JP2010048192A - Fuel injection control device - Google Patents

Fuel injection control device Download PDF

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JP2010048192A
JP2010048192A JP2008214158A JP2008214158A JP2010048192A JP 2010048192 A JP2010048192 A JP 2010048192A JP 2008214158 A JP2008214158 A JP 2008214158A JP 2008214158 A JP2008214158 A JP 2008214158A JP 2010048192 A JP2010048192 A JP 2010048192A
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injection
pressure
fuel injection
state
fuel
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Tomoshi Yoshida
知史 吉田
Yoshimitsu Takashima
祥光 高島
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Denso Corp
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Denso Corp
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Priority to JP2008214158A priority Critical patent/JP2010048192A/en
Priority to DE102009038439A priority patent/DE102009038439A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/40Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
    • F02D41/402Multiple injections
    • F02D41/403Multiple injections with pilot injections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/04Introducing corrections for particular operating conditions
    • F02D41/10Introducing corrections for particular operating conditions for acceleration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2200/00Input parameters for engine control
    • F02D2200/02Input parameters for engine control the parameters being related to the engine
    • F02D2200/06Fuel or fuel supply system parameters
    • F02D2200/0602Fuel pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a fuel injection control device reducing combustion noise caused by acceleration even if such a forced condition that the injection pressure of a fuel injection valve is forcibly controlled to high pressure is canceled and accelerating operation is ordered in such a high pressure condition that injection pressure is higher than target pressure. <P>SOLUTION: In this fuel injection control device, during such a forced condition that the injection pressure is controlled to the target pressure set higher than normal control or after the forced condition is canceled, if the injection pressure is higher than the target pressure and greater than or equal to an abnormal noise generation determining value (S300:Yes) and the accelerating operation is ordered with respect to an internal combustion engine (S302:Yes), pilot injection is performed before main injection if the pilot injection is not performed in the normal control based on an engine operating condition or the number of injection stages of pilot injection is increased to increase the number of injection stages of the fuel injection valve if the pilot injection is performed in the normal control (S304). <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、内燃機関の各気筒に燃料を噴射する燃料噴射弁の燃料噴射を制御する燃料噴射制御装置に関する。   The present invention relates to a fuel injection control device that controls fuel injection of a fuel injection valve that injects fuel into each cylinder of an internal combustion engine.

エンジン運転状態に基づいて設定される目標噴射量に対して、燃料噴射弁から実際に噴射される実噴射量のずれ量が大きくなると、エミッションの悪化等の不具合が生じる。そこで、目標噴射量と実噴射量との差に基づいて燃料噴射弁に燃料噴射を指令する駆動信号の補正量を学習し、実噴射量を目標噴射量に一致させる噴射量学習が行われている。特に、特許文献1、2に開示されているように、内燃機関の主なトルクを生成するメイン噴射の前に微少量のパイロット噴射を実施する場合、微少噴射量を高精度に制御することが求められる。   When the deviation amount of the actual injection amount actually injected from the fuel injection valve becomes larger than the target injection amount set based on the engine operating state, problems such as deterioration of emissions occur. Therefore, learning of the correction amount of the drive signal for instructing the fuel injection valve to inject fuel based on the difference between the target injection amount and the actual injection amount, and injection amount learning for matching the actual injection amount with the target injection amount is performed. Yes. In particular, as disclosed in Patent Documents 1 and 2, when performing a very small amount of pilot injection before the main injection that generates the main torque of the internal combustion engine, the minute injection amount can be controlled with high accuracy. Desired.

ところで、例えばコモンレール式のディーゼルエンジンでは、燃料噴射弁に燃料を供給するコモンレールの作動圧力範囲の全域を低圧側と高圧側との間で複数の圧力領域に分割し、コモンレール圧を制御して各圧力領域において噴射量学習を実施する。このとき、エンジン運転状態に基づく通常制御よりも強制的に高圧に設定された目標圧力にコモンレール圧、すなわち燃料噴射弁の噴射圧力が制御されることがある。エンジン運転状態に基づく通常制御とは、エンジン回転数、アクセル開度、水温等のエンジン運転状態に基づいて、燃料噴射弁の噴射圧力、噴射量、噴射時期、メイン噴射の前後にパイロット噴射、ポスト噴射等を実施する場合は多段噴射の噴射段数等の噴射制御を実施することを表している。   By the way, in a common rail type diesel engine, for example, the entire operating pressure range of the common rail that supplies fuel to the fuel injection valve is divided into a plurality of pressure regions between the low pressure side and the high pressure side, and the common rail pressure is controlled to The injection amount learning is performed in the pressure region. At this time, the common rail pressure, that is, the injection pressure of the fuel injection valve, may be controlled to a target pressure that is forcibly set higher than the normal control based on the engine operating state. The normal control based on the engine operating state means that the fuel injection valve injection pressure, the injection amount, the injection timing, the pilot injection before and after the main injection, the post injection based on the engine operating state such as the engine speed, the accelerator opening, and the water temperature. When performing injection etc., it represents performing injection control, such as the number of injection stages of multistage injection.

また、排ガス中のスモーク低減のために、通常制御よりも強制的に高圧に設定された目標圧力に噴射圧力が制御されることがある。
特開2002−276444号公報 特開2005−248739号公報
In addition, in order to reduce smoke in the exhaust gas, the injection pressure may be controlled to a target pressure that is forcibly set higher than the normal control.
JP 2002-276444 A JP 2005-248739 A

このように、エンジン運転状態に基づく通常制御よりも強制的に高圧に設定された目標圧力に燃料噴射弁の噴射圧力が制御される強制状態において、例えばアクセルが踏み込まれ内燃機関に加速運転が指令されると、強制状態が解除され噴射圧力の制御は通常制御に戻る。   In this way, in the forced state where the injection pressure of the fuel injection valve is controlled to the target pressure set to a higher pressure than the normal control based on the engine operating state, for example, the accelerator is depressed and the internal combustion engine is instructed to perform an acceleration operation. Then, the forced state is canceled and the control of the injection pressure returns to the normal control.

通常制御に戻ると、強制状態において強制的に高く設定されていた目標圧力は、通常、強制状態よりも低い値に設定される。これに対し、目標圧力に追随して通常制御よりも高圧に制御されていた噴射圧力は、ポンプ吐出量等の制御により徐々にしか目標圧力まで低下しない。したがって、強制状態が解除され噴射圧力が目標圧力にまで低下する間、噴射圧力は目標圧力よりも高い高圧状態になる。   When returning to the normal control, the target pressure that has been forcibly set high in the forced state is normally set to a value lower than that in the forced state. On the other hand, the injection pressure, which has been controlled to be higher than the normal control following the target pressure, gradually decreases to the target pressure by controlling the pump discharge amount and the like. Therefore, while the forced state is released and the injection pressure is reduced to the target pressure, the injection pressure is in a high pressure state higher than the target pressure.

このように強制状態が解除され目標圧力よりも実際の噴射圧力が高い高圧状態で加速運転を実施すると、気筒内で急激な燃焼が発生するので、加速運転時に異常な燃焼音が発生することがある。   When the forced operation is canceled and acceleration operation is performed in a high pressure state where the actual injection pressure is higher than the target pressure, sudden combustion occurs in the cylinder, and abnormal combustion noise may occur during acceleration operation. is there.

前述した特許文献1には、酸素濃度または酸素量の計測値の目標値からのずれの大きさに基づいてパイロット噴射量、ならびにパイロット噴射とメイン噴射との噴射間隔を調整することにより、加速または減速等の過渡運転において発生する燃焼騒音を低減することが記載されている。   In the above-mentioned Patent Document 1, acceleration or acceleration is achieved by adjusting the pilot injection amount and the injection interval between the pilot injection and the main injection based on the magnitude of deviation of the measured value of the oxygen concentration or oxygen amount from the target value. It describes that combustion noise generated in transient operation such as deceleration is reduced.

しかしながら、特許文献1には、強制状態が解除され目標圧力よりも実際の噴射圧力が高い高圧状態で加速運転を実施するときの燃焼音の低減については記載されていない。
このような加速運転時の異常な燃焼音を防止するために、噴射圧力が目標圧力にほぼ一致するまで燃料噴射を停止することが考えられる。しかしながら、加速運転が指令されているにも関わらず燃料噴射を停止すると、内燃機関が加速運転を実施しないので、ドライバビリティを損なうという問題がある。
However, Patent Document 1 does not describe reduction of combustion noise when the acceleration operation is performed in a high pressure state where the forced state is released and the actual injection pressure is higher than the target pressure.
In order to prevent such abnormal combustion noise during acceleration operation, it is conceivable to stop fuel injection until the injection pressure substantially matches the target pressure. However, if the fuel injection is stopped even though the acceleration operation is instructed, the internal combustion engine does not perform the acceleration operation, which causes a problem that drivability is impaired.

本発明は、上記問題を解決するためになされたものであり、燃料噴射弁の噴射圧力が強制的に高圧に制御されている強制状態が解除され、目標圧力よりも噴射圧力が高い高圧状態で加速運転が指令されても、加速により生じる燃焼音を低減する燃料噴射制御装置を提供することを目的とする。   The present invention has been made to solve the above-described problem, and the forced state in which the injection pressure of the fuel injection valve is forcibly controlled to a high pressure is released, and the injection pressure is higher than the target pressure. An object of the present invention is to provide a fuel injection control device that reduces combustion noise caused by acceleration even when an acceleration operation is commanded.

請求項1から3に記載の発明によると、内燃機関の運転状態に基づく通常制御よりも強制的に高く圧力制御手段が目標圧力を設定して噴射圧力を制御する強制状態であると強制判定手段が判定しているときに、噴射圧力が目標圧力よりも高い高圧状態であると圧力判定手段が判定し、内燃機関に加速運転が指令されていると加速判定手段が判定すると、噴射制御手段は、強制状態が解除されたと判断し、噴射圧力が高圧状態であり内燃機関に加速運転が指令されている間、通常制御よりも燃料噴射弁の噴射段数を増加する。   According to the first to third aspects of the invention, the forcible determination means that the pressure control means is forcibly higher than the normal control based on the operating state of the internal combustion engine and the pressure control means sets the target pressure to control the injection pressure. When the pressure determination means determines that the injection pressure is higher than the target pressure and the acceleration determination means determines that the acceleration operation is commanded to the internal combustion engine, the injection control means Then, it is determined that the forced state has been released, and while the injection pressure is in a high pressure state and the acceleration operation is commanded to the internal combustion engine, the number of injection stages of the fuel injection valve is increased as compared with the normal control.

このように、噴射圧力が目標圧力よりも高い高圧状態で実施される加速運転において噴射段数を増加することにより、強制状態が解除され、加速中に異常な燃焼音が発生すると推定される噴射圧力の高圧状態において、一度に燃料を噴射せず噴射量を分散できる。これにより、気筒内での急激な燃焼を抑制できるので、噴射圧力が目標圧力よりも高い高圧状態で加速運転を実施するときに、燃焼音を低減できる。   Thus, by increasing the number of injection stages in the acceleration operation that is performed in a high pressure state where the injection pressure is higher than the target pressure, the injection pressure is estimated to be released from the forced state and generate abnormal combustion noise during acceleration. In the high pressure state, the injection amount can be dispersed without injecting fuel at a time. Thereby, rapid combustion in the cylinder can be suppressed, so that combustion noise can be reduced when the acceleration operation is performed in a high pressure state where the injection pressure is higher than the target pressure.

請求項2に記載の発明によると、噴射制御手段は、噴射段数を増加する場合、メイン噴射の前にパイロット噴射を実施するかパイロット噴射の噴射段数を増加する。
これにより、内燃機関の主なトルクを発生するメイン噴射が実施される前に気筒内で燃料の予混合が促進されるので、メイン噴射による燃焼が予混合燃焼となる。その結果、急激な燃焼となることを抑制できる。
According to the second aspect of the present invention, when increasing the number of injection stages, the injection control means performs pilot injection before the main injection or increases the number of injection stages of pilot injection.
As a result, fuel premixing is promoted in the cylinder before the main injection for generating the main torque of the internal combustion engine is performed, so that the combustion by the main injection becomes premixed combustion. As a result, rapid combustion can be suppressed.

請求項3に記載の発明によると、噴射制御手段は、強制状態が解除されたと判断すると、噴射圧力が高圧状態であり内燃機関に加速運転が指令されている間、通常制御よりも噴射段数を増加することに加え、通常制御よりも燃料噴射弁の噴射時期を遅角させる。   According to the third aspect of the invention, when the injection control means determines that the forced state is released, the injection control means sets the number of injection stages as compared with the normal control while the injection pressure is in a high pressure state and the acceleration operation is commanded to the internal combustion engine. In addition to increasing, the injection timing of the fuel injection valve is retarded compared to the normal control.

このように、噴射段数の増加に加え噴射時期を遅角させることにより、燃料の燃焼時期を遅らせることができる。これにより、気筒内での急激な燃焼をさらに抑制できるので、加速中の燃焼音をさらに低減できる。   Thus, by delaying the injection timing in addition to the increase in the number of injection stages, the fuel combustion timing can be delayed. Thereby, rapid combustion in the cylinder can be further suppressed, so that combustion noise during acceleration can be further reduced.

請求項4に記載の発明によると、強制状態であると強制判定手段が判定しているときに、噴射圧力が目標圧力よりも高い高圧状態であると圧力判定手段が判定し、内燃機関に加速運転が指令されていると加速判定手段が判定すると、噴射制御手段は、強制状態が解除されたと判断し、噴射圧力が高圧状態であり内燃機関に加速運転が指令されている間、通常制御よりも燃料噴射弁の噴射時期を遅角させる。   According to the fourth aspect of the present invention, when the forced determination means determines that it is in the forced state, the pressure determination means determines that the injection pressure is higher than the target pressure, and the internal combustion engine is accelerated. When the acceleration determining means determines that the operation is commanded, the injection control means determines that the forced state has been released, and the normal control is performed while the injection pressure is in a high pressure state and the internal combustion engine is commanded to perform the acceleration operation. Also retards the injection timing of the fuel injection valve.

このように、噴射圧力が目標圧力よりも高い高圧状態で実施される加速運転において燃料噴射弁の噴射時期を遅角させることにより、燃料の燃焼時期を遅らせることができる。これにより、気筒内での急激な燃焼を抑制できるので、加速中の燃焼音を低減できる。   Thus, the fuel combustion timing can be delayed by retarding the injection timing of the fuel injection valve in the acceleration operation that is performed in a high pressure state where the injection pressure is higher than the target pressure. Thereby, since the rapid combustion in a cylinder can be suppressed, the combustion sound during acceleration can be reduced.

請求項5に記載の発明によると、噴射制御手段は、噴射時期を遅角させる場合、メイン噴射を遅角させる。
1燃焼サイクルにおいて内燃機関の主トルクを生成するメイン噴射の噴射時期を遅角させることにより、気筒内での急激な燃焼を効果的に抑制できる。
According to the invention described in claim 5, the injection control means retards the main injection when retarding the injection timing.
By retarding the injection timing of the main injection that generates the main torque of the internal combustion engine in one combustion cycle, rapid combustion in the cylinder can be effectively suppressed.

請求項6に記載の発明によると、圧力判定手段は、燃料噴射弁の噴射圧力が目標圧力よりも高く所定圧以上の高圧状態であるか否かを判定する。
すなわち、圧力判定手段は、噴射圧力が目標圧力よりも高いことに加え、噴射圧力が所定圧以上であり、加速中に気筒内で急激な燃焼が発生しやすく異音が発生しやすいときを高圧状態としている。このように、異音が発生しやすい高圧状態において、噴射段数を増加するか噴時期を遅角させるかの少なくともいずれか一方を噴射制御手段が実施して異音を低減することが効果的である。
According to the invention described in claim 6, the pressure determination means determines whether or not the injection pressure of the fuel injection valve is higher than the target pressure and is equal to or higher than a predetermined pressure.
In other words, the pressure determination means increases the pressure when the injection pressure is higher than the target pressure and the injection pressure is equal to or higher than the predetermined pressure, and sudden combustion is likely to occur in the cylinder during acceleration and abnormal noise is likely to occur. State. Thus, in a high pressure state where abnormal noise is likely to occur, it is effective for the injection control means to reduce the abnormal noise by implementing at least one of increasing the number of injection stages or retarding the injection timing. is there.

請求項7に記載の発明によると、圧力判定手段は、燃料噴射弁の噴射圧力が目標圧力に対して所定の差圧以上に高い高圧状態であるか否かを判定する。
すなわち、圧力判定手段は、噴射圧力が目標圧力よりも高いことに加え、噴射圧力が目標圧力よりも所定の差圧以上に高く、加速中に気筒内で急激な燃焼が発生しやすく異音が発生しやすいときを高圧状態としている。このように、異音が発生しやすい高圧状態において、噴射段数を増加するか噴時期を遅角させるかの少なくともいずれか一方を噴射制御手段が実施して異音を低減することが効果的である。
According to the invention described in claim 7, the pressure determination means determines whether or not the injection pressure of the fuel injection valve is in a high pressure state higher than a predetermined differential pressure with respect to the target pressure.
In other words, the pressure determination means has an injection pressure higher than the target pressure, and the injection pressure is higher than the target pressure by a predetermined differential pressure, and sudden combustion is likely to occur in the cylinder during acceleration. When it is likely to occur, it is in a high pressure state. Thus, in a high pressure state where abnormal noise is likely to occur, it is effective for the injection control means to reduce the abnormal noise by implementing at least one of increasing the number of injection stages or retarding the injection timing. is there.

ところで、走行音またはエンジン音により加速中の燃焼音が遮られる場合には、噴射段数または噴射時期を制御して燃焼音を低減する必要がない。
そこで、請求項8に記載の発明によると、噴射制御手段は、強制状態が解除されたと判断し、噴射圧力が高圧状態であり内燃機関に加速運転が指令されていても、加速により発生する燃焼音を走行音が遮ると走行音判定手段が判定すると、通常制御により燃料噴射弁の噴射段数および噴射時期を制御する。
By the way, when the combustion noise during acceleration is blocked by the running sound or the engine sound, it is not necessary to control the number of injection stages or the injection timing to reduce the combustion noise.
Therefore, according to the eighth aspect of the invention, the injection control means determines that the forced state has been released, and even if the injection pressure is in a high pressure state and the acceleration operation is commanded to the internal combustion engine, the combustion generated by the acceleration When the traveling sound determining means determines that the sound is blocked by the traveling sound, the number of fuel injection valves and the injection timing are controlled by normal control.

また、請求項9に記載の発明によると、噴射制御手段は、強制状態が解除されたと判断し、噴射圧力が高圧状態であり内燃機関に加速運転が指令されていても、加速により発生する燃焼音をエンジン音が遮るとエンジン音判定手段が判定すると、通常制御により燃料噴射弁の噴射段数および噴射時期を制御する。   According to the ninth aspect of the present invention, the injection control means determines that the forced state has been released, and even if the injection pressure is in a high pressure state and an acceleration operation is commanded to the internal combustion engine, the combustion generated by the acceleration When the engine sound determining means determines that the engine sound is blocked, the number of fuel injection valves and the injection timing are controlled by normal control.

これにより、高圧状態において加速により発生する燃焼音を低減するために、通常制御とは異なる噴射制御に切り替えて噴射段数または噴射時期を制御することを防止できる。その結果、噴射制御の切替回数を低減し、噴射制御の処理負荷を低減できる。   Thereby, in order to reduce the combustion noise generated by acceleration in a high pressure state, it is possible to prevent switching to the injection control different from the normal control and controlling the injection stage number or the injection timing. As a result, the number of times of switching the injection control can be reduced, and the processing load of the injection control can be reduced.

請求項10に記載の発明によると、噴射制御手段は、強制状態が解除された後、高圧状態ではないと圧力判定手段が判定するか、内燃機関に加速運転が指令されていないと加速判定手段が判定すると、次に強制状態判定手段が強制状態であると判定するまで、通常制御により燃料噴射弁の噴射段数および噴射時期を制御する。   According to the invention of claim 10, after the forced state is released, the injection control means determines that the pressure determination means is not in a high pressure state, or if the acceleration operation is not commanded to the internal combustion engine, the acceleration determination means Is determined, the number of injection stages and the injection timing of the fuel injection valve are controlled by normal control until the forced state determination means determines that the forced state is next.

これにより、加速中の燃焼音を低減するための噴射段数の増加制御、または噴射時期の遅角制御が終了してから次に強制状態が開始されるまでの間、通常制御において、加速中の燃焼音を低減するために、噴射段数を増加するか否か、噴射時期を遅角させるか否かの判定処理を実施する必要がない。その結果、通常制御における処理負荷を低減できる。   As a result, during the normal control from the end of the increase control of the number of injection stages to reduce the combustion noise during acceleration or the delay control of the injection timing until the next forced state starts, In order to reduce the combustion noise, it is not necessary to carry out a determination process for determining whether to increase the number of injection stages or to retard the injection timing. As a result, the processing load in normal control can be reduced.

尚、本発明に備わる複数の手段の各機能は、構成自体で機能が特定されるハードウェア資源、プログラムにより機能が特定されるハードウェア資源、またはそれらの組み合わせにより実現される。また、これら複数の手段の各機能は、各々が物理的に互いに独立したハードウェア資源で実現されるものに限定されない。   The functions of the plurality of means provided in the present invention are realized by hardware resources whose functions are specified by the configuration itself, hardware resources whose functions are specified by a program, or a combination thereof. The functions of the plurality of means are not limited to those realized by hardware resources that are physically independent of each other.

以下、本発明の実施形態を図に基づいて説明する。
本発明の一実施形態による燃料噴射システムを図1に示す。
(燃料噴射システム10)
本実施形態の燃料噴射システム10は、例えば、自動車用の4気筒のディーゼルエンジン(以下、単に「エンジン」ともいう。)2に燃料を供給するためのものであり、燃料タンクから吸入した燃料を加圧する高圧ポンプ12と、高圧燃料を蓄えるコモンレール20と、コモンレール20から供給される高圧燃料をエンジン2の各気筒に噴射する燃料噴射弁30と、本システムを制御する電子制御装置(ECU:Electronic Control Unit)40とを備える。高圧ポンプ12には、燃料タンクから燃料を汲み上げるフィードポンプが内蔵されている。
Embodiments of the present invention will be described below with reference to the drawings.
A fuel injection system according to an embodiment of the present invention is shown in FIG.
(Fuel injection system 10)
The fuel injection system 10 of this embodiment is for supplying fuel to, for example, a four-cylinder diesel engine (hereinafter also simply referred to as “engine”) 2 for automobiles. A high-pressure pump 12 for pressurization, a common rail 20 for storing high-pressure fuel, a fuel injection valve 30 for injecting high-pressure fuel supplied from the common rail 20 into each cylinder of the engine 2, and an electronic control unit (ECU: Electronic) for controlling this system Control Unit) 40. The high-pressure pump 12 incorporates a feed pump that pumps fuel from the fuel tank.

燃料供給ポンプとしての高圧ポンプ12は、カムシャフトのカムの回転に伴いプランジャが往復移動することにより、フィードポンプから加圧室に吸入した燃料を加圧する公知のポンプである。高圧ポンプ12が燃料タンクから燃料を吸入する吸入量は、高圧ポンプ12の吸入側に設置されている調量弁により制御される。調量弁は、電流制御されることにより高圧ポンプ12が吸入行程で吸入する燃料吸入量を調量する。そして、燃料吸入量が調量されることにより、高圧ポンプ12の燃料吐出量が調量される。   The high-pressure pump 12 as a fuel supply pump is a known pump that pressurizes the fuel sucked into the pressurizing chamber from the feed pump by reciprocating the plunger as the cam of the camshaft rotates. The intake amount that the high-pressure pump 12 draws fuel from the fuel tank is controlled by a metering valve installed on the suction side of the high-pressure pump 12. The metering valve regulates the amount of fuel sucked by the high-pressure pump 12 during the suction stroke by current control. The fuel discharge amount of the high-pressure pump 12 is adjusted by adjusting the fuel intake amount.

コモンレール20の内部の燃料圧力(コモンレール圧)は、高圧ポンプ12から供給される燃料量と、燃料噴射弁30から噴射される燃料量とのバランスにより決定される。コモンレールに20にはコモンレール圧を検出する圧力センサ22が設置されている。   The fuel pressure (common rail pressure) inside the common rail 20 is determined by the balance between the amount of fuel supplied from the high-pressure pump 12 and the amount of fuel injected from the fuel injection valve 30. A pressure sensor 22 for detecting a common rail pressure is installed on the common rail 20.

エンジン2には、運転状態を検出するセンサとして、クランク角度の回転角度を検出するクランクセンサ24が設置されている。さらに、運転状態を検出する他のセンサとして、アクセルペダルの操作量であるアクセル開度を検出するアクセルセンサ26、吸入空気の温度(吸気温)、冷却水の温度(水温)をそれぞれ検出する温度センサ等が燃料噴射システム10に設けられている。   The engine 2 is provided with a crank sensor 24 that detects the rotation angle of the crank angle as a sensor that detects the operating state. Further, as other sensors for detecting the driving state, an accelerator sensor 26 for detecting an accelerator opening which is an operation amount of an accelerator pedal, a temperature for detecting the temperature of intake air (intake air temperature), and the temperature of coolant (water temperature). Sensors and the like are provided in the fuel injection system 10.

燃料噴射弁30は、例えば、噴孔を開閉するノズルニードルのリフトを制御室の圧力で制御する公知の噴射弁である。コモンレールから燃料噴射弁30の制御室に供給される高圧燃料は、噴孔を塞ぎ燃料噴射を遮断する方向にノズルニードルに圧力を加える。そして、制御室と低圧側とを接続する低圧通路が電磁弁等により開閉される。低圧通路が閉じて制御室が高圧の場合にはノズルニードルが噴孔を塞ぐので、燃料噴射は遮断される。低圧通路が開いて制御室の圧力が低下すると、ノズルニードルがリフトして噴孔が開くので、噴孔から燃料が噴射される。   The fuel injection valve 30 is, for example, a known injection valve that controls the lift of the nozzle needle that opens and closes the injection hole with the pressure in the control chamber. The high-pressure fuel supplied from the common rail to the control chamber of the fuel injection valve 30 applies pressure to the nozzle needle in a direction that closes the injection hole and blocks fuel injection. Then, the low pressure passage connecting the control chamber and the low pressure side is opened and closed by a solenoid valve or the like. When the low pressure passage is closed and the control chamber is at a high pressure, the nozzle needle closes the injection hole, so that fuel injection is blocked. When the low pressure passage is opened and the pressure in the control chamber is lowered, the nozzle needle is lifted and the nozzle hole is opened, so that fuel is injected from the nozzle hole.

尚、ノズルニードルのリフトを制御室の圧力で制御する燃料噴射弁に代えて、ピエゾアクチュエータ等を用いた直動式の燃料噴射弁を使用してもよい。
燃料噴射制御装置としてのECU40は、CPU52、FPU54、RAM56、ROM58、入出力インタフェース60等を有するマイクロコンピュータ50にて構成されている。そして、ECU40は、圧力センサ22、クランクセンサ24、アクセルセンサ26、図示しない車速センサを含む各種センサの出力信号をA/D変換して取り込み、エンジン運転状態を制御する。ECU40は、クランクセンサ24の出力信号に基づいてクランクシャフトの回転角度位置を検出するとともに、単位時間当たりのクランクシャフトの回転角度からエンジン回転数を検出する。
Instead of the fuel injection valve that controls the lift of the nozzle needle with the pressure in the control chamber, a direct-acting fuel injection valve using a piezo actuator or the like may be used.
The ECU 40 as a fuel injection control device is constituted by a microcomputer 50 having a CPU 52, an FPU 54, a RAM 56, a ROM 58, an input / output interface 60, and the like. The ECU 40 A / D converts and takes in the output signals of various sensors including the pressure sensor 22, the crank sensor 24, the accelerator sensor 26, and a vehicle speed sensor (not shown) to control the engine operating state. The ECU 40 detects the rotational angle position of the crankshaft based on the output signal of the crank sensor 24, and detects the engine speed from the rotational angle of the crankshaft per unit time.

ECU40は、各種センサの出力信号に基づき、高圧ポンプ12の吐出量、燃料噴射弁30の燃料噴射量、燃料噴射時期、メイン噴射の前後にパイロット噴射、ポスト噴射等を実施する場合の多段噴射のパターンを制御する。ECU40は、燃料噴射弁30に燃料噴射を指令する噴射パルス信号のパルス幅により燃料噴射弁30の噴射量を制御し、噴射パルス信号のパルスの立ち上がり時期により燃料噴射弁30の噴射時期を制御する。   Based on the output signals of various sensors, the ECU 40 performs multi-stage injection when performing pilot injection, post injection, etc. before and after the main injection, the discharge amount of the high pressure pump 12, the fuel injection amount of the fuel injection valve 30, the fuel injection timing, and the fuel injection timing. Control the pattern. The ECU 40 controls the injection amount of the fuel injection valve 30 based on the pulse width of the injection pulse signal that instructs the fuel injection valve 30 to inject fuel, and controls the injection timing of the fuel injection valve 30 based on the rising timing of the pulse of the injection pulse signal. .

次に、ECU40のROM、フラッシュメモリ等の記憶装置に記憶されている制御プログラムにより機能するECU40の各手段について説明する。
(圧力制御手段)
ECU40は、エンジン運転状態に基づいて燃料噴射弁30の噴射圧力であるコモンレール圧の目標圧力を算出する。そして、ECU40は、圧力センサ22でコモンレール圧を検出しながら高圧ポンプ12の吐出量を制御することにより、コモンレール20が燃料噴射弁30に供給する燃料の圧力範囲である作動圧力範囲においてコモンレール圧を目標圧力に制御する。
Next, each means of the ECU 40 that functions by a control program stored in a storage device such as a ROM or a flash memory of the ECU 40 will be described.
(Pressure control means)
The ECU 40 calculates a target pressure of the common rail pressure that is the injection pressure of the fuel injection valve 30 based on the engine operating state. Then, the ECU 40 controls the discharge amount of the high-pressure pump 12 while detecting the common rail pressure with the pressure sensor 22, thereby reducing the common rail pressure in the operating pressure range that is the pressure range of the fuel that the common rail 20 supplies to the fuel injection valve 30. Control to target pressure.

(微少噴射量学習手段)
ECU40は、例えば車両の所定の走行距離間隔毎に微少噴射量学習の学習条件が成立すると、例えばパイロット噴射量に相当する微少量の学習用噴射を実施する。微少噴射量学習の学習条件は、例えば、図2に示すように、アクセルがオフされ減速無噴射運転になったときである。すると、ECU40は学習実行フラグをオンにし、学習用噴射の指令噴射量と実噴射量との差に基づいて、指令噴射量に実噴噴射量が一致するように、燃料噴射弁30に燃料噴射を指令する噴射パルス信号のパルス幅を補正する補正量を学習する。ECU40は、学習用噴射を実施したときのエンジン回転数の変動量から発生トルクを算出し、算出した発生トルクから燃料噴射弁30が実際に噴射した実噴射量を算出する。
(Small injection amount learning means)
For example, when a learning condition for learning a small injection amount is satisfied at every predetermined travel distance of the vehicle, the ECU 40 performs a small amount of learning injection corresponding to, for example, a pilot injection amount. The learning condition for the minute injection amount learning is, for example, when the accelerator is turned off and the deceleration no-injection operation is performed as shown in FIG. Then, the ECU 40 turns on the learning execution flag and, based on the difference between the command injection amount for learning injection and the actual injection amount, causes the fuel injection valve 30 to inject fuel into the fuel injection valve 30 so that the actual injection amount matches the command injection amount. A correction amount for correcting the pulse width of the injection pulse signal for instructing is learned. The ECU 40 calculates the generated torque from the fluctuation amount of the engine speed when the learning injection is performed, and calculates the actual injection amount actually injected by the fuel injection valve 30 from the calculated generated torque.

ECU40は、コモンレール圧の作動圧力範囲の全域を低圧側と高圧側との間で複数の圧力領域に分割し、コモンレール圧を調圧して各圧力領域において微少噴射量学習を実施する。   The ECU 40 divides the entire operating pressure range of the common rail pressure into a plurality of pressure regions between the low pressure side and the high pressure side, adjusts the common rail pressure, and performs minute injection amount learning in each pressure region.

(強制状態判定手段)
ECU40は、通常制御においては、エンジン運転状態に基づいて設定した目標圧力にコモンレール圧を制御することにより燃料噴射弁30の噴射圧力を制御する。
(Forced state determination means)
In normal control, the ECU 40 controls the injection pressure of the fuel injection valve 30 by controlling the common rail pressure to the target pressure set based on the engine operating state.

これに対し、コモンレール圧の作動圧力範囲の高圧側で微少噴射量学習を実施する場合には、ECU40は、微少噴射量学習条件である減速無噴射運転状態に基づく通常制御よりも目標圧力200(図2の一点鎖線参照。)を高くし、噴射圧力であるコモンレール圧を強制的に高く制御することがある。   On the other hand, when the minute injection amount learning is performed on the high pressure side of the operating pressure range of the common rail pressure, the ECU 40 performs the target pressure 200 (than the normal control based on the deceleration no-injection operation state which is the minute injection amount learning condition. (See the alternate long and short dash line in FIG. 2), and the common rail pressure, which is the injection pressure, may be forcibly controlled to be high.

また、ECU40は、排ガス中のスモークを低減するために、エンジン運転状態に基づく通常制御よりもコモンレール圧を強制的に高く制御することがある。
ECU40は、このようにエンジン運転状態に基づく通常制御よりもコモンレール圧を強制的に高く制御している場合、強制状態であると判定する。
Further, the ECU 40 may forcibly control the common rail pressure higher than the normal control based on the engine operating state in order to reduce smoke in the exhaust gas.
The ECU 40 determines that it is in the forced state when the common rail pressure is controlled to be higher than the normal control based on the engine operating state.

(加速判定手段)
ECU40は、アクセルセンサ26の出力信号に基づいて、アクセルが踏み込まれるときのアクセル開度の単位時間当たりの変化率を算出する。これにより、所定の変化率以上にアクセル開度が踏み込まれている場合、ECU40はエンジン2に加速運転が指令されていると判定する。
(Acceleration judgment means)
Based on the output signal of the accelerator sensor 26, the ECU 40 calculates the rate of change per unit time of the accelerator opening when the accelerator is depressed. Thus, when the accelerator opening is depressed more than a predetermined rate of change, the ECU 40 determines that the engine 2 is instructed to perform an acceleration operation.

また、ECU40は、図示しないトルクセンサ等によりエンジン2の発生トルクを検出し、発生トルクの単位時間当たりの変化率が所定の変化率以上の場合、ECU40はエンジン2に加速運転が指令されていると判定する。   Further, the ECU 40 detects the torque generated by the engine 2 using a torque sensor or the like (not shown), and when the rate of change of the generated torque per unit time is equal to or greater than a predetermined rate of change, the ECU 40 is instructed to perform an acceleration operation to the engine 2. Is determined.

ECU40は、アクセルセンサ26およびトルクセンサの両方の出力信号に基づいて、エンジン2に加速運転が指令されているか否かを判定してもよい。
(圧力判定手段)
ECU40は、圧力センサ22の出力信号に基づいて、コモンレール圧の絶対圧として、コモンレール圧が目標圧力よりも高く所定圧以上の高圧状態であるか否かを判定する。
The ECU 40 may determine whether or not an acceleration operation is instructed to the engine 2 based on the output signals of both the accelerator sensor 26 and the torque sensor.
(Pressure judgment means)
Based on the output signal of the pressure sensor 22, the ECU 40 determines whether the common rail pressure is higher than the target pressure and higher than a predetermined pressure as the absolute pressure of the common rail pressure.

また、ECU40は、圧力センサ22の出力信号に基づいて、コモンレール圧の相対圧として、コモンレール圧が目標圧力に対して所定の差圧以上に高い高圧状態であるか否かを判定する。   Further, the ECU 40 determines whether or not the common rail pressure is higher than a predetermined differential pressure with respect to the target pressure as a relative pressure of the common rail pressure based on the output signal of the pressure sensor 22.

(噴射制御手段)
微少噴射量学習または排ガス中のスモーク低減のようにコモンレール圧を前述した強制状態に制御中に、アクセルが踏み込まれエンジン2に加速運転が指令されると、強制状態が解除され、通常制御により燃料噴射弁30の噴射量、噴射時期、噴射段数、ならびに高圧ポンプ12の吐出量が制御される。例えば微少噴射量学習が停止され通常制御が開始される場合には、図2に示すようにECU40は、通常制御により強制状態時よりも低い圧力を算出してコモンレール圧の目標圧力200として設定する。
(Injection control means)
When the common rail pressure is controlled to the forced state as described above, such as learning the small injection amount or reducing the smoke in the exhaust gas, when the accelerator is depressed and the engine 2 is commanded to accelerate, the forced state is released and the fuel is controlled by normal control. The injection amount of the injection valve 30, the injection timing, the number of injection stages, and the discharge amount of the high-pressure pump 12 are controlled. For example, when the minute injection amount learning is stopped and the normal control is started, the ECU 40 calculates a pressure lower than that in the forced state by the normal control and sets it as the target pressure 200 of the common rail pressure as shown in FIG. .

目標圧力200が低下しても、高圧ポンプ12の吐出量を制御することより目標圧力に追随するように制御されるコモンレール圧は緩やかにしか低下しない。すると、コモンレール圧が目標圧力まで低下する間に、燃料噴射弁30の噴射圧力が目標圧力よりも高く所定圧以上であるか、あるいは噴射圧力が目標圧力に対して所定の差圧以上である高圧状態になる期間が生じる。   Even if the target pressure 200 decreases, the common rail pressure controlled so as to follow the target pressure by controlling the discharge amount of the high-pressure pump 12 decreases only slowly. Then, while the common rail pressure decreases to the target pressure, the injection pressure of the fuel injection valve 30 is higher than the target pressure and is equal to or higher than the predetermined pressure, or the high pressure that is higher than the predetermined differential pressure with respect to the target pressure. There will be a period of state.

このように、目標圧力よりも噴射圧力が高い高圧状態で燃料噴射弁30から燃料が噴射されると、気筒内で急激な燃焼が発生するので、加速運転時に異常な燃焼音が発生することがある。   As described above, when fuel is injected from the fuel injection valve 30 in a high pressure state where the injection pressure is higher than the target pressure, sudden combustion occurs in the cylinder, and thus abnormal combustion noise may occur during acceleration operation. is there.

そこで、本実施形態では、ECU40は、以下に説明する噴射段数の増加および噴射時期の遅角の少なくともいずれか一方の噴射制御により気筒内での急激な燃焼を抑制し、燃焼音を低減する。   Therefore, in the present embodiment, the ECU 40 suppresses rapid combustion in the cylinder and reduces combustion noise by injection control of at least one of the increase in the number of injection stages and the retard of the injection timing described below.

(1)噴射段数の増加
図3に示すように、ECU40は、メイン噴射の前に実施されるパイロット噴射の噴射量は変更せず噴射段数を通常制御時よりも増加する。パイロット噴射は、メイン噴射による着火の前に空気と微少量の燃料とを予め混合させておくために実施される。ECU40は、メイン噴射の噴射量および噴射時期は変更しない。
(1) Increase in the number of injection stages As shown in FIG. 3, the ECU 40 does not change the injection amount of the pilot injection that is performed before the main injection, and increases the number of injection stages compared to that during normal control. The pilot injection is performed so that air and a small amount of fuel are mixed in advance before ignition by the main injection. The ECU 40 does not change the injection amount and the injection timing of the main injection.

通常制御においてパイロット噴射を実施しない場合は、パイロット噴射を実施することにより噴射段数を増加する。
パイロット噴射の噴射段数が増加することにより、メイン噴射の前に燃料と空気の予混合が促進されるので、メイン噴射が実施されると気筒内の燃焼が予混合燃焼となる。これにより、メイン噴射を実施しても気筒内での急激な燃焼が抑制されるので、強制状態が解除され、噴射圧力の高圧状態においてエンジン2が加速しているときに発生する燃焼音を低減できる。
When pilot injection is not performed in normal control, the number of injection stages is increased by performing pilot injection.
By increasing the number of pilot injection stages, fuel and air premixing is promoted before the main injection, so that when the main injection is performed, the combustion in the cylinder becomes premixed combustion. As a result, sudden combustion in the cylinder is suppressed even when the main injection is performed, so that the forced state is released and the combustion noise generated when the engine 2 is accelerating in a high injection pressure state is reduced. it can.

(2)噴射時期の遅角
図4に示すように、ECU40は、メイン噴射の噴射量は変更せず噴射時期を通常制御よりも遅角させる。図4では、ECU40は、パイロット噴射の噴射量および噴射時期は変更しない。噴射時期を通常制御よりも遅角させることにより、燃料の燃焼時期を遅らせることができる。その結果、気筒内での急激な燃焼を抑制できるので、加速中の燃焼音を低減できる。噴射時期を遅角させる場合、圧縮上死点よりも遅角させて気筒内での急激な燃焼を抑制してもよい。
(2) Delay of injection timing As shown in FIG. 4, the ECU 40 retards the injection timing from the normal control without changing the injection amount of the main injection. In FIG. 4, the ECU 40 does not change the injection amount and the injection timing of the pilot injection. By retarding the injection timing relative to the normal control, the fuel combustion timing can be delayed. As a result, rapid combustion in the cylinder can be suppressed, so that combustion noise during acceleration can be reduced. When retarding the injection timing, it may be retarded from the compression top dead center to suppress rapid combustion in the cylinder.

尚、図5に示すように、パイロト噴射の噴射段数の増加と、メイン噴射の噴射時期の遅角とを同時に実施してもよい。
ところで、次に説明する走行音判定手段またはエンジン音判定手段のいずれかが、強制状態が解除され、加速中の燃焼音が走行音またはエンジン音により遮られると判定する場合には、走行音またはエンジン音により加速運転時の燃焼音は殆ど聞こえない。
In addition, as shown in FIG. 5, you may implement simultaneously the increase in the injection stage number of pilot injection, and the retardation of the injection timing of main injection.
By the way, when either of the traveling sound determination means or the engine sound determination means described below determines that the forced state is released and the combustion sound during acceleration is blocked by the traveling sound or engine sound, The combustion noise during acceleration operation can hardly be heard due to the engine sound.

この場合には、ECU40は、パイロット噴射の噴射段数の増加、ならびにメイン噴射の噴射時期の遅角の両制御を実施せず、エンジン運転状態に基づく通常制御によりパイロット噴射の噴射段数ならびにメイン噴射の噴射時期を制御する。これにより、通常制御とは異なる噴射制御に切り替えて、パイロット噴射の噴射段数の増加、あるいはメイン噴射の噴射時期の遅角を実施する必要がない。その結果、噴射制御の処理負荷を低減できる。   In this case, the ECU 40 does not carry out both control of the increase in the number of pilot injection stages and the retard of the injection timing of the main injection, but performs the normal control based on the engine operating state and the number of pilot injection stages and the main injection. Control injection timing. Thereby, it is not necessary to switch to the injection control different from the normal control and increase the number of pilot injection stages or retard the injection timing of the main injection. As a result, the processing load of injection control can be reduced.

(走行音判定手段)
ECU40は、車速センサの出力信号に基づき、車両走行により生じる風切り音およびロードノイズ等の走行音の大きさを推定し、強制状態が解除され加速運転を実施するときに発生する燃焼音が走行音により遮られるか否かを判定する。
(Running sound judgment means)
Based on the output signal of the vehicle speed sensor, the ECU 40 estimates the loudness of the traveling noise such as wind noise and road noise generated by traveling the vehicle, and the combustion noise generated when the forced state is released and the acceleration operation is performed is the traveling noise. It is determined whether or not it is blocked by.

(エンジン音判定手段)
ECU40は、クランクセンサ24の出力信号からエンジン回転数を検出し、エンジン回転数からエンジン2自体が発生するエンジン音の大きさを推定する。そして、強制状態が解除され加速運転を実施するときに発生する燃焼音がエンジン音により遮られるか否かを判定する。
(Engine sound judgment means)
The ECU 40 detects the engine speed from the output signal of the crank sensor 24, and estimates the loudness of the engine sound generated by the engine 2 itself from the engine speed. Then, it is determined whether or not the combustion sound generated when the forced state is canceled and the acceleration operation is performed is blocked by the engine sound.

尚、圧力判定手段が高圧状態であるか否かを判定するときの上記所定圧または上記差圧の値を、走行音またはエンジン音が遮れない程度に加速中の燃焼音が高くなる圧力限界値に設定してもよい。この場合、上記所定圧または上記差圧に走行音判定手段またはエンジン音判定手段の判定が含まれることになる。上記所定圧または上記差圧の値は、車速またはエンジン回転数に基づいて可変に設定することが望ましい。   It should be noted that the value of the predetermined pressure or the differential pressure when determining whether or not the pressure determination means is in a high pressure state is a pressure limit at which the combustion noise during acceleration increases to such an extent that the running noise or engine noise is not blocked. It may be set to a value. In this case, the predetermined pressure or the differential pressure includes the determination of the traveling sound determination means or the engine sound determination means. The value of the predetermined pressure or the differential pressure is desirably set variably based on the vehicle speed or the engine speed.

(燃焼音低減制御)
次に、図6〜図9に示す燃焼音低減ルーチンについて説明する。図6〜図9において「S」はステップを表している。図6〜図9に示す燃焼音低減ルーチンは、強制状態中、ならびにアクセルの踏み込み等により加速運転が指令されて強制状態が解除されてから、噴射圧力が目標圧力にほぼ一致するか加速運転が停止するまで実施される。言い換えると、強制状態が解除され、噴射圧力が目標圧力にほぼ一致するか加速運転が停止すると、次に強制状態になるまでの通常制御中において、図6〜図9に示す燃焼音低減ルーチンは実施されない。これにより、通常制御における処理負荷を低減できる。
(Combustion noise reduction control)
Next, the combustion noise reduction routine shown in FIGS. 6 to 9, “S” represents a step. The combustion noise reduction routines shown in FIGS. 6 to 9 are executed in the forced state or after the forced operation is canceled by the accelerator depression or the like and the forced state is released, or the accelerated operation is almost equal to the target pressure. It is carried out until it stops. In other words, when the forced state is canceled and the injection pressure substantially matches the target pressure or the acceleration operation is stopped, the combustion noise reduction routine shown in FIGS. Not implemented. Thereby, the processing load in normal control can be reduced.

尚、図6〜図9に示す異音発生判定値には、走行音またはエンジン音が遮れない程度に加速中の燃焼音が高くなる圧力値が、車速またはエンジン回転数に基づいて可変に設定される。   Note that the abnormal sound occurrence determination values shown in FIGS. 6 to 9 are variable based on the vehicle speed or the engine speed so that the combustion noise during acceleration increases to the extent that the running sound or engine sound is not blocked. Is set.

(燃焼音低減ルーチン1)
図6のS300においてECU40は、噴射圧力が目標圧力よりも高く所定の異音発生判定値以上であるかを判定する。
(Combustion noise reduction routine 1)
In S300 of FIG. 6, the ECU 40 determines whether the injection pressure is higher than the target pressure and equal to or greater than a predetermined abnormal noise generation determination value.

噴射圧力が所定の異音発生判定値以上であれば(S300:Yes)、S302においてECU40は、エンジン2に加速運転が指令されているか否かを判定する。
エンジン2に加速運転が指令されている場合(S302:Yes)、S304においてECU40は、強制状態が解除された高圧状態であると判断し、噴射制御手段の項目で説明したように、メイン噴射の前にパイロット噴射を実施するか、パイロット噴射の噴射段数を増加して燃料噴射弁30の噴射段数を増加する。これにより、メイン噴射よる燃焼が予混合燃焼となり気筒内での急激な燃焼を抑制できるので、加速中の燃焼音が低減する。
If the injection pressure is equal to or greater than a predetermined abnormal noise occurrence determination value (S300: Yes), in S302, the ECU 40 determines whether or not an acceleration operation is commanded to the engine 2.
When the acceleration operation is commanded to the engine 2 (S302: Yes), in S304, the ECU 40 determines that the forced state is released and is in a high pressure state, and as described in the item of the injection control means, Pilot injection is performed before or the number of injection stages of pilot injection is increased to increase the number of injection stages of the fuel injection valve 30. Thereby, the combustion by main injection becomes premixed combustion, and rapid combustion in the cylinder can be suppressed, so that the combustion noise during acceleration is reduced.

噴射圧力が所定の異音発生判定値未満か(S300:No)、エンジン2に加速運転が指令されていない場合(S302:No)、ECU40は、燃焼音は小さいと判断し、S306において燃料噴射弁30の噴射段数を本来の噴射段数に制御する。   If the injection pressure is less than a predetermined abnormal noise occurrence determination value (S300: No) or if the engine 2 is not instructed to perform an acceleration operation (S302: No), the ECU 40 determines that the combustion noise is low, and fuel injection is performed in S306. The number of injection stages of the valve 30 is controlled to the original number of injection stages.

ここで、本来の噴射段数に制御するとは、微少噴射量学習またはスモーク低減等の強制状態においては、通常制御ではない強制状態に適した噴射段数に制御し、強制状態が解除されたときには、エンジン運転状態に基づく通常制御により噴射段数を制御することを表している。   Here, controlling to the original number of injection stages means that in a forced state such as learning of a small injection amount or smoke reduction, the engine is controlled to a number of injection stages suitable for a forced state that is not normal control, and when the forced state is released, the engine It represents that the number of injection stages is controlled by normal control based on the operating state.

ここで、前述したように、S300で判定する異音発生判定値には、走行音またはエンジン音が遮れない程度に加速中の燃焼音が高くなる圧力値が、車速またはエンジン回転数に基づいて可変に設定されている。これにより、エンジン2に加速運転が指令されて強制状態が解除され通常制御が実施されるときに、噴射段数の増加制御または噴射時期の遅角制御に切り替わる頻度を低減するとともに、噴射段数の増加制御または噴射時期の遅角制御から通常制御に極力早く復帰できる。   Here, as described above, the abnormal sound occurrence determination value determined in S300 is based on the vehicle speed or the engine speed, and the pressure value at which the combustion noise during acceleration increases to the extent that the running sound or engine sound is not blocked. Variable. As a result, when the acceleration operation is commanded to the engine 2 to cancel the forced state and normal control is performed, the frequency of switching to the increase control of the number of injection stages or the retard control of the injection timing is reduced and the number of injection stages is increased. It is possible to return to normal control as soon as possible from control or retard control of injection timing.

(燃焼音低減ルーチン2)
図7のS310、S312における処理は、図6のS300、S302における処理と実質的に同一である。
(Combustion noise reduction routine 2)
The processes in S310 and S312 of FIG. 7 are substantially the same as the processes in S300 and S302 of FIG.

噴射圧力が所定の異音発生判定値以上であり(S310:Yes)、エンジン2に加速運転が指令されている場合(S312:Yes)、S314においてECU40は、強制状態が解除された高圧状態であると判断し、噴射制御手段の項目で説明したように、燃料噴射弁30のメイン噴射の噴射時期を遅角させる。これにより、燃料の燃焼時期を遅らせることができるので、気筒内での急激な燃焼を抑制できる。その結果、加速中の燃焼音を低減できる。   When the injection pressure is equal to or higher than a predetermined abnormal noise occurrence determination value (S310: Yes) and the acceleration operation is commanded to the engine 2 (S312: Yes), in S314, the ECU 40 is in a high pressure state in which the forced state is released. It is judged that there is, and as explained in the item of the injection control means, the injection timing of the main injection of the fuel injection valve 30 is retarded. Thereby, since the combustion timing of fuel can be delayed, rapid combustion in the cylinder can be suppressed. As a result, combustion noise during acceleration can be reduced.

噴射圧力が所定の異音発生判定値未満か(S310:No)、エンジン2に加速運転が指令されていない場合(S312:No)、燃焼音は小さいと判断し、S316においてECU40は、燃料噴射弁30の噴射時期を本来の噴射時期に制御する。   If the injection pressure is less than a predetermined abnormal noise occurrence determination value (S310: No) or if the engine 2 is not instructed to perform an acceleration operation (S312: No), it is determined that the combustion noise is low, and in S316, the ECU 40 performs fuel injection. The injection timing of the valve 30 is controlled to the original injection timing.

ここで本来の噴射時期に制御するとは、微少噴射量学習またはスモーク低減等の強制状態においては、通常制御ではない強制状態に適した噴射時期に制御し、強制状態が解除されたときには、エンジン運転状態に基づく通常制御により噴射時期を制御することを表している。   Here, “control to the original injection timing” means that in a forced state such as learning of a small injection amount or smoke reduction, control is performed to an injection timing suitable for a forced state that is not normal control, and when the forced state is released, engine operation is performed. It represents that the injection timing is controlled by the normal control based on the state.

(燃焼音低減ルーチン3)
図8のS320においてECU40は、噴射圧力が目標圧力よりも高く、噴射圧力と目標圧力との差圧が所定の異音発生判定値以上であるかを判定する。
(Combustion noise reduction routine 3)
In S320 of FIG. 8, the ECU 40 determines whether the injection pressure is higher than the target pressure and whether the differential pressure between the injection pressure and the target pressure is greater than or equal to a predetermined abnormal noise generation determination value.

噴射圧力と目標圧力との差圧が所定の異音発生判定値以上であり(S320:Yes)、エンジン2に加速運転が指令されている場合(S322:Yes)、S324においてECU40は、メイン噴射の前にパイロット噴射を実施するか、パイロット噴射の噴射段数を増加して燃料噴射弁30の噴射段数を増加する。   When the differential pressure between the injection pressure and the target pressure is equal to or greater than a predetermined abnormal noise generation determination value (S320: Yes) and the engine 2 is instructed to perform an acceleration operation (S322: Yes), the ECU 40 performs the main injection in S324. The pilot injection is performed before or the number of injection stages of the pilot injection is increased to increase the number of injection stages of the fuel injection valve 30.

噴射圧力と目標圧力との差圧が所定の異音発生判定値未満であるか(S320:No)、エンジン2に加速運転が指令されていない場合(S322:No)、S326においてECU40は、燃料噴射弁30の噴射段数を本来の噴射段数に制御する。   When the differential pressure between the injection pressure and the target pressure is less than a predetermined abnormal noise generation determination value (S320: No), or when the engine 2 is not instructed to perform an acceleration operation (S322: No), in S326, the ECU 40 The number of injection stages of the injection valve 30 is controlled to the original number of injection stages.

(燃焼音低減ルーチン4)
図9のS330においてECU40は、噴射圧力が目標圧力よりも高く、噴射圧力と目標圧力との差圧が所定の異音発生判定値以上であるかを判定する。
(Combustion noise reduction routine 4)
In S330 of FIG. 9, the ECU 40 determines whether the injection pressure is higher than the target pressure and the differential pressure between the injection pressure and the target pressure is greater than or equal to a predetermined abnormal noise occurrence determination value.

噴射圧力と目標圧力との差圧が所定の異音発生判定値以上であり(S330:Yes)、エンジン2に加速運転が指令されている場合(S332:Yes)、S334においてECU40は、燃料噴射弁30のメイン噴射の噴射時期を遅角させる。   When the differential pressure between the injection pressure and the target pressure is equal to or greater than a predetermined abnormal noise occurrence determination value (S330: Yes), and the acceleration operation is commanded to the engine 2 (S332: Yes), in S334, the ECU 40 performs fuel injection. The injection timing of the main injection of the valve 30 is retarded.

噴射圧力と目標圧力との差圧が所定の異音発生判定値未満か(S330:No)、エンジン2に加速運転が指令されていない場合(S332:No)、ECU40はS336において燃料噴射弁30の噴射時期を本来の噴射時期に制御する。   If the differential pressure between the injection pressure and the target pressure is less than a predetermined abnormal noise generation determination value (S330: No), or if the acceleration operation is not commanded to the engine 2 (S332: No), the ECU 40 in S336 is the fuel injection valve 30. Is controlled to the original injection timing.

以上説明した本実施形態では、通常制御よりも強制的に高く目標圧力を設定して噴射圧力を制御する強制状態が解除され、噴射圧力が目標圧力よりも高く加速中に異常な燃焼音が発生すると推定される高圧状態において、噴射段数を増加するか、噴射時期を遅角させる。これにより、気筒内での急激な燃焼を抑制できるので、噴射圧力が目標圧力よりも高い高圧状態で加速運転を実施するときに、燃焼音を低減できる。   In the present embodiment described above, the forced state in which the target pressure is forcibly set higher than the normal control and the injection pressure is controlled is released, and an abnormal combustion noise is generated during acceleration when the injection pressure is higher than the target pressure. Then, in the estimated high pressure state, the number of injection stages is increased or the injection timing is retarded. Thereby, rapid combustion in the cylinder can be suppressed, so that combustion noise can be reduced when the acceleration operation is performed in a high pressure state where the injection pressure is higher than the target pressure.

[他の実施形態]
上記実施形態では、図6〜図9に示す異音発生判定値に、走行音またはエンジン音が遮れない程度に加速中の燃焼音が高くなる圧力値を、車速またはエンジン回転数に基づいて可変に設定した。これに対し、図6〜図9に示す異音発生判定値に固定値を設定してもよい。
[Other Embodiments]
In the above embodiment, the abnormal sound generation determination values shown in FIGS. 6 to 9 are set based on the pressure value at which the combustion noise during acceleration increases to the extent that the running sound or engine sound is not blocked, based on the vehicle speed or the engine speed. Set to variable. On the other hand, you may set a fixed value to the abnormal sound generation determination value shown in FIGS.

上記実施形態では、圧力制御手段、強制状態判定手段、圧力判定手段、加速判定手段、噴射制御手段、走行音判定手段、エンジン音判定手段、微少噴射量制御手段の機能を制御プログラムにより機能が特定されるECU40により実現している。これに対し、上記手段の機能の少なくとも一部を、回路構成自体で機能が特定されるハードウェアで実現してもよい。   In the above embodiment, the functions of the pressure control means, forced state determination means, pressure determination means, acceleration determination means, injection control means, travel sound determination means, engine sound determination means, and minute injection amount control means are specified by the control program. The ECU 40 is realized. On the other hand, at least a part of the functions of the above means may be realized by hardware whose function is specified by the circuit configuration itself.

このように、本発明は、上記実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の実施形態に適用可能である。   As described above, the present invention is not limited to the above-described embodiment, and can be applied to various embodiments without departing from the gist thereof.

本実施形態による燃料噴射システムを示すブロック図。The block diagram which shows the fuel-injection system by this embodiment. 強制状態解除後の圧力変化を示すタイムチャート。The time chart which shows the pressure change after a forced state cancellation | release. 噴射段数の増加を説明するタイムチャート。The time chart explaining the increase in the number of injection stages. 噴射時期の遅角を説明するタイムチャート。The time chart explaining the retard of injection timing. 噴射段数の増加および噴射時期の遅角を説明するタイムチャート。The time chart explaining the increase in the number of injection stages, and the retard of injection timing. 燃焼音低減ルーチン1を示すフローチャート。The flowchart which shows the combustion noise reduction routine 1. 燃焼音低減ルーチン2を示すフローチャート。The flowchart which shows the combustion noise reduction routine 2. 燃焼音低減ルーチン3を示すフローチャート。7 is a flowchart showing a combustion noise reduction routine 3. 燃焼音低減ルーチン4を示すフローチャート。7 is a flowchart showing a combustion noise reduction routine 4.

符号の説明Explanation of symbols

2:ディーゼルエンジン(内燃機関)、10:燃料噴射システム、20:コモンレール、30:燃料噴射弁、40:ECU(燃料噴射制御装置、圧力制御手段、強制状態判定手段、圧力判定手段、加速判定手段、噴射制御手段、走行音判定手段、エンジン音判定手段、微少噴射量制御手段) 2: diesel engine (internal combustion engine), 10: fuel injection system, 20: common rail, 30: fuel injection valve, 40: ECU (fuel injection control device, pressure control means, forced state determination means, pressure determination means, acceleration determination means) Injection control means, running sound determination means, engine sound determination means, minute injection amount control means)

Claims (10)

内燃機関の各気筒に燃料を噴射する燃料噴射弁の燃料噴射を制御する燃料噴射制御装置において、
前記燃料噴射弁の噴射圧力を目標圧力に制御する圧力制御手段と、
前記内燃機関の運転状態に基づく通常制御よりも強制的に高く前記圧力制御手段が前記目標圧力を設定して前記噴射圧力を制御する強制状態か否かを判定する強制状態判定手段と、
前記燃料噴射弁の噴射圧力が目標圧力よりも高い高圧状態であるか否かを判定する圧力判定手段と、
前記内燃機関に加速運転が指令されているか否かを判定する加速判定手段と、
前記強制状態であると前記強制判定手段が判定しているときに、前記高圧状態であると前記圧力判定手段が判定し、前記内燃機関に加速運転が指令されていると前記加速判定手段が判定すると、前記強制状態が解除されたと判断し、前記噴射圧力が前記高圧状態であり前記内燃機関に加速運転が指令されている間、前記通常制御よりも前記燃料噴射弁の噴射段数を増加する噴射制御手段と、
を備えることを特徴とする燃料噴射制御装置。
In a fuel injection control device that controls fuel injection of a fuel injection valve that injects fuel into each cylinder of an internal combustion engine,
Pressure control means for controlling the injection pressure of the fuel injection valve to a target pressure;
Forced state determination means for determining whether or not the pressure control means is forcibly higher than normal control based on the operating state of the internal combustion engine to set the target pressure and control the injection pressure;
Pressure determining means for determining whether or not the injection pressure of the fuel injection valve is in a high pressure state higher than a target pressure;
Acceleration determining means for determining whether or not an acceleration operation is commanded to the internal combustion engine;
When the compulsory determination means determines that the engine is in the forced state, the pressure determination means determines that the pressure is in the high pressure state, and the acceleration determination means determines that an acceleration operation is commanded to the internal combustion engine. Then, it is determined that the forced state is released, and the injection pressure increases the number of injection stages of the fuel injection valve as compared with the normal control while the injection pressure is in the high pressure state and the internal combustion engine is commanded to perform the acceleration operation. Control means;
A fuel injection control device comprising:
前記噴射制御手段は、前記噴射段数を増加する場合、メイン噴射の前にパイロット噴射を実施するか前記パイロット噴射の噴射段数を増加することを特徴とする請求項1に記載の燃料噴射制御装置。   2. The fuel injection control device according to claim 1, wherein when the number of injection stages is increased, the injection control unit performs pilot injection before main injection or increases the number of injection stages of the pilot injection. 3. 前記噴射制御手段は、前記強制状態が解除されたと判断すると、前記噴射圧力が前記高圧状態であり前記内燃機関に加速運転が指令されている間、さらに前記通常制御よりも前記燃料噴射弁の噴射時期を遅角させることを特徴とする請求項1または2に記載の燃料噴射制御装置。   When the injection control means determines that the forced state is released, while the injection pressure is in the high pressure state and the acceleration operation is commanded to the internal combustion engine, the injection of the fuel injection valve is further performed than the normal control. 3. The fuel injection control device according to claim 1, wherein the timing is retarded. 内燃機関の各気筒に燃料を噴射する燃料噴射弁の燃料噴射を制御する燃料噴射制御装置において、
前記燃料噴射弁の噴射圧力を目標圧力に制御する圧力制御手段と、
前記内燃機関の運転状態に基づく通常制御よりも強制的に高く前記圧力制御手段が前記目標圧力を設定して前記噴射圧力を制御する強制状態か否かを判定する強制状態判定手段と、
前記燃料噴射弁の噴射圧力が目標圧力よりも高い高圧状態であるか否かを判定する圧力判定手段と、
前記内燃機関に加速運転が指令されているか否かを判定する加速判定手段と、
前記強制状態であると前記強制判定手段が判定しているときに、前記高圧状態であると前記圧力判定手段が判定し、前記内燃機関に加速運転が指令されていると前記加速判定手段が判定すると、前記強制状態が解除されたと判断し、前記噴射圧力が前記高圧状態であり前記内燃機関に加速運転が指令されている間、前記通常制御よりも前記燃料噴射弁の噴射時期を遅角させる噴射制御手段と、
を備えることを特徴とする燃料噴射制御装置。
In a fuel injection control device that controls fuel injection of a fuel injection valve that injects fuel into each cylinder of an internal combustion engine,
Pressure control means for controlling the injection pressure of the fuel injection valve to a target pressure;
Forced state determination means for determining whether or not the pressure control means is forcibly higher than normal control based on the operating state of the internal combustion engine to set the target pressure and control the injection pressure;
Pressure determining means for determining whether or not the injection pressure of the fuel injection valve is in a high pressure state higher than a target pressure;
Acceleration determining means for determining whether or not an acceleration operation is commanded to the internal combustion engine;
When the compulsory determination means determines that the engine is in the forced state, the pressure determination means determines that the pressure is in the high pressure state, and the acceleration determination means determines that an acceleration operation is commanded to the internal combustion engine. Then, it is determined that the forced state has been released, and while the injection pressure is in the high pressure state and the acceleration operation is commanded to the internal combustion engine, the injection timing of the fuel injection valve is retarded relative to the normal control. Injection control means;
A fuel injection control device comprising:
前記噴射制御手段は、前記噴射時期を遅角させる場合、メイン噴射を遅角させることを特徴とする請求項3または4に記載の燃料噴射制御装置。   The fuel injection control device according to claim 3 or 4, wherein the injection control means retards main injection when retarding the injection timing. 前記圧力判定手段は、前記燃料噴射弁の噴射圧力が目標圧力よりも高く所定圧以上の高圧状態であるか否かを判定することを特徴とする請求項1から5のいずれか一項に記載の燃料噴射制御装置。   The said pressure determination means determines whether the injection pressure of the said fuel injection valve is a high pressure state higher than a target pressure and more than predetermined pressure, It is any one of Claim 1 to 5 characterized by the above-mentioned. Fuel injection control device. 前記圧力判定手段は、前記燃料噴射弁の噴射圧力が目標圧力に対して所定の差圧以上に高い高圧状態であるか否かを判定することを特徴とする請求項1から5のいずれか一項に記載の燃料噴射制御装置。   6. The pressure determination unit according to claim 1, wherein the pressure determination unit determines whether or not an injection pressure of the fuel injection valve is in a high pressure state higher than a predetermined differential pressure with respect to a target pressure. The fuel injection control device according to item. 車両の走行音が加速により発生する燃焼音を遮るか否かを判定する走行音判定手段をさらに備え、
前記噴射制御手段は、前記強制状態が解除されたと判断し、前記噴射圧力が前記高圧状態であり前記内燃機関に加速運転が指令されていても、加速により発生する前記燃焼音を前記走行音が遮ると前記走行音判定手段が判定すると、前記通常制御により前記燃料噴射弁の噴射段数および噴射時期を制御することを特徴とする請求項1から7のいずれか一項に記載の燃料噴射制御装置。
The vehicle further includes a traveling sound determination means for determining whether the traveling sound of the vehicle blocks the combustion sound generated by acceleration,
The injection control means determines that the forced state has been released, and the traveling sound causes the combustion sound generated by acceleration even when the injection pressure is in the high pressure state and the internal combustion engine is commanded to perform acceleration operation. The fuel injection control device according to any one of claims 1 to 7, wherein when the running sound determination means determines that it is blocked, the number of injection stages and the injection timing of the fuel injection valve are controlled by the normal control. .
前記内燃機関自体が発生するエンジン音が加速により発生する燃焼音を遮るか否かを判定するエンジン音判定手段をさらに備え、
前記噴射制御手段は、前記強制状態が解除されたと判断し、前記噴射圧力が前記高圧状態であり前記内燃機関に加速運転が指令されていても、加速により発生する前記燃焼音を前記エンジン音が遮ると前記エンジン音判定手段が判定すると、前記通常制御により前記燃料噴射弁の噴射段数および噴射時期を制御することを特徴とする請求項1から8のいずれか一項に記載の燃料噴射制御装置。
Engine sound determining means for determining whether engine sound generated by the internal combustion engine itself blocks combustion sound generated by acceleration;
The injection control means determines that the forced state has been released, and the engine sound is detected as the combustion sound generated by acceleration even when the injection pressure is in the high pressure state and the internal combustion engine is commanded to perform acceleration operation. The fuel injection control device according to any one of claims 1 to 8, wherein when the engine sound determination means determines that it is blocked, the number of injection stages and the injection timing of the fuel injection valve are controlled by the normal control. .
前記噴射制御手段は、前記強制状態が解除された後、前記高圧状態ではないと前記圧力判定手段が判定するか、前記内燃機関に加速運転が指令されていないと前記加速判定手段が判定すると、次に前記強制状態判定手段が前記強制状態であると判定するまで、前記通常制御により前記燃料噴射弁の噴射段数および噴射時期を制御することを特徴とする請求項1から9のいずれか一項に記載の燃料噴射制御装置。   The injection control means, after the forced state is released, when the pressure determination means determines that it is not in the high pressure state, or when the acceleration determination means determines that the acceleration operation is not commanded to the internal combustion engine, The number of injection stages and the injection timing of the fuel injection valve are controlled by the normal control until the forced state determination unit determines that the forced state is in the forced state. A fuel injection control device according to claim 1.
JP2008214158A 2008-08-22 2008-08-22 Fuel injection control device Pending JP2010048192A (en)

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