JP2007022399A - Tank for construction machine - Google Patents

Tank for construction machine Download PDF

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JP2007022399A
JP2007022399A JP2005208955A JP2005208955A JP2007022399A JP 2007022399 A JP2007022399 A JP 2007022399A JP 2005208955 A JP2005208955 A JP 2005208955A JP 2005208955 A JP2005208955 A JP 2005208955A JP 2007022399 A JP2007022399 A JP 2007022399A
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tank
construction machine
strength
rib
welded
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Hibiki Honma
響 本間
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Sumitomo SHI Construction Machinery Co Ltd
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Sumitomo SHI Construction Machinery Co Ltd
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Priority to JP2005208955A priority Critical patent/JP2007022399A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To sufficiently effectively increasing strength of a tank mounted on a construction machine, to suppress cost increase by reducing welding of a rib as much as possible and to enhance reliability. <P>SOLUTION: Recession parts 12a, 13a, 14a are continuously formed from an upper end to a lower end on three side surfaces of the tank 11 mounted on the construction machine respectively and the rib 16a is welded to an inner wall of a remaining side surface 16. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は建設機械のタンクに関するものであり、特に、強度アップさせるタンクの構造に関するものである。   The present invention relates to a tank for a construction machine, and more particularly to a tank structure for increasing strength.

従来、主として油圧ショベルなどの建設機械には、燃料を蓄える燃料タンクや作動油を蓄える作動油タンクが搭載されている。此種建設機械のタンクは、ほぼ直方体形に金属板で形成され、タンクの内部に中仕切り板を設けてタンクの強度をあげるとともに、タンク内に蓄えられている燃料や作動油が建設機械の振動や衝撃などで大きく移動するのを防止して、エンジンや油圧機器へ良好に供給されるように構成されている。   Conventionally, a construction machine such as a hydraulic excavator is mounted with a fuel tank for storing fuel and a hydraulic oil tank for storing hydraulic oil. The tank of this kind of construction machine is formed of a metal plate in a substantially rectangular parallelepiped shape, and a partition plate is provided inside the tank to increase the strength of the tank, and the fuel and hydraulic oil stored in the tank are transferred to the construction machine. It is configured to prevent a large movement due to vibration or impact, and to be supplied satisfactorily to the engine or hydraulic equipment.

例えば、箱型のタンク構造であって、外面板内部の仕切り板取り付け位置における空間部形状よりも、仕切り板の粗材切り板を大きい面積の多角形に形成し、その多角形外周辺のコーナー角部を直線または曲率半径の大なる円弧曲線の面取り状に切断し、その面取り状の辺を除く多角形の外周辺部の板面部を、外面板の内周面部に対して面接触させて固着するために、上記外周辺部を曲げ加工したものが知られている(特許文献1参照)。   For example, it is a box-shaped tank structure, and the rough cutting plate of the partition plate is formed into a polygon with a larger area than the space portion shape at the partition plate mounting position inside the outer plate, and the corners around the outside of the polygon Cut the corner into a chamfered shape of a straight line or a circular arc curve with a large radius of curvature, and make the plate surface portion of the outer periphery of the polygon excluding the chamfered sides contact the inner peripheral surface portion of the outer plate. In order to fix, what bent the said outer periphery part is known (refer patent document 1).

また、中仕切り板の周縁部を折り曲げて、その折り曲げ部に凹部または凸部を形成し、タンク周壁に中仕切り板の前記凹部または凸部を係合させるための凸部または凹部を形成する。そして、中仕切り板に設けた前記凹部または凸部を、タンク周壁の凸部または凹部に係合させて、中仕切り板をタンク周壁に固定したタンク構造が知られている(特許文献2参照)。   Further, the peripheral edge portion of the partition plate is bent to form a concave portion or a convex portion at the bent portion, and a convex portion or a concave portion for engaging the concave portion or the convex portion of the partition plate is formed on the tank peripheral wall. And the tank structure which fixed the middle partition plate to the tank peripheral wall by engaging the said recessed part or convex part provided in the partition plate with the convex part or recessed part of the tank peripheral wall is known (refer patent document 2). .

図3に示すように、タンク1の内部に仕切り板を設けない構成では、内壁面に適宜大きさのリブ2を溶接にて固着することにより、強度の増加を図ることができる。あるいは、図4に示すように、タンク1の外壁面に凹部または凸部3を設けて、強度の増加を図る構成も考えられる。
特開平8−192648号公報 特開平9−263148号公報
As shown in FIG. 3, in the configuration in which the partition plate is not provided inside the tank 1, the strength can be increased by fixing the appropriately sized rib 2 to the inner wall surface by welding. Or as shown in FIG. 4, the structure which provides the recessed part or the convex part 3 in the outer wall surface of the tank 1, and aims at an increase in intensity | strength is also considered.
JP-A-8-192648 JP-A-9-263148

特許文献1記載の発明は、仕切り板を多角形に形成してコーナー角部を面取り状に切断することにより、タンクに作用する負荷に対応して仕切り板の外周辺部の曲げ角度部分にクラックが発生するのを防止する。しかし、仕切り板の強度保持には寄与できるものの、タンク本体の強度は従前のものと変わらない。また、仕切り板のないタンク構造には対応できない。   In the invention described in Patent Document 1, the partition plate is formed into a polygonal shape, and the corner corner portion is cut into a chamfered shape, so that the bending angle portion of the outer peripheral portion of the partition plate is cracked corresponding to the load acting on the tank. Is prevented from occurring. However, although it can contribute to maintaining the strength of the partition plate, the strength of the tank body is not different from the previous one. Moreover, it cannot respond to the tank structure without a partition plate.

特許文献2記載の発明は、中仕切り板の折り曲げ部とタンク周壁とに凹部または凸部を設けて係合可能にしてあるので、中仕切り板をタンク周壁内に押し込むだけで固定でき、タンク周壁などに薄肉部を生じさせない。しかし、特許文献1記載の発明と同様に、仕切り板のないタンク構造には対応できない。   The invention described in Patent Document 2 is provided with a concave portion or a convex portion in the bent portion of the partition plate and the tank peripheral wall so as to be engageable. Therefore, the intermediate partition plate can be fixed simply by being pushed into the tank peripheral wall. Do not produce thin-walled parts. However, similarly to the invention described in Patent Document 1, it cannot cope with a tank structure without a partition plate.

図3に示す構成は仕切り板のないタンク構造にも対応できるが、リブの溶接はコストが高く、溶接不良に起因する強度低下や錆びの発生などの不具合が生じることがある。また、図4に示す構成も仕切り板のないタンク構造に対応できるが、外壁面の中央部のみに凹部または凸部を設けているので、強度の増加が十分ではなく効果が小さかった。   Although the structure shown in FIG. 3 can also be applied to a tank structure without a partition plate, the welding of the ribs is expensive, and problems such as a decrease in strength and the occurrence of rust due to poor welding may occur. Further, the configuration shown in FIG. 4 can also correspond to a tank structure without a partition plate, but since the concave portion or the convex portion is provided only in the central portion of the outer wall surface, the increase in strength is not sufficient and the effect is small.

そこで、建設機械に搭載するタンクの強度を十分効果的に増加させ、リブの溶接をできる限り減少してコストアップを抑止するとともに、信頼性を向上させるために解決すべき技術的課題が生じてくるのであり、本発明はこの課題を解決することを目的とする。   Therefore, there is a technical problem to be solved to increase the strength of the tank mounted on the construction machine sufficiently effectively, reduce the welding of the ribs as much as possible to suppress the cost increase, and improve the reliability. Therefore, an object of the present invention is to solve this problem.

本発明は上記目的を達成するために提案されたものであり、請求項1記載の発明は、建設機械に搭載されるタンクであって、該タンクの少なくとも三面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部を形成したことを特徴とする建設機械のタンクを提供する。   The present invention has been proposed to achieve the above object, and the invention according to claim 1 is a tank mounted on a construction machine, wherein at least three surfaces of the tank are connected to one end of the surface from the other end. Provided is a tank for a construction machine, characterized in that a concave portion or a convex portion is formed continuously over the portion.

この構成によれば、タンクの少なくとも三面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部が形成されているので、面の中央部だけに凹部または凸部を設けた従来の構成よりも面の強度が向上し、したがって、タンク全体の強度が増加する。もし、リブの溶着箇所を皆無にすれば、コストアップが抑止されるとともに、溶接不良に起因する不具合が解消される。   According to this configuration, since at least three surfaces of the tank are continuously formed with recesses or projections from one end to the other end of the surface, a conventional configuration in which a recess or projection is provided only at the center of the surface. The strength of the surface is improved as compared with the configuration of the above, and therefore the strength of the entire tank is increased. If there is no welded portion of the rib, the cost increase is suppressed, and problems caused by poor welding are eliminated.

請求項2記載の発明は、上記タンクの凹部または凸部を設けていない一面に、リブを溶着したことを特徴とする請求項1記載の建設機械のタンクを提供する。   According to a second aspect of the present invention, there is provided the construction machine tank according to the first aspect, wherein a rib is welded to one surface of the tank where the concave portion or the convex portion is not provided.

この構成によれば、上記タンクの凹部または凸部を設けていない一面に、リブを溶着して面の強度を増加してあり、複数の面にリブを溶着した従来の構成よりもリブの溶接箇所が減少する。   According to this configuration, the rib is welded to one surface of the tank not provided with the concave portion or the convex portion to increase the strength of the surface, and the rib is welded more than the conventional configuration in which the rib is welded to a plurality of surfaces. The number is reduced.

請求項3記載の発明は、建設機械に搭載されるタンクであって、該タンクの四面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部を形成したことを特徴とする建設機械のタンクを提供する。   Invention of Claim 3 is a tank mounted in a construction machine, Comprising: The recessed part or the convex part was formed in the four surfaces of this tank continuously from the one end part of the surface to the other end part, respectively. Provide tanks for construction machinery.

この構成によれば、タンクの四面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部が形成されているので、請求項1記載の発明よりも面の強度が向上し、タンク全体の強度がより一層増加する。また、請求項1記載の発明と同様に、もし、リブの溶着箇所を皆無にすれば、コストアップが抑止されるとともに、溶接不良に起因する不具合が解消される。   According to this configuration, since the concave portion or the convex portion is formed continuously from one end portion to the other end portion of the surface on the four surfaces of the tank, the strength of the surface is improved compared to the invention according to claim 1, The strength of the entire tank is further increased. Similarly to the first aspect of the present invention, if there are no welded portions of the ribs, the increase in cost is suppressed, and problems caused by poor welding are eliminated.

本発明は、上述したように、タンクの少なくとも三面あるいは四面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部が形成されているので、従来型よりも面の強度が向上してタンク全体の強度を増加することができる。また、リブを溶接する箇所を減少もしくは皆無にすることにより、コストアップを抑止することができる。かくして、建設機械に搭載するタンクの強度を十分効果的に増加でき、信頼性を向上することができる。   In the present invention, as described above, since at least three or four surfaces of the tank are continuously formed with recesses or projections from one end to the other end of the surface, the strength of the surface is improved over the conventional type. Thus, the strength of the entire tank can be increased. Moreover, the cost increase can be suppressed by reducing or eliminating the number of locations where the rib is welded. Thus, the strength of the tank mounted on the construction machine can be increased sufficiently effectively, and the reliability can be improved.

以下、本発明に係る建設機械のタンクについて、好適な実施例をあげて説明する。建設機械に搭載するタンクの強度を十分効果的に増加させ、リブの溶接をできる限り減少してコストアップを抑止するとともに、信頼性を向上させるという目的を、建設機械に搭載されるタンクであって、該タンクの少なくとも三面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部を形成したことにより実現した。   Hereinafter, the tank of the construction machine according to the present invention will be described with reference to preferred embodiments. The purpose of tanks mounted on construction machinery is to increase the strength of tanks mounted on construction machinery sufficiently effectively, reduce rib welding as much as possible to prevent cost increases, and improve reliability. This was realized by forming concave or convex portions on at least three surfaces of the tank continuously from one end portion to the other end portion of the surface.

図1は建設機械のタンクの一例として六面立方体のタンク11を示し、(a)は一方向から見た斜視図、(b)は他方向から見た斜視図、(c)は一体に形成された上下側面の斜視図である。該タンク11は、金属板を平面視大略コ字形に折り曲げて三つの側面12,13,14が一体に形成された部材11Aと、金属板を正面視大略コ字形に折り曲げて上面15と一側面16と下面17が一体に形成された部材11Bとを組み合わせて、溶接にて立方体に形成されている。   FIG. 1 shows a hexagonal cubic tank 11 as an example of a tank of a construction machine, (a) is a perspective view seen from one direction, (b) is a perspective view seen from the other direction, and (c) is formed integrally. FIG. The tank 11 includes a member 11A in which three side surfaces 12, 13, and 14 are integrally formed by bending a metal plate into a generally U shape in plan view, and an upper surface 15 and one side surface by bending the metal plate into a generally U shape in a front view. 16 and the member 11B in which the lower surface 17 is integrally formed are combined to form a cube by welding.

部材11Aの三つの側面12,13,14は、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部が設けられている。本実施例では、それぞれの面のほぼ中央部をプレス成形などで内側へ押し出し、面の上端部から下端部にわたり連続して補強用の凹部12a,13a,14aが形成されている。一方、部材11Bの上面15には給油口18が設けられ、下面17にはドレンの配管取付穴19が開穿されている。そして、部材11Bの側面16の内壁には補強用のリブ16aが溶接にて固着されている。   The three side surfaces 12, 13, and 14 of the member 11A are each provided with a concave portion or a convex portion continuously from one end portion to the other end portion of the surface. In this embodiment, substantially central portions of the respective surfaces are extruded inward by press molding or the like, and reinforcing concave portions 12a, 13a, and 14a are formed continuously from the upper end portion to the lower end portion of the surface. On the other hand, an oil supply port 18 is provided in the upper surface 15 of the member 11B, and a drain pipe mounting hole 19 is opened in the lower surface 17. A reinforcing rib 16a is fixed to the inner wall of the side surface 16 of the member 11B by welding.

このように、図1に示すタンク11は、少なくとも三つの側面12,13,14に、面の上端部から下端部にわたりそれぞれ連続して凹部12a,13a,14aが形成され、凹部が設けられていない残りの側面には、内壁にリブ16aが溶着されている。したがって、面の中央部だけに凹部または凸部を設けた従来のタンクよりも面の強度が向上し、タンク11全体の強度を増加することができる。また、複数の面にリブを溶着した従来のタンクに比較して、リブを溶着した面が一面のみであるため、リブの溶着箇所の減少により、コストアップが抑止されるとともに、溶接不良に起因する不具合が解消される。   As described above, in the tank 11 shown in FIG. 1, the recesses 12a, 13a, and 14a are continuously formed on the at least three side surfaces 12, 13, and 14 from the upper end to the lower end of the surface, respectively, and the recesses are provided. A rib 16a is welded to the inner wall on the remaining side surface. Therefore, the strength of the surface is improved as compared with the conventional tank in which the concave portion or the convex portion is provided only in the central portion of the surface, and the strength of the entire tank 11 can be increased. Also, compared to conventional tanks with ribs welded to multiple surfaces, there is only one surface with ribs welded, reducing the number of ribs welded, thereby reducing costs and causing poor welding. The trouble to do is solved.

図2は建設機械のタンクの他の一例として六面立方体のタンク21を示し、(a)は一方向から見た斜視図、(b)は他方向から見た斜視図である。該タンク21は、金属板を平面視大略コ字形に折り曲げて三つの側面22,23,24が一体に形成された部材21Aと、金属板を正面視大略コ字形に折り曲げて上面25と一側面26と下面27が一体に形成された部材21Bとを組み合わせて、溶接にて立方体に形成されている。   FIG. 2 shows a hexahedral cube tank 21 as another example of the tank of the construction machine, in which (a) is a perspective view seen from one direction, and (b) is a perspective view seen from the other direction. The tank 21 includes a member 21A in which three side surfaces 22, 23, and 24 are integrally formed by bending a metal plate into a substantially U shape in plan view, and an upper surface 25 and one side surface by bending the metal plate into a substantially U shape in front view. 26 and the member 21B in which the lower surface 27 is integrally formed are combined to form a cube by welding.

部材21Aの三つの側面22,23,24は、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部が設けられている。本実施例では、それぞれの面のほぼ中央部をブレス成形などで内側へ押し出し、面の上端部から下端部にわたり連続して補強用の凹部22a,23a,24aが形成されている。一方、部材21Bの上面25には給油口28が設けられている。そして、部材21Bの側面26は、面のほぼ中央部をプレス成形などで外側へ押し出し、面の左端部から右端部にわたり連続して補強用の凸部リブ26aが形成されている。   The three side surfaces 22, 23, 24 of the member 21 </ b> A are each provided with a concave portion or a convex portion continuously from one end portion to the other end portion of the surface. In the present embodiment, substantially central portions of the respective surfaces are extruded inward by breath molding or the like, and reinforcing concave portions 22a, 23a, and 24a are formed continuously from the upper end portion to the lower end portion of the surface. On the other hand, an oil supply port 28 is provided on the upper surface 25 of the member 21B. Further, the side surface 26 of the member 21B is pushed outward from the substantially central portion of the surface by press molding or the like, and reinforcing convex ribs 26a are formed continuously from the left end portion to the right end portion of the surface.

このように、図2に示すタンク21は、四つの側面のうち三つの側面22,23,24には、面の上端部から下端部にわたりそれぞれ連続して凹部22a,23a,24aが形成され、残り一つの側面26には、面の左端部から右端部にわたり連続して凸部26aが形成されている。したがって、面の中央部だけに凹部または凸部を設けた従来のタンクよりも面の強度が向上し、タンク21全体の強度を増加することができる。また、複数の面にリブを溶着した従来のタンクに比較して、リブを溶着した面がないため、リブの溶着によるコストアップが抑止されるとともに、溶接不良に起因する不具合が解消される。   As described above, the tank 21 shown in FIG. 2 has recesses 22a, 23a, 24a formed continuously from the upper end portion to the lower end portion of the three side surfaces 22, 23, 24 among the four side surfaces, On the remaining one side surface 26, a convex portion 26a is formed continuously from the left end portion to the right end portion of the surface. Therefore, the strength of the surface is improved as compared with the conventional tank in which the concave portion or the convex portion is provided only at the central portion of the surface, and the strength of the entire tank 21 can be increased. Further, since there is no surface where the ribs are welded as compared to the conventional tank where the ribs are welded to a plurality of surfaces, the cost increase due to the welding of the ribs is suppressed, and the problems caused by poor welding are eliminated.

かくして、建設機械に搭載するタンクの強度を十分効果的に増加でき、信頼性を向上することができる。   Thus, the strength of the tank mounted on the construction machine can be increased sufficiently effectively, and the reliability can be improved.

なお、本発明は、本発明の精神を逸脱しない限り種々の改変を為すことができ、そして、本発明が該改変されたものに及ぶことは当然である。   It should be noted that the present invention can be variously modified without departing from the spirit of the present invention, and the present invention naturally extends to the modified ones.

本発明に係る実施例1の説明図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 本発明に係る実施例2の説明図。Explanatory drawing of Example 2 which concerns on this invention. 従来の一例を示す説明図。Explanatory drawing which shows an example of the past. 従来の他の一例を示す説明図。Explanatory drawing which shows another example of the past.

符号の説明Explanation of symbols

11 タンク
11A 部材
11B 部材
12 側面
12a 凹部
13 側面
13a 凹部
14 側面
14a 凹部
15 上面
16 側面
16a リブ
17 下面
21 タンク
21A 部材
21B 部材
22 側面
22a 凹部
23 側面
23a 凹部
24 側面
24a 凹部
25 上面
26 側面
26a 凸部
27 下面

11 tank 11A member 11B member 12 side surface 12a concave portion 13 side surface 13a concave portion 14 side surface 14a concave portion 15 upper surface 16 side surface 16a rib 17 lower surface 21 tank 21A member 21B member 22 side surface 22a concave portion 23 side surface 23a concave portion 24 side surface 26a Part 27 bottom surface

Claims (3)

建設機械に搭載されるタンクであって、該タンクの少なくとも三面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部を形成したことを特徴とする建設機械のタンク。   A tank for a construction machine, wherein a recess or a projection is formed on at least three surfaces of the tank from one end to the other end of the surface. 上記タンクの凹部または凸部を設けていない一面に、リブを溶着したことを特徴とする請求項1記載の建設機械のタンク。   The construction machine tank according to claim 1, wherein a rib is welded to one surface of the tank not provided with a concave portion or a convex portion. 建設機械に搭載されるタンクであって、該タンクの四面に、面の一端部から他端部にわたりそれぞれ連続して凹部または凸部を形成したことを特徴とする建設機械のタンク。

A tank for a construction machine, wherein a recess or a projection is formed continuously from one end of the surface to the other end on each of the four surfaces of the tank.

JP2005208955A 2005-07-19 2005-07-19 Tank for construction machine Pending JP2007022399A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008285047A (en) * 2007-05-18 2008-11-27 Komatsu Ltd Oil storage tank and installation method of oil storage tank
JP2010120509A (en) * 2008-11-19 2010-06-03 Kobelco Cranes Co Ltd Tank mounting structure of working machine
JP6097455B1 (en) * 2016-09-06 2017-03-15 株式会社小松製作所 Tank and tank manufacturing method

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JPS53113919U (en) * 1977-02-17 1978-09-11
JPH0522342U (en) * 1991-02-28 1993-03-23 株式会社小松製作所 Fuel tank for vehicle
JPH068047U (en) * 1992-07-03 1994-02-01 株式会社クボタ Work machine tank mounting structure
JP2004189128A (en) * 2002-12-12 2004-07-08 Hitachi Constr Mach Co Ltd Fuel tank for hydraulic excavator

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JPS53113919U (en) * 1977-02-17 1978-09-11
JPH0522342U (en) * 1991-02-28 1993-03-23 株式会社小松製作所 Fuel tank for vehicle
JPH068047U (en) * 1992-07-03 1994-02-01 株式会社クボタ Work machine tank mounting structure
JP2004189128A (en) * 2002-12-12 2004-07-08 Hitachi Constr Mach Co Ltd Fuel tank for hydraulic excavator

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008285047A (en) * 2007-05-18 2008-11-27 Komatsu Ltd Oil storage tank and installation method of oil storage tank
JP2010120509A (en) * 2008-11-19 2010-06-03 Kobelco Cranes Co Ltd Tank mounting structure of working machine
JP6097455B1 (en) * 2016-09-06 2017-03-15 株式会社小松製作所 Tank and tank manufacturing method
WO2018047240A1 (en) * 2016-09-06 2018-03-15 株式会社小松製作所 Tank and method for manufacturing tank
CN108025638A (en) * 2016-09-06 2018-05-11 株式会社小松制作所 The manufacture method of storage tank and storage tank
CN108025638B (en) * 2016-09-06 2019-03-29 株式会社小松制作所 The manufacturing method of storage tank and storage tank
US10245944B2 (en) 2016-09-06 2019-04-02 Komatsu Ltd. Tank and method of manufacturing tank

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