JP2007144104A - Disposable diaper - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a disposable diaper capable of obtaining an excellent side leakage preventing performance and improving fitness when it is worn. <P>SOLUTION: The disposable diaper comprises an absorptive main body 5 provided with a surface sheet 2 and an absorbent 4 and an exterior body 10. A leakage preventing cuff 6 is formed on both sides of the absorptive main body 5. The absorptive main body 5 is provided with a fixing part 67 with a sheet 60 for forming the leakage preventing cuff more on the inner side in a diaper width direction than both side edge parts 5c of it, and an elastic member 66 for raising the side part is arranged more on the outer side in the diaper width direction than the fixing part 67. The absorbent 4 comprises a first absorbent 41 provided with a lacking part 44 for facilitating deformation into a three-dimensional shape and a second absorbent 42 whose flexural rigidity is lower than that of the first absorbent 41. The lacking part 44 of the first absorbent 41 is piled up with the second absorbent 42 and is present or the second absorbent 42 is arranged inside the lacking part 44. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a disposable diaper having excellent leakage prevention performance.

  JP-A-11-104270 (Patent Document 1) describes a disposable diaper that prevents body fluid leakage by attaching a large crescent-shaped leak-proof cuff. Japanese Patent Application Laid-Open No. 3-123553 (Patent Document 2) describes a disposable diaper in which a second absorbent body standing on both sides of a first absorbent body positioned flat in a central portion is disposed.

JP-A-11-104270 JP-A-3-123553

  In the diaper described in Patent Document 1, it is possible to eliminate the gap between the wearer at the crotch and the diaper to some extent by increasing the leak-proof cuff. The cuff may be pressed against the body and crushed or fall down. As a result, the wearer feels uncomfortable at the time of wearing. Moreover, since the leak-proof cuff is tilted in the width direction and fixed, the leak-proof cuff covers the liquid absorption zone at both ends in the longitudinal direction of the leak-proof cuff. By making this leak-proof cuff high, it becomes difficult to secure a hydrophilic width. After all, it is difficult to sufficiently improve the stomach leakage and side leakage prevention performance. In particular, it is difficult to improve the performance of a diaper product that narrows the absorber width.

  The diaper described in Patent Document 2 intends to prevent the excrement from leaking out beyond the leakage preventing means by disposing the second absorbent body as a leak-proof cuff. This is because the excrement that is about to flow out while being absorbed by the first absorber tries to clog with the second absorber, but a large amount of urine is excreted at high speed in a short time, or water that is difficult to be absorbed. When stool, soft stool, etc. are excreted, they may leak beyond the second absorber. That is, the excrement exceeding the second absorber flows out to the side flaps, and the excrement flowing out to the side flaps is not accumulated there, and leaks.

  The objective of this invention is providing the disposable diaper which the outstanding side-leakage prevention performance is obtained and can aim at the improvement of fit at the time of wear.

  The present invention comprises an absorbent main body having a topsheet and an absorbent body, and an exterior body positioned on the non-skin contact surface side of the absorbent main body, and a crotch part and an abdominal side part extending in front and rear thereof, and A disposable diaper having a dorsal side part, and a leak-proof cuff standing at the crotch part is formed on each of both sides of the absorbent main body, and the absorbent main body at the crotch part is formed of the absorbent main body. An elastic member for raising the side portion of the absorbent main body having a fixing portion for a leakage-proof cuff forming sheet on the inner side in the diaper width direction than the both side edge portions, and on the outer side in the diaper width direction than the fixing portion. Are arranged in an extended state, and the absorbent body includes a first absorbent body having a missing portion that facilitates deformation into a three-dimensional shape, and a second absorbent body having a bending rigidity lower than that of the first absorbent body. And the missing part of the first absorber overlaps with the second absorber. Is obtained by achieving the above object by providing a Luke or disposable diaper in which the second absorbent body in the 該欠 drop point is arranged in the first absorber.

  According to the disposable diaper of the present invention, excellent side leakage prevention performance can be obtained, and the fitting property at the time of wearing can be improved.

The present invention will be described below based on preferred embodiments with reference to the drawings.
The disposable diaper 1 as one embodiment of the present invention is a pants-type diaper as shown in FIG. As shown in FIGS. 2 to 4, the diaper 1 includes a liquid-permeable top sheet 2, a liquid-impermeable or water-repellent back sheet 3, and a liquid-retaining absorbent body 4 positioned between both sheets 2 and 3. And an exterior body 10 that is positioned outside the absorbent main body 5 (on the non-skin contact surface side) and that fixes the absorbent main body 5 to each other. The diaper 1 has a crotch part C disposed in the crotch part of the wearer, and a ventral side part A and a back side part B extending in the front and rear thereof. The abdomen A is disposed on the wearer's abdomen when worn, and the back B is disposed on the wearer's dorsal side when worn.

As shown in FIG. 1, the exterior body 10 includes a heat seal, a high frequency seal, an ultrasonic seal, etc., on both side edges of the portion located on the ventral side A and both side edges of the portion located on the back side B. A pair of side seal portions are formed by being joined to each other by the known joining means. Moreover, the waist opening part 7 and a pair of leg opening parts 8 and 8 are formed in the diaper 1 by the joining.
The ventral side A, the dorsal side B, and the crotch C are divided into three regions so that the diaper in the expanded and stretched state (the state shown in FIG. 2) is divided into approximately three equal parts in the longitudinal direction. Each area.

  As shown in FIG. 2, the absorbent main body 5 has a vertically long rectangular shape whose longitudinal direction coincides with the diaper front-rear direction (the vertical direction in FIG. 2, hereinafter also referred to as the diaper longitudinal direction), and from the ventral side A. A width direction of the exterior body 10 (a direction perpendicular to the longitudinal direction of the diaper, a left-right direction in FIG. 2, hereinafter, a diaper width direction) by a known joining means such as a hot melt adhesive so as to cover the back side portion B It is joined to the center.

  As shown in FIG. 3, the exterior body 10 includes two sheets 11 and 12 and elastic members of respective parts fixed between the two sheets. In the diaper 1, as shown in FIG. 2, a waist elastic member 71 that forms a waist gather at the peripheral edge of the waist opening 7 between the two sheets 11 and 12, and a leg at the peripheral edge of the leg opening 8. Leg elastic member 81 forming a gather, and waist gathers in a state of being divided into left and right waist parts D that are regions from a position spaced 20 mm downward from the peripheral edge of the waist opening 7 to the upper end of the leg opening 8 Each of the waistline elastic members 91 is fixed in an extended state. Each elastic member 71, 81, 91 is joined by joining means such as a hot-melt adhesive.

  The sheet 11 and the sheet 12 constituting the exterior body 10 are both made of a breathable nonwoven fabric. The sheet 11 has extending portions extending from the front and rear end edges of the sheet 12 in the diaper front-rear direction, and each of the extending portions has the absorbent main body 5 disposed on the sheet 12 of the exterior body 10. Thereafter, the absorbent body 5 is folded back and bonded so as to cover the front and rear ends of the absorbent body 5. Thereby, the absorptive main body 5 is well fixed to the exterior body 10.

As shown in FIGS. 2 to 4, the absorbent body 4 in the diaper 1 of the present embodiment includes a first absorbent body 41 on the skin contact surface side of the absorbent body 4 and a first non-skin contact surface side of the absorbent body 4. 2 absorbers 42. The first absorbent body 41 is disposed on the skin contact surface side of the second absorbent body 42.
The second absorbent body 42 in the present embodiment has a rectangular shape in plan view, and has a length over the substantially entire length in the longitudinal direction of the absorbent main body 5 and a width slightly narrower than the width of the absorbent main body 5.

The first absorbent body 41 has a substantially rectangular shape when viewed in plan, but has left and right portions of the crotch part C having missing portions 44 and 44 that facilitate the deformation of the absorbent body 4 into a three-dimensional shape. ing. For the deformation of the absorbent body 4 into a three-dimensional shape, the absorbent body 4 is deformed so as to form a concave shape in the cross section in the diaper width direction (for example, the cross section shown in FIG. 4). Typical examples include a longitudinal deformation that deforms so as to form a concave shape in a cross section, and a composite deformation in which the deformations in both directions are combined.
As shown in FIG. 2 and FIG. 4, the missing portion 44 in the present embodiment extends along the longitudinal direction of the absorbent body 4 at a portion spaced apart from the side edge 43 of the absorbent body 4 in the crotch part C. Is formed.
Regarding the formation part of the missing part 44 formed in the crotch part C, being separated from the side edge part 43 of the absorbent body 4 is only required to be separated at least in the central position in the diaper longitudinal direction. The central position in the longitudinal direction of the diaper is a position that bisects the entire length in the longitudinal direction of the diaper that is expanded and stretched, and is the position of the line II-II in FIG.

  In the present embodiment, the missing portion 44 has both ends 44a and 44b in the longitudinal direction open to the side edge portion 43 of the absorber 4 as shown in FIG. Therefore, the 1st absorber 41 is divided | segmented into plurality. That is, the crotch part C is divided into a central piece 41M located at the center in the width direction of the absorbent body 4, and the crotch part C is divided into left and right side pieces 41S and 41S located on both sides of the central piece 41M. . The missing portion in the present invention includes a gap generated between a plurality of divided pieces.

As shown in FIGS. 3 and 4, the first absorbent body 41 in the present embodiment is arranged so as to overlap the skin contact surface side of the second absorbent body 42, and the missing portion 44 of the first absorbent body 41, 44 is located on the second absorber 42. The skin contact surface side of the absorbent body is the surface side of the absorbent body that faces the wearer's skin when worn, and the non-skin contact surface side of the absorbent body refers to both surfaces of the absorbent body. Of these, it is the surface side that is directed to the opposite side of the wearer's skin when worn.

  In the absorbent body 4 in the present embodiment, the deformability of the absorbent body into a three-dimensional shape is improved because the first absorbent body 41 has the missing portion 44. As shown in FIG. Both side portions, specifically, portions located on both sides of the central piece 41M of the first absorbent body 41 easily stand up toward the wearer's skin when the diaper is worn.

The side of the absorbent body 4 stands up well, the viewpoint of forming an ideal three-dimensional shape that envelops the urine drainage part, and the action of the central piece 41M located at the center in the width direction of the absorbent body 4 allows the absorbent body in the crotch part to be swung. From the viewpoint of preventing, the distance W1 (see FIG. 2) between the side edge 43 of the absorber and the missing portion 44 (position of the missing portion in the center of the diaper width direction) in the diaper width direction is the absorber. It is preferable that it is 10 to 40% of the width W (refer FIG. 2) of 4, and it is more preferable that it is 20 to 30%. The width W2 (see FIG. 2) between the left and right missing portions 44 is preferably 20 to 120 mm, particularly 40 to 100 mm.
The width of the missing part 44 (dimension in the diaper width direction) is preferably 3 to 20 mm, particularly preferably 5 to 15 mm. Further, the length of the missing part 44 in the longitudinal direction of the diaper (in this embodiment, the same as the length of the side part 41S in the longitudinal direction of the diaper) is preferably 10 to 35 cm, particularly preferably 15 to 30 cm in the diaper for infants. In an adult diaper, 15 to 55 cm, particularly 20 to 50 cm is preferable.

The bending rigidity of the first absorbent body 41 and the second absorbent body 42 includes a bending rigidity in the diaper longitudinal direction and a bending rigidity in the diaper width direction. In the present invention, at least the bending rigidity in the diaper width direction is the first. The second absorber 42 only needs to be smaller than the first absorber 41.
As for the 2nd absorber 42, it is preferable that the bending rigidity value of a diaper width direction is smaller than the 1st absorber 41 by 10-50g, especially 20-40g. The second absorbent body 42 preferably has a bending stiffness value in the diaper width direction of 50 g or less, particularly 40 g or less. The first absorbent body 41 has a bending rigidity value in the diaper width direction of 30 to 80 g, particularly It is preferable that it is 40-70g.
The bending stiffness value in the diaper width direction of the first absorbent body and the second absorbent body can be measured as follows.

<Measurement method of bending stiffness value in the diaper width direction>
The bending stiffness value can be measured with a handle-ometer. The measuring method using the handle-ometer is in accordance with Japanese Industrial Standard “JIS L-1096 (General Textile Testing Method)”. An absorbent body cut to 100 mm in the diaper longitudinal direction and 100 mm in the diaper width direction is placed on a support table in which a groove with a width of 30 mm is engraved so that the direction corresponding to the diaper longitudinal direction is parallel to the direction in which the groove extends. To do. The center of the absorber is pushed with a blade having a thickness of 2 mm, and the resistance value (g) when the absorber is pushed in by 8 mm is measured with a load cell. The apparatus used in the present invention is a hand tester (handle-and-meter method) HOM-2 manufactured by Daiei Scientific Instruments. The average value of the three points is taken as the measured value.
In addition, it is preferable that the 2nd absorber 42 is smaller than the 1st absorber 41 also in the bending rigidity value of a diaper longitudinal direction. The bending rigidity value in the longitudinal direction of the diaper is the bending in the width direction of the diaper, except that the absorbent body cut into 100 mm × 100 mm is arranged on the support base so that the direction corresponding to the longitudinal direction of the diaper is orthogonal to the direction in which the groove extends. Measure in the same way as the stiffness value.

  In addition, the absorber 4 in this embodiment has a vertically long rectangular plan view shape in the diaper front-rear direction as a whole. Further, the absorbent body 4 is fixed between the top sheet 2 and the back sheet 3 in a state where the entire body is covered with a water-permeable covering sheet (not shown) made of tissue paper or a water-permeable nonwoven fabric. Yes. Moreover, as for the surface sheet 2 in this embodiment, the part extended rather than the both-sides edge part of the absorber 4 is wound down by the non-skin contact surface of the absorber 4, The non-skin contact surface of an absorber On the side, it is fixed to the back sheet 3 with an adhesive or the like (not shown). Each of the first absorbent body 41 and the second absorbent body 42 may be covered with a cover sheet. The first absorbent body 41 and the second absorbent body 42 may be partially bonded with an adhesive or the like, or may not be bonded.

Leak-proof cuffs 6 are provided on both sides of the absorbent main body 5 in the longitudinal direction so as to extend in the diaper longitudinal direction.
As shown in FIGS. 3 and 4, the leak-proof cuff 6 is formed by a leak-proof cuff forming sheet 60 and an elastic member 61 fixed to the leak-proof cuff forming sheet 60 in an expanded state.

The leak-proof cuff forming sheet 60 is preferably arranged so as to cover both side edges 5c of the absorbent main body 5. Here, to cover both side edges of the absorbent main body 5, a leak-proof cuff having uprightness can be formed in the crotch, and the side edges of the absorbent main body are worn by the wearer due to the presence of the leak-proof cuff. It means that it is difficult to directly touch the skin.
More specifically, the leak-proof cuff forming sheet 60 absorbs the diaper at the abdominal side A and the back side B (preferably the crotch C) of the diaper 1 in the unfolded and extended state (see FIG. 2). It is preferable that the main body 5 is disposed so as to extend from the skin contact surface side 5a to the non-skin contact surface side 5b. Moreover, it is preferable that the leak-proof cuff forming sheet 60 is fixed to the skin contact surface side 5a of the absorbent main body 5 in each of the abdominal side A and the back side B. With such a configuration, the leak-proof cuff easily wraps both sides of the absorbent main body and the leak-proof property is improved. The skin contact surface side 5a is the surface side of the absorbent main body 5 that faces the wearer's skin when worn, and the non-skin contact surface side 5b of the absorbent main body 5 is absorbent. Of the both surfaces of the main body 5, the surface side is directed to the opposite side of the skin side of the wearer when worn.

As shown in FIG. 4, the leak-proof cuff 6 can stand at least at the crotch part C. A plurality of elastic members 61 are fixed along the free end 62 in the vicinity of the free end 62 of the leak-proof cuff 6. The sheet 60 for leak-proof cuff formation is a surface on the skin contact surface side of the absorbent main body 5 in a folded state by being folded at two bent portions 64 and 65 on the abdominal side A and the back side B, respectively. It is fixed on the top by known joining means (heat seal, adhesive, etc.) 63.

  In the present embodiment, a sheet-shaped water-repellent sheet having a predetermined width is folded as a leak-proof cuff forming sheet 60 in two along a fold line along the longitudinal direction, and a hot-melt adhesive is provided between opposing layers. Or the sheet | seat of the 2 layer structure joined by the partial heat | fever or the ultrasonic seal | sticker etc. is used. The elastic member 61 is fixed in an expanded state between the layers of the two-layer structure sheet.

  As shown in FIG. 4, the absorbent main body 5 in the crotch C is fixed to the end of the leak-proof cuff 6 on the inner side with respect to the diaper width direction with respect to both side edges 5 c in the longitudinal direction of the absorbent main body 5. And a fixing portion 67 to the leakproof cuff forming sheet 60. The fixing portion 67 is formed by connecting a leak-proof cuff forming sheet 60 and an extended portion of the surface sheet 2 that is wound down by known joining means such as heat sealing, high-frequency sealing, ultrasonic sealing, and hot-melt adhesive. It is formed by bonding.

Further, an elastic member 66 for raising the side part of the absorbent main body is disposed in an extended state at a portion of the absorbent main body 5 on the outer side in the diaper width direction than the fixed portion 67.
The elastic members 66 are arranged on both side edges of the absorbent main body 5 so as to extend along the side edges and between the ventral side A and the back side B. The elastic member 66 in the present embodiment is disposed on both side edges of the absorbent main body 5, but the arrangement site is not particularly limited as long as it is outside the fixing portion 67, and the absorbent body 4 and the skin contact thereof. It can also distribute | arrange between the surface sheet 2 located in a contact surface side, between the absorber 4 and the back surface sheet 3, the inside of the coating sheet (not shown) of the absorber 4. It can also be placed in these two or more locations. However, it is preferable to arrange at the side edges of the absorbent main body 5 or in the vicinity thereof.
It is preferable that the fixing | fixed part 67 exists in the site | part which entered 5-50 mm from the both-sides edge part 5c of the absorptive main body 5, especially about 10-30 mm inside the diaper width direction.

As shown in FIG. 4, in the width direction of the crotch part C, the position P1 of the fixed end of the leak-proof cuff 6 is substantially the same as the position of the missing part 44 (the position of the end part of the missing part 44 near the center in the diaper width direction) P2. It is preferable that they match. The fixed end of the leak-proof cuff 6 is a place where the absorbent main body 5 and the leak-proof cuff forming sheet 60 are joined, which exists on the opposite side of the free end of the leak-proof cuff 6. Since the positions P1 and P2 substantially coincide with each other, the rising property of both sides of the absorbent main body 5 is further improved, and the absorbent main body can more easily form an ideal three-dimensional shape that wraps the urine drainage part. Leakage prevention performance is further improved.
In the expression that the positions P1 and P2 substantially match, in addition to the case where the position P1 and the position P2 completely match, the accuracy error at the time of manufacture is taken into consideration, and the distance between the positions P1 and P2 The case where L (see FIG. 4) is within 10 mm is also included.
The distance W1 between the side edge portion 41 and the missing portion 44 of the absorbent body, the width W of the absorbent body, the width W2 between the left and right missing portions 44, the width of the missing portion, the width of the absorbent body 5 of the fixing portion 67. A preferable range of numerical values such as the distance from the side edges 5c and the distance between the positions P1 and P2 is measured at the center position in the diaper longitudinal direction.

  According to the diaper 1 of this embodiment, in addition to the both sides of the absorber 4 being easily bent and standing, the presence of the elastic member 66 and the fixing portion between the absorbent main body 5 and the leak-proof cuff forming sheet 60 4 is in a specific position or the like, as shown in FIG. 4, there is a concave pocket structure toward the skin contact surface side between the upright side portions of the absorbent body 4 or between the upright side portions of the absorbent main body. It is formed. The pocket structure makes it difficult for excrement to leak out, and when a large amount of urine is excreted in a short period of time, or when watery stools or soft stools that are difficult to absorb are excreted, the concave structure The excrement is difficult to leak from the pocket structure. Moreover, even if it leaks from a concave pocket, since the leak-proof cuff 6 which covers the side edge part of the absorptive main body 5 exists, the leakage from a diaper is prevented. That is, even if the excrement exceeds the side edge of the absorbent main body standing upright at the crotch, this leak-proof cuff is positioned on the outer side to prevent further excrement leakage. Because it is possible, it has excellent leakage performance. In addition, the leak-proof cuff 6 makes it difficult for the side edge of the absorbent main body to come into direct contact with the wearer's skin when worn, so that an uncomfortable feeling during wearing can also be prevented.

Further, the crotch part C is a part that is particularly susceptible to pressure from the left and right due to the movement of the wearer and the like. Since it is relieved by doing, the pad stability (the twist prevention effect etc.) of the absorber 4 can also be improved.
Furthermore, the missing portion 44 is opened by the movement of the wearer spreading his legs or twisting the upper body, and the center portion (center piece 41M) located at the center in the width direction of the first absorber 41 and the side edge portion (side) of the absorber. In the case where the pieces 41S, 41S) are separated from each other, the missing portion 44 of the first absorbent body 41 overlaps the low-rigidity second absorbent body 42. The second absorbent body 42 covers the gap formed between the edge portion and the excrement is prevented from leaking through the gap.

  Further, according to the diaper 1 of the present embodiment, the side leakage prevention performance can be dramatically improved, so that the leakage prevention performance is improved or the decrease in the width of the absorbent main body and the crotch portion is suppressed. The width can be narrowed to improve fit. Such an effect is that the leak-proof cuff 6 in the crotch part C stands up greatly toward the wearer's skin, can secure a sufficient height, and narrows the substantial liquid-absorbing surface even when crushed. Combined with things that are difficult to do, it is played more reliably.

  As a disposable diaper which narrowed the width | variety of a crotch part, the disposable diaper which satisfy | fills the conditions shown below can be illustrated as a particularly preferable example, for example. The width of the absorbent body 4; the maximum width in each of the back side portion B and the ventral side portion A is 60 to 140 mm, particularly 80 to 120 mm, and the maximum width in the crotch portion C is 50 to 140 mm, particularly 70 to 120 mm. Reference numeral 9 in FIGS. 3 and 4 denotes an adhesive that joins the absorbent main body 5 and the outer package 10.

In the first absorbent body 41 used in the present invention, the liquid diffusion rate in the diaper width direction is faster than the liquid diffusion rate in the diaper longitudinal direction, and it takes time before the liquid reaches the diaper front end. This is preferable from the viewpoint of improving leakage prevention performance.
In order to increase the diffusion rate of the liquid in a specific direction, a directional groove or the like can be formed by embossing or the like, but it is preferable to use one that is oriented in the direction of the constituent fibers. Whether the liquid diffusion rate is higher in the diaper width direction or the diaper longitudinal direction can be determined by, for example, cutting out a long test piece in each direction and measuring and comparing the respective water absorption heights.

  As the first absorbent body and the second absorbent body, various absorbent bodies having different bending rigidity can be used without any particular limitation. However, a fiber aggregate or a structure in which a water-absorbing polymer is supported on the fiber aggregate, respectively. Can be used. As the fiber constituting the first absorbent body and the second absorbent body, known materials can be used without particular limitation as the constituent material of the conventional absorbent body, for example, pulp fiber, rayon fiber, cotton fiber, cellulose acetate, etc. Hydrophilic fibers, polyolefin fibers such as polyethylene and polypropylene, and condensation fibers such as polyester and polyamide can be used. As the water-absorbing polymer, various known polymers can be used without particular limitation. For example, sodium polyacrylate, (acrylic acid-vinyl alcohol) copolymer, polyacrylic acid sodium crosslinked product, (starch-acrylic) Acid) graft copolymer, (isobutylene-maleic anhydride) copolymer and saponified product thereof, polyaspartic acid and the like. The water-absorbing polymer and the fiber can be used alone or in combination of two or more. The total content of the water-absorbing polymer and fibers in the absorber is preferably 70 to 100%, particularly preferably 80 to 100%.

As the second absorber, a long fiber web having hydrophilicity is used, and the long fiber has a crimp rate of 10 to 90% and is oriented in the plane direction of the second absorber. It is preferable (hereinafter, this absorber is also referred to as a long fiber absorber). Since the long fiber absorber has elasticity compared to the absorber mainly composed of flap pulp, it is mounted without impairing the ease of deformation of the absorber into the three-dimensional shape due to the lack of the first absorber 41. Since it is easy to follow the change in the posture of the person, the absorbent body 4 can stably form a concave pocket structure toward the skin contact surface side and prevent the excrement from leaking out.
As the long fiber absorber, those not containing a superabsorbent polymer can be used, but it is more preferable to use a long fiber absorber in which a superabsorbent polymer is embedded and supported in a long fiber web. Use of a polymer carrying a superabsorbent polymer is preferred because the absorption capacity is increased and the leakage prevention performance is improved.

  On the other hand, as the first absorbent body, fluff pulp piles, mixed piles of fluff pulp and superabsorbent polymer particles, mixed fluff pulp and heat-fusible synthetic fibers and integrated by heat treatment Stacked fiber, fluff pulp, mixed fiber that is a mixture of heat-absorbing polymer particles and heat-fusible synthetic fibers, and integrated by heat treatment, fluff pulp fiber that has been embossed, embossed A mixed product of fluff pulp and superabsorbent polymer particles, a mixed product of fluff pulp subjected to water spraying treatment and superabsorbent polymer particles, or the like can be used. Of these, the use of a mixed fiber of fluff pulp and superabsorbent polymer particles is inexpensive and can be manufactured with relatively simple equipment, has a sufficient absorption capacity, and contributes to leakage prevention performance To preferred. Content of the flap pulp in a 1st absorber can be 20-80 mass%, for example.

As another constituent material of the diaper 1 of this embodiment, what is normally used in the said technical field can be especially used without a restriction | limiting. For example, as the surface sheet 2, a hydrophilic and liquid-permeable nonwoven fabric or an apertured film can be used. As the back sheet 3, a resin film, a laminate material of a resin film and a nonwoven fabric, or the like can be used. As the sheet 60 for forming a leak-proof cuff, a composite nonwoven fabric having a multilayer structure composed of spunbond, meltblown, spunbond, etc., a spunbond nonwoven fabric, a heat bond nonwoven fabric, an air-through nonwoven fabric, etc. can be used, and flexibility, water resistance, etc. From this point, a nonwoven fabric having a multilayer structure composed of spunbond and meltblown and a nonwoven fabric having a basis weight of about 12 g / m ² are preferable.
The sheet for forming a leak-proof cuff preferably has a water pressure of 3 cm or more, more preferably measured according to a water resistance test (low water pressure method) in the waterproof test method for textile products of JIS L1092 (1998). 5 cm or more. When measuring the water pressure resistance, the level device filled with water was raised at a speed of 10 ± 0.5 cm / min, and it was visually observed that water came out from three places on the back side of the test piece. Measure the water level at the time. In addition, it will measure without delay when the installation of the test piece is completed. As the form of the elastic member 61 for forming the leak-proof cuff, a thread-like member (thread rubber or the like), a belt-like member having a predetermined width (flat rubber or the like) or the like is preferable, and a thread-like member is particularly preferable. Examples of the material for the elastic member include natural rubber, synthetic rubber such as styrene-butadiene, butadiene, isoprene, and neoprene, EVA, stretchable polyolefin, urethane, and the like. As the form of the elastic members 66, 71, 81, 91, a thread-like member, a belt-like member having a predetermined width, a thin-film member, or the like can be used. As those materials, those described as the material of the elastic member 61 can be used.

FIG. 5 is a view showing an absorbent body in a disposable diaper according to another embodiment of the present invention. The absorbent body 4A shown in FIG. 5 is a first absorbent body having the same configuration as the first absorbent body in the disposable diaper 1 described above. 41 has a configuration in which the second absorbent body 42 is arranged in the missing portion 44 of 41.
In the absorbent body 4A in the present embodiment, the first absorbent body 41 and the second absorbent body 42 having a bending rigidity smaller than that of the first absorbent body 41 are arranged side by side in the planar direction of the absorbent body 4A. And these are wrapped in the covering sheet. The second absorber 42 is preferably filled in the missing portion 44 so that no gap is formed between the second absorber 42 and the first absorber 41.

Drawing 6 is a figure showing the 1st absorber 41 in the disposable diaper of other embodiments of the present invention.
Each of the first absorbent bodies 41 shown in FIG. 6A and FIG. 6B is formed to extend along the longitudinal direction of the absorbent body in a portion of the crotch part that is separated from the side edge of the absorbent body. The missing portion 44 is provided. In the missing part 44 of the first absorbent body 41 shown in FIG. 6 (a), none of the end parts 44a, 44b in the longitudinal direction is opened at the side edge part of the absorbent body. The missing part 44 of the 1st absorber 41 shown in FIG.6 (b) has the edge part 44b by the side of the back side B among the both ends of the longitudinal direction opening to the side edge part of an absorber.

  The first absorbent body 41 shown in FIG. 6C is an inward portion in the diaper width direction from the side edge 43 in the longitudinal direction of the absorbent body 4 as a missing portion that facilitates deformation of the first absorbent body 41 into a three-dimensional shape. It has notch part 44 'formed so that it may extend toward. In the 1st absorber 41 shown in Drawing 6 (c), the part biased to the stomach side part side of a diaper to the diaper longitudinal direction central position CL, and the back side part of a diaper to the diaper longitudinal direction central position CL Cutout portions 44 'are formed in both of the portions biased to the side. Each notch 44 'is inclined so as to approach the center position CL in the diaper longitudinal direction, particularly toward the inner side in the diaper width direction from the side edge 43 in the longitudinal direction of the absorber. The absorbent body having the first absorbent body 41 shown in FIG. 6 (c) is easily deformed into a concave boat shape toward the skin contact surface side when the diaper is worn, with the front, rear, left and right sides standing upright. Note that the first absorbent body may have the cutout portion 44 ′ only in a portion biased toward the ventral side of the diaper or only in a portion biased toward the back side of the diaper.

  Each 1st absorber 41 shown in FIG. 6 is laminated | stacked on the skin contact surface side of the 2nd absorber 42 similarly to the disposable diaper 1 shown in FIGS. It can also be used as an absorber having a two-layer structure in which the missing portion 44 and the notched portion 44 ′ are present, and similarly to the absorbent body 4A shown in FIG. 5, the second absorber 42 is provided in the missing portion 44 and the notched portion 44 ′. Can also be used.

  The absorbent body in which the second absorbent body 42 is combined with the absorbent body 4A shown in FIG. 5 and the first absorbent body 41 shown in FIG. 6 is used in place of the absorbent body of the disposable diaper 1 shown in FIGS. be able to. Even when these absorbers are used, the second absorbent body can be the same as the second absorbent body in the disposable diaper 1 described above, and the first absorbent body can be the first absorbent body in the disposable diaper 1 described above. The thing similar to 1 absorber can be used. Also in the disposable diaper using such an absorber 4, the same effect as the disposable diaper 1 is show | played.

Hereinafter, a particularly preferable long fiber absorber will be described as the second absorber.
FIG. 7 is a schematic cross-sectional view showing an example of the long fiber absorber. A long fiber absorbent 101 shown in FIG. 7 mainly includes a long fiber web (hereinafter referred to as web) 102 and a superabsorbent polymer spray layer (hereinafter referred to as polymer layer) 103. The long fiber absorber 101 includes a plurality of webs 102, and a polymer layer 103 is located between the webs 102 and 102. The number of web layers may be three or more.

  The long fibers having hydrophilicity are inherently hydrophilic long fibers, and are inherently non-hydrophilic, but are provided with hydrophilicity by being subjected to a hydrophilic treatment. Both are included. Preferred long fibers are inherently hydrophilic long fibers, and nylon, acrylic, acetate, and rayon long fibers are particularly preferable. In particular, acetate, which is a fiber having a moisture content of less than 10%, is particularly preferable because it retains its bulkiness even when wet. As the acetate, it is preferable to use cellulose triacetate and / or cellulose diacetate. Here, the moisture content is a value measured in an environment of 25 ° C. and a relative humidity of 65%.

As the long fiber, a crimped one is used. The long fiber has a crimp rate (JIS L0208) of 10 to 90%, preferably 10 to 60%, and more preferably 10 to 50%. By forming a web from crimped long fibers, it becomes easy to stably and highly embed a superabsorbent polymer in the web. If the web is composed only of long fibers that do not have crimps or have a small degree of crimp, and this is used as an absorbent body, when a large amount of superabsorbent polymer is used, its extreme movement and dropout may occur. It is easy to happen. On the other hand, if long fibers with a too high crimp rate are used, it is not easy to allow the superabsorbent polymer to enter between the long fibers. It is easy to happen. There is no particular limitation on the means for crimping the long fibers. Further, the crimp may be two-dimensional or three-dimensional. The crimp rate is defined as a percentage of the difference between the length A when the long fiber is stretched and the length B of the original long fiber with respect to the length A when stretched, and is calculated from the following equation: .
Crimp rate = ((A−B) / A) × 100 (%)

  The length of the original long fiber means a length in which both ends of the long fiber are connected with a straight line when the long fiber is in a natural state. The natural state means a state in which one end of the long fiber is fixed to a horizontal plate and hung downward by its own weight. The length when the long fiber is stretched refers to the length at the minimum load when the long fiber is stretched until there is no crimp. The crimp rate of the long fibers is as described above, and the number of crimps is preferably 2 to 25, particularly 4 to 20, especially 10 to 20 per cm.

  The buried support refers to a state in which the superabsorbent polymer enters the space formed by the crimped long fibers, and the polymer is not easily moved or dropped even by vigorous movement of the wearer. . At this time, the long fibers are entangled or caught in the superabsorbent polymer, or the superabsorbent polymer is attached to the long fiber due to its own stickiness. The space formed by the long fibers is easily deformed even when stress is applied from the outside, and the entire long fibers can absorb the stress, thereby preventing the space from being destroyed. A part of the superabsorbent polymer is embedded and supported in the web 102. Depending on the manufacturing conditions of the long fiber absorbent body 101, almost all of the superabsorbent polymer may be uniformly embedded and supported in the web 102.

  The distribution in the thickness direction of the superabsorbent polymer can be changed, and the present invention includes one in which the superabsorbent polymer is biased and buried with respect to the thickness direction of the web 2. In particular, when an absorbent body in which a superabsorbent polymer is embedded in a long fiber web is used as a low-rigidity absorbent body on the skin contact surface side, the superabsorbent polymer is not opposed to the skin of the web in the web. It is biased to the surface side and buried. Thereby, the touch of the diaper top sheet is not impaired, and the liquid diffusibility is high and the liquid absorbability of the entire absorbent body is high. Therefore, it is suitable as the absorbent body of the disposable diaper. The abundance of the superabsorbent polymer may change continuously in the web thickness direction or may change stepwise. When the superabsorbent polymer is biased to the non-skin facing side of the web in this way, the filling density of the superabsorbent polymer in the web increases, so use a superabsorbent polymer with high liquid permeability described later. Is preferred.

  There is no restriction | limiting in particular in the fiber diameter of a long fiber. In general, it is preferable to use a long fiber of 1 to 10 dtex, particularly 1.7 to 7.8 dtex. In addition, when it is desired to give the absorbent body kinking resistance or cushioning properties, it is particularly preferable to use fibers of 2.1 to 7.2 dtex. The long fiber in the long fiber absorber is a fiber having a fiber length of preferably 70 mm or more, more preferably 80 mm or more, and even more preferably 100 mm or more when the fiber length is measured by the average fiber length measurement method (Method C) of JIS L1015. That means. However, when the total length of the web to be measured is less than 100 mm, preferably 50% or more, more preferably 70% or more, more preferably 80% or more of the fibers in the web extend over the entire length of the web. In this case, it is assumed that the fibers of the web are long fibers. The long fibers in the long fiber absorber are generally called continuous filaments. A bundle of continuous filaments oriented in one direction is generally called a tow. Therefore, the long fiber in the long fiber absorbent is a concept including a continuous filament. The web in which long fibers are oriented is a concept including a tow layer of continuous filaments. In addition, fibers (cut fibers) in which part of the long fibers are cut and the fiber length is less than the above value may be mixed in the absorbent body.

  As the superabsorbent polymer embedded and supported in the web, particles are generally used, but fibers may be used. When using a particulate superabsorbent polymer, if the shape is an indeterminate type, a block type, or a bowl type, it can be embedded and supported at a basis weight equal to or greater than 10 times the web. it can. Further, in the case of a spherical particle aggregation type or a spherical type, it can be embedded and supported at a basis weight of the same amount or more and 5 times or less with respect to the web. For these particle shapes, it is desirable to select the former when it is particularly desired to achieve both high absorption and thinning, and the latter when importance is placed on the texture (reduction of the feeling of shaving of the superabsorbent polymer). The superabsorbent polymer is dispersed in layers between the webs 102 and 2. A part of the superabsorbent polymer is embedded and supported in the web 102. Depending on the manufacturing conditions of the long fiber absorbent body 101, almost all of the superabsorbent polymer may be uniformly embedded and supported in the web 102. “Uniform” means that when the superabsorbent polymer is completely uniformly arranged in the thickness direction or the width direction of the long fiber absorber 101 and when a part of the long fiber absorber 1 is taken out, This refers to a case where the variation in the abundance of the absorbent polymer has a distribution within twice the basis weight. Such variation is caused by the fact that, in the production of disposable diapers, the superabsorbent polymer is rarely supplied excessively, and a part with an extremely high application amount is partially generated. In other words, the above “uniform” includes cases where inevitably variations occur, and does not include cases where the superabsorbent polymer is distributed so as to intentionally vary.

  As described above, since the long fiber has crimps, it has a large number of spaces capable of holding particles. The superabsorbent polymer is retained in the space. As a result, even if a large amount of superabsorbent polymer is sprayed, the extreme movement or dropout is less likely to occur. Moreover, even if a wearer performs intense operation | movement, the structure of the long fiber absorber 101 becomes difficult to be destroyed. Depending on the superabsorbent polymer used, the crimp rate and the amount of long fibers used are adjusted as appropriate. The long fiber absorber 101 having the above structure is thin and has a low basis weight.

  Since the superabsorbent polymer is stably held in the space formed by the crimped long fibers, the long fiber absorber 101 can hold a large amount of the superabsorbent polymer. Specifically, when viewed as a whole of the long fiber absorbent body 101, the basis weight of the superabsorbent polymer is preferably not less than the basis weight of the long fiber, more preferably not less than 2 times, more preferably not less than 3 times. When the superabsorbent polymer is not sufficiently embedded in the web, hot-melt adhesives, various binders (such as acrylic emulsion adhesives), sugar derivatives such as carboxymethylcellulose and ethylcellulose, thermoplastic resins such as polyethylene, etc. Can be appropriately added to the web. Furthermore, you may use together the sheet | seat etc. which gave uneven | corrugated processing or flocking.

  In the long fiber absorbent 101 shown in FIG. 7, the long fibers constituting the web 102 are oriented in one direction in the plane direction of the long fiber absorbent 101. When the liquid is absorbed by the long fiber absorber 101 due to the orientation of the long fibers in one direction, the liquid diffuses preferentially in the orientation direction of the long fibers. Conversely, diffusion in the direction perpendicular to the orientation direction of the long fibers is suppressed. When the long fibers are oriented in the width direction of the disposable diaper, liquid leakage from the front part of the diaper (pre-leakage) is effectively prevented. In the diaper width direction, the leakage preventing property is improved by the leak-proof cuff 6 or the leg elastic member 81.

  The orientation of the long fiber may be as long as the vector connecting the start point and end point of the long fiber is oriented in the plane direction. Including the ones that face (direction). More specifically, the degree of orientation of the long fibers is preferably 1.2 or more, particularly 1.4 or more in terms of the degree of orientation. In this embodiment, the degree of orientation is measured using a Microwave molecular orientation analyzer MOA-2001A manufactured by KANZAKI. The sample size is 100 mm in the longitudinal direction and 50 mm in width, and the average value of three points is the degree of orientation. When the sample size is less than this size, measurement is performed by arranging a plurality of samples so as not to overlap each other.

  One means for further preventing pre-leakage is to use a linear long fiber web. This is because such a long fiber is superior in liquid diffusibility in the orientation direction of the long fiber as compared with a long fiber web having crimps. From this point of view, it is preferable that a part of the crimped long fibers in at least one of the plurality of webs 102 is stretched to be in a linear state. For example, when the long-fiber absorbent body 101 has two layers of webs 102, a portion of the web 102 on the topsheet side, for example, crimped long fibers located at the center in the longitudinal direction is stretched to be in a linear state. The liquid that has been discharged can be preferentially guided in the front-rear direction of the absorber. Alternatively, in addition to the web 102 made of crimped long fibers, the same effect can be obtained by further using a hydrophilic long fiber web having no crimps. For example, it is possible to use two layers of webs 102 made of crimped long fibers and arrange a web made of long fibers without crimps on the upper layer via a polymer layer.

When the long fibers are oriented in the longitudinal direction of the diaper, the diffusibility of the liquid at the standing part of the absorbent body is enhanced, and liquid leakage (lateral leakage) from the side part of the diaper is effectively prevented. Also in this case, since the front and rear ends of the absorbent main body 5 are bonded so as to cover the sheet 11 having water repellency, liquid leakage is further prevented. In addition, liquid leakage can be prevented by disposing a leak-proof cuff at the front and rear ends of the absorbent main body 5.
In this case, in order to maintain and improve the pre-leakage prevention performance, at least the superabsorbent polymer used in the long fiber absorber is a superabsorbent polymer having the characteristics described later, or alternatively, the longitudinal front side of the absorbent article. It is preferable to increase or unevenly distribute half the absorption capacity or the amount of the superabsorbent polymer.

  In the long fiber absorbent body 101, the superabsorbent polymer is held in the space formed by the crimped long fibers, so that the polymer is unlikely to move or drop out significantly, Also, the long fiber absorber 101 is less likely to break. In order to make these effects more prominent and to reduce the “sharpness” that occurs when superabsorbent polymers rub against each other, in the long-fiber absorber 101, the overlapping webs 102, 102 are bonded together. ing. In this case, the overlapping webs 102 and 102 are adhered in a dotted pattern so that the preferential diffusion of the liquid in the orientation direction of the long fibers described above is not inhibited. Adhering in the form of scattered dots means that the shape of the bonding points does not have great anisotropy, and such bonding points are uniformly distributed over the entire area in the plane direction of the web 102. Say. As a typical bonding mode, there is a mode in which the overlapping webs 102 and 102 are bonded by a large number of small dot-shaped bonding points. For example, a method of applying a hot melt pressure-sensitive adhesive by a spray method may be used as the dotted adhesive. Examples of the spray method include a slot spray method, a curtain spray method, a melt blown method, and a spiral spray method. When such a coating method is used, not only the webs 102 are bonded to each other, but also the web 102 and a part of the superabsorbent polymer may be bonded.

  The long fiber absorbent body 101 may be composed of only a laminated body of the web 102 and the polymer layer 103, or the laminated body may be wrapped with paper or non-woven fabric such as tissue paper. In addition, a dry pulp sheet or a fluff pulp stacking layer may be disposed on the upper surface and the lower surface of the laminate (long fiber absorber) of the web 102 and the polymer layer 103, respectively. It may be wrapped with paper or nonwoven fabric. The long fiber absorbent 101 has a thickness of preferably 10 mm or less, more preferably 5 mm or less, regardless of the form of the long fiber absorbent 101.

  Next, the preferable manufacturing method of the long fiber absorber 101 mentioned above is demonstrated. First, a long fiber web having the above-described crimp rate is prepared. The web is opened by a predetermined means. For the opening, for example, an air opening device using compressed air can be used. Next, the web 102 made of opened long fibers is stretched to a predetermined length. In this case, it is not necessary to stretch the long fibers completely, and it is sufficient to stretch the superabsorbent polymer so as to be stably embedded and held in the web 102.

Under the state in which the long fibers are stretched, various adhesives such as a hot melt pressure-sensitive adhesive are applied to the web 102 by a contact method such as a roll coater method or a screen printing method, or a non-contact method such as a spray method. For the coating, spray-type coating that allows easy switching of each pattern and adjustment of the amount of the adhesive in a non-contact manner is preferable, and spray coating that can successfully perform dotted adhesion is preferably used. Examples of the spray method include a slot spray method, a curtain spray method, a melt blown method, and a spiral spray method. The adhesive is preferably applied in such a low amount that does not impede the permeation of the liquid between the webs. From this viewpoint, the coating amount of the adhesive is preferably ³ to 30 g / m ² , particularly 5 to 15 g / m ² .

  After the application of the adhesive is completed, the superabsorbent polymer is spread on the web 102 in layers. After the completion of spraying, a web 102 prepared separately is overlaid. Next, the stretched state of the long fiber is released. As a result, the stretched long fibers contract. As a result, the superabsorbent polymer is retained in the space formed by the shrinkage of the long fibers. In this way, the superabsorbent polymer is buried and supported in the web 102. As a result, the two webs 102 are bonded in a dotted pattern.

  Alternatively, after the superabsorbent polymer is sprayed on the web 102, a plurality of intermediates obtained by releasing and contracting the stretched state of the web 102 are prepared, and finally the intermediates are superposed. Thus, the long fiber absorber 101 can also be obtained. In this case, since the polymer layer 103 is located on the uppermost layer of the long-fiber absorbent body 101, there is a concern that the superabsorbent polymer may be moved or dropped out. Such inconvenience can be avoided by wrapping the entire long fiber absorbent body 101.

  Another example of the long fiber absorber will be described with reference to FIGS. With respect to the points that are not particularly described with respect to the long fiber absorber shown in FIGS. 8 to 10, the explanation in detail regarding the long fiber absorber shown in FIG. 7 is appropriately applied. Moreover, in FIGS. 8-10, the same code | symbol is attached | subjected to the same member as FIG. 8 to 10, the upper side of each figure is the skin contact surface side, and the lower side is the non-skin contact surface side.

  A long fiber absorber 101 shown in FIG. 8A is composed of a single layer web 102. A superabsorbent polymer is uniformly embedded and supported in the web 102. The long fiber absorbent 101 shown in FIGS. 8B and 8C is also composed of a single-layer web 102 like the long fiber absorbent 101 shown in FIG. 8A. With respect to the thickness direction of 102, it is biased and carried on the skin contact surface side or the non-skin contact surface side.

The long fiber absorbent 101 shown in FIGS. 7 and 8 can be used as an absorbent by being laminated with a fluff pulp stacking layer or the like, for example, in the form shown in FIG.
A long fiber absorber 101 shown in FIG. 9A is laminated on a fluff pulp pile layer 104. A superabsorbent polymer is embedded and supported in the web 102. A long fiber absorber 101 shown in FIG. 9B is obtained by mixing a superabsorbent polymer in the fluff pulp stacking layer 4 in the absorber shown in FIG. 9A. The absorbent body shown in FIG. 9 (c) is obtained by inverting the stacking relationship between the fluff pulp stacking layer 104 and the long fiber absorbent body 101 in the absorbent body shown in FIG. 9 (b).

  The long fiber absorbent body 101 shown in FIG. 10 has a structure in which a hydrophilic long fiber web 106 not containing a superabsorbent polymer is disposed below the web 102 in which the superabsorbent polymer is embedded and supported. Have.

  In addition to the superabsorbent polymer, other particles such as activated carbon, silica, alumina, titanium oxide, various clay minerals (zeolite, sepiolite, bentonite, cancrinite, etc.) and other inorganic and inorganic particles (deodorant) Agents and antibacterial agents) can coexist. In addition, the long fibers constituting the web are improved for the purpose of improving the web shape retention, improving the web compression recovery, making the web less likely to be kinked, and improving the web transportability. Are preferably joined. In addition, as another method for improving the web shape retention, a method of superimposing sheet materials such as paper and non-woven fabric on the upper and lower sides of the web and bonding the web and the sheet material with an adhesive or heat-sealing. Is mentioned.

FIG. 11 is a view showing a disposable diaper 1A according to still another embodiment of the present invention.
About the disposable diaper 1A of this embodiment, a different point from the diaper 1 mentioned above is mainly demonstrated, and description is abbreviate | omitted about the same point. For points that are not particularly described, the above description regarding the configuration of the diaper (particularly diaper 1) is applied as appropriate. The same components as those of the diaper 1 are denoted by the same reference numerals.

In the diaper 1A shown in FIG. 11, an absorbent body 4B having the configuration shown in FIG. 12 is used.
The absorbent body 4B has a structure in which the first absorbent body 41 in the form shown in FIG. 6A is laminated on the non-skin contact surface side of the second absorbent body 42 having substantially the same length and width. The missing portions 44 and 44 of the first absorber 41 are located below the second absorber 42.
In addition, as the first absorbent body 41, an absorbent body mainly composed of flap pulp (for example, fluff pulp product or a mixture product of fluff pulp and superabsorbent polymer particles) is used. As the absorbent body 42, a long fiber absorbent body using acetate as a long fiber is used. And the whole is coat | covered with the water-permeable coating sheet (not shown) which consists of tissue paper or a water-permeable nonwoven fabric. The long fibers are oriented in the longitudinal direction of the absorbent body 4B.

  Also in the diaper 1 </ b> A of the present embodiment, similarly to the diaper 1 described above, the first absorbent body 41 has the missing portions 44, 44 so that both side portions of the absorbent body 4 can easily stand up, and the elastic member 66 As shown in FIG. 11, the absorbent body 4 has a fixed portion 67 between the existence and absorbent main body 5 and the leak-proof cuff forming sheet 60, which is located on the inner side in the diaper width direction than both side edges 5 c of the absorbent main body 5. A concave pocket structure is formed toward the skin contact surface side between the upright side parts or the upright side parts of the absorbent main body 5. Therefore, the effect similar to the diaper 1 mentioned above is show | played.

Furthermore, in the diaper 1A of the present embodiment, a long fiber absorber using acetate as a long fiber is provided on the skin contact surface side of the absorber 4B, and an absorbent body mainly composed of flap pulp is provided on the non-skin contact surface side. Both of the laminated absorbent bodies, which are laminated, are higher in the long-fiber absorbent body in terms of liquid permeability, and are mainly composed of flap pulp for hydrophilicity (surface wettability and hydrophilicity by capillary force). Absorber to do is higher. Therefore, compared with the case where the up-and-down positional relationship of the long fiber absorber and the absorber mainly composed of flap pulp is reversed, the liquid absorption rate is high and the liquid return prevention property is also improved.
In addition, the long fiber absorber generally has a smaller surface area of the constituent fibers, and there is less interstitial water and surface water remaining between the fibers and an amount of water transpiration than the absorber mainly composed of flap pulp. Therefore, the humidity in the diaper can be reduced more effectively. Such effects include, as long fibers, synthetic fibers such as acetate, rayon, tencel, and acrylic, as well as synthetic fibers such as polyethylene, polypropylene, and polyethylene terephthalate that have been hydrophilized with surfactants alone, or composite fibers. The same effect is obtained when two or more are used in combination.

  When a long fiber absorber is used as the second absorber, the long fiber absorber is one in which the superabsorbent polymer is not embedded and supported even if the superabsorbent polymer is embedded and supported. Also good. When using a polymer in which the superabsorbent polymer is embedded and supported, the superabsorbent polymer can be distributed uniformly in the width direction of the second absorber, but is unevenly distributed near the center of the second absorber in the width direction. It is preferable to make the both sides of the absorbent body flexible to improve the standing property of both sides of the absorbent body or the absorbent main body.

The superabsorbent polymer used in each of the above-described embodiments has a water absorption of 30 g / g or more, particularly 30 to 50 g / g, based on the centrifugal dehydration method. It is preferable from the point which prevents that the gel feeling after liquid absorption falls. The amount of absorption of the superabsorbent polymer by centrifugal dehydration is measured as follows. That is, 1 g of superabsorbent polymer was swollen with 150 ml of physiological saline for 30 minutes, then placed in a 250 mesh nylon mesh bag, dehydrated with a centrifuge at 143 G (800 rpm) for 10 minutes, and the total weight after dehydration was determined. taking measurement. Next, the amount of water absorption (g / g) by centrifugal dehydration is calculated according to the following formula.
Water absorption by centrifugal dehydration method = (total weight after dehydration−weight of nylon mesh bag−weight of highly absorbent polymer when dried−weight of nylon mesh bag liquid remaining) / weight of highly absorbent polymer when dried

Furthermore, when using the long fiber absorber in which the superabsorbent polymer is embedded and supported as the second absorber laminated on the skin contact surface side of the first absorber, the superabsorbent polymer is liquid-permeable. It is preferable to use a superabsorbent polymer having a high viscosity.
That is, the liquid passage time measured by the following method is 20 seconds or less, particularly 2 to 15 seconds, especially 4 to 10 seconds, preventing the occurrence of gel blocking and the resulting decrease in absorption performance, This is preferable from the viewpoint of prevention of leakage due to liquid leakage due to inadequate absorption. The measurement of the liquid transit time is as follows. That is, 0.5 g of the superabsorbent polymer was placed in a cylindrical tube having a cross-sectional area of 4.91 cm ² (inner diameter: 25 mmφ) and an openable / closable cock (inner diameter: 4 mmφ). Fill with water and swell the superabsorbent polymer with the saline until it reaches saturation. After the swollen superabsorbent polymer settles, the cock is opened and 50 ml of physiological saline is allowed to pass through. The time required for 50 ml of the physiological saline to pass through is measured, and this time is taken as the liquid passage time. The liquid transit time is one of the indices that reflect the gel strength of the superabsorbent polymer. The shorter the liquid passage time, the stronger the gel strength.
By using a highly absorbent polymer with high liquid permeability, the rate of liquid uptake in the thickness direction and planar direction of the second absorbent body, particularly during repeated absorption, is increased, and the first absorbent body is used efficiently. Can do. Alternatively, it is preferable in order to increase the diffusibility of the liquid in the standing part of the absorber and prevent the liquid from staying in the crotch part.

  As the superabsorbent polymer, it is preferable to use a superabsorbent polymer having high liquid permeability under load. From the viewpoint of effectively preventing gel blocking of the superabsorbent polymer, the superabsorbent polymer preferably has a liquid flow rate value of 30 to 300 ml / min, more preferably 32 to 200 ml / min, and still more preferably 35. ~ 100 ml / min. When the value of the liquid flow rate is less than 30 ml / min, the superabsorbent polymers saturated and swollen by the liquid absorption adhere to each other under load, and the passage of the liquid is hindered, so that gel blocking easily occurs. The larger the value of the flow rate, the better from the viewpoint of preventing the occurrence of gel blocking. However, if the value of the flow rate is as high as about 40 ml / min, the occurrence of gel blocking is almost certainly prevented. When the liquid flow rate exceeds 300 ml / min, the fluidity of the liquid in the absorber is too high, especially when a large amount of excreta is excreted at one time, and in older infants or adults. When the excretion rate is fast as described above, the liquid may not be sufficiently fixed when the absorber is further thinned, which may cause leakage. In general, increasing the liquid flow rate increases the degree of crosslinking of the superabsorbent polymer, lowering the absorption capacity per unit weight of the superabsorbent polymer, and a large amount of superabsorbent polymer must be used. I must. From these viewpoints, the upper limit value of the flow rate is determined.

  In order to obtain the superabsorbent polymer 21 having a liquid passing speed in the above-mentioned range, for example, the crosslink density of the inside and the surface of the superabsorbent polymer is adjusted, the gradient is provided in the crosslink density, or the superabsorbent polymer. The shape of the particles may be adjusted.

  The measurement of the flow rate of the superabsorbent polymer 21 is performed under a 2.0 kPa load. This load substantially corresponds to the body pressure applied to the absorbent body while wearing the absorbent article. A specific method for measuring the flow rate is described in paragraph 0005 of Japanese Patent Laid-Open No. 2003-235889, for example. In the present invention, measurement is performed by changing 0.200 g, which is the weight of the sample used in the measurement method described in this publication, to 0.32 g. Specifically, the flow rate is measured by the following procedure.

[Measurement method of flow rate]
A filtering cylindrical tube provided with a wire mesh (mesh size 150 μm) and a narrow tube (inner diameter 4 mm, length 8 cm) with a cock (inner diameter 2 mm) at the lower end of a vertically standing cylinder (inner diameter 25.4 mm). prepare. With the cock closed, 0.32 g of a measurement sample adjusted to a particle size of 850 to 150 μm is put into the cylindrical tube. Next, 50 ml of 0.9% by weight physiological saline is poured into the cylindrical tube. After standing for 30 minutes from the start of pouring physiological saline, a cylindrical rod (21.2 g) having a mesh opening of 150 μm and a diameter of 25 mm provided at the tip was inserted into the filtration cylindrical tube, Make the measurement sample touch. After 1 minute, a 77.0 g weight is attached to the cylindrical rod and a load is applied to the measurement sample. After another 1 minute, open the cock. The time (T1) (second) until the liquid level of the physiological saline solution reaches the 20 ml scale line from the 40 ml scale line is measured. Using the measured time T1 (seconds), the liquid passing time is calculated from the following equation. In the formula, T0 is the time measured without putting the measurement sample in the filtering cylindrical tube.
Flow rate (ml / min) = 20 × 60 / (T1-T0)

  A more detailed method for measuring the flow rate is described in paragraphs 0008 and 0009 of JP-A-2003-235889. The measuring device is described in FIGS. 1 and 2 of the publication.

  The superabsorbent polymer that can be used in each of the above-described embodiments is preferably a polymer that satisfies the above-mentioned characteristics. Specifically, for example, sodium polyacrylate, (acrylic acid-vinyl alcohol) copolymer, polyacrylic Examples include sodium acid cross-linked product, (starch-acrylic acid) graft polymer, (isobutylene-maleic anhydride) copolymer and saponified product thereof, potassium polyacrylate, and cesium polyacrylate. In order to satisfy the above characteristics, for example, a crosslink density gradient may be provided on the surface of the superabsorbent polymer particles. Alternatively, the superabsorbent polymer particles may be non-spherical amorphous particles. Specifically, the method described in JP-A-7-18495, column 7 line 28 to column 9 line 6 can be used.

  The long fiber absorbent that can be preferably used as the second absorbent has a stable structure of the absorbent, and is thin and has a low basis weight, even if the proportion of the fiber material in the absorbent is relatively small. Despite being flexible, it has advantages such as having a high absorption capacity.

Table 1 shown below is a result of examining the relationship between the crimp rate of the long fiber web and the loading rate of the superabsorbent polymer in the long fiber absorber. The measuring method is as follows. A tow composed of long acetate fibers (fiber diameter of a single fiber was 2.1 dtex) was conveyed under elongation and opened using an air opening device to obtain a spread web. Next, the web was wound through a spread web between a roll in which a large number of disks were incorporated around the axis at predetermined intervals and a smooth receiving roll. Thereafter, the web was adjusted to a width of 100 mm, transferred to a vacuum conveyor in a state where the conveyance speed was reduced, and the web tension on the vacuum conveyor was relaxed to develop crimps. The web of acetate continuous fiber having various crimp ratios was prepared by controlling the web tension. As a result, the space between the long fibers was widened to facilitate the entry of the superabsorbent polymer, and the web was thickened to improve the embedding supportability of the superabsorbent polymer. A superabsorbent polymer was sprayed on the web, and the superabsorbent polymer was buried and supported in the spread web. The basis weight of the web was 26 g / m ² . The spreading basis weight of the polymer was 260 g / m ² . As the polymer, a bulk type having an average particle size of 330 μm was used. The web on which the superabsorbent polymer was embedded was wrapped with a tissue paper having a basis weight of 16 g / m ² (the upper and lower surfaces of the web and the tissue paper were bonded with a hot melt of 5 g / m ² ) to obtain an absorbent body.

The absorber thus obtained was subjected to a structural stability (when dry) test described later. Divide the weight of the superabsorbent polymer supported on the web after the test by the weight of the superabsorbent polymer initially charged and multiply by 100, and the obtained value is the supporting ratio (%) of the superabsorbent polymer. It was. The results are shown in Table 1. As is apparent from the results shown in Table 1, it was found that when the crimp rate of the long fiber web was 10 to 90%, particularly 10 to 60%, and most 10 to 50%, the loading rate was high. .
[Structural stability (when dry)]
The center part of the absorber produced to 100x200 mm was cut | disconnected, and the absorber of 100x100 mm was obtained. The cut surface was directly below, and vibration was applied 20 times at an amplitude of 5 cm at a rate of 1 time / second, and the amount of the polymer dropped from the cut surface was measured. Then, the weight of the superabsorbent polymer supported on the web after the test was calculated.

  As mentioned above, although preferable embodiment of this invention was described, this invention is not restrict | limited to embodiment mentioned above, A various change is possible in the range which does not deviate from the meaning of this invention.

  For example, in the disposable diaper 1 described above, the back sheet 3 is arranged on the non-skin contact surface side of the absorbent body 4 at the side portion where the absorbent main body 5 stands up, but the width of the back sheet 3 is narrow. Or by disposing the back sheet not between the absorbent main body 5 but between the two sheets 11, 12 constituting the exterior body 10, etc. It is also possible to absorb objects.

In addition, as an embodiment in which the first absorbent body 41 is arranged so as to overlap the skin contact surface side of the second absorbent body 42 and the missing portion 44 of the first absorbent body 41 is located on the second absorbent body 42. Instead of laminating the second absorbent body 42 on the non-skin contact surface side in the entire area of the first absorbent body 41 as in the disposable diaper 1 described above, the crotch part C in the diaper 1 and some of the front and rear thereof The second absorber 42 may be laminated only on the portion having the missing portion 44 in the longitudinal direction of the absorber and the vicinity thereof, such as arranging the second absorber 42 only on the portion.
Moreover, you may arrange | position the 2nd absorber 42 to the skin contact surface side of the highly rigid 1st absorber 41 which has the missing part 44 like the disposable diaper 1A mentioned above. In this case, as the first absorbent body 41, instead of the form shown in FIG. 12, the first absorbent body in the disposable diaper 1 described above, the form shown in FIGS. 6B and 6C, etc. Can also be used.

  Further, instead of folding and fixing the leak-proof cuff forming sheet 60 on the skin contact surface side of the absorbent main body 5 in a tri-folded state, as shown in FIG. It can be fixed, or it can be folded and fixed in a folded state. In the sanitary napkin shown in FIG. 13, a leak-proof cuff forming sheet 60 is bonded and fixed on the back sheet 3 fixed on the exterior body 10. Each of the leak-proof cuff forming sheet 60 and the outer package 10 may be a single-layer sheet.

  The disposable diaper of the present invention is not limited to a pants-type diaper for infants or adults, and may be a so-called unfolded disposable diaper for infants or adults. However, it is particularly suitable for pants-type diapers. Although FIG. 14 is not included in the scope of the present invention, the unfolded diaper shows relatively good results in terms of the liquid absorption rate, the liquid return preventing property, and the humidity reduction in the diaper. The absorbent body 4 in the unfolded diaper shown in FIG. 14 has the same configuration as the absorbent body 4B in the diaper 1A described above. The topsheet 2 preferably has extensibility in the diaper width direction in order to impart the standing property of the absorbent body. For imparting extensibility, methods such as forming pleats extending in the longitudinal direction or combining non-woven fabrics subjected to longitudinal stretching treatment (structural lateral stretching is possible by applying longitudinal stretching) are listed. It is done.

FIG. 1 is a perspective view showing a pants-type diaper as an embodiment of the disposable diaper of the present invention. FIG. 2 is a plan view showing a state in which the diaper shown in FIG. 1 is separated and expanded by a side seal portion, and the elastic member of each portion is expanded and expanded in a planar shape (expanded and expanded state), partially broken. . FIG. 3 is a cross-sectional view schematically showing a cross section taken along line II of FIG. FIG. 4 is a cross-sectional view schematically showing a cross section taken along line II-II of FIG. 2 in a diaper use state. FIG. 5 is a view showing an absorbent body according to still another embodiment of the present invention, in which (a) is a plan view and (b) is a cross-sectional view schematically showing a cross section taken along line III-III of (a). is there. FIGS. 6A to 6D are plan views showing a first absorbent body according to another embodiment of the present invention. FIG. 7: is a schematic cross section which shows an example of the long fiber absorber which can be employ | adopted as all or one part of the absorber of the disposable diaper of this invention. Fig.8 (a)-(c) is a schematic cross section which shows the other example of the long fiber absorber which can be employ | adopted as a part of absorber of the disposable diaper of this invention. Fig.9 (a)-(c) is a schematic cross section which shows the example of the absorber which can be employ | adopted as an absorber of the disposable diaper of this invention. FIG. 10 is a schematic cross-sectional view showing still another example of the long fiber absorber that can be adopted as a part of the absorbent body of the disposable diaper of the present invention. FIG. 11 is a view (corresponding to FIG. 4) showing still another embodiment of the disposable diaper of the present invention. 12A and 12B are diagrams showing an absorbent body used in the disposable diaper of FIG. 11, wherein FIG. 12A is a plan view, FIG. 12B is a cross-sectional view schematically showing a cross section taken along line IV-IV in FIG. ) Is a cross-sectional view schematically showing a cross section taken along line VV of (a). FIG. 13 is a view (corresponding to FIG. 3) showing still another embodiment of the disposable diaper of the present invention. FIG. 14 is a schematic cross-sectional view showing a cross-section in the width direction of the crotch part in a developed diaper of a reference form not included in the scope of the present invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1,1A disposable diaper 2 Top sheet 3 Back sheet 4, 4A, 4B Absorber 41 1st absorber 42 2nd absorber 44 Missing part 44 'Notch part (missing part)
5 Absorbent body 6 Leak-proof cuff 60 Sheet for forming leak-proof cuff 10 Exterior body A Abdominal side B Back side C Inseam

Claims (10)

An absorbent main body having a topsheet and an absorbent body, and an exterior body positioned on the non-skin contact surface side of the absorbent main body, and having a crotch portion and an abdominal side portion and a back side portion extending in front and rear thereof A disposable diaper having
Leak-proof cuffs standing at the crotch part are formed on both sides of the absorbent main body,
The absorbent main body in the crotch portion has a fixing portion with a sheet for forming a leak-proof cuff on the inner side in the diaper width direction than both side edge portions of the absorbent main body, and further on the outer side in the diaper width direction than the fixing portion. Further, an elastic member for raising the side of the absorbent main body is arranged in an extended state,
The absorbent body includes a first absorbent body having a missing portion that facilitates deformation into a three-dimensional shape, and a second absorbent body having a bending rigidity lower than that of the first absorbent body. A disposable diaper in which the missing part is overlapped with the second absorbent body or the second absorbent body is arranged in the missing part of the first absorbent body.   The disposable diaper according to claim 1, wherein the first absorbent body is disposed so as to overlap the skin contact surface side of the second absorbent body, and the missing portion is located on the second absorbent body.   The missing portion of the first absorber is a missing portion formed so as to extend along a longitudinal direction of the absorber at a portion of the crotch portion that is separated from a side edge portion of the absorber. The disposable diaper according to 2.   The disposable diaper according to claim 3, wherein one end or both ends in the longitudinal direction of the missing portion are opened at a side edge portion of the absorber.   In the diaper width direction from the longitudinal side edge of the absorber, the missing part of the first absorber is biased toward the ventral side or the back side of the diaper with respect to the central position in the longitudinal direction of the diaper. The disposable diaper according to claim 1 or 2, wherein the disposable diaper is a notch formed to extend toward the direction.   The disposable diaper according to claim 5, wherein the cutout portion is inclined so as to approach the center position in the diaper longitudinal direction from the side edge portion in the longitudinal direction of the absorbent body toward the inside in the diaper width direction.   The disposable diaper according to claim 3 or 4, wherein the position of the fixed end of the leak-proof cuff and the position of the missing portion are substantially coincided with each other in the diaper width direction at the center position in the longitudinal direction of the diaper.   The said 2nd absorber contains the web of the long fiber which has hydrophilic property, This long fiber has a crimping rate of 10 to 90%, and is orientated in the plane direction of this 2nd absorber. The disposable diaper in any one of -7.   The first absorbent body is disposed so as to overlap the non-skin contact surface side of the second absorbent body, the missing portion is located below the second absorbent body, and the second absorbent body is hydrophilic. 2. The disposable diaper according to claim 1, further comprising a web of long fibers having properties, wherein the long fibers have a crimp rate of 10 to 90% and are oriented in a plane direction of the second absorbent body. The disposable diaper according to claim 8 or 9, wherein the second absorbent body has a superabsorbent polymer embedded and supported in the long fiber web.

Images