JP2008102160A - Ultrasonic measuring system - Google Patents

Ultrasonic measuring system Download PDF

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JP2008102160A
JP2008102160A JP2008009219A JP2008009219A JP2008102160A JP 2008102160 A JP2008102160 A JP 2008102160A JP 2008009219 A JP2008009219 A JP 2008009219A JP 2008009219 A JP2008009219 A JP 2008009219A JP 2008102160 A JP2008102160 A JP 2008102160A
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ultrasonic
measurement
ultrasonic wave
propagation
measuring
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Makoto Ochiai
誠 落合
Masahiko Otsuki
政彦 大槻
Takashi Butsuen
隆 仏円
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Toshiba Corp
Toshiba Plant Systems and Services Corp
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Toshiba Plant Systems and Services Corp
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<P>PROBLEM TO BE SOLVED: To provide ultrasonic measuring system which can measure with high accurately the thickness, phase change position and compositional variation states of a measuring object, even when the measuring object is small or is located in a narrow section, or is at a high temperature, such as, in a metal which is being welded. <P>SOLUTION: In this ultrasonic measuring system, ultrasonic waves are excited by an ultrasonic transmission means in a non-contact manner, in the area where the measuring object is located, then the ultrasonic waves that passed through the measuring object are detected by an ultrasonic receiving means. In addition, a propagation time measuring means measures the propagation time of the ultrasonic waves, from the time difference between the transmission time of the ultrasonic waves and the reception time of the ultrasonic waves. A velocity calibration means calibrates the propagation velocity of the ultrasonic waves in the measuring object from the temperature or the temperature distribution of the measuring object measured by temperature measuring means; while a propagation path length measuring means computes the propagation path length of the ultrasonic waves, from both the propagation time measured by the propagation time measuring means and the sound wave velocity obtained by the velocity calibration means. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、超音波を用いて、計測対象の媒質の厚さ、深さ方向の相変化の境界位置、深さ方向の組成状態を計測する超音波計測装置に関する。   The present invention relates to an ultrasonic measurement device that uses ultrasonic waves to measure the thickness of a medium to be measured, the boundary position of a phase change in the depth direction, and the composition state in the depth direction.

一般に、計測対象の深さ方向の情報を計測する計測手法としては、図15に示すような超音波エコー法が知られている。この超音波エコー法では、以下のようにして計測対象の深さ方向の情報が計測される。簡単のためここでは計測対象1が固体である場合について説明する。   In general, an ultrasonic echo method as shown in FIG. 15 is known as a measurement method for measuring information in the depth direction of a measurement target. In this ultrasonic echo method, information in the depth direction of the measurement target is measured as follows. For simplicity, the case where the measurement object 1 is a solid will be described here.

まず、計測対象1に対してカプラント2を介して超音波探触子3を接触させる。この状態で送信器4から電気信号を超音波探触子3に印加し、超音波探触子3から計測対象1中に超音波5を送信する。送信された超音波5は計測対象1中を伝播し、裏面で反射されて再び超音波探触子3の近傍に反射してくる。この反射波は超音波探触子3で受信され、送信の逆作用によって電気信号に変換されて信号検出器6に入力される。信号検出器6には送信器4からの送信信号も入力されており、信号検出器6における送信信号の受信時刻と受信信号の受信時刻との時間差Δt、つまり計測対象1中を超音波5が伝播した時間が計測される。   First, the ultrasonic probe 3 is brought into contact with the measurement object 1 through the coplant 2. In this state, an electrical signal is applied from the transmitter 4 to the ultrasonic probe 3, and the ultrasonic wave 5 is transmitted from the ultrasonic probe 3 into the measurement object 1. The transmitted ultrasonic wave 5 propagates through the measurement object 1, is reflected on the back surface, and is reflected again in the vicinity of the ultrasonic probe 3. This reflected wave is received by the ultrasonic probe 3, converted into an electric signal by the reverse action of transmission, and input to the signal detector 6. The transmission signal from the transmitter 4 is also input to the signal detector 6, and the ultrasonic wave 5 passes through the time difference Δt between the reception time of the transmission signal and the reception time of the reception signal in the signal detector 6, that is, in the measurement object 1. Propagated time is measured.

ここで、信号検出器6には予め計測対象1中を伝わる超音波の伝播速度vsが入力されており、計測した時間差Δtと超音波の伝播速度vsとから、計測対象1の厚さdが(1)式の関係から算出される。   Here, the propagation velocity vs of the ultrasonic wave transmitted through the measurement object 1 is input to the signal detector 6 in advance, and the thickness d of the measurement object 1 is determined from the measured time difference Δt and the ultrasonic wave propagation speed vs. It is calculated from the relationship of equation (1).

d=vs・Δt/2 …(1)
図15の例では、計測対象1は一様な固相であることを仮定したが、計測対象1の一部が融解し液相7を呈している場合には、図16に示すように、固相8と液相7との境界領域で発生する反射波9と、液相表面すなわち計測対象1の裏面で発生する反射波10との双方について計測することになる。
d = vs · Δt / 2 (1)
In the example of FIG. 15, it is assumed that the measurement target 1 is a uniform solid phase. However, when a part of the measurement target 1 is melted and exhibits the liquid phase 7, as shown in FIG. Both the reflected wave 9 generated in the boundary region between the solid phase 8 and the liquid phase 7 and the reflected wave 10 generated on the liquid phase surface, that is, the back surface of the measurement object 1 are measured.

一方、非接触の超音波送信手法としては、例えばレーザー光を用いた技術がある。これは短パルス高エネルギーのレーザー光をある制御対象1に照射すると、照射点付近にレーザーエネルギーの吸収による熱応力あるいは気化(アブレーション)圧縮力が発生し、その作用による歪みが超音波となって対象中を伝播するという手法である。この手法はJ.D.Aussel("Generation Acoustic Waves by Laser: Theoretical and Experimental Study of the Emission Source," Ultrasonics, vol.24(1988), 246-255)らによって理論的かつ実験的に明らかにされている。   On the other hand, as a non-contact ultrasonic transmission method, for example, there is a technique using laser light. This is because when a short pulse high energy laser beam is irradiated onto a certain control target 1, thermal stress or vaporization (ablation) compression force is generated near the irradiation point due to absorption of the laser energy, and distortion due to the action becomes ultrasonic waves. It is a technique of propagating through the subject. This method is theoretically and experimentally clarified by J. D. Aussel ("Generation Acoustic Waves by Laser: Theoretical and Experimental Study of the Emission Source," Ultrasonics, vol. 24 (1988), 246-255).

また、レーザー光によって発生した超音波の伝播方向(指向性)を制御する手法としては、例えば光ファイバーを用いる方法がJ.Jarzynski("The Use of Optical Fibers to Enhance the Laser Generation of Ultrasonic Waves," Journalof the Acoustical Society of America, Vol.85(1989), 158-162)らによって、またブラッグ回折を用いる方法がR.F.Ing("Focusing and Beamsteering of Laser Generated Ultrasound," IEEE-1989 Ultrasonics Symposium, 539-544)らによって明らかにされている。   As a method for controlling the propagation direction (directivity) of ultrasonic waves generated by laser light, for example, a method using an optical fiber is described in J. Jarzynski ("The Use of Optical Fibers to Enhance the Laser Generation of Ultrasonic Waves," Journalof The Acoustical Society of America, Vol. 85 (1989), 158-162) et al., and RFIng ("Focusing and Beamsteering of Laser Generated Ultrasound," IEEE-1989 Ultrasonics Symposium, 539-544) Et al.

また、非接触の超音波受信手段としても、例えばレーザー光を用いた技術がある。これは超音波が計測対象のある面に到達すると発生する微小振動を、レーザー光の進行方向の変化(偏向)や反射光の位相差、周波数遷移量などから計測するものであり、例えば山脇("レーザ超音波と非接触材料評価," 溶接学会誌, 第64巻(1995), 104-108)によって解説されている。また、計測対象1内部の組成状態、例えば、固体試料中の粒界寸法の分布状況などは、現在では試料を破壊し、その断面をエッチング処理して顕微観察している。   Further, as a non-contact ultrasonic receiving means, for example, there is a technique using laser light. This is to measure the minute vibration that occurs when the ultrasonic wave reaches the surface to be measured from the change (deflection) of the traveling direction of the laser light, the phase difference of the reflected light, the frequency transition amount, etc. "Laser ultrasonic and non-contact material evaluation," explained by Journal of the Japan Welding Society, Vol. 64 (1995), 104-108). In addition, the composition state inside the measurement object 1, for example, the distribution of grain boundary dimensions in a solid sample, is currently microscopically observed by destroying the sample and etching the cross section.

ところが、上記の超音波探触子3を用いた計測手法は、簡便な深さ方向の情報計測手段であり通常の計測対象に対しては有効であるが、超音波探触子3を設置する際にはカプラントの塗布が必要であり、これは作業工程の増加につながる。また、計測対象1が小型であったり狭隘部にある場合には、超音波探触子3を設置することが困難である。   However, the above-described measurement method using the ultrasonic probe 3 is a simple depth direction information measuring means and is effective for a normal measurement target, but the ultrasonic probe 3 is installed. In some cases, it is necessary to apply coplanar, which leads to an increase in the number of work processes. Moreover, when the measurement object 1 is small or in a narrow part, it is difficult to install the ultrasonic probe 3.

さらに、計測対象1が溶接中の金属など高温の場合には、カプラント2の蒸発や超音波探触子3の温度による損傷を防止する特殊な機構が必要となる上、媒質の温度あるいは温度勾配によって超音波の伝播速度が変化し、正確な測定が困難になる。また、上記の破壊法による計測対象1内部の組成状態計測手法は、手法上、使用中の機器に対しては実施することができない。   Further, when the object 1 to be measured is a high temperature such as a metal being welded, a special mechanism for preventing damage due to evaporation of the coplanar 2 and the temperature of the ultrasonic probe 3 is required, and the temperature or temperature gradient of the medium is required. Changes the propagation speed of ultrasonic waves, making accurate measurement difficult. Moreover, the composition state measurement method inside the measurement target 1 by the above-described destruction method cannot be performed on the device in use due to the method.

本発明の目的は、計測対象が小型であったり狭隘部にある場合や溶接中の金属など高温の場合であっても、計測対象の厚さ、相変化の位置、組成変化の状態を精度良く計測できる超音波計測装置を提供することである。   The object of the present invention is to accurately measure the thickness of the measurement object, the position of the phase change, and the state of the composition change even when the measurement object is small or in a narrow part or at a high temperature such as a metal being welded. It is to provide an ultrasonic measurement device capable of measuring.

請求項1の発明に係わる超音波計測装置は、計測対象のある部分に非接触で超音波を励起する超音波送信手段と、前記計測対象中を伝播した前記超音波を非接触で検出する超音波受信手段と、前記超音波送信手段で前記超音波を送信した送信時刻と前記超音波受信手段が前記超音波を受信した受信時刻の時間差から前記超音波の伝播時間を測定する伝播時間計測手段と、前記計測対象の温度または温度分布を測定する温度測定手段と、前記温度測定手段で測定した表面温度または表面の温度分布から超音波の伝播方向に沿った前記測定対象の内部の温度分布を推定する温度分布推定部と、前記温度分布推定部で推定した温度分布から前記測定対象中を伝播する超音波の伝播速度を校正する速度校正手段と、前記伝播時間計測手段で計測した伝播時間と前記速度校正手段で求められる伝播速度とから前記超音波の伝播経路長を算出する伝播経路長測定手段とを具備したものである。   The ultrasonic measurement apparatus according to the invention of claim 1 is an ultrasonic transmission means for exciting an ultrasonic wave in a non-contact manner to a portion of the measurement object, and an ultrasonic wave for detecting the ultrasonic wave propagated in the measurement object in a non-contact manner. A sound wave receiving means, and a propagation time measuring means for measuring a propagation time of the ultrasonic wave from a time difference between a transmission time when the ultrasonic wave is transmitted by the ultrasonic wave transmitting means and a reception time when the ultrasonic wave receiving means receives the ultrasonic wave. Temperature measurement means for measuring the temperature or temperature distribution of the measurement object, and the temperature distribution inside the measurement object along the propagation direction of ultrasonic waves from the surface temperature or surface temperature distribution measured by the temperature measurement means. A temperature distribution estimator to be estimated, a speed calibration means for calibrating the propagation speed of the ultrasonic wave propagating through the measurement object from the temperature distribution estimated by the temperature distribution estimator, and a transmission measured by the propagation time measurement means. It is obtained by and a propagation path length measuring means for calculating a propagation path length of the ultrasonic wave from the propagation velocity obtained by time and the speed calibration means.

請求項1の発明に係わる超音波計測装置では、計測対象のある部分に非接触で超音波送信手段から超音波を励起し、計測対象中を伝播した超音波を非接触で超音波受信手段により検出する。そして、伝播時間計測手段では、超音波送信手段から超音波を送信した送信時刻と超音波受信手段が超音波を受信した受信時刻との時間差から超音波の伝播時間を測定する。速度校正手段では、温度測定手段で測定した測定対象の温度または温度分布から測定対象中の超音波の伝播速度を校正し、伝播経路長測定手段では、伝播時間計測手段で計測した伝播時間と速度校正手段で求められる伝播速度とから超音波の伝播経路長を算出する。これにより、測定対象の厚さを検出する。   In the ultrasonic measuring apparatus according to the first aspect of the present invention, ultrasonic waves are excited from the ultrasonic transmission means in a non-contact manner to a certain part of the measurement target, and the ultrasonic waves propagated in the measurement target are contactlessly transmitted by the ultrasonic reception means. To detect. Then, the propagation time measuring means measures the propagation time of the ultrasonic wave from the time difference between the transmission time when the ultrasonic wave is transmitted from the ultrasonic wave transmitting means and the reception time when the ultrasonic wave receiving means receives the ultrasonic wave. The velocity calibration means calibrates the ultrasonic propagation velocity in the measurement object from the temperature or temperature distribution of the measurement object measured by the temperature measurement means, and the propagation path length measurement means calibrates the propagation time and velocity measured by the propagation time measurement means. The propagation path length of the ultrasonic wave is calculated from the propagation speed obtained by the calibration means. Thereby, the thickness of the measuring object is detected.

請求項2の発明に係わる超音波計測装置は、計測対象のある部分に非接触で超音波を励起する超音波送信手段と、前記計測対象中を伝播した前記超音波が伝播経路上の音響特性変化領域で反射されて発生する反射波を非接触で検出する超音波受信手段と、前記超音波送信手段で前記超音波を送信した送信時刻と前記超音波受信手段が前記反射波を受信した受信時刻との時間差から前記超音波の伝播時間を測定する伝播時間計測手段と、前記計測対象の温度または温度分布を測定する温度測定手段と、前記温度測定手段で測定した表面温度または表面の温度分布から超音波の伝播方向に沿った前記測定対象の内部の温度分布を推定する温度分布推定部と、前記温度分布推定部で推定した温度分布から前記測定対象中を伝播する超音波の伝播速度を校正する速度校正手段と、前記伝播時間計測手段で計測した伝播時間と前記速度校正手段で求められる伝播速度とから前記超音波の伝播経路長を算出する伝播経路長測定手段とを具備したものである。   An ultrasonic measurement apparatus according to a second aspect of the present invention includes an ultrasonic transmission unit that excites an ultrasonic wave in a non-contact manner on a portion of a measurement target, and an acoustic characteristic of the ultrasonic wave that has propagated through the measurement target on a propagation path. Ultrasonic wave receiving means for detecting a reflected wave generated by being reflected by a change area in a non-contact manner, a transmission time when the ultrasonic wave is transmitted by the ultrasonic wave transmitting means, and a reception time when the ultrasonic wave receiving means receives the reflected wave Propagation time measuring means for measuring the propagation time of the ultrasonic wave from the time difference with time, temperature measuring means for measuring the temperature or temperature distribution of the measurement object, and surface temperature or surface temperature distribution measured by the temperature measuring means A temperature distribution estimator for estimating the internal temperature distribution of the measurement target along the propagation direction of the ultrasonic wave from, and the propagation speed of the ultrasonic wave propagating in the measurement target from the temperature distribution estimated by the temperature distribution estimation unit Speed calibration means for calibrating, and propagation path length measurement means for calculating the propagation path length of the ultrasonic wave from the propagation time measured by the propagation time measurement means and the propagation speed obtained by the speed calibration means. is there.

請求項2の発明に係わる超音波計測装置では、計測対象のある部分に非接触で超音波送信手段から超音波を励起し、計測対象中を伝播した超音波が伝播経路上の音響特性変化領域で反射されて発生する反射波を非接触で超音波受信手段により検出する。そして、伝播時間計測手段では、超音波送信手段で超音波を送信した送信時刻と超音波受信手段が反射波を受信した受信時刻の時間差から超音波の伝播時間を測定し、速度校正手段では、温度測定手段で測定した計測対象の温度または温度分布から測定対象中の超音波の伝播速度を校正する。伝播経路長測定手段は、伝播時間計測手段で計測した伝播時間と速度校正手段で求められる伝播速度とから超音波の伝播経路長を算出する。これにより、音響特性変化領域の厚さを検出する。   In the ultrasonic measuring apparatus according to the second aspect of the present invention, the ultrasonic wave is excited from the ultrasonic wave transmitting means in a non-contact manner on a portion of the measurement target, and the ultrasonic wave propagating through the measurement target is an acoustic characteristic changing region on the propagation path. The reflected wave generated by the reflection is detected by the ultrasonic wave receiving means in a non-contact manner. The propagation time measuring means measures the propagation time of the ultrasonic wave from the time difference between the transmission time when the ultrasonic wave is transmitted by the ultrasonic wave transmitting means and the reception time when the ultrasonic wave receiving means receives the reflected wave. The propagation speed of the ultrasonic wave in the measuring object is calibrated from the temperature or temperature distribution of the measuring object measured by the temperature measuring means. The propagation path length measurement means calculates the propagation path length of the ultrasonic wave from the propagation time measured by the propagation time measurement means and the propagation speed obtained by the speed calibration means. Thereby, the thickness of the acoustic characteristic changing region is detected.

請求項3の発明に係わる超音波計測装置は、請求項1または請求項2に記載の超音波計測装置において、計測対象に対して超音波送信手段で超音波を励起する位置または超音波の進行方向を任意に駆動するための送信位置走査手段と、計測対象中を伝播した超音波または反射波の超音波受信手段によるその検出位置を任意に駆動するための受信位置走査手段と、送信位置走査手段と受信位置走査手段とからその位置情報を入力され各々の位置関係における伝播経路長測定手段の出力信号を位置情報と対応づけて記録する記録手段と、記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したものである。   An ultrasonic measurement apparatus according to a third aspect of the invention is the ultrasonic measurement apparatus according to the first or second aspect, wherein the ultrasonic wave is excited with respect to the measurement object by the ultrasonic transmission means or the ultrasonic wave is advanced. Transmission position scanning means for arbitrarily driving the direction, reception position scanning means for arbitrarily driving the detection position of the ultrasonic wave or reflected wave ultrasonic wave propagation means through the measurement object, and transmission position scanning Recording means for inputting the position information from the receiving means and the receiving position scanning means and recording the output signal of the propagation path length measuring means in each positional relationship in association with the position information, and the number of information recorded in the recording means Alternatively, display means for displaying as a graph or an image is provided.

請求項3の発明に係わる超音波計測装置では、請求項1または請求項2に記載の超音波計測装置の作用に加え、送信位置走査手段は、計測対象に対して超音波送信手段で超音波を励起する位置または超音波の進行方向を任意に駆動し、受信位置走査手段は、計測対象中を伝播した超音波または反射波の超音波受信手段によるその検出位置を任意に駆動する。そして、記録手段は、送信位置走査手段と受信位置走査手段とからその位置情報を入力し各々の位置関係における伝播経路長測定手段の出力信号を位置情報と対応づけて記録する。また、表示手段は、記録手段に記録された情報を数表またはグラフまたは画像として表示する。   In the ultrasonic measuring apparatus according to the third aspect of the invention, in addition to the operation of the ultrasonic measuring apparatus according to the first or second aspect, the transmission position scanning means is an ultrasonic transmission means for the measurement object. The reception position scanning unit arbitrarily drives the detection position of the ultrasonic wave or reflected wave that has propagated through the measurement object. Then, the recording means inputs the position information from the transmission position scanning means and the reception position scanning means, and records the output signal of the propagation path length measuring means in each positional relationship in association with the position information. The display means displays the information recorded in the recording means as a numerical table, a graph, or an image.

請求項4の発明に係わる超音波計測装置は、請求項1または請求項2に記載の超音波計測装置において、計測対象の超音波送信手段および超音波受信手段に対する位置を駆動するための計測対象位置走査手段と、計測対象位置走査手段からその位置情報を入力され、各々の位置関係における伝播経路長測定手段の出力信号を位置情報と対応づけて記録する記録手段と、記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したものである。   An ultrasonic measurement apparatus according to a fourth aspect of the present invention is the ultrasonic measurement apparatus according to the first or second aspect, wherein the measurement object is for driving the position of the measurement object relative to the ultrasonic transmission means and the ultrasonic reception means. The position information is input from the position scanning means, the measurement target position scanning means, and the output signal of the propagation path length measuring means in each positional relationship is recorded in association with the position information, and recorded in the recording means And display means for displaying information as a numerical table, a graph, or an image.

請求項4の発明に係わる超音波計測装置では、請求項1または請求項2に記載の超音波計測装置の作用に加え、計測対象位置走査手段は、計測対象の超音波送信手段および超音波受信手段に対する位置を駆動し、記録手段は、計測対象位置走査手段からその位置情報を入力し各々の位置関係における伝播経路長測定手段の出力信号を位置情報と対応づけて記録する。また、表示手段は、記録手段に記録された情報を数表またはグラフまたは画像として表示する。   In the ultrasonic measurement apparatus according to the invention of claim 4, in addition to the operation of the ultrasonic measurement apparatus according to claim 1 or 2, the measurement target position scanning means includes an ultrasonic transmission means and an ultrasonic reception of the measurement object. The position with respect to the means is driven, and the recording means inputs the position information from the measurement target position scanning means, and records the output signal of the propagation path length measuring means in each positional relationship in association with the position information. The display means displays the information recorded in the recording means as a numerical table, a graph, or an image.

請求項5の発明に係わる超音波計測装置は、計測対象のある部分に非接触で超音波を励起する超音波送信手段と、前記計測対象中を伝播した前記超音波が伝播経路上の音響特性変化領域で反射または散乱または回折または透過された超音波を非接触で検出する超音波受信手段と、前記計測対象の温度または温度分布を測定する温度測定手段と、前記温度測定手段で測定した表面温度または表面の温度分布から超音波の伝播方向に沿った前記測定対象の内部の温度分布を推定する温度分布推定部と、前記温度分布推定部で推定した温度分布から前記測定対象中を伝播する超音波の伝播速度を校正する速度校正手段と、前記速度校正手段で求められる伝播速度を考慮して前記超音波受信手段で受信した信号を予め用意したリファレンス信号と比較する信号波形評価手段と、前記信号波形評価手段の評価結果から前記超音波の伝播経路の状態を診断する伝播経路診断手段とを具備したものである。   An ultrasonic measurement apparatus according to a fifth aspect of the present invention includes an ultrasonic transmission unit that excites an ultrasonic wave in a non-contact manner on a portion of the measurement target, and an acoustic characteristic on the propagation path of the ultrasonic wave that has propagated through the measurement target. Ultrasonic wave receiving means for detecting non-contact ultrasonic waves reflected, scattered, diffracted or transmitted in the change region, temperature measuring means for measuring the temperature or temperature distribution of the measurement object, and the surface measured by the temperature measuring means A temperature distribution estimation unit that estimates the temperature distribution inside the measurement target along the propagation direction of the ultrasonic wave from the temperature or surface temperature distribution, and propagates through the measurement target from the temperature distribution estimated by the temperature distribution estimation unit. A speed calibration means for calibrating the propagation speed of ultrasonic waves and a signal received by the ultrasonic reception means in consideration of the propagation speed required by the speed calibration means are compared with a reference signal prepared in advance. A signal waveform evaluation unit that is obtained by including a propagation path diagnosing section for diagnosing the state of the ultrasonic wave propagation path from the evaluation results of the signal waveform evaluation unit.

請求項5の発明に係わる超音波計測装置では、計測対象のある部分に非接触で超音波送信手段から超音波を励起し、計測対象中を伝播した超音波が伝播経路上の音響特性変化領域で反射または散乱または回折または透過された超音波を非接触で超音波受信手段により検出する。そして、温度測定手段で測定した計測対象の温度または温度分布から測定対象中の超音波の伝播速度を速度校正手段で校正し、信号波評価手段では、速度校正手段で求められる伝播速度を考慮して超音波受信手段で受信した信号を予め用意したリファレンス信号と比較し、伝播経路診断手段では、信号波形評価手段の評価結果から超音波の伝播経路の状態を診断する。   In the ultrasonic measurement apparatus according to the invention of claim 5, the ultrasonic wave is excited from the ultrasonic transmission means in a non-contact manner on a part of the measurement target, and the ultrasonic wave propagating through the measurement target is an acoustic characteristic changing region on the propagation path. The ultrasonic wave reflected, scattered, diffracted or transmitted by is detected in a non-contact manner by the ultrasonic wave receiving means. Then, the ultrasonic wave propagation speed in the measurement object is calibrated by the speed calibration means from the temperature or temperature distribution of the measurement object measured by the temperature measurement means, and the signal wave evaluation means considers the propagation speed required by the speed calibration means. Then, the signal received by the ultrasonic wave receiving means is compared with a reference signal prepared in advance, and the propagation path diagnosis means diagnoses the state of the ultrasonic wave propagation path from the evaluation result of the signal waveform evaluation means.

請求項6の発明に係わる超音波計測装置は、請求項5に記載の超音波計測装置において、信号波形評価手段においてリファレンス信号と受信信号との間で比較される物理量は、信号のレベルまたは周波数スペクトルまたは位相またはパルス幅または伝播時間または減衰率、あるいはそれら物理量の複数個の組み合わせとしたものである。   The ultrasonic measurement apparatus according to a sixth aspect of the invention is the ultrasonic measurement apparatus according to the fifth aspect, wherein the physical quantity to be compared between the reference signal and the reception signal in the signal waveform evaluation means is a signal level or frequency. The spectrum or phase or pulse width or propagation time or decay rate, or a combination of these physical quantities.

請求項6の発明に係わる超音波計測装置では、請求項5に記載の超音波計測装置の作用に加え、信号波形評価手段では、信号のレベルまたは周波数スペクトルまたは位相またはパルス幅または伝播時間または減衰率、あるいはそれら物理量の複数個の組み合わせについて、リファレンス信号と比較する。   In the ultrasonic measurement apparatus according to the invention of claim 6, in addition to the action of the ultrasonic measurement apparatus of claim 5, the signal waveform evaluation means includes a signal level, frequency spectrum, phase, pulse width, propagation time, or attenuation. The rate or a plurality of combinations of these physical quantities are compared with the reference signal.

請求項7の発明に係わる超音波計測装置は、請求項5または請求項6に記載の超音波計測装置において、計測対象に対して超音波送信手段で超音波を励起する位置または超音波の進行方向を任意に駆動するための送信位置走査手段と、計測対象中を伝播した超音波の超音波受信手段によるその検出位置を任意に駆動するための受信位置走査手段と、送信位置走査手段と受信位置走査手段とからその位置情報を入力され各々の位置関係における伝播経路診断手段の出力情報を位置情報と対応づけて記録する記録手段と、記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したものである。   An ultrasonic measurement apparatus according to a seventh aspect of the invention is the ultrasonic measurement apparatus according to the fifth or sixth aspect, wherein a position at which an ultrasonic wave is excited by an ultrasonic wave transmission means with respect to a measurement object or the progress of the ultrasonic wave Transmission position scanning means for arbitrarily driving the direction, reception position scanning means for arbitrarily driving the detection position of the ultrasonic wave propagating through the measurement object, transmission position scanning means and reception Recording means for inputting the position information from the position scanning means and recording the output information of the propagation path diagnosis means in each positional relationship in association with the position information, and the information recorded in the recording means as a numerical table, graph or image As a display means.

請求項7の発明に係わる超音波計測装置では、請求項5または請求項6に記載の超音波計測装置の作用に加え、送信位置走査手段は、計測対象に対して超音波送信手段で超音波を励起する位置または超音波の進行方向を任意に駆動し、受信位置走査手段は、計測対象中を伝播した超音波の超音波受信手段によるその検出位置を任意に駆動する。そして、記録手段は、送信位置走査手段と受信位置走査手段とからその位置情報を入力し各々の位置関係における伝播経路診断手段の出力情報を位置情報と対応づけて記録し、表示手段は、記録手段に記録された情報を数表またはグラフまたは画像として表示する。   In the ultrasonic measuring apparatus according to the seventh aspect of the invention, in addition to the operation of the ultrasonic measuring apparatus according to the fifth or sixth aspect, the transmission position scanning means is an ultrasonic transmission means for the measurement object. The receiving position scanning unit arbitrarily drives the detection position of the ultrasonic wave propagating through the measurement target by the ultrasonic wave receiving unit. The recording means inputs the position information from the transmission position scanning means and the reception position scanning means, records the output information of the propagation path diagnosis means in each positional relationship in association with the position information, and the display means records The information recorded in the means is displayed as a numerical table, a graph or an image.

請求項8の発明に係わる超音波計測装置は、請求項5または請求項6に記載の超音波計測装置において、計測対象の超音波送信手段および超音波受信手段に対する位置を駆動するための計測対象位置走査手段と、計測対象位置走査手段からその位置情報を入力され各々の位置関係における伝播経路診断手段の出力情報を位置情報と対応づけて記録する記録手段と、記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したものである。   An ultrasonic measurement apparatus according to an eighth aspect of the present invention is the ultrasonic measurement apparatus according to the fifth or sixth aspect, wherein the measurement target is for driving the position of the measurement target relative to the ultrasonic transmission means and the ultrasonic reception means. The position scanning means, the recording means for inputting the position information from the measurement target position scanning means and recording the output information of the propagation path diagnosis means in each positional relationship in association with the position information, and the information recorded in the recording means And display means for displaying as a numerical table, a graph, or an image.

請求項8の発明に係わる超音波計測装置では、請求項5または請求項6に記載の超音波計測装置の作用に加え、計測位置走査手段は、計測対象の超音波送信手段および超音波受信手段に対する位置を駆動し、記録手段は、計測対象位置走査手段からその位置情報を入力し各々の位置関係における伝播経路診断手段の出力情報を位置情報と対応づけて記録し、表示手段は、記録手段に記録された情報を数表またはグラフまたは画像として表示する。   In the ultrasonic measurement apparatus according to the invention of claim 8, in addition to the action of the ultrasonic measurement apparatus according to claim 5 or 6, the measurement position scanning means includes an ultrasonic transmission means and an ultrasonic reception means to be measured. The recording means inputs the position information from the measurement target position scanning means, records the output information of the propagation path diagnosis means in each positional relationship in association with the position information, and the display means records the recording means. The information recorded in is displayed as a number table, graph or image.

請求項9の発明に係わる超音波計測装置は、請求項1乃至請求項4に記載の超音波計測装置において、超音波送信手段は、時間的に間欠的または変調波的なレーザー光であって、計測対象表面に熱歪みまたはアブレーションを発生させるのに必要かつ十分なエネルギー密度まで空間的に点状または円状または楕円状または線状または同心円状または点線状または格子状に集光されたレーザー光を用いるようにしたものである。   An ultrasonic measuring apparatus according to a ninth aspect of the present invention is the ultrasonic measuring apparatus according to any one of the first to fourth aspects, wherein the ultrasonic transmitting means is laser light that is intermittent or modulated in time. A laser focused spatially in the form of dots, circles, ellipses, lines, concentric circles, dots, or grids up to the energy density necessary and sufficient to generate thermal strain or ablation on the surface to be measured It uses light.

請求項9の発明に係わる超音波計測装置では、請求項1乃至請求項4に記載の超音波計測装置の作用に加え、超音波送信手段からは、時間的に間欠的または変調波的なレーザー光が送信される。また、このレーザー光は、計測対象表面に熱歪みまたはアブレーションを発生させるのに必要かつ十分なエネルギー密度を有し、空間的に点状または円状または楕円状または線状または同心円状または点線状または格子状に集光されて照射される。   In the ultrasonic measuring apparatus according to the ninth aspect of the invention, in addition to the action of the ultrasonic measuring apparatus according to the first to fourth aspects, the ultrasonic transmitting means may be a temporally intermittent or modulated wave laser. Light is transmitted. In addition, this laser beam has an energy density necessary and sufficient to generate thermal strain or ablation on the surface to be measured, and is spatially dotted, circular, elliptical, linear, concentric, or dotted. Alternatively, the light is condensed and irradiated in a lattice shape.

請求項10の発明に係わる超音波計測装置は、請求項9に記載の超音波計測装置において、超音波送信手段として使われるレーザー光は、光ファイバーによって光源から計測対象上の照射位置近傍まで導かれるようにしたものである。   The ultrasonic measurement apparatus according to the invention of claim 10 is the ultrasonic measurement apparatus according to claim 9, wherein the laser beam used as the ultrasonic transmission means is guided from the light source to the vicinity of the irradiation position on the measurement object by the optical fiber. It is what I did.

請求項10の発明に係わる超音波計測装置では、請求項9に記載の超音波計測装置の作用に加え、超音波送信手段からのレーザー光は、光ファイバーによって光源から計測対象上の照射位置近傍まで導かれる。   In the ultrasonic measurement apparatus according to the invention of claim 10, in addition to the action of the ultrasonic measurement apparatus according to claim 9, the laser light from the ultrasonic transmission means is transmitted from the light source to the vicinity of the irradiation position on the measurement object by an optical fiber. Led.

請求項11の発明に係わる超音波計測装置は、請求項1乃至請求項4に記載の超音波計測装置において、超音波受信手段における超音波の検出は、レーザー光の干渉現象または偏向現象を用いるようにしたものである。   The ultrasonic measurement apparatus according to the invention of claim 11 is the ultrasonic measurement apparatus according to any one of claims 1 to 4, wherein the ultrasonic reception means uses an interference phenomenon or a deflection phenomenon of laser light. It is what I did.

請求項11の発明に係わる超音波計測装置では、請求項1乃至請求項4に記載の超音波計測装置の作用に加え、超音波受信手段は、レーザー光の干渉現象または偏向現象を用いて超音波の検出を行う。   In the ultrasonic measuring apparatus according to the invention of claim 11, in addition to the operation of the ultrasonic measuring apparatus according to claims 1 to 4, the ultrasonic receiving means uses an interference phenomenon or a deflection phenomenon of laser light. Sound wave detection is performed.

請求項12の発明に係わる超音波計測装置は、請求項11に記載の超音波計測装置において、超音波受信手段として使われるレーザー光は、光ファイバーによって光源から計測対象上の検出照射位置近傍まで導かれ、かつその反射光が同一または別の光ファイバーによって干渉機構または偏向検知機構まで導かれるようにしたものである。   An ultrasonic measurement apparatus according to a twelfth aspect of the present invention is the ultrasonic measurement apparatus according to the eleventh aspect, wherein the laser beam used as the ultrasonic wave receiving means is guided from the light source to the vicinity of the detection irradiation position on the measurement object by an optical fiber. In addition, the reflected light is guided to the interference mechanism or the deflection detection mechanism by the same or different optical fiber.

請求項12の発明に係わる超音波計測装置では、請求項11に記載の超音波計測装置の作用に加え、超音波受信手段で使われるレーザー光は、光ファイバーによって光源から計測対象上の検出照射位置近傍まで導かれ、かつその反射光が同一または別の光ファイバーによって干渉機構または偏向検知機構まで導かれる。   In the ultrasonic measurement apparatus according to the invention of claim 12, in addition to the action of the ultrasonic measurement apparatus of claim 11, the laser light used in the ultrasonic reception means is detected from the light source to the detection irradiation position on the measurement object by the optical fiber. The light is guided to the vicinity, and the reflected light is guided to the interference mechanism or the deflection detection mechanism by the same or different optical fiber.

請求項13の発明に係わる超音波計測装置は、請求項9乃至請求項12に記載の超音波計測装置において、超音波送信手段のレーザー光による超音波送信点と、超音波受信手段のレーザー光による超音波受信点との間に遮蔽板を設けたものである。   An ultrasonic measurement apparatus according to a thirteenth aspect of the present invention is the ultrasonic measurement apparatus according to any one of the ninth to twelfth aspects, wherein the ultrasonic transmission point by the laser light of the ultrasonic transmission means and the laser light of the ultrasonic reception means. Is provided with a shielding plate between the ultrasonic wave receiving points.

請求項13の発明に係わる超音波計測装置では、請求項9乃至請求項12に記載の超音波計測装置の作用に加え、遮蔽板により計測対象の表面で発生する反射光や散乱光による外乱を防止できる。   In the ultrasonic measuring apparatus according to the thirteenth aspect of the invention, in addition to the action of the ultrasonic measuring apparatus according to the ninth to twelfth aspects, disturbance due to reflected light or scattered light generated on the surface of the measurement object by the shielding plate is prevented. Can be prevented.

以上述べたように、本発明によれば、カプラントの塗布や超音波探触子の接触設置という作業工程の簡略化が可能で、しかも計測対象が小型であったり狭隘部にある場合や計測対象が溶接中金属など高温の場合でも、媒質の温度あるいは温度勾配による超音波の伝播速度の変化を補正でき、計測対象の厚さ、相変化の位置計測、組成変化の状態計測を精度よく実施することが可能となる。   As described above, according to the present invention, it is possible to simplify the work process of application of coplanar and contact installation of an ultrasonic probe, and the measurement target is small or in a narrow part or the measurement target. Even when the temperature is high, such as during welding, it is possible to correct changes in the propagation speed of the ultrasonic wave due to the temperature of the medium or temperature gradient, and accurately measure the thickness of the measurement target, the position of the phase change, and the state of the composition change. It becomes possible.

すなわち、超音波を用いてある媒質の厚さあるいは深さ方向の相変化の境界位置あるいは深さ方向の組成状態を計測する場合に、媒質の温度または温度分布情報を用いて校正を加えるので、その測定精度を向上できる。また、小型あるいは高温あるいは狭隘部など接触やアクセスが困難な計測対象の板厚測定、あるいは溶接施工中の金属母材と溶加材の3次元的な溶け込み形状、あるいは溶接後の金属内部の熱影響部の分布状況を、非接触かつ非破壊で高精度に検出できる。   In other words, when measuring the thickness of a medium or the boundary position of a phase change in the depth direction or the composition state in the depth direction using ultrasonic waves, calibration is performed using the temperature or temperature distribution information of the medium. The measurement accuracy can be improved. It is also possible to measure the thickness of objects to be measured that are difficult to contact or access, such as small or high temperature or narrow areas, or the three-dimensional penetration shape of the metal base material and filler metal during welding, or the heat inside the metal after welding. The distribution of the affected part can be detected with high accuracy without contact and without destruction.

以下、本発明の実施の形態を説明する。図1は本発明の第1の実施の形態に係わる超音波計測装置の構成図である。   Embodiments of the present invention will be described below. FIG. 1 is a configuration diagram of an ultrasonic measurement apparatus according to the first embodiment of the present invention.

第1の実施の形態に係わる超音波計測装置は、計測対象1のある面に非接触で超音波5を励起する超音波送信手段11と、計測対象1中を伝播した超音波5が伝播経路上の音響特性変化領域で反射されて発生する反射波9、10を非接触で検出する超音波受信手段12と、超音波送信手段11で超音波5を送信した送信時刻t0と、超音波受信手段12が反射波9および10を受信した受信時刻trの差から超音波5の伝播時間Δtを測定する伝播時間計測手段13と、計測対象1の超音波励起面またはその裏面の温度、あるいはその両方の温度を測定する温度測定手段14と、温度測定手段14で測定した温度Tから測定対象1中の超音波の伝播速度vs(T)を校正する速度校正手段15と、伝播時間計測手段13で計測した伝播時間Δtと速度校正手段15で求められる伝播速度vs(T)から超音波5の伝播経路長out1を算出する伝播経路長測定手段16とから構成されている。   The ultrasonic measurement apparatus according to the first embodiment includes an ultrasonic transmission unit 11 that excites an ultrasonic wave 5 in a non-contact manner on a surface of the measurement target 1, and a propagation path of the ultrasonic wave 5 that has propagated through the measurement target 1. Ultrasonic wave receiving means 12 for detecting the reflected waves 9 and 10 reflected by the upper acoustic characteristic changing region in a non-contact manner, a transmission time t0 at which the ultrasonic wave 5 is transmitted by the ultrasonic wave transmitting means 11, and ultrasonic wave reception The propagation time measuring means 13 for measuring the propagation time Δt of the ultrasonic wave 5 from the difference between the reception times tr when the means 12 receives the reflected waves 9 and 10, and the temperature of the ultrasonic excitation surface of the measurement object 1 or its back surface, or Temperature measuring means 14 for measuring both temperatures, speed calibration means 15 for calibrating the ultrasonic propagation velocity vs (T) in the measuring object 1 from the temperature T measured by the temperature measuring means 14, and propagation time measuring means 13 Propagation time measured at And a propagation path length measuring means 16 for calculating the propagation path length out1 of the ultrasonic wave 5 from the propagation speed vs (T) obtained by the speed calibration means 15.

図1において、計測対象1に対して超音波送信手段11から非接触で、しかも計測対象1の深さ方向に指向性を持って超音波5は送信される。送信された超音波5は計測対象1中を伝播し、計測対象1中の固相8と液相7との境界領域、および液相表面すなわち計測対象1の裏面で反射され、各々の位置から反射波9および反射波10が発生する。これらの反射波9、10は、超音波検出手段12によって非接触で検出される。   In FIG. 1, the ultrasonic wave 5 is transmitted to the measurement object 1 from the ultrasonic wave transmission means 11 without contact and with directivity in the depth direction of the measurement object 1. The transmitted ultrasonic wave 5 propagates through the measurement object 1 and is reflected by the boundary region between the solid phase 8 and the liquid phase 7 in the measurement object 1 and the liquid phase surface, that is, the back surface of the measurement object 1, and from each position. A reflected wave 9 and a reflected wave 10 are generated. These reflected waves 9 and 10 are detected by the ultrasonic detection means 12 in a non-contact manner.

ここで、超音波送信手段11からは、時間的に間欠的または変調波的に照射されるレーザー光が出力される。そして、計測対象1の表面に熱歪みまたはアブレーションを発生させるのに必要かつ十分なエネルギー密度まで、空間的に点状または円状または楕円状または線状または同心円状または点線状または格子状に集光されたレーザー光が出力される。また、超音波受信手段12における超音波の検出には、レーザー光の干渉現象を用いたり、レーザー光の偏向現象を用いて行う。   Here, the ultrasonic transmission means 11 outputs laser light that is irradiated intermittently or in a modulated wave with respect to time. Then, up to the energy density necessary and sufficient to generate thermal strain or ablation on the surface of the measuring object 1, it is spatially collected in the form of dots, circles, ellipses, lines, concentric circles, dots, or grids. The emitted laser beam is output. Further, the ultrasonic wave detection by the ultrasonic wave receiving means 12 is performed by using a laser beam interference phenomenon or a laser beam deflection phenomenon.

非接触の超音波送信手段11および超音波受信手段12にレーザー光を用いた場合の検出波形の1例を図2に示す。図2において、時刻t0は送信用レーザー光の発振時刻、時刻tr9は固相8と液相7との境界から反射されてきた超音波9の受信時刻、時刻tr10は計測対象裏面から反射されてきた超音波10の受信時刻である。   An example of a detection waveform when laser light is used for the non-contact ultrasonic transmission unit 11 and the ultrasonic reception unit 12 is shown in FIG. In FIG. 2, the time t0 is the oscillation time of the laser beam for transmission, the time tr9 is the reception time of the ultrasonic wave 9 reflected from the boundary between the solid phase 8 and the liquid phase 7, and the time tr10 is reflected from the back surface of the measurement object. It is the reception time of the ultrasonic wave 10.

超音波送受信がレーザー光を用いて行われた場合、光の伝播速度は超音波の伝播速度に比べて極めて早いことから、超音波送信手段11内でレーザー光が発振した時刻t0がすなわち超音波5が計測対象1表面に励起された時刻、超音波受信手段12内のレーザー干渉計またはレーザー偏向計が超音波を検出した時刻trがすなわち反射波9および10が計測対象1の表面に到達した時刻と扱うことができる。   When ultrasonic transmission / reception is performed using laser light, the propagation speed of the light is extremely high compared to the propagation speed of the ultrasonic wave. Therefore, the time t0 when the laser light oscillates in the ultrasonic transmission means 11 is the ultrasonic wave. The time when 5 is excited on the surface of the measurement object 1 and the time tr when the laser interferometer or laser deflectometer in the ultrasonic wave receiving means 12 detects the ultrasonic wave, that is, the reflected waves 9 and 10 reach the surface of the measurement object 1. Can be treated as time.

伝播時間計測手段13では時刻t0と時刻tr9および時刻tr10の時間差Δt9および時刻Δt10が計測される。ここで、固相8を伝わる超音波の伝播速度vsおよび液相7伝播速度vLが既知であれば、(1)式の関係を用いて計測対象1中の固相8の厚さdsおよび液相7の厚さdLを各々求めることができる。ここで、伝播時間計測手段13は、予め用意した反射された基本超音波波形を各々の反射波9、10に関して発生時刻の特定が可能な任意の信号波形に変換する信号変換機能と、この信号変換機能によって超音波受信手段12の受信信号が反射波の数だけの発生時刻の特定が可能な任意の信号波形に変換された変換信号から各々の反射波の受信時刻を測定する受信時刻測定機能と、送信時刻t0と受信時刻tr9、tr10との時間差を検出する時間差検出機能とを備えている。これらの機能により伝播時間を求める。   The propagation time measuring means 13 measures a time difference Δt9 and a time Δt10 between the time t0, the time tr9, and the time tr10. Here, if the ultrasonic wave propagation velocity vs and the liquid phase 7 propagation velocity vL transmitted through the solid phase 8 are known, the thickness ds of the solid phase 8 and the liquid in the measurement object 1 using the relationship of the equation (1). Each thickness dL of phase 7 can be determined. Here, the propagation time measuring means 13 converts a reflected basic ultrasonic waveform prepared in advance into an arbitrary signal waveform that can specify the generation time for each of the reflected waves 9 and 10, and this signal. A reception time measuring function for measuring the reception time of each reflected wave from the converted signal obtained by converting the reception signal of the ultrasonic wave receiving means 12 into an arbitrary signal waveform capable of specifying the generation time corresponding to the number of reflected waves by the conversion function. And a time difference detection function for detecting a time difference between the transmission time t0 and the reception times tr9 and tr10. The propagation time is obtained by these functions.

次に、媒質中の超音波の速度は、その媒質の温度に依存することが知られている。1例としてアームコ鉄中の超音波の伝播速度の温度依存性を示したグラフを図3に示す。図3に示した通り、超音波の音速vsおよび音速vLは媒質の温度によって大きく変わり、これを考慮しないと厚み測定上の誤差となって測定精度が劣化する。そこで計測対象1の表面および裏面の温度を温度測定手段14で測定し、予め図3のごとく求めておいた温度―伝播速度の関係から伝播速度を校正することで、厚み測定精度を向上させる。   Next, it is known that the speed of ultrasonic waves in a medium depends on the temperature of the medium. As an example, a graph showing the temperature dependence of the propagation speed of ultrasonic waves in Armco iron is shown in FIG. As shown in FIG. 3, the sound velocity vs and the sound velocity vL of the ultrasonic wave greatly vary depending on the temperature of the medium. If this is not taken into account, the measurement accuracy is deteriorated due to an error in thickness measurement. Therefore, the thickness measurement accuracy is improved by measuring the temperature of the front and back surfaces of the measuring object 1 with the temperature measuring means 14 and calibrating the propagation speed based on the relationship between the temperature and the propagation speed previously obtained as shown in FIG.

なお、超音波送信手段11による超音波の送信位置peと、超音波受信手段12による超音波の受信位置prとの間の距離Lが、計測対象1の厚さdに比べて十分小さい場合には、厚さdは音速の温度依存性を考慮した(1)式で求められるが、Lがdに比べて無視できない場合には、図4に示す通り、下記の(2)式によって厚さdを求める。   When the distance L between the ultrasonic transmission position pe by the ultrasonic transmission means 11 and the ultrasonic reception position pr by the ultrasonic reception means 12 is sufficiently smaller than the thickness d of the measurement target 1. The thickness d is obtained by the equation (1) considering the temperature dependence of the sound speed. However, when L is not negligible compared with d, the thickness is obtained by the following equation (2) as shown in FIG. d is obtained.

Figure 2008102160
Figure 2008102160

このような場合には、超音波送信手段11内において、従来の技術で述べたように光ファイバーやブラッグ回折効果を用いて送信する超音波5に所望の角度θの伝播指向性を付け、また超音波受信手段12内に検出できる超音波レベルが最大となる計測地点を探索する機能を設けると、より信号検出が簡単になる。   In such a case, in the ultrasonic transmission means 11, as described in the prior art, a propagation directivity of a desired angle θ is given to the ultrasonic wave 5 transmitted using an optical fiber or the Bragg diffraction effect, If a function for searching for a measurement point where the ultrasonic level that can be detected is maximized is provided in the sound wave receiving means 12, signal detection becomes easier.

また、図5に示すように、液相7と固相8など相変化がない場合(単純な計測対象1の厚さを計測する場合)には、超音波送信手段11と超音波受信手段12とを互いに逆面に配置し、透過超音波5を計測することになる。   As shown in FIG. 5, when there is no phase change such as the liquid phase 7 and the solid phase 8 (when measuring the thickness of the simple measurement object 1), the ultrasonic transmission means 11 and the ultrasonic reception means 12 are used. Are arranged on opposite surfaces, and the transmitted ultrasonic wave 5 is measured.

以上述べたように、第1の実施の形態によれば、レーザー光などを用いた非接触の超音波送信手段11および超音波受信手段12を設け、作業工程の短縮と計測媒質の寸法や配置に依らない計測を可能とするとともに、温度測定手段14からの媒質の温度または温度分布情報から速度校正手段15で媒質中の超音波の伝播速度を校正し、測定値の精度を向上させることが可能となる。   As described above, according to the first embodiment, the non-contact ultrasonic transmission unit 11 and the ultrasonic reception unit 12 using laser light or the like are provided, so that the work process can be shortened and the measurement medium can be sized and arranged. In addition to enabling measurement independent of the temperature, the velocity calibration unit 15 calibrates the propagation speed of the ultrasonic wave in the medium from the temperature or temperature distribution information of the medium from the temperature measurement unit 14 to improve the accuracy of the measurement value. It becomes possible.

ここで、以上の説明では、計測対象1中を伝播した超音波5または液相7や液相と固相8との相変化の境界箇所で反射した反射波9、10を非接触で検出しそれらの厚さを検出するようにしているが、計測対象1中を伝播した超音波が伝播経路上の音響特性変化領域で反射されて発生する反射波を非接触で検出し、計測対象1の厚さ(音響特性変化領域)を検出するようにしても良い。   Here, in the above description, the reflected waves 9 and 10 reflected at the boundary of the phase change between the ultrasonic wave 5 or the liquid phase 7 or the liquid phase 8 and the solid phase 8 propagated through the measurement object 1 are detected without contact. These thicknesses are detected, but the reflected wave generated by the ultrasonic wave propagating through the measurement target 1 being reflected by the acoustic characteristic change region on the propagation path is detected in a non-contact manner, and the measurement target 1 is detected. The thickness (acoustic characteristic change region) may be detected.

すなわち、溶接中あるいは溶接後の金属では、溶解に伴う金属結晶粒の大きさの変化などが発生し、音響インピーダンスなど音響特性が変化することが知られているので、このような音響特性変化領域を非接触で検出しそれらの厚さを検出する。この場合も、第1の実施の形態と同様の効果が得られる。   That is, it is known that the metal characteristics during the welding or after the welding changes in the size of the metal crystal grains due to melting, and the acoustic characteristics such as acoustic impedance change. Are detected without contact and their thickness is detected. In this case, the same effect as that of the first embodiment can be obtained.

次に、本発明の第2の実施の形態を説明する。図6は本発明の第2の実施の形態に係わる超音波計測装置の構成図である。この第2の実施の形態は、図1に示した第1の実施の形態に対し、計測対象1に対する超音波送信手段11で超音波5を励起する深さ方向を含まない2次元的な位置または超音波5の進行方向を任意に駆動するための送信位置走査手段17と、計測対象1中を伝播した超音波5または反射波9、10の超音波受信手段12によるその深さ方向を含まない2次元的な検出位置を任意に駆動するための受信位置走査手段18と、送信位置走査手段17と受信位置走査手段18とからその位置情報out2を入力され各々の位置関係における伝播経路長測定手段16の出力信号out1を位置情報out2と対応づけて記録する記録手段19と、記録手段19に記録された情報を数表またはグラフまたは画像として表示する表示手段20とを追加して設けたものである。これにより、液相7の分布形状を測定する。   Next, a second embodiment of the present invention will be described. FIG. 6 is a configuration diagram of an ultrasonic measurement apparatus according to the second embodiment of the present invention. This second embodiment differs from the first embodiment shown in FIG. 1 in a two-dimensional position that does not include the depth direction in which the ultrasonic wave transmission means 11 for the measurement target 1 excites the ultrasonic wave 5. Or the transmission position scanning means 17 for arbitrarily driving the traveling direction of the ultrasonic wave 5 and the depth direction of the ultrasonic wave 5 or reflected waves 9 and 10 propagated through the measurement object 1 by the ultrasonic wave receiving means 12 are included. The position information out2 is input from the receiving position scanning means 18, the transmission position scanning means 17 and the receiving position scanning means 18 for arbitrarily driving a non-two-dimensional detection position, and the propagation path length measurement in each positional relationship is performed. Recording means 19 for recording the output signal out1 of the means 16 in association with the position information out2, and display means 20 for displaying the information recorded in the recording means 19 as a numerical table, a graph or an image are added. It is those provided. Thereby, the distribution shape of the liquid phase 7 is measured.

また、送信位置走査手段17および受信位置走査手段18における超音波の送信位置および受信位置は固定のまま、計測対象1をその深さ方向を含まない2次元的に走査する機構、すなわち計測対象位置走査手段を設けることでも、同様に液相7の分布形状を測定できる。   Further, a mechanism for two-dimensionally scanning the measurement target 1 not including its depth direction while the transmission position and reception position of the ultrasonic waves in the transmission position scanning unit 17 and the reception position scanning unit 18 are fixed, that is, the measurement target position Similarly, the distribution shape of the liquid phase 7 can be measured by providing scanning means.

図6において、送信位置走査手段17を設け超音波送信手段11による超音波5の送信位置peを任意に決定可能とし、受信位置走査手段18を設け超音波受信送信手段12による超音波5の受信位置prを任意に決定可能としている。これにより、各々の位置における厚さ情報dsおよびdLを求める。従って、固相8と液相7との境界位置の2次元的な分布、あるいは固相8および液相7の各々の3次元的な形状を計測することが可能となる。これにより、液相7や固相8の厚さが一様でない場合に、その液相7や固相8の厚さの分布形状の計測が可能となる。   In FIG. 6, a transmission position scanning means 17 is provided to allow the ultrasonic transmission means 11 to arbitrarily determine the transmission position pe of the ultrasonic wave 5, and a reception position scanning means 18 is provided to receive the ultrasonic wave 5 by the ultrasonic wave reception / transmission means 12. The position pr can be arbitrarily determined. Thereby, thickness information ds and dL at each position is obtained. Therefore, the two-dimensional distribution of the boundary position between the solid phase 8 and the liquid phase 7 or the three-dimensional shape of each of the solid phase 8 and the liquid phase 7 can be measured. Thereby, when the thickness of the liquid phase 7 or the solid phase 8 is not uniform, the distribution shape of the thickness of the liquid phase 7 or the solid phase 8 can be measured.

以上述べたように、第2の実施の形態によれば、非接触の超音波送信手段11および超音波受信手段12を用い、また送信位置走査手段17および受信位置走査手段18を用いることで、計測対象1の媒質に対する相対的な超音波の送信位置あるいは送信方向、超音波の受信位置、その両方を2次元的に走査するので、媒質あるいは相変化領域の形状を3次元的に再構成できる。   As described above, according to the second embodiment, the non-contact ultrasonic transmission unit 11 and the ultrasonic reception unit 12 are used, and the transmission position scanning unit 17 and the reception position scanning unit 18 are used. Since the ultrasonic transmission position or transmission direction relative to the medium of the measurement object 1 and the ultrasonic reception position are both scanned two-dimensionally, the shape of the medium or phase change region can be reconstructed three-dimensionally. .

次に、本発明の第3の実施の形態を説明する。図7は本発明の第3の実施の形態に係わる超音波計測装置の構成図である。この第3の実施の形態は、超音波の伝播経路上の音響特性変化領域21の状態、例えば、溶解や熱影響の発生部位の厚さ、その程度を計測できるようにしたものである。   Next, a third embodiment of the present invention will be described. FIG. 7 is a configuration diagram of an ultrasonic measurement apparatus according to the third embodiment of the present invention. In the third embodiment, the state of the acoustic characteristic change region 21 on the ultrasonic wave propagation path, for example, the thickness and the extent of the part where melting or thermal influence occurs can be measured.

第3の実施の形態に係わる超音波計測装置は、計測対象1のある面に非接触で超音波5を励起する超音波送信手段11と、計測対象1中を伝播した超音波5および超音波5が伝播経路上の音響特性変化領域21で反射、散乱、回折、透過した超音波22、23を非接触で検出する超音波受信手段12と、計測対象1の温度を測定する温度測定手段14と、温度測定手段14で測定した温度Tから測定対象1中の超音波の伝播速度vs(T)を校正する速度校正手段15と、超音波受信手段12で受信した信号を速度校正手段15で求められる伝播速度を考慮して予めデータベース24に用意したリファレンス信号と比較する信号波形評価手段25と、信号波形評価手段25の評価結果から超音波の伝播経路の状態out3を診断する伝播経路診断手段26とから構成される。これにより、伝播経路上の音響特性変化領域21の状態を計測する。   The ultrasonic measurement apparatus according to the third embodiment includes an ultrasonic transmission unit 11 that excites the ultrasonic wave 5 in a non-contact manner on a surface of the measurement object 1, an ultrasonic wave 5 that propagates through the measurement object 1, and an ultrasonic wave. 5 is an ultrasonic receiving means 12 for detecting the ultrasonic waves 22 and 23 reflected, scattered, diffracted and transmitted in the acoustic characteristic changing region 21 on the propagation path in a non-contact manner; and a temperature measuring means 14 for measuring the temperature of the measuring object 1. Then, the speed calibration means 15 for calibrating the ultrasonic propagation velocity vs (T) in the measurement object 1 from the temperature T measured by the temperature measurement means 14, and the speed calibration means 15 for receiving the signal received by the ultrasonic reception means 12. A signal waveform evaluation means 25 for comparing with a reference signal prepared in advance in the database 24 in consideration of the required propagation speed, and a propagation path for diagnosing the ultrasonic propagation path state out3 from the evaluation result of the signal waveform evaluation means 25 Composed of cross section 26.. Thereby, the state of the acoustic characteristic change region 21 on the propagation path is measured.

図7において、計測対象1に対して超音波送信手段11から非接触で、しかも計測対象1の深さ方向に指向性を持って超音波が送信される。送信された超音波5は計測対象1中を伝播し、計測対象1中の音響特性変化領域21に到達する。例えば、溶接中あるいは溶接後の金属では、溶解に伴う金属結晶粒の大きさの変化などが発生し、音響インピーダンスなど音響特性が変化することが知られている。この領域における超音波5の振舞いは以下のようになる。   In FIG. 7, ultrasonic waves are transmitted to the measurement target 1 from the ultrasonic transmission unit 11 in a non-contact manner and with directivity in the depth direction of the measurement target 1. The transmitted ultrasonic wave 5 propagates through the measurement object 1 and reaches the acoustic characteristic change region 21 in the measurement object 1. For example, it is known that in a metal during or after welding, a change in size of metal crystal grains accompanying melting occurs, and acoustic characteristics such as acoustic impedance change. The behavior of the ultrasonic wave 5 in this region is as follows.

すなわち、溶接前金属のように、結晶粒のスケールが超音波5の波長に比べ十分小さい(音響特性に変化がない)場合には、超音波5と結晶粒は相互作用せず、超音波5は直進透過する。一方、結晶粒のスケールが超音波5の波長に比べ無視できない(音響特性に変化がある)場合には、超音波5と結晶粒は相互作用し、超音波5の反射、散乱、回折などの現象が生じる。前者の場合、送信した超音波はほぼその波形形状をとどめたまま伝播し、検出されるのに対し、後者の場合には伝播経路各点の粒界面における微小反射、金属粒界による小角度散乱や回折などにより、送信超音波はその伝播経路上でレベルの減衰、パルス幅の増加、位相の遅れ、周波数スペクトルのブロード化、伝播時間の増加などの影響を受け、異なる波形形状で検出される。   That is, when the crystal grain scale is sufficiently smaller than the wavelength of the ultrasonic wave 5 (such as a metal before welding) (acoustic characteristics are not changed), the ultrasonic wave 5 and the crystal grain do not interact with each other. Passes straight through. On the other hand, when the crystal grain scale is not negligible compared to the wavelength of the ultrasonic wave 5 (acoustic characteristics are changed), the ultrasonic wave 5 interacts with the crystal grain, and the ultrasonic wave 5 is reflected, scattered, diffracted, etc. A phenomenon occurs. In the former case, the transmitted ultrasonic wave propagates and is detected with almost the same waveform shape, whereas in the latter case, micro reflection at the grain interface at each point of the propagation path and small angle scattering by the metal grain boundary. Transmission ultrasonic waves are detected in different waveform shapes due to the influence of attenuation of level, increase of pulse width, phase delay, broadening of frequency spectrum, increase of propagation time, etc. .

これらの超音波22、23は、超音波検出手段12によって非接触で時系列信号の変化として検出される。また、試料の表面および裏面の温度を温度測定手段14で測定し、その伝播速度を校正した計測波形は信号波形評価手段25に入力される。信号波形評価手段25では、測定波形と予め記録されている波形データ(リファレンス信号)とが比較され、溶解または熱影響の発生部位の厚さやその程度に関する情報として伝播経路診断手段26から出力される。   These ultrasonic waves 22 and 23 are detected by the ultrasonic detection means 12 as non-contact time-series signal changes. Further, the temperature of the front surface and the back surface of the sample is measured by the temperature measuring means 14, and the measurement waveform obtained by calibrating the propagation speed is input to the signal waveform evaluating means 25. The signal waveform evaluation means 25 compares the measured waveform with pre-recorded waveform data (reference signal), and outputs it from the propagation path diagnosis means 26 as information on the thickness and the extent of the site where melting or thermal influence occurs. .

ここで、音響特性変化領域21を通過していない波形データは予めデータベース24に記録されている。この波形データは、例えば、溶接前の同じ試料に対して同じ装置で予め測定を行って採取しておくことも可能であるし、また溶接中あるいは溶接後に、溶接による熱影響や溶解が発生しない部分で同じあるいは別の装置を用いて採取してもよい。または送信波形そのものを何らかの手法で波形データとして記録しておいてもよい。つまり、データベース24には、信号のレベル、周波数スペクトル、位相、パルス幅、伝播時間、減衰率、あるいはそれら物理量の複数個の組み合わせのリファレンス信号が記憶されている。   Here, the waveform data not passing through the acoustic characteristic change region 21 is recorded in the database 24 in advance. This waveform data can be collected by, for example, measuring the same sample before welding with the same apparatus in advance, and heat effects and melting due to welding do not occur during or after welding. The part may be collected using the same or different device. Alternatively, the transmission waveform itself may be recorded as waveform data by some method. That is, the database 24 stores reference signals of signal levels, frequency spectra, phases, pulse widths, propagation times, attenuation rates, or a plurality of combinations of these physical quantities.

以上述べたように、第3の実施の形態によれば、ある媒質の深さ方向の組成状態を、その領域を伝播した超音波の時系列信号の変化から計測することで、非破壊で媒質内部の組成状態を評価できる。   As described above, according to the third embodiment, the composition state in the depth direction of a certain medium is measured from the change in the time-series signal of the ultrasonic wave that has propagated through the region. The internal composition state can be evaluated.

次に、本発明の第4の実施の形態を説明する。図8は本発明の第4の実施の形態に係わる超音波計測装置の構成図である。この第4の実施の形態は、図7に示した第3の実施の形態に対し、音響特性変化領域21の分布形状を測定するようにしたものである。   Next, a fourth embodiment of the present invention will be described. FIG. 8 is a block diagram of an ultrasonic measurement apparatus according to the fourth embodiment of the present invention. In the fourth embodiment, the distribution shape of the acoustic characteristic change region 21 is measured with respect to the third embodiment shown in FIG.

すなわち、計測対象1に対する超音波送信手段11で超音波5を励起する深さ方向を含まない2次元的な位置または超音波5の進行方向を任意に駆動するための送信位置走査手段17と、計測対象1中を伝播した超音波5、22、23の超音波受信手段12によるその深さ方向を含まない2次元的な検出位置を任意に駆動するための受信位置走査手段18と、送信位置走査手段17と受信位置走査手段18からその位置情報out2を入力され各々の位置関係における伝播経路診断手段26の出力信号out3を位置情報out2と対応づけて記録する記録手段19と、記録手段19に記録された情報を数表またはグラフまたは画像として表示する表示手段20とを追加して設けたものである。これにより、音響特性変化領域21の分布形状を測定する。つまり、音響特性変化領域21の厚さが一様でない場合に、その音響特性変化領域21の厚さの分布形状の計測が可能となる。   That is, a transmission position scanning unit 17 for arbitrarily driving a two-dimensional position that does not include a depth direction in which the ultrasonic wave 5 is excited by the ultrasonic wave transmission unit 11 for the measurement target 1 or a traveling direction of the ultrasonic wave 5; A reception position scanning means 18 for arbitrarily driving a two-dimensional detection position not including the depth direction by the ultrasonic wave reception means 12 of the ultrasonic waves 5, 22, and 23 propagated through the measurement object 1; and a transmission position The position information out2 is input from the scanning means 17 and the reception position scanning means 18, and the output signal out3 of the propagation path diagnosis means 26 in each positional relationship is recorded in association with the position information out2. A display means 20 for displaying the recorded information as a numerical table, a graph, or an image is additionally provided. Thereby, the distribution shape of the acoustic characteristic change region 21 is measured. That is, when the thickness of the acoustic characteristic change region 21 is not uniform, the thickness distribution shape of the acoustic characteristic change region 21 can be measured.

また、送信位置走査手段17および受信位置走査手段18における超音波の送信位置および受信位置は固定のまま、計測対象1をその深さ方向を含まない2次元的に走査する計測対象位置走査手段を設けることでも、同様に音響特性変化領域21の分布形状を測定できる。   Further, a measurement target position scanning unit that scans the measurement target 1 two-dimensionally without including the depth direction while the transmission position and the reception position of the ultrasonic waves in the transmission position scanning unit 17 and the reception position scanning unit 18 are fixed. The distribution shape of the acoustic characteristic change region 21 can be similarly measured by providing the same.

図8において、送信位置走査手段17を設け超音波送信手段11による超音波5の送信位置peを任意に決定可能とし、受信位置走査手段18を設け超音波受信送信手段12による超音波5の受信位置prを任意に決定可能としている。これにより、各々の位置における伝播経路の情報を求める。従って、音響特性変化領域21の2次元的な分布、あるいは3次元的な形状を計測することが可能となり、音響特性変化領域21の厚さが一様でない場合に、その音響特性変化領域21の厚さの分布形状の計測が可能となる。   In FIG. 8, the transmission position scanning means 17 is provided to allow the ultrasonic transmission means 11 to arbitrarily determine the transmission position pe of the ultrasonic wave 5, and the reception position scanning means 18 is provided to receive the ultrasonic wave 5 by the ultrasonic wave reception / transmission means 12. The position pr can be arbitrarily determined. Thereby, the propagation path information at each position is obtained. Accordingly, it is possible to measure a two-dimensional distribution or a three-dimensional shape of the acoustic characteristic change region 21, and when the thickness of the acoustic characteristic change region 21 is not uniform, The thickness distribution shape can be measured.

以上述べたように、第4の実施の形態によれば、非接触の超音波送信手段11および超音波受信手段12を用い、また送信位置走査手段17および受信位置走査手段18を用いることで、計測対象1の媒質に対する相対的な超音波の送信位置あるいは送信方向、超音波の受信位置、その両方を2次元的に走査するので、媒質内部の組成状態を3次元的に再構成できる。   As described above, according to the fourth embodiment, by using the non-contact ultrasonic transmission unit 11 and the ultrasonic reception unit 12, and using the transmission position scanning unit 17 and the reception position scanning unit 18, Since both the ultrasonic transmission position or transmission direction relative to the medium of the measurement object 1 and the ultrasonic reception position are scanned two-dimensionally, the composition state inside the medium can be reconstructed three-dimensionally.

次に、本発明の第5の実施の形態を説明する。図9は本発明の第9の実施の形態に係わる超音波計測装置の説明図である。この第5の実施の形態は、計測対象1中の相変化7(あるいは音響特性変化領域21)に関する厚さ方向の情報をその温度分布から計測するようにしたものである。   Next, a fifth embodiment of the present invention will be described. FIG. 9 is an explanatory diagram of an ultrasonic measurement apparatus according to the ninth embodiment of the present invention. In the fifth embodiment, information in the thickness direction related to the phase change 7 (or acoustic characteristic change region 21) in the measurement target 1 is measured from the temperature distribution.

図9において、計測対象1のある面に非接触で超音波5を励起する超音波送信手段11と、計測対象1中を伝播した超音波5が伝播経路上の液相7(あるいは音響特性変化領域21)で反射された超音波9、10、または散乱、回折、透過された超音波22、23を非接触で検出する超音波受信手段12と、超音波送信手段11で超音波5を送信した送信時刻t0と超音波受信手段12が反射波9、10(あるいは超音波22、23)を受信した受信時刻trとの時間差から超音波の伝播時間Δtを測定する伝播時間計測手段13と、計測対象1の温度を測定する温度測定手段14と、温度測定手段14で測定した温度と伝播時間計測手段13で計測した伝播時間Δtと予めデータベース27に用意した計測対象1の厚さデータとから計測対象1内部の超音波5の伝播経路に沿った温度分布状態out4を推定する温度分布推定手段28とから構成される。これにより、計測対象1中の相変化7(あるいは音響特性変化領域21)に関する厚さ方向の情報を、その温度分布から計測する。   In FIG. 9, the ultrasonic transmission means 11 that excites the ultrasonic wave 5 in a non-contact manner on a surface of the measurement target 1 and the liquid phase 7 (or change in acoustic characteristics) on the propagation path of the ultrasonic wave 5 that has propagated through the measurement target 1. The ultrasonic wave receiving means 12 for detecting the ultrasonic waves 9 and 10 reflected by the region 21) or the scattered, diffracted and transmitted ultrasonic waves 22 and 23 in a non-contact manner, and the ultrasonic wave transmitting means 11 transmit the ultrasonic waves 5 The propagation time measuring means 13 for measuring the propagation time Δt of the ultrasonic wave from the time difference between the transmitted time t0 and the reception time tr when the ultrasonic wave receiving means 12 received the reflected waves 9, 10 (or the ultrasonic waves 22, 23); From the temperature measuring means 14 for measuring the temperature of the measuring object 1, the temperature measured by the temperature measuring means 14, the propagation time Δt measured by the propagation time measuring means 13, and the thickness data of the measuring object 1 prepared in the database 27 in advance. Measurement target 1 includes temperature distribution estimation means 28 for estimating the temperature distribution state out4 along the propagation path of the ultrasonic wave 5 inside. Thereby, the information of the thickness direction regarding the phase change 7 (or acoustic characteristic change area | region 21) in the measuring object 1 is measured from the temperature distribution.

計測対象1のある面に超音波送信手段11によって非接触で超音波5を励起すると、超音波5は計測対象1中を伝播し、伝播経路上の液相7(あるいは音響特性変化領域21)で反射(または散乱、回折、透過)される。ここでは簡単のため、伝播経路上に液相7が存在するとする。反射された超音波9、10は、超音波受信手段12によって非接触で検出される。   When the ultrasonic wave transmission means 11 excites the ultrasonic wave 5 in a non-contact manner on the surface of the measurement object 1, the ultrasonic wave 5 propagates through the measurement object 1 and the liquid phase 7 (or acoustic characteristic change region 21) on the propagation path. Is reflected (or scattered, diffracted, transmitted). Here, for simplicity, it is assumed that the liquid phase 7 exists on the propagation path. The reflected ultrasonic waves 9 and 10 are detected by the ultrasonic receiving means 12 in a non-contact manner.

ここで、伝播時間計測手段13において、超音波送信手段11で超音波5を送信した送信時刻t0と、超音波受信手段12が反射波9、10を受信した受信時刻trの差から、超音波の伝播時間Δtが測定される。一方、計測対象1の表面および裏面の温度は温度測定手段14によって計測される。   Here, in the propagation time measuring unit 13, the ultrasonic wave is calculated from the difference between the transmission time t 0 when the ultrasonic wave transmission unit 11 transmits the ultrasonic wave 5 and the reception time tr when the ultrasonic wave reception unit 12 receives the reflected waves 9 and 10. Is measured. On the other hand, the temperature of the front surface and the back surface of the measuring object 1 is measured by the temperature measuring means 14.

すなわち、伝播時間計測手段13は、予め用意した反射または散乱または回折または透過された基本超音波波形を各々の反射波に関して発生時刻の特定が可能な任意の信号波形に変換する信号変換機能と、超音波受信手段の受信信号が信号変換機能によって超音波受信手段12からの受信信号に含まれる反射または散乱または回折または透過された超音波の数だけの発生時刻の特定が可能な任意の信号波形に、信号変換機能によって変換された変換信号から各々の反射波の受信時刻を測定する受信時刻測定機能と、送信時刻t0と受信時刻tr9、tr10(tr22、tr23)との時間差を検出する時間差検出機能とを備えている。   That is, the propagation time measuring unit 13 converts a reflected, scattered, diffracted, or transmitted basic ultrasonic waveform prepared in advance into an arbitrary signal waveform that can specify the generation time for each reflected wave; and Arbitrary signal waveform in which the reception time of the ultrasonic reception means can be specified by the number of the reflected, scattered, diffracted or transmitted ultrasonic waves included in the reception signal from the ultrasonic reception means 12 by the signal conversion function. In addition, a reception time measurement function that measures the reception time of each reflected wave from the converted signal converted by the signal conversion function, and a time difference detection that detects a time difference between the transmission time t0 and the reception times tr9 and tr10 (tr22, tr23). With functionality.

いま、図10(a)に示すように、固相8の厚さをds、液相7の厚さをdLとし、超音波の励起検出面の温度をTs、裏面の温度をTr、固相8と液相7の境界面の温度をTbとする。ここで、温度Tsと温度Trは温度測定手段14によって測定される量であり、温度Tbは計測対象1の融点であるから、計測対象の物性値として既知である。従って、この3個所の温度と計測対象1の固相8と液相7における熱伝導率がわかれば、図10(b)に示すように、測定すべき量ds、dLを未知数として超音波5の伝播経路に沿った温度分布を仮定することができる。   As shown in FIG. 10 (a), the thickness of the solid phase 8 is ds, the thickness of the liquid phase 7 is dL, the temperature of the ultrasonic excitation detection surface is Ts, the temperature of the back surface is Tr, and the solid phase. The temperature of the interface between 8 and the liquid phase 7 is Tb. Here, the temperature Ts and the temperature Tr are quantities measured by the temperature measuring unit 14, and the temperature Tb is a melting point of the measurement target 1, and thus is known as a physical property value of the measurement target. Accordingly, if the temperatures at these three locations and the thermal conductivities in the solid phase 8 and the liquid phase 7 of the measurement object 1 are known, the ultrasonic wave 5 is obtained with the quantities ds and dL to be measured as unknowns as shown in FIG. A temperature distribution along the propagation path can be assumed.

ここで、計測対象1の厚さdを予め測定しておき、液相7の発生による膨張が、dに比べて十分小さいとすると、厚さdは下記(3)式で示される。そこで、計測対象1の厚さdを予めデータベース27に用意しておけば未知数をdsまたはdLのどちらかいずれか1つに減らすことができる。   Here, if the thickness d of the measurement object 1 is measured in advance and the expansion due to the generation of the liquid phase 7 is sufficiently smaller than d, the thickness d is expressed by the following equation (3). Therefore, if the thickness d of the measurement object 1 is prepared in the database 27 in advance, the unknown can be reduced to either one of ds or dL.

d=ds+dL …(3)
次に、未知数dsまたはdLのいずれかが含まれる温度分布T(x)の温度場を、厚さd(往復の場合2d)だけ超音波が伝播する際に要する時間として、伝播時間計測手段13においてΔtが求められているから、これらの量から、温度分布推定手段28において未知数dsまたはdLが求められる。
d = ds + dL (3)
Next, the propagation time measuring means 13 is defined as a time required for the ultrasonic wave to propagate the temperature field of the temperature distribution T (x) including either the unknown ds or dL by the thickness d (2d in the case of reciprocation). Since Δt is obtained at, the unknown quantity ds or dL is obtained by the temperature distribution estimating means 28 from these quantities.

このように、第5の実施の形態では、超音波の伝播情報と媒質の温度または温度分布情報から媒質内部の温度分布状態を推定し、媒質の厚さあるいは深さ方向の相変化の境界位置あるいは深さ方向の組成状態を計測する。   Thus, in the fifth embodiment, the temperature distribution state inside the medium is estimated from the propagation information of the ultrasonic wave and the temperature or temperature distribution information of the medium, and the boundary position of the phase change in the thickness or depth direction of the medium. Alternatively, the composition state in the depth direction is measured.

次に、本発明の第6の実施の形態を説明する。図11は本発明の第6の実施の形態に係わる超音波計測装置の構成図である。この第6の実施の形態は、図9に示した第5の実施の形態に対し、計測対象1に対する超音波送信手段11で超音波5を励起する深さ方向を含まない2次元的な位置または超音波5の進行方向を任意に駆動するための送信位置走査手段17と、計測対象1中を伝播した超音波5または反射波9、10(または超音波21、22)の超音波受信手段12によるその深さ方向を含まない2次元的な検出位置を任意に駆動するための受信位置走査手段18と、送信位置走査手段17と受信位置走査手段18とからその位置情報out2を入力され各々の位置関係における温度分布推定手段28の出力信号out4を位置情報out2と対応づけて記録する記録手段19と、記録手段19に記録された情報を数表またはグラフまたは画像として表示する表示手段20とを追加して設けたものである。これにより、液相7(または音響特性変化領域21)の分布形状を測定する。   Next, a sixth embodiment of the present invention will be described. FIG. 11 is a configuration diagram of an ultrasonic measurement apparatus according to the sixth embodiment of the present invention. This sixth embodiment differs from the fifth embodiment shown in FIG. 9 in a two-dimensional position that does not include the depth direction in which the ultrasonic wave 5 is excited by the ultrasonic wave transmission means 11 for the measurement target 1. Alternatively, the transmission position scanning unit 17 for arbitrarily driving the traveling direction of the ultrasonic wave 5 and the ultrasonic wave receiving unit for the ultrasonic wave 5 or the reflected waves 9 and 10 (or the ultrasonic waves 21 and 22) propagated through the measurement object 1. The position information out2 is inputted from the reception position scanning means 18, the transmission position scanning means 17 and the reception position scanning means 18 for arbitrarily driving the two-dimensional detection position not including the depth direction by the reference numeral 12. The recording means 19 for recording the output signal out4 of the temperature distribution estimating means 28 in association with the positional information out2 and the information recorded in the recording means 19 is displayed as a numerical table, a graph or an image. Those provided by adding a display unit 20. Thereby, the distribution shape of the liquid phase 7 (or the acoustic characteristic changing region 21) is measured.

また、送信位置走査手段17および受信位置走査手段18における超音波の送信位置および受信位置は固定のまま、計測対象1をその深さ方向を含まない2次元的に走査する計測対象位置走査手段を設けることでも、同様に液相7(または音響特性変化領域21)の分布形状を測定できる。   Further, a measurement target position scanning unit that scans the measurement target 1 two-dimensionally without including the depth direction while the transmission position and the reception position of the ultrasonic waves in the transmission position scanning unit 17 and the reception position scanning unit 18 are fixed. The distribution shape of the liquid phase 7 (or the acoustic characteristic change region 21) can be similarly measured by providing the liquid phase 7 as well.

送信位置走査手段17を設け超音波送信手段11による超音波5の送信位置peを任意に決定可能とし、受信位置走査手段18を設け超音波受信送信手段12による超音波5の受信位置prを任意に決定可能としている。これにより、各々の位置における伝播経路の温度分布を求める。従って、相変化位置あるいは音響特性変化領域の2次元的な分布、あるいは3次元的な形状を計測することが可能となる。   A transmission position scanning unit 17 is provided to arbitrarily determine the transmission position pe of the ultrasonic wave 5 by the ultrasonic transmission unit 11, and a reception position scanning unit 18 is provided to arbitrarily set the reception position pr of the ultrasonic wave 5 by the ultrasonic wave reception / transmission unit 12. Can be determined. Thereby, the temperature distribution of the propagation path at each position is obtained. Accordingly, it is possible to measure a two-dimensional distribution or a three-dimensional shape of the phase change position or the acoustic characteristic change region.

このように、第6の実施の形態では、非接触の超音波送信手段11および超音波受信手段12を用いることで、計測対象1の媒質に対する相対的な超音波の送信位置あるいは送信方向、超音波の受信位置、その両方を2次元的に走査し、媒質、あるいは相変化領域、あるいは組成状態分布を3次元的に再構成する。   As described above, in the sixth embodiment, by using the non-contact ultrasonic transmission unit 11 and the ultrasonic reception unit 12, the ultrasonic transmission position or transmission direction relative to the medium of the measurement target 1, the super The sound wave reception position and both are scanned two-dimensionally, and the medium, phase change region, or composition state distribution is reconstructed three-dimensionally.

以下、本発明の実施例を説明する。図12は、本発明の第1の実施例の構成図であり、図1に示した第1の実施の形態に関する実施例である。超音波送信手段11は、Nd:YAGレーザー光源31、照射用光学系32、アナログ・デジタル変換器40bで構成され、超音波受信手段12は、He-Neレーザー光源35、マイケルソン干渉計36、シグナルアベレージャ37、信号増幅器38、バンドパスフィルター39、アナログ・デジタル変換器40aで構成され、温度測定手段14aは、熱電対42a、アナログ・デジタル変換器40cで構成され、温度測定手段4bは、熱電対42b、アナログ・デジタル変換器40dで構成される。そして、デジタル計算機41は、伝播時間計測手段13、速度校正手段15、伝播経路長測定手段16を達成する機能を有している。   Examples of the present invention will be described below. FIG. 12 is a block diagram of the first embodiment of the present invention, and is an embodiment relating to the first embodiment shown in FIG. The ultrasonic transmission unit 11 includes an Nd: YAG laser light source 31, an irradiation optical system 32, and an analog / digital converter 40b. The ultrasonic reception unit 12 includes a He-Ne laser light source 35, a Michelson interferometer 36, The signal averager 37, the signal amplifier 38, the band pass filter 39, and the analog / digital converter 40a are configured. The temperature measuring unit 14a includes the thermocouple 42a and the analog / digital converter 40c, and the temperature measuring unit 4b includes It is composed of a thermocouple 42b and an analog / digital converter 40d. The digital computer 41 has a function of achieving the propagation time measurement means 13, the speed calibration means 15, and the propagation path length measurement means 16.

図12において、まず計測対象1は、角度φで既知の寸法を持つ開先形状であり、その斜面がトーチ29によって添加材30ともども溶解される系である。計測対象1の上面のある点peに、QスイッチNd:YAGレーザー光源31から短パルス高エネルギーのレーザー光を照射用光学系32を介して照射する。このようにすると、照射点peを音源とした超音波5が計測対象1の内部に伝播する。   In FIG. 12, first, the measurement target 1 is a groove shape having a known dimension at an angle φ, and the inclined surface of the measurement target 1 is a system in which the additive 30 is melted by the torch 29. A point pe on the upper surface of the measurement object 1 is irradiated with short pulse high energy laser light from the Q switch Nd: YAG laser light source 31 through the irradiation optical system 32. If it does in this way, the ultrasonic wave 5 which made the irradiation point pe a sound source will propagate to the inside of the measuring object 1.

ここで、超音波5の指向性をある角度θに決める手法は種々あるが、この機構は照射用光学系32に含まれており、今超音波5の伝播指向性はφ<θの関係になっているとする。またレーザー光源はNd:YAGを媒質としたもの以外、赤外域で発振するCO2レーザー、紫外域で発振するエキシマレーザー、小型な半導体レーザーなども使用可能である。   Here, there are various methods for determining the directivity of the ultrasonic wave 5 at a certain angle θ, but this mechanism is included in the irradiation optical system 32, and the propagation directivity of the ultrasonic wave 5 is now in a relationship of φ <θ. Suppose that In addition to the laser light source using Nd: YAG as a medium, a CO2 laser that oscillates in the infrared region, an excimer laser that oscillates in the ultraviolet region, a small semiconductor laser, and the like can also be used.

また、計測対象1の寸法形状から適切に選んだ照射点peから指向角度θで入射された超音波5は、計測対象1中を伝播して計測対象1斜面の母材金属33と溶融金属34の境界面に到達する。境界面に到達した超音波5は反射の法則で決定される方位に反射され、幾何学的に決まる計測対象上面のある点prに到達する。この点prには、He-Neレーザー光源35からマイケルソン干渉計36を介してレーザー光が照射されている。点prにおいて反射された照射レーザー光は、再びマイケルソン干渉計36へと戻るが、この際、もし点prが超音波の到達によって微小振動すると、戻り光の位相に時間的な差が生じ、マイケルソン干渉計36の出力信号に時間変化として現れる。   Further, the ultrasonic wave 5 incident at the directivity angle θ from the irradiation point pe appropriately selected from the dimension and shape of the measurement object 1 propagates through the measurement object 1 and the base metal 33 and the molten metal 34 on the slope of the measurement object 1. To reach the interface. The ultrasonic wave 5 that has reached the boundary surface is reflected in the direction determined by the law of reflection, and reaches a point pr having a geometrically determined upper surface of the measurement object. This point pr is irradiated with laser light from a He—Ne laser light source 35 via a Michelson interferometer 36. The irradiation laser light reflected at the point pr returns to the Michelson interferometer 36 again. At this time, if the point pr is minutely oscillated by the arrival of the ultrasonic wave, a time difference occurs in the phase of the return light, It appears as a time change in the output signal of the Michelson interferometer 36.

ここで、計測用のレーザー光源は半導体レーザーや半導体励起固体レーザーなども使用可能であり、また微小振動の計測は、偏向方位検出計(ナイフエッジ法)、時間差干渉計、ヘテロダイン干渉計、透過型あるいは反射型のファブリペロー干渉計などでも代替可能である。マイケルソン干渉計36にて検出された超音波信号は、シグナルアベレージャ37にてNd:YAGレーザー光源31の発振タイミングを基準時間として平均化処理され、信号増幅器38、バンドパスフィルター39アナログ・デジタル変換器40aを介してデジタル計算機41に入力される。   Here, a semiconductor laser or a semiconductor-excited solid laser can be used as a laser light source for measurement, and a micro-vibration measurement includes a deflection direction detector (knife edge method), a time difference interferometer, a heterodyne interferometer, and a transmission type. Alternatively, a reflective Fabry-Perot interferometer can be used instead. The ultrasonic signal detected by the Michelson interferometer 36 is averaged by a signal averager 37 using the oscillation timing of the Nd: YAG laser light source 31 as a reference time, and a signal amplifier 38, a bandpass filter 39, and an analog / digital signal. The data is input to the digital computer 41 via the converter 40a.

デジタル計算機41には、同様にアナログ・デジタル変換器40bを介してNd:YAGレーザー光源31の発振タイミング信号も入力されている。また、計測対象1の表面および裏面には熱電対42a、42bが設置され、各々の設置点の温度を計測している。これらの測定値もアナログ・デジタル変換器40c、40dを介してデジタル計算機41に入力されている。計測対象1の温度測定器としては、放射温度計や赤外線カメラなど非接触の温度計も使用可能である。   Similarly, an oscillation timing signal of the Nd: YAG laser light source 31 is also input to the digital computer 41 via the analog / digital converter 40b. In addition, thermocouples 42a and 42b are installed on the front and back surfaces of the measurement object 1, and the temperature of each installation point is measured. These measured values are also input to the digital computer 41 via the analog / digital converters 40c and 40d. A non-contact thermometer such as a radiation thermometer or an infrared camera can be used as the temperature measuring device of the measurement object 1.

さて、デジタル計算機41は3つの機能を有している。すなわち、入力されたNd:YAGレーザー光源31の発振タイミング信号と検出された超音波信号の時間差Δtを求める伝播時間計測機能(伝播時間計測手段13)と、入力された温度測定値と予め用意されていた計測対象1の厚さや熱伝導率などのデータから温度分布を推定し、これも予め用意されていた温度―音速関係を示すデータから音速を校正する速度校正機能(速度校正手段15)と、伝播時間計測機能と速度校正機能の出力信号から伝播経路長を算出し、予め用意されていた計測対象1の寸法形状データと比較して、母材金属33と溶解金属34の境界面、すなわち溶解金属の溶け込み深さを計測する伝播経路長測定機能(伝播経路長測定手段16)である。従って、従来、高温・高電気ノイズなどの影響で測定が困難であった溶接施工中の溶融金属の溶け込み深さを計測することが可能となる。   The digital computer 41 has three functions. That is, a propagation time measurement function (propagation time measurement means 13) for obtaining a time difference Δt between the input oscillation timing signal of the Nd: YAG laser light source 31 and the detected ultrasonic signal, and the input temperature measurement value are prepared in advance. A speed calibration function (speed calibration means 15) for estimating the temperature distribution from the data such as the thickness of the measurement object 1 and the thermal conductivity, and calibrating the sound speed from the data indicating the temperature-sound speed relationship prepared in advance; The propagation path length is calculated from the output signals of the propagation time measurement function and the speed calibration function, and compared with the dimension / shape data of the measurement object 1 prepared in advance, the boundary surface between the base metal 33 and the molten metal 34, that is, It is a propagation path length measurement function (propagation path length measurement means 16) which measures the penetration depth of a molten metal. Accordingly, it is possible to measure the penetration depth of the molten metal during welding, which has been difficult to measure due to high temperature and high electrical noise.

次に、図13は、本発明の第2の実施例の構成図であり、図6に示した第2の実施の形態に関する実施例である。この本発明の第2の実施例は、図12に示した第1の実施例に対し、送信位置走査手段17として、2次元ガルバノミラー45、センサ47a、アナログ・デジタル変換器40eを追加して設け、受信位置走査手段18として、2次元ガルバノミラー46、センサ47b、アナログ・デジタル変換器40fを追加して設けたものである。これにより、溶融金属の溶け込み深さを分布として測定可能としたものである。   Next, FIG. 13 is a block diagram of the second embodiment of the present invention, and is an embodiment relating to the second embodiment shown in FIG. In the second embodiment of the present invention, a two-dimensional galvanometer mirror 45, a sensor 47a, and an analog / digital converter 40e are added as transmission position scanning means 17 to the first embodiment shown in FIG. As the reception position scanning means 18, a two-dimensional galvanometer mirror 46, a sensor 47b, and an analog / digital converter 40f are additionally provided. Thereby, the penetration depth of the molten metal can be measured as a distribution.

図13において、計測対象1の上面のQスイッチNd:YAGレーザー光源31から短パルス高エネルギーのレーザー光が照射用光学系32を介して照射される点peを走査するための2次元ガルバノミラー45が設置される。また、それに伴って、He-Neレーザー光源35からマイケルソン干渉計36を介してレーザー光が照射される点prを走査するための2次元ガルバノミラー46が設置される。   In FIG. 13, a two-dimensional galvanometer mirror 45 for scanning a point pe irradiated with a short-pulse high-energy laser beam from the Q-switch Nd: YAG laser light source 31 on the upper surface of the measurement object 1 via the irradiation optical system 32. Is installed. Along with this, a two-dimensional galvanometer mirror 46 for scanning a point pr irradiated with laser light from the He-Ne laser light source 35 via the Michelson interferometer 36 is installed.

これら2次元ガルバノミラー45、46は、2次元ポリゴンミラー、2次元音響光学偏向子などでも代替可能であり、また2次元ガルバノミラー45に関しては、照射点peの走査でなく、照射点は同位置とし、入射する超音波5の指向角度θを走査することでも置き換えることができる。これら2次元ガルバノミラー45、46には、その照射点あるいは照射角度を検出するセンサ47a、47bが設置されており、これらの計測結果はアナログ・デジタル変換器40e、40fを介してデジタル計算機41に入力される。   These two-dimensional galvanometer mirrors 45 and 46 can be replaced by a two-dimensional polygon mirror, a two-dimensional acoustooptic deflector, etc. Also, with respect to the two-dimensional galvanometer mirror 45, the irradiation point pe is not scanned, but the irradiation point is at the same position. It can also be replaced by scanning the directivity angle θ of the incident ultrasonic wave 5. These two-dimensional galvanometer mirrors 45 and 46 are provided with sensors 47a and 47b for detecting the irradiation point or angle, and these measurement results are sent to the digital computer 41 via the analog / digital converters 40e and 40f. Entered.

デジタル計算機41は第1の実施例で示した3つの機能、すなわち伝播時間計測機能(伝播時間計測手段13)、速度校正機能(速度校正手段15)、伝播経路長測定機能(伝播経路長測定手段16)に加え、伝播経路長測定機能(伝播経路長測定手段16)で計測した測定データをセンサ47a、47bの測定データに対応させて記憶するメモリー機能(記録手段19)と、その結果を数表あるいはグラフあるいは画像として表示装置49に表示する表示機能(表示手段20)を有している。従って、溶接施工中の溶融金属の溶け込み深さを、3次元的に再構成することが可能となる。   The digital computer 41 has the three functions shown in the first embodiment, that is, a propagation time measurement function (propagation time measurement means 13), a speed calibration function (speed calibration means 15), and a propagation path length measurement function (propagation path length measurement means). 16), a memory function (recording means 19) for storing the measurement data measured by the propagation path length measurement function (propagation path length measurement means 16) in correspondence with the measurement data of the sensors 47a and 47b, and the results It has a display function (display means 20) for displaying on the display device 49 as a table, graph or image. Therefore, it is possible to three-dimensionally reconstruct the penetration depth of the molten metal during welding.

次に、図14は、本発明の第3の実施例の構成図であり、図6に示した第2の実施の形態に関する実施例である。この本発明の第3の実施例は、図13に示した第2の実施例に対し、2次元ガルバノミラー45、センサ47aに代えて、光ファイバ50、駆動機構52、センサ47cを設け、2次元ガルバノミラー46、センサ47bに代えて、光ファイバー51、駆動機構53、センサ47dを設けたものである。   Next, FIG. 14 is a block diagram of the third embodiment of the present invention, and is an embodiment relating to the second embodiment shown in FIG. This third embodiment of the present invention is different from the second embodiment shown in FIG. 13 in that an optical fiber 50, a drive mechanism 52, and a sensor 47c are provided in place of the two-dimensional galvanometer mirror 45 and the sensor 47a. Instead of the three-dimensional galvanometer mirror 46 and the sensor 47b, an optical fiber 51, a drive mechanism 53, and a sensor 47d are provided.

図14において、QスイッチNd:YAGレーザー光源31から発振した短パルス高エネルギーのレーザー光は、光ファイバー50を介して照射用光学系32に入射される。またHe-Neレーザー光源35からマイケルソン干渉計36を介して射出されるレーザー光は光ファイバー51を介して照射点prに照射される。   In FIG. 14, short pulse high energy laser light oscillated from a Q-switched Nd: YAG laser light source 31 is incident on an irradiation optical system 32 via an optical fiber 50. Laser light emitted from the He—Ne laser light source 35 via the Michelson interferometer 36 is irradiated to the irradiation point pr via the optical fiber 51.

照射点peおよび照射点prの走査は、光ファイバー50、51を機械的に駆動走査するモーター、レール、ギアなどから構成される駆動機構52、53によって行われる。駆動機構52、53には各々その照射点を知るためのセンサ47c、47dが取り付けられており、それらの出力信号から溶接施工中の溶融金属の溶け込み深さを、3次元的に再構成することが可能となるのは第2の実施例と同様の作用である。このようにすれば、例えば狭隘部にある測定対象など、レーザー光の取り回しが困難な部位でも測定が可能となる。   The irradiation point pe and the irradiation point pr are scanned by driving mechanisms 52 and 53 including motors, rails, gears, and the like that mechanically drive and scan the optical fibers 50 and 51. Sensors 47c and 47d for knowing the irradiation points are attached to the drive mechanisms 52 and 53, respectively, and the penetration depth of the molten metal being welded is reconstructed three-dimensionally from these output signals. This is possible because of the same action as in the second embodiment. In this way, it is possible to measure even at a site where it is difficult to handle laser light, such as a measurement object in a narrow part.

ここで、計測対象1の表面で発生する反射光や散乱光による外乱を防止するために、超音波送信手段11のレーザー光による超音波送信点と、超音波受信手段12のレーザー光による超音波受信点との間に遮蔽板を設けるようにしても良い。   Here, in order to prevent disturbance due to reflected light or scattered light generated on the surface of the measurement object 1, an ultrasonic transmission point by the laser light of the ultrasonic transmission means 11 and an ultrasonic wave by the laser light of the ultrasonic reception means 12. A shielding plate may be provided between the reception points.

レーザー光を用いて超音波を送信する場合には、比較的高エネルギーのレーザー光を計測対象1に照射する必要があるため、その反射光や散乱光、あるいは計測対象表面が気化した場合に発する発光、疎密波、粉塵などが、超音波受信側のレーザー装置(超音波受信手段12)に外乱を与えることがある。そこで、超音波の送信点と受信点との間に遮蔽板を設けることで、その影響を避けることができる。   When ultrasonic waves are transmitted using laser light, it is necessary to irradiate the measurement target 1 with relatively high energy laser light, and thus the reflected light or scattered light, or when the measurement target surface is vaporized, is emitted. Light emission, dense waves, dust, etc. may cause disturbance to the laser device (ultrasonic wave receiving means 12) on the ultrasonic wave receiving side. Therefore, by providing a shielding plate between the ultrasonic transmission point and the reception point, the influence can be avoided.

本発明の第1の実施の形態に係わる超音波測定装置の構成図。The lineblock diagram of the ultrasonic measuring device concerning a 1st embodiment of the present invention. 本発明の第1の実施の形態における超音波受信手段で計測される信号波形の説明図。Explanatory drawing of the signal waveform measured by the ultrasonic wave receiving means in the 1st Embodiment of this invention. 本発明の第1の実施の形態における速度校正手段で校正される温度と伝播速度(音速)との関係を示す特性図。The characteristic view which shows the relationship between the temperature calibrated with the speed calibration means in the 1st Embodiment of this invention, and propagation velocity (sound speed). 本発明の第1の実施の形態における超音波送信手段による超音波の送信位置と超音波受信手段による超音波の受信位置との間の距離を考慮して計測データの補正を行う場合の説明図。Explanatory drawing in the case of correcting measurement data in consideration of the distance between the ultrasonic transmission position by the ultrasonic transmission means and the ultrasonic reception position by the ultrasonic reception means in the first embodiment of the present invention. . 本発明の第1の実施の形態における計測対象が液相と固相など相変化がない場合の超音波計測装置の説明図。Explanatory drawing of the ultrasonic measuring device in case the measurement object in the 1st Embodiment of this invention does not have phase changes, such as a liquid phase and a solid phase. 本発明の第2の実施の形態に係わる超音波計測装置の説明図。Explanatory drawing of the ultrasonic measuring device concerning the 2nd Embodiment of this invention. 本発明の第3の実施の形態に係わる超音波計測装置の説明図。Explanatory drawing of the ultrasonic measuring device concerning the 3rd Embodiment of this invention. 本発明の第4の実施の形態に係わる超音波計測装置の説明図。Explanatory drawing of the ultrasonic measuring device concerning the 4th Embodiment of this invention. 本発明の第5の実施の形態に係わる超音波計測装置の説明図。Explanatory drawing of the ultrasonic measuring device concerning the 5th Embodiment of this invention. 本発明の第5の実施の形態において温度分布の推定方法の説明図。Explanatory drawing of the estimation method of temperature distribution in the 5th Embodiment of this invention. 本発明の第6の実施の形態に係わる超音波計測装置の説明図。Explanatory drawing of the ultrasonic measuring device concerning the 6th Embodiment of this invention. 本発明の第1の実施例の構成図。The block diagram of the 1st Example of this invention. 本発明の第2の実施例の構成図。The block diagram of the 2nd Example of this invention. 本発明の第3の実施例の構成図。The block diagram of the 3rd Example of this invention. 計測対象が固相である場合の従来の超音波計測装置の説明図。Explanatory drawing of the conventional ultrasonic measuring device in case a measurement object is a solid phase. 計測対象が固相と液相とを含む場合の従来の超音波計測装置の説明図。Explanatory drawing of the conventional ultrasonic measuring device in case a measurement object contains a solid phase and a liquid phase.

符号の説明Explanation of symbols

1 計測対象
2 カプラント
3 超音波探触子
4 送信器
5 超音波
6 信号検出器
7 液相
8 固相
9、10 反射波
11 超音波送信手段
12 超音波受信手段
13 伝播時間計測手段
14 温度測定手段
15 速度校正手段
16 伝播経路長測定手段
17 送信位置走査手段
18 受信位置走査手段
19 記録手段
20 表示手段
21 音響特性変化領域
22、23 超音波
24 データベース
25 信号波形評価手段
26 伝播経路診断手段
27 データベース
28 温度分布推定手段
29 トーチ
30 添加材
31 Nd:YAGレーザー光源
32 照射用光学系
33 母材金属
34 溶融金属
35 He-Neレーザー光源
36 マイケルソン干渉計
37 シグナルアベレージャ
38 信号増幅器
39 バンドパスフィルター
40 アナログ・デジタル変換器
41 デジタル計算機
42 熱電対
45、46 2次元ガルバノミラー
47 センサ
49 表示装置
50、51 光ファイバー
52、53 駆動機構
DESCRIPTION OF SYMBOLS 1 Measurement object 2 Kaplan 3 Ultrasonic probe 4 Transmitter 5 Ultrasonic wave 6 Signal detector 7 Liquid phase 8 Solid phase 9, 10 Reflected wave 11 Ultrasonic transmission means 12 Ultrasonic reception means 13 Propagation time measurement means 14 Temperature measurement Means 15 Speed calibration means 16 Propagation path length measurement means 17 Transmission position scanning means 18 Reception position scanning means 19 Recording means 20 Display means 21 Acoustic characteristic change regions 22, 23 Ultrasound 24 Database 25 Signal waveform evaluation means 26 Propagation path diagnosis means 27 Database 28 Temperature distribution estimation means 29 Torch 30 Additive material 31 Nd: YAG laser light source 32 Irradiation optical system 33 Base metal 34 Molten metal 35 He-Ne laser light source 36 Michelson interferometer 37 Signal averager 38 Signal amplifier 39 Band pass Filter 40 Analog to digital converter 41 Digital computer 42 Thermocouple 45, 4 2D galvanometer mirror 47 sensor 49 display device 50 and 51 optical fibers 52, 53 drive mechanism

Claims (13)

計測対象のある部分に非接触で超音波を励起する超音波送信手段と、前記計測対象中を伝播した前記超音波を非接触で検出する超音波受信手段と、前記超音波送信手段で前記超音波を送信した送信時刻と前記超音波受信手段が前記超音波を受信した受信時刻の時間差から前記超音波の伝播時間を測定する伝播時間計測手段と、前記計測対象の温度または温度分布を測定する温度測定手段と、前記温度測定手段で測定した表面温度または表面の温度分布から超音波の伝播方向に沿った前記測定対象の内部の温度分布を推定する温度分布推定部と、前記温度分布推定部で推定した温度分布から前記測定対象中を伝播する超音波の伝播速度を校正する速度校正手段と、前記伝播時間計測手段で計測した伝播時間と前記速度校正手段で求められる伝播速度とから前記超音波の伝播経路長を算出する伝播経路長測定手段とを具備したことを特徴とする超音波計測装置。   Ultrasonic transmission means for exciting ultrasonic waves in a part of the measurement object without contact, ultrasonic reception means for detecting the ultrasonic waves propagated through the measurement object in non-contact, and the ultrasonic transmission means for the ultrasonic transmission A propagation time measuring means for measuring a propagation time of the ultrasonic wave from a time difference between a transmission time at which the sound wave is transmitted and a reception time at which the ultrasonic wave receiving means receives the ultrasonic wave; and a temperature or a temperature distribution of the measurement object is measured. A temperature measurement unit; a temperature distribution estimation unit that estimates a temperature distribution inside the measurement object along a propagation direction of ultrasonic waves from a surface temperature or a surface temperature distribution measured by the temperature measurement unit; and the temperature distribution estimation unit Speed calibration means for calibrating the propagation speed of the ultrasonic wave propagating in the measurement object from the temperature distribution estimated in (1), the propagation time measured by the propagation time measurement means, and the propagation obtained by the speed calibration means. Degrees from the ultrasonic measuring apparatus characterized by comprising a propagation path length measuring means for calculating a propagation path length of the ultrasonic wave. 計測対象のある部分に非接触で超音波を励起する超音波送信手段と、前記計測対象中を伝播した前記超音波が伝播経路上の音響特性変化領域で反射されて発生する反射波を非接触で検出する超音波受信手段と、前記超音波送信手段で前記超音波を送信した送信時刻と前記超音波受信手段が前記反射波を受信した受信時刻との時間差から前記超音波の伝播時間を測定する伝播時間計測手段と、前記計測対象の温度または温度分布を測定する温度測定手段と、前記温度測定手段で測定した表面温度または表面の温度分布から超音波の伝播方向に沿った前記測定対象の内部の温度分布を推定する温度分布推定部と、前記温度分布推定部で推定した温度分布から前記測定対象中を伝播する超音波の伝播速度を校正する速度校正手段と、前記伝播時間計測手段で計測した伝播時間と前記速度校正手段で求められる伝播速度とから前記超音波の伝播経路長を算出する伝播経路長測定手段とを具備したことを特徴とする超音波計測装置。   Non-contact ultrasonic transmission means for exciting ultrasonic waves to a part of the measurement target, and non-contact reflected waves generated by reflection of the ultrasonic wave propagating through the measurement target in the acoustic characteristic change region on the propagation path And measuring the ultrasonic wave propagation time from the time difference between the transmission time at which the ultrasonic wave was transmitted by the ultrasonic wave transmission unit and the reception time at which the ultrasonic wave reception unit received the reflected wave. A propagation time measuring means, a temperature measuring means for measuring the temperature or temperature distribution of the measurement object, a surface temperature measured by the temperature measurement means or a temperature distribution of the surface of the measurement object along the ultrasonic wave propagation direction. A temperature distribution estimating unit that estimates an internal temperature distribution, a speed calibration unit that calibrates a propagation speed of an ultrasonic wave propagating through the measurement object from the temperature distribution estimated by the temperature distribution estimating unit, and the propagation time meter Ultrasonic measuring apparatus characterized by comprising a propagation path length measuring means for calculating a propagation path length of the ultrasonic wave from the propagation time and the propagation velocity obtained with at the speed calibration means measured by means. 請求項1または請求項2に記載の超音波計測装置において、前記計測対象に対して前記超音波送信手段で超音波を励起する位置または超音波の進行方向を任意に駆動するための送信位置走査手段と、前記計測対象中を伝播した前記超音波または反射波の前記超音波受信手段によるその検出位置を任意に駆動するための受信位置走査手段と、前記送信位置走査手段と前記受信位置走査手段とからその位置情報を入力され各々の位置関係における前記伝播経路長測定手段の出力信号を前記位置情報と対応づけて記録する記録手段と、前記記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したことを特徴とする超音波計測装置。   The ultrasonic measurement apparatus according to claim 1 or 2, wherein a transmission position scan for arbitrarily driving a position at which the ultrasonic wave is excited by the ultrasonic wave transmission means or a traveling direction of the ultrasonic wave with respect to the measurement object. Means, reception position scanning means for arbitrarily driving the detection position of the ultrasonic wave or reflected wave propagated through the measurement object by the ultrasonic wave reception means, the transmission position scanning means, and the reception position scanning means And recording means for recording the output signal of the propagation path length measuring means in each positional relationship in association with the position information, and the information recorded in the recording means as a numerical table or graph or An ultrasonic measurement apparatus comprising: display means for displaying as an image. 請求項1または請求項2に記載の超音波計測装置において、前記計測対象の前記超音波送信手段および前記超音波受信手段に対する位置を駆動するための計測対象位置走査手段と、前記計測対象位置走査手段からその位置情報を入力され、各々の位置関係における前記伝播経路長測定手段の出力信号を前記位置情報と対応づけて記録する記録手段と、前記記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したことを特徴とする超音波計測装置。   3. The ultrasonic measurement apparatus according to claim 1, wherein a measurement target position scanning unit for driving a position of the measurement target with respect to the ultrasonic transmission unit and the ultrasonic reception unit, and the measurement target position scan. The position information is inputted from the means, and the recording means for recording the output signal of the propagation path length measuring means in each positional relationship in association with the position information, and the information recorded in the recording means is a numerical table or graph Alternatively, an ultrasonic measurement apparatus comprising display means for displaying as an image. 計測対象のある部分に非接触で超音波を励起する超音波送信手段と、前記計測対象中を伝播した前記超音波が伝播経路上の音響特性変化領域で反射または散乱または回折または透過された超音波を非接触で検出する超音波受信手段と、前記計測対象の温度または温度分布を測定する温度測定手段と、前記温度測定手段で測定した表面温度または表面の温度分布から超音波の伝播方向に沿った前記測定対象の内部の温度分布を推定する温度分布推定部と、前記温度分布推定部で推定した温度分布から前記測定対象中を伝播する超音波の伝播速度を校正する速度校正手段と、前記速度校正手段で求められる伝播速度を考慮して前記超音波受信手段で受信した信号を予め用意したリファレンス信号と比較する信号波形評価手段と、前記信号波形評価手段の評価結果から前記超音波の伝播経路の状態を診断する伝播経路診断手段とを具備したことを特徴とする超音波計測装置。   Ultrasonic transmission means for exciting ultrasonic waves in a non-contact manner on a part to be measured, and an ultrasonic wave that is reflected, scattered, diffracted or transmitted in an acoustic characteristic changing region on the propagation path. Ultrasonic wave receiving means for detecting sound waves in a non-contact manner, temperature measuring means for measuring the temperature or temperature distribution of the measurement object, and in the propagation direction of ultrasonic waves from the surface temperature or surface temperature distribution measured by the temperature measuring means A temperature distribution estimator for estimating the temperature distribution inside the measurement object along, and a speed calibration means for calibrating the propagation speed of the ultrasonic wave propagating through the measurement object from the temperature distribution estimated by the temperature distribution estimator; A signal waveform evaluation unit that compares a signal received by the ultrasonic wave reception unit with a reference signal prepared in advance in consideration of a propagation velocity obtained by the velocity calibration unit; Stage evaluation results from characterized by comprising a propagation path diagnosing section for diagnosing the state of the ultrasonic wave propagation path ultrasonic measuring system. 請求項5に記載の超音波計測装置において、前記信号波形評価手段においてリファレンス信号と受信信号との間で比較される物理量が、信号のレベルまたは周波数スペクトルまたは位相またはパルス幅または伝播時間または減衰率、あるいはそれら物理量の複数個の組み合わせであることを特徴とする超音波計測装置。   6. The ultrasonic measurement apparatus according to claim 5, wherein the physical quantity to be compared between the reference signal and the received signal in the signal waveform evaluation means is a signal level, frequency spectrum, phase, pulse width, propagation time, or attenuation rate. Or an ultrasonic measurement apparatus characterized by being a combination of a plurality of these physical quantities. 請求項5または請求項6に記載の超音波計測装置において、前記計測対象に対して前記超音波送信手段で超音波を励起する位置または超音波の進行方向を任意に駆動するための送信位置走査手段と、前記計測対象中を伝播した前記超音波の前記超音波受信手段によるその検出位置を任意に駆動するための受信位置走査手段と、前記送信位置走査手段と前記受信位置走査手段とからその位置情報を入力され各々の位置関係における前記伝播経路診断手段の出力情報を前記位置情報と対応づけて記録する記録手段と、前記記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したことを特徴とする超音波計測装置。   The ultrasonic measurement apparatus according to claim 5 or 6, wherein a transmission position scan for arbitrarily driving a position where ultrasonic waves are excited by the ultrasonic transmission unit or a traveling direction of the ultrasonic waves with respect to the measurement object. A receiving position scanning means for arbitrarily driving the detection position of the ultrasonic wave propagating through the measurement object by the ultrasonic receiving means, the transmission position scanning means, and the receiving position scanning means. Recording means for inputting positional information and recording the output information of the propagation path diagnosis means in each positional relationship in association with the positional information, and displaying the information recorded in the recording means as a numerical table, a graph or an image An ultrasonic measurement apparatus comprising: a display unit. 請求項5または請求項6に記載の超音波計測装置において、前記計測対象の前記超音波送信手段および前記超音波受信手段に対する位置を駆動するための計測対象位置走査手段と、前記計測対象位置走査手段からその位置情報を入力され各々の位置関係における前記伝播経路診断手段の出力情報を前記位置情報と対応づけて記録する記録手段と、前記記録手段に記録された情報を数表またはグラフまたは画像として表示する表示手段とを具備したことを特徴とする超音波計測装置。   The ultrasonic measurement apparatus according to claim 5 or 6, wherein a measurement target position scanning unit for driving a position of the measurement target with respect to the ultrasonic transmission unit and the ultrasonic reception unit, and the measurement target position scan Recording means for inputting the position information from the means and recording the output information of the propagation path diagnosis means in each positional relationship in association with the position information, and the information recorded in the recording means as a numerical table, graph or image An ultrasonic measurement apparatus comprising: a display unit configured to display as: 請求項1乃至請求項4に記載の超音波計測装置において、前記超音波送信手段は、時間的に間欠的または変調波的なレーザー光であって、前記計測対象表面に熱歪みまたはアブレーションを発生させるのに必要かつ十分なエネルギー密度まで空間的に点状または円状または楕円状または線状または同心円状または点線状または格子状に集光されたレーザー光を用いるようにしたことを特徴とする超音波計測装置。   5. The ultrasonic measurement apparatus according to claim 1, wherein the ultrasonic transmission means is a laser light that is intermittently or modulated in terms of time and generates thermal distortion or ablation on the measurement target surface. It is characterized in that a laser beam focused spatially in the form of dots, circles, ellipses, lines, concentric circles, dots, or lattices is used up to an energy density necessary and sufficient Ultrasonic measuring device. 請求項9に記載の超音波計測装置において、前記超音波送信手段として使われるレーザー光は、光ファイバーによって光源から前記計測対象上の照射位置近傍まで導かれることを特徴とする超音波計測装置。   10. The ultrasonic measurement apparatus according to claim 9, wherein the laser light used as the ultrasonic transmission means is guided from the light source to the vicinity of the irradiation position on the measurement target by an optical fiber. 請求項1乃至請求項4に記載の超音波計測装置において、前記超音波受信手段における超音波の検出は、レーザー光の干渉現象または偏向現象を用いるようにしたことを特徴とする超音波計測装置。   5. The ultrasonic measurement apparatus according to claim 1, wherein the ultrasonic wave detection means uses an interference phenomenon or a deflection phenomenon of laser light for detection of ultrasonic waves. . 請求項11に記載の超音波計測装置において、前記超音波受信手段として使われるレーザー光は、光ファイバーによって光源から前記計測対象上の検出照射位置近傍まで導かれ、かつその反射光が同一または別の光ファイバーによって干渉機構または偏向検知機構まで導かれるようにしたことを特徴とする超音波計測装置。   12. The ultrasonic measurement apparatus according to claim 11, wherein the laser beam used as the ultrasonic wave receiving means is guided from the light source to the vicinity of the detection irradiation position on the measurement object by an optical fiber, and the reflected light is the same or different. An ultrasonic measurement apparatus characterized in that an interference mechanism or a deflection detection mechanism is guided by an optical fiber. 請求項9乃至請求項12に記載の超音波計測装置において、前記超音波送信手段のレーザー光による超音波送信点と、前記超音波受信手段のレーザー光による超音波受信点との間に遮蔽板を設けたことを特徴とする超音波計測装置。   13. The ultrasonic measurement apparatus according to claim 9, wherein a shielding plate is disposed between an ultrasonic transmission point by the laser beam of the ultrasonic transmission unit and an ultrasonic reception point by the laser beam of the ultrasonic reception unit. An ultrasonic measurement apparatus characterized by comprising:
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JP2012154744A (en) * 2011-01-25 2012-08-16 Toyota Motor Corp Ultrasonic measuring method, and ultrasonic measuring instrument
RU2464556C1 (en) * 2011-06-15 2012-10-20 Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Сибирский Федеральный Университет" Method of measuring speed of ultrasound
JP2012230053A (en) * 2011-04-27 2012-11-22 Institute For Laser Technology Crack depth measuring device and measuring method
JP2013144285A (en) * 2012-01-16 2013-07-25 Hitachi Koki Co Ltd Centrifugal separator
JP2014085328A (en) * 2012-10-29 2014-05-12 Toyota Motor Corp Ultrasonic measurement method and ultrasonic measurement device
US8813570B2 (en) 2011-03-28 2014-08-26 Toyota Jidosha Kabushiki Kaisha Ultrasonic measuring method and ultrasonic measuring system
CN106949921A (en) * 2017-03-22 2017-07-14 中国海洋大学 Sound wave reflects conduit phase alignment system and calibration method
CN109387568A (en) * 2018-12-21 2019-02-26 西安增材制造国家研究院有限公司 A kind of laser ultrasonic detection device and increasing material manufacturing, detection integrated equipment
CN113125060A (en) * 2019-12-31 2021-07-16 哈尔滨工业大学 Large-scale high-speed rotation equipment joint surface contact stress measuring method based on wave energy dissipation principle
US11396061B2 (en) 2018-12-21 2022-07-26 Panasonic Intellectual Property Management Co., Ltd. Laser welding apparatus and laser welding method

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Publication number Priority date Publication date Assignee Title
JP2012154744A (en) * 2011-01-25 2012-08-16 Toyota Motor Corp Ultrasonic measuring method, and ultrasonic measuring instrument
US8826739B2 (en) 2011-01-25 2014-09-09 Toyota Jidosha Kabushiki Kaisha Ultrasonic measuring method and ultrasonic measuring system
US8813570B2 (en) 2011-03-28 2014-08-26 Toyota Jidosha Kabushiki Kaisha Ultrasonic measuring method and ultrasonic measuring system
JP2012230053A (en) * 2011-04-27 2012-11-22 Institute For Laser Technology Crack depth measuring device and measuring method
RU2464556C1 (en) * 2011-06-15 2012-10-20 Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Сибирский Федеральный Университет" Method of measuring speed of ultrasound
JP2013144285A (en) * 2012-01-16 2013-07-25 Hitachi Koki Co Ltd Centrifugal separator
JP2014085328A (en) * 2012-10-29 2014-05-12 Toyota Motor Corp Ultrasonic measurement method and ultrasonic measurement device
CN106949921A (en) * 2017-03-22 2017-07-14 中国海洋大学 Sound wave reflects conduit phase alignment system and calibration method
CN106949921B (en) * 2017-03-22 2019-01-29 中国海洋大学 The method calibrated using sound wave reflection conduit phase alignment system
CN109387568A (en) * 2018-12-21 2019-02-26 西安增材制造国家研究院有限公司 A kind of laser ultrasonic detection device and increasing material manufacturing, detection integrated equipment
US11396061B2 (en) 2018-12-21 2022-07-26 Panasonic Intellectual Property Management Co., Ltd. Laser welding apparatus and laser welding method
CN113125060A (en) * 2019-12-31 2021-07-16 哈尔滨工业大学 Large-scale high-speed rotation equipment joint surface contact stress measuring method based on wave energy dissipation principle

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