JP2005199913A - Heat generation element for handlebar grip - Google Patents
Heat generation element for handlebar grip Download PDFInfo
- Publication number
- JP2005199913A JP2005199913A JP2004009322A JP2004009322A JP2005199913A JP 2005199913 A JP2005199913 A JP 2005199913A JP 2004009322 A JP2004009322 A JP 2004009322A JP 2004009322 A JP2004009322 A JP 2004009322A JP 2005199913 A JP2005199913 A JP 2005199913A
- Authority
- JP
- Japan
- Prior art keywords
- cylindrical body
- insulating plate
- heating element
- foil
- resistor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000020169 heat generation Effects 0.000 title abstract 3
- 239000011888 foil Substances 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims description 26
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 14
- 239000010935 stainless steel Substances 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 238000004080 punching Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010068 moulding (rubber) Methods 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 238000010292 electrical insulation Methods 0.000 description 2
- 229910001120 nichrome Inorganic materials 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Landscapes
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
Abstract
Description
本発明は、オートバイ、スノーモービル等のグリップに用いるハンドルグリップ用発熱体に関するものである。 The present invention relates to a handle grip heating element used for grips of motorcycles, snowmobiles, and the like.
グリップヒータは寒冷時にハンドルを握った手を暖めるために用いることがあり、その発熱体には、(1)特許文献1のように銅、SUSなどを電熱源とし両面を絶縁シートで挟着したFPCによる面状発熱体を、円筒状の樹脂芯の表面に接着しゴム成型する、(2)樹脂芯の表面にニクロム線やSUS板の発熱体を配策しゴム成形する、などの既存製品であるが、それぞれ次のような問題点がある。
The grip heater may be used to warm the hand that grips the handle when it is cold. The heating element (1) uses copper, SUS or the like as an electric heat source as in
(1)については、銅は比抵抗が小さく電源投入時の温度上昇特性が悪く、またSUSは比抵抗が大きいものの、FPCの場合はエッチングなどで薬品を使用して作製するため環境面で好ましくなく、リサイクルも難しい。更には、製品価格も高くなる。 As for (1), copper has a low specific resistance and poor temperature rise characteristics when the power is turned on, and SUS has a large specific resistance. It is difficult to recycle. In addition, the product price increases.
(2)については、ニクロム線は安価であるが断線が生じ易く、温度上昇特性は、(1)のFPCで発熱体に銅を用いたものより更に悪く、SUS板は比抵抗が高く立上がりは良いが、厚みが大きく面状でないため、温度分布が均一とならない。 As for (2), nichrome wire is cheap but easily broken, temperature rise characteristics are worse than those of (1) FPC using copper as heating element, and SUS plate has high specific resistance and rises Good, but the temperature distribution is not uniform because the thickness is large and not planar.
本発明の目的は、上述の問題点を解消し、均一な温度が得られ、製造が容易なハンドルグリップ用発熱体を提供することにある。 It is an object of the present invention to provide a handle grip heating element that solves the above-described problems, can obtain a uniform temperature, and is easy to manufacture.
上述の目的を達成するための本発明に係るハンドルグリップ用発熱体は、円筒体の表面にヒータ部を張り付けたハンドルグリップ用発熱体において、可撓性を有する電気絶縁板上に一様に貼り付けた金属箔を打ち抜いて、細条状の発熱抵抗体を形成すると共に、前記金属箔の不要部分を除去し、前記金属箔を内側として前記電気絶縁板を前記円筒体上に接着したことを特徴とする。 In order to achieve the above object, a handle grip heating element according to the present invention is a handle grip heating element in which a heater is attached to the surface of a cylindrical body, and is uniformly attached on a flexible electrical insulating plate. The attached metal foil is punched to form a strip-shaped heating resistor, unnecessary portions of the metal foil are removed, and the electrical insulating plate is bonded onto the cylindrical body with the metal foil inside. Features.
本発明に係るハンドルグリップ用発熱体によれば、均一な温度が得られ、製造が容易で材料も少なくて済み、経済的である。 According to the heating element for a handle grip according to the present invention, a uniform temperature can be obtained, which is easy to manufacture and requires less material, and is economical.
本発明を図示の実施例に基づいて詳細に説明する。
図1は実施例の斜視図であり、合成樹脂製の円筒体1の表面にヒータ部2が接着されている。ヒータ部2は図2に示すように、合成樹脂製で可撓性を有する電気絶縁板3の下面に、箔状のSUS(不銹鋼)から成る電気抵抗体4が接着剤により貼り付けられている。そして、抵抗体4の両端に電線5の芯線5a、5bが、それぞれ溶着や半田付けの手段により接続されている。
The present invention will be described in detail based on the illustrated embodiments.
FIG. 1 is a perspective view of the embodiment, and a
図3に示すように、電気抵抗体4は絶縁板3上に一様に貼り付けられた箔状のSUSを、所望の形状の抵抗体4としてハーフカットにより打ち抜いて形成され、不要のSUS箔は剥離されている。この電気抵抗体4は電気抵抗が大きくなるように、幅が狭くかつ長さが大きくされ、蛇行して形成されている。なお、例えば絶縁板3の厚みは188μm、SUS箔の厚みは30μmとされている。
As shown in FIG. 3, the
ヒータ部2の抵抗体4の両端は、電線に接続するための接続端4a、4bとされ、絶縁板3の一端に揃えて配置されている。また、絶縁板3の一部には後述する工程で、円筒体1上に正確に位置決めするために、円筒体1から突出された凸部1aに嵌合するための孔部3aが設けられている。また円筒体1の表面には、ヒータ部2の芯線5a、5bが接続され接続端4a、4bを収納するための凹部1bが設けられている。
Both ends of the
ヒータ部2に十分な柔軟性があれば、図4に示すようにヒータ部2を円筒体1に沿うように弯曲しながら接着剤を用いて接着をする。円筒体1に接着する抵抗体4の面は露出しているが、円筒体1は合成樹脂の電気絶縁体であるので、円筒体1に直接接触しても問題はない。なお、この際にヒータ部2の孔部3aを円筒体1の凸部1aに嵌入して、位置決めを行うことになる。
If the
そして、後述するゴム成型の際に、ゴムが円筒体1とヒータ部2との間に入り込み、抵抗体4がまくれ上がらないように、ヒータ部2は円筒体1に密着して接着することが好ましい。
In addition, when the rubber molding described later is performed, the
絶縁板3が厚く機械的な弯曲が難しい場合には、図5に示すように別工程の加熱整形部6、7によって加熱しながら絶縁板3を弯曲し、円筒体1に合致した形状に成形すれば、図6に示すように円筒体1に容易に接着することができる。
When the
更に、図7に示すように絶縁板3及び円筒体1を共に連通する連通孔3b、1cをそれぞれ設けることにより、図8に示すようにヒータ部2を円筒体1に接着してから、後述するゴムを充填する際に、これらの連通孔3b、1cにゴムが流入し、使用時におけるヒータ部2の円筒体1に対するずれ防止となる。
Further, by providing
また、抵抗体4の接続端4a、4bは、電線5の配線方向に対して図9に示すように段差を設けることにより、接続を容易にすることもできる。
Moreover, the connection ends 4a and 4b of the
このようにして円筒体1にヒータ部2を接着し、これらを型枠内に固定し、円筒体1の内外両面に滑り止め及び電気絶縁の目的で、ゴムを肉厚に成型することによりヒータグリップが得られ、ハンドル本体に挿着することができる。また、ゴムを成型する際にも、ヒータ部2は嵩ばらずに凹凸が少ないため、摩擦抵抗が少なくゴムによる成型が容易となる。
In this way, the
また、図10はヒータ部2を円筒体1の全周を覆った状態を示し、先と同様に製作することができる。
FIG. 10 shows a state in which the
本発明に係る実施例では、電気抵抗体4に電源投入時の温度上昇が早いSUS箔を用い、打抜き方式で作製したSUS箔によるFFC(フレキシブル・フラット・サーキット)であることから、従来製品のFPCのように薬品などを使用しないため、環境にも優しく、SUSのリサイクルを可能となる。
In the embodiment according to the present invention, since the SUS foil having a quick temperature rise when the power is turned on is used for the
また、面状タイプの発熱体は一般的に価格が高いが、本実施例では構造や製造工程を単純化することで、低価格の面状発熱体であるヒータ部2を作製できる。
In addition, the sheet type heating element is generally expensive, but in this embodiment, the
1 円筒体
1a 凸部
1b 凹部
1c、3b 連通孔
2 ヒータ部
3 電気絶縁板
3a 孔部
4 電気抵抗体
4a、4b 接続端
5 電線
5a、5b 芯線
6、7 加熱整形部
DESCRIPTION OF
Claims (6)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004009322A JP4447929B2 (en) | 2004-01-16 | 2004-01-16 | Heating element for handle grip |
EP05703641.0A EP1707481B1 (en) | 2004-01-16 | 2005-01-14 | Handle grip with heater |
CN200580001971.7A CN1906079B (en) | 2004-01-16 | 2005-01-14 | Handle grip with heater |
PCT/JP2005/000402 WO2005068282A1 (en) | 2004-01-16 | 2005-01-14 | Handle grip with heater |
CA002552895A CA2552895A1 (en) | 2004-01-16 | 2005-01-14 | Handle grip with heater |
US11/457,329 US20070007266A1 (en) | 2004-01-16 | 2006-07-13 | Handle grip with heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004009322A JP4447929B2 (en) | 2004-01-16 | 2004-01-16 | Heating element for handle grip |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2005199913A true JP2005199913A (en) | 2005-07-28 |
JP4447929B2 JP4447929B2 (en) | 2010-04-07 |
Family
ID=34822400
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2004009322A Expired - Lifetime JP4447929B2 (en) | 2004-01-16 | 2004-01-16 | Heating element for handle grip |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP4447929B2 (en) |
CN (1) | CN1906079B (en) |
Cited By (14)
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JP2009137358A (en) * | 2007-12-04 | 2009-06-25 | Mitsubishi Cable Ind Ltd | Welded structure and grip heater equipped with the same |
JP2020062993A (en) * | 2018-10-18 | 2020-04-23 | 朝日電装株式会社 | Grip heating device |
JP2020528277A (en) * | 2017-10-30 | 2020-09-24 | ケイティー アンド ジー コーポレイション | Aerosol generator and heater assembly for aerosol generator |
US11178910B2 (en) | 2017-05-11 | 2021-11-23 | Kt&G Corporation | Vaporizer and aerosol generation device including same |
US11344067B2 (en) | 2017-10-30 | 2022-05-31 | Kt&G Corporation | Aerosol generating apparatus having air circulation hole and groove |
US11350673B2 (en) | 2017-10-30 | 2022-06-07 | Kt&G Corporation | Aerosol generating device and method for controlling same |
US11369145B2 (en) | 2017-10-30 | 2022-06-28 | Kt&G Corporation | Aerosol generating device including detachable vaporizer |
US11478015B2 (en) | 2017-10-30 | 2022-10-25 | Kt&G Corporation | Vaporizer of an aerosol generating device having a leakage-preventing structure |
US11528936B2 (en) | 2017-10-30 | 2022-12-20 | Kt&G Corporation | Aerosol generating device |
US11622580B2 (en) | 2017-10-30 | 2023-04-11 | Kt&G Corporation | Aerosol generation device and generation method |
US11622579B2 (en) | 2017-10-30 | 2023-04-11 | Kt&G Corporation | Aerosol generating device having heater |
US11700885B2 (en) | 2017-10-30 | 2023-07-18 | Kt&G Corporation | Aerosol generation device including mainstream smoke passage and pressure detection passage |
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CN102014533A (en) * | 2010-11-27 | 2011-04-13 | 杨斌 | High-energy efficiency electric heating plate |
TWI562930B (en) * | 2015-01-28 | 2016-12-21 | Sanyang Motor Co Ltd | Improved inner tube of heating handle |
PT3253236T (en) * | 2015-02-05 | 2019-07-12 | Philip Morris Products Sa | Aerosol generating device with anchored heater |
JP5898798B1 (en) * | 2015-03-27 | 2016-04-06 | 株式会社ファルテック | Handle grip and internal housing of handle grip |
JP7290486B2 (en) * | 2019-06-27 | 2023-06-13 | 日本メクトロン株式会社 | Cylindrical heater and manufacturing method thereof |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3053530B2 (en) * | 1994-07-15 | 2000-06-19 | 株式会社小糸製作所 | Grip with built-in heater for motorcycles |
JP3369822B2 (en) * | 1995-12-06 | 2003-01-20 | 株式会社小糸製作所 | Grip with built-in heater for motorcycles |
-
2004
- 2004-01-16 JP JP2004009322A patent/JP4447929B2/en not_active Expired - Lifetime
-
2005
- 2005-01-14 CN CN200580001971.7A patent/CN1906079B/en not_active Expired - Fee Related
Cited By (20)
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---|---|---|---|---|
JP2009137358A (en) * | 2007-12-04 | 2009-06-25 | Mitsubishi Cable Ind Ltd | Welded structure and grip heater equipped with the same |
US11178910B2 (en) | 2017-05-11 | 2021-11-23 | Kt&G Corporation | Vaporizer and aerosol generation device including same |
US11528936B2 (en) | 2017-10-30 | 2022-12-20 | Kt&G Corporation | Aerosol generating device |
US11622580B2 (en) | 2017-10-30 | 2023-04-11 | Kt&G Corporation | Aerosol generation device and generation method |
US11344067B2 (en) | 2017-10-30 | 2022-05-31 | Kt&G Corporation | Aerosol generating apparatus having air circulation hole and groove |
US11350673B2 (en) | 2017-10-30 | 2022-06-07 | Kt&G Corporation | Aerosol generating device and method for controlling same |
US11369145B2 (en) | 2017-10-30 | 2022-06-28 | Kt&G Corporation | Aerosol generating device including detachable vaporizer |
JP7133008B2 (en) | 2017-10-30 | 2022-09-07 | ケーティー アンド ジー コーポレイション | Aerosol generator and heater assembly for aerosol generator |
US11478015B2 (en) | 2017-10-30 | 2022-10-25 | Kt&G Corporation | Vaporizer of an aerosol generating device having a leakage-preventing structure |
US11974611B2 (en) | 2017-10-30 | 2024-05-07 | Kt&G Corporation | Method for controlling temperature of heater included in aerosol generation device according to type of cigarette, and aerosol generation device for controlling temperature of heater according to type of cigarette |
US11800603B2 (en) | 2017-10-30 | 2023-10-24 | Kt&G Corporation | Aerosol generating device having heater |
JP2020528277A (en) * | 2017-10-30 | 2020-09-24 | ケイティー アンド ジー コーポレイション | Aerosol generator and heater assembly for aerosol generator |
US11622579B2 (en) | 2017-10-30 | 2023-04-11 | Kt&G Corporation | Aerosol generating device having heater |
US11696600B2 (en) | 2017-10-30 | 2023-07-11 | Kt&G Corporation | Aerosol generating device having heater |
US11700885B2 (en) | 2017-10-30 | 2023-07-18 | Kt&G Corporation | Aerosol generation device including mainstream smoke passage and pressure detection passage |
US11700886B2 (en) | 2017-10-30 | 2023-07-18 | Kt&G Corporation | Aerosol generating device and heater assembly for aerosol generating device |
US11700884B2 (en) | 2017-10-30 | 2023-07-18 | Kt&G Corporation | Aerosol generation device and heater for aerosol generation device |
US11744287B2 (en) | 2017-10-30 | 2023-09-05 | Kt&G Corporation | Aerosol generating device and method for controlling same |
JP2020062993A (en) * | 2018-10-18 | 2020-04-23 | 朝日電装株式会社 | Grip heating device |
JP7164089B2 (en) | 2018-10-18 | 2022-11-01 | 朝日電装株式会社 | Grip warmer |
Also Published As
Publication number | Publication date |
---|---|
JP4447929B2 (en) | 2010-04-07 |
CN1906079A (en) | 2007-01-31 |
CN1906079B (en) | 2013-07-24 |
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