JP2007094071A - Photo-alignment layer composition and method for manufacturing photo-alignment layer - Google Patents

Photo-alignment layer composition and method for manufacturing photo-alignment layer Download PDF

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JP2007094071A
JP2007094071A JP2005284101A JP2005284101A JP2007094071A JP 2007094071 A JP2007094071 A JP 2007094071A JP 2005284101 A JP2005284101 A JP 2005284101A JP 2005284101 A JP2005284101 A JP 2005284101A JP 2007094071 A JP2007094071 A JP 2007094071A
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JP4661502B2 (en
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Hirokazu Takada
宏和 高田
Hideya Akiyama
英也 秋山
Joji Kawamura
河村丞治
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a photo-alignment layer giving large anchoring force with a low luminous energy. <P>SOLUTION: The photo-alignment layer composition contains an azo compound expressed by general formula (1) and a polymerizable compound expressed by general formula (2). The method for manufacturing the photo-alignment layer comprises applying the above photo-alignment layer composition on a substrate, irradiating the coating film with light having anisotropy, and heating the composition at 100 to 200°C. In the formulae, A<SP>1</SP>to A<SP>4</SP>and X<SP>a</SP>, X<SP>b</SP>represent substituents, R<SP>2</SP>, R<SP>3</SP>, Y<SP>1</SP>, Y<SP>2</SP>represent linking groups as combined, and Q<SP>1</SP>and Q<SP>2</SP>represent reactive functional groups. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は液晶配向膜の製造方法に関し、さらに詳しくは、光を照射することにより、ラビングを行うことなく液晶分子を配向させることができる、液晶配向膜(以下、光配向膜と略す)の製造方法に関する。   The present invention relates to a method for producing a liquid crystal alignment film, and more specifically, production of a liquid crystal alignment film (hereinafter abbreviated as a photo-alignment film) capable of aligning liquid crystal molecules without being rubbed by irradiating light. Regarding the method.

液晶表示装置においては、液晶の分子配列の状態を電場等の作用によって変化させて、これに伴う光学特性の変化を表示に利用している。多くの場合、液晶は二枚の基板の間隙に注入して用いられるが、この液晶分子を特定の方向に配列させるために、基板の内側に配向処理が施される。
従来多くの場合、配向処理はガラス等の基板にポリイミド等の高分子の膜を設け、これを一方向に布等で摩擦する、ラビングという方法が用いられる。これにより、液晶分子はその分子軸がラビングした方向と平行となるように配向する。しかしながら、ラビング法では機械的に擦ることによる高分子膜表面の微細な傷が、液晶配向欠陥の原因となったり、ラビング時の押し付け圧の不均一性などにより、配向ムラが生じたりすることで、液晶素子の精細度が低下するという問題がある。
In the liquid crystal display device, the state of the molecular arrangement of the liquid crystal is changed by the action of an electric field or the like, and the change in the optical characteristics accompanying this is used for display. In many cases, the liquid crystal is used by being injected into a gap between two substrates. In order to align the liquid crystal molecules in a specific direction, an alignment process is performed on the inside of the substrate.
Conventionally, in many cases, a method called rubbing, in which a polymer film such as polyimide is provided on a substrate such as glass and is rubbed in one direction with a cloth or the like, is used for alignment treatment. As a result, the liquid crystal molecules are aligned so that their molecular axes are parallel to the rubbed direction. However, in the rubbing method, fine scratches on the surface of the polymer film due to mechanical rubbing may cause liquid crystal alignment defects, and uneven alignment may occur due to non-uniform pressing pressure during rubbing. There is a problem that the definition of the liquid crystal element is lowered.

このような問題を解決するために、近年ラビングを行わない液晶配向膜作製技術が注目されている。とりわけ、基板上に設けた塗膜に何らかの異方性を有する光を照射することで液晶の配向を得る光配向法は、量産性に優れ、大型の基板にも対応できることから実用化が期待されている。
このような光配向膜となり得るものとしてはアゾベンゼン誘導体のように光異性化反応をする化合物、シンナメート、クマリン、カルコン等の光二量化反応を生じる部位を有する化合物やポリイミドなど異方的な光分解を生じる化合物が知られており、最近では、液晶配向性能(オーダーパラメーター)及び耐光性を満足するような、二色性化合物及びメソゲン基を有するラジカル重合性単量体を使用する光配向膜(例えば特許文献1参照)、重合性基を有する特定のアゾ化合物を使用する光配向膜(例えば特許文献2、3参照)等が知られている。
In order to solve such a problem, a liquid crystal alignment film manufacturing technique that does not perform rubbing has recently attracted attention. In particular, the photo-alignment method, which obtains liquid crystal alignment by irradiating the coating film provided on the substrate with light having some anisotropy, is expected to be put to practical use because of its excellent mass productivity and compatibility with large substrates. ing.
Examples of such photo-alignment films include anisotropic photolysis such as azobenzene derivatives such as azobenzene derivatives, compounds that undergo photodimerization reactions such as cinnamate, coumarin, and chalcone, and polyimides that have sites that generate photodimerization reactions. The resulting compound is known, and recently, a photo-alignment film using a dichroic compound and a radical polymerizable monomer having a mesogenic group that satisfies liquid crystal alignment performance (order parameter) and light resistance (for example, Patent Document 1), a photo-alignment film using a specific azo compound having a polymerizable group (see, for example, Patent Documents 2 and 3), and the like are known.

しかしこれらの光配向膜は、いずれも光配向膜が液晶を配向させる力(配向規制力、アンカリング力ともいう)がラビング配向膜と比べると劣っており、特に大きな方位角アンカリングエネルギーが要求されるIPS(イン・プレーン・スイッチング)方式の液晶表示素子に適用するのは困難であった。   However, all of these photo-alignment films are inferior to the rubbing alignment film in the ability of the photo-alignment film to align the liquid crystal (also referred to as alignment regulating force or anchoring force), and particularly requires a large azimuth anchoring energy. It has been difficult to apply to an IPS (in-plane switching) type liquid crystal display element.

特開2003−270638号公報JP 2003-270638 A 特開2002−250924号公報JP 2002-250924 A 特開2004−302272号公報JP 2004-302272 A

本発明が解決しようとする課題は、少ない光量で大きなアンカリング力が得られる光配向膜を得るための光配向膜用組成物、およびこれを用いたこの光配向膜の製造方法を提供することにある。   The problem to be solved by the present invention is to provide a photo-alignment film composition for obtaining a photo-alignment film capable of obtaining a large anchoring force with a small amount of light, and a method for producing this photo-alignment film using the same. It is in.

本発明者らは鋭意検討の結果、トラン骨格を有する重合性化合物と、特定の構造を有するアゾベンゼン骨格を有する化合物を含む組成物を基板上に塗布した後、該塗膜に異方性を有する光を照射し、その後に加熱を行うことで、上記課題を解決できることを見出した。   As a result of intensive studies, the inventors have applied a composition containing a polymerizable compound having a tolan skeleton and a compound having an azobenzene skeleton having a specific structure on a substrate, and then the coating film has anisotropy. It has been found that the above-mentioned problems can be solved by irradiating with light and then heating.

即ち、本発明は、一般式(1)で表されるアゾ化合物、及び、一般式(2)で表される重合性化合物を含有する光配向膜用組成物を提供する。   That is, this invention provides the composition for photo-alignment films containing the azo compound represented by General formula (1), and the polymeric compound represented by General formula (2).

Figure 2007094071
Figure 2007094071

Figure 2007094071
Figure 2007094071

(一般式(1)中、AおよびAは各々独立して、水素原子、ハロゲン原子、カルボキシ基、ハロゲン化メチル基、ハロゲン化メトキシ基、シアノ基、ヒドロキシメチル基、水酸基、−OR(但し、Rは、炭素原子数2〜6のアルキル基、炭素原子数3〜6のシクロアルキル基、または炭素原子数1〜6の低級アルコキシ基で置換された炭素原子数1〜6のアルキル基を表す)を表す。ただし、カルボキシ基はアルカリ金属と塩を形成していても良い。AおよびAは各々独立して、カルボキシ基、スルホ基、アミノ基、ヒドロキシ基、カルバモイル基、スルファモイル基、メチルオキシカルボニル基を表す。但し、カルボキシ基、スルホ基はアルカリ金属と塩を形成していても良い。
一般式(2)中、X及びXは、それぞれ独立的に、水素原子、フッ素原子、塩素原子又はメチル基を表し、l及びmは、0〜4の整数を表す。但しl及びmの少なくとも1つは1以上の整数である。Zは、1個又は複数のフッ素原子、塩素原子あるいはメチル基で置換されていても良い芳香族炭化水素基又は脂環式炭化水素基を表す。q及びtは、それぞれ独立的に1〜20の整数を表し、RおよびRはそれぞれ独立的に、炭素原子数1〜18の直鎖状又は分岐状の2価の脂肪族炭化水素基を表し、Y及びYは、それぞれ独立的に、単結合、−O−、−S−、−O−CO−又は−CO−O−からなる群から選ばれる連結基を表し、Q及びQは、それぞれ独立的に、アクリロイルオキシ基、メタクリロイルオキシ基、ClCH=CHCOO−、アクリルアミド基、メタクリルアミド基、ClCH=CHCONH−、ビニル基、CH=CCl−、CHCl=CH−、エポキシ基、エチニル基、メルカプト基、CH=CHO−又はマレイミド基からなる群から選ばれる反応性官能基を表す。)
(In General Formula (1), A 1 and A 2 are each independently a hydrogen atom, a halogen atom, a carboxy group, a halogenated methyl group, a halogenated methoxy group, a cyano group, a hydroxymethyl group, a hydroxyl group, —OR 1. (However, R 1 is an alkyl group having 2 to 6 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, or a C 1-6 carbon atom substituted with a lower alkoxy group having 1 to 6 carbon atoms. The carboxy group may form a salt with an alkali metal, and A 3 and A 4 are each independently a carboxy group, a sulfo group, an amino group, a hydroxy group, or a carbamoyl group. Represents a sulfamoyl group and a methyloxycarbonyl group, provided that the carboxy group and the sulfo group may form a salt with an alkali metal.
In General Formula (2), Xa and Xb each independently represent a hydrogen atom, a fluorine atom, a chlorine atom, or a methyl group, and l and m each represent an integer of 0 to 4. However, at least one of l and m is an integer of 1 or more. Z represents an aromatic hydrocarbon group or an alicyclic hydrocarbon group which may be substituted with one or more fluorine atoms, chlorine atoms or methyl groups. q and t each independently represent an integer of 1 to 20, and R 2 and R 3 each independently represent a linear or branched divalent aliphatic hydrocarbon group having 1 to 18 carbon atoms. Y 1 and Y 2 each independently represent a linking group selected from the group consisting of a single bond, —O—, —S—, —O—CO— or —CO—O—, and Q 1 And Q 2 are each independently acryloyloxy group, methacryloyloxy group, ClCH═CHCOO—, acrylamide group, methacrylamide group, ClCH═CHCONH—, vinyl group, CH 2 ═CCl—, CHCl═CH—, epoxy Represents a reactive functional group selected from the group consisting of a group, an ethynyl group, a mercapto group, CH 2 ═CHO— or a maleimide group. )

また、本発明は、前記記載の光配向膜用組成物を基板上に塗布した後、該塗膜に異方性を有する光を照射する光配向膜の製造方法において、異方性を有する光を照射した後、100〜200℃で加熱する光配向膜の製造方法を提供する。   Further, the present invention provides an optical material having anisotropy in a method for producing a photoalignment film in which the composition for photoalignment film described above is applied onto a substrate, and then the coating film is irradiated with light having anisotropy. After the irradiation, a method for producing a photo-alignment film that is heated at 100 to 200 ° C. is provided.

本発明の光配向膜用組成物および製造方法によれば、液晶に対するアンカリング力の大きな光配向膜が得られ、量産性に優れ、応用範囲が広く、かつ実用性の高い光配向膜を得ることができる。   According to the composition and manufacturing method for a photoalignment film of the present invention, a photoalignment film having a large anchoring force for liquid crystals can be obtained, and a photoalignment film having excellent mass productivity, wide application range, and high practicality can be obtained. be able to.

本発明において、一般式(1)で表されるアゾ化合物は偏光に対して二色性を有し、異方性を有する光を照射することで、光の振動方向もしくは入射方向に対して一定の方向に、かつ比較的小さな照射量で配列する。   In the present invention, the azo compound represented by the general formula (1) has dichroism with respect to polarized light, and is irradiated with anisotropy light so that it is constant with respect to the vibration direction or incident direction of light. And in a direction with a relatively small dose.

前記一般式(1)において、A又はAは中でも、カルボキシ基、ハロゲン化メチル基、中でもトリフルオロメチル基であると、異方性を有する光の少ない照射量で一定の方向に配列し、かつ後述する重合性化合物を配列させる能力が大きく、特に好ましい。 In the general formula (1), when A 1 or A 2 is a carboxy group, a halogenated methyl group, or more particularly a trifluoromethyl group, they are arranged in a certain direction with a small amount of light having anisotropy. And the ability to arrange the polymerizable compound described later is large, which is particularly preferable.

前記一般式(1)において、A又はAは中でもスルホ基であると、異方性を有する光の少ない照射量で一定の方向に配列し、かつ後述する重合性化合物を配列させる能力が大きく、特に好ましい。この場合スルホ基の置換位置は、ビフェニル骨格に対して2、2’位であるとこれらの能力がさらに大きく、より好ましい。 In the general formula (1), when A 3 or A 4 is a sulfo group, it has an ability to arrange anisotropy in a certain direction with a small irradiation amount of light and to arrange a polymerizable compound described later. Large and particularly preferred. In this case, it is more preferable that the substitution position of the sulfo group is 2, 2 ′ with respect to the biphenyl skeleton, since these capabilities are even greater.

一般式(2)中、X及びXは、中でもフッ素原子であることが好ましい。 In general formula (2), X a and X b are preferably fluorine atoms.

一般式(2)中、l及びmは、lが0であり、mが0〜2の整数であって、mが1である化合物がさらに好ましい。   In the general formula (2), l and m are more preferably a compound in which l is 0, m is an integer of 0 to 2, and m is 1.

一般式(2)中、1個又は複数のフッ素原子、塩素原子あるいはメチル基で置換されていても良い芳香族炭化水素基又は脂環式炭化水素基であるZの、芳香族炭化水素基としては、フェニレン基、ナフタレン基等が挙げられる。脂環式炭化水素基としては6員環であることが好ましく、シクロヘキシレン基等が挙げられる。Zとしては特にフェニレン基が好ましい。   As an aromatic hydrocarbon group of Z which is an aromatic hydrocarbon group or an alicyclic hydrocarbon group which may be substituted with one or more fluorine atoms, chlorine atoms or methyl groups in the general formula (2) Examples thereof include a phenylene group and a naphthalene group. The alicyclic hydrocarbon group is preferably a 6-membered ring, and examples thereof include a cyclohexylene group. Z is particularly preferably a phenylene group.

一般式(2)中、q及びtは中でも、1〜10の整数である化合物が好ましく、1〜5の整数である化合物が特に好ましく、1〜3の整数である化合物がさらに好ましく、1である化合物が最も好ましい。   In general formula (2), q and t are each preferably a compound having an integer of 1 to 10, particularly preferably a compound having an integer of 1 to 5, more preferably a compound having an integer of 1 to 3. Certain compounds are most preferred.

一般式(2)中、RおよびRはそれぞれ炭素原子数1〜18である直鎖状又は分岐状のアルキレン基又はアルケニレン基である化合物が好ましく、アルキレン基である化合物がさらに好ましい。 In the general formula (2), R 2 and R 3 are each preferably a linear or branched alkylene group having 1 to 18 carbon atoms or an alkenylene group, and more preferably an alkylene group.

一般式(2)中、Y及びYはそれぞれ単結合又は−O−である化合物がさらに好ましく、単結合である化合物が特に好ましい。 In general formula (2), Y 1 and Y 2 are each preferably a single bond or a compound having —O—, and more preferably a compound having a single bond.

一般式(2)中、Q及びQはマレイミド基であると、重合反応に重合開始剤が不要であり、かつ酸素による重合阻害が起こりにくいため、重合反応を大気中で行うことができ、特に好ましい。 In the general formula (2), when Q 1 and Q 2 are maleimide groups, a polymerization initiator is not required for the polymerization reaction, and polymerization inhibition by oxygen hardly occurs, so that the polymerization reaction can be performed in the atmosphere. Is particularly preferred.

一般式(2)で表される重合性化合物は、一般式(1)のアゾ化合物の異方性を有する光の照射による光再配列に誘導されて配列すると考えられる。配列した一般式(2)で表される重合性化合物は、液晶分子に対して大きなアンカリング力を有すると考えられ、このため良好な液晶配向が得られると考えられる。
本発明においては、一般式(2)で表される重合性化合物は反応性官能基を有するので、加熱により該配列が固定され、より光安定性の高い光配向膜が得られる。
本発明で使用する一般式(1)で表される化合物、及び一般式(2)で表される重合性化合物は共に可視光および近紫外光に対して透明であることから、透明性の高い光配向膜が得られる。
The polymerizable compound represented by the general formula (2) is considered to be arranged by being induced by light rearrangement by irradiation with light having anisotropy of the azo compound of the general formula (1). The polymerizable compound represented by the general formula (2) arranged is considered to have a large anchoring force with respect to the liquid crystal molecules, and it is considered that good liquid crystal alignment can be obtained.
In the present invention, since the polymerizable compound represented by the general formula (2) has a reactive functional group, the arrangement is fixed by heating, and a photo-alignment film with higher photostability is obtained.
Since the compound represented by the general formula (1) and the polymerizable compound represented by the general formula (2) used in the present invention are both transparent to visible light and near ultraviolet light, they are highly transparent. A photo-alignment film is obtained.

トラン骨格を有する一般式(2)で表される重合性化合物を添加することで、大きなアンカリング力が得られる理由については定かではないが、おそらく、光照射時、トラン骨格を有する一般式(2)で表される重合性化合物は、一般式(1)で表されるアゾ化合物の再配列に誘導されて配列し、配列した一般式(2)で表される重合性化合物のトラン骨格による効果、あるいは、配列した一般式(2)で表される重合性化合物のトラン骨格と一般式(1)で表されるアゾ化合物との相乗効果により、液晶分子に対する大きなアンカリング力が得られるものと推定している。
この効果は、ビフェニル骨格、シクロヘキシルフェニル骨格のような、一般にメソゲン基と称される骨格では得られず、トラン骨格にのみ特徴的に見られる効果である。
また、トラン骨格を有するが重合性基を有さない化合物を添加した場合、効果は得られない。これは、トラン骨格を有する化合物が光配向膜中で固定化されないので、液晶に接した時に溶解してしまうものと考えられる。
Although it is not clear why a large anchoring force can be obtained by adding the polymerizable compound represented by the general formula (2) having a tolan skeleton, the general formula having a tolan skeleton at the time of light irradiation ( The polymerizable compound represented by 2) is arranged by being guided by rearrangement of the azo compound represented by the general formula (1), and is arranged according to the tran skeleton of the polymerizable compound represented by the general formula (2). An effect or a synergistic effect of the tran skeleton of the polymerizable compound represented by the general formula (2) and the azo compound represented by the general formula (1) can provide a large anchoring force for liquid crystal molecules. It is estimated.
This effect cannot be obtained with a skeleton generally called a mesogenic group such as a biphenyl skeleton or a cyclohexylphenyl skeleton, and is an effect characteristically seen only with a tolan skeleton.
In addition, when a compound having a tolan skeleton but no polymerizable group is added, no effect is obtained. This is presumably because the compound having a tolan skeleton is not immobilized in the photo-alignment film, and thus dissolves when in contact with the liquid crystal.

前記一般式(2)で表される化合物の含有量は10〜70質量%の範囲が好ましく20〜60%の範囲がより好ましく、40〜60%の範囲が特に好ましい。
前記一般式(2)で表される化合物の含有量が少なすぎると、十分大きなアンカリング力が得られないことがあり、含有量が多すぎると、相対的に光の照射によって再配列する成分である一般式(1)で表されるアゾ化合物の含有率が低下し、結果として光配向膜に液晶配向性を付与するために、より多くの光量が必要となることがある。
The content of the compound represented by the general formula (2) is preferably in the range of 10 to 70% by mass, more preferably in the range of 20 to 60%, and particularly preferably in the range of 40 to 60%.
When the content of the compound represented by the general formula (2) is too small, a sufficiently large anchoring force may not be obtained, and when the content is too large, the components are rearranged relatively by light irradiation. The content of the azo compound represented by the general formula (1) is reduced, and as a result, in order to impart liquid crystal alignment to the photo-alignment film, a larger amount of light may be required.

本発明の光配向膜用組成物は、基板上に塗布した後、得られた塗膜に異方性を有する光を照射することで液晶配向性を付与する。その後、一般式(2)で表される重合性化合物を熱重合することで光配向膜中の分子配列を固定し、光安定性の高い光配向膜を得る。
熱重合を行う際の加熱温度は、高すぎると配向膜を構成する各化合物が熱分解することで液晶素子の電気特性などの悪影響を及ぼす懸念があるため、100〜200℃の範囲が好ましく、140〜190℃の範囲が特に好ましい。
この時、熱重合反応を向上させることを目的として、熱重合開始剤を添加することができる。熱重合開始剤としては、例えば、過酸化ベンゾイル、アゾビスイソブチロニトリルなどが挙げられる。重合開始剤の添加量は、一般式(2)で表される重合性化合物に対して10重量%以下であることが好ましく、5重量%以下であることがさらに好ましく、0.5〜1.5重量%の範囲であることが特に好ましい。
After apply | coating on the board | substrate, the composition for photo-alignment films of this invention provides liquid crystal orientation by irradiating the light which has anisotropy to the obtained coating film. Thereafter, the polymerizable compound represented by the general formula (2) is thermally polymerized to fix the molecular arrangement in the photo-alignment film, thereby obtaining a photo-alignment film having high photostability.
Since the heating temperature at the time of thermal polymerization is too high, there is a concern that each compound constituting the alignment film may be thermally decomposed to adversely affect the electrical characteristics of the liquid crystal element. A range of 140 to 190 ° C. is particularly preferable.
At this time, a thermal polymerization initiator can be added for the purpose of improving the thermal polymerization reaction. Examples of the thermal polymerization initiator include benzoyl peroxide and azobisisobutyronitrile. The addition amount of the polymerization initiator is preferably 10% by weight or less, more preferably 5% by weight or less, with respect to the polymerizable compound represented by the general formula (2). A range of 5% by weight is particularly preferred.

本発明の光配向膜用組成物を塗布する基板としては、有機材料、無機材料を問わずに用いることができる。基板を構成する材料では、例えばガラス、シリコン、石英の如き無機材料、ポリエチレンテレフタレート、ポリカーボネート、トリアセチルセルロース、ポリスルホンの如き有機材料が挙げられる。これらの基板には、ITO、Cr、Alなどの電極層が設けられていても良い。   The substrate on which the composition for photo-alignment film of the present invention is applied can be used regardless of an organic material or an inorganic material. Examples of the material constituting the substrate include inorganic materials such as glass, silicon, and quartz, and organic materials such as polyethylene terephthalate, polycarbonate, triacetyl cellulose, and polysulfone. These substrates may be provided with electrode layers such as ITO, Cr, and Al.

本発明の光配向膜用組成物は、通常は溶媒に溶解し、溶液で基板上に塗布する。塗布方法としては、例えばスピンコーティング、ダイコーティング、グラビアコーティングまたは、フレキソ印刷、インクジェットなどの印刷法などが挙げられる。使用する溶媒は、本発明の光配向膜用組成物を溶解できるものならば特に限定はないが、上記の方法で塗布するためには比較的室温での蒸気圧が低く、高沸点の溶媒が扱いやすい。例えば、N−メチルピロリドン、ブトキシエタノール、γ−ブチロラクトン、エチレングリコール、プロピレングリコール、2−ピロリドン、N,N−ジメチルホルムアミド、フェノキシエタノール、ブタノール、イソプロピルアルコール、水などがあげられる。これらの溶媒は本発明の組成物における各化合物の溶解度や基板への濡れ性を考慮し、適宜混合して用いても良い。
膜厚は特に限定はないが、通常は塗布乾燥後の膜厚が10〜100nmの範囲となるように塗布する。
The composition for photo-alignment films of the present invention is usually dissolved in a solvent and applied on a substrate with a solution. Examples of the application method include spin coating, die coating, gravure coating, flexographic printing, and printing methods such as inkjet. The solvent to be used is not particularly limited as long as it can dissolve the composition for photo-alignment film of the present invention. However, in order to apply by the above method, the vapor pressure at a relatively room temperature is relatively low, and a solvent having a high boiling point is used. easy to handle. Examples thereof include N-methylpyrrolidone, butoxyethanol, γ-butyrolactone, ethylene glycol, propylene glycol, 2-pyrrolidone, N, N-dimethylformamide, phenoxyethanol, butanol, isopropyl alcohol, and water. These solvents may be appropriately mixed and used in consideration of the solubility of each compound in the composition of the present invention and the wettability to the substrate.
The film thickness is not particularly limited, but it is usually applied so that the film thickness after coating and drying is in the range of 10 to 100 nm.

本発明の光配向膜用組成物は、本発明による効果を損なわない範囲で各種添加剤を使用しても良い。添加剤としては例えば、ガラスなどの基板に対する密着性を向上させるためのシランカップリング剤、一様な塗膜を得るためのレベリング剤が挙げられる。   The composition for photo-alignment films of the present invention may use various additives as long as the effects of the present invention are not impaired. Examples of the additive include a silane coupling agent for improving adhesion to a substrate such as glass and a leveling agent for obtaining a uniform coating film.

基板に塗布された光配向膜用組成物の溶液は、加熱により溶媒を揮発させた後、異方性を有する光を照射して、液晶配向性を有する光配向膜を得る。このときの加熱温度は、光配向膜用組成物の重合性基が重合しない程度の温度であることが好ましい。
また、異方性を有する光としては、偏光又は膜面に対して斜め方向から入射する非偏光を使用することができる、偏光は、直線偏光あるいは楕円偏光を使用することができる。一方、膜面に対して斜め方向から非偏光を照射する場合は、ほぼ平行光であることが好ましく、350nmから400nmの近紫外線が特に好ましい。光源としては例えば、キセノンランプ、高圧水銀ランプ、超高圧水銀ランプ、メタルハライドランプ、KrFやArFなどによる紫外線レーザーなどが挙げられる。このような光源から得た紫外光や可視光は干渉フィルタや色フィルタなどを用いて、照射する波長範囲を制限しても良い。また、これらの光源からの光に、偏光フィルタや偏光プリズムを用いることで直線偏光が得られる。
The solution of the composition for photo-alignment film applied to the substrate is volatilized by heating, and then irradiated with light having anisotropy to obtain a photo-alignment film having liquid crystal orientation. The heating temperature at this time is preferably such a temperature that the polymerizable group of the composition for photo-alignment film is not polymerized.
Further, as the light having anisotropy, polarized light or non-polarized light incident from an oblique direction with respect to the film surface can be used, and the polarized light can be linearly polarized light or elliptically polarized light. On the other hand, when irradiating non-polarized light from an oblique direction with respect to the film surface, it is preferably substantially parallel light, and near ultraviolet light of 350 nm to 400 nm is particularly preferable. Examples of the light source include a xenon lamp, a high-pressure mercury lamp, an ultrahigh-pressure mercury lamp, a metal halide lamp, and an ultraviolet laser using KrF or ArF. Ultraviolet light or visible light obtained from such a light source may be irradiated using an interference filter, a color filter, or the like to limit the wavelength range of irradiation. Moreover, linearly polarized light can be obtained by using a polarizing filter or a polarizing prism for the light from these light sources.

本発明の光配向膜の製造方法においては、一般式(2)で表される重合性化合物の熱重合のため、異方性を有する光を照射した後に、100〜200℃で加熱する。加熱は空気中、NやAr雰囲気中、もしくは真空中で行われる。 In the method for producing a photo-alignment film of the present invention, for the thermal polymerization of the polymerizable compound represented by the general formula (2), after irradiation with anisotropic light, heating is performed at 100 to 200 ° C. Heating is performed in air, in an N 2 or Ar atmosphere, or in vacuum.

以下、本発明を実施例、比較例によって説明するが、本発明はこれらに限定されるものではない。なお、特に断りのない限り、「部」および「%」は質量基準とする。   Hereinafter, although an example and a comparative example explain the present invention, the present invention is not limited to these. Unless otherwise specified, “part” and “%” are based on mass.

Figure 2007094071

(a)
Figure 2007094071

(A)

Figure 2007094071

(b)
Figure 2007094071

(B)

(実施例1)
式(a)で示される化合物1部と式(b)で示される化合物1部を、80部の2−ブトキシエタノールと20部のエチレングリコールの混合溶媒に加熱溶解させた。得られた溶液は0.45μmのメンブレンフィルターでろ過し、光配向膜用組成物の溶液を得た。このようにして得た光配向膜用組成物の溶液はスピンコーターでガラス基板上に塗布した後、80℃のホットプレート上で2分間加熱を行い、溶剤を蒸発させることで塗膜を得た。
Example 1
1 part of the compound represented by the formula (a) and 1 part of the compound represented by the formula (b) were dissolved by heating in a mixed solvent of 80 parts of 2-butoxyethanol and 20 parts of ethylene glycol. The obtained solution was filtered with a 0.45 μm membrane filter to obtain a solution of the composition for photo-alignment films. The solution of the composition for photo-alignment film thus obtained was applied onto a glass substrate with a spin coater, then heated on a hot plate at 80 ° C. for 2 minutes to evaporate the solvent, thereby obtaining a coating film. .

超高圧水銀ランプを光源に用い、バンドパスフィルタを介して得た365nm付近の紫外光を、コリメートミラーにより平行光とし、偏光フィルタを通して照射強度20mW/cmの直線偏光を得た。この偏光紫外線を上記の塗膜面に対して垂直に、1J/cmのエネルギーとなるように照射した。紫外線を照射した塗膜は180℃のホットプレート上で90分間の加熱を行った。 Using an ultra-high pressure mercury lamp as a light source, ultraviolet light near 365 nm obtained through a bandpass filter was converted into parallel light by a collimator mirror, and linearly polarized light having an irradiation intensity of 20 mW / cm 2 was obtained through a polarizing filter. This polarized ultraviolet ray was irradiated perpendicularly to the coating film surface so as to have an energy of 1 J / cm 2 . The coating film irradiated with ultraviolet rays was heated on a hot plate at 180 ° C. for 90 minutes.

以上の方法で作成した光配向膜付きガラス基板の周囲に、直径10μmのシリカビーズ(商品名「ハイプレシカ」:宇部日東化成株式会社製)を含んだエポキシ系熱硬化型接着剤(商品名「XN5A」:三井化学株式会社製)を液晶注入口だけ残して塗布した。80℃で30分間予備硬化した後、接着剤が塗布されていないガラス基板と圧着させ、150℃90分で接着剤を硬化させた。このとき液晶配向方向は反平行になるように重ね合わせることで液晶セルを得た。続いて化学式(c)で表される液晶組成物A(大日本インキ化学工業株式会社製)を真空下で液晶注入口より注入充填した。液晶注入口はエポキシ系光硬化型接着剤で封止することで、反平行型(アンチパラレル型)液晶素子を得た。   An epoxy thermosetting adhesive (trade name “XN5A”) containing silica beads having a diameter of 10 μm (trade name “HI-PRECICA” manufactured by Ube Nitto Kasei Co., Ltd.) around the glass substrate with a photo-alignment film prepared by the above method. ": Mitsui Chemicals Co., Ltd.)" was applied leaving only the liquid crystal injection port. After pre-curing at 80 ° C. for 30 minutes, it was pressure-bonded to a glass substrate not coated with an adhesive, and the adhesive was cured at 150 ° C. for 90 minutes. At this time, a liquid crystal cell was obtained by overlapping the liquid crystal alignment directions so as to be antiparallel. Subsequently, a liquid crystal composition A represented by the chemical formula (c) (Dainippon Ink Chemical Co., Ltd.) was injected and filled from a liquid crystal injection port under vacuum. The liquid crystal injection port was sealed with an epoxy photo-curing adhesive to obtain an antiparallel type (antiparallel type) liquid crystal element.

Figure 2007094071

(c)
Figure 2007094071

(C)

方位角アンカリングは、液晶特性評価装置OMS−D12RD(中央精機(株)製)を用いた。液晶組成物Aにはカイラル剤(螺旋ピッチ40μm)を添加し、液晶セルに注入し、カイラル剤を含まない液晶組成物Aとのねじれ角の差より方位角アンカリングエネルギーを求めた。この時測定されたねじれ角の差は0.1°以下で、計算の結果、方位角アンカリングエネルギーは1×10−3J/mで以上であり、一般的なラビング配向膜以上のアンカリングエネルギーを有することが分かった。 For azimuth anchoring, a liquid crystal characteristic evaluation apparatus OMS-D12RD (manufactured by Chuo Seiki Co., Ltd.) was used. A chiral agent (spiral pitch 40 μm) was added to the liquid crystal composition A, which was injected into the liquid crystal cell, and the azimuth anchoring energy was determined from the difference in twist angle with the liquid crystal composition A not containing the chiral agent. The difference in the twist angle measured at this time is 0.1 ° or less, and as a result of calculation, the azimuth anchoring energy is 1 × 10 −3 J / m 2 or more, and the anchor is larger than a general rubbing alignment film. It was found to have ring energy.

次に光配向膜の光安定性の試験を行った。試験方法は、偏光を照射し、加熱を行った後の光配向膜に、先に照射した偏光とは異なる方向に偏光面を有する偏光(波長365nm)を照射し、その後、前記と同様の方法で液晶素子を作製した。光耐久性は、加熱後の偏光照射を行ったものと行っていないものとの間の液晶配向状態の違いの有無を、偏光板を用いた観察により評価した。その結果、本方法で得た光配向膜は加熱後、5J/cmの偏光紫外線を照射しても、その配向方向が変化せず、優れた光耐久性を有することが分かった。 Next, the optical stability of the photo-alignment film was tested. The test method is to irradiate polarized light (wavelength 365 nm) having a polarization plane in a direction different from the previously irradiated polarized light on the photo-alignment film after irradiation with polarized light and heating, and then the same method as described above A liquid crystal device was manufactured. The light durability was evaluated by observation using a polarizing plate for the presence or absence of a difference in the liquid crystal alignment state between what was irradiated with polarized light after heating and what was not. As a result, it was found that the photo-alignment film obtained by this method did not change its orientation direction even when irradiated with polarized ultraviolet rays of 5 J / cm 2 after heating, and had excellent light durability.

(実施例2)
注入する液晶として化学式(d)で表される液晶組成物B(大日本インキ化学工業株式会社製)を用いた以外は実施例1と同様の方法で液晶素子を作製し、方位角アンカリングエネルギーの測定および光耐久性の評価を行った。その結果、方位角アンカリングエネルギーは1×10−3J/m以上であり、かつ5 J/cmの偏光紫外線を照射しても配向膜による液晶の配向方向は変化せず、優れた光耐久性を有することが分かった。
(Example 2)
A liquid crystal device was prepared in the same manner as in Example 1 except that the liquid crystal composition B represented by the chemical formula (d) (Dainippon Ink Chemical Co., Ltd.) was used as the liquid crystal to be injected. And the light durability were evaluated. As a result, the azimuth anchoring energy is 1 × 10 −3 J / m 2 or more, and the alignment direction of the liquid crystal by the alignment film does not change even when irradiated with polarized JV of 5 J / cm 2. It was found to have durability.

Figure 2007094071
(d)
Figure 2007094071
(D)

(比較例1)
式(e)で表されるアゾ化合物「スダンIV」(東京化成(株)製)1部と式(b)で示される化合物1部を、98部のN,N−ジメチルホルムアミドに溶解し、実施例1と同様の方法で液晶素子を作製した。その結果、液晶の配向は得られたものの、方位角アンカリングエネルギーは小さく、5×10−6J/cmであった。一方、光安定性の試験を実施例1と同様の方法で評価したところ5J/cmの偏光紫外線を照射しても、その配向方向は変化せず、優れた光耐久性を有することが分かった。
(Comparative Example 1)
1 part of an azo compound “Sudan IV” (manufactured by Tokyo Chemical Industry Co., Ltd.) represented by the formula (e) and 1 part of a compound represented by the formula (b) are dissolved in 98 parts of N, N-dimethylformamide, A liquid crystal element was produced in the same manner as in Example 1. As a result, although alignment of the liquid crystal was obtained, the azimuth anchoring energy was small and was 5 × 10 −6 J / cm 2 . On the other hand, when the light stability test was evaluated in the same manner as in Example 1, it was found that even when irradiated with polarized ultraviolet rays of 5 J / cm 2 , the orientation direction did not change, and it had excellent light durability. It was.

Figure 2007094071

(e)
Figure 2007094071

(E)

(比較例2)
式(a)で表されるアゾ化合物1部と式(f)で表されるトラン化合物1部を80部の2−ブトキシエタノールと20部のエチレングリコールの混合溶媒に加熱溶解し、実施例1と同様の方法で液晶素子を作製した。得られた液晶素子の方位角アンカリングエネルギーを測定したところ1.5×10−5J/cmで、ラビング配向膜と比べてかなり小さな値であった。一方、光安定性の試験を実施例1と同様の方法で評価したところ、5J/cmの偏光紫外線を照射することで液晶の配向状態が変化し、光に対する耐久性が劣ることが分かった。
(Comparative Example 2)
Example 1 1 part of an azo compound represented by the formula (a) and 1 part of a tolan compound represented by the formula (f) were dissolved by heating in a mixed solvent of 80 parts of 2-butoxyethanol and 20 parts of ethylene glycol. A liquid crystal device was produced in the same manner as described above. When the azimuth anchoring energy of the obtained liquid crystal element was measured, it was 1.5 × 10 −5 J / cm 2 , which was a considerably small value compared to the rubbing alignment film. On the other hand, when the light stability test was evaluated in the same manner as in Example 1, it was found that the alignment state of the liquid crystal was changed by irradiating polarized ultraviolet rays of 5 J / cm 2 and the durability against light was inferior. .

Figure 2007094071
(f)
Figure 2007094071
(F)

(比較例3)
式(e)で表される重合性アゾ化合物1部と式(b)で表されるトラン化合物1部を50部のN−メチルピロリドンと50部の2−ブトキシエタノールの混合溶媒に加熱溶解し、実施例1と同様の方法で液晶セルを作製した。
(Comparative Example 3)
1 part of a polymerizable azo compound represented by formula (e) and 1 part of a tolan compound represented by formula (b) were dissolved by heating in a mixed solvent of 50 parts of N-methylpyrrolidone and 50 parts of 2-butoxyethanol. A liquid crystal cell was produced in the same manner as in Example 1.

Figure 2007094071
(g)
Figure 2007094071
(G)

このようにして作製した液晶セルには0.2%のアントラキノン誘導体「M−137」(大日本インキ化学工業株式会社製)を添加した液晶組成物Aを実施例1と同様の方法で注入し、アンチパラレル型液晶素子を作製した。
オーダーパラメーターは偏光可視紫外分光光度計を用い、M−137の波長625nmの直線偏光に対する吸光度を測定し、式(1)によりオーダーパラメーターを算出した。
A liquid crystal composition A to which 0.2% of an anthraquinone derivative “M-137” (manufactured by Dainippon Ink & Chemicals, Inc.) was added was injected into the liquid crystal cell thus prepared in the same manner as in Example 1. An anti-parallel liquid crystal element was produced.
The order parameter was determined by measuring the absorbance of M-137 with respect to linearly polarized light having a wavelength of 625 nm using a polarized visible ultraviolet spectrophotometer, and calculating the order parameter using Equation (1).

Figure 2007094071
Figure 2007094071

(式中、A//は光配向膜の配向方向と吸光度の測定のために入射する偏光の振動方向とが平行であるときの吸光度を表し、Aは光配向膜の配向方向と吸光度測定のために入射する偏光の振動方向とが垂直であるときの吸光度を表す。このとき、オーダーパラメーターSの絶対値が大きいほど液晶の配向性が高いことを示す。)
この結果、本比較例で作製した液晶素子のオーダーパラメーターは0.72であり、液晶分子が良好な配向を示していることがわかった。
次に、実施例1と同様の方法で方位角アンカリングエネルギーの測定を行った。その結果、方位角アンカリングエネルギーは1.3×10−4J/mであり、一般のラビング配向膜よりも小さな値であった。
(In the formula, A // represents the absorbance when the alignment direction of the photo-alignment film is parallel to the vibration direction of the polarized light incident for measuring the absorbance, and A represents the alignment direction of the photo-alignment film and the absorbance measurement. For this reason, it represents the absorbance when the vibration direction of the incident polarized light is perpendicular, where the larger the absolute value of the order parameter S, the higher the orientation of the liquid crystal.)
As a result, the order parameter of the liquid crystal element produced in this comparative example was 0.72, and it was found that the liquid crystal molecules showed good alignment.
Next, the azimuth anchoring energy was measured in the same manner as in Example 1. As a result, the azimuth anchoring energy was 1.3 × 10 −4 J / m 2 , which was smaller than that of a general rubbing alignment film.

(比較例4)
式(a)で表されるアゾ化合物1部と式(h)で表されるビフェニル骨格を有する重合性化合物1部を80部の2−ブトキシエタノールと20部のエチレングリコールの混合溶媒に加熱溶解し、実施例1同様の方法で液晶素子を作製した。
次に、実施例1と同様の方法で方位角アンカリングエネルギーの測定を行った。その結果、方位角アンカリングエネルギーは6.0×10−5J/mの小さな値しか得られなかった。
(Comparative Example 4)
1 part of an azo compound represented by formula (a) and 1 part of a polymerizable compound having a biphenyl skeleton represented by formula (h) are heated and dissolved in a mixed solvent of 80 parts of 2-butoxyethanol and 20 parts of ethylene glycol. Then, a liquid crystal element was produced in the same manner as in Example 1.
Next, the azimuth anchoring energy was measured in the same manner as in Example 1. As a result, an azimuth anchoring energy of only 6.0 × 10 −5 J / m 2 was obtained.

Figure 2007094071
(h)
Figure 2007094071
(H)

(比較例5)
(a)で表されるアゾ化合物2部を80部の2−ブトキシエタノールと20部のエチレングリコールの混合溶媒に加熱溶解し、実施例1同様の方法で液晶素子を作製した。
次に、実施例1と同様の方法で方位角アンカリングエネルギーの測定を行った。その結果、方位角アンカリングエネルギーは1.1×10−4J/mの小さな値しか得られなかった。
(Comparative Example 5)
2 parts of the azo compound represented by (a) was dissolved by heating in a mixed solvent of 80 parts of 2-butoxyethanol and 20 parts of ethylene glycol, and a liquid crystal device was produced in the same manner as in Example 1.
Next, the azimuth anchoring energy was measured in the same manner as in Example 1. As a result, an azimuth anchoring energy of only 1.1 × 10 −4 J / m 2 was obtained.

本発明により得られた光配向膜は、液晶を配向させる用途に好適に用いられる。例えば液晶表示素子は、本発明で得られた光配向膜を有する2枚の基板を、該光配向膜を有する面を対向させ、スペーサーを介してこれらを接着し、得られた液晶セルの間隙に液晶を注入することで得られる。また、本発明で得られた光配向膜上に、重合性液晶組成物を塗布し、配向させた状態で硬化させることで、光学異方体を得ることができる。


The photo-alignment film obtained by the present invention is suitably used for the purpose of aligning liquid crystals. For example, in a liquid crystal display device, two substrates having a photo-alignment film obtained in the present invention are bonded to each other with a surface having the photo-alignment film opposed to each other through a spacer, and a gap between the obtained liquid crystal cells is obtained. It is obtained by injecting liquid crystal into Moreover, an optical anisotropic body can be obtained by apply | coating a polymerizable liquid crystal composition on the photo-alignment film obtained by this invention, and making it harden | cure in the oriented state.


Claims (3)

一般式(1)で表されるアゾ化合物、及び、一般式(2)で表される重合性化合物を含有することを特徴とする光配向膜用組成物。
Figure 2007094071
Figure 2007094071

(一般式(1)中、AおよびAは各々独立して、水素原子、ハロゲン原子、カルボキシ基、ハロゲン化メチル基、ハロゲン化メトキシ基、シアノ基、ヒドロキシメチル基、水酸基、−OR(但し、Rは、炭素原子数2〜6のアルキル基、炭素原子数3〜6のシクロアルキル基、または炭素原子数1〜6の低級アルコキシ基で置換された炭素原子数1〜6のアルキル基を表す)を表す。ただし、カルボキシ基はアルカリ金属と塩を形成していても良い。
およびAは各々独立して、カルボキシ基、スルホ基、アミノ基、ヒドロキシ基、カルバモイル基、スルファモイル基、メチルオキシカルボニル基を表す。但し、カルボキシ基、スルホ基はアルカリ金属と塩を形成していても良い。
一般式(2)中、X及びXは、それぞれ独立的に、水素原子、フッ素原子、塩素原子又はメチル基を表し、l及びmは、0〜4の整数を表す。但しl及びmの少なくとも1つは1以上の整数である。Zは、1個又は複数のフッ素原子、塩素原子あるいはメチル基で置換されていても良い芳香族炭化水素基又は脂環式炭化水素基を表す。q及びtは、それぞれ独立的に1〜20の整数を表し、RおよびRはそれぞれ独立的に、炭素原子数1〜18の直鎖状又は分岐状の2価の脂肪族炭化水素基を表し、Y及びYは、それぞれ独立的に、単結合、−O−、−S−、−O−CO−又は−CO−O−からなる群から選ばれる連結基を表し、Q及びQは、それぞれ独立的に、アクリロイルオキシ基、メタクリロイルオキシ基、ClCH=CHCOO−、アクリルアミド基、メタクリルアミド基、ClCH=CHCONH−、ビニル基、CH=CCl−、CHCl=CH−、エポキシ基、エチニル基、メルカプト基、CH=CHO−又はマレイミド基からなる群から選ばれる反応性官能基を表す。)
A composition for photo-alignment films, comprising an azo compound represented by the general formula (1) and a polymerizable compound represented by the general formula (2).
Figure 2007094071
Figure 2007094071

(In General Formula (1), A 1 and A 2 are each independently a hydrogen atom, a halogen atom, a carboxy group, a halogenated methyl group, a halogenated methoxy group, a cyano group, a hydroxymethyl group, a hydroxyl group, —OR 1. (However, R 1 is an alkyl group having 2 to 6 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, or a C 1-6 carbon atom substituted with a lower alkoxy group having 1 to 6 carbon atoms. Represents a alkyl group), but the carboxy group may form a salt with an alkali metal.
A 3 and A 4 each independently represent a carboxy group, a sulfo group, an amino group, a hydroxy group, a carbamoyl group, a sulfamoyl group, or a methyloxycarbonyl group. However, the carboxy group and the sulfo group may form a salt with the alkali metal.
In General Formula (2), Xa and Xb each independently represent a hydrogen atom, a fluorine atom, a chlorine atom, or a methyl group, and l and m each represent an integer of 0 to 4. However, at least one of l and m is an integer of 1 or more. Z represents an aromatic hydrocarbon group or an alicyclic hydrocarbon group which may be substituted with one or more fluorine atoms, chlorine atoms or methyl groups. q and t each independently represent an integer of 1 to 20, and R 2 and R 3 each independently represent a linear or branched divalent aliphatic hydrocarbon group having 1 to 18 carbon atoms. Y 1 and Y 2 each independently represent a linking group selected from the group consisting of a single bond, —O—, —S—, —O—CO— or —CO—O—, and Q 1 And Q 2 are each independently acryloyloxy group, methacryloyloxy group, ClCH═CHCOO—, acrylamide group, methacrylamide group, ClCH═CHCONH—, vinyl group, CH 2 ═CCl—, CHCl═CH—, epoxy Represents a reactive functional group selected from the group consisting of a group, an ethynyl group, a mercapto group, CH 2 ═CHO— or a maleimide group. )
前記一般式(2)で表される重合性化合物の含有量が10〜70質量%である請求項1に記載の光配向膜用組成物。 2. The composition for a photoalignment film according to claim 1, wherein the content of the polymerizable compound represented by the general formula (2) is 10 to 70% by mass. 請求項1に記載の光配向膜用組成物を基板上に塗布した後、該塗膜に異方性を有する光を照射する光配向膜の製造方法において、異方性を有する光を照射した後、100〜200℃で加熱することを特徴とする光配向膜の製造方法。
After the composition for photo-alignment films according to claim 1 is applied on a substrate, in the manufacturing method of a photo-alignment film which irradiates light which has anisotropy to the coating film, light which has anisotropy was irradiated. Then, the manufacturing method of the photo-alignment film | membrane characterized by heating at 100-200 degreeC.
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