JP2006317794A - Resist composition and pattern forming method using the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an excellent photosensitive composition having a large exposure margin and small thinness-denseness dependency, which is used in a process of manufacturing a semiconductor such as an IC, in manufacture of a circuit board of a liquid crystal, a thermal head or the like, and in another photofabrication process. <P>SOLUTION: The positive resist composition comprises (A) a resin whose solubility in an alkaline developer is increased by the action of an acid, (B) a compound which generates an acid upon irradiation with an actinic ray or radiation, (C) a compound represented by formula (I) (where R<SB>1</SB>represents arylene, alkylene, alkenylene or a divalent alicyclic group which may contain a hetero atom in its alicyclic structure; and R<SB>2</SB>represents H or a 1-14C alkyl), and (H) an organic solvent. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a resist composition whose properties change upon reaction with irradiation of actinic rays or radiation. More specifically, the present invention relates to a resist composition used in a semiconductor manufacturing process such as an IC, a circuit board such as a liquid crystal or a thermal head, and other photofabrication processes.

  The chemically amplified resist composition generates an acid in the exposed area by irradiation with radiation such as far ultraviolet light, and the acid-catalyzed reaction changes the solubility of the active radiation irradiated area and non-irradiated area in the developer. And a pattern forming material for forming a pattern on the substrate.

  When a KrF excimer laser is used as an exposure light source, a resin having a basic skeleton of poly (hydroxystyrene) having a small absorption mainly in the 248 nm region is used as a main component. A pattern is formed, which is a better system than the conventional naphthoquinone diazide / novolak resin system.

On the other hand, when a further short wavelength light source, for example, an ArF excimer laser (193 nm) is used as an exposure light source, the compound having an aromatic group exhibits a large absorption in the 193 nm region. It wasn't.
For this reason, an ArF excimer laser resist containing a resin having an alicyclic hydrocarbon structure has been developed.

Various compounds have also been found for acid generators, which are the main constituents of chemically amplified resists. Patent Document 1 (Japanese Patent Laid-Open No. 9-309874) discloses a divalent arylsulfonic acid sulfonium salt or iodonium salt. A positive resist composition is described.
In Patent Document 2, it is introduced that the substrate dependency of a resist is improved by using a compound having a —NH— structure. In Patent Document 3, it is introduced that the resolution of a negative resist is improved by using a specific succinimide compound.
However, it has been desired to improve the resist pattern shape and the influence (PEB temperature dependence) on the temperature variation pattern in heating (PEB) by a hot plate after exposure.
JP-A-9-309874 JP 11-44950 A JP 2000-347392 A

  Accordingly, an object of the present invention is to provide an excellent resist composition having a wide exposure margin and small dependency on density.

  The present invention has the following configuration, whereby the above object of the present invention is achieved.

一般式（Ｉ）中、
Ｒ₁はアリーレン基、アルキレン基、アルケニレン基、または２価の脂環基表す。ただし、２価の脂環基は脂環構造にヘテロ原子を含有してもよい。
Ｒ₂は水素原子、炭素数１〜１４のアルキル基を表す。
２．
一般式（Ｉ）におけるＲ₂が水素原子であることを特徴とする上記１．に記載のポジ型レジスト組成物。
３．
一般式（Ｉ）中、Ｒ₁は脂環構造に酸素原子を含有した２価の脂環基であることを特徴とする請求項１または２に記載のポジ型レジスト組成物。
４．
更に（Ｆ）含窒素塩基性化合物を含有することを特徴とする上記１．から３．のいずれかに記載のポジ型レジスト組成物。
５．
上記１．〜４．のいずれかに記載のポジ型レジスト組成物によりレジスト膜を形成し、当該レジスト膜を露光、現像することを特徴とするパターン形成方法。 1.
(A) a resin whose solubility in an alkaline developer is increased by the action of an acid;
(B) a compound that generates an acid upon irradiation with an actinic ray or radiation,
(C) A positive resist composition comprising a compound represented by the general formula (I) and (H) an organic solvent.

In general formula (I),
R ₁ represents an arylene group, an alkylene group, an alkenylene group, or a divalent alicyclic group. However, the divalent alicyclic group may contain a hetero atom in the alicyclic structure.
R ₂ represents a hydrogen atom or an alkyl group having 1 to 14 carbon atoms.
2.
1. R ₁ in the general formula (I) is a hydrogen atom. The positive resist composition as described in 1. above.
3.
3. The positive resist composition according to claim 1, wherein R ₁ in formula (I) is a divalent alicyclic group containing an oxygen atom in the alicyclic structure.
4).
Further, (F) a nitrogen-containing basic compound is contained. To 3. The positive resist composition according to any one of the above.
5.
Above 1. ~ 4. A pattern forming method comprising: forming a resist film from the positive resist composition according to any one of the above; and exposing and developing the resist film.

Furthermore, the following structures are mentioned as a preferable aspect.
6).
1. The resin (A) contains an alicyclic group in its structure. ~ 4. The positive resist composition according to any one of the above.
7).
The resin (A) is a resin in which an alkali-soluble group is protected by a 2-alkyl-2-adamantyl group or a 1-adamantyl-1-alkylalkyl group. ~ 4. The positive resist composition according to any one of the above.
8).
Resin (A) is further characterized in that at least one of the alicyclic groups is mono- or dihydroxyadamantane. ~ 4. The positive resist composition according to any one of the above.

  According to the present invention, there is provided an excellent positive resist composition composition that can provide a resist film having an excellent pattern shape and good PEB temperature dependency.

Hereinafter, the present invention will be described in detail.
In addition, in the description of a group (atomic group) in this specification, the description which does not describe substituted and unsubstituted includes what has a substituent with what does not have a substituent. For example, the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).

  The positive resist composition of the present invention contains a compound (A) that generates an acid upon irradiation with actinic rays or radiation and a resin (B) that decomposes by the action of the acid and increases the solubility in an alkaline developer. If necessary, it contains a dissolution inhibiting compound (D) having a molecular weight of 3000 or less, which decomposes further by the action of an acid to increase the solubility in an alkaline developer, or generates an acid upon irradiation with actinic rays or radiation. And a dissolution inhibiting compound (D) having a molecular weight of 3000 or less, which is decomposed by the action of an acid and increases the solubility in an alkaline developer by the action of an acid (A), a resin (E) that is soluble in an alkaline developer.

[1] Compound that generates acid upon irradiation with actinic ray or radiation The resist composition of the present invention contains a compound (acid generator) that generates acid upon irradiation with actinic ray or radiation.
Examples of such photoacid generators include photoinitiators for photocationic polymerization, photoinitiators for photoradical polymerization, photodecolorants for dyes, photochromic agents, actinic rays used in microresists, etc. Known compounds that generate an acid upon irradiation with radiation and mixtures thereof can be appropriately selected and used.

  Examples thereof include diazonium salts, phosphonium salts, sulfonium salts, iodonium salts, imide sulfonates, oxime sulfonates, diazodisulfones, disulfones, and o-nitrobenzyl sulfonates.

  Further, a group that generates an acid upon irradiation with these actinic rays or radiation, or a compound in which a compound is introduced into the main chain or side chain of the polymer, for example, US Pat. No. 3,849,137, German Patent No. 3914407. JP, 63-26653, JP, 55-164824, JP, 62-69263, JP, 63-146038, JP, 63-163452, JP, 62-153853, The compounds described in JP-A 63-146029 can be used.

  Furthermore, compounds capable of generating an acid by light described in US Pat. No. 3,779,778, European Patent 126,712 and the like can also be used.

  Among the compounds that decompose upon irradiation with actinic rays or radiation to generate an acid, compounds represented by the following general formulas (ZI), (ZII), and (ZIII) can be exemplified.

In the general formulas (ZI), (ZII), (ZIII),
X ⁻ each independently represents a non-nucleophilic anion.
R ₂₀₁ , R ₂₀₂ and R ₂₀₃ each independently represents an organic group.
R ₂₀₄ to R ₂₀₇ each independently represents an alkyl group which may have a well aryl group or a substituent substituted.

The carbon number of the organic group as R ₂₀₁ , R ₂₀₂ and R ₂₀₃ is generally 1-30, preferably 1-20.
Two of R _{201 to} R ₂₀₃ may be bonded to form a ring structure, and the ring may contain an oxygen atom, a sulfur atom, an ester bond, an amide bond, or a carbonyl group.
The two of the group formed by bonding of the R ₂₀₁ to R _203, there can be mentioned an alkylene group (e.g., butylene, pentylene).
Specific examples of the organic group as R ₂₀₁ , R ₂₀₂ and R ₂₀₃ include corresponding groups in the compounds (Z1-1), (Z1-2) and (Z1-3) described later.
In addition, the compound which has two or more structures represented by general formula (Z1) may be sufficient. For example, the general formula at least one of R ₂₀₁ to R ₂₀₃ of a compound represented by (Z1) is at least one bond with structure of R ₂₀₁ to R ₂₀₃ of another compound represented by formula (Z1) It may be a compound.

Phenyl group and a naphthyl group are preferred as the aryl group of R ₂₀₄ to R _207, more preferably a phenyl group.
The alkyl group as R _{204 to} R ₂₀₇ may be linear, branched or cyclic, and is preferably a linear or branched alkyl group having 1 to 10 carbon atoms (for example, methyl group, ethyl group, propyl group). Group, butyl group, pentyl group) and cyclic alkyl groups having 3 to 10 carbon atoms (cyclopentyl group, cyclohexyl group, norbornyl group).
The R ₂₀₄ to R ₂₀₇ are substituents which may have, for example, an alkyl group (for example, 1 to 15 carbon atoms), an aryl group (e.g. having 6 to 15 carbon atoms), an alkoxy group (for example, 1 to 15 carbon atoms ), Halogen atoms, hydroxyl groups, phenylthio groups, and the like.

X ⁻ represents a non-nucleophilic anion, preferably sulfonate anion, carboxylate anion, bis (alkylsulfonyl) amide anion, tris (alkylsulfonyl) methide anion, BF ₄ ⁻ , PF ₆ ⁻ , SbF ₆ ^{− and the} like. Preferably, it is an organic anion containing a carbon atom.
Preferable organic anions include organic anions represented by the following formula.

In the above general formula:
Rc ₁ represents an organic group.
Is raised preferably an optionally substituted alkyl group having a carbon number of 1-30 as an organic group in rc _1, an aryl group or a plurality of these, a single _{bond, -O -, - CO 2 -} , - S _{-, - SO 3 -, -} SO 2 N (Rd 1) - can be exemplified linked group a linking group such as. Rd ₁ represents a hydrogen atom or an alkyl group.
Rc ₃ , Rc ₄ and Rc ₅ each independently represents an organic group.
Preferred examples of the organic group for Rc ₃ , Rc ₄ , and Rc ₅ include the same organic groups as those for Rc _1, and a perfluoroalkyl group having 1 to 4 carbon atoms is most preferred.
Rc ₃ and Rc ₄ may combine to form a ring.
Examples of the group formed by combining Rc ₃ and Rc ₄ include an alkylene group and an arylene group. Preferably, it is a C2-C4 perfluoroalkylene group.
The organic group of Rc ₁ and Rc _{3 to} Rc ₅ is most preferably an alkyl group substituted at the 1-position with a fluorine atom or a fluoroalkyl group, or a phenyl group substituted with a fluorine atom or a fluoroalkyl group. By having a fluorine atom or a fluoroalkyl group, the acidity of the acid generated by light irradiation is increased and the sensitivity is improved.

  More preferred examples of the compound represented by (ZI) include compounds (ZI-1), (ZI-2), and (ZI-3) described below.

The compound (ZI-1) is at least one of the aryl groups R ₂₀₁ to R ₂₀₃ in formula (ZI), arylsulfonium compound, i.e., a compound having arylsulfonium as a cation.
Arylsulfonium compound, all of R ₂₀₁ to R ₂₀₃ may be an aryl group or a part of R ₂₀₁ to R ₂₀₃ may be an aryl group with the remaining being an alkyl group.
Examples of the arylsulfonium compound include a triarylsulfonium compound, a diarylalkylsulfonium compound, and an aryldialkylsulfonium compound.
The aryl group of the arylsulfonium compound is preferably an aryl group such as a phenyl group or a naphthyl group, or a heteroaryl group such as an indole residue or a pyrrole residue, more preferably a phenyl group or an indole residue. When the arylsulfonium compound has two or more aryl groups, the two or more aryl groups may be the same or different.
The alkyl group that the arylsulfonium compound has as necessary is preferably a linear, branched or cyclic alkyl group having 1 to 15 carbon atoms, such as a methyl group, an ethyl group, a propyl group, an n-butyl group, sec. -Butyl group, t-butyl group, cyclopropyl group, cyclobutyl group, cyclohexyl group and the like can be mentioned.
Aryl group R ₂₀₁ to R _203, an alkyl group, an alkyl group (for example, 1 to 15 carbon atoms), an aryl group (e.g., carbon number 6 to 14), an alkoxy group (for example, 1 to 15 carbon atoms), a halogen atom, You may have a hydroxyl group and a phenylthio group as a substituent. Preferred substituents are linear, branched or cyclic alkyl groups having 1 to 12 carbon atoms, linear, branched or cyclic alkoxy groups having 1 to 12 carbon atoms, most preferably alkyl groups having 1 to 4 carbon atoms, It is a C1-C4 alkoxy group. The substituent may be substituted with any one of the three R _{201 to} R ₂₀₃ , or may be substituted with all three. When R _{201 to} R ₂₀₃ are an aryl group, the substituent is preferably substituted at the p-position of the aryl group.

Next, the compound (ZI-2) will be described.
Compound (ZI-2) is a compound in the case where R _{201 to} R ₂₀₃ in formula (ZI) each independently represents an organic group containing no aromatic ring. Here, the aromatic ring includes an aromatic ring containing a hetero atom.
The organic group having no aromatic ring as R ₂₀₁ to R ₂₀₃ generally has 1 to 30 carbon atoms, preferably 1 to 20 carbon atoms.
R _{201 to} R ₂₀₃ are each independently preferably an alkyl group, a 2-oxoalkyl group, an alkoxycarbonylmethyl group, an allyl group, or a vinyl group, more preferably a linear, branched, or cyclic 2-oxoalkyl group, An alkoxycarbonylmethyl group, most preferably a linear, branched 2-oxoalkyl group.

The alkyl group as R ₂₀₁ to R ₂₀₃ may be linear, branched, or cyclic, preferably a linear or branched alkyl group (e.g., methyl group having 1 to 10 carbon atoms, an ethyl group, a propyl Group, butyl group, pentyl group) and cyclic alkyl groups having 3 to 10 carbon atoms (cyclopentyl group, cyclohexyl group, norbornyl group).
The 2-oxoalkyl group as R _{201 to} R ₂₀₃ may be linear, branched or cyclic, and preferably includes a group having> C═O at the 2-position of the above alkyl group. it can.
The alkoxy group in the alkoxycarbonylmethyl group as R ₂₀₁ to R _203, preferred examples include an alkyl group having 1 to 5 carbon atoms (methyl group, ethyl group, propyl group, butyl group, pentyl group).
R _{201 to} R ₂₀₃ may be further substituted with a halogen atom, an alkoxy group (eg, having 1 to 5 carbon atoms), a hydroxyl group, a cyano group, or a nitro group.
Two members out of R _{201 to} R ₂₀₃ may combine to form a ring structure, and the ring may contain an oxygen atom, a sulfur atom, an ester bond, an amide bond, or a carbonyl group. The two of the group formed by bonding of the R ₂₀₁ to R _203, there can be mentioned an alkylene group (e.g., butylene, pentylene).

  The compound (ZI-3) is a compound represented by the following general formula (ZI-3), and is a compound having a phenacylsulfonium salt structure.

R _{1c to} R _5c each independently represents a hydrogen atom, an alkyl group, an alkoxy group, or a halogen atom.
R _6c and R _7c represent a hydrogen atom or an alkyl group.
Rx and Ry each independently represents an alkyl group, a 2-oxoalkyl group, an alkoxycarbonylmethyl group, an allyl group, or a vinyl group.
Any two or more of R _{1c to} R _5c , and R _x and R _y may be bonded to each other to form a ring structure, and this ring structure includes an oxygen atom, a sulfur atom, an ester bond, and an amide bond. May be included.
Zc ⁻ represents a non-nucleophilic anion, and examples thereof include the same non-nucleophilic anion as X ^{− in} the general formula (Z1).

The alkyl group as R _{1c to} R _{5c may} be linear, branched or cyclic, for example, an alkyl group having 1 to 20 carbon atoms, preferably a linear or branched alkyl group having 1 to 12 carbon atoms. Group (for example, methyl group, ethyl group, linear or branched propyl group, linear or branched butyl group, linear or branched pentyl group), C3-C8 cyclic alkyl group (for example, cyclopentyl group, cyclohexyl group) ).
The alkoxy group as R _{1c to} R _{5c may} be linear, branched or cyclic, for example, an alkoxy group having 1 to 10 carbon atoms, preferably a linear or branched alkoxy group having 1 to 5 carbon atoms. (For example, methoxy group, ethoxy group, linear or branched propoxy group, linear or branched butoxy group, linear or branched pentoxy group), C3-C8 cyclic alkoxy group (for example, cyclopentyloxy group, cyclohexyloxy group) ).
Preferably either a straight chain of R _1c to R _5c, branched, cyclic alkyl group, or a linear, branched or cyclic alkoxy group, more preferably the sum of the carbon atoms of R _5c from R _1c 2 to 15 It is. Thereby, solvent solubility improves more and generation | occurrence | production of a particle is suppressed at the time of a preservation | save.

_Examples of the alkyl group as R _x and R _y include the same alkyl groups as R _{1c to} R _5c .
Examples of the 2-oxoalkyl group include a group having> C═O at the 2-position of the alkyl group as R _{1c to} R _5c .
Examples of the alkoxy group in the alkoxycarbonylmethyl group include the same alkoxy groups as R _{1c to} R _5c .
Examples of the group formed by combining R _x and R _y include a butylene group and a pentylene group.

R _x and R _y are preferably an alkyl group having 4 or more carbon atoms, more preferably 6 or more, and still more preferably 8 or more.

  Among the compounds that decompose upon irradiation with actinic rays or radiation to generate acids, compounds represented by the following general formulas (ZIV), (ZV), and (ZVI) can be further exemplified.

In general formulas (ZIV) to (ZVI), Ar ₃ and Ar ₄ each independently represent a substituted or unsubstituted aryl group.
R ₂₀₆ , R ₂₀₇ and R ₂₀₈ represent a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group.
A represents a substituted or unsubstituted alkylene group, a substituted or unsubstituted alkenylene group, or a substituted or unsubstituted arylene group.

  Among the compounds that decompose upon irradiation with actinic rays or radiation to generate an acid, examples of particularly preferable compounds are listed below.

  One or more acid generators can be used in combination.

  As the acid generator, a commercially available compound or one synthesized by a known synthesis method can be used. For example, it can be synthesized by synthesizing a basic sulfonic acid derivative and then esterifying it with an onium halide or the like, or esterifying with a hydroxyl group-containing compound.

  The content of the acid generator in the resist composition of the present invention is preferably from 0.1 to 20% by mass, more preferably from 0.5 to 10% by mass, and still more preferably from 1 to 20% by mass, based on the solid content of the composition. 7% by mass.

  [2] (B) A resin that decomposes by the action of an acid and increases the solubility in an alkaline developer (hereinafter also referred to as “resin” or “component (B)”)

  When irradiating the positive resist composition of the present invention with ArF excimer laser light, the resin of component (B) has a monocyclic or polycyclic alicyclic hydrocarbon structure, and is decomposed by the action of an acid. A resin that increases the solubility in an alkali developer is preferred.

  As a resin that has a monocyclic or polycyclic alicyclic hydrocarbon structure, decomposes by the action of an acid, and increases its solubility in an alkaline developer (hereinafter also referred to as “alicyclic hydrocarbon-based acid-decomposable resin”) , At least one selected from the group consisting of repeating units having a partial structure containing an alicyclic hydrocarbon represented by the following general formulas (pI) to (pV) and repeating units represented by the following general formula (II-AB) It is preferable that it is resin containing.

In general formulas (pI) to (pV),
R ₁₁ represents a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, or a sec-butyl group.
Z represents an atomic group necessary for forming a cycloalkyl group together with a carbon atom.
R _{12 to} R ₁₆ each independently represents a linear or branched alkyl group or cycloalkyl group having 1 to 4 carbon atoms, provided that at least one of R _{12 to} R ₁₄ , or R ₁₅ , Any of R ₁₆ represents a cycloalkyl group.
R _{17 to} R ₂₁ each independently represents a hydrogen atom, a linear or branched alkyl group having 1 to 4 carbon atoms, or a cycloalkyl group, provided that at least one of R _{17 to} R ₂₁ is cyclo Represents an alkyl group. Further, either R ₁₉ or R ₂₁ represents a linear or branched alkyl group or cycloalkyl group having 1 to 4 carbon atoms.
R _{22 to} R ₂₅ each independently represents a hydrogen atom, a linear or branched alkyl group having 1 to 4 carbon atoms, or a cycloalkyl group, provided that at least one of R _{22 to} R ₂₅ is cyclo Represents an alkyl group. R ₂₃ and R ₂₄ may be bonded to each other to form a ring.

In the formula (II-AB),
R ₁₁ ′ and R ₁₂ ′ each independently represents a hydrogen atom, a cyano group, a halogen atom or an alkyl group.
Z ′ represents an atomic group for forming an alicyclic structure containing two bonded carbon atoms (C—C).

Examples of the halogen atom in R ₁₁ ′ and R ₁₂ ′ include a chlorine atom, a bromine atom, a fluorine atom, and an iodine atom.

Examples of the alkyl group in R ₁₁ ′ and R ₁₂ ′ include a linear or branched alkyl group having 1 to 10 carbon atoms.

The atomic group for forming the alicyclic structure of Z ′ is an atomic group that forms a repeating unit of an alicyclic hydrocarbon which may have a substituent in a resin, and among them, a bridged type alicyclic group. An atomic group for forming a bridged alicyclic structure forming a cyclic hydrocarbon repeating unit is preferred. Examples of the alicyclic hydrocarbon skeleton to be formed include the same alicyclic hydrocarbon groups as R _{11 to} R _{25 in} the general formulas (pI) to (pV). The alicyclic hydrocarbon skeleton may have a substituent. Examples of such a substituent include R ₁₃ ′ to R ₁₆ ′ in the general formula (II-AB1) or (II-AB2).

  The repeating unit represented by the general formula (II-AB) is more preferably a repeating unit represented by the following general formula (II-AB1) or general formula (II-AB2).

In formulas (II-AB1) and (II-AB2)
R ₁₃ ′ to R ₁₆ ′ each independently represents a hydrogen atom, a halogen atom, a cyano group, —COOH, —COOR ₅ , a group that decomposes by the action of an acid, —C (═O) —XA′—R. ₁₇ ′ represents an alkyl group or a cycloalkyl group.
Here, R ₅ represents an alkyl group, a cycloalkyl group, or a group having a lactone structure.
X represents an oxygen atom, a sulfur atom, -NH -, - NHSO ₂ - or an -NHSO ₂ NH-.
A ′ represents a single bond or a divalent linking group.
Further, at least two of R ₁₃ ′ to R ₁₆ ′ may be bonded to form a ring.
n represents 0 or 1.
R ₁₇ ′ represents —COOH, —COOR ₅ , —CN, a hydroxyl group, an alkoxy group, —CO—NH—R ₆ , —CO—NH—SO ₂ —R ₆ or a group having a lactone structure.
R ₆ represents an alkyl group or a cycloalkyl group.

In the general formulas (pI) to (pV), the alkyl group in R _{12 to} R ₂₅ represents a linear or branched alkyl group having 1 to 4 carbon atoms.

The cycloalkyl group in R _{11 to} R ₂₅ or the cycloalkyl group formed by Z and the carbon atom may be monocyclic or polycyclic. Specific examples include groups having a monocyclo, bicyclo, tricyclo, tetracyclo structure or the like having 5 or more carbon atoms. The carbon number is preferably 6-30, and particularly preferably 7-25. These cycloalkyl groups may have a substituent.

  Preferred cycloalkyl groups include adamantyl group, noradamantyl group, decalin residue, tricyclodecanyl group, tetracyclododecanyl group, norbornyl group, cedrol group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, A cyclodecanyl group and a cyclododecanyl group can be mentioned. More preferable examples include an adamantyl group, norbornyl group, cyclohexyl group, cyclopentyl group, tetracyclododecanyl group, and tricyclodecanyl group.

  As further substituents of these alkyl groups and cycloalkyl groups, alkyl groups (1 to 4 carbon atoms), halogen atoms, hydroxyl groups, alkoxy groups (1 to 4 carbon atoms), carboxyl groups, alkoxycarbonyl groups (carbon numbers) 2-6). Examples of the substituent that the alkyl group, alkoxy group, alkoxycarbonyl group and the like may further have include a hydroxyl group, a halogen atom, and an alkoxy group.

  The structures represented by the general formulas (pI) to (pV) in the resin can be used for protecting alkali-soluble groups. Examples of the alkali-soluble group include various groups known in this technical field.

  Specific examples include a structure in which a hydrogen atom of a carboxylic acid group, a sulfonic acid group, a phenol group, or a thiol group is substituted with a structure represented by the general formulas (pI) to (PV), preferably a carboxylic acid Group, the hydrogen atom of a sulfonic acid group is the structure substituted by the structure represented by general formula (pI)-(PV).

  As the repeating unit having an alkali-soluble group protected by the structure represented by the general formulas (pI) to (pV), a repeating unit represented by the following general formula (pA) is preferable.

Here, R represents a hydrogen atom, a halogen atom, or a linear or branched alkyl group having 1 to 4 carbon atoms. A plurality of R may be the same or different.
A represents a single bond, an alkylene group, an ether group, a thioether group, a carbonyl group, an ester group, an amide group, a sulfonamide group, a urethane group, or a urea group, or a combination of two or more groups. Represents. A single bond is preferable.
Rp ₁ represents any group of the above formulas (pI) to (pV).

  The repeating unit represented by the general formula (pA) is most preferably a repeating unit of 2-alkyl-2-adamantyl (meth) acrylate and dialkyl (1-adamantyl) methyl (meth) acrylate.

  Specific examples of the repeating unit represented by the general formula (pA) are shown below.

In the alicyclic hydrocarbon-based acid-decomposable resin according to the present invention, the group decomposed by the action of an acid has a partial structure containing the alicyclic hydrocarbon represented by the general formula (pI) to the general formula (pV). It can be contained in at least one type of repeating unit among the repeating unit having, the repeating unit represented by the general formula (II-AB), and the repeating unit of the copolymer component described later.

Various substituents of R ₁₃ ′ to R ₁₆ ′ in the general formula (II-AB1) or the general formula (II-AB2) are atomic groups for forming an alicyclic structure in the general formula (II-AB). It can also be a substituent of the atomic group Z for forming a bridged alicyclic structure.

  Specific examples of the repeating unit represented by the general formula (II-AB1) or (II-AB2) include the following specific examples, but the present invention is not limited to these specific examples.

  The alicyclic hydrocarbon-based acid-decomposable resin of the present invention preferably has a lactone group. As the lactone group, any group can be used as long as it contains a lactone structure, but preferably a group containing a 5- to 7-membered ring lactone structure, and a bicyclo structure in the 5- to 7-membered ring lactone structure, Those in which other ring structures are condensed to form a spiro structure are preferred. It is more preferable to have a repeating unit having a group having a lactone structure represented by any of the following general formulas (LC1-1) to (LC1-15). Further, a group having a lactone structure may be directly bonded to the main chain. Preferred lactone structures are (LC1-1) (LC1-4) (LC1-5) (LC1-6) (LC1-13) (LC1-14). By using a specific lactone structure, line edge roughness, Development defects are improved.

The lactone structure moiety may or may not have a substituent (Rb ₂ ). Preferred substituents (Rb ₂ ) include an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, and a carboxyl group. , Halogen atom, hydroxyl group, cyano group, acid-decomposable group and the like. When n ₂ is 2 or more, a plurality of Rb ₂ may be the same or different, and a plurality of Rb ₂ may be bonded to form a ring.

As the repeating unit having a group having a lactone structure represented by any of the general formulas (LC1-1) to (LC1-13), R _{13 in the} above general formula (II-A) or (II-B) may be used. Wherein at least one of 'to R ₁₆ ' has a group represented by the general formulas (LC1-1) to (LC1-16) (for example, R _{5 of} -COOR ₅ is represented by the general formulas (LC1-1) to (LC1) -16) or a repeating unit represented by the following general formula (AI).

In general formula (AI),
R _b0 represents a hydrogen atom, a halogen atom, or an alkyl group having 1 to 4 carbon atoms. Preferable substituents that the alkyl group for R _b0 may have include a hydroxyl group and a halogen atom. Examples of the halogen atom for R _b0 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. R _b0 is preferably a hydrogen atom or a methyl group.
A _b is an alkylene group, a divalent linking group having a monocyclic or polycyclic alicyclic hydrocarbon structure, a single bond, an ether group, an ester group, a carbonyl group, a carboxyl group, or a divalent group obtained by combining these. Represents. Preferably a single bond, ^- it is a linking group represented by - Ab ₁ ^- CO _2. Ab ₁ is a linear, branched alkylene group, monocyclic or polycyclic cycloalkylene group, preferably a methylene group, an ethylene group, a cyclohexyl group, an adamantyl group, or a norbornyl group.
V represents a group represented by any one of the general formulas (LC1-1) to (LC1-16).

The repeating unit having a lactone structure usually has an optical isomer, but any optical isomer may be used. One optical isomer may be used alone, or a plurality of optical isomers may be mixed and used. When one kind of optical isomer is mainly used, the optical purity (ee) thereof is preferably 90 or more, more preferably 95 or more.
Specific examples of the repeating unit having a group having a lactone structure are given below, but the present invention is not limited thereto.

The alicyclic hydrocarbon-based acid-decomposable resin of the present invention preferably contains a repeating unit having an alicyclic hydrocarbon structure substituted with a polar group. This improves the substrate adhesion and developer compatibility. The polar group is preferably a hydroxyl group or a cyano group.
Preferred examples of the alicyclic hydrocarbon structure substituted with a polar group include a structure represented by the following general formula (VIIa) and a structure represented by (VIIb).

In general formula (VIIa), R _{2c to} R _4c each independently represents a hydrogen atom, a hydroxyl group, or a cyano group. However, at least one of R _{2c to} R _4c represents a hydroxyl group or a cyano group. Preferably, one or two of R _{2c to} R _4c are a hydroxyl group and the remaining is a hydrogen atom, more preferably two of R _{2c to} R _4c are a hydroxyl group and the remaining is a hydrogen atom.

  The group represented by the general formula (VII) is preferably a dihydroxy form or a monohydroxy form, and more preferably a dihydroxy form.

As the repeating unit having a group represented by the general formula (VIIa) or (VIIb), at least one of R ₁₃ ′ to R ₁₆ ′ in the general formula (II-A) or (II-B) is the above. Those having a group represented by the general formula (VII) (for example, R _{5 of} —COOR ₅ represents a group represented by the general formula (VII)), or a repeating unit represented by the following general formula (AII) Can be mentioned.

In the general formulas (AIIa) and (AII),
R _1c independently represents a hydrogen atom, a methyl group, a trifluoromethyl group, or a hydroxymethyl group.
R _{2c to} R _4c are the same as those in the general formula (VIIa).

  Specific examples of the repeating unit having a structure represented by the general formula (AIIa) or (AIIb) are shown below, but the present invention is not limited thereto.

  The alicyclic hydrocarbon-based acid-decomposable resin of the present invention may contain a repeating unit represented by the following general formula (VIII).

In the general formula (VIII), Z ₂ represents —O— or —N (R ₄₁ ) —. R ₄₁ represents a hydrogen atom, a hydroxyl group, an alkyl group, or —OSO ₂ —R ₄₂ . R ₄₂ represents an alkyl group, a cycloalkyl group or a camphor residue. The alkyl group of R ₄₁ and R ₄₂ may be substituted with a halogen atom (preferably a fluorine atom) or the like.

  Examples of the repeating unit represented by the general formula (VIII) include the following specific examples, but the present invention is not limited thereto.

  The alicyclic hydrocarbon-based acid-decomposable resin of the present invention preferably has a repeating unit having an alkali-soluble group, and more preferably has a repeating unit having a carboxyl group. By containing this, the resolution in contact hole applications increases. The repeating unit having a carboxyl group includes a repeating unit in which a carboxyl group is directly bonded to the main chain of the resin, such as a repeating unit of acrylic acid or methacrylic acid, or a carboxyl group in the main chain of the resin through a linking group. Any of the bonded repeating units is preferable, and the linking group may have a monocyclic or polycyclic hydrocarbon structure. Most preferred are acrylic acid and methacrylic acid.

  The alicyclic hydrocarbon-based acid-decomposable resin of the present invention may further have a repeating unit having 1 to 3 groups represented by the general formula (F1). This improves line edge roughness performance.

In general formula (Z),
R _{50 to} R ₅₅ each independently represents a hydrogen atom, a fluorine atom or an alkyl group. However, at least one of R _{50 to} R ₅₅ represents a fluorine atom or an alkyl group in which at least one hydrogen atom is substituted with a fluorine atom.
Rx represents a hydrogen atom or an organic group (preferably an acid-decomposable protecting group, an alkyl group, a cycloalkyl group, an acyl group, or an alkoxycarbonyl group).

The alkyl group of R _{50 to} R ₅₅ may be substituted with a halogen atom such as a fluorine atom, a cyano group, etc., preferably an alkyl group having 1 to 3 carbon atoms, such as a methyl group or a trifluoromethyl group. be able to. R _{50 to} R ₅₅ are preferably all fluorine atoms.

Examples of the organic group represented by Rx include an acid-decomposable protective group and an optionally substituted alkyl group, cycloalkyl group, acyl group, alkylcarbonyl group, alkoxycarbonyl group, alkoxycarbonylmethyl group, alkoxymethyl group. , 1-alkoxyethyl group is preferable.
Here, the acid-decomposable protecting group is a group which is separated by an acid to generate a hydroxyl group.

  The repeating unit having the general formula (F1) is preferably a repeating unit represented by the following general formula (F2).

In formula (F2),
Rx represents a hydrogen atom, a halogen atom, or an alkyl group having 1 to 4 carbon atoms. Preferable substituents that the alkyl group of Rx may have include a hydroxyl group and a halogen atom.
Fa represents a single bond or a linear or branched alkylene group (preferably a single bond).
Fb represents a monocyclic or polycyclic hydrocarbon group (preferably a cyclopentyl group, a cyclohexyl group or a norbornyl group).
Fc represents a single bond or a linear or branched alkylene group (preferably a single bond or a methylene group).
F ₁ represents a group represented by the general formula (F1).
P1 represents 1-3.

  Specific examples of the repeating unit having the structure of the general formula (F1) are shown.

  In addition to the above repeating structural units, the alicyclic hydrocarbon-based acid-decomposable resin of the present invention has a dry etching resistance, standard developer suitability, substrate adhesion, resist profile, and resolving power that is a general necessary characteristic of a resist. Various repeating structural units can be contained for the purpose of adjusting heat resistance, sensitivity, and the like.

  Examples of such a repeating structural unit include, but are not limited to, repeating structural units corresponding to the following monomers.

Thereby, performance required for the alicyclic hydrocarbon-based acid-decomposable resin, in particular,
(1) Solubility in coating solvent,
(2) Film formability (glass transition point),
(3) Alkali developability,
(4) Membrane slip (hydrophobic, alkali-soluble group selection),
(5) Adhesion of unexposed part to substrate,
(6) Dry etching resistance,
Etc. can be finely adjusted.

  As such a monomer, for example, a compound having one addition polymerizable unsaturated bond selected from acrylic acid esters, methacrylic acid esters, acrylamides, methacrylamides, allyl compounds, vinyl ethers, vinyl esters, etc. Etc.

  In addition, any addition-polymerizable unsaturated compound that can be copolymerized with monomers corresponding to the above various repeating structural units may be copolymerized.

  In alicyclic hydrocarbon-based acid-decomposable resins, the molar ratio of each repeating structural unit is the resist's dry etching resistance, standard developer suitability, substrate adhesion, resist profile, and resolution that is a general required performance of resists. In order to adjust heat resistance, sensitivity, etc., it is set appropriately.

Preferred embodiments of the alicyclic hydrocarbon-based acid-decomposable resin of the present invention include the following.
(1) What contains the repeating unit which has a partial structure containing the alicyclic hydrocarbon represented by said general formula (pI)-(pV) (side chain type). Preferably those containing (meth) acrylate repeating units having a structure of (pI) to (pV).
(2) Containing repeating unit represented by general formula (II-AB) (main chain type)
However, in (2), for example, the following can be further mentioned.
(3) A repeating unit represented by the general formula (II-AB), a maleic anhydride derivative and a (meth) acrylate structure (hybrid type)
In the alicyclic hydrocarbon-based acid-decomposable resin, the content of the repeating unit having an acid-decomposable group is preferably 10 to 60 mol%, more preferably 20 to 50 mol%, still more preferably 25 in all repeating structural units. -40 mol%.

  In the alicyclic hydrocarbon-based acid-decomposable resin, the content of the repeating unit having a partial structure containing the alicyclic hydrocarbon represented by the general formulas (pI) to (pV) is 25 to 70 in all the repeating structural units. The mol% is preferable, more preferably 35 to 65 mol%, and still more preferably 40 to 60 mol%.

  In the alicyclic hydrocarbon-based acid-decomposable resin, the content of the repeating unit represented by the general formula (II-AB) is preferably 10 to 60 mol%, more preferably 15 to 55 mol% in all repeating structural units. More preferably, it is 20-50 mol%.

  In addition, the content of the repeating structural unit based on the monomer of the further copolymer component in the resin can also be appropriately set according to the performance of the desired resist. ) To 99 p% with respect to the total number of moles of the repeating structural unit having a partial structure containing an alicyclic hydrocarbon represented by (pV) and the repeating unit represented by the general formula (II-AB). The following is preferable, More preferably, it is 90 mol% or less, More preferably, it is 80 mol% or less.

When the composition of the present invention is for ArF exposure, the resin preferably has no aromatic group from the viewpoint of transparency to ArF light.
The alicyclic hydrocarbon-based acid-decomposable resin used in the present invention is preferably one in which all of the repeating units are composed of (meth) acrylate repeating units. In this case, all of the repeating units may be methacrylate, all of the repeating units may be acrylate, or a mixture of methacrylate / acrylate, but the acrylate repeating unit is preferably 50 mol% or less of the entire repeating unit. More preferably 25 to 50% of repeating units having a partial structure containing an alicyclic hydrocarbon represented by general formulas (pI) to (pV), 25 to 50% of repeating units containing the lactone structure, and the polar group 5 to 20% of a terpolymer having 5 to 30% of repeating units having an alicyclic hydrocarbon structure substituted with, or 5 to 20 of repeating units containing a carboxyl group or a structure represented by formula (F1). % Quaternary copolymer.

The alicyclic hydrocarbon-based acid-decomposable resin used in the present invention can be synthesized according to a conventional method (for example, radical polymerization). For example, as a general synthesis method, a monomer polymerization method in which a monomer species and an initiator are dissolved in a solvent and the polymerization is performed by heating, and a solution of the monomer species and the initiator is dropped into the heating solvent over 1 to 10 hours. The dropping polymerization method is added, and the dropping polymerization method is preferable. Examples of the reaction solvent include ethers such as tetrahydrofuran, 1,4-dioxane and diisopropyl ether, ketones such as methyl ethyl ketone and methyl isobutyl ketone, ester solvents such as ethyl acetate, amide solvents such as dimethylformamide and dimethylacetamide, Furthermore, the solvent which melt | dissolves the composition of this invention like the below-mentioned propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and cyclohexanone is mentioned. More preferably, the polymerization is performed using the same solvent as that used in the resist composition of the present invention. Thereby, generation | occurrence | production of the particle at the time of a preservation | save can be suppressed.
The polymerization reaction is preferably performed in an inert gas atmosphere such as nitrogen or argon. As the polymerization initiator, a commercially available radical initiator (azo initiator, peroxide, etc.) is used to initiate the polymerization. As the radical initiator, an azo initiator is preferable, and an azo initiator having an ester group, a cyano group, or a carboxyl group is preferable. Preferred examples of the initiator include azobisisobutyronitrile, azobisdimethylvaleronitrile, dimethyl 2,2′-azobis (2-methylpropionate) and the like. If desired, an initiator is added or added in portions, and after completion of the reaction, it is put into a solvent and a desired polymer is recovered by a method such as powder or solid recovery. The concentration of the reaction is 5 to 50% by mass, preferably 10 to 30% by mass. The reaction temperature is usually 10 ° C to 150 ° C, preferably 30 ° C to 120 ° C, more preferably 50 to 100 ° C.

  The weight average molecular weight of the resin of the component (B) according to the present invention is preferably 1,000 to 200,000 as a polystyrene conversion value by the GPC method. By making the weight average molecular weight 1,000 or more, heat resistance and dry etching resistance can be improved, and by making the weight average molecular weight 200,000 or less, developability can be improved. In addition, since the viscosity is extremely low, the film forming property can be improved.

  In the positive resist composition of the present invention, the blending amount of the resin of the component (B) according to the present invention in the entire composition is preferably 40 to 99.99% by mass, more preferably 50 to 99 in the total solid content. 97 mass%.

[3] Compound represented by general formula (I) (hereinafter also referred to as “component (C)”)
The positive resist compound of the present invention contains a compound represented by the following general formula (I).

In general formula (I),
R ₁ represents an arylene group, an alkylene group, an alkenylene group or a divalent alicyclic group. However, the divalent alicyclic group may contain a hetero atom in the alicyclic structure.
R ₂ represents a hydrogen atom or an alkyl group having 1 to 14 carbon atoms.

The arylene group in R ₁ may have a substituent, and preferably includes those having 6 to 15 carbon atoms such as a phenylene group, a tolylene group and a naphthylene group which may have a substituent.
The alkylene group in R ₁ may have a substituent, and preferably has 1 carbon atom such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group, which may have a substituent. There are ~ 8.
The alkenylene group in R ₁ may have a substituent, and preferably an alkenylene group having 2 to 6 carbon atoms such as an ethenylene group, a propenylene group, or a butenylene group.
Examples of the substituent that these groups may have include an oxygen atom, an alkyl group, a halogen atom, a hydroxyl group, an alkoxy group, a carboxyl group, and an alkoxycarbonyl group.
The divalent alicyclic group (alicyclic hydrocarbon group) for R ₁ may be monocyclic or polycyclic, and may have a heteroatom in the alicyclic ring. Specific examples include groups having a monocyclo, bicyclo, tricyclo, tetracyclo structure or the like having 5 or more carbon atoms. The carbon number is preferably 6-30, and particularly preferably 7-25. These alicyclic hydrocarbon groups may have a substituent.
Below, the structural example of an alicyclic part is shown among alicyclic hydrocarbon groups.

  In the present invention, preferred examples of the alicyclic moiety include adamantyl group, noradamantyl group, decalin residue, tricyclodecanyl group, tetracyclododecanyl group, norbornyl group, cedrol group, cyclohexyl group, cycloheptyl. Group, cyclooctyl group, cyclodecanyl group and cyclododecanyl group. More preferred are an adamantyl group, a decalin residue, a norbornyl group, a cedrol group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclodecanyl group, and a cyclododecanyl group.

Examples of the substituent that the alicyclic hydrocarbon group may have include an oxy group, an alkyl group, a halogen atom, a hydroxyl group, an alkoxy group, a carboxyl group, and an alkoxycarbonyl group.
The alkyl group is preferably a lower alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, or a butyl group, and more preferably a substituent selected from the group consisting of a methyl group, an ethyl group, a propyl group, and an isopropyl group. To express. Examples of the alkoxy group include those having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, and a butoxy group.
The alkyl group, alkoxy group, and alkoxycarbonyl group may further have a substituent. Examples of such a substituent include an alkoxy group having 1 to 4 carbon atoms (methoxy group, ethoxy group, butoxy group). Group), hydroxy group, oxo group, alkylcarbonyl group (preferably 2 to 5 carbon atoms), alkylcarbonyloxy group (preferably 2 to 5 carbon atoms), alkyloxycarbonyl group (preferably 2 to 5 carbon atoms) And halogen atoms (chlorine atom, bromine atom, fluorine atom, etc.).
R ₁ is preferably an alicyclic group containing an oxygen atom in the alicyclic structure serving as a skeleton.

Examples of the alkyl group for R ₂ include linear or branched alkyl groups having 1 to 14 carbon atoms.
R ₂ is preferably a hydrogen atom.

  Preferred specific examples of the compound represented by formula (I) are shown below, but the present invention is not limited thereto.

  As the compound represented by the general formula (I), a commercially available compound can be used, or it can be synthesized by a known method.

The compounds represented by the general formula (I) are used alone or in combination of two or more.
The usage-amount of the compound represented by general formula (I) is 0.001-10 mass% normally based on solid content of a resist composition, Preferably it is 0.01-5 mass%.
The compound represented by the general formula (I) usually has a molecular weight of 100 to 1500, preferably a molecular weight of 105 to 600.

[4] (D) Dissolution-inhibiting compound having a molecular weight of 3000 or less (hereinafter also referred to as “(D) component” or “dissolution-inhibiting compound”) that decomposes by the action of an acid and increases the solubility in an alkaline developer.
(D) As a dissolution-inhibiting compound having a molecular weight of 3000 or less that decomposes by the action of an acid and increases its solubility in an alkaline developer, the permeability of 220 nm or less is not lowered, so Proceeding of SPIE, 2724,355 (1996). Preference is given to alicyclic or aliphatic compounds containing acid-decomposable groups, such as the cholic acid derivatives containing acid-decomposable groups described. Examples of the acid-decomposable group and alicyclic structure are the same as those described above for the alicyclic hydrocarbon-based acid-decomposable resin.

  When the resist composition of the present invention is exposed with a KrF excimer laser or irradiated with an electron beam, it preferably contains a structure in which the phenolic hydroxyl group of the phenol compound is substituted with an acid-decomposable group. As a phenol compound, what contains 1-9 phenol frame | skeleton is preferable, More preferably, it contains 2-6 pieces.

  The molecular weight of the dissolution inhibiting compound in the present invention is 3000 or less, preferably 300 to 3000, and more preferably 500 to 2500.

  The addition amount of the dissolution inhibiting compound is preferably 3 to 50% by mass, more preferably 5 to 40% by mass, based on the solid content of the resist composition.

  Specific examples of the dissolution inhibiting compound are shown below, but are not limited thereto.

[5] (E) Resin soluble in alkali developer (hereinafter also referred to as “component (E)” or “alkali-soluble resin”)
The alkali dissolution rate of the alkali-soluble resin is preferably 20 測定 / sec or more as measured with 0.261N tetramethylammonium hydroxide (TMAH) (23 ° C.). Particularly preferred is 200 Å / sec or more (Å is angstrom).

  Examples of the alkali-soluble resin used in the present invention include novolak resin, hydrogenated novolac resin, acetone-pyrogalol resin, o-polyhydroxystyrene, m-polyhydroxystyrene, p-polyhydroxystyrene, hydrogenated polyhydroxystyrene, halogen. Alternatively, alkyl-substituted polyhydroxystyrene, hydroxystyrene-N-substituted maleimide copolymer, o / p- and m / p-hydroxystyrene copolymer, partially O-alkylated product of hydroxyl group of polyhydroxystyrene (for example, 5- 30 mol% O-methylated product, O- (1-methoxy) ethylated product, O- (1-ethoxy) ethylated product, O-2-tetrahydropyranylated product, O- (t-butoxycarbonyl) methylated product, etc.) Or O-acylated product (for example, 5 to 30 mol) O-acetylated product, O- (t-butoxy) carbonylated product, etc.), styrene-maleic anhydride copolymer, styrene-hydroxystyrene copolymer, α-methylstyrene-hydroxystyrene copolymer, carboxyl group-containing methacrylic acid Examples thereof include, but are not limited to, resins and derivatives thereof, and polyvinyl alcohol derivatives.

  Particularly preferred alkali-soluble resins are novolak resins and o-polyhydroxystyrene, m-polyhydroxystyrene, p-polyhydroxystyrene and copolymers thereof, alkyl-substituted polyhydroxystyrenes, partially O-alkylated polyhydroxystyrenes, Alternatively, O-acylated product, styrene-hydroxystyrene copolymer, and α-methylstyrene-hydroxystyrene copolymer.

  The novolak resin is obtained by subjecting a predetermined monomer as a main component to addition condensation with an aldehyde in the presence of an acidic catalyst.

  Moreover, the weight average molecular weight of alkali-soluble resin is 2000 or more, Preferably it is 5000-200000, More preferably, it is 5000-100000.

  Here, the weight average molecular weight is defined as a polystyrene equivalent value of gel permeation chromatography.

  These (E) alkali-soluble resins in the present invention may be used in combination of two or more.

The usage-amount of alkali-soluble resin is 40-97 mass% with respect to solid content of the whole composition of a resist composition, Preferably it is 60-90 mass%.
<Other ingredients>
[6] (F) Basic Compound The resist composition of the present invention preferably contains (F) a basic compound in order to reduce a change in performance over time from pattern shape and exposure to heating.

  Preferable structures include structures represented by the following formulas (A) to (E).

Here, R ²⁵⁰ , R ²⁵¹ and R ²⁵² are each independently a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms or an aryl group having 6 to 20 carbon atoms, And R ²⁵⁰ and R ²⁵¹ may combine with each other to form a ring. These may have a substituent. Examples of the alkyl group and cycloalkyl group having a substituent include an aminoalkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, and 1 to 1 carbon atoms. A 20 hydroxyalkyl group or a cycloalkyl group having 3 to 20 carbon atoms is preferred.
These may contain an oxygen atom, a sulfur atom, or a nitrogen atom in the alkyl chain.

(Wherein R ²⁵³ , R ²⁵⁴ , R ²⁵⁵ and R ²⁵⁶ each independently represents an alkyl group having 1 to 6 carbon atoms or a cycloalkyl group having 3 to 6 carbon atoms).

  Preferable compounds include guanidine, aminopyrrolidine, pyrazole, pyrazoline, piperazine, aminomorpholine, aminoalkylmorpholine, and piperidine, and may have a substituent. More preferable compounds include compounds having an imidazole structure, diazabicyclo structure, onium hydroxide structure, onium carboxylate structure, trialkylamine structure, aniline structure or pyridine structure, alkylamine derivatives having a hydroxyl group and / or an ether bond, hydroxyl groups and / or Or the aniline derivative which has an ether bond etc. can be mentioned.

  Examples of the compound having an imidazole structure include imidazole, 2,4,5-triphenylimidazole, benzimidazole, and the like. The compound having a diazabicyclo structure is 1,4-diazabicyclo [2,2,2] octane, 1,5-diazabicyclo [4,3,0] noner-5-ene, 1,8-diazabicyclo [5,4,0]. Undecar 7-ene. Examples of the compound having an onium hydroxide structure include triarylsulfonium hydroxide, phenacylsulfonium hydroxide, sulfonium hydroxide having a 2-oxoalkyl group, specifically triphenylsulfonium hydroxide, tris (t-butylphenyl) sulfonium. Examples thereof include hydroxide, bis (t-butylphenyl) iodonium hydroxide, phenacylthiophenium hydroxide, and 2-oxopropylthiophenium hydroxide. The compound having an onium carboxylate structure is a compound having an onium hydroxide structure in which the anion moiety is converted to a carboxylate, and examples thereof include acetate, adamantane-1-carboxylate, and perfluoroalkylcarboxylate. Examples of the compound having a trialkylamine structure include tri (n-butyl) amine and tri (n-octyl) amine. Examples of aniline compounds include 2,6-diisopropylaniline and N, N-dimethylaniline. Examples of the alkylamine derivative having a hydroxyl group and / or an ether bond include ethanolamine, diethanolamine, triethanolamine, and tris (methoxyethoxyethyl) amine. Examples of aniline derivatives having a hydroxyl group and / or an ether bond include N, N-bis (hydroxyethyl) aniline.

  These basic compounds are used alone or in combination of two or more. The usage-amount of a basic compound is 0.001-10 mass% normally based on solid content of a resist composition, Preferably it is 0.01-5 mass%. In order to obtain a sufficient addition effect, 0.001% by mass or more is preferable, and 10% by mass or less is preferable in terms of sensitivity and developability of the non-exposed area.

[7] (G) Fluorine-based and / or silicon-based surfactant The resist composition of the present invention further comprises a fluorine-based and / or silicon-based surfactant (fluorine-based surfactant and silicon-based surfactant, fluorine It is preferable that one or two or more surfactants containing both atoms and silicon atoms are contained.

  When the resist composition of the present invention contains fluorine and / or a silicon-based surfactant, when using an exposure light source of 250 nm or less, particularly 220 nm or less, good sensitivity and resolution, and less adhesion and development defects. A resist pattern can be provided.

  Examples of these fluorine and / or silicon surfactants include, for example, JP-A No. 62-36663, JP-A No. 61-226746, JP-A No. 61-226745, JP-A No. 62-170950, JP 63-34540 A, JP 7-230165 A, JP 8-62834 A, JP 9-54432 A, JP 9-5988 A, JP 2002-277862 A, US Patent Nos. 5,405,720, 5,360,692, 5,529,881, 5,296,330, 5,436,098, 5,576,143, 5,294,511, 5,824,451 Surfactant can be mentioned, The following commercially available surfactant can also be used as it is.

  Examples of commercially available surfactants that can be used include F-top EF301, EF303 (manufactured by Shin-Akita Kasei Co., Ltd.), Florard FC430, 431 (manufactured by Sumitomo 3M Co., Ltd.), MegaFuck F171, F173, F176, F189, R08 (Dainippon Ink Chemical Co., Ltd.), Surflon S-382, SC101, 102, 103, 104, 105, 106 (Asahi Glass Co., Ltd.), Troisol S-366 (Troy Chemical Co., Ltd.), etc. Fluorine type surfactant or silicon type surfactant can be mentioned. Polysiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.) can also be used as a silicon-based surfactant.

  In addition to the known surfactants described above, the surfactant is derived from a fluoroaliphatic compound produced by a telomerization method (also called telomer method) or an oligomerization method (also called oligomer method). A surfactant using a polymer having a fluoroaliphatic group can be used. The fluoroaliphatic compound can be synthesized by the method described in JP-A-2002-90991.

  As the polymer having a fluoroaliphatic group, a copolymer of a monomer having a fluoroaliphatic group and (poly (oxyalkylene)) acrylate and / or (poly (oxyalkylene)) methacrylate is preferable and distributed irregularly. Or may be block copolymerized. Examples of the poly (oxyalkylene) group include a poly (oxyethylene) group, a poly (oxypropylene) group, a poly (oxybutylene) group, and the like, and a poly (oxyethylene, oxypropylene, and oxyethylene group). A unit having different chain lengths in the same chain length, such as a block link) or poly (block link of oxyethylene and oxypropylene) may be used. Furthermore, a copolymer of a monomer having a fluoroaliphatic group and (poly (oxyalkylene)) acrylate (or methacrylate) is not only a binary copolymer but also a monomer having two or more different fluoroaliphatic groups, Further, it may be a ternary or higher copolymer obtained by simultaneously copolymerizing two or more different (poly (oxyalkylene)) acrylates (or methacrylates).

Examples of commercially available surfactants include Megafac F178, F-470, F-473, F-475, F-476, and F-472 (Dainippon Ink Chemical Co., Ltd.). Further, a copolymer of an acrylate (or methacrylate) having a C ₆ F ₁₃ group and (poly (oxyalkylene)) acrylate (or methacrylate), an acrylate (or methacrylate) having a C ₆ F ₁₃ group and (poly (oxy) Copolymer) of (ethylene)) acrylate (or methacrylate) and (poly (oxypropylene)) acrylate (or methacrylate), acrylate (or methacrylate) and (poly (oxyalkylene)) acrylate having C ₈ F ₁₇ groups (or Copolymer of acrylate (or methacrylate), (poly (oxyethylene)) acrylate (or methacrylate), and (poly (oxypropylene)) acrylate (or methacrylate) having a C ₈ F ₁₇ group Coalesce, etc. Can.

  The amount of fluorine and / or silicon-based surfactant used is preferably 0.0001 to 2% by mass, more preferably 0.001 to 1% by mass, based on the total amount of the resist composition (excluding the solvent). .

[8] (H) Organic solvent The resist composition of the present invention is used by dissolving the above components in a predetermined organic solvent.

  Examples of the organic solvent that can be used include ethylene dichloride, cyclohexanone, cyclopentanone, 2-heptanone, γ-butyrolactone, methyl ethyl ketone, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, 2-methoxyethyl acetate, ethylene glycol monoethyl. Ether acetate, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, toluene, ethyl acetate, methyl lactate, ethyl lactate, methyl methoxypropionate, ethyl ethoxypropionate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, N, N -Dimethylformamide, dimethyl sulfoxide, N-methylpyrrolidone, tetrahydrofuran, etc.

  In the present invention, the organic solvent may be used alone or in combination, but it is preferable to use a mixed solvent in which a solvent containing a hydroxyl group in the structure and a solvent not containing a hydroxyl group are mixed. . Thereby, the generation of particles during storage of the resist solution can be reduced.

  Examples of the solvent containing a hydroxyl group include ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, ethyl lactate, and the like. Particularly preferred are propylene glycol monomethyl ether and ethyl lactate.

  Examples of the solvent not containing a hydroxyl group include propylene glycol monomethyl ether acetate, ethyl ethoxypropionate, 2-heptanone, γ-butyrolactone, cyclohexanone, butyl acetate, N-methylpyrrolidone, N, N-dimethylacetamide, dimethyl sulfoxide and the like. Among these, propylene glycol monomethyl ether acetate, ethyl ethoxypropionate, 2-heptanone, γ-butyrolactone, cyclohexanone, and butyl acetate are particularly preferable, and propylene glycol monomethyl ether acetate, ethyl ethoxypropionate. 2-heptanone is most preferred.

  The mixing ratio (mass) of the solvent containing a hydroxyl group and the solvent not containing a hydroxyl group is 1/99 to 99/1, preferably 10/90 to 90/10, more preferably 20/80 to 60/40. . A mixed solvent containing 50% by mass or more of a solvent not containing a hydroxyl group is particularly preferred from the viewpoint of coating uniformity.

<Other additives>
If necessary, the resist composition of the present invention further contains a dye, a plasticizer, a surfactant other than the component (G), a photosensitizer, a compound that promotes solubility in a developer, and the like. Can do.

  The dissolution accelerating compound for the developer that can be used in the present invention is a low molecular weight compound having a molecular weight of 1,000 or less and having two or more phenolic OH groups or one or more carboxy groups. When it has a carboxy group, an alicyclic or aliphatic compound is preferable.

  A preferable addition amount of these dissolution promoting compounds is 2 to 50% by mass, and more preferably 5 to 30% by mass with respect to the resin of the component (B) or the resin of the component (E). 50 mass% or less is preferable at the point of development residue suppression and the pattern deformation prevention at the time of image development.

  Such phenol compounds having a molecular weight of 1000 or less can be easily obtained by those skilled in the art with reference to the methods described in, for example, JP-A-4-122938, JP-A-2-28531, U.S. Pat. No. 4,916,210, European Patent 219294, and the like. Can be synthesized.

  Specific examples of alicyclic or aliphatic compounds having a carboxyl group include carboxylic acid derivatives having a steroid structure such as cholic acid, deoxycholic acid, lithocholic acid, adamantane carboxylic acid derivatives, adamantane dicarboxylic acid, cyclohexane carboxylic acid, cyclohexane Examples thereof include, but are not limited to, dicarboxylic acids.

  In the present invention, a surfactant other than the above (G) fluorine-based and / or silicon-based surfactant may be added. Specifically, nonionic interfaces such as polyoxyethylene alkyl ethers, polyoxyethylene alkyl allyl ethers, polyoxyethylene / polyoxypropylene block copolymers, sorbitan aliphatic esters, polyoxyethylene sorbitan aliphatic esters, etc. Mention may be made of activators.

  These surfactants may be added alone or in some combination.

≪How to use≫
The resist composition of the present invention is used by dissolving the above components in a predetermined organic solvent, preferably the mixed solvent, and applying the solution on a predetermined support as follows.

For example, a resist film is formed by applying and drying a resist composition on a substrate (eg, silicon / silicon dioxide coating) used for manufacturing a precision integrated circuit element by an appropriate application method such as a spinner or a coater. .
The resist film is irradiated with actinic rays or radiation through a predetermined mask, baked (heated), and developed. Thereby, a good pattern can be obtained.

Examples of the actinic ray or radiation include infrared light, visible light, ultraviolet light, far ultraviolet light, X-ray, electron beam, etc., but preferably far ultraviolet light having a wavelength of 250 nm or less, more preferably 220 nm or less. Specifically, KrF excimer laser (248 nm), ArF excimer laser (193 nm), F ₂ excimer laser (157 nm), X-ray, electron beam, etc. ArF excimer laser, F ₂ excimer laser, EUV (13 nm) Is preferred.

  In the development step, an alkaline developer is used as follows. As an alkaline developer of the resist composition, inorganic hydroxides such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia, primary amines such as ethylamine and n-propylamine, Secondary amines such as diethylamine and di-n-butylamine, tertiary amines such as triethylamine and methyldiethylamine, alcohol amines such as dimethylethanolamine and triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide and the like Alkaline aqueous solutions such as quaternary ammonium salts, cyclic amines such as pyrrole and pihelidine can be used.

  Furthermore, alcohols and surfactants can be added in appropriate amounts to the alkaline developer.

The alkali concentration of the alkali developer is usually from 0.1 to 20% by mass.
The pH of the alkali developer is usually from 10.0 to 15.0.

  EXAMPLES Hereinafter, although an Example demonstrates this invention still in detail, the content of this invention is not limited by this.

<Synthesis example of component (C)>
Synthesis Example Synthesis of Compound (C) ((I) -1) To an H ₂ NOH solution prepared from 800 ml of H ₂ O, 400 ml of dioxane, 1600 ml of 5N NaOH solution, and 556 g of H ₂ NOH · HCl salt, anhydrous 800 g of maleic acid is added dropwise while maintaining at 20 ° C. Next, it is heated at 60 ° C. for 2 hours, and H ₂ O and dioxane are carefully distilled off under reduced pressure conditions of 120 ° C. for 10 minutes, 160 ° C. and 10 mmHg. The obtained residue was heated in EtOAc to 60 ° C., concentrated under reduced pressure, and recrystallized with EtOAc to obtain the compound of (I) -1 in a yield of 75%.
Other compounds (C) were synthesized in the same manner, or commercially available ones were used.

<Synthesis of Resin (B)>
Synthesis Example 1 Synthesis of Resin (1) (Side Chain Type)
2-Ethyl-2-adamantyl methacrylate and butyrolactone methacrylate were charged at a ratio of 55/45 and dissolved in methyl ethyl ketone / tetrahydrofuran = 5/5 to prepare 100 mL of a solution having a solid content of 20% by mass. To this solution, 2 mol% of V-65 manufactured by Wako Pure Chemical Industries, Ltd. was added dropwise to 10 mL of methyl ethyl ketone heated to 60 ° C. over 4 hours under a nitrogen atmosphere. After completion of the dropwise addition, the reaction solution was heated for 4 hours, 1 mol% of V-65 was added again, and the mixture was stirred for 4 hours. After completion of the reaction, the reaction solution was cooled to room temperature, and the resin (1) which was a white powder crystallized and precipitated in 3 L of a mixed solvent of distilled water / ISO propyl alcohol = 1/1 was recovered.
The polymer composition ratio determined from C ¹³ NMR was 46/54. Moreover, the standard polystyrene conversion mass mean molecular weight calculated | required by GPC measurement was 10700.
Resins (2) to (12) and (26) to (31) were synthesized in the same manner as in Synthesis Example 1.

Synthesis Example 2 Synthesis of Resin (13) (Main Chain Type)
Norbornenecarboxylic acid tbutyl ester, norbornenecarboxylic acid butyrolactone ester, maleic anhydride (molar ratio 40/10/50) and THF (reaction temperature 60 mass%) were charged into a separable flask and heated at 60 ° C. under a nitrogen stream. When the reaction temperature was stabilized, 2 mol% of a radical initiator V-601 manufactured by Wako Pure Chemical Industries, Ltd. was added to initiate the reaction. Heated for 12 hours. The resulting reaction mixture was diluted twice with tetrahydrofuran and then poured into a mixed solution of hexane / isopropyl alcohol = 1/1 to precipitate a white powder. The precipitated powder was filtered out and dried to obtain the desired resin (13).

When the molecular weight analysis by GPC of the obtained resin (13) was tried, it was 8300 (mass average) in terms of polystyrene. Further, from the NMR spectrum, it was confirmed that the molar ratio of the norbornenecarboxylic acid tbutyl ester / norbornenecarboxylic acid butyrolactone ester / maleic anhydride repeating unit of the resin (1) was 42/8/50.
Resins (14) to (19) were synthesized in the same manner as in Synthesis Example 2.

Synthesis Example 3 Synthesis of Resin (20) (Hybrid Type)
Norbornene, maleic anhydride, t-butyl acrylate, 2-methylcyclohexyl-2-propyl acrylate are charged into a reaction vessel at a molar ratio of 35/35/20/10 and dissolved in tetrahydrofuran to prepare a solution having a solid content of 60% by mass. did. This was heated at 65 ° C. under a nitrogen stream. When the reaction temperature was stabilized, 1 mol% of radical initiator V-601 manufactured by Wako Pure Chemical Industries, Ltd. was added to initiate the reaction. After heating for 8 hours, the reaction mixture was diluted 2 times with tetrahydrofuran and then poured into hexane having a volume 5 times that of the reaction mixture to precipitate a white powder. The precipitated powder was filtered out, dissolved in methyl ethyl ketone, reprecipitated in a 5-fold volume of hexane / t-butyl methyl ether = 1/1 mixed solvent, and the precipitated white powder was collected by filtration, dried and dried. Resin (20) which is a thing was obtained.

When the molecular weight analysis by GPC of the obtained resin (20) was tried, it was 12100 (mass average) in terms of polystyrene. From the NMR spectrum, the composition of the resin (1) was norbornene / maleic anhydride / tbutyl acrylate / 2-methylcyclohexyl-2-propyl acrylate according to the present invention in a molar ratio of 32/39/19/10.
Resins (21) to (25) were synthesized in the same manner as in Synthesis Example 3.

  Hereinafter, the structures and molecular weights of the resins (1) to (31) are shown.

Examples 1 to 10 and Comparative Examples 1 to 3
<Resist preparation>
The components shown in Table 1 below were dissolved in a solvent to prepare a solution having a solid content concentration of 6% by mass, and this was filtered through a 0.05 μm polyethylene filter to prepare a positive resist solution. The prepared positive resist solution was evaluated by the following method, and the results are shown in Table 1.
From the results shown in Table 1, it is clear that the resist composition of the present invention is excellent in pattern shape and has good PEB temperature dependency.

<Resist evaluation>
ARC29A manufactured by Brewer Science Co., Ltd. was uniformly applied to 78 nm on a silicon wafer with a spin coater, and heat-dried at 205 ° C. for 60 seconds to form an antireflection film. Thereafter, each positive resist composition immediately after preparation was applied with a spin coater and dried (PB) at 120 ° C. for 60 seconds to form a 170 nm resist film.
The resist film is exposed with an ARF excimer laser stepper (PAS5500 / 1100 NA = 0.75 (2/3 annular illumination) manufactured by ASML) through a mask, and immediately after exposure, heated on a hot plate at 120 ° C. for 60 seconds. (PEB). Further, the resist film was developed with an aqueous 2.38 mass% tetramethylammonium hydroxide solution at 23 ° C. for 60 seconds, rinsed with pure water for 30 seconds, and then dried to obtain a resist pattern.
(Pattern shape)
The shape of the obtained pattern was observed with a scanning microscope (SEM).
(PEB temperature dependence)
When post-heating is performed at 120 ° C. for 60 seconds, an exposure amount that reproduces a line-and-space 1: 1 with a mask size of 80 nm is set as an optimal exposure amount, and then exposure is performed at the optimal exposure amount. , + 2 ° C. and −2 ° C. (122 ° C., 118 ° C.) were subjected to post-heating, and the obtained line and space were measured, and their line widths L1 and L2 were obtained. The PEB temperature was defined as the variation in line width per PEB temperature of 1 ° C., and was calculated by the following formula.
PEB temperature dependence (nm / ℃) = │L1-L2│ / 4
The smaller the value, the smaller the performance change with respect to the temperature change.

  Hereinafter, the abbreviations in each table are as follows.

N-1: Trioctylamine N-2: 2,6-diisopropylaniline N-3: N-phenyldiethanolamine N-4: Diazabicyclo [4.3.0] nonene N-5: Dicyclohexylmethylamine N-6: 2 , 4,5-Triphenylimidazole N-7: 4-dimethylaminopyridine

W-1: MegaFuck F176 (Dainippon Ink Chemical Co., Ltd.) (Fluorine)
W-2: Megafuck R08 (Dainippon Ink Chemical Co., Ltd.) (fluorine and silicon)
W-3: Polysiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.) (silicon-based)
W-4: Troisol S-366 (manufactured by Troy Chemical Co., Ltd.)

SL-1: cyclohexanone SL-2; propylene glycol monomethyl ether acetate SL-3: ethyl lactate SL-4: propylene glycol monomethyl ether

  In the table, the ratio when a plurality of solvents are used is a mass ratio.

(Immersion exposure)
<Registration adjustment>
The components of Examples 1 to 10 were dissolved in a solvent to prepare a solution having a solid concentration of 6% by mass, and this was filtered through a 0.05 μm polyethylene filter to prepare a positive resist solution. The adjusted positive resist solution was evaluated by the following method.
<Resolution evaluation>
An organic antireflection film ARC29A (Nissan Chemical Co., Ltd.) was applied onto a silicon wafer and baked at 205 ° C. for 60 seconds to form a 78 nm antireflection film. The resist composition prepared thereon was applied and baked at 115 ° C. for 60 seconds to form a 150 nm resist film.
The wafer thus obtained was subjected to two-beam interference exposure (wet exposure) using pure water as the immersion liquid. In the two-beam interference exposure (wet), a laser, a diaphragm, a shutter, three reflecting mirrors, and a condenser lens were used, and the wafer was exposed through a prism and an immersion liquid. The laser wavelength was 193 nm, and a prism that formed a 65 nm line and space pattern was used. Immediately after exposure, the resist pattern obtained by heating at 115 ° C. for 90 seconds, developing with an aqueous tetramethylammonium hydroxide solution (2.38% by mass) for 60 seconds, rinsing with pure water, and spin drying is applied to the scanning pattern. When observed with a microscope (S-9260, manufactured by Hitachi), a 65 nm line and space pattern was resolved.
It is clear that the composition of the present application has a good image forming ability even in an exposure method through an immersion liquid.

Claims (5)

(A) a resin whose solubility in an alkaline developer is increased by the action of an acid;
(B) a compound that generates an acid upon irradiation with an actinic ray or radiation,
(C) A positive resist composition comprising a compound represented by the general formula (I) and (H) an organic solvent.

In general formula (I),
R ₁ represents an arylene group, an alkylene group, an alkenylene group, or a divalent alicyclic group. However, the divalent alicyclic group may contain a hetero atom in the alicyclic structure.
R ₂ represents a hydrogen atom or an alkyl group having 1 to 14 carbon atoms. _2. The positive resist composition according to claim 1, wherein R ₂ in the general formula (I) is a hydrogen atom. 3. The positive resist composition according to claim 1, wherein R ₁ in formula (I) is a divalent alicyclic group containing an oxygen atom in the alicyclic structure.   The positive resist composition according to claim 1, further comprising (F) a nitrogen-containing basic compound.   A pattern forming method comprising: forming a resist film from the positive resist composition according to claim 1; and exposing and developing the resist film.