JP2007009607A - Airtight and fire-resistant covering material, and airtight and fire-resistant covering structure - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an airtight and fire-resistant covering material having sufficient fire-resistance and airtightness, and an airtight and fire-resistant covering structure using the covering material. <P>SOLUTION: The covering material A comprises a fire-resistant material 1 having flexibility and a predetermined thickness, and an airtight sheet 2 having airtightness and extending along at least a surface of the fire-resistant material 1 in a manner of being integrated with the fire-resistant material 1. In the covering structure, the covering material A is arranged along a beam which is to be covered for fire-resistance. An end part of the covering material A is connected to a lower surface of a floor 13 and/or an airtight section (a thermal insulating material 14 or an airtight sheet 18) of a building. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to an airtight fireproof coating material that exhibits airtightness to a fireproof material made of flexible fibers, and an airtight fireproof coating structure for a steel frame using the airtight fireproof coating material.

  In the case of a building having a steel frame and fireproof construction, it is common to apply a fireproof coating to the steel frame constituting the frame. Several methods are used to apply a fireproof coating to a steel frame. Among them, a fiber-based fireproof material is added to the target steel frame, and this fireproof material is attached to the steel frame and its surroundings with nails and screws. There is a method of fixing, and further fixing the periphery of the refractory material to an optimum site in the floor material having fire resistance or the base material of the wall existing around the steel frame.

  In addition, in buildings that achieve energy savings, it may be necessary to stably secure the airtightness of the entire building by providing steel frames arranged along the outer walls of the building with fire resistance and airtightness. Many. For example, the invention described in Patent Document 1 has fire resistance by airtightly covering the front and back surfaces and the outer peripheral surface of a core plate made of a water-containing material having air permeability such as a wood wool cement plate with a flame retardant plate. The present invention relates to a fireproof board capable of exhibiting airtightness, and a fireproof covering structure in which the fireproof board is mounted along a lower flange of a beam constituting a housing and along a web between upper and lower flanges.

JP 2004-150052 A

  When configuring the fireproof coating by arranging the above fiber-based refractory material along with the steel frame installed along the outer wall of the building, since the fiber-based refractory material has sufficient flexibility, It can be easily constructed regardless of the shape of the surrounding mounting site. However, there is a problem that the fiber-based refractory material has no airtightness, and in particular, when connecting the refractory material attached to the steel frame to the surrounding mounting site, it is possible to ensure the airtightness of the joint portion. There is a problem that it is difficult.

  Moreover, in the technique which concerns on patent document 1, although fire resistance and airtightness can be exhibited along the steel frame which comprises a housing, a fireproof board is comprised by the size corresponding to the shape of the beam and pillar used as a steel frame. In addition, there is a problem that it is not easy to connect the fireproof boards arranged in the orthogonal direction while ensuring airtightness.

  An object of the present invention is to provide an airtight fireproof covering material having sufficient fire resistance and airtightness, and to provide an airtight fireproof covering structure using the airtight fireproof covering material.

  In order to solve the above-mentioned problems, an airtight fireproof coating material according to the present invention is provided with a sheet-like member having airtightness on at least one surface of a fireproof coating material having flexibility and a predetermined thickness. And integrated.

  An airtight fireproof covering structure according to the present invention is an airtight fireproof covering structure in a building having a steel frame, and the airtight fireproof covering material is disposed along the steel frame to be fireproof coated. The end of the covering material is connected to a portion having fire resistance and / or airtightness in the building.

  In the above airtight fireproof coating structure, the steel frame to be fireproof coated is preferably a beam.

  In the above-described hermetic fireproof coating material of the present invention (hereinafter simply referred to as “coating material”), at least one surface of a fiber-based fireproof coating material having flexibility and a predetermined thickness has airtightness. By adding and integrating the sheet-like member, fire resistance by the fire-resistant coating material and airtightness by the sheet-like member can be exhibited simultaneously. In particular, by selecting a sheet-like member having airtightness and good adhesion performance, it is integrated with a fireproof coating material, or a member having fireproof and airtightness arranged around the casing or the casing. Construction by adhesion with can be easily performed.

  In the airtight fireproof covering structure of the present invention (hereinafter simply referred to as “covering structure”), the covering material is disposed along the steel frame constituting the casing, and the end of the covering material has fire resistance and / or airtightness. By connecting to the other part, sufficient fire resistance and airtightness can be imparted to the steel frame. For this reason, by using a fiber-based refractory material as a fire-resistant coating material, it is possible to easily and reliably impart fire resistance and airtightness to a steel frame, which is conventionally impossible with a fiber-based refractory material. it can.

  In particular, since the airtight sheet constituting the covering material is excellent in adherence property, when connecting the end of the covering material to a fireproof and airtight part adjacent to the steel frame, the airtight sheet can be easily and reliably sealed. Can be secured. Similarly, even if the hermetic sheet is damaged during the operation of connecting the covering material, the damaged part is easily repaired with the hermetic tape and the hermeticity is not impaired.

  In particular, when the steel frame is a beam, the space between the lower flange of the beam and the upper and lower flanges along the web can be easily covered to exhibit airtightness and fire resistance.

  Next, the most preferable form of the covering material and covering structure according to the present invention will be described. The covering material of the present invention is a sheet-like member (hereinafter referred to as “airtight sheet”) having airtightness on at least one surface of a fiber-based fireproof covering material having a predetermined thickness. It is configured to be able to exhibit fire resistance and airtightness by being integrated together. In the covering structure of the present invention, the covering material is disposed along the steel frame constituting the casing, and the end portion is connected to a member having fire resistance and / or airtightness.

  As the fireproof coating material having flexibility and having a predetermined thickness constituting the coating material, the material and thickness are not particularly limited, and are made of a material that can exhibit sufficient flexibility, And what is necessary is just to have the thickness which can satisfy a fireproof standard.

  Therefore, as a fireproof coating material, rock wool, ceramic fiber, acrylic fiber, or the like formed with a thickness satisfying the fire resistance standard, rock wool, ceramic fiber, acrylic fiber, etc. capable of exhibiting sufficient fire resistance These fibers can be selectively used from knitted mats having a thickness satisfying the fire resistance standard. However, it is natural that the fireproof covering material is not limited to the rock wool, ceramic fiber, or acrylic fiber.

  The airtight sheet to be attached to at least one surface of the fireproof coating material is not particularly limited as long as it can exhibit sufficient airtightness. Examples of such an airtight sheet include a synthetic resin sheet and a sheet such as a metal foil containing aluminum, which can be selected and used.

  Although it does not ask whether it has adhesiveness as an airtight sheet, it is preferable that it has adhesiveness. Adhesiveness of the airtight sheet to attach a fireproof coating material, or a fireproof and airtight member disposed around, for example, a concrete panel constituting an upper floor or a concrete slab on the spot Alternatively, it is possible to adhere to a foamed plastic-based hermetic heat insulating material disposed along the outer wall. In addition, when the airtight sheet is not sticky, it can be integrated with the fireproof coating material using an adhesive tape, and also when connecting the end of the airtight sheet to another member It is necessary to consider the connection method including the use of.

  The airtight sheet only needs to be attached to at least one surface of the fireproof coating material, and does not necessarily have to be attached to the entire surface of one surface. That is, when the covering material is arranged along the beam so that the beam exhibits fire resistance and airtightness, in the case of a beam in which no hole is formed in the web, the fireproof covering material is arranged along the web with the upper and lower flanges. When arranged in between, it is possible to maintain the airtightness between the upper and lower flanges. And there exists a possibility of impairing airtightness in the joint part with the airtight heat insulating material arrange | positioned from the surface of the lower flange of a beam to the lower side of this lower flange, for example. Therefore, in such a case, it is sufficient to arrange the covering material so that the airtight sheet is not attached to the entire surface of the fireproof covering material, but is arranged along the joint portion with the airtight heat insulating material from the lower flange of the beam. It is possible to exhibit excellent airtightness and fire resistance.

  In the covering material of the present invention, an airtight sheet may be added to both sides of the fireproof covering material. The covering material configured as described above is preferable because it is not necessary to perform front / back and upper / lower determinations, upper / lower determinations, and the like when attaching to a steel frame, and the work can be easily performed. In particular, air-tight sheets are attached to both sides of the fireproof covering material, and even when the air-tight sheet on one side is damaged, sufficiently high air-tightness can be secured.

  In order to configure the covering material as described above, an airtight sheet is formed in a bag shape in advance, and a fireproof covering material is inserted into the bag, and the manufacturing procedure is not particularly complicated.

  Moreover, it is preferable that the width dimension and length dimension of an airtight sheet | seat, and the width dimension and length dimension of a fireproof coating material are the same, or the airtight sheet | seat is larger. When the dimension of the airtight sheet is made larger than the dimension of the fireproof coating material, it becomes possible to form an ear made of the airtight sheet around the fireproof coating material, and the fireproof material disposed around using the ear. It is possible to make a connection to a member having the property and / or airtightness. In particular, when the length of the steel frame is long, it is possible to attach the coating material in the longitudinal direction of the steel frame and easily connect the adjacent coating material to the airtight sheet.

  In the covering structure according to the present invention, the covering material configured as described above is attached to the steel frame of a building, and the end portion is connected to a surrounding fireproof and / or airtight member. In the present invention, fire-resistant members include lightweight cellular concrete (ALC) panels, precast concrete (PC) panels, and cast-in-place concrete, and air-tight members include air-tight sheets. Examples of the material having the property and airtightness include an ALC panel, a PC panel, and a foamed plastic airtight heat insulating material.

  For this reason, the members having fire resistance and airtightness around the steel frame are not limited at all, and any members having fire resistance and airtightness existing around the steel frame at the construction site may be used. . The steel frame in the present invention is disposed at a site where airtightness is required in addition to fire resistance. That is, the steel frame is disposed at a position close to a panel such as an ALC panel or a PC panel that constitutes a wall including an outer wall, a ceiling slab, and an upper floor slab, and the periphery of the steel frame is covered with the panel or the fireproof covering material. It is given fire resistance.

  Although each said panel has sufficient airtightness, there exists a thing which affixed the airtight sheet | seat on the inner surface, without providing a special heat insulating material. In this case, the panel has a sufficiently high hermeticity. Moreover, in the panel arrange | positioned at an outer wall or a field wall, it is common to make this panel exhibit heat insulation with airtightness, and in this case, the heat insulating material which gave airtightness to the inner surface of a panel is arrange | positioned.

  Therefore, even if it is a panel that exists around the steel frame, a panel that is not subjected to special treatment, such as a panel that constitutes the upper floor slab, a panel with an airtight sheet attached, and an airtight heat insulating material are attached. It will have a different character, such as a panel attached. Therefore, the covering structure of the present invention is constructed by attaching the covering material to the steel frame of the building and connecting the end to a surrounding fire-resistant and / or air-tight member.

  When the steel frame is a beam, the covering is placed so as to cover the surface of the lower flange of the beam and between the upper and lower flanges along the beam's web, with one end located adjacent to the lower flange of the beam. The other end portion is connected to the lower surface of the upper floor material. The connection method to the other members of the covering material is not particularly limited as long as it is a structure capable of realizing reliable connection and ensuring sufficient fire resistance and airtightness.

  When connecting the covering material to other members around the target beam, the end of the covering material is fixed to the surrounding members at an appropriate interval using nails or screws to achieve secure fixing. And it is possible to implement | achieve reliable airtightness by adhere | attaching an airtight tape along the connection line of a coating | covering material and another member.

  When placing and fixing the covering material along the steel frame as described above, if the airtight sheet is damaged, it is possible to ensure airtightness by closing the damaged portion with an airtight tape. It is.

  Next, examples of the covering material will be described with reference to the drawings. FIG. 1 is a diagram illustrating the configuration of the covering material. The covering material A shown in the figure includes a refractory material 1 having flexibility and a predetermined thickness, an airtight sheet 2 attached to the entire surface of one surface of the refractory material 1, and a refractory material 1. An adhesive tape 3 that is integrated with the airtight sheet 2 is provided. And the center part of the width direction of the airtight sheet | seat 2 and the center part of the width direction of the refractory material 1 are piled up so that it may correspond substantially, The direction which crosses the refractory material 1 and the airtight sheet | seat 2 with the adhesive tape 3 in this state It is configured to be integrated by adhering to.

  The refractory material 1 is made of a fiber refractory material selected in advance from a fiber refractory material such as flexible rock wool, ceramic fiber, or acrylic fiber, and has a thickness that can satisfy a preset fire proof standard. It has width and length dimensions that can satisfy the dimensions at the intended application point. That is, the thickness of the refractory material 1 is set according to the material of the selected fiber-based refractory material and the refractory standards set at the application location. Further, the width dimension of the refractory material 1 is set to a value that can satisfy the dimension at the site to be applied.

  For example, when the part to be applied is a beam made of H-shaped steel and the lower surface and side surface of the beam, the width dimension of the refractory material 1 is the width dimension of the lower flange of the H-shaped steel and the dimension between the upper and lower flanges. Is set to a larger value. Furthermore, the length dimension does not necessarily have to be the same as the length of the beam, and may be a preset standard dimension.

  The airtight sheet 2 is made of a synthetic resin sheet having flexibility, has a width dimension larger than the width dimension of the refractory material 1, and has a length substantially equal to the refractory material 1. For this reason, when the airtight sheet 2 is attached to the entire surface of the refractory material 1, the ears 2a serving as the end portions of the covering material A are provided on both sides in the width direction. The dimension of the ear 2a is not particularly limited, and may be a dimension that allows a sufficient bonding allowance for the adhesive tape 3 when the refractory material 1 is integrated with the airtight sheet 2 by the adhesive tape 3. Any dimension that can ensure a stable connection state when A is connected to a portion existing around the steel frame may be used.

  In addition, the ear | edge 2a may be formed in the one side of a longitudinal direction, or both sides of a longitudinal direction besides forming in the both sides of the width direction. And when an ear | edge is formed in the longitudinal direction, it is possible to connect the coating | covering material A to a longitudinal direction using this ear | edge.

  The adhesive tape 3 is for integrating the refractory material 1 with the airtight sheet 2, and any adhesive tape 3 can be used as long as it can ensure a reliable adhesion to the airtight sheet 2. Moreover, in order to integrate the refractory material 1 with the airtight sheet 2, the number of adhesions by the adhesive tape 3 is not limited at all, and it is preferable to set appropriately according to the material and length of the refractory material 1. Therefore, after the airtight sheet 2 is attached to one surface of the refractory material 1, the refractory material 1 is integrated with the airtight sheet 2 by bonding the adhesive tape 3 across the refractory material 1 and adhering to the ear 2a. ing.

  In the covering material A configured as described above, when arranged along the target steel frame, it is possible to impart fire resistance by the refractory material 1 and air tightness by the airtight sheet 2 to the steel frame. . In particular, when connecting the covering material A attached to the steel frame to a site existing around the steel frame, it is possible to bond using the ear 2a, for example, the length of the covering material A along the ear 2a. By arranging and connecting the adhesive tape in the direction, airtightness can be surely exhibited, and the workability is also good.

  Next, an example of a covering structure using the covering material configured as described above will be described with reference to the drawings. FIG. 2 schematically illustrates an embodiment of a covering structure in which a steel frame of a building in which a heat insulating layer is formed along the outer wall is covered with a covering material A. In particular, the present embodiment shows a structure in which a beam 11 as a steel frame constituting a building frame is covered with a covering material A.

  In the figure, the beam 11 is made of an H-shaped steel made up of an upper flange 11a, a lower flange 11b, and a web 11c, and is arranged along the outer periphery of the building and supported by a pillar (not shown). An outer wall 12 is formed outside the beam 11, and a floor 13 is formed above the upper flange 11a. The structure of the outer wall 12 is not particularly limited, and can be configured using a panel such as an ALC panel or a PC panel. Also, the structure of the floor 13 is not limited, and may be a floor slab made of ALC panel or PC panel for floor use or on-site concrete. The outer wall 12 and the floor 13 are configured to have fire resistance and airtightness, respectively.

  A heat insulating material 14 is disposed on the indoor side surface of the outer wall 12. Although what kind of thing is utilized as this heat insulating material is not particularly limited, it is necessary to have both heat insulating properties and air tightness. For example, when a foamed plastic board is used as the heat insulating material 14, the foamed plastic board can exhibit high heat insulation and airtightness. Therefore, by arranging the foamed plastic board along the outer wall 12, It becomes possible to give heat insulation and airtightness to the indoor side surface. Moreover, when the heat insulating material 14 is not what has airtightness, the heat insulating property and airtightness are exhibited by sticking an airtight sheet | seat over the indoor surface of the heat insulating material 14 over the whole surface.

  From the viewpoint of heat insulating performance, it is preferable that the upper end portion of the heat insulating material 14 disposed along the outer wall 12 is in contact with the lower flange 11 b of the beam 11. However, from the viewpoint of hermetic performance, the upper end portion of the heat insulating material 14 may not be in contact with the lower flange 11b. In this embodiment, there is a gap between the upper end portion of the heat insulating material 14 and the lower flange 11b of the beam 11. Is formed.

  A heat insulating material 15 is provided along the outdoor side surface of the web 11c of the beam 11 and between the upper and lower flanges 11a and 11b. The attachment structure of the heat insulating material 15 to the beam 11 is not limited in any way as long as it is attached so as not to be detached from between the upper and lower flanges 11a and 11b.

  For example, when the heat insulating material 15 is a foamed plastic plate including a phenol resin foam, the width of the heat insulating material 15 is slightly larger than the size between the upper and lower flanges 11a and 11b and A plurality of grooves deeper than half of the thickness are alternately formed in the thickness direction on both end sides (the end side close to the upper and lower flanges 11a and 11b), and a compressive force is applied in the width direction so that the grooves After being fitted between the upper and lower flanges 11a and 11b in a narrowed state, the end face can be brought into pressure contact with the flanges 11a and 11b by self-holding by removing the compression force.

  The covering material A is disposed on the indoor side of the beam 11, and the disposition of the covering material A provides fire resistance to the beam 11 and airtightness. The covering material A is arranged along the web 11 c and the lower flange 11 b of the beam 11, and one end side in the width direction of the refractory material 1 is in contact with the lower surface of the floor 13. Covers the surface of the lower flange 11b from the web 11c of the beam 11, and the other end side in the width direction of the refractory material 1 is disposed in contact with the upper end portion of the heat insulating material 14 and the inner surface of the outer wall 12 simultaneously.

  As described above, the covering material A arranged along the beam 11 is fixed to the floor 13 and the outer wall 12 in the form of dots by the fixing pins 16 including nails and screws on both ends in the width direction of the refractory material 1. The At this time, the airtight sheet 2 attached to the refractory material 1 is damaged by the fixing pin 16, but can be easily repaired by sticking an airtight tape with adhesive (not shown) to the damaged portion.

  Further, the covering material A is connected to the lower surface of the floor 13 and the upper end side of the indoor side surface of the heat insulating material 14 by an airtight tape 17. When connecting the covering material A to the lower surface of the floor 13 and the indoor side surface of the heat insulating material 14, the connection part of the ear 2a of the airtight sheet 2 to the lower surface of the floor 13 and the indoor side surface of the heat insulating material 14 of the ear 2a. It is preferable to adhere the connecting portions to each other by the airtight tape 17 over the entire length. In this way, the ear 2a of the airtight sheet 2 constituting the covering material A is brought into contact with the lower surface of the floor 13 and the indoor side surface of the heat insulating material 14 and adhered by the airtight tape 17, thereby ensuring airtightness. Is possible.

  In the covering structure configured as described above, the beam 11 constituting the housing is covered with the covering material A on the indoor surface, so that the beam 11 is given fire resistance by the refractory material 1 and at the same time the airtight sheet 2 is hermetically sealed. Sex is imparted. In particular, the ear 2a of the airtight sheet 2 is connected to the heat insulating material 14 arranged along the outer wall 12 on one end side, and connected to the lower surface of the airtight floor 13 on the other end side. Therefore, it is possible to configure a continuous airtight line.

  Next, another embodiment of the covering structure will be described with reference to the drawings. FIG. 3 schematically illustrates the covering structure in which the indoor side of the beam arranged along the outer wall is covered with the covering material A. FIG. In the drawing, the same reference numerals are given to the same parts and the parts having the same functions as those of the above-described embodiment, and the description thereof is omitted.

  As shown in the figure, in this embodiment, the heat insulating material (14, 15) is not disposed along the outer wall 12, and the airtight sheet 18 is replaced on the entire surface of the outer wall 12 on the indoor side instead of the heat insulating material. It is provided over. The method of fixing the airtight sheet 18 to the indoor side surface of the outer wall 12 is not particularly limited, and any method such as bonding to a base material (not shown) or bonding to an ALC panel or PC panel constituting the outer wall 12 is adopted. May be.

  The covering material A arranged along the beam 11 has an end in the width direction and a portion corresponding to the lower surface of the floor 13 is fixed to the lower surface of the floor 13 by the fixing pins 16, and the ears 2 a of the airtight sheet 2. Are adhered by an airtight tape 17. Further, the opposite end of the covering material A is fixed to the outer wall 12 by a fixing pin 16, and the ear 2 a of the airtight sheet 2 is adhered to an airtight sheet 18 disposed along the outer wall 12 by an airtight tape 17.

  Even in the covering structure configured as described above, the beam 11 constituting the housing is covered with the covering material A on the indoor side, so that the beam 11 is given fire resistance by the refractory material 1 and at the same time an airtight sheet. Airtightness by 2 is given. Further, since the ears 2a of the airtight sheet 2 are connected to the heat insulating material 14 disposed along the outer wall 12 and the lower surface of the floor 13, respectively, it is possible to form a continuous airtight line with the beam 11 interposed therebetween.

  Next, still another embodiment of the covering structure will be described with reference to the drawings. FIG. 4 schematically illustrates a covering structure in which a beam disposed in the middle of a building is covered with a covering material A.

  As shown in the figure, the covering material A is configured to cover both side surfaces and the lower surface of the beam 11. That is, the covering material A is configured to have a width dimension sufficiently larger than the dimension obtained by adding the width dimension of the lower flange 11b to the dimension twice the dimension between the upper and lower flanges 11a and 11b of the beam 11.

  The covering material A is arranged so as to entirely wrap the protruding portion of the beam 11 protruding from the lower surface of the floor 13, and both ends are brought into contact with the lower surface of the floor 13 and fixed in a dot shape by the fixing pins 16. . Further, a connection portion between the ear 2 a of the airtight sheet 2 constituting the covering material A and the lower surface of the floor 13 is connected by an airtight tape 17.

  In the covering structure configured as described above, by covering the entire exposed surface of the beam 11 with the covering material A, it is possible to impart fire resistance to the beam 11 and also to provide airtightness. It is.

  The above-described covering material A of the present invention and the covering structure using the covering material A can provide fire resistance and airtightness by effectively covering the beams and columns constituting the building frame by simple operations. This is possible, and it is advantageous for energy saving of buildings with steel frames.

It is a figure explaining the structure of a coating | covering material. The Example of the coating | coated structure which coat | covered the steel frame of the building which comprised the heat insulation layer along the outer wall with the coating | covering material A is described typically. The covering structure which coat | covered the indoor side of the beam arrange | positioned along an outer wall with the coating | covering material A is demonstrated typically. A covering structure in which a beam arranged in the middle of a building is covered with a covering material A will be schematically described.

Explanation of symbols

A covering material 1 fireproof material 2 airtight sheet 2a ear 3 adhesive tape 11 beam 11a upper flange 11b lower flange 11c web 12 outer wall 13 floor 14 heat insulating material 15 heat insulating material 16 fixing pin 17 airtight tape 18 airtight sheet

Claims (3)

An airtight fireproof coating material, wherein a sheet-like member having airtightness is attached to and integrated with at least one surface of a flexible fireproof coating material having a predetermined thickness. An airtight fireproof covering structure in a building having a steel frame structure, wherein the airtight fireproof covering material according to claim 1 is arranged along a steel frame to be fireproof coated, and an end portion of the airtight fireproof covering material is provided. An airtight fireproof covering structure characterized by being connected to a fireproof and / or airtight part in a building. The airtight fireproof coating structure according to claim 2, wherein the steel frame to be fireproof coated is a beam.

Images