JP2009073865A - Heat insulating box for hot repair work of coke oven - Google Patents
Heat insulating box for hot repair work of coke oven Download PDFInfo
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Abstract
Description
本発明は、製鉄等に用いるコークスを製造するコークス炉の炭化室の熱間補修を行う際に、高温から作業員を保護することに好適なコークス炉の熱間補修工事用断熱ボックスに関するものである。 The present invention relates to a heat insulation box for hot repair work of a coke oven suitable for protecting workers from high temperatures when performing hot repair of a carbonization chamber of a coke oven for producing coke used for iron making or the like. is there.
コークス炉における、石炭が装入される炭化室はレンガによって構築され、常時高温状態に維持されている。炭化室のスペースは、幅が500mm程度、高さが5〜7m程度であり、奥行きが15〜18m程度である。 In the coke oven, the carbonization chamber into which coal is charged is constructed of bricks and is constantly maintained at a high temperature. The space of the carbonization chamber has a width of about 500 mm, a height of about 5 to 7 m, and a depth of about 15 to 18 m.
このようなコークス炉における炭化室は、長期間に亘って操業を続けた場合に、常温の石炭装入に伴う温度変化や製造コークスの窯出し時における炉蓋の開放による温度変化を受ける。その結果、炭化室のレンガは、スポーリング等の損傷を受けて老朽化が進展し、更にレンガは肌荒れ状態から亀裂や剥離の発生、更にはレンガ自体の崩落を引き起こし、コークス炉の操業に支障をきたすことになる。 When the coking chamber in such a coke oven is operated for a long period of time, it undergoes a temperature change caused by charging coal at room temperature or a temperature change caused by opening the furnace lid when the produced coke is discharged. As a result, the bricks in the carbonization chamber are damaged due to damage such as spalling, and the bricks are cracked and peeled from the rough skin, and the bricks themselves are collapsed, which hinders the operation of the coke oven. Will come.
このため、炭化室を構成しているレンガに大きな亀裂等が発生し、或いはレンガ自体が崩落してしまった場合には、これを補修する必要が生じる。このレンガの補修は、新しいレンガを積み替える方法が一般的である。レンガの補修作業は、現在のところ全て人手に頼る以外に方法は無い。このため、炭化室のレンガの補修作業を行う場合には、炉体の温度をある程度まで下げた後、熱間補修工事用断熱ボックスを炭化室内に装入することにより行っていた。 For this reason, when the big crack etc. generate | occur | produce in the brick which comprises the carbonization chamber, or brick itself collapses, it will be necessary to repair this. A common method for repairing this brick is to reload a new brick. There is currently no method for repairing bricks other than relying on human hands. For this reason, when repairing bricks in the carbonization chamber, the temperature of the furnace body is lowered to a certain extent, and then a heat insulation box for hot repair work is inserted into the carbonization chamber.
従来の熱間補修工事用断熱ボックスとしては、例えば特許文献1に示すように、炭化室の余熱から作業員を保護するために、床下部に形成された冷風送気ダクトから作業スペース内に冷風を供給可能とした形態が提案されている。
ところで、この特許文献1に示す熱間補修工事用断熱ボックスは、あくまで床下において冷風送気ダクトを形成しなければならず、これに応じたある程度の床下高さが必要となる。このため、ボックス床下における炉壁のレンガの取替え作業や炉床面付近のレンガ屑の撤去が困難になるという問題点があった。 By the way, the heat-insulating box for hot repair shown in Patent Document 1 must form a cold air supply duct under the floor to the extent that a certain amount of underfloor height is required. For this reason, there is a problem that it becomes difficult to replace bricks on the furnace wall under the box floor and to remove brick scraps near the hearth surface.
また、特許文献1の開示技術において、冷風は床下の開口部から天井の排気ダクトへと流れる。このため、ボックス内の換気を十分に図ることができず、ボックス内部の温度上昇や人体に影響を及ぼすガスの蓄積等の問題点を引き起こす可能性があった。 In the technology disclosed in Patent Document 1, cold air flows from an opening under the floor to an exhaust duct on the ceiling. For this reason, ventilation inside the box cannot be sufficiently achieved, and there is a possibility that problems such as temperature rise inside the box and accumulation of gas affecting the human body may occur.
そこで、本発明は、上述した問題点に鑑みて案出されたものであり、その目的とするところは、ボックス内部の温度降下、ガスの排気を効果的に行うことにより、ボックス内の作業環境の保全や安全に優れたコークス炉の熱間補修工事用断熱ボックスを提供することにある。 Therefore, the present invention has been devised in view of the above-described problems, and the object of the present invention is to effectively reduce the temperature inside the box and exhaust the gas so that the working environment in the box is improved. It is to provide a heat insulation box for hot repair work of coke ovens with excellent maintenance and safety.
本発明を適用したコークス炉の熱間補修工事用断熱ボックスは、上述した課題を解決するために、コークス炉の炭化室内に装入されるとともに補修作業者を収容可能とした箱型の断熱ボックスにおいて、作業空間を囲むボックス側壁下部に形成された作業窓と、上記作業空間の天井に形成された通気孔と、上記作業空間の天井裏に形成された天井裏空間と、上記天井裏空間に連結されている吸引ダクトを介して、当該天井裏空間中の気体を吸引するための吸引ファンとを備えることを特徴とする。 A heat insulation box for hot repair work of a coke oven to which the present invention is applied is a box-type heat insulation box which is inserted into a carbonization chamber of a coke furnace and can accommodate a repair worker in order to solve the above-described problems. A work window formed in the lower part of the side wall of the box surrounding the work space, a vent formed in the ceiling of the work space, a ceiling back space formed in the ceiling back of the work space, and the ceiling back space. And a suction fan for sucking the gas in the ceiling space through the connected suction duct.
上述した構成からなる本発明では、窓を開けてレンガの補修作業を行う際に、炭化室からの熱気が窓を介して入り込んでくる。この熱気は、上昇し、天井に形成される通気孔を介して天井裏空間へと吸い込まれていく。このとき吸引ファンを運転させることにより、天井裏空間内にある熱気は、吸引ダクト19から吸引されていくことになる。 In the present invention having the above-described configuration, hot air from the carbonization chamber enters through the window when the window is opened and the brick is repaired. This hot air rises and is sucked into the space behind the ceiling through a vent hole formed in the ceiling. At this time, by operating the suction fan, the hot air in the ceiling space is sucked from the suction duct 19.
特に本発明では、下部の窓から床面のレンガ修理・取り替えができること、天井に設けた複数の通気口の開度を調整することによりボックス内部の温度管理やガスの溜まりを防ぎ、また、風量を抑制することができる等の理由により、簡素で構造的に強固なボックスとなっている。 In particular, in the present invention, it is possible to repair and replace the floor from the lower window, and to control the temperature inside the box and prevent gas accumulation by adjusting the openings of the plurality of vents provided in the ceiling, and the air volume It is a simple and structurally strong box for the reason that it can be suppressed.
以下、本発明を実施するための最良の形態として、高温から作業員を保護することに好適なコークス炉の熱間補修工事用断熱ボックスについて、図面を参照しながら詳細に説明する。 Hereinafter, as a best mode for carrying out the present invention, a heat insulation box for hot repair work of a coke oven suitable for protecting workers from high temperatures will be described in detail with reference to the drawings.
本発明を適用した熱間補修工事用断熱ボックス1は、図1に示すように炭化室のスペースに装入可能なボックス状で構成されてなり、ボックス側壁11と、天井12と、底面13とにより周囲を覆われた空間2が形成されている。この空間2内に作業員が入り、ボックス側壁下部に形成された窓3を開けてレンガの補修作業を実行していくことになる。また、この熱間補修工事用断熱ボックス1では、空間2における天井12に形成された通気孔18と、空間2に対して天井裏に形成されている天井裏空間16とを備えている。 As shown in FIG. 1, the heat insulation box 1 for hot repair work to which the present invention is applied is configured in a box shape that can be inserted into the space of the carbonization chamber, and includes a box side wall 11, a ceiling 12, a bottom surface 13 A space 2 whose periphery is covered by is formed. An operator enters the space 2 and opens a window 3 formed in the lower portion of the box side wall to perform a brick repair work. In addition, the heat-insulating box 1 for hot repair work includes a vent hole 18 formed in the ceiling 12 in the space 2 and a ceiling space 16 formed on the back of the ceiling with respect to the space 2.
窓3は開閉可能とされており、図示しないシャッター機構等が配設されていてもよい。また、通気孔18も常時開放されている状態にある場合に限定されるものではなく、図示しないシャッター開閉機構や、スライド式開閉機構が設けられていて、開閉自在に構成されていてもよい。 The window 3 can be opened and closed, and a shutter mechanism or the like (not shown) may be provided. Further, the vent hole 18 is not limited to the case where it is always open, and a shutter opening / closing mechanism and a sliding opening / closing mechanism (not shown) may be provided and configured to be freely opened and closed.
ボックス側壁11は、炭化室の余熱から内部の作業者を保護することにより、空間2内における作業環境を確保するため、断熱パネルで構成している。実際にこのボックス側壁11内には断熱性を担わせるための高性能の断熱材が充填されている。 The box side wall 11 is constituted by a heat insulating panel in order to secure the working environment in the space 2 by protecting the worker inside from the residual heat of the carbonization chamber. In fact, the box side wall 11 is filled with a high-performance heat insulating material for providing heat insulation.
図2は、本発明を適用した熱間補修工事用断熱ボックス1の側面から見た断面図を示している。この天井裏空間16は、更に吸引ダクト19に連結されている。この吸引ダクト19は更に吸引ファン20に接続されており、かかる吸引ファン20を運転させることにより、天井裏空間16内における空気は、吸引ダクトを介して掃気されることになる。 FIG. 2 shows a cross-sectional view as seen from the side of the heat-insulating box 1 for hot repair work to which the present invention is applied. The ceiling space 16 is further connected to a suction duct 19. The suction duct 19 is further connected to a suction fan 20, and by operating the suction fan 20, air in the ceiling space 16 is scavenged through the suction duct.
このような構成からなる本発明では、窓3を開けてレンガの補修作業を行う際に、炭化室からの熱気が窓3を介して入り込んでくる。この熱気は図1に示す矢印で示されるように、上昇し、天井12に形成される通気孔18を介して天井裏空間16へと吸い込まれていく。このとき吸引ファン20を運転させることにより、天井裏空間16内にある熱気は、吸引ダクト19から吸引されていくことになる。また、本発明では、ボックス11の入口から空間2内に冷気を送気するようにしてもよい。このとき、冷気は、窓3の高さ付近に送気するようにしてもよい。その結果、送られてきた冷気は、窓3の付近を下から上へ流れ、作業員が熱い空気にさらされないようにすることが可能となる。 In the present invention having such a configuration, hot air from the carbonization chamber enters through the window 3 when the brick 3 is repaired by opening the window 3. The hot air rises and is sucked into the ceiling back space 16 through the air holes 18 formed in the ceiling 12 as indicated by arrows shown in FIG. At this time, by operating the suction fan 20, hot air in the ceiling space 16 is sucked from the suction duct 19. In the present invention, cold air may be supplied from the entrance of the box 11 into the space 2. At this time, the cool air may be supplied near the height of the window 3. As a result, the sent cool air flows in the vicinity of the window 3 from the bottom to the top so that the worker is not exposed to the hot air.
特に本発明では、下部の窓から床面のレンガ修理・取り替えができること、天井に設けた複数の通気口の開度を調整することによりボックス内部の温度管理やガスの溜まりを防ぎ、また、風量を抑制することができる等の理由により、簡素で構造的に強固なボックスとなっている。 In particular, in the present invention, it is possible to repair and replace the floor from the lower window, and to control the temperature inside the box and prevent gas accumulation by adjusting the openings of the plurality of vents provided in the ceiling, and the air volume It is a simple and structurally strong box for the reason that it can be suppressed.
また、本発明では、熱間補修工事用断熱ボックス1の奥行きを3.6m以下で構成することが望ましい。その理由として、図2に示すように、熱間補修工事用断熱ボックス1の奥行きAを3.6m以下である場合には、搬入、取り付け等の各種取扱作業を容易に実行することができるためである。 Moreover, in this invention, it is desirable to comprise the depth of the heat insulation box 1 for hot repair construction with 3.6 m or less. As the reason, as shown in FIG. 2, when the depth A of the heat insulation box 1 for hot repair work is 3.6 m or less, various handling operations such as carrying-in and mounting can be easily performed. It is.
ちなみに、熱間補修工事用断熱ボックス1の奥行きAが3.6m以下であっても、炭化室におけるレンガの補修箇所は入り口付近に集中し、奥の方のレンガは殆ど補修する必要が無いことから、特段の問題点は生じない。 By the way, even if the depth A of the heat insulation box 1 for hot repair work is 3.6 m or less, the brick repair points in the carbonization chamber are concentrated near the entrance and there is almost no need to repair the bricks in the back. Therefore, no particular problems arise.
1 熱間補修工事用断熱ボックス
2 空間
3 窓
5 断熱パネル
11 ボックス側壁
12 天井
18 通気孔
19 吸引ダクト
20 吸引ファン
DESCRIPTION OF SYMBOLS 1 Heat insulation box 2 for hot repair work 3 Space 3 Window 5 Heat insulation panel 11 Box side wall 12 Ceiling 18 Ventilation hole 19 Suction duct 20 Suction fan
Claims (3)
作業空間を囲むボックス側壁下部に形成された作業窓と、
上記作業空間の天井に形成された通気孔と、
上記作業空間の天井裏に形成された天井裏空間と、
上記天井裏空間に連結されている吸引ダクトを介して、当該天井裏空間中の気体を吸引するための吸引ファンとを備えること
を特徴とするコークス炉の熱間補修工事用断熱ボックス。 In a box-type heat insulation box that is charged in the coking chamber of the coke oven and can accommodate repair workers,
A work window formed at the bottom of the side wall of the box surrounding the work space;
A vent formed in the ceiling of the work space;
A ceiling space formed in the ceiling of the work space;
A heat insulation box for hot repair work of a coke oven, comprising: a suction fan for sucking gas in the ceiling space through a suction duct connected to the ceiling space.
を特徴とする請求項1記載のコークス炉の熱間補修工事用断熱ボックス。 The heat insulation box for hot repair work of a coke oven according to claim 1, wherein the depth is 3.6 m or less.
を特徴とする請求項1又は2記載のコークス炉の熱間補修工事用断熱ボックス。 The heat insulation box for hot repair work of a coke oven according to claim 1 or 2, wherein the vent hole is configured to be openable and closable.
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