JP2008212994A - Welding equipment and method thereof - Google Patents

Welding equipment and method thereof Download PDF

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Publication number
JP2008212994A
JP2008212994A JP2007054774A JP2007054774A JP2008212994A JP 2008212994 A JP2008212994 A JP 2008212994A JP 2007054774 A JP2007054774 A JP 2007054774A JP 2007054774 A JP2007054774 A JP 2007054774A JP 2008212994 A JP2008212994 A JP 2008212994A
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pipe
welding
tube
centering
butt
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Ryusuke Tsuboi
竜介 坪井
Satoru Asai
知 浅井
Takashi Ogawa
剛史 小川
Yoshio Koizumi
芳夫 小泉
Yasuhiro Furukawa
康広 古川
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Toshiba Corp
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Toshiba Corp
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Priority to JP2007054774A priority Critical patent/JP2008212994A/en
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  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To simply and easily realize highly efficient welding work and then to realize high-quality butt welding. <P>SOLUTION: The welding equipment comprises: mounting a butt arranged straight pipe 13 and elbow pipe 24 on a pipe cradle 15 and a joint pipe cradle 16; inserting a pipe centering-holding device 40 into the straight pipe 13; moving a travel unit 44 of the pipe centering-holding device 40 in the pipe and adjusting the position; driving a hydraulic mechanism 436 of its head section 43 to adjust a clamp claw 435 to elongate and contrast and to bring the clap claw into press contact with the inside of the pipes thereby centering and holding the pipes, tack welding the pipes in this state at a plurality of the points of the mutual grooves; mounting a preheater 30 to the outside near the butt portion of the elbow pipe 14 and heating the preheater 30; then thermally controlling the temperature fluctuation of the hydraulic mechanism 436 of the head section 43 of the pipe centering-holding device 40; and rotating the straight pipe 13 and the elbow 14 and performing groove downward welding to whole periphery of the butt portion of the pipe by a welding torch. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、例えば大口径の厚肉管等の管突合せ溶接を行うのに用いられる溶接装置及びその方法に関する。   The present invention relates to a welding apparatus and method used for performing butt welding of, for example, a large-diameter thick wall pipe.

周知のように、管と管を溶接する溶接方法としては、溶接する管の開先同士を突合せて、位置決めして仮溶接を施し、その後、突合せ部位の周囲を溶接トーチを用いて行われている(例えば、特許文献1参照。)。   As is well known, as a welding method for welding pipes to each other, the gaps of the pipes to be welded are butt-matched, positioned and provisionally welded, and then the periphery of the butt portion is performed using a welding torch. (For example, refer to Patent Document 1).

そして、このような溶接方法のうち厚肉管同士を溶接する場合には、溶接する管の開先同士を突合せて、保持部材である駒を管の外周部に所定の間隔に取り付けて芯出し保持すると共に、仮付け溶接を施して、溶接装置である溶接トーチを用いて溶接する方法が採られている。   And when welding thick-walled pipes among such welding methods, the grooves of the pipes to be welded are butted together, and a piece as a holding member is attached to the outer peripheral portion of the pipe at a predetermined interval and centered. While holding, tack welding is performed and the welding torch which is a welding apparatus is used for the welding.

ところが、この方法では、突合せ部位を周方向に溶接して行き、駒の在る位置まで溶接すると、一旦溶接を止めて、駒を取り除き、再び溶接を行わなければならないために作業が非常に面倒であるという不都合を有する。また、管の外部に駒を配しているために、厚肉管の場合に必要となる溶接部位の近傍の加熱を効率よく行うことが困難で、溶接精度に支障を来たすという問題も有する。   However, with this method, the welded part is welded in the circumferential direction, and once it is welded to the position where the piece is located, the welding must be stopped, the piece removed, and then welded again, so that the work is very troublesome. It has the disadvantage of being. In addition, since the pieces are arranged outside the pipe, it is difficult to efficiently heat the vicinity of the welding site required in the case of a thick-walled pipe, and there is a problem that the welding accuracy is hindered.

そこで、開先同士を突合せた管の一方の管内に油圧式の管芯出し・保持装置を移動自在に内挿して、この管芯出し・保持装置を管内の突合せ部位まで移動させて、そのヘッド部で突合せ部位を管内から芯出し保持することにより、管の突合せ部位の外周部からの溶接を可能とした溶接装置も開発されている。
特開平5−192793号
Therefore, a hydraulic pipe centering / holding device is movably inserted into one of the pipes with which the grooves are butted together, and the pipe centering / holding device is moved to the butting part in the pipe, and the head is moved. A welding apparatus has also been developed that enables welding from the outer periphery of the butt portion of the pipe by centering and holding the butt portion from within the pipe.
JP-A-5-192793

しかしながら、上記溶接装置では、いずれの方法も、いわゆる薄肉管を対象とするものであり、厚肉管の溶接に適用することが困難であるという問題を有する。例えば厚肉管の突合せ溶接を行う場合には、予熱装置で溶接部位近傍を加熱しながら溶接を行う必要がある。このため、この予熱により管内の管芯出し・支持機構が温度上昇して芯出し・保持装置の油圧機構等に熱変動が起こり、その支持力が低下されて正確な芯出し保持が困難となるという問題を有する。   However, in the above welding apparatus, any of the methods is intended for so-called thin-walled pipes and has a problem that it is difficult to apply to the welding of thick-walled pipes. For example, when performing butt welding of thick-walled pipes, it is necessary to perform welding while heating the vicinity of the welding portion with a preheating device. For this reason, this preheating causes the temperature of the tube centering / supporting mechanism in the tube to rise, resulting in thermal fluctuations in the hydraulic mechanism of the centering / holding device, and the support force is reduced, making accurate centering and holding difficult. Have the problem.

また、厚肉管の突合せ溶接に適用した場合には、管内の突合せ部位に溶接ルート面を合わせるためのシーニング加工を施す必要がある。このため、そのシーニング加工部の径と、管内径とに段差が生じ、この段差分だけ、ヘッド部とシーニング加工部との間に隙間が発生してしまい、安定した高精度な支持が困難となるという問題を有する。   In addition, when applied to butt welding of thick-walled pipes, it is necessary to perform a seaming process for matching the welding root surface to the butt portion in the pipe. For this reason, a step is generated between the diameter of the seamed portion and the inner diameter of the pipe, and a gap is generated between the head portion and the seamed portion by the amount of the step, which makes it difficult to stably and accurately support. Have the problem of becoming.

この発明は、上記の事情に鑑みてなされたもので、簡便にして容易に高能率な溶接作業を実現し得、且つ、管の肉厚に影響されることなく、高品質な突合せ溶接を実現し得るようにした溶接装置及びその方法を提供することを目的とする。   This invention has been made in view of the above circumstances, and can easily and easily realize high-efficiency welding work, and realizes high-quality butt welding without being affected by the wall thickness of the pipe. It is an object of the present invention to provide a welding apparatus and method that can be used.

この発明は、突合せ溶接する管がそれぞれ独立して移動可能に装着され、少なくとも一方を移動させて互いの開先を突合せ配置する管移動手段と、前記管の一方の管内に軸方向に移動自在に内挿され、前記管の内壁に接離自在に設けられたクランプ爪を駆動して前記管の各突合せ部位の内部に圧接して芯出し保持する油圧機構を有する管芯出し・保持手段と、この管芯出し・保持手段を介して芯出し保持されて仮付け溶接された前記管を回転駆動する管回転手段と、この管回転手段の回転駆動に連動して前記管の突合せ部位を開先下向き溶接する溶接手段とを備えて溶接装置を構成した。   According to the present invention, pipes to be butt welded are mounted so as to be independently movable, and at least one of them is moved to butt-arrange each other, and a pipe moving means that can move in the axial direction within one of the pipes. A pipe centering / holding means having a hydraulic mechanism that is inserted into the inner wall of the pipe and is driven in contact with and separated from the inner wall of the pipe so that the clamp pawl is pressed against the inside of each butted portion of the pipe. A tube rotating means for rotationally driving the tube that has been centered and held via the tube centering / holding means and is tack-welded, and a butt portion of the tube is opened in conjunction with the rotational driving of the tube rotating means. And a welding means for welding first downward.

上記構成によれば、溶接する管が管移動手段に装着されて、互いの開先が突合される一方の管に管芯出し・保持手段が内挿され、該管芯出し・保持手段の油圧機構を駆動してクランプ爪を伸縮調整し、開先が突合された突合せ部位の管内に圧接させて芯出し保持した状態で、相互を仮付け溶接する。そして、この仮付けされた管は、管回転手段に装着され、この管回転手段が駆動されて回転され、その回転状態において、溶接手段により、その突合せ部位の全周に亘って開先下向き溶接が施される。   According to the above configuration, the pipe to be welded is attached to the pipe moving means, and the pipe centering / holding means is inserted into one of the pipes whose grooves are abutted with each other. The mechanism is driven to adjust the expansion and contraction of the clamp pawl, and are temporarily welded to each other in a state where the clamp is pressed into the tube at the butted portion where the groove is butted and held. Then, the temporarily attached pipe is mounted on the pipe rotating means, and the pipe rotating means is driven and rotated. In the rotated state, the groove is welded downward by the welding means over the entire circumference of the butt portion. Is given.

これにより、管芯出し・保持手段のクランプ爪による突合せ部位の安定した芯出し保持を行いながら、溶接手段により、高品質な溶接施工を連続して行うことが可能となり、能率的な溶接施工が実現される。   This makes it possible to continuously perform high-quality welding with the welding means while performing stable centering and holding of the abutting portion with the clamp claws of the pipe centering and holding means, and efficient welding work can be performed. Realized.

以上述べたように、この発明によれば、簡便にして容易に高能率な溶接作業を実現し得、且つ、管の肉厚に影響されることなく、高品質な突合せ溶接を実現し得るようにした溶接装置及びその方法を提供することができる。   As described above, according to the present invention, high-efficiency butt welding can be realized without being affected by the wall thickness of the pipe, and can easily and easily realize high-efficiency welding work. It is possible to provide a welding apparatus and method thereof.

以下、この発明の実施の形態に係る溶接装置及びその方法について、図面を参照して詳細に説明する。   Hereinafter, a welding apparatus and a method thereof according to an embodiment of the present invention will be described in detail with reference to the drawings.

図1は、この発明の一実施の形態に係る溶接装置を示すもので、溶接手段を構成するトーチスタンド10は、案内レール11に矢印A,B方向に移動自在に装着される。そして、このトーチスタンド10には、例えば狭開先HOTTIG溶接用溶接トーチ12が矢印方向に昇降自在に設けられる。この溶接トーチ12は、初層裏波溶接から余盛り溶接までを管下向姿勢で施工することができる。   FIG. 1 shows a welding apparatus according to an embodiment of the present invention. A torch stand 10 constituting welding means is mounted on a guide rail 11 so as to be movable in the directions of arrows A and B. The torch stand 10 is provided with, for example, a narrow groove HOTIG welding welding torch 12 that can be raised and lowered in the direction of the arrow. This welding torch 12 can be constructed in a pipe downward posture from the first layer backside welding to the extra welding.

上記溶接トーチ12は、図2に示すようにトーチ取付体20が上記トーチスタンド10に昇降自在に設けられ、このトーチ取付体20には、タングステン電極21の延出されたトーチ本体22が開先下向き溶接可能に設けられる。そして、トーチ本体22には、アルゴンガス等のシールドガスを噴射する一対のガスノズル23,23がノズル支持部材24を介して溶接方向に上記タングステン電極21を挟んで配設される。   As shown in FIG. 2, the welding torch 12 is provided with a torch mounting body 20 that can be moved up and down on the torch stand 10, and a torch body 22 with a tungsten electrode 21 extended on the torch mounting body 20. It is provided so that it can be welded downward. In the torch body 22, a pair of gas nozzles 23, 23 for injecting a shielding gas such as argon gas is disposed via the nozzle support member 24 with the tungsten electrode 21 interposed therebetween.

これにより、トーチ本体22のタングステン電極21は、その溶接に供する直管13及びエルボ管14(図1参照)の開先の突合せ部位における側壁との隙間を広く取ることが可能となり、調整範囲の拡大と共に、アーク発生時、開先の側壁にアークが発生するのを防止することができて、開先幅をより縮小することが可能となり、溶接量を低減した高精度な溶接を施工することができる。   As a result, the tungsten electrode 21 of the torch body 22 can have a wide gap with the side wall at the groove butt portion of the straight pipe 13 and the elbow pipe 14 (see FIG. 1) used for the welding. Along with expansion, when an arc is generated, it is possible to prevent the arc from being generated on the side wall of the groove, the groove width can be further reduced, and high-precision welding with reduced welding amount is performed. Can do.

また、上記トーチ取付体20には、溶加材供給部を構成するフィラノズル25が位置調整部材26を介して位置調整自在に配設される。このフィラノズル25は、位置調整部材26を介して上記トーチ本体22のタングステン電極21に対応する所定の位置に位置調整される。   In addition, a filler nozzle 25 constituting a filler material supply unit is disposed on the torch mounting body 20 via a position adjusting member 26 so that the position of the filler nozzle 25 can be adjusted. The filler nozzle 25 is adjusted in position to a predetermined position corresponding to the tungsten electrode 21 of the torch body 22 through a position adjusting member 26.

上記案内レール11には、上記トーチスタンド10と共に、管移動手段を構成するサポートローラと称する管受け台15及び継ぎ手管受け台16がそれぞれ矢印A,B方向に移動自在に装着され、この管受け台15及び継ぎ手管受け台16には、上記直管13及びエルボ管14が、互いの開先を対向させて装着される。そして、この継ぎ手受け台16には、例えば予熱手段である予熱装置30が配設される。   Along with the torch stand 10, a pipe holder 15 called a support roller and a joint pipe holder 16 are mounted on the guide rail 11 so as to be movable in the directions of arrows A and B, respectively. The straight pipe 13 and the elbow pipe 14 are mounted on the base 15 and the joint pipe receiving base 16 with their grooves facing each other. The joint cradle 16 is provided with a preheating device 30 as preheating means, for example.

予熱装置30は、複数の分割体、例えば図3に示すように第1及び第2の支持フレーム31,32が連結部33を介して分割自在に枠状に組み合わされて形成される。そして、この第1及び第2の支持フレーム31,32内には、管外径に対応したリング状に合体・分割される第1及び第2の高周波加熱コイル34,35が支持部材311,321を介して支持される。   The preheating device 30 is formed by combining a plurality of divided bodies, for example, first and second support frames 31 and 32 in a frame-like manner so as to be divided through a connecting portion 33 as shown in FIG. In the first and second support frames 31 and 32, first and second high-frequency heating coils 34 and 35 that are combined and divided in a ring shape corresponding to the outer diameter of the tube are supported by the support members 311 and 321. Supported through.

この第1及び第2の高周波加熱コイル34,35は、連結部36を介して分割自在に設けられ、上記第1及び第2の支持フレーム31,32が連結部33を介して分割された状態で、同様に連結部36を介して分割されると、第1及び第2の支持フレーム31,32と一体となり分割されて、例えばエルボ管14の突合せ部位近傍の外周部に装着される。この装着状態で、第1及び第2の支持フレーム31,32が連結部33を介して枠状に合体されると共に、第1及び第2の高周波加熱コイル34,35が連結部36を介してリング状に合体されてエルボ管14の突合せ部位近傍の所望の位置に配置される。   The first and second high-frequency heating coils 34 and 35 are provided so as to be freely divided via a connecting portion 36, and the first and second support frames 31 and 32 are divided via a connecting portion 33. Similarly, when divided through the connecting portion 36, the first and second support frames 31, 32 are integrated and divided, for example, and attached to the outer peripheral portion of the elbow pipe 14 near the butted portion. In this mounted state, the first and second support frames 31 and 32 are combined into a frame shape via the connecting portion 33, and the first and second high-frequency heating coils 34 and 35 are connected via the connecting portion 36. It is united in a ring shape and arranged at a desired position in the vicinity of the butted portion of the elbow pipe 14.

ここで、第1及び第2の高周波加熱コイル34,35は、その内壁が、エルボ管14の突合せ部位の外壁表面から、例えば20〜30mmの隙間を有して対向配置され、図示しない駆動源を介して駆動制御されて直管13及びエルボ管14の突合せ部位近傍を加熱制御する。   Here, the first and second high-frequency heating coils 34 and 35 are disposed so that their inner walls face each other with a gap of, for example, 20 to 30 mm from the outer wall surface of the butted portion of the elbow pipe 14, and are not shown. Is driven and controlled to heat the vicinity of the butted portion of the straight pipe 13 and the elbow pipe 14.

このように、予熱装置30は、予熱作業を施す場合、分割自在な第1及び第2の支持フレーム31,32と、第1及び第2の高周波加熱コイル34,35で構成して、分割した状態でエルボ管14の突合せ部位近傍の外周部を覆うようにリング状に連結されて行われる。そして、例えば溶接作業時等においては、上記第1及び第2の支持フレーム31,32と第1及び第2の高周波加熱コイル34,35を、分割することで、管突合せ部位近傍の外周部から分離して離脱される。これにより、予熱装置30の管突合せ部位に至近な位置への簡便にして容易な装着が可能となり、しかも、突合せ部位への効率的な加熱処理を実現することができる。   As described above, the preheating device 30 is configured by dividing the first and second support frames 31 and 32 and the first and second high-frequency heating coils 34 and 35 when performing the preheating work. In this state, the elbow pipe 14 is connected in a ring shape so as to cover the outer peripheral portion near the butted portion. For example, during welding work, the first and second support frames 31 and 32 and the first and second high-frequency heating coils 34 and 35 are separated from the outer peripheral portion in the vicinity of the pipe butt portion. Separated and separated. As a result, it is possible to easily and easily attach the preheating device 30 to a position close to the tube butting site, and to realize efficient heat treatment to the butting site.

上記案内レール11の基端部には、管回転手段を構成するポジショナー17が配置される。このポジショナー17には、管把持用のチャック部18が設けられ、このチャック部18には、上記管受け台15に装着された直管13の基端が把持される。このチャック部18は、回転駆動部19に連結され、この回転駆動部19が図示しない制御部を介して回転駆動されると、回転力が伝達されて直管13を把持して回転駆動される。これらポジショナー17及び回転駆動部19には、挿通孔171,191がそれぞれ設けられ、この挿通孔171,191には、管芯出し・保持手段を構成する後述する管芯出し・保持装置40の油圧ホース41及び冷却水ホース42が挿通される。   At the base end portion of the guide rail 11, a positioner 17 constituting a tube rotating means is disposed. The positioner 17 is provided with a chuck portion 18 for gripping the tube, and the chuck portion 18 grips the proximal end of the straight tube 13 mounted on the tube support 15. The chuck unit 18 is connected to a rotation driving unit 19, and when the rotation driving unit 19 is driven to rotate via a control unit (not shown), a rotational force is transmitted to grip the straight pipe 13 and rotate. . The positioner 17 and the rotation drive unit 19 are provided with insertion holes 171 and 191, respectively. The insertion holes 171 and 191 are provided with hydraulic pressures of a tube centering / holding device 40, which will be described later, constituting tube centering / holding means. The hose 41 and the cooling water hose 42 are inserted.

この管芯出し・保持装置40は、図4に示すようにヘッド部43と走行ユニット44とが連設されている。即ち、走行ユニット44の先端軸部441には、図5に示すように円盤部材442が取付けられ、この円盤部材442は、ヘッド部43のケーシング431に対して鍔部材432及び螺子部材433を用いて径方向に間隙dを有して取付けられる。そして、この円盤部材442は、ばね部材434を介してヘッド部43のケーシング431に圧接されて軸方向の移動が規制される。   As shown in FIG. 4, the tube centering / holding device 40 includes a head unit 43 and a traveling unit 44 that are connected to each other. That is, a disc member 442 is attached to the tip shaft portion 441 of the traveling unit 44 as shown in FIG. 5, and this disc member 442 uses a flange member 432 and a screw member 433 with respect to the casing 431 of the head portion 43. And attached with a gap d in the radial direction. Then, the disk member 442 is pressed against the casing 431 of the head portion 43 via the spring member 434 and the movement in the axial direction is restricted.

これにより、ヘッド部43は、走行ユニット44の先端軸部441に対して軸方向の移動が規制された状態で、円盤部材442の径方向の間隙dだけ、径方向に移動可能に連結配置される。この結果、ヘッド部43の後述するクランプ爪435は、走行ユニット44の走行ローラ部材443が直管13内を移動する際、間隙dの作用により、管内の面精度に影響を受けることなく、走行ユニット44の先端軸部441に対して略垂直に保たれて、直管13内を安定して移動することができる。   Accordingly, the head portion 43 is connected and arranged so as to be movable in the radial direction by the radial gap d of the disk member 442 in a state where movement in the axial direction is restricted with respect to the distal end shaft portion 441 of the traveling unit 44. The As a result, a clamp claw 435 (to be described later) of the head unit 43 can travel without being affected by the surface accuracy in the pipe due to the action of the gap d when the running roller member 443 of the running unit 44 moves in the straight pipe 13. The unit 44 is kept substantially perpendicular to the distal end shaft portion 441 and can move stably in the straight pipe 13.

即ち、上記ヘッド部43には、複数、例えば一対の上記クランプ爪435がそれぞれ油圧機構436を介して独立して管壁方向(径方向)に伸縮移動自在に設けられる。そして、この油圧機構436には、冷却手段を構成する冷却機構437が熱的に結合され、この冷却機構437を介して冷却されて油圧変動の防止が図られる。   In other words, a plurality of, for example, a pair of the clamp claws 435 are provided on the head portion 43 independently of each other via the hydraulic mechanism 436 so as to freely extend and retract in the tube wall direction (radial direction). The hydraulic mechanism 436 is thermally coupled with a cooling mechanism 437 that constitutes a cooling means, and is cooled via the cooling mechanism 437 to prevent hydraulic pressure fluctuations.

上記油圧機構436には、油圧ポンプ45が上記油圧ホース41を介して配管接続され、この油圧ポンプ45を介して駆動制御されて上記クランプ爪435を独立に管壁方向に伸縮移動させて直管13及びエルボ管14の突合せ部位の内部側を芯出し保持する。そして、上記冷却機構437には、冷却水ポンプ46が上記冷却水ホース42を介して配管接続され、この冷却水ポンプ46を介して冷却水が循環供給されて上記油圧機構436を動作可能に冷却制御する。この油圧ポンプ45及び冷却水ポンプ46は、例えばポジショナー17に並設して配置され、上記油圧機構436及び冷却機構437と共に上記制御部(図示せず)を介して駆動制御される。   A hydraulic pump 45 is connected to the hydraulic mechanism 436 by piping through the hydraulic hose 41, and is driven and controlled via the hydraulic pump 45 so that the clamp claw 435 is independently expanded and contracted in the direction of the pipe wall. 13 and the inner side of the butted portion of the elbow pipe 14 are centered and held. A cooling water pump 46 is connected to the cooling mechanism 437 by piping through the cooling water hose 42, and cooling water is circulated and supplied through the cooling water pump 46 to cool the hydraulic mechanism 436 to be operable. Control. The hydraulic pump 45 and the cooling water pump 46 are arranged in parallel with the positioner 17, for example, and are driven and controlled together with the hydraulic mechanism 436 and the cooling mechanism 437 through the control unit (not shown).

また、上記走行ユニット44には、複数のパンタグラフ機構444が、例えば上記先端軸部441の周囲に放射状に配置される。この複数のパンタグラフ機構444は、操作ハンドル445の操作に応動して折畳み展開される。この各パンタグラフ機構444の先端部には、走行ローラ部材443が管内に対して接離自在に設けられ、上記操作ハンドル445の操作に連動して折畳み展開されて、走行ローラ部材443を管内部に接離させる。このパンタグラフ機構444の走行ローラ部材443は、直管13の管内に接した状態で、管壁に沿って軸方向に移動されると、その移動に伴って走行ユニット44がヘッド部43とともに同方向に移動案内される。   In the traveling unit 44, a plurality of pantograph mechanisms 444 are arranged radially around the tip shaft portion 441, for example. The plurality of pantograph mechanisms 444 are folded and unfolded in response to the operation of the operation handle 445. A traveling roller member 443 is provided at the tip of each pantograph mechanism 444 so as to be able to contact with and separate from the inside of the tube, and is folded and unfolded in conjunction with the operation of the operation handle 445 so that the traveling roller member 443 is brought into the tube. Make contact and separation. When the traveling roller member 443 of the pantograph mechanism 444 is moved in the axial direction along the tube wall while being in contact with the pipe of the straight pipe 13, the traveling unit 44 is moved in the same direction together with the head unit 43 along with the movement. Is guided to move.

上記ヘッド部43の一対のクランプ爪435には、例えば図6に示すようにその当接面となる周壁面に切欠き部435aが直管13及びエルボ管14の突合せ部位の内部側に形成したルート合わせ用のシーニング加工部に対向してそれぞれ設けられる。このクランプ爪435の切欠き部435aは、直管13及びエルボ管14の突合せ部位を芯出し保持した状態で、該突合せ部位のシーニング加工部と協働して凹状のガス案内溝を構成する(図6参照)。   In the pair of clamp claws 435 of the head portion 43, for example, as shown in FIG. 6, a notch portion 435 a is formed on the inner side of the butted portion of the straight pipe 13 and the elbow pipe 14 on the peripheral wall surface serving as the contact surface. It is provided so as to face the seaming processing part for route alignment. The notch 435a of the clamp claw 435 forms a concave gas guide groove in cooperation with the seaming portion of the butted portion in a state where the butted portion of the straight pipe 13 and the elbow pipe 14 is centered and held ( (See FIG. 6).

そして、このクランプ爪435の切欠き部435aで構成される凹状のガス案内溝には、例えばシールドガスを構成するアルゴンガス等のガスが充填される。このガスの作用により、直管13及びエルボ管14は、例えば溶接時における突合せ部位の内部側(裏波)の酸化が防止される。   The concave gas guide groove formed by the notch 435a of the clamp claw 435 is filled with, for example, a gas such as an argon gas that constitutes a shielding gas. By the action of this gas, the straight pipe 13 and the elbow pipe 14 are prevented from being oxidized, for example, on the inner side (back wave) of the butt portion during welding.

上記構成において、直管13及びエルボ管14の突合せ溶接を行う場合には、各端部に開先及びシーニング加工部を形成し、先ず、直管13を案内レール11に装着された管受け台15に載置し、続いて、直管14の基端側より管芯出し・保持装置40をヘッド部43側から内挿する。ここで、管芯出し・保持装置40は、先ず、走行ユニット44の操作ハンドル445を操作してパンタグラフ機構444が展開されて、走行ローラ部材443が管壁面に当接されて壁面に案内されて、その走行ユニット44が、直管13内における溶接に供するための所望の位置に移動される。   In the above configuration, when butt welding of the straight pipe 13 and the elbow pipe 14 is performed, a groove and a seamed portion are formed at each end, and first, a pipe pedestal mounted with the straight pipe 13 on the guide rail 11. 15, and then the tube centering / holding device 40 is inserted from the base end side of the straight tube 14 from the head portion 43 side. Here, the tube centering / holding device 40 first operates the operation handle 445 of the traveling unit 44 so that the pantograph mechanism 444 is deployed, and the traveling roller member 443 is brought into contact with the tube wall surface and guided to the wall surface. The traveling unit 44 is moved to a desired position for welding in the straight pipe 13.

続いて、管芯出し・保持装置40は、そのヘッド部43のクランプ爪435のうち直管13側の油圧機構436が駆動されて該クランプ爪435が管壁方向に伸長され、その周壁の当接面が直管13のシーニング加工部に当接される。ここで、ヘッド部43から延出される油圧ホース41及び冷却水ホース42が、ポジショナー17及び回転駆動部19の各挿通孔171,191に挿通されて油圧ポンプ45及び冷却水ポンプ46に配管接続される。   Subsequently, the tube centering / holding device 40 is driven by the hydraulic mechanism 436 on the straight pipe 13 side of the clamp claw 435 of the head portion 43 so that the clamp claw 435 is extended in the tube wall direction, and the peripheral wall abuts. The contact surface comes into contact with the seaming portion of the straight pipe 13. Here, the hydraulic hose 41 and the cooling water hose 42 extending from the head portion 43 are inserted into the insertion holes 171 and 191 of the positioner 17 and the rotation driving unit 19 and connected to the hydraulic pump 45 and the cooling water pump 46 by piping. The

次に、エルボ管14が案内レール11に装着された継ぎ手管受け台16に載置されて、該継ぎ手管受け台16が案内レール11に沿って矢印B方向に移動され、エルボ管14の開先面が、上記直管13の開先面に合致される。その後、上記管芯出し・保持装置40のヘッド部43の先側の油圧機構436が駆動されて、そのクランプ爪435が管壁方向に伸長されて周壁の当接面がエルボ管14のシーニング加工部に当接され、ここに、直管13及びエルボ管14の管芯出し、保持が完了される。   Next, the elbow pipe 14 is placed on the joint pipe cradle 16 attached to the guide rail 11, and the joint pipe cradle 16 is moved in the direction of arrow B along the guide rail 11 to open the elbow pipe 14. The front surface is matched with the groove surface of the straight pipe 13. Thereafter, the hydraulic mechanism 436 on the front side of the head portion 43 of the tube centering / holding device 40 is driven, the clamp claw 435 is extended in the tube wall direction, and the abutment surface of the peripheral wall is a seaming process of the elbow tube 14. The centering and holding of the straight pipe 13 and the elbow pipe 14 are completed here.

ここで、溶接工程に移行されて、ヘッド部43のクランプ爪435により相互の開先が合わされて芯出し保持された直管13とエルボ管14は、その開先底部が溶接長に対して複数箇所、仮付け溶接される。   Here, the straight pipe 13 and the elbow pipe 14 which are shifted to the welding process and are centered and held by the claws 435 of the head portion 43 are centered and held at a plurality of groove bottoms with respect to the welding length. The place is tack welded.

この仮付け溶接状態において、継ぎ手管受け台16上の予熱装置30は、その第1及び第2の支持フレーム31,32、第1及び第2の高周波加熱コイル34,35がそれぞれ上述したように分割されて、直管13とエルボ管14の芯出し保持を完了した状態のエルボ管14の開先近傍の外周部に合体されて装着される。この予熱装置30は、第1及び第2の高周波加熱コイル34,35に上記駆動源(図示せず)により電力が供給されて駆動されると、エルボ管14の突合せ部位近傍を加熱して該エルボ管14及び直管13の突合せ部位に予熱を与える。この際、上記管芯出し・保持装置40は、その冷却機構437が駆動制御されて、油圧機構436が冷却されて熱制御され、クランプ爪435による安定した芯出し保持が維持される。   In this tack welding state, the preheating device 30 on the joint pipe cradle 16 has the first and second support frames 31 and 32 and the first and second high-frequency heating coils 34 and 35 as described above. It is divided and attached to the outer peripheral portion in the vicinity of the groove of the elbow pipe 14 in a state where the centering and holding of the straight pipe 13 and the elbow pipe 14 is completed. When the preheating device 30 is driven by power supplied to the first and second high-frequency heating coils 34 and 35 from the drive source (not shown), the vicinity of the butted portion of the elbow pipe 14 is heated to Preheating is applied to the butted portion of the elbow pipe 14 and the straight pipe 13. At this time, in the tube centering / holding device 40, the cooling mechanism 437 is driven and controlled, the hydraulic mechanism 436 is cooled and thermally controlled, and stable centering and holding by the clamp pawl 435 is maintained.

次に、溶接トーチ12のトーチ取付体20がトーチスタンド10に対して昇降調整されて、トーチ本体22のタングステン電極21が直管13及びエルボ管14の開先の底部に対向され、このタングステン電極21を挟んだ周方向(タングステン電極21の前後方向)に一対のガスノズル23が配置される。また、フィラノズル23が、位置調整部材26を介してトーチ取付体20に対して位置調整されて、上記トーチ本体22のタングステン電極21に対応して配置される。   Next, the torch mounting body 20 of the welding torch 12 is adjusted up and down with respect to the torch stand 10, and the tungsten electrode 21 of the torch body 22 is opposed to the bottoms of the straight pipe 13 and the elbow pipe 14. A pair of gas nozzles 23 are arranged in the circumferential direction across the 21 (the front-rear direction of the tungsten electrode 21). Further, the filler nozzle 23 is adjusted in position with respect to the torch mounting body 20 via the position adjusting member 26 and is arranged corresponding to the tungsten electrode 21 of the torch main body 22.

そして、この溶接トーチ12は、タングステン電極21でアークが発生されると共に、ガスノズル23からタングステン電極21の前後にシールドガスが供給され、そのフィラノズル25から溶加材が供給されて予熱装置30で予熱された直管13及びエルボ管14の突合せ部位の開先下向き溶接が行われる。この際、クランプ爪435の切欠き部435aには、例えばガスノズル23からのガスが充填される。   The welding torch 12 generates an arc at the tungsten electrode 21, and a shield gas is supplied from the gas nozzle 23 to the front and rear of the tungsten electrode 21, and a filler material is supplied from the filler nozzle 25. The groove downward welding is performed at the butt portion of the preheated straight pipe 13 and elbow pipe 14. At this time, the notch 435a of the clamp claw 435 is filled with gas from the gas nozzle 23, for example.

ここで、上記ポジションナー17の回転駆動部19が駆動されて、そのチャック部18に保持された直管13が回転駆動され、上記溶接トーチ12による直管13及びエルボ管14の突合せ部位の全周に亘って連続して、初層裏波溶接から余盛り溶接が開先下向き姿勢で行われる。これにより、開先下向き溶接における溶着量を向上することができて、高品質な溶接を確実に施すことができる。   Here, the rotation drive portion 19 of the positioner 17 is driven, and the straight pipe 13 held by the chuck portion 18 is rotationally driven, so that all of the butted portions of the straight pipe 13 and the elbow pipe 14 by the welding torch 12 are all driven. Continuously over the circumference, from the first layer back wave welding to the extra welding, the groove is directed downward. Thereby, the welding amount in groove downward welding can be improved, and high quality welding can be reliably performed.

この開先下向き溶接時には、上記クランプ爪435の切欠き部435aに充填されるガスの作用により、直管13及びエルボ管14の突合せ部位の内部側(裏波)の酸化が防止される。   During the groove downward welding, the gas inside the notch 435a of the clamp claw 435 is prevented from oxidizing the inner side (back wave) of the butted portion of the straight pipe 13 and the elbow pipe 14.

このように、上記溶接装置は、突合せ配置される直管13及びエルボ管14を管受け台15及び継ぎ手管受け台16に装着し、その直管13内に管芯出し・保持装置40を内挿して、該管芯出し・保持装置40の走行ユニット44を管内に移動させて位置調整すると共に、そのヘッド部43の油圧機構436を駆動して一対のクランプ爪435を伸縮調整し、管内の突合せ部位に圧接させて直管13及びエルボ管14を芯出し保持した状態で、相互の開先の複数箇所を仮付け溶接し、エルボ管14の突合せ部位近傍の外部に、予熱装置30を装着して加熱した後、上記管芯出し・保持装置40のヘッド部43の油圧機構436の温度変動を、冷却機構437により熱制御すると共に、直管13及びエルボ管14を回転させて、溶接トーチ12により管の突合せ部位の全周に亘って開先下向き溶接を施すように構成した。   As described above, the welding apparatus includes the straight pipe 13 and the elbow pipe 14 that are arranged to face each other, mounted on the pipe receiving base 15 and the joint pipe receiving base 16, and the pipe centering / holding device 40 inside the straight pipe 13. Then, the travel unit 44 of the tube centering / holding device 40 is moved into the tube to adjust the position, and the hydraulic mechanism 436 of the head portion 43 is driven to adjust the expansion and contraction of the pair of clamp claws 435. In a state where the straight pipe 13 and the elbow pipe 14 are centered and held while being pressed against the butted part, a plurality of groove portions are temporarily welded together, and the preheating device 30 is mounted outside the elbow pipe 14 near the butted part. Then, the temperature fluctuation of the hydraulic mechanism 436 of the head portion 43 of the pipe centering / holding device 40 is thermally controlled by the cooling mechanism 437, and the straight pipe 13 and the elbow pipe 14 are rotated to thereby weld the torch. 12 And configured to perform a GMA downward welding the entire circumference of the butted portion of the more tubes.

これによれば、管芯出し・保持装置40のヘッド部43の油圧機構436が冷却機構437により熱制御されて、油圧の安定供給が行われるため、そのクランプ爪435による突合せ部位の高精度な芯出し保持を維持しながら、溶接トーチ12により連続的に開先下向き溶接を能率良く、しかも、高品質な溶接施工を行うことができる。   According to this, since the hydraulic mechanism 436 of the head portion 43 of the tube centering / holding device 40 is thermally controlled by the cooling mechanism 437 and the stable supply of hydraulic pressure is performed, high accuracy of the butt portion by the clamp claw 435 is achieved. While maintaining the centering and holding, the welding torch 12 can continuously perform groove downward welding efficiently and with high quality.

また、これによれば、溶接トーチ12による開先幅をより縮小することが可能となり、溶接量の低減が図れると共に、溶着量の向上を図ることが可能とために、高品質な溶接施工を容易に行うことができる。   In addition, according to this, it becomes possible to further reduce the groove width by the welding torch 12, to reduce the welding amount, and to improve the welding amount. It can be done easily.

なお、上記実施の形態では、予熱装置30を、継ぎ手管受け台16に2分割に分割配置するように構成した場合について説明したが、これに限ることなく、継ぎ手管受け台16に変えて、管受け台15に配置するように構成することも可能である。そして、この予熱装置30の分割数としては、2分割に限るものでなく、2分割以上の分割数で構成することも可能である。   In the above embodiment, the case where the preheating device 30 is configured to be divided and arranged in two parts on the joint pipe receiving base 16 has been described. However, the present invention is not limited to this, and instead of the joint pipe receiving base 16, It is also possible to configure so as to be arranged on the tube cradle 15. The number of divisions of the preheating device 30 is not limited to two divisions, and the number of divisions may be two or more.

また、上記実施の形態では、直管13とエルボ管14の突合せ溶接を行う場合について説明したが、これに限ることなく、直管同士、エルボ管同士等の各種の接ぎ手管同士の突合せ溶接に適用することが可能で、同様に有効な効果が期待される。   Moreover, in the said embodiment, although the case where the butt welding of the straight pipe 13 and the elbow pipe 14 was performed was demonstrated, it is not restricted to this, Butt welding of various joint pipes, such as straight pipes and elbow pipes, is carried out. It is possible to apply to the same, and the same effective effect is expected.

よって、この発明は、上記実施の形態に限ることなく、その他、実施段階ではその要旨を逸脱しない範囲で種々の変形を実施し得ることが可能である。さらに、上記実施形態には、種々の段階の発明が含まれており、開示される複数の構成要件における適宜な組合せにより種々の発明が抽出され得る。   Therefore, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention at the stage of implementation. Further, the above embodiments include inventions at various stages, and various inventions can be extracted by appropriately combining a plurality of disclosed constituent elements.

例えば実施形態に示される全構成要件から幾つかの構成要件が削除されても、発明が解決しようとする課題の欄で述べた課題が解決でき、発明の効果で述べられている効果が得られる場合には、この構成要件が削除された構成が発明として抽出され得る。   For example, even if some constituent elements are deleted from all the constituent elements shown in the embodiment, the problems described in the column of problems to be solved by the invention can be solved, and the effects described in the effects of the invention can be obtained. In some cases, a configuration from which this configuration requirement is deleted can be extracted as an invention.

この発明の一実施の形態に係る溶接装置の外観構成を示した構成図である。It is the block diagram which showed the external appearance structure of the welding apparatus which concerns on one embodiment of this invention. 図1の溶接トーチの詳細を示した構成図である。It is the block diagram which showed the detail of the welding torch of FIG. 図1の予熱装置を取出して示した構成図である。It is the block diagram which took out and showed the preheating apparatus of FIG. 図1の管芯出し・保持装置の要部を取出して示した構成図である。It is the block diagram which extracted and showed the principal part of the tube centering and holding | maintenance apparatus of FIG. 図4の走行ユニットとヘッド部と連結構成を断面して示した構成図である。FIG. 5 is a configuration diagram showing a cross-sectional view of a connection configuration of a traveling unit, a head portion, and the like in FIG. 図1の直管とエルボ管を管芯出し・保持装置のヘッド部のクランプ爪で芯出し保持した状態を示した拡大図である。It is the enlarged view which showed the state which centered and hold | maintained the straight pipe | tube and elbow pipe | tube of FIG. 1 with the clamp nail | claw of the head part of the pipe | tube centering / holding apparatus.

符号の説明Explanation of symbols

10…トーチスタンド、11…案内レール、12…溶接トーチ、13…直管、14…エルボ管、15…管受け台、16…継ぎ手管受け台、17…ポジショナー、171…挿通孔、18…チャック部、19…回転駆動部、191…挿通孔、20…トーチ取付体、21…タングステン電極、22…トーチ本体、23…ガスノズル、24…ノズル支持部材、25…フィラノズル、26…位置調整部材、30…予熱装置、31,32…第1及び第2の支持フレーム、311,312…支持部材、33…連結部、34,35…第1及び第2の高周波加熱コイル、36…連結部、40…管芯出し・保持装置、41…油圧ホース、42…冷却水ホース、43…ヘッド部、431…ケーシング、432…鍔部材、433…螺子部材、434…ばね部材、435…クランプ爪、435a…切欠き部、436…油圧機構、437…冷却機構、44…走行ユニット、441…先端軸部、442…円盤部材、443…走行ローラ部材、444…パンタグラフ機構、445…操作ハンドル、45…油圧ポンプ、46…冷却水ポンプ。   DESCRIPTION OF SYMBOLS 10 ... Torch stand, 11 ... Guide rail, 12 ... Welding torch, 13 ... Straight pipe, 14 ... Elbow pipe, 15 ... Pipe receiving stand, 16 ... Joint pipe receiving stand, 17 ... Positioner, 171 ... Insertion hole, 18 ... Chuck , 19: Rotation drive unit, 191 ... Insertion hole, 20 ... Torch mounting body, 21 ... Tungsten electrode, 22 ... Torch main body, 23 ... Gas nozzle, 24 ... Nozzle support member, 25 ... Filler nozzle, 26 ... Position adjustment member, DESCRIPTION OF SYMBOLS 30 ... Preheating apparatus 31, 32 ... 1st and 2nd support frame, 311 and 312 ... Support member, 33 ... Connection part, 34, 35 ... 1st and 2nd high frequency heating coil, 36 ... Connection part, 40 ... pipe centering / holding device, 41 ... hydraulic hose, 42 ... cooling water hose, 43 ... head part, 431 ... casing, 432 ... gutter member, 433 ... screw member, 434 ... spring member, 435 Clamp claw, 435a ... notch, 436 ... hydraulic mechanism, 437 ... cooling mechanism, 44 ... traveling unit, 441 ... tip shaft, 442 ... disc member, 443 ... traveling roller member, 444 ... pantograph mechanism, 445 ... operation handle 45 ... hydraulic pump, 46 ... cooling water pump.

Claims (11)

突合せ溶接する管がそれぞれ独立して移動可能に装着され、少なくとも一方を移動させて互いの開先を突合せ配置する管移動手段と、
前記管の一方の管内に軸方向に移動自在に内挿され、前記管の内壁に接離自在に設けられたクランプ爪を駆動して前記管の各突合せ部位の内部に圧接して芯出し保持する油圧機構を有する管芯出し・保持手段と、
この管芯出し・保持手段を介して芯出し保持されて仮付け溶接された前記管を回転駆動する管回転手段と、
この管回転手段の回転駆動に連動して前記管の突合せ部位を開先下向き溶接する溶接手段と、
を具備することを特徴とする溶接装置。
Pipe moving means for butt-welding the pipes to be independently movable, moving at least one of them and butt-arranging each other's groove;
The tube is inserted into one of the tubes so as to be movable in the axial direction, and a clamp claw provided in contact with and away from the inner wall of the tube is driven to press-contact the inside of each butted portion of the tube to maintain the centering. Tube centering / holding means having a hydraulic mechanism to
Tube rotating means for rotationally driving the tube that has been centered and held via the tube centering / holding means and is temporarily welded;
A welding means for welding the butt portion of the pipe downwardly in conjunction with the rotational drive of the pipe rotating means;
A welding apparatus comprising:
さらに、前記突合せ溶接する管の溶接部位近傍の外周部に装着され、該溶接部位近傍を加熱する予熱手段を備えることを特徴とする請求項1記載の溶接装置。   2. The welding apparatus according to claim 1, further comprising preheating means attached to an outer peripheral portion in the vicinity of the welding portion of the pipe to be butt welded, for heating the vicinity of the welding portion. 前記予熱手段は、複数の分割体で形成されることを特徴とする請求項2記載の溶接装置。   The welding apparatus according to claim 2, wherein the preheating means is formed of a plurality of divided bodies. さらに、前記管芯出し・保持手段の油圧機構を冷却する冷却手段を備えることを特徴とする請求項1乃至3のいずれか記載の溶接装置。   4. The welding apparatus according to claim 1, further comprising a cooling unit that cools a hydraulic mechanism of the tube centering / holding unit. 前記管芯出し・保持手段は、前記管の内壁に接離自在に設けられたクランプ爪及び油圧機構が収容されるヘッド部と、このヘッド部を支持して前記管内を走行する走行ユニットで構成されることを特徴とする請求項1乃至4のいずれか記載の溶接装置。   The tube centering / holding means is composed of a clamp claw provided on the inner wall of the tube and a head part that accommodates a hydraulic mechanism, and a traveling unit that supports the head part and travels in the pipe. The welding apparatus according to any one of claims 1 to 4, wherein the welding apparatus is provided. 前記管芯出し・保持手段のヘッド部と走行ユニットは、クランプ爪が前記管の内壁に圧接された状態で、相互の中心軸が径方向に位置ずれ可能に設けられることを特徴とする請求項5記載の溶接装置。   The head portion of the tube centering / holding means and the traveling unit are provided such that their center axes can be displaced in the radial direction in a state where the clamp pawl is pressed against the inner wall of the tube. 5. The welding apparatus according to 5. 前記油圧機構のクランプ爪には、管の突合せ部位の内部の周方向に空隙を形成する切欠きが対向して設けられることを特徴とする請求項1乃至7のいずれか記載の溶接装置。   The welding apparatus according to any one of claims 1 to 7, wherein a notch that forms a gap in the circumferential direction inside the abutting portion of the pipe is provided opposite to the clamp pawl of the hydraulic mechanism. 前記油圧機構のクランプ爪は、独立に駆動制御されることを特徴とする請求項1乃至7のいずれか記載の溶接装置。   The welding apparatus according to claim 1, wherein the clamp pawl of the hydraulic mechanism is independently driven and controlled. 前記溶接手段は、電極、シールドガス供給部及び溶加材供給部を備え、前記シールドガス供給部を、前記管の周方向に前記電極を挟んで一対配置したことを特徴とする請求項1乃至8のいずれか記載の溶接装置。   The said welding means is equipped with the electrode, the shield gas supply part, and the filler material supply part, The said shield gas supply part is arrange | positioned in the circumferential direction of the said pipe | tube across the said electrode. The welding apparatus according to any one of 8. 突合せ溶接する管の開先を突合せ配置して、該管の内部側から相互の芯出し、保持を行う芯出し・保持工程と、
前記芯出し・保持された管を仮付け溶接して回転駆動し、該管の突合せ部位を、開先下向き溶接する溶接工程と、
を具備することを特徴とする溶接方法。
A centering / holding step in which the groove of the pipe to be butt welded is butt-arranged and centered and held from the inside of the pipe; and
A welding process in which the centered and held pipe is tack-welded and rotationally driven, and a butt portion of the pipe is welded downward in the groove;
The welding method characterized by comprising.
前記溶接工程は、芯出し・保持した管を仮付け溶接して突合せ部位を予熱処理し、回転駆動して前記管の突合せ部位を開先下向き溶接することを特徴とする請求項10記載の溶接方法。   11. The welding according to claim 10, wherein in the welding step, the centered / held tube is tack-welded to pre-heat the butt portion, and the butt portion of the tube is welded downward by groove driving. Method.
JP2007054774A 2007-03-05 2007-03-05 Welding equipment and method thereof Pending JP2008212994A (en)

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