JP2012077761A - Thrust ball bearing - Google Patents

Thrust ball bearing Download PDF

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JP2012077761A
JP2012077761A JP2010220528A JP2010220528A JP2012077761A JP 2012077761 A JP2012077761 A JP 2012077761A JP 2010220528 A JP2010220528 A JP 2010220528A JP 2010220528 A JP2010220528 A JP 2010220528A JP 2012077761 A JP2012077761 A JP 2012077761A
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outer diameter
inner diameter
bearing
raceway
cylindrical portion
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JP5655473B2 (en
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Ryosuke Yamada
亮輔 山田
Hiromichi Takemura
浩道 武村
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/10Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for axial load mainly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/38Ball cages
    • F16C33/40Ball cages for multiple rows of balls

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a thrust ball bearing capable of achieving a small size and a light weight by reducing a width in radial direction compared with a roller, and achieving a low torque by holding a rolling body in one side or both sides.SOLUTION: The thrust ball bearing includes raceway rings (an outer diameter raceway ring 2 and an inner diameter raceway ring 4), a plurality of balls 6 and a retainer 8. The raceway rings include: annular raceway flat portions (an outer diameter-side flat portion 2a and an inner diameter-side flat portion 4a) where raceway faces (an outer diameter-side raceway face 2s and an inner diameter-side raceway face 4s) are formed; and cylindrical portions (an outer diameter-side cylindrical portion 2b and an inner diameter-side cylindrical portion 4b) axially extending from circumference edge portions of the raceway flat portions. The retainer includes an annular retainer flat portion 8a having an outer diameter smaller than the inner diameter of the outer diameter-side cylindrical portion and having an inner diameter larger than the outer diameter of the inner diameter-side cylindrical portion, and a plurality of windows 80. An extended circumference edge is protruding each of the outer diameter-side cylindrical portion and the inner diameter-side cylindrical portion so as to form a projection (an outer diameter-side projection 2c and an inner diameter-side projection 4c) that can engage with circumference edges (outer circumference edge 8b and an inner periphery edge 8c) of the retainer flat portion. Thereby, the raceway rings, the retainer and balls can be rotated relative to one another and are integrated as inseparable.

Description

本発明は、スラスト軸受、具体的には、主として自動車のエアコン用コンプレッサやトルクコンバータ、トランスミッションなどに使用されるスラスト玉軸受に関する。   The present invention relates to a thrust bearing, specifically, a thrust ball bearing mainly used for an air conditioner compressor, a torque converter, a transmission and the like of an automobile.

従来から、所定の回転軸を回転自在に支持すべく、種々の転がり軸受が用いられており、当該転がり軸受の軸受形式は、負荷する荷重の方向によってラジアル軸受とスラスト軸受に大別することができ、さらに、転動体の種類によって玉軸受ところ軸受に分類することができる。例えば、自動車のエアコン用コンプレッサやトルクコンバータ、トランスミッションの回転部分にはスラストころ軸受が装着され、当該回転部分に加わる軸方向のアキシアル荷重(スラスト荷重)を負荷している(特許文献1から3参照)。図9には、スラストころ軸受の構成の一例を示す。   Conventionally, various rolling bearings have been used to rotatably support a predetermined rotating shaft, and the bearing types of the rolling bearings can be roughly classified into radial bearings and thrust bearings depending on the direction of the load to be applied. Further, it can be classified as a ball bearing or a bearing according to the type of rolling element. For example, a thrust roller bearing is mounted on a rotating portion of an air conditioner compressor, torque converter, or transmission of an automobile, and an axial axial load (thrust load) applied to the rotating portion is loaded (see Patent Documents 1 to 3). ). FIG. 9 shows an example of the configuration of the thrust roller bearing.

ところで、近年、地球温暖化を始めとする環境問題の深刻化を受け、自動車用のスラスト軸受に対する小型化、軽量化及び低トルク化の要請が厳しくなってきており、さらには、価格競争力確保のための低コスト化(端的には、軸受単価の低減や組み立ての効率化など)の要請も根強い。
このような要請に応える方策としては、ころ径(図9に示す寸法D)及びころ長(同、寸法L)を短縮させることによって軸受の小型軽量化を図るとともに、組み込みころ数を減少させることによって低トルク化を図ることなどが挙げられ、これらは軸受単価の低減化にもつながる場合がある。また、軌道輪(外径軌道輪32及び内径軌道輪34)とC&Rアセンブリ(保持器38ところ36の組付体)を非分離に一体化させることで、客先での組み立て性を向上させ、低コスト化を図ることが可能となる。その際、軌道輪(外径軌道輪32もしくは内径軌道輪34)を省くことで、軸受の軸方向幅をさらに狭めることも可能であるが、その一方で、当該軸受が装着される相手側部材のころ転動部位等に研磨などの加工が別途必要となる場合があり、この場合にはコストアップを招くこととなってしまう。
By the way, in recent years, as environmental problems such as global warming have become more serious, demands for miniaturization, weight reduction and torque reduction of thrust bearings for automobiles have become strict, and price competitiveness has been secured. There is also a strong demand for lowering the cost (in short, reducing the unit price of bearings and increasing the efficiency of assembly).
As measures to meet such demands, the roller diameter (dimension D shown in FIG. 9) and the roller length (dimension L) are shortened to reduce the size and weight of the bearing and reduce the number of built-in rollers. To reduce torque, etc., which may lead to a reduction in bearing unit price. Further, by integrating the bearing rings (outer diameter bearing ring 32 and inner diameter bearing ring 34) and the C & R assembly (the assembly of the cage 38 and 36) in a non-separable manner, the assembly at the customer is improved, Cost reduction can be achieved. At that time, by omitting the bearing ring (outer diameter bearing ring 32 or inner diameter bearing ring 34), it is possible to further narrow the axial width of the bearing, but on the other hand, the counterpart member on which the bearing is mounted. In some cases, the rolling part or the like of the roller needs to be separately processed such as polishing. In this case, the cost is increased.

実特平7−12627号公報Japanese Utility Model Publication No. 7-12627 特開2002−213439号公報JP 2002-213439 A 特開平10−159842号公報JP-A-10-159842

しかしながら、ころ長Lを短くし、ころ径Dに対するころ長Lの比率(ころ長L/ころ径D)が1.5以下になると、ころ自体、ひいては軸受全体の製造方法の変更が必要となる場合があり、結果としてコストアップを招いてしまうという問題がある。あるいは、組み込みころ数を減らすと、保持器38の平面部の面積が窓部の面積に比べて大きく(広く)なることは不可避となる。したがって、例えば、金属製の保持器において、その組み込みころ数を減らし過ぎると、保持器平面部の面積が窓部面積に比べて過大となるため、当該保持器の熱処理時に反り変形などの不具合を引き起こし易くなってしまう。
また、低トルク化のためには、軸受の回転中に保持器がころのみで保持され、軌道輪と接触しない保持器構成(いわゆるころ持たせ保持器)とすることも有効であるが、ころ径が小さくなるに従って保持器の高さ(図9に示す寸法H)が低くなるため、実際にはころ持たせの実現は容易でない。この場合、保持器窓部の寸法を調整することで、ころ持たせを実現することも考えられるが、当該窓部の加工精度によってはころを拘束し、結果として、ころのスムーズな転動を妨げてしまう虞がある。
However, when the roller length L is shortened and the ratio of the roller length L to the roller diameter D (roller length L / roller diameter D) is 1.5 or less, it is necessary to change the manufacturing method of the roller itself and, consequently, the entire bearing. In some cases, there is a problem that the cost is increased as a result. Alternatively, if the number of built-in rollers is reduced, it becomes inevitable that the area of the flat portion of the cage 38 becomes larger (wider) than the area of the window portion. Therefore, for example, in a metal cage, if the number of built-in rollers is reduced too much, the area of the cage plane portion becomes excessive compared to the window area, so that problems such as warp deformation during heat treatment of the cage are caused. It becomes easy to cause.
In order to reduce the torque, it is also effective to adopt a cage configuration (so-called roller holding cage) in which the cage is held only by the roller during rotation of the bearing and does not contact the raceway. Since the height of the cage (dimension H shown in FIG. 9) decreases as the diameter decreases, it is actually not easy to achieve the rolling. In this case, it is conceivable to achieve roller holding by adjusting the dimensions of the cage window part, but depending on the processing accuracy of the window part, the roller is constrained, resulting in smooth rolling of the roller. May interfere.

本発明は、このような課題を解決するためになされており、その目的は、同一径及び同一個数のころを用いた場合と比較し、軸受の径方向幅(軸受外内径寸法比率)を短縮させることで軸受の小型軽量化を可能とするとともに、軌道輪と非接触状態で保持器に玉を保持させること(片側もしくは両側転動体持たせ)で軸受の低トルク化を可能とするスラスト玉軸受を提供することにある。   The present invention has been made to solve such problems, and its purpose is to shorten the radial width of the bearing (ratio of outside diameter of bearing) compared to the case where the same diameter and the same number of rollers are used. This makes it possible to reduce the size and weight of the bearing, and to allow the cage to hold the ball in a non-contact state with the bearing ring (providing rolling elements on one or both sides) to reduce the bearing torque. It is to provide a bearing.

このような目的を達成するために、本発明に係るスラスト玉軸受は、軌道面を有する少なくとも1枚の軌道輪と、当該軌道面に対して周方向へ沿って配された複数の玉と、当該玉を転動自在に保持する保持器とを備え、前記軌道輪は、軌道面が形成された円環状の軌道平板部と、当該軌道平板部の外周縁部から軸方向の一方側へ延出する外径側円筒部、もしくは前記平板部の内周縁部から軸方向の他方側へ延出する内径側円筒部のいずれかを有し、前記保持器は、その外径が前記外径側円筒部の内径寸法より小寸、もしくはその内径が前記内径側円筒部の外径寸法より大寸、あるいは前記外径が前記外径側円筒部の内径寸法より小寸で、かつ前記内径が前記内径側円筒部の外径寸法より大寸に設定された円環状の保持器平板部と、当該保持器平板部に対して周方向へ沿って穿孔され、前記玉を保持するための複数の窓部とを有し、前記外径側円筒部には、その延出周端部を縮径方向へ突出させ、前記保持器平板部の外周縁部と係合可能な外径側突出部が設けられているとともに、前記内径側円筒部には、その延出周端部を拡径方向へ突出させ、前記保持器平板部の内周縁部と係合可能な内径側突出部が設けられており、前記軌道輪と、前記保持器及び前記玉とを互いに相対回転可能で、かつ非分離に一体化させている。   In order to achieve such an object, a thrust ball bearing according to the present invention includes at least one bearing ring having a raceway surface, and a plurality of balls arranged along the circumferential direction with respect to the raceway surface, A cage that holds the ball in a freely rolling manner, and the race ring extends from the outer peripheral edge of the race flat plate portion to one side in the axial direction. It has either an outer diameter side cylindrical portion that protrudes or an inner diameter side cylindrical portion that extends from the inner peripheral edge of the flat plate portion to the other side in the axial direction, and the retainer has an outer diameter on the outer diameter side Smaller than the inner diameter of the cylindrical portion, or the inner diameter is larger than the outer diameter of the inner diameter side cylindrical portion, or the outer diameter is smaller than the inner diameter of the outer diameter side cylindrical portion, and the inner diameter is An annular retainer plate portion set larger than the outer diameter of the inner diameter side cylindrical portion, and the retainer A plurality of window portions for holding the balls are formed in the circumferential direction with respect to the plate portion, and the extended peripheral end portion projects in the reduced diameter direction on the outer diameter side cylindrical portion. And an outer diameter side protruding portion engageable with the outer peripheral edge portion of the retainer flat plate portion is provided, and the extending peripheral end portion is protruded in the diameter increasing direction on the inner diameter side cylindrical portion, An inner diameter side protruding portion that can be engaged with an inner peripheral edge portion of the retainer flat plate portion is provided, and the raceway, the retainer, and the ball can be rotated relative to each other and integrated in a non-separable manner. ing.

この場合、前記保持器の窓部は、軸方向の片側もしくは両側の開口周縁を前記玉の直径よりも小寸となるように軸方向の中央部位に対して縮径し、当該玉を転動自在かつ脱落不能に保持する構成とする。   In this case, the window portion of the cage is reduced in diameter with respect to the central portion in the axial direction so that the opening peripheral edge on one side or both sides in the axial direction is smaller than the diameter of the ball, and rolls the ball. It is configured to hold it freely and not to drop off.

本発明によれば、同一径及び同一個数のころを用いた場合と比較し、軸受の径方向幅(軸受外内径寸法比率)を短縮させることができ、軸受の小型軽量化を図ることができる。また、軌道輪と非接触状態で保持器に玉を保持させること、すなわち保持器を片側もしくは両側転動体持たせとすることができ、軸受の低トルク化を図ることができる。   According to the present invention, compared to the case where the same diameter and the same number of rollers are used, the radial width of the bearing (ratio of bearing outer diameter size) can be shortened, and the bearing can be reduced in size and weight. . Further, the ball can be held by the cage in a non-contact state with the raceway, that is, the cage can be provided with rolling elements on one side or both sides, and the torque of the bearing can be reduced.

本発明の第1実施形態に係るスラスト玉軸受の構成を示す要部断面図である。It is principal part sectional drawing which shows the structure of the thrust ball bearing which concerns on 1st Embodiment of this invention. 本発明の第2実施形態に係るスラスト玉軸受の構成を示す要部断面図である。It is principal part sectional drawing which shows the structure of the thrust ball bearing which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係るスラスト玉軸受の構成を示す要部断面図である。It is principal part sectional drawing which shows the structure of the thrust ball bearing which concerns on 3rd Embodiment of this invention. 本発明の第4実施形態に係るスラスト玉軸受の構成を示す要部断面図である。It is principal part sectional drawing which shows the structure of the thrust ball bearing which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係るスラスト玉軸受の構成を示す図であって、(a)は、2つのPCDをなすように2列配置した玉を保持器で片側持たせとした軸受の要部断面図、(b)は、2つのPCDをなすように2列配置した玉を保持器で両側持たせとした軸受の要部断面図、(c)は、保持器窓部の開口周縁の構成を示す要部平面図である。It is a figure which shows the structure of the thrust ball bearing which concerns on 5th Embodiment of this invention, Comprising: (a) is the important point of the bearing which made the ball | bowl arrange | positioned in two rows so that two PCD may be made to hold on one side with a holder | retainer. (B) is a cross-sectional view of the main part of a bearing in which balls arranged in two rows so as to form two PCDs are held on both sides by a cage, and (c) is a view of the opening peripheral edge of the cage window It is a principal part top view which shows a structure. 本発明の第6実施形態に係るスラスト玉軸受の構成を示す図であって、(a)は、異なるPCDをなすように散在させた玉を保持器で両側持たせとした軸受の要部断面図、(b)は、保持器窓部の開口周縁の構成を示す要部平面図である。It is a figure which shows the structure of the thrust ball bearing which concerns on 6th Embodiment of this invention, Comprising: (a) is a principal part cross section of the bearing which made the ball | bowl disperse | distributed so that different PCD might be made to have both sides with a holder | retainer FIG. 4B is a plan view of the main part showing the configuration of the opening periphery of the cage window. 本発明の一実施形態(第1実施形態)に係るスラスト玉軸受とスラストころ軸受の軸受サイズ、及び動トルクの比較結果を示す図である。It is a figure which shows the comparison result of the bearing size and dynamic torque of the thrust ball bearing and thrust roller bearing which concern on one Embodiment (1st Embodiment) of this invention. 図7に示すスラストころ軸受との比較に用いたスラスト玉軸受の保持器の構成条件を説明するための図である。It is a figure for demonstrating the structural conditions of the holder | retainer of the thrust ball bearing used for the comparison with the thrust roller bearing shown in FIG. 従来のスラストころ軸受の構成を示す要部断面図である。It is principal part sectional drawing which shows the structure of the conventional thrust roller bearing.

以下、本発明のスラスト玉軸受(以下、単に軸受ともいう)について、添付図面を参照して説明する。なお、本発明に係るスラスト玉軸受は、主として自動車のエアコン用コンプレッサやトルクコンバータ、トランスミッションなどの回転部分に装着され、当該回転部分に加わる軸方向のアキシアル荷重(スラスト荷重)を負荷するために用いられる場合を一例として想定するが、その用途はこれに限定されるものではない。その際、軸受は、軌道輪、転動体(玉)、及び保持器が相互に接触する部分の摩擦や摩耗の減少、焼付き防止、あるいは疲れ寿命の延長などを図るべく、潤滑することが好ましい。本実施形態においては、グリース潤滑と比べ、潤滑剤の流動性や軸受に対する冷却効果に優れた油潤滑(例えば、軸受内部への潤滑油の封入等)がなされている場合を一例として想定する。ただし、グリース潤滑(例えば、軸受内部へのグリースの封入等)とすることも想定可能である。   Hereinafter, a thrust ball bearing (hereinafter also simply referred to as a bearing) of the present invention will be described with reference to the accompanying drawings. The thrust ball bearing according to the present invention is mounted mainly on a rotating part of an automotive air conditioner compressor, torque converter, transmission, etc., and is used to apply an axial axial load (thrust load) applied to the rotating part. However, the application is not limited to this. At that time, the bearing is preferably lubricated in order to reduce friction, wear, prevention of seizure, or extension of fatigue life at the portions where the race, rolling element (ball), and cage are in contact with each other. . In the present embodiment, it is assumed as an example that oil lubrication (for example, sealing of lubricating oil inside the bearing, etc.) superior in fluidity of the lubricant and cooling effect on the bearing is performed as compared with grease lubrication. However, it is also possible to assume grease lubrication (for example, sealing grease inside the bearing).

(第1実施形態)
図1には、本発明の第1実施形態に係るスラスト玉軸受の構成が示されている。かかる軸受は、軌道面を有する少なくとも1枚の軌道輪と、当該軌道面に対して周方向へ沿って配された複数の玉と、当該玉を転動自在に保持する保持器とを備えている。この場合、軌道輪を少なくとも1枚備えていれば、軸受を構成することは可能であるが、本実施形態においては、図1に示すように2枚の軌道輪2,4を相対回転可能に対向して配置した軸受構成を想定している。ただし、後述する本発明の第3実施形態(図3)及び第4実施形態(図4)のように、軌道輪を1枚だけ備えた軸受構成とすることも可能である。
(First embodiment)
FIG. 1 shows the configuration of a thrust ball bearing according to the first embodiment of the present invention. Such a bearing includes at least one bearing ring having a raceway surface, a plurality of balls arranged along the circumferential direction with respect to the raceway surface, and a cage that holds the balls in a freely rolling manner. Yes. In this case, if at least one bearing ring is provided, a bearing can be formed. In this embodiment, however, the two bearing rings 2 and 4 can be rotated relative to each other as shown in FIG. It is assumed that the bearings are arranged opposite to each other. However, as in a third embodiment (FIG. 3) and a fourth embodiment (FIG. 4) of the present invention which will be described later, it is possible to adopt a bearing configuration having only one bearing ring.

2つの軌道輪のうち、軸方向の一方側(一例として、図1の左側)に配置される軌道輪(以下、外径軌道輪という)2は、軌道面(同、外径側軌道面という)2sが形成された円環状の軌道平板部(同、外径側平面部という)2aと、当該外径側平面部2aの外周縁部から軸方向の他方側(一例として、図1の右側)へ略直角をなして延出する外径側円筒部2bを有している。
これに対し、2つの軌道輪のうち、軸方向の他方側(一例として、図1の右側)に配置される軌道輪(以下、内径軌道輪という)4は、軌道面(同、内径側軌道面という)4sが形成された円環状の軌道平板部(同、内径側平面部という)4aと、当該内径側平面部4aの内周縁部から軸方向の一方側(一例として、図1の左側)へ略直角をなして延出する内径側円筒部4bを有している。
Of the two race rings, a race ring (hereinafter, referred to as an outer diameter race ring) 2 disposed on one side in the axial direction (as an example, the left side in FIG. 1) is a race surface (also referred to as an outer diameter side race face). ) An annular track flat plate portion 2a formed with 2s (referred to as an outer diameter side plane portion) 2a and the other side in the axial direction from the outer peripheral edge portion of the outer diameter side plane portion 2a (for example, the right side of FIG. ) Has an outer diameter side cylindrical portion 2b extending at a substantially right angle to the outer circumference.
On the other hand, of the two race rings, a race ring (hereinafter referred to as an inner diameter race ring) 4 arranged on the other side in the axial direction (as an example, the right side in FIG. 1) An annular track flat plate portion (referred to as an inner diameter side plane portion) 4a formed with 4s and one axial side from the inner peripheral edge portion of the inner diameter side plane portion 4a (for example, the left side of FIG. ) Has an inner diameter side cylindrical portion 4b extending at a substantially right angle.

この場合、外径軌道輪2及び内径軌道輪4は、いずれも薄肉(例えば、板厚が0.5mmから1.0mm程度)の板材を加工(プレス加工や曲げ加工など)することにより、断面視略L字状をなすように成形されている。そして、これらの外径軌道輪2及び内径軌道輪4は、外径側平面部2aと内径側平面部4a、より具体的には外径側軌道面2sと内径側軌道面4sが対向するとともに、外径側円筒部2bが外径側(図1においては上側)、内径側円筒部4bが内径側(同、下側)に配され、断面視略矩形状をなすように組み付けられる(図1)。   In this case, both the outer diameter raceway ring 2 and the inner diameter raceway ring 4 are processed by pressing a thin plate material (for example, a plate thickness of about 0.5 mm to 1.0 mm) (for example, pressing or bending). It is molded so as to form a substantially L-shape. The outer diameter raceway ring 2 and the inner diameter raceway ring 4 are configured such that the outer diameter side plane portion 2a and the inner diameter side plane portion 4a, more specifically, the outer diameter side raceway surface 2s and the inner diameter side raceway surface 4s face each other. The outer diameter side cylindrical portion 2b is arranged on the outer diameter side (upper side in FIG. 1), and the inner diameter side cylindrical portion 4b is arranged on the inner diameter side (same as the lower side), and assembled so as to form a substantially rectangular shape in cross section (see FIG. 1).

転動体としての玉6は、その大きさ(直径(玉径))や組み込み数(配設数)などを任意に設定することができる。本実施形態においては、その直径(玉径)が1.5mmから2.5mm程度に設定された22個から40個程度の玉6が、その外周面(転動面)を外径側軌道面2sと内径側軌道面4sへ当接させるように、これらの軌道面2s,4s間の対向空間(以下、転動空間という)に周方向へ沿って所定間隔(一例として、等間隔)で配されている場合(単一のピッチ円径(PCD:Pitch Circle Diameter)をなす単列配置)を一例として想定する。なお、外径軌道輪2及び内径軌道輪4の構成、例えば、外径側平面部2a及び内径側平面部4aの径方向幅や、外径側円筒部2b及び内径側円筒部4bの軸方向長さは、上記転動空間に配される玉6の玉径や個数などに応じて設定すればよい。また、外径側平面部2aに対する外径側円筒部2bの延出角度、及び内径側平面部4aに対する内径側円筒部4bの延出角度も特に限定されない。   The size (diameter (ball diameter)), the number of incorporation (number of arrangements), and the like of the balls 6 as rolling elements can be arbitrarily set. In the present embodiment, about 22 to 40 balls 6 whose diameter (ball diameter) is set to about 1.5 mm to 2.5 mm have outer circumferential surfaces (rolling surfaces) as outer diameter side raceways. 2s and the inner raceway surface 4s are abutted with each other in a space (a rolling space) between the raceways 2s and 4s at a predetermined interval (for example, an equal interval) in the circumferential direction. The case (single row arrangement forming a single pitch circle diameter (PCD)) is assumed as an example. Note that the configurations of the outer diameter raceway ring 2 and the inner diameter raceway ring 4, for example, the radial width of the outer diameter side plane portion 2 a and the inner diameter side plane portion 4 a, and the axial direction of the outer diameter side cylindrical portion 2 b and the inner diameter side cylindrical portion 4 b. The length may be set according to the diameter and number of balls 6 arranged in the rolling space. Further, the extension angle of the outer diameter side cylindrical portion 2b with respect to the outer diameter side plane portion 2a and the extension angle of the inner diameter side cylindrical portion 4b with respect to the inner diameter side plane portion 4a are not particularly limited.

保持器8は、その外径が外径軌道輪2の外径側円筒部2bの内径寸法より小寸で、かつその内径が内径軌道輪4の内径側円筒部4bの外径寸法より大寸に設定された円環状の平板部(以下、保持器平板部という)8aと、当該保持器平板部8aに対して周方向へ沿って穿孔され、玉6を保持するための複数の窓部80とを有している。そして、保持器8は、各窓部80に玉6を挿入し、これを保持した状態で外径軌道輪2と内径軌道輪4の間、具体的には、外径側軌道面2sと内径側軌道面4sの間の転動空間へ組み付けられる。このように保持器8が転動空間へ組み付けられた状態においては、保持器平板部8aが外径側円筒部2b及び内径側円筒部4bのいずれとも接触することなく、これらと所定の間隙を空けた状態となっている。なお、保持器8は、外径軌道輪2及び内径軌道輪4よりもさらに薄肉(例えば、板厚が0.3mmから0.5mm程度)の板材を加工(プレス加工や穿孔加工など)することにより、略円環の平板状に成形されている。   The cage 8 has an outer diameter smaller than the inner diameter of the outer diameter side cylindrical portion 2 b of the outer diameter raceway ring 2 and an inner diameter larger than the outer diameter of the inner diameter side cylindrical portion 4 b of the inner diameter raceway ring 4. An annular flat plate portion (hereinafter referred to as a cage flat plate portion) 8a set to the above and a plurality of window portions 80 for holding the balls 6 that are perforated along the circumferential direction of the cage flat plate portion 8a. And have. The cage 8 inserts the balls 6 into the respective window portions 80 and holds the balls 6 between the outer diameter raceway ring 2 and the inner diameter raceway ring 4, specifically, the outer diameter side raceway surface 2s and the inner diameter. It is assembled into the rolling space between the side raceway surfaces 4s. Thus, in a state where the cage 8 is assembled to the rolling space, the cage flat plate portion 8a does not come into contact with either the outer diameter side cylindrical portion 2b or the inner diameter side cylindrical portion 4b, and a predetermined gap is provided therebetween. It is empty. Note that the cage 8 is made of a plate material (for example, press working or punching) that is thinner than the outer diameter raceway ring 2 and the inner diameter raceway ring 4 (for example, a plate thickness of about 0.3 mm to 0.5 mm). Thus, it is formed into a substantially annular flat plate shape.

保持器8の窓部80は、軸方向(図1の左右方向)の片側もしくは両側の開口周縁が玉6の直径(玉径)よりも小寸となるように軸方向の中央部位に対して縮径され、当該玉6を転動自在かつ脱落不能に保持している。本実施形態においては、図1に示すように、窓部80の軸方向の片側(同図の左側)の開口周縁80aをその開口径が玉径よりも僅かに小寸となるまで軸方向の中央部位(以下、軸方向中央部という)80bよりも縮径させ、当該窓部80へ挿入した玉6を転動自在かつ脱落不能に保持する保持器8(端的には、窓部80)の構成(いわゆる片側転動体持たせ)を一例として想定している。すなわち、保持器8は、窓部80へ挿入した玉6を開口周縁80aと干渉させることで、かかる玉6を窓部80内において転動自在かつ脱落不能に保持している。
なお、開口周縁80aとは軸方向に対して反対側(図1の右側)の窓部80の開口周縁80cは、軸方向中央部80bよりも拡径され、その開口径が玉径よりも僅かに大寸に設定されている。すなわち、窓部80は、開口周縁80aから軸方向中央部80bを経て開口周縁80cへ向かうに従って徐々に周面域が拡径されるテーパー状(いわゆる円すい台形状の貫通孔)をなしている。その際、窓部80のテーパー角度(図8に示す傾斜角度α)は、30°から50°程度に設定すればよいが、特に限定されない。また、窓部80への玉6の挿入は、開口周縁80cから行えばよい。
The window portion 80 of the cage 8 is located with respect to the central portion in the axial direction so that the opening peripheral edge on one side or both sides in the axial direction (left-right direction in FIG. 1) is smaller than the diameter (ball diameter) of the ball 6. The ball 6 is reduced in diameter and holds the ball 6 so that it can roll and cannot fall off. In the present embodiment, as shown in FIG. 1, the opening peripheral edge 80a on one side (left side in the figure) of the window portion 80 is axially extended until its opening diameter is slightly smaller than the ball diameter. The diameter of the central portion (hereinafter referred to as the axially central portion) 80b is reduced, and the retainer 8 (in short, the window portion 80) holds the ball 6 inserted into the window portion 80 so that it can roll and cannot fall off. A configuration (so-called one-side rolling element) is assumed as an example. In other words, the cage 8 holds the ball 6 in the window portion 80 so that it can roll and cannot fall off by causing the ball 6 inserted into the window portion 80 to interfere with the opening peripheral edge 80a.
The opening peripheral edge 80c of the window 80 on the opposite side to the opening peripheral edge 80a (the right side in FIG. 1) has a larger diameter than the axial central part 80b, and the opening diameter is slightly smaller than the ball diameter. Is set to large. That is, the window portion 80 has a tapered shape (so-called frustoconical through-hole) in which the peripheral surface area gradually increases in diameter from the opening peripheral edge 80a to the opening peripheral edge 80c through the axial central portion 80b. At this time, the taper angle of the window 80 (inclination angle α shown in FIG. 8) may be set to about 30 ° to 50 °, but is not particularly limited. Moreover, what is necessary is just to perform the insertion of the ball | bowl 6 to the window part 80 from the opening periphery 80c.

保持器8をこのような一枚の板材にテーパー状の窓部80を打ち抜くという非常に単純な構成とすることで、保持器8が金属製である場合であっても、当該保持器8を片側転動体持たせの構成とすることができるとともに、熱処理時における変形を確実に抑制することができる。仮に、保持器8に熱変形が生じた場合であっても、例えば、プレステンパーなどにより、当該保持器8の形状を容易に矯正することができる。   Even if the cage 8 is made of metal, the cage 8 is made by punching the tapered window portion 80 into such a single plate material. While it can be set as the structure which has a one-side rolling element, the deformation | transformation at the time of heat processing can be suppressed reliably. Even if the cage 8 is thermally deformed, the shape of the cage 8 can be easily corrected by, for example, a press temper.

本実施形態において、外径軌道輪2の外径側円筒部2bには、その延出周端部を縮径方向(図1においては下方向)へ突出させ、保持器平板部8aの外周縁部8bと係合可能な突出部(以下、外径側突出部という)2cが設けられている。これに対し、内径軌道輪4の内径側円筒部4bには、その延出周端部を拡径方向(図1においては上方向)へ突出させ、保持器平板部8aの内周縁部8cと係合可能な突出部(以下、内径側突出部という)4cが設けられている。なお、外径側突出部2cは、外径軌道輪2が軸方向(図1においては左方向)へ位置ずれした際、保持器平板部8aの外周縁部8bと干渉して係合し、過剰な押圧力が負荷されない限り、当該外周縁部8bとの干渉状態を維持して前記軸方向へそれ以上位置ずれすることがないように、その突出形態(突出長さや突出範囲など)を設定すればよい。同様に、内径側突出部4cは、内径側軌道輪4が軸方向(図1においては右方向)へ位置ずれした際、保持器平板部8aの内周縁部8cと干渉して係合し、過剰な押圧力が負荷されない限り、当該内周縁部8cとの干渉状態を維持して前記軸方向へそれ以上位置ずれすることがないように、その突出形態(突出長さや突出範囲など)を設定すればよい。また、図1には、外径側円筒部2b及び内径側円筒部4bの延出周端部を全周に亘って連続して突出させてなる外径側突出部2c及び内径側突出部4cの構成を一例として示しているが、例えば、前記円筒部2b,4bの延出周端部の1箇所、もしくは断続的に周方向の数箇所だけを突出させた構成とすることも可能である。   In the present embodiment, the outer peripheral side end portion of the outer raceway ring 2 has an extended peripheral end projecting in the diameter reducing direction (downward in FIG. 1), and the outer peripheral edge of the retainer flat plate portion 8a. A projecting portion (hereinafter referred to as an outer diameter projecting portion) 2c that can be engaged with the portion 8b is provided. On the other hand, the extending peripheral end of the inner diameter side cylindrical portion 4b of the inner diameter raceway ring 4 protrudes in the diameter increasing direction (upward in FIG. 1), and the inner peripheral edge portion 8c of the cage flat plate portion 8a Engageable protrusions (hereinafter referred to as “inner diameter side protrusions”) 4 c are provided. The outer diameter side protruding portion 2c engages with the outer peripheral edge portion 8b of the retainer flat plate portion 8a when the outer diameter raceway ring 2 is displaced in the axial direction (leftward in FIG. 1). As long as excessive pressing force is not applied, the projection form (projection length, projection range, etc.) is set so as to maintain the interference state with the outer peripheral edge 8b and prevent further displacement in the axial direction. do it. Similarly, when the inner diameter side raceway 4 is displaced in the axial direction (rightward in FIG. 1), the inner diameter side protruding portion 4c interferes with and engages with the inner peripheral edge portion 8c of the cage flat plate portion 8a. As long as excessive pressing force is not applied, the projection form (projection length, projection range, etc.) is set so as to maintain the interference state with the inner peripheral edge 8c and prevent further displacement in the axial direction. do it. FIG. 1 also shows an outer diameter side protruding portion 2c and an inner diameter side protruding portion 4c formed by continuously projecting the extended peripheral ends of the outer diameter side cylindrical portion 2b and the inner diameter side cylindrical portion 4b over the entire circumference. However, for example, it is also possible to adopt a configuration in which only one portion of the extended peripheral end portions of the cylindrical portions 2b and 4b, or only a few portions in the circumferential direction are protruded. .

このように外径軌道輪2の外径側円筒部2bに外径側突出部2cを設けるとともに、内径軌道輪4の内径側円筒部4bに内径側突出部4cを設けることで、外径軌道輪2及び内径軌道輪4と、保持器8及び玉6とを組み付けた場合、これらの軌道輪2,4と保持器8及び玉6の組付体(アセンブリ)とを互いに相対回転可能で、かつ非分離に一体化させることができる。   As described above, the outer diameter side cylindrical portion 2b of the outer diameter raceway ring 2 is provided with the outer diameter side protruding portion 2c, and the inner diameter side cylindrical portion 4b of the inner diameter raceway ring 4 is provided with the inner diameter side protruding portion 4c. When the ring 2 and the inner raceway ring 4, the cage 8 and the ball 6 are assembled, the raceways 2 and 4 and the assembly (assembly) of the cage 8 and the ball 6 can be rotated relative to each other. And they can be integrated in a non-separable manner.

ここで、本実施形態に係るスラスト玉軸受(以下、本件軸受という)と、転動体としてころを用いたスラストころ軸受(同、比較軸受という)の軸受サイズ、及び動トルクの比較を行った。その際、同一径(直径が1.5mm、2.0mm、2.5mmの3種類)の転動体(玉もしくはころ)を同一個数(22個、30個、40個の3種類)、同一板厚(0.3mm、0.4mm、0.5mmの3種類、図8に示す寸法t1)の保持器で保持し、これらを同一板厚(0.5mm、0.8mm、1.0mmの3種類)の軌道輪(外径軌道輪及び内径軌道輪)間の転動空間へ組み付けた場合における軸受内径寸法、及び当該軸受内径寸法に対する軸受外径寸法の比率(軸受外径寸法/軸受内径寸法の値)、そして動トルクを本件軸受と比較軸受についてそれぞれ測定し、その測定値を比較した。なお、比較は、転動体径、転動体個数、保持器板厚、軌道輪板厚をそれぞれ1.5mm、22個、0.3mm、0.5mmに設定した本件軸受及び比較軸受の構成を構成1、同様にかかる値をそれぞれ2.0mm、30個、0.4mm、0.8mmに設定した構成を構成2、2.5mm、40個、0.5mm、1.0mmに設定した構成を構成3とし、各構成1から3ごとに行った。また、いずれの構成においても転動体(玉もしくはころ)のPCDの位置は共通とし、本件軸受における保持器窓部の傾斜角度(図8に示す角度α)は、構成1を50°、構成2を40°、そして構成3を30°にそれぞれ設定した。以上の条件下での比較結果を図7に示す。   Here, a comparison was made between the bearing size and dynamic torque of a thrust ball bearing according to the present embodiment (hereinafter referred to as the present bearing) and a thrust roller bearing using rollers as rolling elements (hereinafter referred to as a comparative bearing). At that time, the same number of rolling elements (balls or rollers) with the same diameter (three types of diameters: 1.5 mm, 2.0 mm, and 2.5 mm) (22 types, 30 types, 3 types of 40 units) and the same plate It is held by a cage having three thicknesses (0.3 mm, 0.4 mm, and 0.5 mm, dimension t1 shown in FIG. 8), and these are held at the same plate thickness (0.5 mm, 0.8 mm, and 1.0 mm). Type) bearing inner diameter when assembled in the rolling space between outer ring and inner diameter bearing ring, and ratio of bearing outer diameter to bearing inner diameter (bearing outer diameter / bearing inner diameter) ) And dynamic torque were measured for the bearing and the comparative bearing, and the measured values were compared. For comparison, the configuration of the present bearing and the comparative bearing are set such that the rolling element diameter, the number of rolling elements, the cage plate thickness, and the race ring plate thickness are set to 1.5 mm, 22 pieces, 0.3 mm, and 0.5 mm, respectively. 1. Similarly, a configuration in which the values are set to 2.0 mm, 30 pieces, 0.4 mm, and 0.8 mm, respectively, and a configuration in which the configuration is set to 2, 2.5 mm, 40 pieces, 0.5 mm, and 1.0 mm. It was set to 3, and it carried out every each structure 1 to 3. In any configuration, the position of the PCD of the rolling elements (balls or rollers) is the same, and the inclination angle of the cage window portion (angle α shown in FIG. 8) in the bearing is 50 ° for configuration 1 and 2 for configuration. Was set to 40 °, and configuration 3 was set to 30 °. The comparison results under the above conditions are shown in FIG.

図7から明らかなように、構成1から3のいずれにおいても、本件軸受は比較軸受よりも軸受内径寸法が4mmから5mm程度大きく、当該軸受内径寸法に対する軸受外径寸法の比率(軸受外径寸法/軸受内径寸法の値)が0.4から0.6程度小さい。すなわち、転動体(玉もしくはころ)の径及び個数、及び保持器と軌道輪を上記条件とし、PCD位置を共通とした場合、本件軸受は、比較軸受よりも軸受の径方向幅(軸受外径寸法/軸受内径寸法の値、軸受外内径寸法比率)を小さくする(短縮させる)ことができる。したがって、本件軸受であるスラスト玉軸受によれば、軸受の小型軽量化を図ることができ、結果として、本件軸受(スラスト玉軸受)が装着される自動車のエアコン用コンプレッサやトルクコンバータ、トランスミッションなどの車載装置の小型軽量化を図ることが可能となる。
また、構成1から3のいずれにおいても、本件軸受は比較軸受よりも動トルクが5分の1程度に抑えられている。したがって、本件軸受であるスラスト玉軸受によれば、動トルクを格段に低減させることができ、結果として、上記自動車のトランスミッションなどの車載装置の高効率化を図ることが可能となる。
As apparent from FIG. 7, in any of the configurations 1 to 3, the present bearing has a bearing inner diameter of about 4 mm to 5 mm larger than the comparative bearing, and the ratio of the outer diameter of the bearing to the inner diameter of the bearing (the outer diameter of the bearing). / The value of the inner diameter of the bearing) is about 0.4 to 0.6 smaller. That is, when the diameter and the number of rolling elements (balls or rollers), the cage and the bearing ring are the above conditions, and the PCD position is made common, the present bearing is larger in the radial width (bearing outer diameter) than the comparative bearing. It is possible to reduce (shorten) the size / the value of the inner diameter of the bearing and the ratio of the outer diameter of the bearing). Therefore, according to the thrust ball bearing which is the present bearing, it is possible to reduce the size and weight of the bearing, and as a result, the air conditioner compressor, torque converter, transmission, etc. of the automobile to which the present bearing (thrust ball bearing) is mounted. It is possible to reduce the size and weight of the in-vehicle device.
Moreover, in any of the configurations 1 to 3, the present bearing has a dynamic torque suppressed to about 1/5 that of the comparative bearing. Therefore, according to the thrust ball bearing which is the present bearing, the dynamic torque can be remarkably reduced, and as a result, it is possible to improve the efficiency of the on-vehicle apparatus such as the transmission of the automobile.

なお、上述した第1実施形態(図1)は、本発明に係るスラスト玉軸受の一例に過ぎず、軸受構成はこれに限定されることなく、適宜変更することが可能である。例えば、図2から図6には、本発明の第2実施形態から第6実施形態に係るスラスト玉軸受の構成がそれぞれ示されており、各図示構成であっても、上述した第1実施形態と同様の作用効果を得ることができる。以下、これらの各実施形態について説明する。ただし、これら各実施形態の基本的軸受構成は、上述した第1実施形態(図1)と共通するものであり、その構成部材と同一もしくは類似する部材については図面上で同一符号を付して説明を省略もしくは簡略化し、各実施形態に特有の構成についてのみ詳述する。   The first embodiment (FIG. 1) described above is merely an example of a thrust ball bearing according to the present invention, and the bearing configuration is not limited to this and can be changed as appropriate. For example, FIGS. 2 to 6 show the configurations of the thrust ball bearings according to the second to sixth embodiments of the present invention, respectively. Even in the illustrated configurations, the first embodiment described above is shown. The same effect can be obtained. Hereinafter, each of these embodiments will be described. However, the basic bearing configuration of each of these embodiments is the same as that of the above-described first embodiment (FIG. 1), and members that are the same as or similar to the components are denoted by the same reference numerals in the drawings. Description is omitted or simplified, and only the configuration unique to each embodiment will be described in detail.

(第2実施形態)
本実施形態に係るスラスト玉軸受の構成を図2に示す。
本実施形態においては、保持器8を所定の樹脂(各種の合成樹脂など)で射出成形している。その際、保持器8は、窓部80の軸方向(図2の左右方向)の両側の開口周縁80aを軸方向中央部80bよりも縮径させ、当該窓部80へ挿入した玉6を転動自在かつ脱落不能に保持する構成(いわゆる両側転動体持たせ)となるように成形する。具体的には、窓部80の軸方向中央部80bから軸方向両側の開口周縁80aに到るまでの周面域を凹曲面状(例えば、保持する玉6の外周面(転動面)の曲率よりも小さな曲率の凹球面状)をなすように成形すればよい。
かかる保持器8の窓部80に玉6を挿入する場合、まず、当該保持器8の軸方向の一方側(いずれ側かは問わない)の開口周縁80aに玉6の外周面(転動面)を当接させる。この状態から、玉6を軸方向の他方側へ押圧し、前記軸方向の一方側の開口周縁80aを玉6の外周面に沿って拡張させつつ、窓部80内(軸方向中央部80b)へ押し込んでいく。そして、玉6が軸方向の他方側の開口周縁80aと当接するまで押し込み、当該玉6を窓部80へ挿入する(いわゆるパチン挿入)。この結果、窓部80に挿入された玉6は、保持器8の軸方向の両側で開口周縁80aによって挟持された状態となる(図2に示す状態)。これにより、窓部80内での玉6の回転姿勢を安定させることができるとともに、当該玉6が窓部80から脱落することを有効に防止することができる。
なお、図2には、保持器8の肉厚を軌道輪(外径軌道輪2及び内径軌道輪4)よりも厚肉とした構成を一例として示しているが、上述した第1実施形態(図1)と同様に、軌道輪(外径軌道輪2及び内径軌道輪4)よりも薄肉とした保持器構成とすることも可能である。
(Second embodiment)
The structure of the thrust ball bearing which concerns on this embodiment is shown in FIG.
In the present embodiment, the cage 8 is injection-molded with a predetermined resin (such as various synthetic resins). At that time, the cage 8 reduces the diameter of the opening peripheral edge 80a on both sides in the axial direction (left and right direction in FIG. 2) of the window portion 80 more than the axial center portion 80b, and rolls the ball 6 inserted into the window portion 80. It is molded so as to have a structure that is movable and cannot be removed (so-called both-side rolling elements are provided). Specifically, the peripheral surface area from the axial center part 80b of the window part 80 to the opening peripheral edge 80a on both axial sides is concavely curved (for example, the outer peripheral surface (rolling surface) of the ball 6 to be held). What is necessary is just to shape | mold so that the curvature may be smaller than a curvature.
When the ball 6 is inserted into the window portion 80 of the cage 8, first, the outer peripheral surface (rolling surface) of the ball 6 is formed on the opening peripheral edge 80 a on one side (regardless of which side) of the cage 8. ). From this state, the ball 6 is pressed to the other side in the axial direction, and the opening peripheral edge 80a on the one side in the axial direction is expanded along the outer peripheral surface of the ball 6, while inside the window 80 (the central portion 80b in the axial direction). Push in. Then, the ball 6 is pushed in until it comes into contact with the opening peripheral edge 80a on the other side in the axial direction, and the ball 6 is inserted into the window portion 80 (so-called snapping insertion). As a result, the ball 6 inserted into the window 80 is in a state of being sandwiched by the opening peripheral edge 80a on both sides of the cage 8 in the axial direction (the state shown in FIG. 2). Thereby, while being able to stabilize the rotation attitude | position of the ball | bowl 6 in the window part 80, it can prevent effectively the said ball | bowl 6 falling off from the window part 80. FIG.
FIG. 2 shows, as an example, a configuration in which the thickness of the cage 8 is thicker than the raceway (outer diameter raceway ring 2 and inner diameter raceway ring 4), but the first embodiment described above ( Similarly to FIG. 1), it is also possible to adopt a cage configuration that is thinner than the raceway (outer diameter raceway ring 2 and inner diameter raceway ring 4).

上述した第1実施形態(図1)及び第2実施形態(図2)においては、2枚の軌道輪(外径軌道輪2及び内径軌道輪4)を相対回転可能に対向して配置し、これらの軌道面(外径側軌道面2s及び内径側軌道面4s)間の転動空間に保持器8及び玉6を組み付けた軸受構成としているが、軸受が装着される相手側部材(例えば、自動車のエアコン用コンプレッサやトルクコンバータ、トランスミッションなどの車載装置)が玉6と接触する部位(以下、相手側軌道面という)の面状態が良好である場合(例えば、表面研磨加工が施されて滑面状態となっている場合など)には、軌道輪を1枚だけ備えた軸受構成とすることも可能である。
このような軌道輪が1枚の軸受構成を、第3実施形態(図3)及び第4実施形態(図4)として次に説明する。
In the first embodiment (FIG. 1) and the second embodiment (FIG. 2) described above, the two race rings (the outer diameter race ring 2 and the inner diameter race ring 4) are arranged to face each other so as to be relatively rotatable, The bearing configuration is such that the cage 8 and the ball 6 are assembled in a rolling space between these raceway surfaces (the outer diameter side raceway surface 2s and the inner diameter side raceway surface 4s). When the surface condition of the part (hereinafter referred to as the mating raceway surface) of the automotive air conditioner compressor, torque converter, transmission, etc. in contact with the ball 6 is good (for example, surface polishing is applied to make the sliding In the case of a surface state, etc., it is also possible to adopt a bearing configuration having only one bearing ring.
Such a bearing configuration with one bearing ring will be described below as a third embodiment (FIG. 3) and a fourth embodiment (FIG. 4).

(第3実施形態)
本実施形態は、上述した第1実施形態(図1)における内径軌道輪4を省略し、軌道輪を外径軌道輪2のみで構成した形態(軸受を一部開放した形態)となっている。本実施形態に係るスラスト玉軸受の構成を図3に示す。
本実施形態においては、軸受を相手側部材(例えば、自動車のエアコン用コンプレッサやトルクコンバータ、トランスミッションなどの車載装置)に装着することで、外径軌道輪2の外径側軌道面2sと相手側軌道面(図示しない)との間に玉6を転動させるための転動空間を形成しており、当該転動空間に保持器8及び玉6の組付体(アセンブリ)が配設される構成となっている。この場合、外径軌道輪2の外径側突出部2cは、軸方向へ最も突出する部位(図3においては、右方向の突出端)20cが外径側軌道面2sと当接状態にある玉6よりも軸方向(同図においては、右方向)へ突出することがないように、その突出形態(突出長さや突出範囲など)が設定されている。これにより、軸受を相手側部材に装着させた際、外径側突出部2c(具体的には、その突出端20c)を当該相手側部材(相手側軌道面)と干渉(当接)させることなく、玉6の外周面(転動面)を外径側軌道面2sと相手側軌道面の双方に当接させることができ、これら軌道面の間に玉6の転動空間を形成することが可能となる。なお、保持器8及び玉6の組付体(アセンブリ)は、窓部80の開口周縁80aが相手側部材(相手側軌道面)へ臨むように、別の捉え方をすれば、開口周縁80aが軸受の開放側(図3においては、右側)へ向くように、前記転動空間へ配設させることが好ましい。
このように軌道輪を外径軌道輪2のみで構成することで、さらに軸受の小型軽量化を図ることが可能となり、結果として、軸受が装着される自動車のトランスミッションなどの車載装置の一層の小型軽量化を図ることも可能となる。
(Third embodiment)
In the present embodiment, the inner diameter raceway ring 4 in the first embodiment (FIG. 1) described above is omitted, and the raceway ring is configured only by the outer diameter raceway ring 2 (a form in which a bearing is partially opened). . The configuration of the thrust ball bearing according to this embodiment is shown in FIG.
In the present embodiment, the outer diameter raceway surface 2s of the outer diameter raceway ring 2 and the counterpart side are mounted by mounting the bearing on a counterpart side member (for example, an in-vehicle device such as a compressor for an air conditioner, a torque converter, or a transmission of an automobile). A rolling space for rolling the ball 6 is formed between the raceway surface (not shown), and an assembly (assembly) of the cage 8 and the ball 6 is disposed in the rolling space. It has a configuration. In this case, the outer diameter side protruding portion 2c of the outer diameter raceway ring 2 has a portion 20c that protrudes most in the axial direction (a protruding end in the right direction in FIG. 3) in contact with the outer diameter side raceway surface 2s. The protrusion form (protrusion length, protrusion range, etc.) is set so that it does not protrude from the ball 6 in the axial direction (rightward in the figure). Accordingly, when the bearing is mounted on the counterpart member, the outer diameter side protruding portion 2c (specifically, the protruding end 20c) is caused to interfere (abut) with the counterpart member (the counterpart raceway surface). The outer peripheral surface (rolling surface) of the ball 6 can be brought into contact with both the outer diameter side raceway surface 2s and the mating raceway surface, and a rolling space for the ball 6 is formed between these raceway surfaces. Is possible. In addition, if the assembly body (assembly) of the holder | retainer 8 and the ball | bowl 6 takes another way so that the opening periphery 80a of the window part 80 may face the other party member (an other party track surface), the opening periphery 80a Is preferably disposed in the rolling space so that the bearing faces the open side of the bearing (the right side in FIG. 3).
By configuring the bearing ring only with the outer diameter bearing ring 2 as described above, it becomes possible to further reduce the size and weight of the bearing, and as a result, further reduce the size of the in-vehicle device such as an automobile transmission to which the bearing is mounted. It is also possible to reduce the weight.

(第4実施形態)
本実施形態は、上述した第1実施形態(図1)における外径軌道輪2を省略し、軌道輪を内径軌道輪4のみで構成した形態(軸受を一部開放した形態)となっている。本実施形態に係るスラスト玉軸受の構成を図4に示す。
本実施形態においては、軸受を相手側部材(例えば、自動車のエアコン用コンプレッサやトルクコンバータ、トランスミッションなどの車載装置)に装着することで、内径軌道輪4の内径側軌道面4sと相手側軌道面(図示しない)との間に玉6を転動させるための転動空間を形成しており、当該転動空間に保持器8及び玉6の組付体(アセンブリ)が配設される構成となっている。この場合、内径軌道輪4の内径側突出部4cは、軸方向へ最も突出する部位(図4においては、左方向の突出端)40cが内径側軌道面4sと当接状態にある玉6よりも軸方向(同図においては、左方向)へ突出することがないように、その突出形態(突出長さや突出範囲など)が設定されている。これにより、軸受を相手側部材に装着させた際、内径側突出部4c(具体的には、その突出端40c)を当該相手側部材(相手側軌道面)と干渉(当接)させることなく、玉6の外周面(転動面)を内径側軌道面4sと相手側軌道面の双方に当接させることができ、これら軌道面の間に玉6の転動空間を形成することが可能となる。なお、保持器8及び玉6の組付体(アセンブリ)は、窓部80の開口周縁80aが相手側部材(相手側軌道面)へ臨むように、別の捉え方をすれば、開口周縁80aが軸受の開放側(図4においては、左側)へ向くように、前記転動空間へ配設させることが好ましい。
このように軌道輪を内径軌道輪4のみで構成することで、さらに軸受の小型軽量化を図ることが可能となり、結果として、軸受が装着される車載装置の一層の小型軽量化を図ることも可能となることは、上述した第3実施形態と同様である。
(Fourth embodiment)
In the present embodiment, the outer diameter raceway ring 2 in the first embodiment (FIG. 1) described above is omitted, and the raceway ring is configured only by the inner diameter raceway ring 4 (a form in which a bearing is partially opened). . FIG. 4 shows the configuration of the thrust ball bearing according to this embodiment.
In the present embodiment, the inner raceway surface 4s of the inner raceway ring 4 and the counterpart raceway surface are mounted by mounting the bearing on a counterpart member (for example, an in-vehicle device such as an air conditioner compressor, a torque converter, or a transmission of an automobile). A rolling space for rolling the ball 6 (not shown) is formed, and the assembly (assembly) of the cage 8 and the ball 6 is disposed in the rolling space; It has become. In this case, the inner diameter side protruding part 4c of the inner diameter raceway ring 4 has a portion 40c that protrudes most in the axial direction (a protruding end in the left direction in FIG. 4) from the ball 6 in contact with the inner diameter side raceway surface 4s. The protrusion form (protrusion length, protrusion range, etc.) is set so as not to protrude in the axial direction (leftward in the figure). Thus, when the bearing is mounted on the mating member, the inner diameter side protruding portion 4c (specifically, the projecting end 40c) does not interfere (contact) with the mating member (the mating raceway surface). The outer peripheral surface (rolling surface) of the ball 6 can be brought into contact with both the inner raceway surface 4s and the other raceway surface, and a rolling space for the ball 6 can be formed between these raceway surfaces. It becomes. In addition, if the assembly body (assembly) of the holder | retainer 8 and the ball | bowl 6 takes another way so that the opening periphery 80a of the window part 80 may face the other party member (an other party track surface), the opening periphery 80a Is preferably arranged in the rolling space so that the bearing faces the open side of the bearing (left side in FIG. 4).
In this way, by configuring the bearing ring only with the inner diameter bearing ring 4, it becomes possible to further reduce the size and weight of the bearing, and as a result, it is possible to further reduce the size and weight of the in-vehicle device to which the bearing is mounted. This is possible as in the third embodiment described above.

なお、これら第3実施形態(図3)及び第4実施形態(図4)においては、上述した第1実施形態(図1)における内径軌道輪4もしくは外径軌道輪2を省略した軸受構成としているが、第2実施形態(図2)における内径軌道輪4もしくは外径軌道輪2を省略した軸受構成とすることも想定可能である。
また、上述した第1実施形態から第4実施形態(図1から図4)においては、玉6を所定の転動空間に対して周方向に沿って所定間隔(一例として、等間隔)で配した軸受構成(すなわち、単一のPCDをなす単列玉配置)としているが、例えば、軸受内外径幅の狭小化条件がそれ程厳しくない場合などには、かかる所定空間に玉6を複列配置もしくは散在させた軸受構成とすることも可能である。
このように単一PCDをなす単列以外の玉配置とした軸受構成を、第5実施形態(図5)及び第6実施形態(図6)として次に説明する。
In the third embodiment (FIG. 3) and the fourth embodiment (FIG. 4), a bearing configuration in which the inner diameter raceway ring 4 or the outer diameter raceway ring 2 in the first embodiment (FIG. 1) described above is omitted. However, it is possible to assume a bearing configuration in which the inner diameter raceway ring 4 or the outer diameter raceway ring 2 in the second embodiment (FIG. 2) is omitted.
In the first to fourth embodiments (FIGS. 1 to 4) described above, the balls 6 are arranged at predetermined intervals (as an example, at equal intervals) along the circumferential direction with respect to a predetermined rolling space. However, when the conditions for narrowing the inner and outer diameters of the bearing are not so strict, for example, the balls 6 are arranged in a double row in the predetermined space. Alternatively, a scattered bearing configuration may be used.
A bearing configuration having a ball arrangement other than a single row forming a single PCD will be described below as a fifth embodiment (FIG. 5) and a sixth embodiment (FIG. 6).

(第5実施形態)
本実施形態に係るスラスト玉軸受の構成を図5に示す。
本実施形態は、上述した第1実施形態(図1)及び第2実施形態(図2)において、外径側軌道面2sと内径側軌道面4sの間の転動空間に対し、同一放射線上(周方向に対して同一の位相上)に2つずつ並べた玉6を周方向に沿って所定間隔(一例として、等間隔)で配した軸受構成(すなわち、異なるPCDをなす複列玉配置(2つのPCDをなす2列玉配置))としている。図5(a)には、第1実施形態(図1)に係るスラスト玉軸受を2つのPCDをなす2列玉配置とし、これらの玉6を保持器8で片側持たせとした軸受構成を示しており、同図(b)には、第2実施形態(図2)に係るスラスト玉軸受を2つのPCDをなす2列玉配置とし、これらの玉6を保持器8で両側持たせとした軸受構成を示している。
図5(a)に示す構成においては、軸方向の片側(同図の左側)の開口周縁80aを玉6の直径(玉径)の2倍よりも僅かに小さな径方向幅で、かつ玉6の直径よりも僅かに小さな周方向幅の矩形状とした窓部80が、保持器平板部8aに対してプレス加工などにより複数穿孔されている(図5(c))。これに対し、図5(b)に示す構成においては、軸方向の両側(同図の左側及び右側)の開口周縁80aをいずれも玉6の直径(玉径)の2倍よりも僅かに小さな径方向幅で、かつ玉6の直径よりも僅かに小さな周方向幅の矩形状とした窓部80が、保持器平板部8aに対して射出成形などにより複数形成されている(図5(c))。
(Fifth embodiment)
FIG. 5 shows the configuration of the thrust ball bearing according to this embodiment.
In this embodiment, in the first embodiment (FIG. 1) and the second embodiment (FIG. 2), the same radiation is applied to the rolling space between the outer diameter side raceway surface 2s and the inner diameter side raceway surface 4s. Bearing configuration in which balls 6 arranged two by two (on the same phase with respect to the circumferential direction) are arranged along the circumferential direction at a predetermined interval (for example, an equal interval) (that is, a double row ball arrangement with different PCDs) (Two rows of balls that make up two PCDs)). FIG. 5A shows a bearing configuration in which the thrust ball bearing according to the first embodiment (FIG. 1) has a two-row ball arrangement that forms two PCDs, and these balls 6 are held on one side by a cage 8. In FIG. 2 (b), the thrust ball bearing according to the second embodiment (FIG. 2) is arranged in a two-row ball configuration that forms two PCDs, and these balls 6 are held on both sides by a cage 8. This shows the bearing configuration.
In the configuration shown in FIG. 5 (a), the opening peripheral edge 80a on one axial side (left side in the figure) has a radial width slightly smaller than twice the diameter (ball diameter) of the ball 6 and the ball 6 A plurality of rectangular window portions 80 having a circumferential width slightly smaller than the diameter of the cage are punched in the retainer flat plate portion 8a by pressing or the like (FIG. 5C). On the other hand, in the configuration shown in FIG. 5B, the opening peripheral edges 80a on both sides in the axial direction (left and right sides in the figure) are both slightly smaller than twice the diameter (ball diameter) of the ball 6. A plurality of rectangular windows 80 having a radial width and a circumferential width slightly smaller than the diameter of the ball 6 are formed on the retainer flat plate portion 8a by injection molding or the like (FIG. 5 (c). )).

(第6実施形態)
本実施形態に係るスラスト玉軸受の構成を図6に示す。
本実施形態は、上述した第2実施形態(図2)において、外径側軌道面2sと内径側軌道面4sの間の転動空間に対し、周方向に沿って所定間隔(一例として、等間隔)で配した複数の玉6を異なるPCD位置で、かつ周方向に対する位相をずらして同一放射線状に並ばないように配列した軸受構成としている。すなわち、異なるPCDをなす散在玉配置とし、これらの玉6を保持器8で両側持たせとした軸受構成となっている(図6(a))。
この場合、保持器8には、軸方向(図6(a)の左右方向)の両側の開口周縁80aを軸方向中央部80bよりも縮径させ、当該窓部80へ挿入した玉6を転動自在かつ脱落不能に保持する構成(いわゆる両側転動体持たせ)とする窓部80を玉配置に応じて成形すればよい(図6(b))。
なお、本実施形態は、図6に示すように、上述した第2実施形態(図2)に係るスラスト玉軸受を異なるPCDをなす散在玉配置とし、これらの玉6を保持器8で両側持たせとすることを想定しているが、第1実施形態(図1)に係るスラスト玉軸受を異なるPCDをなす散在玉配置とし、これらの玉6を保持器8で片側持たせとすることも想定可能である。
また、第5実施形態(図5)及び第6実施形態(図6)に係るスラスト玉軸受を、上述した第3実施形態(図3)及び第4実施形態(図4)のように内径軌道輪4もしくは外径軌道輪2を省略した軸受構成(軸受の一部を開放した構成)とすることも想定可能である。
(Sixth embodiment)
FIG. 6 shows the configuration of the thrust ball bearing according to this embodiment.
In the second embodiment described above (FIG. 2), the present embodiment has a predetermined interval (as an example, etc.) along the circumferential direction with respect to the rolling space between the outer diameter side raceway surface 2s and the inner diameter side raceway surface 4s. A plurality of balls 6 arranged at intervals are arranged at different PCD positions and arranged so as not to be arranged in the same radial form with a phase shift with respect to the circumferential direction. That is, it has a bearing configuration in which scattered balls are arranged in different PCDs, and these balls 6 are held on both sides by a cage 8 (FIG. 6A).
In this case, the cage 8 has the opening periphery 80a on both sides in the axial direction (left and right direction in FIG. 6 (a)) having a diameter smaller than that of the central portion 80b in the axial direction, and the ball 6 inserted into the window portion 80 is rolled. The window portion 80 having a structure that can be moved and cannot be dropped (so-called both-side rolling elements) may be formed according to the ball arrangement (FIG. 6B).
In this embodiment, as shown in FIG. 6, the thrust ball bearing according to the second embodiment (FIG. 2) described above is arranged with scattered balls that form different PCDs, and these balls 6 are held on both sides by a cage 8. It is assumed that the thrust ball bearing according to the first embodiment (FIG. 1) has a scattered ball arrangement with different PCDs, and these balls 6 may be held on one side by the cage 8. It can be assumed.
Further, the thrust ball bearings according to the fifth embodiment (FIG. 5) and the sixth embodiment (FIG. 6) are arranged in the inner diameter raceways as in the third embodiment (FIG. 3) and the fourth embodiment (FIG. 4). It is also possible to assume a bearing configuration in which the ring 4 or the outer diameter raceway ring 2 is omitted (a configuration in which a part of the bearing is opened).

以上、第1実施形態から第6実施形態(図1から図6)に係るスラスト玉軸受によれば、同一径及び同一個数のころを用いた場合と比較し、軸受の径方向幅(軸受外内径寸法比率)を短縮させることができ、軸受の小型軽量化を図ることができる。また、軌道輪(外径軌道輪2や内径軌道輪4)と非接触状態で保持器8に玉6を保持させること、すなわち保持器8を片側もしくは両側転動体持たせとすることができ、軸受の低トルク化を図ることができる。
なお、スラストころ軸受は、その構造上、回転時にころと軌道輪(外径軌道輪や内径軌道輪)の間ですべりが発生し、トルクの増大や両者の接触部分などに摩耗を誘発する場合があるが、転動体を玉とした場合にはこのようなすべりはほぼ発生しないため、スラスト玉軸受はスラストころ軸受と比べてトルク低減化や摩耗防止を図りやすい。また、転動体径(ころ径)が2.5mm以上である場合には、保持器の形状によってはスラストころ軸受においてもころ持たせとすることが可能であるが、転動体径(ころ径)が2.5mmよりも小さい場合には、保持器をころ持たせとすることは容易でない。したがって、転動体径(玉径)が2.5mmよりも小さい本発明の各実施形態は、同一径のころを用いたスラストころ軸受に対し、低トルク化や耐摩耗性の観点において高い優位性を持つ。
As described above, according to the thrust ball bearing according to the first to sixth embodiments (FIGS. 1 to 6), the radial width of the bearing (outside the bearing) is compared with the case where the same diameter and the same number of rollers are used. The inner diameter dimension ratio) can be shortened, and the bearing can be reduced in size and weight. Further, the ball 6 can be held by the cage 8 in a non-contact state with the raceway (the outer diameter raceway 2 or the inner diameter raceway 4), that is, the cage 8 can be provided with rolling elements on one side or both sides. The torque of the bearing can be reduced.
In addition, due to the structure of the thrust roller bearing, slippage occurs between the roller and the raceway (outer diameter raceway or inner raceway) during rotation, which increases the torque or induces wear on the contact area between the two. However, when the rolling element is a ball, such slip hardly occurs, so that the thrust ball bearing can easily reduce torque and prevent wear compared to the thrust roller bearing. Further, when the rolling element diameter (roller diameter) is 2.5 mm or more, depending on the shape of the cage, it is possible to have a roller in the thrust roller bearing, but the rolling element diameter (roller diameter). Is smaller than 2.5 mm, it is not easy to roll the cage. Therefore, each embodiment of the present invention in which the rolling element diameter (ball diameter) is smaller than 2.5 mm is superior to the thrust roller bearing using the same diameter roller in terms of low torque and wear resistance. have.

2 外径軌道輪
2a 外径側平面部
2b 外径側円筒部
2c 外径側突出部
2s 外径側軌道面
4 内径軌道輪
4a 内径側平面部
4b 内径側円筒部
4c 内径側突出部
4s 内径側軌道面
6 玉
8 保持器
8a 保持器平板部
8b 保持器平板部外周縁部
8c 保持器平板部内周縁部
80 保持器窓部
2 Outer diameter raceway 2a Outer diameter side flat surface portion 2b Outer diameter side cylindrical portion 2c Outer diameter side protruding portion 2s Outer diameter side raceway surface 4 Inner diameter raceway surface 4a Inner diameter side flat surface portion 4b Inner diameter side cylindrical portion 4c Inner diameter side protruding portion 4s Inner diameter side Side raceway surface 6 Ball 8 Cage 8a Cage flat plate portion 8b Cage flat plate outer peripheral portion 8c Cage flat plate inner peripheral portion 80 Cage window portion

Claims (2)

軌道面を有する少なくとも1枚の軌道輪と、当該軌道面に対して周方向へ沿って配された複数の玉と、当該玉を転動自在に保持する保持器とを備え、
前記軌道輪は、軌道面が形成された円環状の軌道平板部と、当該軌道平板部の外周縁部から軸方向の一方側へ延出する外径側円筒部、もしくは前記平板部の内周縁部から軸方向の他方側へ延出する内径側円筒部のいずれかを有し、
前記保持器は、その外径が前記外径側円筒部の内径寸法より小寸、もしくはその内径が前記内径側円筒部の外径寸法より大寸、あるいは前記外径が前記外径側円筒部の内径寸法より小寸で、かつ前記内径が前記内径側円筒部の外径寸法より大寸に設定された円環状の保持器平板部と、当該保持器平板部に対して周方向へ沿って穿孔され、前記玉を保持するための複数の窓部とを有し、
前記外径側円筒部には、その延出周端部を縮径方向へ突出させ、前記保持器平板部の外周縁部と係合可能な外径側突出部が設けられているとともに、前記内径側円筒部には、その延出周端部を拡径方向へ突出させ、前記保持器平板部の内周縁部と係合可能な内径側突出部が設けられており、
前記軌道輪と、前記保持器及び前記玉とを互いに相対回転可能で、かつ非分離に一体化させたことを特徴とするスラスト玉軸受。
Comprising at least one raceway having a raceway surface, a plurality of balls arranged along the circumferential direction with respect to the raceway surface, and a cage for holding the balls so as to roll freely,
The raceway includes an annular race plate portion having a raceway surface, an outer diameter side cylindrical portion extending from the outer periphery portion of the track plate portion to one side in the axial direction, or the inner periphery of the plate portion. One of the inner diameter side cylindrical portion extending from the portion to the other side in the axial direction,
The retainer has an outer diameter smaller than an inner diameter of the outer diameter side cylindrical portion, or an inner diameter larger than an outer diameter of the inner diameter side cylindrical portion, or the outer diameter is the outer diameter side cylindrical portion. An annular retainer flat plate portion that is smaller than the inner diameter size and larger than the outer diameter size of the inner diameter side cylindrical portion, and along the circumferential direction with respect to the retainer flat plate portion. A plurality of windows that are perforated to hold the balls;
The outer diameter side cylindrical portion is provided with an outer diameter side protruding portion that protrudes in the diameter reducing direction and that can be engaged with the outer peripheral edge portion of the retainer flat plate portion, and The inner diameter side cylindrical portion is provided with an inner diameter side protruding portion that protrudes in the diameter-expanding peripheral end portion and can be engaged with the inner peripheral edge portion of the retainer flat plate portion,
A thrust ball bearing characterized in that the bearing ring, the cage and the ball are rotatable relative to each other and integrated in a non-separable manner.
前記保持器の窓部は、軸方向の片側もしくは両側の開口周縁が前記玉の直径よりも小寸となるように軸方向の中央部位に対して縮径され、当該玉を転動自在かつ脱落不能に保持することを特徴とする請求項1に記載のスラスト玉軸受。   The window portion of the cage is reduced in diameter with respect to the central portion in the axial direction so that the opening peripheral edge on one side or both sides in the axial direction is smaller than the diameter of the ball, and the ball can roll and drop off. The thrust ball bearing according to claim 1, wherein the thrust ball bearing is held impossible.
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DE102014207627A1 (en) * 2014-04-23 2015-10-29 Schaeffler Technologies AG & Co. KG Planetary gear bearing in a planetary gearbox
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