JP2011219208A - Suspender for rolling bearing and assembling method of rolling bearing - Google Patents

Suspender for rolling bearing and assembling method of rolling bearing Download PDF

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Publication number
JP2011219208A
JP2011219208A JP2010088570A JP2010088570A JP2011219208A JP 2011219208 A JP2011219208 A JP 2011219208A JP 2010088570 A JP2010088570 A JP 2010088570A JP 2010088570 A JP2010088570 A JP 2010088570A JP 2011219208 A JP2011219208 A JP 2011219208A
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Japan
Prior art keywords
claw
rolling bearing
inner ring
ring
rolling
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JP2010088570A
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Japanese (ja)
Inventor
Masahiro Yamada
真裕 山田
Katsunori Sone
克典 曽根
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2010088570A priority Critical patent/JP2011219208A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/04Preventing damage to bearings during storage or transport thereof or when otherwise out of use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/38Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
    • F16C19/383Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • F16C19/385Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/38Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/06Ball or roller bearings
    • F16C23/08Ball or roller bearings self-adjusting
    • F16C23/082Ball or roller bearings self-adjusting by means of at least one substantially spherical surface
    • F16C23/086Ball or roller bearings self-adjusting by means of at least one substantially spherical surface forming a track for rolling elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/10Application independent of particular apparatuses related to size
    • F16C2300/14Large applications, e.g. bearings having an inner diameter exceeding 500 mm
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/31Wind motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)
  • Wind Motors (AREA)
  • Support Of The Bearing (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a suspender for a rolling bearing capable of suspending the bearing without causing trouble in designing the rolling bearing and also without requiring additional process for an inner ring and an outer ring being an orbit ring, and an assembling method of rolling bearing using this suspender.SOLUTION: This is a suspender for suspending a rolling bearing whose constitution parts are an inner ring 2 having a track plane 2a at the circumference, an outer ring 3 having a track plane 3a at the inner periphery, a plurality of rolling elements 5 arranged between the track plane 2a of the inner ring 2 and the track plane 3a of the outer ring 3 in the circumferential direction, and a holder 6 arranged between the inner ring 2 and the outer ring 3 and housing the rolling element 5; a suspender 10 is composed of a fixing member 11 provided with a suspended ring 14 so as to be attached and a claw type member 12 fixed to the fixing member 11, a rolling bearing 1 is suspended by engaging the claw type member 12 to a plane facing to the axial direction of component of the rolling bearing 1.

Description

この発明は、転がり軸受を軸方向上方に吊り上げるために用いられる転がり軸受用吊り具およびこの吊り具を用いた転がり軸受の組み付け方法に関する。   The present invention relates to a rolling bearing suspension used for lifting a rolling bearing upward in the axial direction and a method of assembling a rolling bearing using the suspension.

風力発電機の主軸等に使用される大型の転がり軸受は、吊り具で上方に吊り上げられてハウジングおよび回転軸に組み込まれる。このように大型の転がり軸受を吊り上げる方法としては、転がり軸受の内輪又は外輪の端面に軸方向の孔を設け、この孔に吊り輪を挿入固定し、この吊り輪を軸方向に吊り上げるものが知られている。   A large-sized rolling bearing used for a main shaft or the like of a wind power generator is lifted upward by a lifting tool and incorporated in a housing and a rotating shaft. As a method for lifting such a large rolling bearing, an axial hole is provided in the end face of the inner ring or outer ring of the rolling bearing, the hanging ring is inserted and fixed in this hole, and the lifting ring is lifted in the axial direction. It has been.

例えば、特許文献1では、軸受の内輪の端面にねじ孔を設け、このねじ孔に吊り輪をねじ結合することで、軸方向の吊り上げを行っている。また、特許文献2では、外輪に形成した軸方向の貫通孔にボルトを挿入し、ボルトの一端を軸方向に吊り上げると、ボルトの他端に取り付けたナットと内輪の端面とが軸方向に係合し、これにより軸受が吊り上げられる。   For example, in Patent Document 1, a screw hole is provided in the end face of the inner ring of the bearing, and the suspension ring is screwed to the screw hole to lift in the axial direction. In Patent Document 2, when a bolt is inserted into an axial through hole formed in the outer ring and one end of the bolt is lifted in the axial direction, the nut attached to the other end of the bolt and the end surface of the inner ring are engaged in the axial direction. This lifts the bearing.

特許文献3では、軌道輪である外輪の外径面又は内輪の内径面に係合孔を設け、吊り具のスリーブに設けられたねじ部の先端側に形成された小径部を上記の係合孔に係合させることにより、軸受を上方に吊り上げられる。   In Patent Document 3, an engagement hole is provided in the outer diameter surface of the outer ring or the inner diameter surface of the inner ring, which is a race, and the small diameter portion formed on the distal end side of the screw portion provided in the sleeve of the lifting tool is engaged with the above-described engagement. By engaging with the hole, the bearing can be lifted upward.

特開2006−329331号公報JP 2006-329331 A 特開2007−263305号公報JP 2007-263305 A 特開2009−133369号公報JP 2009-133369 A

従来の転がり軸受用吊り具は、いずれも、軌道輪である内輪又は外輪に貫通孔やねじ孔あるいは係合孔を形成する必要がある。しかし、大型転がり軸受の重量に耐える貫通孔やねじ孔、係合孔を軌道輪に形成すると、軌道輪が部分的に薄肉となって、強度不足を招く恐れがある。このため、孔の径や形成する場所が制限されて内輪や外輪の設計に支障をきたすことになる。設計上、貫通孔やねじ孔、係合孔を軌道輪に設けられたとしても、そのための追加の加工が必要であり、コスト高となる。   In any conventional rolling bearing suspension, it is necessary to form a through hole, a screw hole, or an engagement hole in an inner ring or outer ring that is a race. However, if a through hole, a screw hole, or an engagement hole that can withstand the weight of a large-sized rolling bearing is formed in the raceway ring, the raceway ring is partially thinned, which may cause insufficient strength. For this reason, the diameter of a hole and the place to form are restrict | limited, and it will interfere with the design of an inner ring | wheel or an outer ring | wheel. Even if a through hole, a screw hole, and an engagement hole are provided in the raceway by design, additional processing for that is required, resulting in high costs.

また、風力発電機の主軸等に使用される大型の転がり軸受は、その軌道輪が薄肉で浸炭処理品もあり、ねじ孔を設けると割れの問題が生じる場合がある。そのため、従来のねじ孔を設ける方法では、十分に満足した設計ができないことがある。   In addition, large-sized rolling bearings used for main shafts of wind power generators and the like have thin bearing rings and carburized products, and if screw holes are provided, cracking may occur. For this reason, the conventional method of providing a screw hole may not be able to achieve a sufficiently satisfactory design.

本発明の目的は、上記の問題に鑑みてなされたものであり、転がり軸受の設計に支障をきたすことなく、かつ軌道輪である内輪や外輪に追加の加工を必要としないで、転がり軸受を吊り上げることができる転がり軸受用吊り具、およびこの吊り具を用いた転がり軸受の組み付け方法を提供するもので、特に、風力発電機の主軸等の転がり軸受用に好適な吊り具、およびこの吊り具を用いた組み付け方法を提供するものである。   The object of the present invention has been made in view of the above-mentioned problems. A rolling bearing is manufactured without hindering the design of the rolling bearing and without requiring additional processing on the inner ring and outer ring that are race rings. The present invention provides a lifting device for a rolling bearing that can be lifted, and a method for assembling a rolling bearing using the lifting device, and particularly a lifting device suitable for a rolling bearing such as a main shaft of a wind power generator, and the lifting device. The assembling method using is provided.

本願の発明者らは、前述した従来技術の課題に対して、軌道輪である内輪又は外輪に吊り具のための追加の加工を施すことなく、軸受構成部品の軸方向に向いた面、特に好ましくは、つば面に吊り具の爪型部材を係合させること、および転がり軸受の組み付け方法として、上記の吊り具を用いて軸受構成部品の予備組立体の状態を利用して吊り上げることにより、軸受の設計面および吊り上げ・組み付け作業面の両面において、顕著なメリットが得られることに着目した。   The inventors of the present application, in response to the above-described problems of the prior art, do not perform any additional processing for the suspension on the inner ring or outer ring, which is a raceway, Preferably, by engaging the claw-shaped member of the lifting tool with the flange surface, and as a method of assembling the rolling bearing, by using the above-mentioned lifting tool and lifting it using the state of the preliminary assembly of the bearing components, We paid attention to the remarkable merit in both the design side of the bearing and the lifting and assembly work surface.

本発明は、外周に軌道面を有する内輪と、内周に軌道面を有する外輪と、前記内輪の軌道面と外輪の軌道面との間に円周方向に配置された複数の転動体と、前記内輪と外輪との間に配置され、前記転動体を収容する保持器とを構成部品とする転がり軸受を吊り上げるための吊り具であって、前記吊り具は、吊り輪が取り付け可能な固定部材と、この固定部材に固定した爪型部材とからなり、この爪型部材を、前記転がり軸受の構成部品の軸方向に向いた面に係合させることを特徴とするものである。   The present invention includes an inner ring having a raceway surface on the outer periphery, an outer ring having a raceway surface on the inner periphery, and a plurality of rolling elements disposed in a circumferential direction between the raceway surface of the inner ring and the raceway surface of the outer ring, A lifting device for lifting a rolling bearing that is disposed between the inner ring and the outer ring and includes a cage that houses the rolling element as a component, and the lifting device is a fixing member to which a suspension ring can be attached And a claw-shaped member fixed to the fixing member, and this claw-shaped member is engaged with the axially facing surface of the component part of the rolling bearing.

風力発電機の主軸等に使用される大型の転がり軸受を構成する薄肉で浸炭処理の軌道輪であっても、ねじ孔を設けない構造のため、割れの問題等の問題が生じる恐れがなく、さらに設計面では、ねじ孔のスペースを確保する必要がないので、軸受の設計自由度が向上し、ひいては軸受の定格荷重の確保が可能となる。また、貫通孔やねじ孔などの追加の加工が不要で、コスト低減が図られる。   Even if it is a thin and carburized raceway ring that constitutes a large rolling bearing used for the main shaft of a wind power generator, etc., there is no risk of problems such as cracking due to the structure without screw holes, Further, in terms of design, it is not necessary to secure a space for the screw hole, so that the degree of freedom in designing the bearing is improved, and as a result, the rated load of the bearing can be secured. In addition, additional processing such as through holes and screw holes is not required, and costs can be reduced.

吊り具の爪型部材を係合させて吊り上げる対象を、転がり軸受の内輪と転動体と保持器からなる予備組立体、あるいは組み立て前の内輪又は外輪とすることができる。また、複列円すいころ軸受又は複列自動調ころ軸受とした場合は、内輪の小つば面に吊り具の爪型部材を確実に係合させ、重量が嵩む転がり軸受の吊り上げ作業を容易に、かつ効率的に行うことができる。   The object to be lifted by engaging the claw-shaped members of the lifting tool can be a preliminary assembly composed of the inner ring, rolling elements and cage of the rolling bearing, or the inner ring or outer ring before assembly. In addition, when a double row tapered roller bearing or a double row automatic roller bearing is used, the claw-shaped member of the lifting tool is securely engaged with the small collar surface of the inner ring, and the lifting work of the rolling bearing that is heavy can be easily performed. And can be performed efficiently.

吊り具で吊り上げる転がり軸受を、風力発電機用軸受としたことにより、内輪の小つば面に吊り具の爪型部材を確実に係合させ、重量が嵩む転がり軸受を地上高く吊り上げる作業を容易に、かつ効率的に行うことができる。   By making the rolling bearing lifted by the lifting gear into a wind power generator bearing, the claw-shaped member of the lifting gear is securely engaged with the small brim surface of the inner ring, and the work of lifting the rolling bearing that is heavy to the ground is easy. And can be performed efficiently.

吊り具の固定部材が環状に形成され、内輪の端面に当接する構造としたので、固定部材が内輪により正確に位置決めされ、爪型部材の突起部を内輪の小つば面に確実に係合させることができる。   Since the fixing member of the lifting tool is formed in an annular shape and abuts against the end surface of the inner ring, the fixing member is accurately positioned by the inner ring, and the protrusion of the claw-shaped member is securely engaged with the small collar surface of the inner ring. be able to.

吊り具の固定部材がHRC32以上の硬さを有することにより、固定部材の強度を確保しつつ軽量な吊り具が実現でき、吊り具の材料コストや吊り上げ総重量の増加を抑制することができる。   When the fixing member of the lifting tool has a hardness of HRC32 or higher, a lightweight lifting tool can be realized while securing the strength of the fixing member, and an increase in the material cost and the total lifting weight of the lifting tool can be suppressed.

吊り具の爪型部材が内輪の小つば面に係合させる構造にしたことにより、浸炭処理した内輪であっても、割れ等の問題なく、吊り具の装着を可能にでき、また、吊り具の装着作業および分離作業が容易に行える。   By adopting a structure in which the claw-shaped member of the hanger is engaged with the small brim surface of the inner ring, it is possible to mount the hanger without problems such as cracking even if the inner ring is carburized. Can be easily mounted and separated.

吊り具の爪型部材を、保持器及びころに干渉しない形状にし、内輪の小つば端面側から挿入可能にしたことにより、吊り具の装着作業および分離作業を容易に行える。   Since the claw-shaped member of the hanger is shaped so as not to interfere with the cage and the rollers, and can be inserted from the small collar end surface side of the inner ring, the hanger can be easily mounted and separated.

吊り具の爪型部材の係合面を中高形状にしたことにより、吊り具の装着作業、吊り上げ時に係合面が内輪の小つば面にエッジ当たりすることがなく、小つば面に傷を生じることがない。   By making the engagement surface of the claw-shaped member of the lifting device into a medium-high shape, the engagement surface does not hit the small collar surface of the inner ring at the time of attaching and lifting the lifting tool, and the small collar surface is damaged. There is nothing.

吊り具の爪型部材の少なくとも係合面の硬度を、軌道輪の硬度よりも低くしたことにより、吊り具の装着作業、吊り上げ時に小つば面に傷を生じることがない。   By making the hardness of at least the engaging surface of the claw-shaped member of the hanger lower than the hardness of the raceway ring, the brim surface is not damaged during the hanger mounting operation and lifting.

吊り具の爪型部材が固定部材の円周上に3個以上配置されていることにより、バランスよく吊り上げることができる。   Since three or more claw-shaped members of the lifting tool are arranged on the circumference of the fixing member, the lifting tool can be lifted in a balanced manner.

吊り具の爪型部材の配置個数が下記の関係を満たすことにより、必要強度を確保でき、信頼性のある吊り具を実現できる。
吊り上げ総重量/(爪型部材の係合面と軌道輪との接触面積×配置個数)<爪型部材の降伏応力
When the number of the nail-shaped members of the suspension satisfies the following relationship, the required strength can be ensured and a reliable suspension can be realized.
Total weight of lifting / (contact area between the engaging surface of the claw-shaped member and the bearing ring × number of arrangement) <yield stress of the claw-shaped member

吊り具の爪型部材を固定部材にボルトにより締付け固定するものであって、前記固定部材にねじ孔を設けると共に、前記爪部材に、固定部材の周方向に調節可能な長円形状の貫通穴を設けたことにより、ころの個数や奇数・偶数などに拘わらず、爪型部材の周方向の位置調節によって、円すいころ間に干渉しないように挿入することが可能になる。   An oval through-hole for fixing a claw-shaped member of a lifting tool to a fixing member with a bolt, wherein the fixing member is provided with a screw hole and adjustable in the circumferential direction of the fixing member. Thus, regardless of the number of rollers, the odd number or the even number, etc., it is possible to insert the claw-shaped member so as not to interfere between the tapered rollers by adjusting the position of the claw-shaped member in the circumferential direction.

吊り具の爪型部材の周方向に調節可能な長さを、爪型部材の中心に対して両側に5mm以上とすると共に、爪型部材に突出部を設けて固定部材に係合させたことにより、爪型部材の強度が確保され、かつボルト周りのモーメントに対応できる。   The length that can be adjusted in the circumferential direction of the nail mold member of the hanger is set to 5 mm or more on both sides with respect to the center of the nail mold member, and the nail mold member is provided with a protrusion to be engaged with the fixing member. As a result, the strength of the claw-shaped member can be ensured and the moment around the bolt can be accommodated.

本件の第2の発明は、外周に軌道面を有する内輪と、内周に軌道面を有する外輪と、前記内輪の軌道面と外輪の軌道面との間に円周方向に配置された複数の転動体と、前記内輪と外輪との間に配置され、前記転動体を収容する保持器とを備えた転がり軸受の組み付け方法であって、使用機器のハウジングに前記外輪を組み付ける工程と、前記内輪と転動体と保持器からなる予備組立体を準備する工程と、前記予備組立体の内輪の小つば面に吊り具の爪型部材を係合させ、該吊り具により前記予備組立体を吊り上げる工程と、前記吊り具と分離した前記予備組立体をハウジングに装着された外輪内に挿入する工程からなることを特徴とするものである。組み付け作業が容易で、かつ効率的に行うことができる。   A second aspect of the present invention includes an inner ring having a raceway surface on the outer periphery, an outer ring having a raceway surface on the inner periphery, and a plurality of circumferentially arranged between the raceway surface of the inner ring and the raceway surface of the outer ring. A method of assembling a rolling bearing comprising a rolling element and a retainer that is disposed between the inner ring and the outer ring and accommodates the rolling element, the step of assembling the outer ring to a housing of a device used, and the inner ring A step of preparing a pre-assembly comprising a rolling element and a cage, and a step of engaging a claw-shaped member of a hanger with a brim surface of the inner ring of the pre-assembly and lifting the pre-assembly by the hanger And the step of inserting the preliminary assembly separated from the hanger into an outer ring mounted on a housing. Assembly work is easy and can be done efficiently.

本発明に係る転がり軸受の組み付け方法は、風力発電機用転がり軸受の組み付け方法として、特に好適である。   The method for assembling the rolling bearing according to the present invention is particularly suitable as a method for assembling the rolling bearing for wind power generator.

本発明の転がり軸受用吊り具を用いることにより、風力発電機の主軸等に使用される大型の転がり軸受を構成する薄肉で浸炭処理の軌道輪であっても、ねじ孔を設けない構造のため、割れの問題等の問題が生じる恐れがない。さらに設計面では、ねじ孔のスペースを確保する必要がないので、軸受の設計自由度が向上し、ひいては軸受の定格荷重の確保が可能となる。また、貫通孔やねじ孔などの追加の加工が不要で、コスト低減が図られる。   Even if it is a thin-walled carburized bearing ring that constitutes a large-sized rolling bearing used for a main shaft of a wind power generator, etc. by using the rolling bearing suspension of the present invention, it has a structure in which no screw hole is provided. There is no risk of problems such as cracking. Further, in terms of design, it is not necessary to secure a space for the screw hole, so that the degree of freedom in designing the bearing is improved, and as a result, the rated load of the bearing can be secured. In addition, additional processing such as through holes and screw holes is not required, and costs can be reduced.

本発明の転がり軸受の組み付け方法では、使用機器のハウジングに前記外輪を組み付ける工程と、前記内輪と転動体と保持器からなる予備組立体を準備する工程と、前記予備組立体の内輪の小つば面に吊り具の爪型部材を係合させ、該吊り具により前記予備組立体を吊り上げる工程と、前記吊り具と分離した前記予備組立体をハウジングに装着された外輪内に挿入する工程からなるので、組み付け作業が容易で、かつ効率的に行うことができる。   In the method of assembling the rolling bearing according to the present invention, the step of assembling the outer ring to the housing of the equipment to be used, the step of preparing a preliminary assembly comprising the inner ring, the rolling elements and the cage, and the small collar of the inner ring of the preliminary assembly Engaging a claw-shaped member of a lifting tool with a surface, lifting the preliminary assembly with the lifting tool, and inserting the preliminary assembly separated from the lifting tool into an outer ring mounted on a housing. Therefore, the assembling work is easy and can be performed efficiently.

また、本発明の転がり軸受の組み付け方法は、地上高くに設置される風力発電機用転がり軸受の組み付け方法として、特に有効である。   The method for assembling the rolling bearing according to the present invention is particularly effective as a method for assembling the rolling bearing for a wind power generator installed high on the ground.

本発明に係る吊り具で吊り上げる転がり軸受の縦断面図である。It is a longitudinal cross-sectional view of the rolling bearing lifted with the lifting tool which concerns on this invention. 本発明の第1の実施形態に係る吊り具の全体を示す縦断面図である。It is a longitudinal section showing the whole hanging tool concerning a 1st embodiment of the present invention. 第1の実施形態の吊り具の要部の拡大縦断面図である。It is an expansion longitudinal cross-sectional view of the principal part of the hanging tool of 1st Embodiment. 吊り具の爪型部材と、円すいころ、内輪の小つば面との位置関係を示す部分正面図である。It is a partial front view which shows the positional relationship of the nail | claw type | mold member of a hanger, a tapered roller, and the small collar surface of an inner ring | wheel. 本発明に係る転がり軸受の組み付け方法に基づいて、使用機器のハウジングおよび回転軸に転がり軸受を組み込む際の、途中段階を示す縦断面図である。It is a longitudinal cross-sectional view which shows the intermediate | middle stage at the time of incorporating a rolling bearing in the housing of a use apparatus, and a rotating shaft based on the assembly method of the rolling bearing which concerns on this invention. 本発明に係る転がり軸受の組み付け方法に基づいて、使用機器のハウジングおよび回転軸に転がり軸受を組み込んだ状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state which incorporated the rolling bearing in the housing and rotating shaft of a use apparatus based on the assembly method of the rolling bearing which concerns on this invention. 第2の実施形態の吊り具の要部の拡大縦断面図である。It is an expanded longitudinal cross-sectional view of the principal part of the hanging tool of 2nd Embodiment. 第3の実施形態の吊り具の要部の拡大縦断面図である。It is an expanded longitudinal cross-sectional view of the principal part of the hanging tool of 3rd Embodiment. 第4の実施形態の吊り具の要部の拡大縦断面図である。It is an expansion longitudinal cross-sectional view of the principal part of the hanging tool of 4th Embodiment. 本発明に係る吊り具で吊り上げる転がり軸受の他の例を示した縦断面図で ある。It is the longitudinal cross-sectional view which showed the other example of the rolling bearing lifted with the lifting tool which concerns on this invention. 本発明の第5の実施形態に係る吊り具の全体を示す縦断面図である。It is a longitudinal cross-sectional view which shows the whole hanging tool which concerns on the 5th Embodiment of this invention.

以下に、本発明の実施の形態を図1〜図11に基づいて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS.

図1〜図6に本発明の第1の実施形態を示す。図1に本発明の吊り具で吊り上げる対象である大型の転がり軸受の一例として、複列円すいころ軸受を示す。この複列円すいころ軸受1は、風力発電機の主軸に使用されるもので、軸受の外径がφ700〜800mm、内径がφ500〜600mm程度である。この複列円すいころ軸受1は、外輪分離タイプであり、外周に複列の軌道面2a有する内輪2と、内周に単列の軌道面3aを有する2個の外輪3と、対向する軌道面2a、3aの間に円周方向に転動自在に配置された複数の転動体としての円すいころ5と、円すいころ5を保持する保持器6とを備える。   1 to 6 show a first embodiment of the present invention. FIG. 1 shows a double-row tapered roller bearing as an example of a large-sized rolling bearing to be lifted by the lifting tool of the present invention. This double row tapered roller bearing 1 is used for a main shaft of a wind power generator, and has an outer diameter of about 700 to 800 mm and an inner diameter of about 500 to 600 mm. This double-row tapered roller bearing 1 is an outer ring separation type, an inner ring 2 having a double-row raceway surface 2a on the outer periphery, two outer rings 3 having a single-row raceway surface 3a on the inner periphery, and opposing raceway surfaces. A tapered roller 5 as a plurality of rolling elements disposed between 2 a and 3 a so as to be freely rollable in the circumferential direction, and a cage 6 for holding the tapered roller 5 are provided.

内輪2は、一体に形成され、外周に形成された複列の軌道面2aは、それぞれ軸方向中央部から軸方向両端部へ向けて縮径した円すい面で形成されている。内輪2の軸方向中央部には大つば面2bが形成され、この大つば面2bにより円すいころ5の大端面5aが案内される。内輪2の軸方向両端部には小つば面2cが形成され、この小つば面2cにより円すいころ5の小端面5bが案内される。円すいころ5は、保持器6のポケット6aに収容されている。2個の外輪3の間に間座7が介在され、間座7の軸方向中央部に潤滑剤としてのグリース補給用の貫通孔7aが設けられている。   The inner ring 2 is integrally formed, and the double-row raceway surfaces 2a formed on the outer periphery are each formed by a conical surface whose diameter is reduced from the axial center to both axial ends. A large brim surface 2b is formed at the axially central portion of the inner ring 2, and the large end surface 5a of the tapered roller 5 is guided by the large brim surface 2b. Small collar surfaces 2c are formed at both axial ends of the inner ring 2, and the small collar surfaces 2b of the tapered rollers 5 are guided by the small collar surfaces 2c. The tapered roller 5 is accommodated in the pocket 6 a of the cage 6. A spacer 7 is interposed between the two outer rings 3, and a through hole 7 a for replenishing grease as a lubricant is provided in the central portion in the axial direction of the spacer 7.

図2〜図4に、本発明の第1の実施形態に係る吊り具10を示す。図2は、吊り具の全体を示す縦断面図であり、図3は、吊り具の要部の拡大縦断面図である。図4は、吊り具の爪型部材と、円すいころ、内輪の小つば面との位置関係を示す部分正面図である。図2に示すように、吊り具10は、環状に形成された固定部材11と、固定部材11に固定された爪型部材12からなる。固定部材11の軸方向の一方の面(図2では上面)にねじ孔が設けられており、吊り輪14がねじ結合され、この吊り輪14に、二点鎖線で示すロープの先端に設けたフック(図示省略)を掛け、上方に吊り上げる。固定部材11の軸方向の下面は、内輪2の端面に当接している。固定部材11の外周部に爪型部材12がボルト13により結合固定されている。本実施形態では、爪型部材12および吊り輪14は、固定部材11の円周方向にほぼ等配にそれぞれ3個ずつ設けている。しかし、爪型部材12および吊り輪14の数は、3個以上であればよく、数の制限はない。また、円周方向の配置は、必ずしも等間隔に配置する必要はなく、吊り上げ荷重のバランスを見ながら、適宜配置すればよい。     2 to 4 show a hanging tool 10 according to the first embodiment of the present invention. FIG. 2 is a longitudinal sectional view showing the whole hanging tool, and FIG. 3 is an enlarged longitudinal sectional view of a main part of the hanging tool. FIG. 4 is a partial front view showing the positional relationship between the claw-shaped member of the hanger, the tapered roller, and the collar surface of the inner ring. As shown in FIG. 2, the hanger 10 includes a fixing member 11 formed in an annular shape and a claw-shaped member 12 fixed to the fixing member 11. A screw hole is provided on one surface (upper surface in FIG. 2) of the fixing member 11 in the axial direction, and a suspension ring 14 is screw-coupled to the suspension ring 14 at the tip of a rope indicated by a two-dot chain line. Hook a hook (not shown) and lift it upward. The lower surface in the axial direction of the fixing member 11 is in contact with the end surface of the inner ring 2. A claw-shaped member 12 is coupled and fixed to the outer peripheral portion of the fixing member 11 by a bolt 13. In the present embodiment, three claw-shaped members 12 and three suspension rings 14 are provided approximately equally in the circumferential direction of the fixing member 11. However, the number of the claw-shaped members 12 and the suspension rings 14 may be three or more, and the number is not limited. In addition, the circumferential arrangement is not necessarily arranged at equal intervals, and may be appropriately arranged while observing the balance of the lifting load.

爪型部材12の配置個数は、爪型部材12の断面形状と吊り上げ総重量の強度的な関係から決められる。種々検討の結果、下記の関係を満たすように設計することを見出した。
吊り上げ総重量/(爪型部材の係合面と軌道輪との接触面積×配置個数)<爪型部材の降伏応力
上記の関係式において、単位は、吊り上げ総重量がN、爪型部材の係合面と軌道輪との接触面積がmm2、爪型部材の降伏応力がN/mm2とする。上記の関係を満たすことにより、必要強度も確保でき信頼性のある吊り具が実現できる。
The number of the claw-shaped members 12 arranged is determined from the strength relationship between the cross-sectional shape of the claw-shaped members 12 and the total weight lifted. As a result of various studies, it has been found that the design is made to satisfy the following relationship.
Total weight of lifting / (contact area between engagement surface of claw-shaped member and raceway ring × number of arrangement) <yield stress of claw-shaped member In the above relational expression, the unit is the total weight of lifting, the relationship between claw-shaped member The contact area between the mating surface and the raceway is mm 2 , and the yield stress of the claw-shaped member is N / mm 2 . By satisfying the above relationship, the required strength can be ensured and a reliable hanging tool can be realized.

吊り具10を装着する前に、複列円すいころ軸受1の内輪2に円すいころ5および保持器6を組み込んだ組立体を準備しておく。この組立体を予備組立体1’という。図3に示すように、その状態で、吊り具10の固定部材11を予備組立体1’の内輪2の端面2dに当接状態に配置する。これにより、吊り具10の固定部材11の位置決めが行え、かつ姿勢が安定する。爪型部材12にはボルト13の貫通孔12aが設けられ、爪型部材12は固定部材11の外周面から水平方向に設けたねじ孔11aにボルト13を締付けて固定する。この締付け固定の際に、爪型部材12の先端に形成した突起部12bが、内輪2の軸方向に向いた面である小つば面2cに当接して確実に係合する。なお、図2、図3では、分かりやすくするために、小つば面2cの高さ寸法を実際の寸法より少し誇張して表している。これは、他の実施形態でも同様である。   Before mounting the lifting tool 10, an assembly in which the tapered roller 5 and the cage 6 are incorporated in the inner ring 2 of the double row tapered roller bearing 1 is prepared. This assembly is referred to as a preliminary assembly 1 '. As shown in FIG. 3, in this state, the fixing member 11 of the hanger 10 is placed in contact with the end surface 2d of the inner ring 2 of the preliminary assembly 1 '. Thereby, the fixing member 11 of the hanger 10 can be positioned and the posture is stabilized. The claw-shaped member 12 is provided with a through-hole 12 a for a bolt 13, and the claw-shaped member 12 is fixed by tightening the bolt 13 into a screw hole 11 a provided in a horizontal direction from the outer peripheral surface of the fixing member 11. At the time of this clamping and fixing, the protrusion 12b formed at the tip of the claw-shaped member 12 comes into contact with the small brim surface 2c, which is a surface facing the axial direction of the inner ring 2, and reliably engages. In FIGS. 2 and 3, the height dimension of the small brim surface 2 c is slightly exaggerated from the actual dimension for easy understanding. The same applies to other embodiments.

吊り具10の固定部材11は、鋼材より製作されるが、HRC32以上の硬さを有する。固定部材11は、必要以上に厚肉化することは、吊り具11の鋼材コストや吊り上げ総重量の増加を招くので、望ましくない。しかし、吊り上げ対象の大型の転がり軸受の重量が大きく、固定部材11の円周方向において爪型部材12および吊り輪13が配置された部位において大きな荷重が負荷されるので、HRC32未満では強度上問題が生じることがある。したがって、固定部材11は、HRC32以上の硬さを有することが望ましい。これにより、吊り具11の鋼材コストや吊り上げ総重量の増加を抑制することができ、軽量な吊り具10が実現できる。   The fixing member 11 of the hanger 10 is manufactured from a steel material, but has a hardness of HRC32 or higher. It is not desirable to make the fixing member 11 thicker than necessary because it increases the steel material cost and the total lifting weight of the hanger 11. However, the weight of the large rolling bearing to be lifted is heavy, and a large load is applied to the portion where the claw-shaped member 12 and the suspension ring 13 are arranged in the circumferential direction of the fixed member 11. May occur. Therefore, it is desirable that the fixing member 11 has a hardness of HRC32 or higher. Thereby, the steel material cost of the hanger 11 and the increase in total lifting weight can be suppressed, and the lightweight hanger 10 is realizable.

吊り具10の爪型部材12も鋼材より製作されるが、爪型部材12の先端に形成した突起部12bの少なくとも係合面12cは、軌道輪である内輪2の硬度よりも低くすることが望ましい。突起部12bの係合面12cの硬度が高すぎると、装着作業時や吊り上げ時に、内輪2の小つば面2cに傷が生じることがある。ただし、突起部12bの係合面12cの強度や耐久性が要求されるので、軌道輪である内輪2の硬度よりも低い適宜の硬さを設定することが望ましい。硬度としては、HRC45程度に設定すると、内輪2の小つば面2cに傷が生じることがなく、かつ、突起部12bの係合面12cの強度や耐久性が確保でき、小型の爪型部材12が設計でき、ひいては、前述した固定部材11の硬度HRC30以上の仕様と相俟って、吊り具10全体としてより一層の軽量化が可能となる。   The claw-shaped member 12 of the lifting tool 10 is also made of steel, but at least the engaging surface 12c of the protrusion 12b formed at the tip of the claw-shaped member 12 may be made lower than the hardness of the inner ring 2 that is a raceway ring. desirable. If the hardness of the engaging surface 12c of the protrusion 12b is too high, the small collar surface 2c of the inner ring 2 may be damaged during mounting work or lifting. However, since the strength and durability of the engaging surface 12c of the protrusion 12b are required, it is desirable to set an appropriate hardness lower than the hardness of the inner ring 2 that is a race. When the hardness is set to about HRC45, the small collar surface 2c of the inner ring 2 is not damaged, and the strength and durability of the engaging surface 12c of the protrusion 12b can be secured, and the small claw-shaped member 12 can be secured. Therefore, in combination with the above-described specification of the fixing member 11 having the hardness HRC30 or more, the weight of the hanging tool 10 as a whole can be further reduced.

図4は、吊り具10の爪型部材12、円すいころ5、内輪2の小つば面2cの位置関係を示す。円すいころ5は、内輪2の軌道面2a上に、円周方向に等間隔で配置されている。隣り合う円すいころ5の間、内輪2の小つば面2cおよび保持器6の内径6bとから形成される空間は、図4に示すように寸法的に余り余裕がない。これに対応するため、爪型部材12の断面形状を略台形状に形成して、断面積を確保しつつ、内輪2の小つば面2c、円すいころ5や保持器6の内径6bに干渉しないように配慮している。これにより、爪型部材12を内輪2の小つば面2c側から軸方向に挿入でき、装着作業が容易となる。爪型部材12の断面形状は、台形形状に限らず、円弧形状でもよく、要は、爪型部材12の断面積を確保しつつ、内輪2の小つば面2c、円すいころ5や保持器6の内径6bに干渉しない形状であればよい。   FIG. 4 shows the positional relationship between the claw-shaped member 12 of the hanger 10, the tapered roller 5, and the small collar surface 2 c of the inner ring 2. The tapered rollers 5 are arranged on the raceway surface 2a of the inner ring 2 at equal intervals in the circumferential direction. The space formed between the adjacent tapered rollers 5 and the small brim surface 2c of the inner ring 2 and the inner diameter 6b of the cage 6 does not have a sufficient dimension as shown in FIG. In order to cope with this, the cross-sectional shape of the claw-shaped member 12 is formed in a substantially trapezoidal shape so as to ensure a cross-sectional area, and does not interfere with the small collar surface 2c of the inner ring 2, the tapered roller 5 and the inner diameter 6b of the cage 6. Consideration is taken. Thereby, the nail | claw type | mold member 12 can be inserted in an axial direction from the small collar surface 2c side of the inner ring | wheel 2, and a mounting operation becomes easy. The cross-sectional shape of the claw-shaped member 12 is not limited to a trapezoidal shape, but may be an arc shape. In short, while securing the cross-sectional area of the claw-shaped member 12, the small collar surface 2c of the inner ring 2, the tapered roller 5 and the cage 6 are used. Any shape that does not interfere with the inner diameter 6b of the substrate may be used.

図3において、内輪2に円すいころ5および保持器6を組み込んだ予備組立体1’では、保持器6のポケット6aと円すいころ5との間には隙間が存在するので、円すいころ6が内輪2の軌道面2aから若干離れ気味となる(図示省略)。しかし、円すいころ5の大端面5aと内輪2の大つば面2bおよび円すいころ5の小端面5bと内輪2の小つば面2cが干渉するので、予備組立体1’は分離することはない。   In FIG. 3, in the pre-assembly 1 ′ in which the tapered roller 5 and the cage 6 are incorporated in the inner ring 2, there is a gap between the pocket 6 a of the cage 6 and the tapered roller 5. 2 slightly away from the track surface 2a (not shown). However, since the large end surface 5a of the tapered roller 5 and the large collar surface 2b of the inner ring 2 and the small end surface 5b of the tapered roller 5 interfere with the small collar surface 2c of the inner ring 2, the preliminary assembly 1 'is not separated.

本発明は、予備組立体1’の状態を利用して吊り上げることと、後述する転がり軸受の組み付け方法とが相俟って顕著なメリットが得られることに着目した。すなわち、吊り具10の予備組立体1’への装着作業において、予備組立体1’の上端部に位置する内輪2の小つば面2cを吊り具10の爪型部材12が係合する面に使用したので、予備組立体1’の上端側から吊り具10の爪型部材12を係合させればよく、吊り具の装着作業および分離作業が容易に行える。また、軌道輪である内輪2にねじ孔等の追加加工することなく、内輪2の小つば面2cを利用したので、浸炭処理した薄肉軌道輪であっても、割れ等の問題なく吊り具10の装着が可能である。さらに、吊り具10の固定部材11と爪型部材12の突起部12cとの間で、内輪2の小つば面2bをガタなく締付けられるので、安定した吊り上げ作業が実現できる。   In the present invention, attention has been paid to the fact that a significant advantage can be obtained by the combination of lifting using the state of the preliminary assembly 1 'and the method of assembling the rolling bearing described later. That is, in the mounting operation of the lifting tool 10 to the preliminary assembly 1 ′, the small brim surface 2 c of the inner ring 2 positioned at the upper end of the preliminary assembly 1 ′ is used as a surface with which the claw-shaped member 12 of the lifting tool 10 engages. Since it is used, it is sufficient to engage the claw-shaped member 12 of the hanger 10 from the upper end side of the preliminary assembly 1 ′, and the hanger can be easily attached and separated. Further, since the small brim surface 2c of the inner ring 2 is used in the inner ring 2 that is a race ring without additional processing such as a screw hole, the hanging tool 10 can be used without any problems such as cracking even if it is a carburized thin race ring. Can be installed. Furthermore, since the small collar surface 2b of the inner ring 2 can be tightened between the fixing member 11 of the lifting tool 10 and the protrusion 12c of the claw-shaped member 12, a stable lifting operation can be realized.

次に、本発明の転がり軸受の組み付け方法を図5、図6に基づいて説明する。図5は軸受組み付けの途中段階を示し、図6は組み付け完了状態を示す。軸受使用機器として風力発電機の主軸支持装置を示す。図5に示すように、主軸支持装置15のハウジング16の内部に主軸17が配置されている。ハウジング16の内周にはシール装置18を装着する小径内周面16aと軸受を装着する大径内周面16bが形成されている。主軸17には、軸受が装着される外周面17aと軸端側外周面17b(図5の左側)が形成されている。   Next, a method for assembling the rolling bearing according to the present invention will be described with reference to FIGS. FIG. 5 shows a stage in the middle of the assembly of the bearing, and FIG. 6 shows an assembled state. The spindle support device of a wind power generator is shown as a bearing use apparatus. As shown in FIG. 5, the main shaft 17 is disposed inside the housing 16 of the main shaft support device 15. A small-diameter inner peripheral surface 16a for mounting the seal device 18 and a large-diameter inner peripheral surface 16b for mounting a bearing are formed on the inner periphery of the housing 16. The main shaft 17 is formed with an outer peripheral surface 17a on which a bearing is mounted and a shaft end side outer peripheral surface 17b (left side in FIG. 5).

軸受の組み付け手順として、図5に示すように、まず、シール装置18を小径内周面16aに挿入する。そして、複列円すいころ軸受1の片側の外輪3を大径内周面16bに挿入し、大径内周面16bの奥側に位置する肩部16cに当接するまで押し込む。次に、間座7を大径内周面16bに挿入する。なお、この複列円すいころ軸受1の片側の外輪3や間座7は、その軸方向に向いた外輪3の端面や間座7の端面に、本発明に係る吊り具を前述した要領と同様の要領で係合させて、事前に、吊り上げておく。その際、吊り具の係合状態は、外輪3や間座7の内径側又は外径側のいずれでもよい。   As a procedure for assembling the bearing, as shown in FIG. 5, first, the sealing device 18 is inserted into the small-diameter inner peripheral surface 16a. Then, the outer ring 3 on one side of the double-row tapered roller bearing 1 is inserted into the large-diameter inner peripheral surface 16b and pushed in until it comes into contact with the shoulder portion 16c located on the back side of the large-diameter inner peripheral surface 16b. Next, the spacer 7 is inserted into the large-diameter inner peripheral surface 16b. The outer ring 3 and the spacer 7 on one side of the double-row tapered roller bearing 1 are similar to the above-described manner of the hanging tool according to the present invention on the end surface of the outer ring 3 and the end surface of the spacer 7 facing in the axial direction. Engage in the manner described above and lift in advance. At this time, the engagement state of the hanger may be either the inner diameter side or the outer diameter side of the outer ring 3 or the spacer 7.

吊り具10により吊り上げられた予備組立体1’を、図5の状態の主軸17の外周面17aに嵌合させる。そして、吊り具10の爪型部材12のボルト13を緩めて、内輪2の小つば面2cと爪型部材12の突起部12bの係合を解き、吊り具10と予備組立体1’を分離する。その後、予備組立体1’を、内輪2の小端面2dが主軸17の肩部17cに当接するまで押し込む(図6参照)。上記の吊り具10と予備組立体1’の分離作業において、予備組立体1’の上端部(軸方向の外側端)に位置する内輪2の小つば面2cを吊り具10の爪型部材12が係合する面に使用したので、予備組立体1’の上端側から吊り具10の爪型部材12の係合を解除でき、吊り具10と予備組立体1’の分離作業が容易である。   The preliminary assembly 1 ′ lifted by the lifting tool 10 is fitted to the outer peripheral surface 17 a of the main shaft 17 in the state shown in FIG. 5. Then, the bolt 13 of the claw member 12 of the hanger 10 is loosened to disengage the small brim surface 2c of the inner ring 2 and the protrusion 12b of the claw member 12, and the hanger 10 and the preliminary assembly 1 'are separated. To do. Thereafter, the preliminary assembly 1 ′ is pushed in until the small end surface 2 d of the inner ring 2 comes into contact with the shoulder portion 17 c of the main shaft 17 (see FIG. 6). In the above separation work of the hanger 10 and the preliminary assembly 1 ′, the claw-shaped member 12 of the hanger 10 is used for the small brim surface 2 c of the inner ring 2 positioned at the upper end (the outer end in the axial direction) of the preliminary assembly 1 ′. Is used for the engaging surface, the engagement of the claw-shaped member 12 of the lifting tool 10 can be released from the upper end side of the preliminary assembly 1 ', and the lifting work 10 and the preliminary assembly 1' can be easily separated. .

その後、図6に示すように、残り片方の外輪3をハウジング16の大径内周面16bに挿入し、外輪3の軌道面3aが円すいころ5の転動面5cおよび外輪3の小端面3bが間座7の端面7bにそれぞれ当接するまで押し込む。その後、内輪2の小端面2dに固定用スリーブ19の端面19aを当接させて内輪2を位置決め固定する。一方、外輪3側は、蓋部材20をハウジング16に被せて、ボルト21により締め付け固定する。蓋部材20にはシール装置22が装着されている。その後、潤滑油であるグリースが封入されて軸受の組み付け作業が完了する。   Thereafter, as shown in FIG. 6, the remaining outer ring 3 is inserted into the large-diameter inner peripheral surface 16 b of the housing 16, and the raceway surface 3 a of the outer ring 3 is the rolling surface 5 c of the tapered roller 5 and the small end surface 3 b of the outer ring 3. Are pushed in until they come into contact with the end surface 7b of the spacer 7 respectively. Thereafter, the end surface 19 a of the fixing sleeve 19 is brought into contact with the small end surface 2 d of the inner ring 2 to position and fix the inner ring 2. On the other hand, on the outer ring 3 side, the cover member 20 is put on the housing 16 and is fastened and fixed by bolts 21. A sealing device 22 is attached to the lid member 20. Thereafter, grease, which is a lubricating oil, is enclosed, and the assembly work of the bearing is completed.

以上に説明した転がり軸受の組み付け方法では、使用機器のハウジング16に外輪3を組み付ける工程と、内輪2に円すいころ5および保持器6を組み込んだ予備組立体1’を準備する工程と、この予備組立体1’の上端部(軸方向の外側端)に位置する内輪2の小つば面2cに吊り具10の爪型部材12を係合させ、予備組立体1’を吊り上げる工程と、吊り具10から分離した予備組立体1’をハウジング16に装着された外輪3内に挿入する工程からなるので、組み付け作業が容易で、かつ効率的である。   In the method of assembling the rolling bearing described above, the step of assembling the outer ring 3 to the housing 16 of the equipment used, the step of preparing the pre-assembly 1 ′ incorporating the tapered roller 5 and the cage 6 in the inner ring 2, A step of lifting the preliminary assembly 1 ′ by engaging the claw-shaped member 12 of the lifting tool 10 with the small brim surface 2c of the inner ring 2 located at the upper end (the outer end in the axial direction) of the assembly 1 ′; Since the preliminary assembly 1 ′ separated from 10 is inserted into the outer ring 3 mounted on the housing 16, the assembling work is easy and efficient.

図7に、本発明の第2の実施形態の吊り具を示す。この実施形態では、予備組立体の内輪のみを示し、円すいころと保持器は省略する。   FIG. 7 shows a hanger according to the second embodiment of the present invention. In this embodiment, only the inner ring of the preliminary assembly is shown, and the tapered rollers and the cage are omitted.

この実施形態の爪型部材42は、第1の実施形態の爪型部材12に対して、半径方向内側に延びるフランジ部42dを形成し、調節ボルト45を設けたことが異なる。フランジ部42dには、ねじ孔42eが形成されており、このねじ孔42eに調節ボルト45が螺合する。図7に示すように、ボルト43を締付けない状態で、爪型部材42の突起部42bの係合面42cを内輪2の小つば面2cに当接させた際に初期隙間が生じた場合には、調節ボルト45のねじ込みによって爪型部材42の軸方向の微調整を行い、その後、爪型部材42を固定部材41にボルト43により締付け固定することを可能にしたものである。その結果、爪型部材42の係合面42cと内輪2の小つば面2cとの隙間を排除し、係合状態を最適にすることができる。これにより、吊り具40による吊り上げ作業を一層安定させることができる。初期隙間が小さく問題なく吊り上げられる場合は、他の実施形態の吊り具のように省略可能である。   The claw-shaped member 42 of this embodiment is different from the claw-shaped member 12 of the first embodiment in that a flange portion 42d extending inward in the radial direction is formed and an adjustment bolt 45 is provided. A screw hole 42e is formed in the flange portion 42d, and the adjustment bolt 45 is screwed into the screw hole 42e. As shown in FIG. 7, when an initial gap is generated when the engagement surface 42 c of the protrusion 42 b of the claw-shaped member 42 is brought into contact with the small collar surface 2 c of the inner ring 2 without tightening the bolt 43. In this, fine adjustment in the axial direction of the claw mold member 42 is performed by screwing the adjustment bolt 45, and then the claw mold member 42 can be fastened and fixed to the fixing member 41 with the bolt 43. As a result, the clearance between the engagement surface 42c of the claw-shaped member 42 and the small collar surface 2c of the inner ring 2 can be eliminated, and the engagement state can be optimized. Thereby, the lifting operation by the lifting tool 40 can be further stabilized. When the initial gap is small and can be lifted without problems, it can be omitted as in the case of other embodiments.

図8に、本発明の第3の実施形態の吊り具を示す。この実施形態でも、予備組立体の内輪のみを示し、円すいころと保持器は省略する。   FIG. 8 shows a hanger according to a third embodiment of the present invention. Also in this embodiment, only the inner ring of the preliminary assembly is shown, and the tapered rollers and the cage are omitted.

この実施形態の爪型部材72は、第1の実施形態の爪型部材12に対して、爪型部材72の先端に形成した突起部72bの係合面72c形状が異なる。図8(b)は爪型部材72を固定部材71の半径方向の外側から見たもので、この形状については、第1の実施形態の爪型部材12の同じである。一方、図8(c)は爪型部材72を固定部材71の半径方向の内側から見たもので、突起部72bの係合面72cの形状が、第1の実施形態の爪型部材12と異なる。係合面72cは中高に形成されている。この中高形状は、係合面72cが内輪2の小つば面2cにエッジ当たりしないように、係合面72cの中央部をAだけ凸状にしている。Aの寸法は、吊り上げる軸受サイズやつば面の形状に応じて適宜の設定することができるが、通常は0.5〜1.0mm程度が望ましい。また、図示は省略するが、係合面72cを爪型部材12の半径方向で中高形状にしてもよい。   The claw mold member 72 of this embodiment differs from the claw mold member 12 of the first embodiment in the shape of the engaging surface 72c of the protrusion 72b formed at the tip of the claw mold member 72. FIG. 8B shows the claw-shaped member 72 viewed from the outside of the fixing member 71 in the radial direction. This shape is the same as that of the claw-shaped member 12 of the first embodiment. On the other hand, FIG. 8C shows the claw-shaped member 72 viewed from the inside in the radial direction of the fixing member 71. The shape of the engaging surface 72c of the protrusion 72b is the same as that of the claw-shaped member 12 of the first embodiment. Different. The engagement surface 72c is formed at a middle height. In the middle and high shape, the central portion of the engaging surface 72c is convex by A so that the engaging surface 72c does not hit the small collar surface 2c of the inner ring 2. The dimension A can be appropriately set according to the size of the bearing to be lifted and the shape of the collar surface, but it is usually preferably about 0.5 to 1.0 mm. Although not shown, the engagement surface 72c may be formed in a middle-high shape in the radial direction of the claw-shaped member 12.

図9に、本発明の第4の実施形態の吊り具を示す。この実施形態でも、予備組立体の内輪のみを示し、円すいころと保持器は省略する。   FIG. 9 shows a hanger according to a fourth embodiment of the present invention. Also in this embodiment, only the inner ring of the preliminary assembly is shown, and the tapered rollers and the cage are omitted.

この実施形態の爪型部材102は、第1の実施形態の爪型部材12に対して、爪型部材102を固定部材101に固定するためのボルト103の貫通孔102aの形状と爪型部材102の上端に設けた突出部102dが異なる。図9(b)に示すように、貫通孔102aは、爪型部材102を固定部材101に固定するに当って、周方向に位置の調節ができるように貫通孔102aを長孔形状に形成し、爪型部材102の中心に対して、図の左右両方向(周方向)にBだけ調節できる。爪型部材102の周方向の調節により、爪型部材102を内輪2の小つば面2cへ係合させる際に、円すいころ5間に干渉しないように挿入することが可能になる(図4参照)。その理由は、配置される円すいころ5の個数や奇数・偶数などにより、円すいころ5間の位置と爪型部材102の位置がずれることがあるためで、爪型部材102の周方向の調節することにより、円すいころ5間の位置と爪型部材102の位置を一致させることができる。B寸法を5mm以上にずれるようにした場合には、爪型部材102の剛性確保のために、爪型部材102の上端に突出部102dを設けて断面L字状にする。また、これにより、ボルト103周りのモーメントにも対応できるようにしている。   The claw mold member 102 of this embodiment is different from the claw mold member 12 of the first embodiment in the shape of the through hole 102a of the bolt 103 and the claw mold member 102 for fixing the claw mold member 102 to the fixing member 101. The protrusion 102d provided at the upper end of the head is different. As shown in FIG. 9B, the through-hole 102a is formed in a long hole shape so that the position of the claw-shaped member 102 can be adjusted in the circumferential direction when the claw-shaped member 102 is fixed to the fixing member 101. With respect to the center of the nail mold member 102, only B can be adjusted in both the left and right directions (circumferential directions) in the figure. By adjusting the claw mold member 102 in the circumferential direction, the claw mold member 102 can be inserted so as not to interfere between the tapered rollers 5 when the claw mold member 102 is engaged with the small collar surface 2c of the inner ring 2 (see FIG. 4). ). The reason is that the position between the tapered rollers 5 and the position of the claw-shaped member 102 may be shifted depending on the number of the tapered rollers 5 to be arranged, the odd number or the even number, and the circumferential direction of the claw-shaped member 102 is adjusted. Thereby, the position between the tapered rollers 5 and the position of the claw-shaped member 102 can be matched. When the dimension B is shifted to 5 mm or more, in order to ensure the rigidity of the claw-shaped member 102, a protrusion 102d is provided at the upper end of the claw-shaped member 102 so as to have an L-shaped cross section. This also makes it possible to deal with moments around the bolt 103.

図10に本発明の吊り具で吊り上げる対象である大型の転がり軸受の他の例として、複列自動調心ころ軸受111を示す。この自動調心ころ軸受111も、風力発電機の主軸に使用されるもので、軸受の外径がφ700〜800mm、内径がφ500〜600mm程度である。この自動調心ころ軸受111は、内輪112および外輪113が共に一体型であり、外周に複列の軌道面112aを有する内輪112と、内周に複列の軌道面113aを有する外輪113と、対向する軌道面112a、113aの間に円周方向に転動自在に配置された複数の転動体としての球面ころ115と、球面ころ115を保持する保持器116とを備える。   FIG. 10 shows a double-row self-aligning roller bearing 111 as another example of a large-sized rolling bearing which is an object to be lifted by the lifting tool of the present invention. This self-aligning roller bearing 111 is also used for a main shaft of a wind power generator, and has an outer diameter of about 700 to 800 mm and an inner diameter of about 500 to 600 mm. In this self-aligning roller bearing 111, an inner ring 112 and an outer ring 113 are both integrated, an inner ring 112 having a double row raceway surface 112a on the outer periphery, and an outer ring 113 having a double row raceway surface 113a on the inner periphery, A spherical roller 115 serving as a plurality of rolling elements disposed between the facing raceway surfaces 112a and 113a so as to freely roll in the circumferential direction, and a cage 116 that holds the spherical roller 115 are provided.

自動調心ころ軸受111では、球面ころ115の転動面115cが当接する外輪113の複列の軌道面113aは一続きの球面状に形成されている。球面ころ115の転動面115aが当接する内輪112の複列の軌道面112aは、それぞれ軸方向中央部から軸方向両端部へ向けて縮径し、球面ころ115の転動面115cの母線形状に沿った円弧状で形成されている。内輪112の軸方向中央部には大つば面112bが形成され、この大つば面112bにより球面ころ115の大端面115aが案内される。内輪112の軸方向両端部には小つば面112cが形成され、この小つば面112cにより球面ころ115の小端面115bが案内される。球面ころ115は、保持器116のポケット116aに収容されている。   In the self-aligning roller bearing 111, the double-row raceway surface 113a of the outer ring 113 with which the rolling surface 115c of the spherical roller 115 abuts is formed in a continuous spherical shape. The double-row raceway surfaces 112a of the inner ring 112 with which the rolling surface 115a of the spherical roller 115 abuts are reduced in diameter from the central portion in the axial direction toward both end portions in the axial direction, and the generatrix shape of the rolling surface 115c of the spherical roller 115 is obtained. Is formed in a circular arc shape along. A large brim surface 112b is formed in the axial center of the inner ring 112, and the large end surface 115a of the spherical roller 115 is guided by the large brim surface 112b. Small flange surfaces 112c are formed at both axial ends of the inner ring 112, and the small end surfaces 115b of the spherical rollers 115 are guided by the small flange surfaces 112c. The spherical roller 115 is accommodated in the pocket 116 a of the cage 116.

複列自動調心ころ軸受111は、内輪112および外輪113が共に一体型になっているが、軸受単体の組み立ては次の要領で行う。すなわち、内輪112に保持器116と球面ころ115を組み込んだ予備組立体111’を準備し、この予備組立体111’の軸線を外輪113の軸線に直角に配置させ、直径方向に対向する球面ころ115間の最小外接距離の位置で外輪113の軌道面113a端の開口部から挿入する。その後、内輪112と外輪113の軸線が位置するまで予備組立体111’を外輪113内で回転させて組み込む。この複列自動調心ころ軸受111においても、図示は省略するが、内輪112の小つば面112cを利用して、前述の各実施形態の吊り具10、40、70、100により同様に吊り上げることができる。   In the double row spherical roller bearing 111, the inner ring 112 and the outer ring 113 are both integrated. The assembly of the bearing alone is performed as follows. That is, a preliminary assembly 111 ′ in which a retainer 116 and a spherical roller 115 are incorporated in the inner ring 112 is prepared, and the axis of the preliminary assembly 111 ′ is arranged at right angles to the axis of the outer ring 113, and the spherical rollers opposed in the diametrical direction. It is inserted from the opening at the end of the raceway surface 113a of the outer ring 113 at a position of the minimum circumscribed distance between 115. Thereafter, the preliminary assembly 111 ′ is rotated and assembled in the outer ring 113 until the axes of the inner ring 112 and the outer ring 113 are positioned. In the double-row self-aligning roller bearing 111, although not shown in the drawings, it is similarly lifted by the lifting devices 10, 40, 70, 100 of the above-described embodiments using the small collar surface 112c of the inner ring 112. Can do.

前述した各実施形態の吊り具では、使用機器のハウジングに予め外輪を組み込んでおいて、内輪、ころおよび保持器からなる予備組立体を吊り具で吊り上げる場合を説明したが、図11では、転がり軸受を組み立て後、吊り上げるための吊り具の第5の実施形態を示す。   In the hanging tool of each of the embodiments described above, the case has been described in which the outer ring is previously incorporated in the housing of the device used and the preliminary assembly including the inner ring, the roller, and the cage is lifted by the lifting tool. 5 shows a fifth embodiment of a lifting tool for lifting after assembling a bearing.

図11に示すように、内輪2、外輪3、円すいころ5、保持器6からなる複列円すいころ軸受1は、すでに、組み立てが完了している。吊り具130は、固定部材131と爪型部材132とからなるが、固定部材131がスリーブ状に形成されており、その下部に爪型部材132がボルト133により固定される構造となっている。固定部材131の上端には、フランジ状の突出部131aが設けられると共に吊り輪134が取り付けられている。   As shown in FIG. 11, the double row tapered roller bearing 1 including the inner ring 2, the outer ring 3, the tapered roller 5, and the cage 6 has already been assembled. The hanger 130 includes a fixing member 131 and a claw-shaped member 132. The fixing member 131 is formed in a sleeve shape, and the claw-shaped member 132 is fixed to the lower portion by a bolt 133. At the upper end of the fixing member 131, a flange-like protruding portion 131a is provided and a suspension ring 134 is attached.

固定部材131に爪型部材132を取り付けない状態で、固定部材131を組立て完了状態の複列円すいころ軸受1の上方から、吊り具130を軸方向に下降させて嵌合させる。固定部材131のフランジ状の突出部131aが上方の外輪3の端面に当接した状態で、爪型部材132を固定部材131に取り付け、下方の外輪3の端面に爪型部材132の突起部132bを当接係合させた状態でボルト133を締付け固定する。この後、吊り輪134に、二点鎖線で示すロープの先端に設けたフック(図示省略)を掛け、上方に吊り上げる。   In a state where the claw-shaped member 132 is not attached to the fixing member 131, the lifting tool 130 is lowered in the axial direction and fitted from above the double-row tapered roller bearing 1 in a state where the fixing member 131 is assembled. With the flange-shaped protrusion 131 a of the fixing member 131 in contact with the end surface of the upper outer ring 3, the claw-shaped member 132 is attached to the fixing member 131, and the protrusion 132 b of the claw-shaped member 132 is attached to the end surface of the lower outer ring 3. The bolt 133 is tightened and fixed in a state where the two are in contact with each other. Thereafter, a hook (not shown) provided at the tip of the rope indicated by a two-dot chain line is hung on the suspension ring 134 and lifted upward.

前述した第1〜4実施形態では、吊り具で吊り上げる対象を、外周に複列の軌道面2a有する内輪2を対象とした予備組立体1’の場合について説明したが、複列円すいころ軸受が、単列の軌道面を有する2つの内輪からなる場合は、1つの内輪に単列の円すいころおよび保持器を組み込んだものが予備組立体となる。また、単列の円すいころ軸受の場合でも、1つの内輪に単列の円すいころおよび保持器を組み込んだものが予備組立体となる。   In the first to fourth embodiments described above, the case of the preliminary assembly 1 ′ that targets the inner ring 2 having the double-row raceway surface 2 a on the outer periphery as the object to be lifted by the lifting tool has been described. In the case of two inner rings having a single-row raceway surface, a pre-assembly is obtained by incorporating a single-row tapered roller and a cage into one inner ring. Even in the case of a single row tapered roller bearing, a pre-assembly is obtained by incorporating a single row tapered roller and a cage into one inner ring.

さらには、本発明に係る吊り具で吊り上げる対象は、上記のような予備組立体に限ることなく、内輪、外輪等の部品単体、あるいは軸受組立体にも適用できる。また、吊り具の爪型部材を内輪、外輪、あるいは軸受組立体の軸方向に向いた面に係合させる場合、係合部の状態に応じて、半径方向の外径側又内径側のいずれかを適宜選択すればよい。本発明に係る吊り具で吊り上げる対象軸受は、風力発電機の用途に限らず、トンネル掘削機や建設機械の用途に用いられる大型の転がり軸受にも適用することができる。   Furthermore, the object to be lifted by the lifting tool according to the present invention is not limited to the preliminary assembly as described above, but can be applied to a single component such as an inner ring or an outer ring, or a bearing assembly. In addition, when the hook member of the lifting device is engaged with the inner ring, the outer ring, or the axially facing surface of the bearing assembly, either the outer diameter side or the inner diameter side in the radial direction is selected depending on the state of the engaging portion. These may be selected as appropriate. The target bearing to be lifted by the lifting tool according to the present invention can be applied not only to a wind power generator but also to a large-sized rolling bearing used for a tunnel excavator or a construction machine.

1、 複列円すいころ軸受
1’ 予備組立体
2、112 内輪
2a、112a 軌道面
2b、112b 大つば面
2c、112c 小つば面
2d 小端面
3、113 外輪
3a、113a 軌道面
5 円すいころ
5a、115a 大端面
5b、115b 小端面
5c、115c 転動面
6、116 保持器
6a、116a ポケット
6b 内径
7 間座
7a 貫通孔
10、40、70、100、130 吊り具
11、41、71、101、131 固定部材
11a ねじ孔
12、42、72、102、132 爪型部材
12a、102a 貫通孔
12b、42b、72b、132b 突起部
12c、42c 係合面
13、43、103、133 ボルト
14、134 吊り輪
15 主軸支持装置
16 ハウジング
16a 小径内周面
16b 大径内周面
16c 肩部
17 主軸
17a 外周面
17b 軸端側外周面
17c 肩部
18 シール装置
19 固定用スリーブ
19a 端面
20 蓋部材
21 ボルト
22 シール装置
102d 突出部
111 複列自動調心ころ軸受
131a 突出部
A、B 寸法
1. Double row tapered roller bearing 1 'Preliminary assembly 2, 112 Inner ring 2a, 112a Raceway surface 2b, 112b Large brim surface 2c, 112c Small brim surface 2d Small end surface 3, 113 Outer ring 3a, 113a Raceway surface 5 Tapered roller 5a, 115a Large end surface 5b, 115b Small end surface 5c, 115c Rolling surface 6, 116 Cage 6a, 116a Pocket 6b Inner diameter 7 Spacer 7a Through hole 10, 40, 70, 100, 130 Suspension tool 11, 41, 71, 101, 131 Fixing member 11a Screw holes 12, 42, 72, 102, 132 Claw-shaped members 12a, 102a Through holes 12b, 42b, 72b, 132b Protruding portions 12c, 42c Engaging surfaces 13, 43, 103, 133 Bolts 14, 134 Hanging Wheel 15 Main shaft support device 16 Housing 16a Small diameter inner peripheral surface 16b Large diameter inner peripheral surface 16c Shoulder portion 17 Main shaft 17a Outer peripheral surface 7b shaft end side outer peripheral surface 17c shoulder 18 the sealing device 19 for fixing the sleeve 19a end face 20 lid member 21 bolt 22 sealing device 102d protrusions 111 double row self-aligning roller bearings 131a protruding portions A, B Dimensions

Claims (17)

外周に軌道面を有する内輪と、内周に軌道面を有する外輪と、前記内輪の軌道面と外輪の軌道面との間に円周方向に配置された複数の転動体と、前記内輪と外輪との間に配置され、前記転動体を収容する保持器とを構成部品とする転がり軸受を吊り上げるための吊り具であって、
前記吊り具は、吊り輪を取り付け可能な固定部材と、この固定部材に固定した爪型部材とからなり、この爪型部材を、前記転がり軸受の構成部品の軸方向に向いた面に係合させることを特徴とする転がり軸受用吊り具。
An inner ring having a raceway surface on the outer periphery, an outer ring having a raceway surface on the inner periphery, a plurality of rolling elements arranged in a circumferential direction between the raceway surface of the inner ring and the raceway surface of the outer ring, and the inner ring and the outer ring A lifting device for lifting a rolling bearing having a cage and a cage that accommodates the rolling element as a component,
The lifting tool includes a fixing member to which a suspension ring can be attached and a claw-type member fixed to the fixing member. The claw-type member is engaged with an axially directed surface of a component of the rolling bearing. A suspension for rolling bearings characterized by being made to cause.
前記爪型部材を係合させて吊り上げる対象が、前記転がり軸受の内輪と転動体と保持器からなる予備組立体、あるいは組み立て前の内輪又は外輪であることを特徴とする請求項1に記載の転がり軸受用吊り具。   The object to be lifted by engaging the claw-shaped member is a preliminary assembly including an inner ring, a rolling element and a cage of the rolling bearing, or an inner ring or an outer ring before assembly. Rolling bearing hanger. 前記転がり軸受が、複列円すいころ軸受であることを特徴とする請求項1又は請求項2に記載の転がり軸受用吊り具。   The said rolling bearing is a double row tapered roller bearing, The lifting tool for rolling bearings of Claim 1 or Claim 2 characterized by the above-mentioned. 前記転がり軸受が、複列自動調ころ軸受であることを特徴とする請求項1又は請求項2に記載の転がり軸受用吊り具。   The said rolling bearing is a double row automatic roller bearing, The suspension for rolling bearings of Claim 1 or Claim 2 characterized by the above-mentioned. 前記転がり軸受が、風力発電機用軸受であることを特徴とする請求項1〜4のいずれか1項に記載の転がり軸受用吊り具。   The said rolling bearing is a bearing for wind power generators, The lifting tool for rolling bearings of any one of Claims 1-4 characterized by the above-mentioned. 前記固定部材が環状に形成され、内輪の端面に当接することを特徴とする請求項1〜5のいずれか1項に記載の転がり軸受用吊り具。   The rolling bearing suspension device according to any one of claims 1 to 5, wherein the fixing member is formed in an annular shape and abuts against an end surface of the inner ring. 前記固定部材がHRC32以上の硬さを有することを特徴とする請求項6項に記載の転がり軸受用吊り具。   The rolling bearing suspension according to claim 6, wherein the fixing member has a hardness of HRC32 or higher. 前記爪型部材が内輪の小つば面に係合することを特徴とする請求項1〜7のいずれか1項に記載の転がり軸受用吊り具。   The rolling bearing suspension device according to any one of claims 1 to 7, wherein the claw-shaped member is engaged with a small collar surface of an inner ring. 前記爪型部材を、保持器及びころに干渉しない形状にし、内輪の小つば端面側から挿入可能であることを特徴とする請求項1〜8のいずれか1項に記載の転がり軸受用吊り具。   9. The hoist for a rolling bearing according to claim 1, wherein the claw-shaped member has a shape that does not interfere with the cage and the roller, and can be inserted from the end face side of the inner ring. . 前記爪型部材の係合面を中高形状にしたことを特徴とする請求項1〜9のいずれか1項に記載の転がり軸受用吊り具。   The rolling bearing suspension device according to any one of claims 1 to 9, wherein the engaging surface of the claw-shaped member has a middle-high shape. 前記爪型部材の少なくとも係合面の硬度を、軌道輪の硬度よりも低くしたことを特徴とする請求項1〜10のいずれか1項に記載の転がり軸受用吊り具。   The rolling bearing suspension device according to any one of claims 1 to 10, wherein the hardness of at least the engaging surface of the claw-shaped member is lower than the hardness of the raceway ring. 前記爪型部材が固定部材の円周上に3個以上配置されていることを特徴とする請求項1〜11のいずれか1項に記載の転がり軸受用吊り具。   The rolling bearing suspension device according to any one of claims 1 to 11, wherein three or more claw-shaped members are arranged on a circumference of the fixed member. 前記爪型部材の配置個数が下記の関係を満たすことを特徴とする請求項12に記載の転がり軸受用吊り具。
吊り上げ総重量/(爪型部材の係合面と軌道輪との接触面積×配置個数)<爪型部材の降伏応力
The rolling bearing suspension device according to claim 12, wherein the number of the claw-shaped members arranged satisfies the following relationship.
Total weight of lifting / (contact area between the engaging surface of the claw-shaped member and the bearing ring × number of arrangement) <yield stress of the claw-shaped member
前記爪型部材を固定部材にボルトにより締付け固定するものであって、前記固定部材にねじ孔を設けると共に、前記爪部材に、固定部材の周方向に調節可能な長円形状の貫通穴を設けたことを特徴とする請求項1〜13のいずれか1項に記載の転がり軸受用吊り具。   The claw-shaped member is fastened and fixed to the fixing member with a bolt, and the fixing member is provided with a screw hole, and the claw member is provided with an oval through hole that can be adjusted in the circumferential direction of the fixing member. The rolling bearing suspension device according to any one of claims 1 to 13, wherein the suspension device is a rolling bearing suspension device. 前記周方向に調節可能な長さを、前記爪型部材の中心に対して両側に5mm以上とすると共に、前記爪型部材に突出部を設けて、固定部材に係合させたことを特徴とする請求項1〜14のいずれか1項に記載の転がり軸受用吊り具。   The length adjustable in the circumferential direction is set to 5 mm or more on both sides with respect to the center of the claw-shaped member, and a protrusion is provided on the claw-shaped member to be engaged with a fixing member. The suspension for rolling bearings according to any one of claims 1 to 14. 外周に軌道面を有する内輪と、内周に軌道面を有する外輪と、前記内輪の軌道面と外輪の軌道面との間に円周方向に配置された複数の転動体と、前記内輪と外輪との間に配置され、前記転動体を収容する保持器とを備えた転がり軸受の組み付け方法であって、
使用機器のハウジングに前記外輪を組み付ける工程と、前記内輪と転動体と保持器からなる組立体にする工程と、前記組立体の内輪の小つば面に吊り具の爪型部材を係合させ、該吊り具により前記組立体を前記ハウジング近傍まで吊り上げる工程と、前記吊り具と分離した前記組立体をハウジングに装着された外輪内に挿入する工程からなることを特徴とする転がり軸受の組み付け方法。
An inner ring having a raceway surface on the outer periphery, an outer ring having a raceway surface on the inner periphery, a plurality of rolling elements arranged in a circumferential direction between the raceway surface of the inner ring and the raceway surface of the outer ring, and the inner ring and the outer ring An assembly method of a rolling bearing provided with a cage for accommodating the rolling elements,
A step of assembling the outer ring to the housing of the device used; a step of forming an assembly comprising the inner ring, a rolling element and a cage; and engaging a claw-shaped member of a lifting tool with a small brim surface of the inner ring of the assembly; A method of assembling a rolling bearing, comprising: a step of lifting the assembly to the vicinity of the housing by the suspension; and a step of inserting the assembly separated from the suspension into an outer ring attached to the housing.
前記使用機器が風力発電機であることを特徴とする請求項16に記載の転がり軸受の組み付け方法。   The method of assembling a rolling bearing according to claim 16, wherein the device used is a wind power generator.
JP2010088570A 2010-04-07 2010-04-07 Suspender for rolling bearing and assembling method of rolling bearing Pending JP2011219208A (en)

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