JP2005305546A - Light shielding protector with illuminator - Google Patents

Light shielding protector with illuminator Download PDF

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Publication number
JP2005305546A
JP2005305546A JP2005038340A JP2005038340A JP2005305546A JP 2005305546 A JP2005305546 A JP 2005305546A JP 2005038340 A JP2005038340 A JP 2005038340A JP 2005038340 A JP2005038340 A JP 2005038340A JP 2005305546 A JP2005305546 A JP 2005305546A
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Prior art keywords
light
liquid crystal
crystal display
welding
arc
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JP2005038340A
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Japanese (ja)
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Yasuo Tsukamoto
靖生 塚本
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Individual
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Abstract

<P>PROBLEM TO BE SOLVED: To make welding possible by lighting the weld zone and its periphery with an illuminator like a halogen lamp and thereby viewing them as a see-through image on a liquid crystal display equipped with a camera function. <P>SOLUTION: This is a system in which an arc weld zone and its periphery are illuminated with an illuminator having a large visible light quantity like a halogen lamp provided on a light shielding protector, in which this reflected light is put through a shielding glass filter of a medium filter number and made visible on a liquid crystal display equipped with a camera function, and in which welding is concurrently performed while glaring arc beams are suppressed with a welding gas nozzle and the light shielding glass. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、イナートガスアーク熔接並びにマグ熔接の際の熔接部及び、その周辺の位置目視確認に関する。  The present invention relates to a visual check of the position of a welded part and its periphery during inert gas arc welding and mag welding.

従来のしゃ光保護具は、ある度数のしゃ光ガラスでアーク光の紫外線及び強烈な光線をしゃ光しアーク光の中心部のみを目視して熔接している状態でありその前後並びにその周辺を目視することは不可能に近く又、照明具は付属されていにかった。  The conventional light-shielding protective device is a state where a certain degree of light-shielding glass shields the ultraviolet rays and intense rays of the arc light and welds by visually observing only the central portion of the arc light. It was almost impossible to see and the lighting equipment was not attached.

発明が解決しょうとする課題Problems to be solved by the invention

解決しょうとする問題点は、熔接開始点並びに熔接中の周辺の位置が目視確認できない点である。  The problem to be solved is that the welding start point and the peripheral position during welding cannot be visually confirmed.

第2には、しゃ光ガラスを透過する強い光による目の疲労を防止すること並びに紫外線焼け及び、スパッタによる眼球の傷の発生防止にある。  Secondly, there is prevention of eye fatigue due to strong light passing through the light-shielding glass, and prevention of damage to the eyeball due to ultraviolet rays and spattering.

課題を解決するための手段Means for solving the problem

本発明は、しゃ光保護具に少し明るいしゃ光ガラスを使用し、その内側にカメラ機能を持った液晶ディスプレーに透視する事で熔接部からの紫外線、赤外線、放射熱並びに強烈な可視光を防ぎ且つ、ハロゲンランプ等の紫外線を発生せず連続スペクトルを持ち可視光量の多いランプで熔接部周辺を照明しディスプレーに写し出すことを主要な特徴とする。The present invention uses a slightly bright shading glass for the shading protection device, and prevents UV, infrared rays, radiant heat and intense visible light from the welded part by seeing through a liquid crystal display with a camera function inside. In addition, the main feature is that the periphery of the welded portion is illuminated with a lamp having a continuous spectrum and having a large amount of visible light without generating ultraviolet rays, such as a halogen lamp, and is displayed on a display.

又、トーチのガスノズルは少し立てぎみとし直進してくるアーク光の中心部が死角となるよう取り扱い、アーク光がディスプレーに現れ視野が見にくくなるのを防ぐ手法をとるものとする。  In addition, the gas nozzle of the torch is slightly stood up and handled so that the central part of the arc light that goes straight is a blind spot, and the arc light appears on the display and prevents the field of view from being difficult to see.

発明の効果The invention's effect

本発明の画像表示方法は、従来のしゃ光保護具に照明用ランプとしゃ光ガラス並びにカメラ機能を持たせることにより熔接開始の位置決め等で直接熔接中の部位を覗くことが少なくなり目や願への負荷を軽減することと共に溶接作業を能率的且つ、容易にする利点がある。  According to the image display method of the present invention, the conventional light-shielding protective device is provided with an illumination lamp, a light-shielding glass, and a camera function, so that it is less likely to look directly into the part being welded for positioning at the start of welding. This has the advantage of making the welding operation efficient and easy as well as reducing the load on the machine.

アーク熔接の部分及び、その周辺をハロゲンランプ等で照明しながら見る場合でも、ある度数のしゃ光ガラスのみではアーク光からの紫外線、赤外線並びに放射熱を多少被るので目に悪影響があり好ましくないが照明しながらしゃ光ガラスとカメラ機能付液晶ディスプレーで透視することで熔接部からの紫外線、赤外線並びに放射熱を映さず又、これを発しない形で可視光で熔接部とその周辺を目視することが可能となる。  Even when the arc welding part and its surroundings are viewed while illuminating with a halogen lamp etc., only a certain degree of shading glass is unfavorable to the eyes because it suffers from ultraviolet rays, infrared rays and radiant heat from the arc light. While seeing through the light-shielding glass and the LCD with camera function while illuminating, do not reflect the ultraviolet rays, infrared rays and radiant heat from the welded part, and visually observe the welded part and its surroundings with visible light without emitting it. Is possible.

アーク熔接部及びその周辺を液晶ディスプレーにより画像表示するための照明具には紫外線を発しない可視光量の多いハロゲンランプ等で行うものである。  A lighting tool for displaying an image of the arc welding portion and its periphery by a liquid crystal display is performed by a halogen lamp or the like having a large visible light amount that does not emit ultraviolet rays.

本しゃ光保護具ではスパッタによる眼球の傷、紫外線による顔の皮剥け等の防止に効果があり又、熔接作業が容易となる。  This shading protective device is effective in preventing eye damage caused by sputtering, peeling of the face due to ultraviolet rays, etc., and facilitates welding.

照明ランプで照明された反射光を出来るだけ通過させ、アーク光はなるべく遮へいするようにしゃ光度番号中程度のしゃ光ガラスを用いるものとする。  It is assumed that a light shielding glass with a medium degree of light shielding number is used so that the reflected light illuminated by the illumination lamp passes as much as possible and the arc light is shielded as much as possible.

照明用ハロゲンランプは高温となるため金網で光源から適度の位置で覆い、さらに金網を空冷放熱させるため小型のモーターファンをしゃ光保護具上部に取り付け強制冷却させるものである。  Since the halogen lamp for illumination becomes high temperature, it is covered with a metal mesh at an appropriate position from the light source, and further, a small motor fan is attached to the upper part of the light shielding protector to forcibly cool the metal mesh for air cooling and heat dissipation.

以下、本発明の実施形態を図に基づいて説明する。  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図において、しゃ光保護具本体1は従来のしゃ光保護具と同様な材料及び構造であるがこの本体の上部表側に多光量のハロゲンランプ8を設け熔接部及び、その周辺を照明することにより熔接部周辺の目視確認がかのうとなった。  In the figure, the shading protector main body 1 has the same material and structure as the conventional shading protector, but a multi-intensity halogen lamp 8 is provided on the upper front side of the main body to illuminate the welded portion and its periphery. Visual confirmation of the vicinity of the welded part was made.

この反射光は、しゃ光ガラス4を透しその内側にあるカメラ機能付液晶ディスプレー2に写し出されるが、アーク熔接中はアーク光が直接ディスプレーに入射してくるとディスプレーの一部が強い白色の発光しかしないため、このアーク光を上記しゃ光ガラスで抑え又、トーチのガスノズルの熔接角度を少し立てぎみとしアーク光中心部を覆うようにするものである。  This reflected light passes through the light-shielding glass 4 and is projected on the liquid crystal display 2 with a camera function inside. However, during arc welding, when the arc light is directly incident on the display, a part of the display is strongly white. Since it only emits light, the arc light is suppressed by the shielding glass, and the welding angle of the gas nozzle of the torch is slightly raised to cover the arc light center.

しゃ光保護具の正面図であるIt is a front view of a light-shielding protective device しゃ光保護具の側面断面図であるIt is side surface sectional drawing of a light-shielding protective device

符号の説明Explanation of symbols

1 しゃ光保護具本体
2 液晶ディスプレー本体
3 液晶ディスプレー用カメラ
4 しゃ光ガラス
5 保護用板ガラス
6 取手
7 窓
8 ハロゲンランプ
9 金網
10 モーターファン
DESCRIPTION OF SYMBOLS 1 Shading protective device body 2 Liquid crystal display body 3 Liquid crystal display camera 4 Shading glass 5 Protection plate glass 6 Handle 7 Window 8 Halogen lamp 9 Wire net 10 Motor fan

Claims (2)

アーク熔接の際、熔接中の部分及びその周辺の位置確認をするためにハロゲンランプ等の紫外線を発生せず可視部に連続スペクトルを持ち可視光量の多い照明具で照らし、この部分の反射光により目視する目的で強烈なアーク光を抑え、反射光を出来るだけ通すためしゃ光ガラスを用いてカメラ機能で透視し、これを液晶ディスプレーに写しながら熔接の際の紫外線、赤外線、放射熱並びに、眩しい光りを抑え且つ、スパッタの防止も行う照明具及びしゃ光ガラスフィルター付き透視画像表示システム。  In arc welding, in order to confirm the position of the part being welded and its surroundings, UV light such as a halogen lamp is not generated, and the visible part has a continuous spectrum and is illuminated by a lighting tool with a large amount of visible light. For the purpose of visual observation, in order to suppress intense arc light and allow reflected light to pass through as much as possible, it is viewed through a camera function using a light-shielding glass, and this is reflected on the liquid crystal display while ultraviolet, infrared, radiant heat, and dazzling are used during welding. A luminaire and a transparent image display system with a light-shielding glass filter that suppresses light and prevents spatter. 熔接中の周辺を液晶ディスプレー写し出すために用いる照明ランプの破損防止、火傷防止用保護金網の過熱防止に小型モーターファンをしゃ光保護具上部取り付け強制空冷させる方法。  A method of forcibly air-cooling a small motor fan attached to the top of a light-shielding protective device to prevent breakage of the lighting lamp used to display the periphery of the welded liquid crystal display and overheating of the protection wire mesh for preventing burns.
JP2005038340A 2004-03-26 2005-01-18 Light shielding protector with illuminator Pending JP2005305546A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005038340A JP2005305546A (en) 2004-03-26 2005-01-18 Light shielding protector with illuminator

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2004127383 2004-03-26
JP2005038340A JP2005305546A (en) 2004-03-26 2005-01-18 Light shielding protector with illuminator

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0810955A (en) * 1994-06-23 1996-01-16 Sato Sangyo:Kk Face shield for welding
JPH10272151A (en) * 1997-03-31 1998-10-13 Nippon Clean Engine Lab Co Ltd Method for visualizing arc welding point using electric spot lighting, and apparatus therefor
JPH11313850A (en) * 1998-03-12 1999-11-16 La Soudure Autogene Fr Protective mask
JP2001259883A (en) * 2000-03-10 2001-09-25 Minolta Co Ltd Observing device, monitoring device, welding equipment, and method of welding work

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0810955A (en) * 1994-06-23 1996-01-16 Sato Sangyo:Kk Face shield for welding
JPH10272151A (en) * 1997-03-31 1998-10-13 Nippon Clean Engine Lab Co Ltd Method for visualizing arc welding point using electric spot lighting, and apparatus therefor
JPH11313850A (en) * 1998-03-12 1999-11-16 La Soudure Autogene Fr Protective mask
JP2001259883A (en) * 2000-03-10 2001-09-25 Minolta Co Ltd Observing device, monitoring device, welding equipment, and method of welding work

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