JP2006116587A - Method and device for working minute recess - Google Patents

Method and device for working minute recess Download PDF

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JP2006116587A
JP2006116587A JP2004309421A JP2004309421A JP2006116587A JP 2006116587 A JP2006116587 A JP 2006116587A JP 2004309421 A JP2004309421 A JP 2004309421A JP 2004309421 A JP2004309421 A JP 2004309421A JP 2006116587 A JP2006116587 A JP 2006116587A
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roller
workpiece
processing
pressing
processing roller
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Tatsuomi Nakayama
達臣 中山
Mamoru Saito
衛 斉藤
Hidenori Watanabe
秀徳 渡辺
Kazuhiko Takashima
和彦 高嶋
Minoru Ota
稔 太田
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To form a minute recess with a constant depth even in the case that the contour shape of a workpiece is not detailedly obtained, by pressing a working roller against the outer peripheral face of the workpiece with a constant load, when forming a minute recess on the outer peripheral face of a workpiece. <P>SOLUTION: The minute recess is formed by moving a workpiece W in the Z axis direction while pressing a rolling roller 3 against an outer peripheral face Wa of the workpiece W in a state that the working roller 3 , which has minute projections and recesses 3b on its outer peripheral face 3a and is rotated on a roller shaft 2, or the workpiece W, which is rotated on a main shaft 4 parallel to the roller shaft 2, is rotated. The relative position of the working roller 3 and the workpiece W in the X axis direction is varied based on a pressing load of the working roller 3, while moving the workpiece W in the Z axis direction. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、被加工物の外周面、例えば、クランクピンやジャーナルやカムジャーナルの外周面に微細凹部を形成する際に用いられる微細凹部加工方法及び微細凹部加工装置に関するものである。   The present invention relates to a fine concave portion processing method and a fine concave portion processing apparatus used when forming fine concave portions on an outer peripheral surface of a workpiece, for example, an outer peripheral surface of a crankpin, a journal, or a cam journal.

従来、上記したようなクランクピンやジャーナルやカムジャーナル等の被加工物の外周面に微細な凹部を形成する場合には、外周面に微細な凹凸を有する加工ローラを被加工物の外周面に一定荷重で押し付けて微細な凹部を形成するようにしている。
特開2000−238245号公報
Conventionally, when forming a fine recess on the outer peripheral surface of a workpiece such as a crank pin, a journal, or a cam journal as described above, a processing roller having fine irregularities on the outer peripheral surface is provided on the outer peripheral surface of the workpiece. A fine recess is formed by pressing with a constant load.
JP 2000-238245 A

しかしながら、上記した従来の微細凹部加工方法では、加工ローラを被加工物に一定荷重で押し付けて加工を行う際に、被加工物の輪郭形状の詳細を把握していないと、加工ローラを被加工物の外周面に一定荷重で押し付け続けることが困難であり、したがって、被加工物の外周面に一定深さの微細な凹部を形成することができないという問題があり、この問題を解決することが従来の課題となっていた。   However, in the above-described conventional method for processing the fine recesses, when the processing roller is pressed against the workpiece with a constant load and processing is performed, if the details of the contour shape of the workpiece are not grasped, the processing roller is processed. There is a problem that it is difficult to keep pressing against the outer peripheral surface of the workpiece with a constant load, and therefore, there is a problem that a fine concave portion having a constant depth cannot be formed on the outer peripheral surface of the workpiece, and this problem can be solved. It has been a conventional problem.

本発明は、上記した従来の課題に着目してなされたものであり、被加工物の外周面に微細凹部を形成する際に、被加工物の外周面に対して加工ローラを常に一定荷重で押し付けることができ、被加工物の輪郭形状の詳細を把握できていない場合であったとしても、一定深さの微細な凹部を形成することが可能である微細凹部加工方法及び微細凹部加工装置を提供することを目的としている。   The present invention has been made paying attention to the above-described conventional problems, and when forming a fine recess on the outer peripheral surface of the workpiece, the processing roller is always applied with a constant load to the outer peripheral surface of the workpiece. A fine concave portion processing method and a fine concave portion processing apparatus capable of forming a fine concave portion having a constant depth even when the contour shape of the workpiece can not be grasped in detail. It is intended to provide.

本発明者らは、上記目的を達成すべく鋭意検討を重ねた結果、被加工物の外周面に微細凹部を形成するに際して、加工ローラを被加工物の外周面に追従させるようになすことで、上記目的が達成されることを見出し、本発明を完成するに至った。   As a result of intensive studies to achieve the above object, the present inventors have made the processing roller follow the outer peripheral surface of the workpiece when forming the fine recesses on the outer peripheral surface of the workpiece. The inventors have found that the above object can be achieved and have completed the present invention.

すなわち、本発明の微細凹部加工方法は、外周面に微細な凹凸を具備してローラ軸周りに回転する加工ローラ又は上記ローラ軸と平行を成す回転軸回りに回転する被加工物を回転させた状態で、上記加工ローラを被加工物の外周面に押し付けながら加工ローラ及び被加工物をローラ押し付け方向とは異なる方向に相対的に移動させて微細凹部を形成するに際して、上記加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させつつ、加工ローラの押し付け荷重に基づいて加工ローラと被加工物とのローラ押し付け方向の相対位置を変化させる構成としたことを特徴としており、この微細凹部加工方法の構成を前述した従来の課題を解決するための手段としている。   That is, according to the fine recess processing method of the present invention, the processing roller that rotates around the roller axis with fine irregularities on the outer peripheral surface or the workpiece that rotates around the rotation axis that is parallel to the roller axis is rotated. In the state, when the processing roller and the workpiece are moved relatively in a direction different from the roller pressing direction while pressing the processing roller against the outer peripheral surface of the workpiece, the pressing direction of the processing roller is formed. The relative position of the processing roller and the workpiece in the roller pressing direction is changed based on the pressing load of the processing roller while relatively moving the processing roller and the workpiece in different directions. The configuration of this fine recess processing method is a means for solving the above-described conventional problems.

一方、本発明の微細凹部加工装置は、外周面に微細な凹凸を具備してローラ軸周りに回転する加工ローラと、この加工ローラ及び上記ローラ軸と平行を成す回転軸回りに回転する被加工物を相対的に接近離間させて加工ローラの外周面を上記被加工物の外周面に押し付け可能とした押圧機構と、上記加工ローラ及び被加工物をローラ押し付け方向とは異なる方向に相対的に移動させる駆動機構と、上記加工ローラの被加工物に対する押し付け荷重を測る押し付け荷重測定部と、この押し付け荷重測定部で測定された荷重に基づいて上記押圧機構に位置補正信号を出力して上記加工ローラと被加工物とのローラ押し付け方向の相対位置を変化させる制御部を備えた構成としたことを特徴としており、この微細凹部加工装置の構成を前述した従来の課題を解決するための手段としている。   On the other hand, the fine recess processing apparatus of the present invention includes a processing roller that has fine irregularities on its outer peripheral surface and rotates around a roller axis, and a workpiece that rotates around a rotation axis that is parallel to the processing roller and the roller axis. A pressing mechanism that allows the outer peripheral surface of the processing roller to be pressed against the outer peripheral surface of the workpiece by relatively approaching and separating the workpiece, and the processing roller and the workpiece in a direction different from the roller pressing direction. A driving mechanism for moving, a pressing load measuring unit for measuring the pressing load of the processing roller against the workpiece, and a position correction signal is output to the pressing mechanism based on the load measured by the pressing load measuring unit to perform the processing It is characterized by having a control unit that changes the relative position of the roller and the work piece in the roller pressing direction. And a means for solving the problems.

本発明によれば、上記した構成としているので、被加工物の外周面に微細凹部を形成する際に、被加工物の外周面に対して加工ローラを常に一定荷重で押し付けることができ、被加工物の輪郭形状の詳細を把握できているか否かにかかわらず、被加工物の外周面に一定深さの微細な凹部を形成することが可能であるという非常に優れた効果がもたらされる。   According to the present invention, since the above-described configuration is adopted, when the fine recess is formed on the outer peripheral surface of the workpiece, the processing roller can always be pressed against the outer peripheral surface of the workpiece with a constant load. Regardless of whether the details of the contour shape of the workpiece can be grasped or not, a very excellent effect that it is possible to form a fine concave portion having a constant depth on the outer peripheral surface of the workpiece is brought about.

微細凹部加工方法において用いる加工ローラには、例えば、図5に示すように、全体で円盤形状を成し、その外周面31aに断面V字形状を成す凸条31bを有する加工ローラ3Aや、図6に示すように、同じく全体で円盤形状を成し、その外周面32aに微細な凸部32bを有する加工ローラ3Bがあり、上記加工ローラ3Aを被加工物Wの外周面Waにほぼ一定の荷重となるように押し付けながら回転させれば、被加工物Wの外周面Waに微細な連続溝Wbが形成され、上記加工ローラ3Bを被加工物Wの外周面Waにほぼ一定の荷重となるように押し付けながら回転させれば、被加工物Wの外周面Waに多数の窪みWcが形成される。   For example, as shown in FIG. 5, the processing roller used in the fine recess processing method has a disk shape as a whole, and a processing roller 3 </ b> A having a ridge 31 b having a V-shaped cross section on its outer peripheral surface 31 a, As shown in FIG. 6, there is a processing roller 3 </ b> B that also has a disk shape as a whole and has fine convex portions 32 b on its outer peripheral surface 32 a, and the processing roller 3 </ b> A is substantially constant on the outer peripheral surface Wa of the workpiece W. If it is rotated while being pressed so as to be a load, a fine continuous groove Wb is formed on the outer peripheral surface Wa of the workpiece W, and the processing roller 3B becomes an almost constant load on the outer peripheral surface Wa of the workpiece W. In this way, a number of depressions Wc are formed on the outer peripheral surface Wa of the workpiece W.

本発明の微細凹部加工方法において、押し付け荷重測定部などによって得られた加工ローラの押し付け荷重が所定値に達した時点で、被加工物を回転させると同時に上記加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させて微細形状の加工を開始する構成を採用することができ、この場合には、上記押し付け荷重測定部からの測定値に基づいて、被加工物の外周面の位置を特定することができるようになり、したがって、被加工物の大きさや、輪郭形状にかかわりなく効率的な加工を行い得ることとなる。   In the fine recess processing method of the present invention, when the pressing load of the processing roller obtained by the pressing load measuring unit or the like reaches a predetermined value, the workpiece is rotated and at the same time a direction different from the pressing direction of the processing roller. It is possible to adopt a configuration in which the processing roller and the workpiece are relatively moved to start processing of a fine shape, and in this case, the workpiece is processed based on the measurement value from the pressing load measurement unit. The position of the outer peripheral surface of the object can be specified, so that efficient machining can be performed regardless of the size of the workpiece and the contour shape.

また、本発明の微細凹部加工方法において、押し付け荷重測定部などによって得られた加工ローラの押し付け荷重が予め設定した上限値を超えた場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、一方、加工ローラの押し付け荷重が予め設定した下限値を下回った場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める構成とすることが可能である。   Further, in the fine recess processing method of the present invention, when the pressing load of the processing roller obtained by the pressing load measuring unit or the like exceeds a preset upper limit value, the relative distance in the roller pressing direction between the processing roller and the workpiece On the other hand, when the pressing load of the processing roller falls below a preset lower limit value, the relative distance in the roller pressing direction between the processing roller and the workpiece can be reduced.

この構成を採用すると、被加工物の輪郭形状の詳細を把握できていない場合であったとしても、加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させて微細形状の加工を開始すると、上限値及び下限値の間の範囲において、押し付け荷重の変化に伴って加工ローラと被加工物とのローラ押し付け方向の相対距離を自動的に調節しながら加工が継続される、すなわち、被加工物の外周面に追従しながら一定の押し付け荷重で加工が継続されることとなる。   If this configuration is adopted, even if the details of the contour shape of the workpiece cannot be grasped, the processing roller and the workpiece are moved relative to each other in a direction different from the pressing direction of the processing roller. When the processing of the fine shape is started, the processing continues while automatically adjusting the relative distance in the roller pressing direction between the processing roller and the workpiece in accordance with the change of the pressing load in the range between the upper limit value and the lower limit value. That is, the processing is continued with a constant pressing load while following the outer peripheral surface of the workpiece.

さらに、本発明の微細凹部加工方法において、加工ローラの押し付け方向とは異なる方向に対して、予めプログラムした直線経路に沿って加工ローラと被加工物とを相対的に移動させつつ、加工ローラの押し付け荷重が予め設定した上限値を超えた場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、一方、加工ローラの押し付け荷重が予め設定した下限値を下回った場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める構成とすることができ、この場合には、被加工物の輪郭形状の詳細を把握できているか否かにかかわらず、被加工物の外周面に一定深さの微細な凹部を形成し得ることとなる。   Furthermore, in the fine recess processing method of the present invention, the processing roller and the workpiece are relatively moved along a linear path programmed in advance with respect to a direction different from the pressing direction of the processing roller. When the pressing load exceeds the preset upper limit value, the relative distance in the roller pressing direction between the processing roller and the workpiece is increased. On the other hand, when the pressing load of the processing roller falls below the preset lower limit value, the processing roller Can be configured to reduce the relative distance between the workpiece and the workpiece in the roller pressing direction. In this case, the outer periphery of the workpiece regardless of whether or not the details of the contour shape of the workpiece can be grasped. A fine recess having a certain depth can be formed on the surface.

一方、加工ローラの押し付け方向とは異なる方向に対して、任意の経路に沿って加工ローラと被加工物とを相対的に移動させつつ、加工ローラの押し付け荷重が予め設定した上限値を超えた場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、一方、加工ローラの押し付け荷重が予め設定した下限値を下回った場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める構成とすることができ、この場合には、例えば、被加工物の輪郭形状の詳細を把握できていて、その輪郭形状に合わせて加工ローラと被加工物とを相対的に移動させるに際して、被加工物の微細凹部加工前の形状誤差が大きくても、上記と同様にして被加工物の外周面に追従しながら一定の押し付け荷重で加工がなされることとなる。   On the other hand, the pressing load of the processing roller exceeded a preset upper limit value while relatively moving the processing roller and the workpiece along an arbitrary path with respect to a direction different from the pressing direction of the processing roller. In this case, the relative distance in the roller pressing direction between the processing roller and the workpiece is increased. On the other hand, when the pressing load of the processing roller falls below a preset lower limit value, the relative pressure in the roller pressing direction between the processing roller and the workpiece is increased. The distance can be reduced. In this case, for example, the details of the contour shape of the workpiece can be grasped, and the processing roller and the workpiece are relatively moved in accordance with the contour shape. At this time, even if the shape error of the workpiece before processing the fine recesses is large, the workpiece is processed with a constant pressing load while following the outer peripheral surface of the workpiece in the same manner as described above.

本発明の微細凹部加工装置において、押圧機構は、加工ローラを被加工物から離間する方向に移動可能に被加工物の外周面に押し付け付勢する付勢手段を具備している構成とすることが可能であり、この構成とすると、被加工物の外周面に対して、加工ローラの一部を常に接触させて、荷重を付与することができる。   In the fine recess processing apparatus of the present invention, the pressing mechanism includes a biasing unit that presses and biases the processing roller against the outer peripheral surface of the workpiece so as to be movable in a direction away from the workpiece. With this configuration, it is possible to always apply a load by bringing a part of the processing roller into contact with the outer peripheral surface of the workpiece.

また、本発明の微細凹部加工装置において、押し付け荷重測定部で測定された加工ローラの押し付け荷重が予め設定した荷重に達した時点で、制御部からの指令により被加工物を回転させると同時に駆動機構が作動して、上記加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させて微細形状の加工を開始する構成を採用することができ、この場合には、上記押し付け荷重測定部からの測定値に基づいて、被加工物の外周面の位置を特定することができるようになり、したがって、被加工物の大きさや、輪郭形状にかかわりなく効率的な加工を行い得ることとなる。   Further, in the fine recess processing apparatus of the present invention, when the pressing load of the processing roller measured by the pressing load measuring unit reaches a preset load, the workpiece is rotated simultaneously with a command from the control unit. When the mechanism is activated, it is possible to adopt a configuration in which processing of the fine shape is started by relatively moving the processing roller and the workpiece in a direction different from the pressing direction of the processing roller. Based on the measured value from the pressing load measuring unit, the position of the outer peripheral surface of the workpiece can be specified. Therefore, efficient machining is possible regardless of the size of the workpiece and the contour shape. Can be performed.

さらに、本発明の微細凹部加工装置において、加工ローラの押し付け荷重が予め設定した上限値を超えた時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が予め設定した下限値を下回った時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める構成を用いることが可能であり、この構成を採用すると、被加工物の輪郭形状の詳細を把握できていない場合であったとしても、加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させて微細形状の加工を開始すると、上限値及び下限値の間の範囲において、押し付け荷重の変化に伴って加工ローラと被加工物とのローラ押し付け方向の相対距離が自動的に調節されて、被加工物の外周面に追従しながら一定の押し付け荷重で加工が継続されることとなる。   Furthermore, in the fine recess processing apparatus of the present invention, when the pressing load of the processing roller exceeds a preset upper limit value, the pressing mechanism is operated by a command from the control unit, and the roller between the processing roller and the workpiece is processed. When the relative distance in the pressing direction is increased and the pressing load of the processing roller falls below the preset lower limit value, the pressing mechanism is actuated by a command from the control unit, and the roller pressing direction of the processing roller and workpiece is changed. It is possible to use a configuration that reduces the relative distance. If this configuration is adopted, even if the details of the contour shape of the workpiece cannot be grasped, the processing is performed in a direction different from the pressing direction of the processing roller. When the processing of the fine shape is started by moving the roller and the workpiece relative to each other, the processing roller is changed in accordance with the change of the pressing load in the range between the upper limit value and the lower limit value. The relative distance of the roller pressing direction of the workpiece is automatically adjusted, so that the processing at a certain pressing load while following the outer peripheral surface of the workpiece is continued.

さらにまた、本発明の微細凹部加工装置において、制御部からの指令により駆動機構が作動して、予めプログラムした直線経路に沿って加工ローラと被加工物とを加工ローラの押し付け方向とは異なる方向に相対的に移動させつつ、加工ローラの押し付け荷重が予め設定した上限値を超えた時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が予め設定した下限値を下回った時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める構成とすることができるほか、制御部からの指令により駆動機構が作動して、任意の経路に沿って加工ローラと被加工物とを加工ローラの押し付け方向とは異なる方向に相対的に移動させつつ、加工ローラの押し付け荷重が予め設定した上限値を超えた時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が予め設定した下限値を下回った時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める構成とすることができる。   Furthermore, in the fine recess processing apparatus of the present invention, the driving mechanism is operated by a command from the control unit, and the processing roller and the workpiece are moved in a direction different from the pressing direction of the processing roller along a pre-programmed linear path. When the pressing load of the processing roller exceeds a preset upper limit value, the pressing mechanism is actuated by a command from the control unit, and the roller pressing direction between the processing roller and the workpiece is increased. When the relative distance is increased and the pressing load of the processing roller falls below the preset lower limit, the pressing mechanism is actuated by a command from the control unit, and the relative distance in the roller pressing direction between the processing roller and the workpiece is set. In addition to being able to be reduced, the drive mechanism is actuated by a command from the control unit, and the processing roller and workpiece are pressed along the arbitrary path. When the pressing load of the processing roller exceeds a preset upper limit value while relatively moving in a direction different from the direction, the pressing mechanism is actuated by a command from the control unit, and the processing roller, the workpiece, When the relative distance in the roller pressing direction is increased and the pressing load of the processing roller falls below the preset lower limit value, the pressing mechanism is actuated by a command from the control unit to press the processing roller and the workpiece. It can be set as the structure which shortens the relative distance of a direction.

前者の場合には、被加工物の輪郭形状の詳細を把握できているか否かにかかわらず、被加工物の外周面に一定深さの微細な凹部を形成し得ることとなり、一方、後者の場合には、詳細を把握した被加工物の輪郭形状に合わせて加工ローラと被加工物とを相対的に移動させるに際して、被加工物の微細凹部加工前の形状誤差が大きくても、上記と同様にして被加工物の外周面に追従しながら一定の押し付け荷重で加工がなされることとなる。   In the former case, regardless of whether or not the details of the contour shape of the workpiece can be grasped, it is possible to form a fine recess of a certain depth on the outer peripheral surface of the workpiece, while the latter In this case, when the processing roller and the workpiece are relatively moved in accordance with the contour shape of the workpiece whose details have been grasped, even if the shape error before the processing of the fine concave portion of the workpiece is large, the above and Similarly, processing is performed with a constant pressing load while following the outer peripheral surface of the workpiece.

以下、本発明を実施例により更に詳細に説明するが、本発明は以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention still in detail, this invention is not limited to a following example.

図1に示すように、この微細凹部加工装置1は、外周面3aに微細な凹凸3bを具備してローラ軸2周りに回転する加工ローラ3と、この加工ローラ3を上記ローラ軸2と平行を成す主軸(回転軸)4回りに回転する被加工物Wに接近離間させて加工ローラ3の外周面3aを上記被加工物Wの外周面Waに押し付け可能とした押圧機構10と、被加工物Wをローラ押し付け方向(X軸方向)と直交する方向(Z軸方向)に移動させる可動ベッド(駆動機構)5と、上記加工ローラ3の被加工物Wに対する押し付け荷重を測る押し付け荷重測定部6と、この押し付け荷重測定部6で測定された荷重に基づいて押圧機構10に位置補正信号を出力して加工ローラ3の被加工物Wに対するX軸方向の位置を変化させる制御部7を備えており、被加工物Wは主軸4に対してチャック8を介して取り付けられるようになっている。   As shown in FIG. 1, the fine recess processing apparatus 1 includes a processing roller 3 having a fine unevenness 3 b on an outer peripheral surface 3 a and rotating around a roller shaft 2, and the processing roller 3 parallel to the roller shaft 2. A pressing mechanism 10 capable of pressing the outer peripheral surface 3a of the processing roller 3 against the outer peripheral surface Wa of the workpiece W by approaching and separating from the workpiece W rotating about a main shaft (rotating shaft) 4 forming A movable bed (drive mechanism) 5 that moves the workpiece W in a direction (Z-axis direction) orthogonal to the roller pressing direction (X-axis direction), and a pressing load measuring unit that measures the pressing load of the processing roller 3 on the workpiece W 6 and a control unit 7 that outputs a position correction signal to the pressing mechanism 10 based on the load measured by the pressing load measuring unit 6 to change the position of the processing roller 3 in the X-axis direction with respect to the workpiece W. And processed W is adapted to be attached via a chuck 8 to the main axis 4.

押圧機構10は、駆動源としてのステッピングモータ11と、このステッピングモータ11の正逆回転によりX軸方向に往復移動するボールねじ12と、このボールねじ12の先端(図示下端)に連結したスライダ13に支持されるハウジング14と、ローラ軸2を介して加工ローラ3を支持してハウジング14に対してX軸方向に進退可能としたアーム15を具備していて、ハウジング14内には、アーム15を介して加工ローラ3を被加工物Wに押し付け付勢するコイルばね(付勢手段)16が設けてあり、ハウジング14とコイルばね16との間に上記した押し付け荷重測定部6が配置してある。   The pressing mechanism 10 includes a stepping motor 11 as a drive source, a ball screw 12 that reciprocates in the X-axis direction by forward and reverse rotation of the stepping motor 11, and a slider 13 that is connected to the tip (lower end in the figure) of the ball screw 12. And an arm 15 that supports the processing roller 3 via the roller shaft 2 and is capable of moving back and forth in the X-axis direction with respect to the housing 14. Is provided with a coil spring (biasing means) 16 that presses and biases the processing roller 3 against the workpiece W, and the pressing load measuring unit 6 is disposed between the housing 14 and the coil spring 16. is there.

この場合、加工ローラ3を被加工物Wに押し付け付勢するコイルばね16をハウジング14内に設けたことにより、加工ローラ3は、ハウジング14に対して被加工物Wから離間する方向に移動可能となっており、図2に示すように、点線矢印方向に設定した直線経路に沿ってハウジング14が移動する場合において、加工ローラ3を実線矢印に沿って移動させつつ、すなわち、加工ローラ3を被加工物Wの外周面Waに追従させつつ、一定の押し付け荷重で加工を継続させることができるようになっている。   In this case, the processing roller 3 is movable in a direction away from the workpiece W with respect to the housing 14 by providing the coil spring 16 in the housing 14 to press and bias the processing roller 3 against the workpiece W. As shown in FIG. 2, when the housing 14 moves along a straight path set in the direction of the dotted arrow, the processing roller 3 is moved while moving the processing roller 3 along the solid line arrow. While following the outer peripheral surface Wa of the workpiece W, the machining can be continued with a constant pressing load.

上記微細凹部加工装置1では、押し付け荷重測定部6で測定された加工ローラ3の押し付け荷重Fが予め設定した荷重F0に達した時点において、制御部7からの指令により被加工物Wを回転させると同時に可動ベッド5を作動させ、Z軸方向に被加工物Wを移動させて微細形状の加工を開始するようにしている。   In the fine recess processing apparatus 1, when the pressing load F of the processing roller 3 measured by the pressing load measuring unit 6 reaches a preset load F0, the workpiece W is rotated by a command from the control unit 7. At the same time, the movable bed 5 is operated to move the workpiece W in the Z-axis direction so as to start processing with a fine shape.

また、上記微細凹部加工装置1では、制御部7からの指令により可動ベッド5を作動させて、予めプログラムした直線経路に沿って被加工物WをZ軸方向に移動させつつ、加工ローラ3の押し付け荷重Fが予め設定した上限値F1を超えた時点で、制御部7からの指令により押圧機構10のステッピングモータ11を作動させて、加工ローラ3を被加工物Wから遠ざけて加工ローラ3と被加工物WとのX軸方向の相対距離を拡げ、一方、加工ローラ3の押し付け荷重Fが予め設定した下限値F2を下回った時点で、制御部7からの指令により押圧機構10のステッピングモータ11を作動させて、加工ローラ3を被加工物Wに近づけて加工ローラ3と被加工物WとのX軸方向の相対距離を縮めるようにしている。   Moreover, in the said fine recessed part processing apparatus 1, the movable bed 5 is act | operated by the command from the control part 7, and while the workpiece W is moved to a Z-axis direction along the linear path programmed beforehand, the processing roller 3 When the pressing load F exceeds the preset upper limit F1, the stepping motor 11 of the pressing mechanism 10 is actuated by a command from the control unit 7 to move the processing roller 3 away from the workpiece W and the processing roller 3. When the relative distance in the X-axis direction with the workpiece W is increased, on the other hand, when the pressing load F of the processing roller 3 falls below a preset lower limit value F2, a stepping motor of the pressing mechanism 10 according to a command from the control unit 7 11 is operated so that the processing roller 3 is brought close to the workpiece W to reduce the relative distance between the processing roller 3 and the workpiece W in the X-axis direction.

そして、上記微細凹部加工装置1では、被加工物WのZ軸方向への移動量Zが所定の移動量Z0を越えた段階で、制御部7からの指令により加工ローラ3を被加工物Wから遠ざけて微細形状の加工を終了するようにしている。   In the fine recess processing apparatus 1, when the movement amount Z of the workpiece W in the Z-axis direction exceeds the predetermined movement amount Z0, the processing roller 3 is moved to the workpiece W by a command from the control unit 7. The processing of the fine shape is finished away from.

そこで、上記した微細凹部加工装置1を用いて被加工物Wの外周面Waに微細凹部を形成する要領を説明する。   Therefore, a description will be given of the point of forming the fine recesses on the outer peripheral surface Wa of the workpiece W using the fine recess processing apparatus 1 described above.

まず、図3に示すように、ステップ101において、制御部7から押圧機構10のステッピングモータ11に対して作動指令が出力され、これにより、ハウジング14及びアーム15とともに加工ローラ3が被加工物Wに接近し、そして押し付けられ、ステップ102において、押し付け荷重測定部6で測定される加工ローラ3の押し付け荷重Fが予め設定した荷重F0に達すると、次のステップ103に進み、押し付け荷重Fが設定荷重F0に達していない場合には、設定荷重F0になるまでさらに加工ローラ3を被加工物Wに押し付ける。   First, as shown in FIG. 3, in step 101, an operation command is output from the control unit 7 to the stepping motor 11 of the pressing mechanism 10, whereby the processing roller 3 is moved together with the housing 14 and the arm 15 to the workpiece W. When the pressing load F of the processing roller 3 measured by the pressing load measuring unit 6 reaches the preset load F0 in step 102, the process proceeds to the next step 103, where the pressing load F is set. If the load F0 has not been reached, the processing roller 3 is further pressed against the workpiece W until the set load F0 is reached.

次いで、ステップ103において、制御部7からの指令により被加工物W又は加工ローラ3が回転を開始するのに続いて、ステップ104において、制御部7から可動ベッド5に対して作動指令が出力され、これにより、可動ベッド5とともに被加工物WがZ軸方向に移動して微細形状の加工が開始される。   Next, in step 103, following the command from the control unit 7, the workpiece W or the processing roller 3 starts to rotate, and in step 104, an operation command is output from the control unit 7 to the movable bed 5. As a result, the workpiece W moves in the Z-axis direction together with the movable bed 5, and processing of a fine shape is started.

次に、ステップ105を経て、ステップ106において、可動ベッド5とともに被加工物WをZ軸方向に移動させて微細形状の加工を行っている間に、ステップ107において、加工ローラ3の押し付け荷重Fが予め設定した上限値F1を超えると、ステップ108において、制御部7からの指令により押圧機構10のステッピングモータ11が作動して、ハウジング14及びアーム15とともに加工ローラ3を被加工物Wから遠ざけてステップ107に戻り、一方、ステップ107において、押し付け荷重Fが設定した上限値F1を超えていない場合にはステップ109に進む。   Next, through step 105, while the workpiece W is moved in the Z-axis direction together with the movable bed 5 in step 106, and the fine shape is being processed, in step 107, the pressing load F of the processing roller 3 is set. Exceeds the preset upper limit value F1, the stepping motor 11 of the pressing mechanism 10 is actuated by a command from the control unit 7 in step 108 to move the processing roller 3 together with the housing 14 and the arm 15 away from the workpiece W. On the other hand, if the pressing load F does not exceed the set upper limit value F1 in step 107, the process proceeds to step 109.

続けて、ステップ109において、加工ローラ3の押し付け荷重Fが予め設定した下限値F2を下回ると、ステップ110において、制御部7からの指令により押圧機構10のステッピングモータ11が作動して、ハウジング14及びアーム15とともに加工ローラ3を被加工物Wに近づけてステップ109に戻り、一方、ステップ109において、押し付け荷重Fが設定した下限値F2を下回っていない場合にはステップ104に戻って、微細形状の加工を継続して行う。   Subsequently, when the pressing load F of the processing roller 3 falls below a preset lower limit value F2 in step 109, the stepping motor 11 of the pressing mechanism 10 is actuated by a command from the control unit 7 in step 110, and the housing 14 Then, the processing roller 3 is moved closer to the workpiece W together with the arm 15 and the process returns to step 109. On the other hand, if the pressing load F is not less than the set lower limit F2 in step 109, the process returns to step 104 to Continue processing.

そして、ステップ105において、被加工物WのZ軸方向への移動量Zが所定の移動量Z0を越えた段階で、ステップ111において、ハウジング14及びアーム15とともに加工ローラ3を被加工物Wから遠ざけるのに続いて、ステップ112において、制御部7からの指令により被加工物W又は加工ローラ3の回転を停止させて微細形状の加工を終了する。   In step 105, when the movement amount Z of the workpiece W in the Z-axis direction exceeds the predetermined movement amount Z0, the processing roller 3 is moved from the workpiece W together with the housing 14 and the arm 15 in step 111. Subsequent to moving away, in step 112, the rotation of the workpiece W or the processing roller 3 is stopped by a command from the control unit 7 to finish the processing of the fine shape.

したがって、上記した微細凹部加工装置1を用いた微細凹部加工方法では、被加工物Wの外周面Waに微細凹部を形成するに際して、被加工物Wの外周面Waに対して加工ローラ3を常にほぼ一定荷重で押し付けることができ、被加工物Wの輪郭形状の詳細を把握できているか否かにかかわらず、被加工物Wの外周面Waに一定深さの微細な凹部を形成し得ることとなる。   Therefore, in the fine concave portion processing method using the fine concave portion processing apparatus 1 described above, when forming the fine concave portion on the outer peripheral surface Wa of the workpiece W, the processing roller 3 is always applied to the outer peripheral surface Wa of the workpiece W. Capable of being pressed with a substantially constant load, and capable of forming a fine recess having a constant depth on the outer peripheral surface Wa of the workpiece W regardless of whether or not the details of the contour shape of the workpiece W can be grasped. It becomes.

また、上記した実施例において、加工ローラ3を支持してハウジング14に対してX軸方向に進退可能としたアーム15とハウジング14との間には、アーム15を介して加工ローラ3を被加工物Wに押し付け付勢するコイルばね(付勢手段)16を設けているので、図2に示す点線矢印方向に設定した直線経路に沿ってハウジング14が移動する場合において、実線矢印に示すように、加工ローラ3を被加工物Wの外周面Waに追従させつつ、一定の押し付け荷重で加工を継続して行い得ることとなる。   Further, in the above-described embodiment, the processing roller 3 is processed via the arm 15 between the housing 15 and the arm 15 that supports the processing roller 3 and can move forward and backward in the X-axis direction with respect to the housing 14. Since the coil spring (biasing means) 16 that presses and biases the object W is provided, when the housing 14 moves along a straight path set in the direction of the dotted arrow shown in FIG. 2, as indicated by the solid arrow. Thus, the processing can be continuously performed with a constant pressing load while the processing roller 3 follows the outer peripheral surface Wa of the workpiece W.

さらに、上記した微細凹部加工装置1では、押し付け荷重測定部6で測定された加工ローラ3の押し付け荷重Fが予め設定した荷重F0に達した時点において、被加工物Wを回転させると同時に可動ベッド5とともにZ軸方向に被加工物Wを移動させて微細形状の加工を開始するようにしているので、押し付け荷重測定部6からの測定値に基づいて、被加工物Wの外周面Waの位置を特定することができるようになり、したがって、被加工物Wの大きさや、輪郭形状にかかわりなく効率的な加工を行い得ることとなる。   Further, in the fine recess processing apparatus 1 described above, when the pressing load F of the processing roller 3 measured by the pressing load measuring unit 6 reaches a preset load F0, the workpiece W is rotated and simultaneously the movable bed is rotated. 5, the workpiece W is moved in the Z-axis direction to start machining with a fine shape, so that the position of the outer peripheral surface Wa of the workpiece W is determined based on the measurement value from the pressing load measuring unit 6. Therefore, it is possible to perform efficient machining regardless of the size of the workpiece W and the contour shape.

また、上記した微細凹部加工装置1では、Z軸方向に対して予めプログラムした直線経路に沿って被加工物Wを移動させつつ、加工ローラ3の押し付け荷重Fが予め設定した上限値F1を超えた時点で、押圧機構10のステッピングモータ11を作動させて、加工ローラ3を被加工物Wから遠ざけ、一方、加工ローラ3の押し付け荷重Fが予め設定した下限値F2を下回った時点で、押圧機構10のステッピングモータ11を作動させて、加工ローラ3を被加工物Wに近づけるようにしているので、被加工物Wの輪郭形状の詳細を把握できているか否かにかかわらず、Z軸方向に被加工物Wを移動させて微細形状の加工を開始すると、上限値F1及び下限値F2の間の範囲において、加工ローラ3を被加工物Wの外周面Waに追従させつつ、一定の押し付け荷重で加工を継続して行い得ることとなり、したがって、被加工物Wの外周面Waに一定深さの微細な凹部を形成し得ることとなる。   In the fine recess processing apparatus 1 described above, the pressing load F of the processing roller 3 exceeds the preset upper limit value F1 while moving the workpiece W along a linear path programmed in advance in the Z-axis direction. At this point, the stepping motor 11 of the pressing mechanism 10 is operated to move the processing roller 3 away from the workpiece W. On the other hand, when the pressing load F of the processing roller 3 falls below a preset lower limit value F2, Since the stepping motor 11 of the mechanism 10 is operated to bring the processing roller 3 closer to the workpiece W, the Z-axis direction is used regardless of whether or not the details of the contour shape of the workpiece W can be grasped. When the workpiece W is moved to start processing of a fine shape, the processing roller 3 is made to follow the outer peripheral surface Wa of the workpiece W in a range between the upper limit value F1 and the lower limit value F2. It will be capable of performing to continue working with a constant pressing force, therefore, and thus capable of forming a minute concave portions of the predetermined depth in the outer peripheral surface Wa of the workpiece W.

上記した実施例では、Z軸方向に対して、予めプログラムした直線経路に沿って被加工物Wを移動させる構成としたが、他の構成として、Z軸方向に対して任意の経路に沿って加工ローラ3と被加工物Wとを相対的に移動させつつ、加工ローラ3の押し付け荷重Fが予め設定した上限値F1を超えた時点で、押圧機構10のステッピングモータ11を作動させて、加工ローラ3を被加工物Wから遠ざけ、一方、加工ローラ3の押し付け荷重Fが予め設定した下限値F2を下回った時点で、押圧機構10のステッピングモータ11を作動させて、加工ローラ3を被加工物Wに近づける構成とすることができる。   In the above-described embodiment, the workpiece W is moved along a pre-programmed linear path with respect to the Z-axis direction. However, as another configuration, along the arbitrary path with respect to the Z-axis direction. While the processing roller 3 and the workpiece W are relatively moved, when the pressing load F of the processing roller 3 exceeds a preset upper limit F1, the stepping motor 11 of the pressing mechanism 10 is operated to perform processing. The roller 3 is moved away from the workpiece W. On the other hand, when the pressing load F of the processing roller 3 falls below a preset lower limit value F2, the stepping motor 11 of the pressing mechanism 10 is operated, and the processing roller 3 is processed. It can be set as the structure which approaches the thing W.

この場合には、図4に示すように、被加工物WAの輪郭形状の詳細を把握できていて、その輪郭形状に合わせて加工ローラ3と被加工物WAとを相対的に移動させるに際して、被加工物WAの微細凹部加工前の形状誤差(図示点線部分)が大きくても、加工ローラ3を被加工物WAの外周面WAaに追従させつつ、一定の押し付け荷重で加工を行い得ることとなる。   In this case, as shown in FIG. 4, the details of the contour shape of the workpiece WA can be grasped, and when the processing roller 3 and the workpiece WA are relatively moved in accordance with the contour shape, Even if the shape error (the dotted line portion in the drawing) of the workpiece WA before machining the fine concave portion is large, the workpiece roller 3 can be processed with a constant pressing load while following the outer peripheral surface WAa of the workpiece WA. Become.

本発明の微細凹部加工装置の一実施例を示す平面説明図である。(実施例1)It is plane explanatory drawing which shows one Example of the fine recessed part processing apparatus of this invention. (Example 1) 図1の微細凹部加工装置の加工ローラ部分の拡大説明図である。(実施例1)It is an expansion explanatory view of the processing roller part of the fine recessed part processing apparatus of FIG. (Example 1) 図1の微細凹部加工装置を用いて行う一実施例による微細凹部加工方法のフローチャートである。(実施例1)It is a flowchart of the fine recessed part processing method by one Example performed using the fine recessed part processing apparatus of FIG. (Example 1) 図1の微細凹部加工装置を用いて他の実施例による微細凹部加工方法を行う際の加工ローラ部分の拡大説明図である。(実施例2)It is expansion explanatory drawing of the processing roller part at the time of performing the fine recessed part processing method by another Example using the fine recessed part processing apparatus of FIG. (Example 2) 加工ローラを用いて微細凹部加工を行う状況を示す側面説明図である。It is side surface explanatory drawing which shows the condition which performs a fine recessed part process using a process roller. 他の加工ローラを用いて微細凹部加工を行う状況を示す側面説明図である。It is side surface explanatory drawing which shows the condition which performs a fine recessed part process using another process roller.

符号の説明Explanation of symbols

1 微細凹部加工装置
2 ローラ軸
3 加工ローラ
3a 外周面
3b 凹凸
4 主軸(回転軸)
5 可動ベッド(駆動機構)
6 押し付け荷重測定部
7 制御部
10 押圧機構
11 ステッピングモータ
12 ボールねじ
14 ハウジング
15 アーム
16 コイルばね(付勢手段)
W 被加工物
Wa 被加工物の外周面
DESCRIPTION OF SYMBOLS 1 Fine recessed part processing apparatus 2 Roller shaft 3 Processing roller 3a Outer peripheral surface 3b Concavity and convexity 4 Main axis (rotating shaft)
5 Movable bed (drive mechanism)
6 Pressing load measuring unit 7 Control unit 10 Pressing mechanism 11 Stepping motor 12 Ball screw 14 Housing 15 Arm 16 Coil spring (biasing means)
W Workpiece Wa Wafer outer peripheral surface

Claims (11)

外周面に微細な凹凸を具備してローラ軸周りに回転する加工ローラ又は上記ローラ軸と平行を成す回転軸回りに回転する被加工物を回転させた状態で、上記加工ローラを被加工物の外周面に押し付けながら加工ローラ及び被加工物をローラ押し付け方向とは異なる方向に相対的に移動させて微細凹部を形成するに際して、上記加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させつつ、加工ローラの押し付け荷重に基づいて加工ローラと被加工物とのローラ押し付け方向の相対位置を変化させることを特徴とする微細凹部加工方法。   With the processing roller rotating around the roller axis having fine irregularities on the outer peripheral surface or the workpiece rotating around the rotation axis parallel to the roller axis, the processing roller is rotated When the fine roller is formed by relatively moving the processing roller and the workpiece in a direction different from the roller pressing direction while pressing against the outer peripheral surface, the processing roller and the workpiece in a direction different from the pressing direction of the processing roller. And a relative position of the processing roller and the workpiece in the roller pressing direction is changed based on the pressing load of the processing roller. 加工ローラの押し付け荷重が所定値に達した時点で、被加工物を回転させると同時に上記加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させて微細形状の加工を開始する請求項1に記載の微細凹部加工方法。   When the pressing load of the processing roller reaches a predetermined value, the workpiece is rotated, and at the same time, the processing roller and the workpiece are moved relative to each other in a direction different from the pressing direction of the processing roller to form a fine shape. The fine recess processing method according to claim 1, wherein the processing is started. 加工ローラの押し付け荷重の上限値及び下限値を設定し、加工ローラの押し付け荷重が上限値を超えた場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が下限値を下回った場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める請求項1又は2に記載の微細凹部加工方法。   Set the upper and lower limits of the pressing load of the processing roller. If the pressing load of the processing roller exceeds the upper limit, the relative distance in the roller pressing direction between the processing roller and the workpiece is increased, and the pressing load of the processing roller The method for processing a fine recess according to claim 1 or 2, wherein the relative distance in the roller pressing direction between the processing roller and the workpiece is shortened when the value is below the lower limit. 加工ローラの押し付け方向とは異なる方向に対して、予めプログラムした直線経路に沿って加工ローラと被加工物とを相対的に移動させつつ、加工ローラの押し付け荷重が上限値を超えた場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が下限値を下回った場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める請求項3に記載の微細凹部加工方法。   Processing is performed when the pressing load of the processing roller exceeds the upper limit value while relatively moving the processing roller and the workpiece along a pre-programmed linear path with respect to a direction different from the pressing direction of the processing roller. 4. The relative distance in the roller pressing direction between the roller and the workpiece is increased, and the relative distance in the roller pressing direction between the processing roller and the workpiece is reduced when the pressing load of the processing roller falls below a lower limit value. A method for processing fine recesses. 加工ローラの押し付け方向とは異なる方向に対して、任意の経路に沿って加工ローラと被加工物とを相対的に移動させつつ、加工ローラの押し付け荷重が上限値を超えた場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が下限値を下回った場合は加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める請求項3に記載の微細凹部加工方法。   When the pressing load of the processing roller exceeds the upper limit value while relatively moving the processing roller and the workpiece along an arbitrary path with respect to a direction different from the pressing direction of the processing roller, 4. The fine distance according to claim 3, wherein the relative distance in the roller pressing direction with respect to the workpiece is increased, and the relative distance in the roller pressing direction between the processing roller and the workpiece is reduced when the pressing load of the processing roller falls below a lower limit value. Recess processing method. 外周面に微細な凹凸を具備してローラ軸周りに回転する加工ローラと、この加工ローラ及び上記ローラ軸と平行を成す回転軸回りに回転する被加工物を相対的に接近離間させて加工ローラの外周面を上記被加工物の外周面に押し付け可能とした押圧機構と、上記加工ローラ及び被加工物をローラ押し付け方向とは異なる方向に相対的に移動させる駆動機構と、上記加工ローラの被加工物に対する押し付け荷重を測る押し付け荷重測定部と、この押し付け荷重測定部で測定された荷重に基づいて上記押圧機構に位置補正信号を出力して上記加工ローラと被加工物とのローラ押し付け方向の相対位置を変化させる制御部を備えたことを特徴とする微細凹部加工装置。   A processing roller having fine irregularities on its outer peripheral surface and rotating around a roller shaft, and a processing roller that relatively closes and separates the processing roller and a workpiece rotated around a rotation shaft that is parallel to the roller shaft. A pressing mechanism that can press the outer peripheral surface of the processing roller against the outer peripheral surface of the workpiece, a driving mechanism that relatively moves the processing roller and the workpiece in a direction different from the roller pressing direction, and a target of the processing roller. A pressing load measuring unit that measures the pressing load on the workpiece, and a position correction signal is output to the pressing mechanism based on the load measured by the pressing load measuring unit, in the roller pressing direction of the processing roller and the workpiece. A fine recess processing apparatus comprising a controller for changing a relative position. 押圧機構は、加工ローラを被加工物から離間する方向に移動可能に被加工物の外周面に押し付け付勢する付勢手段を具備している請求項6に記載の微細凹部加工装置。   The fine recess processing apparatus according to claim 6, wherein the pressing mechanism includes a biasing unit that presses and biases the processing roller against the outer peripheral surface of the workpiece so as to be movable in a direction away from the workpiece. 押し付け荷重測定部で測定された加工ローラの押し付け荷重が予め設定した荷重に達した時点で、制御部からの指令により被加工物を回転させると同時に駆動機構が作動して、上記加工ローラの押し付け方向とは異なる方向に加工ローラと被加工物とを相対的に移動させて微細形状の加工を開始する請求項6又は7に記載の微細凹部加工装置。   When the pressing load of the processing roller measured by the pressing load measuring unit reaches a preset load, the drive mechanism is activated simultaneously with the command from the control unit, and the above-mentioned processing roller is pressed. The fine recess processing apparatus according to claim 6 or 7, wherein the processing of the fine shape is started by relatively moving the processing roller and the workpiece in a direction different from the direction. 加工ローラの押し付け荷重が予め設定した上限値を超えた時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が予め設定した下限値を下回った時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める請求項6〜8のいずれか一つの項に記載の微細凹部加工装置。   When the pressing load of the processing roller exceeds the preset upper limit value, the pressing mechanism is actuated by a command from the control unit, and the relative distance in the roller pressing direction between the processing roller and the workpiece is increased. The press mechanism is actuated by a command from the control unit when the pressing load falls below a preset lower limit value, and the relative distance in the roller pressing direction between the processing roller and the workpiece is reduced. The fine recess processing apparatus according to any one of the items. 制御部からの指令により駆動機構が作動して、予めプログラムした直線経路に沿って加工ローラと被加工物とを加工ローラの押し付け方向とは異なる方向に相対的に移動させつつ、加工ローラの押し付け荷重が予め設定した上限値を超えた時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が予め設定した下限値を下回った時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める請求項9に記載の微細凹部加工装置。   The drive mechanism is actuated by a command from the control unit, and the processing roller is pressed while moving the processing roller and the workpiece along a pre-programmed linear path in a direction different from the pressing direction of the processing roller. When the load exceeds the preset upper limit value, the pressing mechanism is actuated by a command from the control unit, the relative distance in the roller pressing direction between the processing roller and the workpiece is increased, and the pressing load of the processing roller is increased in advance. The fine recess processing apparatus according to claim 9, wherein when the value falls below a set lower limit value, the pressing mechanism is actuated by a command from the control unit to reduce the relative distance in the roller pressing direction between the processing roller and the workpiece. 制御部からの指令により駆動機構が作動して、任意の経路に沿って加工ローラと被加工物とを加工ローラの押し付け方向とは異なる方向に相対的に移動させつつ、加工ローラの押し付け荷重が予め設定した上限値を超えた時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を拡げ、加工ローラの押し付け荷重が予め設定した下限値を下回った時点で、制御部からの指令により押圧機構が作動して、加工ローラと被加工物とのローラ押し付け方向の相対距離を縮める請求項9に記載の微細凹部加工装置。   The drive mechanism operates in response to a command from the control unit, and the processing roller and workpiece are moved in a direction different from the pressing direction of the processing roller along an arbitrary path, and the pressing load of the processing roller is increased. When the preset upper limit is exceeded, the pressing mechanism is actuated by a command from the control unit, the relative distance in the roller pressing direction between the processing roller and the workpiece is increased, and the pressing load of the processing roller is preset. The fine recess processing apparatus according to claim 9, wherein when the pressure falls below the lower limit value, the pressing mechanism is actuated by a command from the control unit to reduce the relative distance between the processing roller and the workpiece in the roller pressing direction.
JP2004309421A 2004-10-25 2004-10-25 Method and device for working minute recess Pending JP2006116587A (en)

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WO2007122831A1 (en) 2006-04-20 2007-11-01 Nifco Inc. Self-propelled forward movement mechanism of movable body, sliding door, and spacer device

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