied to the tip of the convex portion 21 of the punch 20 reaches 80% of the yield stress, it is only about 30% of the target strength. I could not meet.

これに対し、肩部12を有するポンチ10を用い、且つ空隙Gを設定した本実施例の冷間圧接工法では、ポンチ10の凸部11の先端に掛かる負荷が降伏応力の70%の圧縮荷重であっても、目標強度を十分に達成することができた。図8のグラフの縦軸は従来工法の接合強度を1とした場合の値であり、本実施例の冷間圧接工法による接合強度は従来工法に対して4倍の非常に高い強度を示した。   On the other hand, in the cold welding method of the present embodiment using the punch 10 having the shoulder 12 and setting the gap G, the load applied to the tip of the convex portion 11 of the punch 10 is a compressive load of 70% of the yield stress. Even so, the target strength could be achieved sufficiently. The vertical axis of the graph in FIG. 8 is a value when the bonding strength of the conventional method is set to 1, and the bonding strength by the cold welding method of this example showed a very high strength four times that of the conventional method. .

このように本実施例の冷間圧接工法によれば、加圧による被接合材7a,7bの反り上がりの発生を防止できるとともに、重ね合わせた被接合材7a,7bの接合界面の塑性変形を促進して高い接合強度を確保することができた。   As described above, according to the cold welding method of the present embodiment, it is possible to prevent warpage of the materials 7a and 7b to be joined due to pressurization, and to plastically deform the joining interface of the superposed materials 7a and 7b that are overlapped. It was able to promote and ensure high bonding strength.

以上のように、実施形態1においては、重ね合わせた被接合材7a,7bをポンチ10の凸部11によって加圧して押し込んだ後に、その押込み量の増加により凸部11の基部から張り出した肩部12が凸部11によって加圧した部分の周囲を押さえ込むことになる。したがって、加圧による被接合材7a,7bの反り上がりの発生を防止するとともに、重ね合わせた被接合材7a,7bの接合界面の塑性変形が阻害されることなく、重ね合わせた被接合材7a,7bの接合界面の塑性変形を促進して高い接合強度を確保することが可能となる。   As described above, in the first embodiment, after the superimposed materials 7a and 7b are pressed and pressed by the convex portion 11 of the punch 10, the shoulder projecting from the base portion of the convex portion 11 due to the increase in the pressing amount. The part 12 presses the periphery of the part pressed by the convex part 11. Therefore, it is possible to prevent warpage of the materials to be joined 7a and 7b due to pressurization and to prevent the plastic deformation at the joining interface between the materials to be joined 7a and 7b being superposed, and to superimpose the materials to be joined 7a. , 7b can be promoted plastic deformation at the joint interface to ensure high joint strength.

加圧した部分の周囲は、前記ポンチ10の肩部12によってさらに加圧されるため、周囲の界面での接合を促し、接合強度の向上およびばらつきの低減を図ることができる。   Since the periphery of the pressurized portion is further pressurized by the shoulder portion 12 of the punch 10, it is possible to promote bonding at the peripheral interface and improve the bonding strength and reduce variations.

ポンチ10における凸部11と肩部12との内隅部11aが、テーパ形状もしくは曲率形状に形成される場合、ポンチ10の加圧により反り上がる複数枚の被接合材7a,7bを、全て同様に材料が延びる方向へ導くことができ、加圧時の界面の塑性変形を一様に材料が延びる方向へと促すことで、拡散接合の範囲を増加させ、接合強度の向上、およびばらつきの低減を図ることができる。   When the inner corner portion 11a of the convex portion 11 and the shoulder portion 12 of the punch 10 is formed in a taper shape or a curvature shape, the plurality of materials to be joined 7a and 7b that are warped by pressurization of the punch 10 are all the same. The material can be guided in the direction in which the material extends, and the plastic deformation at the interface during pressurization is uniformly promoted in the direction in which the material extends, thereby increasing the range of diffusion bonding, improving the bonding strength, and reducing variation. Can be achieved.

被接合材が2枚の電池端子である場合、電池端子の良好な接合強度を確保することが可能である。   When the materials to be joined are two battery terminals, it is possible to ensure good joining strength of the battery terminals.

次に、本発明の実施形態2を説明する。なお、実施形態1と同様の機能を有する部材については類似する符号を使用し、重複を避けるため、その説明を省略する。   Next, Embodiment 2 of the present invention will be described. In addition, about the member which has a function similar to Embodiment 1, the same code | symbol is used and in order to avoid duplication, the description is abbreviate | omitted.

図9は、本発明の実施形態2に係る冷間圧接装置を模式的に示す概略図、図10は、実施形態2の冷間圧接装置に備えられたポンチおよびダイの要部を示す拡大図である。   FIG. 9 is a schematic view schematically showing a cold pressure welding apparatus according to the second embodiment of the present invention, and FIG. 10 is an enlarged view showing main parts of the punch and die provided in the cold pressure welding apparatus according to the second embodiment. It is.

実施形態2は、冷間圧接装置1Aのダイ6が凸部16を有する点で、実施形態1と概して異なる。凸部16は、ポンチ10の凸部11に相対するように配置され、被接合材7a,7bを支持するように構成されている。したがって、ポンチ10の凸部11によって被接合材7a,7bの一部を押し込んだ後に、加圧した部分の周囲を、凸部11の根元の肩部12によって押える際、ダイ6の凸部16は、被接合材7a,7bを加圧することにより、被接合材7a,7bの接合界面の塑性変形を促進することが可能である。   The second embodiment is generally different from the first embodiment in that the die 6 of the cold welding apparatus 1 </ b> A has a convex portion 16. The convex part 16 is arrange | positioned so as to oppose the convex part 11 of the punch 10, and is comprised so that the to-be-joined material 7a, 7b may be supported. Therefore, after pressing a part of the materials 7 a and 7 b to be joined by the convex portion 11 of the punch 10 and then pressing the periphery of the pressurized portion by the shoulder portion 12 at the base of the convex portion 11, the convex portion 16 of the die 6. Can promote the plastic deformation of the joining interface of the materials to be joined 7a and 7b by pressurizing the materials to be joined 7a and 7b.

つまり、被接合材7a,7bの支持側においても凸部16を有しており、ポンチ10の凸部11および肩部12と連携し、被接合材7a,7bの支持側からも積極的に加圧し、被接合材7a,7bの接合界面の塑性変形を促進することが可能であり、被接合材7a,7bの接合界面の塑性変形をポンチ10の進退方向と直交する方向の外方へ導き、接合界面の酸化皮膜等をより多く分断させることで、接合界面の金属結合範囲を増加させ、接合強度の向上を図ることができる。   That is, it has the convex part 16 also in the support side of the to-be-joined materials 7a and 7b, cooperates with the convex part 11 and the shoulder part 12 of the punch 10, and also actively from the support side of the to-be-joined materials 7a and 7b. It is possible to promote the plastic deformation at the bonding interface of the materials to be bonded 7a and 7b by applying pressure, and the plastic deformation at the bonding interface of the materials to be bonded 7a and 7b is outward in a direction perpendicular to the advancing and retreating direction of the punch 10. Further, by dividing more of the oxide film or the like at the bonding interface, the metal bonding range at the bonding interface can be increased, and the bonding strength can be improved.

なお、ポンチ10の凸部先端面13から肩部12までの高さh1と、ダイ6の凸部先端面17から平板形状部18までの高さ(凸部16の高さ)h2との合計は、凸部16を有しない場合(実施形態1)おけるポンチ10の凸部先端面13から肩部12までの高さh(図2参照)を超えないように設定される。 It should be noted that the height h 1 from the convex tip surface 13 of the punch 10 to the shoulder 12 and the height from the convex tip surface 17 of the die 6 to the flat plate portion 18 (height of the convex 16) h 2 Is set so as not to exceed the height h (see FIG. 2) from the convex tip end surface 13 of the punch 10 to the shoulder 12 in the case where the convex part 16 is not provided (Embodiment 1).

図11は、実施形態2の実施例と対比例との強度試験結果を示す説明図、図12は、対比例のポンチおよびダイの要部を示す拡大図、図13は、実施形態2の実施例の被接合材の接合界面を示す断面図、図14は、対比例の被接合材の接合界面を示す断面図である。   FIG. 11 is an explanatory view showing the strength test results of the embodiment and the comparative example of the second embodiment, FIG. 12 is an enlarged view showing the main part of the comparative punch and die, and FIG. 13 is an implementation of the second embodiment. Sectional drawing which shows the joining interface of the to-be-joined material of an example, FIG. 14 is sectional drawing which shows the joining interface of the to-be-joined material of a comparison.

実施形態2の実施例および対比例に適用された被接合材7a,7bの厚みの和Dは、1.4mmとなるように設定し、圧縮荷重は同一とした。実施形態2の実施例におけるポンチ10の高さh1およびダイ6の凸部16の高さh2は、それぞれ0.9mmおよび0.2mmとなるように設定し、冷間圧接した(図13参照)。 The sum D of the thicknesses of the materials to be joined 7a and 7b applied in proportion to the example of the second embodiment was set to 1.4 mm, and the compression load was the same. The height h 1 of the punch 10 and the height h 2 of the convex portion 16 of the die 6 in the example of Embodiment 2 were set to be 0.9 mm and 0.2 mm, respectively, and were cold-welded (FIG. 13). reference).

対比例は、図12に示されるように、肩部12を有するポンチ10と平板形状の(凸部16を有しない)ダイ6とを用いて冷間圧接されており(図14参照)、実施形態1の実施例に対応している。なお、対比例のポンチ10の高さh1は、1.1mmとなるように設定した。つまり、実施形態2の実施例における高さh1および高さh2の和が、対比例における高さh1を超えないものとした。 As shown in FIG. 12, the contrast is cold-welded using a punch 10 having a shoulder 12 and a flat plate-shaped die 6 (without a convex portion 16) (see FIG. 14). This corresponds to the embodiment of form 1. The height h 1 of the proportional punch 10 was set to 1.1 mm. That is, the sum of the height h 1 and the height h 2 in the example of the second embodiment does not exceed the height h 1 in the comparative example.

実施形態2の実施例は、図11に示すように、対比例(実施形態1の実施例)の接合強度に比べて、約70%向上することが確認できた。   As shown in FIG. 11, it was confirmed that the example of the second embodiment was improved by about 70% compared to the joint strength of the proportionality (example of the first embodiment).

以上のように、実施形態2においては、被接合材7a,7bの支持側においても凸部16を有しており、被接合材7a,7bの支持側からも積極的に加圧することで、被接合材7a,7bの接合界面の塑性変形をさらに促進すること可能である。つまり、被接合材7a,7bの接合界面の塑性変形をポンチ10の進退方向と直交する方向の外方へ導き、接合界面の酸化皮膜等をより多く分断させ、接合界面の金属結合範囲を増加させことが可能であるため、実施形態1に比較し、接合強度のさらなる向上を図ることができる。   As mentioned above, in Embodiment 2, it has the convex part 16 also in the support side of the to-be-joined materials 7a and 7b, and it pressurizes from the support side of the to-be-joined materials 7a and 7b actively, It is possible to further promote the plastic deformation of the joining interface of the materials to be joined 7a, 7b. In other words, the plastic deformation at the joint interface of the materials 7a and 7b to be joined is guided outward in the direction perpendicular to the forward / backward direction of the punch 10, and more of the oxide film etc. at the joint interface is divided to increase the metal bonding range of the joint interface. Therefore, the bonding strength can be further improved as compared with the first embodiment.

以上、本発明の好適な実施形態を説明したが、これは本発明の説明のための例示であり、本発明の範囲をこの実施形態にのみ限定する趣旨ではない。本発明は、その要旨を逸脱しない範囲で、上記実施形態とは異なる種々の態様で実施することができる。   As mentioned above, although preferred embodiment of this invention was described, this is an illustration for description of this invention, and is not the meaning which limits the scope of the present invention only to this embodiment. The present invention can be implemented in various modes different from the above-described embodiments without departing from the gist thereof.

例えば、実施形態1および実施形態2に係る冷間圧接法および冷間圧接装置は、自動車のラミネート型バッテリーの端子同士の接合のみならず、広く電池端子の接合や軟質金属板の接合に適用し得る。また、実施形態1では、ポンチから付与される圧縮荷重を受けるダイが平板状に形成されているが、ダイの上面にポンチの凸部に対応する凹部を形成してもよい。さらに、ポンチおよびダイを使用して被接合材を加圧する機構は、自動および手動を問わず被接合材に対して鉛直に加圧できる手段を有しておれば、特に限定されず、例えば、油圧方式やクランク方式等の一般的なプレス機あるいはバイス等を適用することも可能である。   For example, the cold pressure welding method and the cold pressure welding apparatus according to the first and second embodiments are widely applied not only to the bonding of terminals of a laminated battery of an automobile but also to the bonding of battery terminals and soft metal plates. obtain. Moreover, in Embodiment 1, although the die | dye which receives the compressive load provided from a punch is formed in flat form, you may form the recessed part corresponding to the convex part of a punch in the upper surface of die | dye. Furthermore, the mechanism for pressurizing the material to be bonded using a punch and a die is not particularly limited as long as it has means capable of vertically pressing the material to be bonded regardless of whether it is automatic or manual. It is also possible to apply a general press machine such as a hydraulic system or a crank system or a vise.

1,1A…冷間圧接装置
2…上部テーブル
3…下部テーブル
4a,4b…圧縮駆動装置
5…ダイ取付台
6…ダイ
7a…被接合材
7b…被接合材
10…ポンチ
11…凸部
11a…内隅部
12…肩部
13…凸部先端面
16…凸部
17…凸部先端面
18…平板形状部
D…被接合材の厚みの和
G…空隙部
h,h1…ポンチの高さ
2…ダイにおける凸部の高さ
T…テーパ形状
R…曲率形状
DESCRIPTION OF SYMBOLS 1,1A ... Cold pressure welding apparatus 2 ... Upper table 3 ... Lower table 4a, 4b ... Compression drive device 5 ... Die mounting base 6 ... Die 7a ... Joined material 7b ... Joined material 10 ... Punch 11 ... Protruding part 11a ... Inner corner 12 ... shoulder 13 ... convex tip end surface 16 ... convex portion 17 ... convex tip end surface 18 ... flat plate shaped portion D ... sum of thickness of material to be joined G ... gap portion h, h 1 ... punch height h 2 ... Height of convex part in die T ... Tapered shape R ... Curvature shape

Claims (9)

ダイ上に重ね合わせた被接合材をポンチの凸部によって加圧して押し込む第1工程と、
前記凸部によって前記被接合材の一部を押し込んだ後に、加圧した部分の周囲を前記凸部の基部から前記ポンチの進退方向と直交する方向の外方へと張り出した前記ポンチの肩部によって押える第2工程と、
を含むことを特徴とする冷間圧接工法。
A first step of pressing and pressing the material to be joined on the die by the convex part of the punch;
After pushing a part of the material to be joined by the convex part, the shoulder part of the punch projecting from the base part of the convex part to the outside in the direction perpendicular to the advancing and retreating direction of the punch. A second process that can be pressed by,
A cold welding method characterized by including
前記第2工程において、前記加圧した部分の周囲は、前記ポンチの肩部によってさらに加圧されることを特徴とする請求項1に記載の冷間圧接工法。   2. The cold welding method according to claim 1, wherein in the second step, the periphery of the pressurized portion is further pressurized by a shoulder portion of the punch. 前記第2工程において、前記ポンチの凸部と肩部とのなす内隅部が被接合材と接触しない状態で当該第2の工程を終えることを特徴とする請求項1または2に記載の冷間圧接工法。   3. The cooling according to claim 1, wherein, in the second step, the second step is finished in a state where an inner corner formed by the convex portion and the shoulder portion of the punch is not in contact with the material to be joined. Inter-pressure welding method. 前記第2工程において、前記ポンチの凸部と肩部とのなす内隅部と被接合材とで囲まれた領域に空隙部を残した状態で当該第2の工程を終えることを特徴とする請求項3に記載の冷間圧接工法。   In the second step, the second step is finished in a state where a gap is left in a region surrounded by an inner corner portion formed by the convex portion and the shoulder portion of the punch and the material to be joined. The cold welding method according to claim 3. 前記第1工程において、前記被接合材は、前記ポンチの前記凸部に相対するように配置されている前記ダイの凸部に支持されおり、
前記第2工程において、前記ダイの前記凸部は、前記被接合材を加圧することにより、前記被接合材の接合界面の塑性変形を促進することを特徴とする請求項1〜4のいずれか一つに記載の冷間圧接工法。
In the first step, the material to be joined is supported by a convex portion of the die disposed so as to be opposed to the convex portion of the punch,
The said 2nd process WHEREIN: The said convex part of the said die | dye accelerates | stimulates the plastic deformation of the joining interface of the said to-be-joined material by pressurizing the to-be-joined material. Cold welding method described in one.
重ね合わせた被接合材を支持するダイと、
前記被接合材に対して前進して圧縮荷重を付与するポンチと、を有し、
前記ポンチは、前記ダイへ向けて前進して前記被接合材の一部を押込んで塑性変形させる凸部と、前記凸部の基部から前記ポンチの進退方向と直交する方向の外方へと張り出して前記凸部によって加圧した部分の周囲を押える肩部と、を有することを特徴とする冷間圧接装置。
A die that supports the stacked materials to be joined;
A punch for advancing and applying a compressive load to the material to be joined;
The punch moves forward toward the die and pushes a part of the material to be joined to plastically deform, and protrudes outward from the base of the convex portion in a direction perpendicular to the forward / backward direction of the punch. And a shoulder for pressing the periphery of the portion pressed by the convex portion.
前記ポンチにおける前記凸部と前記肩部との隅肉部が、テーパ形状もしくは曲率形状に形成されていることを特徴とする請求項6に記載の冷間圧接装置。   The cold welding apparatus according to claim 6, wherein a fillet portion between the convex portion and the shoulder portion of the punch is formed in a taper shape or a curvature shape. 前記ダイは、前記被接合材を支持する凸部を有し、
前記凸部は、前記ポンチの前記凸部に相対するように配置されていることを特徴とする請求項6または7に記載の冷間圧接装置。
The die has a convex portion that supports the material to be joined,
The cold press welding apparatus according to claim 6 or 7, wherein the convex portion is disposed so as to face the convex portion of the punch.
前記被接合材は、2枚の電池端子であることを特徴とする請求項5〜8のいずれか一つに記載の冷間圧接装置。   The cold welding apparatus according to claim 5, wherein the material to be joined is two battery terminals.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105328326A (en) * 2015-11-16 2016-02-17 东莞市康德威变压器有限公司 Welding method for low-voltage winding copper foil and copper bar of transformer
WO2021192595A1 (en) * 2020-03-27 2021-09-30 富山県 Joining method for metal material
WO2024029386A1 (en) * 2022-08-01 2024-02-08 ファインネクス株式会社 Method for manufacturing composite electrode terminal

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105328326A (en) * 2015-11-16 2016-02-17 东莞市康德威变压器有限公司 Welding method for low-voltage winding copper foil and copper bar of transformer
WO2021192595A1 (en) * 2020-03-27 2021-09-30 富山県 Joining method for metal material
JPWO2021192595A1 (en) * 2020-03-27 2021-09-30
WO2024029386A1 (en) * 2022-08-01 2024-02-08 ファインネクス株式会社 Method for manufacturing composite electrode terminal

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