JP2005194627A - Water based treatment chemical for metal surface - Google Patents

Water based treatment chemical for metal surface Download PDF

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JP2005194627A
JP2005194627A JP2004357351A JP2004357351A JP2005194627A JP 2005194627 A JP2005194627 A JP 2005194627A JP 2004357351 A JP2004357351 A JP 2004357351A JP 2004357351 A JP2004357351 A JP 2004357351A JP 2005194627 A JP2005194627 A JP 2005194627A
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steel sheet
water
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treatment agent
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JP5075321B2 (en
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Atsushi Yasui
淳 安井
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To impart heat resistance, electrical conductivity and fingerprint resistance to a blackening-treated Zn-Ni based alloy plated steel sheet in addition to fine black appearance and satisfactory corrosion resistance by applying non-chromium type water based surface treatment thereto. <P>SOLUTION: A blackening-treated steel sheet is coated with a water based treatment chemical with a pH of 7 to 10 comprising: (A) a water soluble or water dispersible polyolefin based resin (preferably, a copolymer resin in which the monomer ratio of ethylene/acrylic acid is, by mass, 85/15 to 75/25) in 50 to 80 mass%; (B) at least one kind of water soluble metallic compound containing metal selected from zirconium, vanadium and titanium in 5 to 15 mass%; (C) colloidal silica in 10 to 30 mass%; (D); an organic compound capable of forming chelate in 0.5 to 5 mass%: (E) at least one kind of compound selected from inorganic acids and the salts thereof in 0.5 to 10 mass%; and (F) non-volatile components composed of a silane coupling agent in 0 to 10 mass%, and comprising no chromium, and drying is performed to form a film in which dry weight is 0.1 to 3 g/m<SP>2</SP>. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、金属表面に耐食性を付与するための、クロムを含有しない水系処理薬剤、特にZn−Ni系合金めっき鋼板または黒色化処理された亜鉛系合金めっき鋼板、中でも黒色化処理されたZn−Ni系合金めっき鋼板、の表面処理に適した水系処理薬剤に関する。この水系処理薬剤を用いて黒色化処理された亜鉛系めっき鋼板、特にZn−Ni系合金めっき鋼板、の表面処理を行うと、良好な黒色外観と耐食性に加え、耐熱性、導電性、耐指紋性も併せ持つ表面処理鋼板が得られる。本発明はそのような表面処理鋼板にも関する。   The present invention provides a chromium-free aqueous treatment agent for imparting corrosion resistance to a metal surface, particularly a Zn-Ni alloy-plated steel plate or a blackened zinc-based alloy-plated steel plate, particularly a blackened Zn- The present invention relates to an aqueous treatment chemical suitable for surface treatment of Ni-based alloy plated steel sheets. When surface treatment is performed on zinc-plated steel sheets, especially Zn-Ni alloy-plated steel sheets, that have been blackened using this water-based treatment agent, in addition to good black appearance and corrosion resistance, heat resistance, conductivity, and fingerprint resistance A surface-treated steel sheet having high properties can be obtained. The present invention also relates to such a surface-treated steel sheet.

黒色化鋼板は、パソコン、複写機、AV機器、エアコンなどの家電製品を中心に広く使用されている。黒色化鋼板は、鋼板表面に黒色塗料を塗布する方法でも製造可能であるが、亜鉛−ニッケル (Zn−Ni) 合金めっき鋼板を陽極電解酸化等で黒色化処理をした後、その上にクロメートや有機樹脂を塗布して製造されるものが、コスト面、耐食性、黒色外観とその耐久性等の性能面で優位であることから、主流となりつつある。   Blackened steel sheets are widely used mainly for home appliances such as personal computers, copiers, AV equipment, and air conditioners. A blackened steel sheet can be manufactured by applying a black paint to the steel sheet surface, but after the zinc-nickel (Zn-Ni) alloy-plated steel sheet is blackened by anodic electrolytic oxidation or the like, chromate or Products manufactured by applying an organic resin are becoming mainstream because they are superior in terms of performance such as cost, corrosion resistance, black appearance and durability.

黒色化処理により製造された従来の黒色化鋼板は、耐食性の向上のためにクロメート処理を施して表面にクロメート皮膜を形成するのが一般的あった。しかし、クロメート皮膜は有害なクロム化合物を含んでいるため、環境汚染を引き起こしたり、処理に携わる人間の健康に影響を及ぼしたりする可能性があるため、クロム化合物を用いない表面処理が望まれている。   Conventional blackened steel sheets manufactured by blackening treatment are generally subjected to chromate treatment to form a chromate film on the surface in order to improve corrosion resistance. However, since the chromate film contains harmful chromium compounds, it may cause environmental pollution and affect the health of humans involved in the treatment. Therefore, surface treatment that does not use chromium compounds is desired. Yes.

近年では、有害なクロメート皮膜を形成せずに、Zn−Ni系合金めっき鋼板を黒色化処理した後、直接有機樹脂を塗布し、乾燥して、黒色化処理鋼板を得る技術も開発されてきている。   In recent years, a technology has also been developed in which a Zn-Ni alloy-plated steel sheet is blackened without forming a harmful chromate film, and then directly coated with an organic resin and dried to obtain a blackened steel sheet. Yes.

特開2000−290783号公報には、亜鉛系めっき鋼板を下地とし、亜鉛系めっき鋼板の表面に、ニッケル及び亜鉛の金属と、ニッケル及び亜鉛の酸化物及び任意に水酸化物を含む、金属/酸化物複合黒色化皮膜を形成し、さらにその上に、樹脂と少なくともチオカルボニル基含有化合物及びバナジウム酸化合物のうち何れかとを含み、任意にリン酸化合物及び微粒シリカのうち少なくとも1種を含む、非クロム型防錆皮膜層を形成し、必要によりさらにその上層として、任意に黒色顔料及び/または防錆顔料を含む有機樹脂層を有する、非クロム型黒色処理亜鉛系めっき鋼板の技術が開示されている。   In JP 2000-290783, a zinc / plated steel sheet is used as a base, and a nickel / zinc metal, nickel / zinc oxide, and optionally a hydroxide on the surface of the zinc plated steel sheet. Forming an oxide composite blackening film, and further comprising a resin and at least one of a thiocarbonyl group-containing compound and a vanadate compound, optionally including at least one of a phosphate compound and fine silica, A technology for a non-chromium-type black-treated zinc-plated steel sheet is disclosed, in which a non-chromium-type rust-proof coating layer is formed and, if necessary, an upper layer further has an organic resin layer optionally containing a black pigment and / or a rust-preventive pigment. ing.

特開2001−158969号公報及び特開2001−164377号公報には、黒色化鋼板に塗布した場合、耐食性に優れ、かつ黄色化・緑色化・白色化等の色調変化や低光沢化を起こさない金属イオンや酸成分を含有する、水溶性または水分散性の有機樹脂組成物と、それを塗布した黒色鋼板の技術が開示されている。   In JP 2001-158969 A and JP 2001-164377 A, when applied to a blackened steel sheet, it has excellent corrosion resistance and does not cause color change such as yellowing, greening, whitening, or low gloss. A water-soluble or water-dispersible organic resin composition containing a metal ion or an acid component and a black steel sheet coated with the same are disclosed.

特開2002−127302号公報には、黒色化処理されたZn−Ni系合金めっき鋼板の表面に、金属イオン、酸及び特定条件のガラス転移温度、溶解度パラメータ、屈折率を有する水分散性有機樹脂を含む組成物を塗布した黒色鋼板の技術が開示されている。   Japanese Patent Laid-Open No. 2002-127302 discloses a water-dispersible organic resin having a metal ion, an acid, a glass transition temperature under specific conditions, a solubility parameter, and a refractive index on the surface of a blackened Zn-Ni alloy-plated steel sheet. The technique of the black steel plate which apply | coated the composition containing this is disclosed.

家電製品用途には、美麗な黒色外観のみならず、耐食性、耐熱性、導電性、耐指紋性等の種々の性能が要求されるが、上述した従来の非クロム型黒色処理亜鉛系めっき鋼板では、それらの全性能をバランスよく満たすことができなかった。
特開2000−290783号公報 特開2001−158969号公報 特開2001−164377号公報 特開2002−127302号公報
Various applications such as corrosion resistance, heat resistance, electrical conductivity, fingerprint resistance, etc. are required for household appliances as well as beautiful black appearance. , They could not satisfy all of their performance in a well-balanced manner.
JP 2000-290783 A JP 2001-158969 A JP 2001-164377 A JP 2002-127302 A

本発明は、黒色化処理した亜鉛系めっき鋼板、特にZn−Ni系合金めっき鋼板の表面処理に用いた場合に、美麗な黒色外観と良好な耐食性だけではなく、耐熱性、導電性、耐指紋性を併せ持つ非クロム型黒色化鋼板を製造することができる、環境に有害なクロムを含有しない水系処理薬剤と、この処理薬剤を用いて製造される表面処理鋼板を提供することを目的とする。   The present invention provides not only a beautiful black appearance and good corrosion resistance, but also heat resistance, conductivity and fingerprint resistance when used for surface treatment of blackened zinc-based plated steel sheets, particularly Zn-Ni alloy-plated steel sheets. It is an object of the present invention to provide a water-based treatment chemical that does not contain chromium harmful to the environment and a surface-treated steel plate produced by using this treatment chemical, which can produce a non-chromium-type blackened steel plate having both properties.

本発明によれば、特定の有機樹脂、金属化合物、コロイダルシリカ、有機化合物、無機酸もしくはその塩、さらに好ましくはシランカップリング剤とからなる不揮発成分を有する水系処理薬剤により上記目的を達成することができる。   According to the present invention, the above object is achieved by an aqueous treatment agent having a non-volatile component comprising a specific organic resin, metal compound, colloidal silica, organic compound, inorganic acid or salt thereof, and more preferably a silane coupling agent. Can do.

すなわち、本発明は、(A) 水溶性もしくは水分散性のポリオレフィン系樹脂50〜80質量%、(B) ジルコニウム、バナジウムおよびチタンより選んだ金属を含む少なくとも1種の水溶性金属化合物5〜15質量%、(C) コロイダルシリカ10〜30質量%、(D) キレート形成性の有機化合物0.5〜5質量%、(E) 無機酸およびその水溶性の塩から選んだ少なくとも1種の化合物0.5〜10質量%、ならびに(F) シランカップリング剤0〜10%からなる不揮発成分を有し、クロムを含まない、金属表面の水系処理薬剤である。   That is, the present invention relates to (A) a water-soluble or water-dispersible polyolefin resin 50 to 80% by mass, (B) at least one water-soluble metal compound 5 to 15 containing a metal selected from zirconium, vanadium and titanium. Mass%, (C) colloidal silica 10-30 mass%, (D) chelate-forming organic compound 0.5-5 mass%, (E) at least one compound selected from inorganic acids and water-soluble salts thereof 0.5- 10% by mass and (F) a water-based treatment agent for metal surfaces having a non-volatile component consisting of 0 to 10% of a silane coupling agent and not containing chromium.

前記水溶性もしくは水分散性のポリオレフィン系樹脂は、好ましくはエチレン−アクリル酸共重合樹脂であり、より好ましくはエチレン/アクリル酸のモノマー比率が質量比で85/15〜75/25のエチレン−アクリル酸共重合樹脂である。本発明の水系処理薬剤のpHは、好ましくは7〜10である。   The water-soluble or water-dispersible polyolefin-based resin is preferably an ethylene-acrylic acid copolymer resin, and more preferably an ethylene-acrylic resin having a mass ratio of ethylene / acrylic acid of 85/15 to 75/25. It is an acid copolymer resin. The pH of the aqueous treatment chemical of the present invention is preferably 7-10.

本発明は、亜鉛−ニッケル系合金めっき鋼板のめっき表面に、上記水系処理薬剤の塗布・乾燥により形成された皮膜を有することを特徴とする、表面処理鋼板も提供する。さらに、黒色化処理された亜鉛系合金めっき鋼板、好ましくは黒色化処理された亜鉛−ニッケル系合金めっき鋼板、のめっき表面に、上記水系処理薬剤の塗布・乾燥により形成された皮膜を有することを特徴とする、表面処理鋼板も提供する。形成された皮膜の乾燥皮膜重量は0.1〜3 g/m2の範囲内とすることが好ましい。 The present invention also provides a surface-treated steel sheet characterized by having a film formed by applying and drying the aqueous treatment chemical on the plated surface of a zinc-nickel alloy-plated steel sheet. Furthermore, the coating surface of the zinc-based alloy plated steel sheet that has been blackened, preferably the zinc-nickel alloy-plated steel sheet that has been blackened, has a film formed by applying and drying the aqueous processing agent. A featured surface treated steel sheet is also provided. The dry film weight of the formed film is preferably in the range of 0.1 to 3 g / m 2 .

黒色化処理された亜鉛系めっき鋼板、特にZn−Ni系合金めっき鋼板、のめっき上層に、本発明のクロムを含有しない所定組成の水系処理薬剤 (水系有機樹脂、金属化合物、コロイダルシリカ、有機化合物、無機酸もしくはその塩、および場合によりシランカップリング剤を含有する) を塗布および乾燥して皮膜を形成することにより、美麗な外観と良好な耐食性だけではなく、耐熱性、導電性、耐指紋性を併せ持つ、非クロム型黒色処理亜鉛系めっき鋼板を得ることができる。   Black-plated zinc-based plated steel sheet, especially Zn-Ni alloy-plated steel sheet, and an aqueous treatment agent having a predetermined composition not containing chromium of the present invention (aqueous organic resin, metal compound, colloidal silica, organic compound) , Inorganic acid or salt thereof, and optionally containing a silane coupling agent) and drying to form a film, not only beautiful appearance and good corrosion resistance, but also heat resistance, conductivity, fingerprint resistance A non-chromium-type black-treated galvanized steel sheet having both properties can be obtained.

また、Zn−Ni系合金めっき鋼板が黒色化処理されていない場合でも、外観は黒色とはならないが、非常に良好な耐食性に加えて、耐熱性、導電性、耐指紋性を併せ持つ、非クロム型の表面処理亜鉛系めっき鋼板が得られる。   In addition, even if the Zn-Ni alloy-plated steel sheet is not blackened, the appearance does not become black, but in addition to very good corrosion resistance, it also has heat resistance, conductivity, and fingerprint resistance, and is non-chromium A surface-treated zinc-based plated steel sheet of the mold is obtained.

水系処理薬剤:
本発明に係る水系処理薬剤の各成分(A)〜(F)について説明する。本発明の水系処理薬剤に含まれる各成分の含有量(%)は、いずれも不揮発成分の合計量に対する質量%であり、従って、この処理薬剤から形成された乾燥皮膜中での含有量に実質的に対応する。
Water treatment chemicals:
The components (A) to (F) of the aqueous treatment chemical according to the present invention will be described. The content (%) of each component contained in the aqueous treatment chemical of the present invention is mass% with respect to the total amount of the non-volatile components, and therefore is substantially equal to the content in the dry film formed from this treatment chemical. Correspondingly.

(A) 有機樹脂
本発明の水系処理薬剤の主要な皮膜形成成分として、水溶性または水分散性のポリオレフィン系樹脂を50〜80%含有させる。ポリオレフィン系樹脂は、水溶性または水分散性であれば特に制限されない。そのような樹脂の好ましい例はエチレン−アクリル酸共重合樹脂である。本発明において使用可能な他のポリオレフィン樹脂の例としては、エチレン−メタクリル酸共重合樹脂、エチレン−マレイン酸共重合樹脂、エチレン−アクリル酸エチル共重合樹脂、エチレン−ビニルスルホン酸共重合樹脂、プロピレン−マレイン酸共重合樹脂等が挙げられる。
(A) Organic resin 50-80% of a water-soluble or water-dispersible polyolefin resin is contained as a main film-forming component of the aqueous treatment chemical of the present invention. The polyolefin resin is not particularly limited as long as it is water-soluble or water-dispersible. A preferred example of such a resin is an ethylene-acrylic acid copolymer resin. Examples of other polyolefin resins that can be used in the present invention include ethylene-methacrylic acid copolymer resins, ethylene-maleic acid copolymer resins, ethylene-ethyl acrylate copolymer resins, ethylene-vinyl sulfonic acid copolymer resins, propylene. -Maleic acid copolymer resin etc. are mentioned.

有機樹脂としてさまざまな系を検討した結果、美麗な黒色外観を保ち、かつ良好な耐食性、耐熱性 (加熱後の色調変化の少ないこと) を得るためには、水溶性または水分散性のポリオレフィン系樹脂、特にエチレン−アクリル酸共重合樹脂を50〜80%含有させることが有効であることが判明した。ポリオレフィン系樹脂の量が50%より少ないと、皮膜のバリアー性が得られず、耐食性や表面外観が低下する。一方、その量が80%を超えると、樹脂成分が多すぎて、耐熱性が低下する。ポリオレフィン系樹脂(A)の含有量は、好ましくは55〜70%である。   As a result of examining various systems as organic resins, water-soluble or water-dispersible polyolefin-based resins are required to maintain a beautiful black appearance and to have good corrosion resistance and heat resistance (less color change after heating). It has been found effective to contain 50-80% of a resin, particularly an ethylene-acrylic acid copolymer resin. When the amount of the polyolefin resin is less than 50%, the barrier property of the film cannot be obtained, and the corrosion resistance and the surface appearance are deteriorated. On the other hand, when the amount exceeds 80%, the resin component is too much and the heat resistance is lowered. The content of the polyolefin resin (A) is preferably 55 to 70%.

ここで、表面外観の低下とは、皮膜が白っぽく濁ったようになって、塗布ムラのように見える現象をいい、美麗な外観が必要な黒色鋼板にとって、商品価値を大きく損ねるものである。   Here, the deterioration of the surface appearance refers to a phenomenon in which the coating becomes whitish and cloudy and looks like coating unevenness, and greatly impairs the commercial value for a black steel sheet that requires a beautiful appearance.

ポリオレフィン系樹脂(A)として使用するエチレン−アクリル酸共重合樹脂は、エチレン/アクリル酸のモノマー比率が質量比で85/15〜75/25の範囲内であるものが好ましい。エチレン/アクリル酸のモノマー比率におけるアクリル酸の割合が15質量%より少ないと、形成された皮膜の鋼板表面との密着性が低下し、耐食性も低下することがある。また、このアクリル酸の割合が25質量%を超えると、形成された皮膜の親水性が高くなり、耐食性が低下することがある。   The ethylene-acrylic acid copolymer resin used as the polyolefin resin (A) preferably has an ethylene / acrylic acid monomer ratio in the range of 85/15 to 75/25 by mass ratio. When the ratio of acrylic acid in the monomer ratio of ethylene / acrylic acid is less than 15% by mass, the adhesion of the formed film to the steel sheet surface may be lowered, and the corrosion resistance may be lowered. On the other hand, when the proportion of acrylic acid exceeds 25% by mass, the hydrophilicity of the formed film increases and the corrosion resistance may decrease.

なお、アクリル系樹脂において当業者には周知であるように、本発明で使用するエチレン−アクリル酸共重合樹脂においても、アクリル酸の一部または全部をメタクリル酸、エタクリル酸等の置換アクリル酸に変更することができる。さらに、少量の他のエチレン性不飽和モノマーを共重合させることも可能である。エチレン−アクリル酸共重合樹脂は1種または2種以上を使用することができる。   As is well known to those skilled in the art of acrylic resins, in the ethylene-acrylic acid copolymer resin used in the present invention, part or all of acrylic acid is converted to substituted acrylic acid such as methacrylic acid or ethacrylic acid. Can be changed. In addition, it is possible to copolymerize small amounts of other ethylenically unsaturated monomers. 1 type (s) or 2 or more types can be used for ethylene-acrylic acid copolymer resin.

(B) 金属化合物
金属化合物として、ジルコニウム、バナジウム、およびチタンより選んだ金属を含む1種または2種以上の金属化合物を5〜15%の量で含有させることにより、耐食性が飛躍的に向上する。この金属化合物の含有量 (2種以上を含有する場合は合計量) が5%より少ないと、耐食性の向上効果が不十分となり、15%を超えると、薬剤の液安定性が低下し、薬剤コストも上昇する。金属化合物(B)の好ましい含有量は8〜15%である。
(B) Metal compound Corrosion resistance is drastically improved by containing one or two or more metal compounds containing a metal selected from zirconium, vanadium and titanium in an amount of 5 to 15%. . If the content of this metal compound (total amount when containing two or more) is less than 5%, the effect of improving corrosion resistance will be insufficient, and if it exceeds 15%, the liquid stability of the drug will be reduced. Costs also rise. A preferable content of the metal compound (B) is 8 to 15%.

ジルコニウム、バナジウムまたはチタンを含有する金属化合物は、水溶性の化合物(化合物自体が水溶性である場合のほか、後述のキレート形成性の有機化合物と組み合わせて溶解するものも、本発明では水溶性金属化合物に包含する)であれば特に限定されない。例えば、硫酸塩、硝酸塩、リン酸塩、炭酸塩などの無機酸塩の形態、酢酸塩、シュウ酸塩などの有機酸塩の形態、複塩や錯塩の形態、さらには酸化物のいずれでもよい。また、バナジン酸やバナジル化合物 (VO2+) 、チタン酸、ジルコン酸等の金属酸またはその塩の形態でも良い。 A metal compound containing zirconium, vanadium or titanium is a water-soluble compound (in addition to the case where the compound itself is water-soluble, a compound which dissolves in combination with a chelate-forming organic compound described below is also a water-soluble metal in the present invention. It is not particularly limited as long as it is included in the compound. For example, it may be in the form of inorganic acid salts such as sulfates, nitrates, phosphates and carbonates, organic acid salts such as acetates and oxalates, double salts and complex salts, and oxides. . Further, it may be in the form of a metal acid such as vanadic acid, vanadyl compound (VO 2+ ), titanic acid or zirconic acid, or a salt thereof.

かかる金属化合物の具体例としては、例えば、硫酸ジルコニル[ZrOSO4]、硝酸ジルコニル[ZrO(NO3)2] 、酢酸ジルコニウム、プロピオン酸ジルコニウム、乳酸ジルコニウム、ヘキサフルオロジルコニウム水素酸、ヘキサフルオロジルコン酸アンモニウム、ヘキサフルオロジルコン酸カリウム、炭酸ジルコニウムアンモニウム、ジルコニウムアセチルアセテート、五酸化バナジウム、メタバナジン酸、メタバナジン酸アンモニウム、メタバナジン酸ナトリウム、オキシ三塩化バナジウム、三酸化バナジウム、二酸化バナジウム、オキシ硫酸バナジウム、バナジウムオキシアセチルアセトナート、バナジウムアセチルアセトナート、三塩化バナジウム、リンバナドモリブデン酸、硫酸バナジウム、二塩化バナジウム、酸化バナジウム、硫酸チタニル、オキシ硫酸チタン、ヘキサフルオロチタン水素酸、ヘキサフルオロチタン酸アンモニウム、シュウ酸チタンカリウム、クエン酸チタン、乳酸チタン等が挙げられる。 Specific examples of such metal compounds include, for example, zirconyl sulfate [ZrOSO 4 ], zirconyl nitrate [ZrO (NO 3 ) 2 ], zirconium acetate, zirconium propionate, zirconium lactate, hexafluorozirconium hydrogen acid, ammonium hexafluorozirconate , Potassium hexafluorozirconate, ammonium zirconium carbonate, zirconium acetyl acetate, vanadium pentoxide, metavanadate, ammonium metavanadate, sodium metavanadate, vanadium trichloride, vanadium trioxide, vanadium dioxide, vanadium oxysulfate, vanadium oxyacetylacetate Nato, vanadium acetylacetonate, vanadium trichloride, phosphovanadomolybdic acid, vanadium sulfate, vanadium dichloride, vanadium oxide, titanyl sulfate Titanium oxysulfate, hexafluorotitanate hydrogen, ammonium hexafluorotitanate, potassium titanium oxalate, titanium citrate, titanium lactate and the like.

(C) コロイダルシリカ
コロイグルシリカを10〜30%の量で含有させることにより、皮膜の耐食性と耐熱性が向上する。コロイダグルシリカの含有量が10%より少ないと、耐食性と耐熱性の向上効果を十分に得ることはできない。コロイダルシリカの含有量が30%を超えると、皮膜がもろくなり、耐食性や加工性などの性能が低下する。コロイダルシリカの含有量は好ましくは15〜25%である。
(C) Colloidal silica By containing colloidal silica in an amount of 10 to 30%, the corrosion resistance and heat resistance of the coating are improved. If the colloidal silica content is less than 10%, the effect of improving corrosion resistance and heat resistance cannot be obtained sufficiently. When the content of colloidal silica exceeds 30%, the film becomes brittle and performances such as corrosion resistance and workability deteriorate. The content of colloidal silica is preferably 15 to 25%.

コロイグルシリカの種類や粒径等は特に限定されない。コロイダルシリカは、純粋な無水ケイ酸コロイドでも良いし、各種の安定化処理をしたものでも良く、表面にコーティングが施されたものでも良い。   The type and particle size of colloidal silica are not particularly limited. The colloidal silica may be a pure silicic acid colloid, may have been subjected to various stabilization treatments, or may have a surface coated.

(D) キレート形成性有機化合物
キレート形成性の有機化合物(金属に配位してキレートを形成できる有機化合物)有機化合物を0.5〜5%の量で皮膜中に含有させることにより、処理薬剤の薬液としての安定性 (以下、薬液安定性という) と皮膜の耐食性が向上する。キレート形成性の有機化合物が0.5%より少ないと薬液安定性が低下し、5%を超えると逆に薬液安定性も皮膜耐食性も低下する。
(D) Chelate-forming organic compound Chelate-forming organic compound (organic compound capable of forming a chelate by coordinating with a metal) By containing an organic compound in an amount of 0.5 to 5%, a chemical solution for a treatment agent Stability (hereinafter referred to as chemical stability) and corrosion resistance of the film are improved. If the amount of the chelate-forming organic compound is less than 0.5%, the chemical solution stability decreases, and if it exceeds 5%, the chemical solution stability and the film corrosion resistance decrease.

キレート形成性の有機化合物は特に限定されないが、例として、アセチルアセトン、アセト酢酸エチル、ジピバロイルメタン、3−メチルペンタンジオン等のジカルボニル化合物;酒石酸、アスコルビン酸、グルコン酸、クエン酸、リンゴ酸等のオキシカルボン酸類;トリエタノールアミン、エチレンジアミン、イミダゾール、モルホリン、ピペラジン等の有機アミン類;ホルムアミド、アセトアミドプロピオンアミド、N−メチルプロピオンアミド等の酸アミド類;グリシン、アラニン、プロリン、グルタミン酸等のアミノ酸類;アミノトリ (メチレンホスホン酸) 、1−ヒドロキシエチリデン−1,1 −ジホスホン酸、エチレンジアミンテトラ (メチレンホスホン酸) 、ピロりん酸エステル、フィチン酸等の含りん有機化合物;グルコース、マンノース、ガラクトース等の単糖類;麦芽糖、ショ糖のオリゴ糖類;デンプン、セルロース等の天然多糖類;タンニン酸、フミン酸、リグニンスルホン酸、ポリフェノール等の芳香族化合物;ポリビニルアルコール、ポリエチレングリコール、ポリアクリル酸、ポリアクリルアミド、ポリエチレンイミン、水性ナイロン等の合成高分子等が挙げられる。これらのキレート形成性の有機化合物の中でも、水酸基、カルボニル基、カルボキシル基、りん酸基、及びホスホン酸基から選んだ少なくとも1種の官能基を1分子内に2個以上含む有機化合物がより好ましい。   The chelate-forming organic compound is not particularly limited, but examples include dicarbonyl compounds such as acetylacetone, ethyl acetoacetate, dipivaloylmethane, and 3-methylpentanedione; tartaric acid, ascorbic acid, gluconic acid, citric acid, apple Oxycarboxylic acids such as acids; organic amines such as triethanolamine, ethylenediamine, imidazole, morpholine, and piperazine; acid amides such as formamide, acetamidepropionamide, and N-methylpropionamide; glycine, alanine, proline, glutamic acid, etc. Amino acids; phosphorus-containing organic compounds such as aminotri (methylenephosphonic acid), 1-hydroxyethylidene-1,1-diphosphonic acid, ethylenediaminetetra (methylenephosphonic acid), pyrophosphate, phytic acid; glucose, Monosaccharides such as north and galactose; oligosaccharides of maltose and sucrose; natural polysaccharides such as starch and cellulose; aromatic compounds such as tannic acid, humic acid, lignin sulfonic acid and polyphenol; polyvinyl alcohol, polyethylene glycol and polyacryl Examples include synthetic polymers such as acid, polyacrylamide, polyethyleneimine, and aqueous nylon. Among these chelate-forming organic compounds, organic compounds containing at least two functional groups selected from a hydroxyl group, a carbonyl group, a carboxyl group, a phosphoric acid group, and a phosphonic acid group in one molecule are more preferable. .

(E) 無機酸またはその塩
処理薬剤が無機酸およびその水溶性の塩から選んだ少なくとも1種の化合物を0.5〜10%の量で含有していると、黒色化鋼板の最表面が活性化され、鋼板と処理薬液の反応が促進し、耐食性が向上する。無機酸およびその塩から選んだ化合物の量 (2種以上の場合は合計量) が0.5%より少ないと、これらの効果が不十分となり、10%を超えると、耐食性及び薬液安定性が低下する。この化合物の好ましい含有量は1〜7%である。
(E) Inorganic acid or salt thereof When the treatment chemical contains at least one compound selected from inorganic acid and water-soluble salt in an amount of 0.5 to 10%, the outermost surface of the blackened steel sheet is activated. As a result, the reaction between the steel plate and the treatment chemical solution is promoted, and the corrosion resistance is improved. If the amount of the compound selected from inorganic acids and their salts (the total amount in the case of two or more) is less than 0.5%, these effects will be insufficient, and if it exceeds 10%, the corrosion resistance and chemical stability will decrease. . The preferred content of this compound is 1-7%.

無機酸およびその水溶性の塩から選んだ化合物としては特に限定されないが、例としてりん酸、硝酸、硫酸等の無機酸、ならびにりん酸二水素アンモニウム、りん酸水素二アンモニウム、硝酸アンモニウム、フッ化アンモニウム、硫酸アンモニウム、りん酸カリウム、りん酸二水素カリウム、硝酸カリウム、フッ化カリウム、りん酸水素ナトリウム、りん酸水素二ナトリウム、硝酸ナトリウム、硫酸水素ナトリウム等のアンモニウム塩、カリウム塩、ナトリウム塩等があげられる。   Compounds selected from inorganic acids and water-soluble salts thereof are not particularly limited, but examples include inorganic acids such as phosphoric acid, nitric acid, sulfuric acid, and ammonium dihydrogen phosphate, diammonium hydrogen phosphate, ammonium nitrate, ammonium fluoride. Ammonium sulfate, potassium phosphate, potassium dihydrogen phosphate, potassium nitrate, potassium fluoride, sodium hydrogen phosphate, disodium hydrogen phosphate, sodium nitrate, sodium hydrogen sulfate, ammonium salts, potassium salts, sodium salts, etc. .

(F)シランカップリング剤
本発明に係る水系処理薬剤は上記(A)〜(E)の成分のみでも良好な性能を有するが、さらにシランカップリング剤(F)を10重量%以下の量で含有させると、耐熱性と耐アルカリ性がより一層向上する。これには、樹脂とコロイダルシリカとの間で起こる化学結合(架橋)により樹脂と金属表面との層間密着性が向上することが寄与している。シランカップリング剤を添加する場合、添加量は1%以上とすることが好ましい。添加量が1%より少ないと、上記の両性能の改善が十分に得られない。添加量が10%を超えると、両性能の改善効果が飽和する。
(F) Silane Coupling Agent The water-based treatment agent according to the present invention has good performance only with the above components (A) to (E), but further contains the silane coupling agent (F) in an amount of 10% by weight or less. When contained, the heat resistance and alkali resistance are further improved. This contributes to improved interlayer adhesion between the resin and the metal surface due to chemical bonding (crosslinking) that occurs between the resin and colloidal silica. When a silane coupling agent is added, the addition amount is preferably 1% or more. When the addition amount is less than 1%, the above-described improvements in both performances cannot be sufficiently obtained. When the added amount exceeds 10%, the improvement effect of both performances is saturated.

配合するシランカップリング剤の種類は、特に限定されないが、ビニルトリクロロシラン、ビニルトリス(β−メトキシエトキシシラン)、ビニルトリエトキシシラン、ビニルトリメトキシシラン、γ−(メタクリロイルオキシプロピル)トリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、γ−グリキシドキシプロピルトリエトキシシラン、γ−グリシドキシプロピルメチルジエトキシシラン、N−β−(アミノエチル)−γ−アミノプロピルトリメトキシシラン、N−β−(アミノエチル)−γ−アミノプロピルメチルジメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−フェニル−γ−アミノプロピルトリメトキシシラン、γ−メルカプトプロピルトリメトキシシラン、γ−クロロプロピルトリメトキシシラン、ウレイドプロピルトリエトキシシランが挙げられる。   The type of silane coupling agent to be blended is not particularly limited, but vinyltrichlorosilane, vinyltris (β-methoxyethoxysilane), vinyltriethoxysilane, vinyltrimethoxysilane, γ- (methacryloyloxypropyl) trimethoxysilane, β -(3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-glyoxydoxypropyltriethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, N-β- (aminoethyl) -γ-aminopropyltrimethoxy Silane, N-β- (aminoethyl) -γ-aminopropylmethyldimethoxysilane, γ-aminopropyltriethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-chloro Propyltrimethoxysilane Ureidopropyltriethoxysilane and the like.

以上の(A)〜(F)の各成分のいずれについても、1種または2種以上の成分を使用することができる。2種以上使用する場合には、合計量が上記範囲になればよい。
本発明の水系処理薬剤はpHが7〜10であることが好ましい。pHが7より低いと、薬液安定性が低下し、pHが10を超えると、皮膜の耐食性が低下する。より好ましいpHは8〜9である。
For any of the above components (A) to (F), one or more components can be used. When using 2 or more types, a total amount should just be in the said range.
The aqueous treatment agent of the present invention preferably has a pH of 7-10. When the pH is lower than 7, the chemical solution stability decreases, and when the pH exceeds 10, the corrosion resistance of the film decreases. A more preferred pH is 8-9.

必要に応じて、塩基性化合物を本発明の水系処理薬剤中に添加して、pHが上記範囲内になるように調整する。そのようなpH調整剤としては、処理皮膜に影響を与えず、できれば揮発性を有するものが好ましい。例として、水酸化ナトリウム、水酸化カルシウム、アンモニア水などの無機塩基、ならびにメチルアミン、ジメチルアミン、トリエチルアミン、エチレンジアミン等の有機アミン類が挙げられる。中でも、アンモニア水、メチルアミン、ジメチルアミン、およびトリエチルアミンが好ましい。   If necessary, a basic compound is added to the aqueous treatment agent of the present invention to adjust the pH to be within the above range. As such a pH adjuster, those that do not affect the treatment film and have volatility are preferable. Examples include inorganic bases such as sodium hydroxide, calcium hydroxide, aqueous ammonia, and organic amines such as methylamine, dimethylamine, triethylamine, and ethylenediamine. Of these, ammonia water, methylamine, dimethylamine, and triethylamine are preferable.

被処理めっき鋼板:
本発明の水系処理薬剤は、耐指紋性に優れているので、指紋が目立ちやすい黒色化処理めっき鋼板の表面処理に用いるのに特に適している。表面処理の基材となる黒色化処理めっき鋼板は、電気めっきにより製造される亜鉛系合金めっき鋼板、中でもZn−Ni系合金めっき鋼板が好ましい。例えば、付着量が5〜40 g/m2 、Ni含有率が5〜30%のZn−Ni合金めっき鋼板が使用できる。母材鋼板の種類も特に限定されず、SPCC、SPDE、SPCEの一般及び深絞り用鋼板はもとより、引張強度が340 MPa 以上の高張力鋼板でもよい。
Plated steel sheet:
Since the aqueous treatment chemical of the present invention is excellent in fingerprint resistance, it is particularly suitable for use in the surface treatment of a blackened steel sheet that is prominent in fingerprints. The blackening-treated plated steel sheet that serves as the substrate for the surface treatment is preferably a zinc-based alloy-plated steel sheet produced by electroplating, particularly a Zn-Ni-based alloy-plated steel sheet. For example, a Zn—Ni alloy-plated steel sheet having an adhesion amount of 5 to 40 g / m 2 and an Ni content of 5 to 30% can be used. The type of the base steel plate is not particularly limited, and may be a high strength steel plate having a tensile strength of 340 MPa or more, as well as SPCC, SPDE, SPCE general and deep drawing steel plates.

黒色化処理の方法についても特に限定されず、陽極電解酸化による方法、酸化作用のある液体に浸漬する方法、交番電解による方法等、どの方法で黒色化処理されたものでもよいが、最も美麗で均一な黒色化処理の方法である陽極電解酸化による方法が好ましい。黒色化処理後に酸またはアルカリ水溶液中での浸漬処理を施したものであっても良い。   There is no particular limitation on the method of blackening treatment, and it may be blackened by any method such as an anodic electrolytic oxidation method, a method of immersing in an oxidizing liquid, or an alternating electrolysis method, but it is the most beautiful. A method by anodic electrolytic oxidation, which is a uniform blackening treatment method, is preferred. What carried out the immersion process in acid or alkali aqueous solution after blackening process may be used.

なお、本発明の水系処理薬剤は、黒色化処理されていない通常の亜鉛系めっき鋼板に適用することもできる。通常の亜鉛系めっき鋼板では、用途的に高度な表面外観が通常は求められず、また、黒色化されていないため、表面外観の低下自体が目立たない。しかし、耐食性や溶接性等は、通常の亜鉛系めっき鋼板でも求められる性能であるから、これらの性能の改善のために本発明の水系処理薬剤を適用することができる。さらに、本発明の水系処理薬剤は、亜鉛系めっき鋼板以外の金属表面にも適用可能である。黒色化処理されていない亜鉛系めっき鋼板としても、耐食性が良好なZn−Ni系合金めっき鋼板の使用が特に好ましい。   In addition, the aqueous processing chemical | medical agent of this invention can also be applied to the normal galvanized steel plate which is not blackened. In a normal zinc-based plated steel sheet, a high-level surface appearance is not usually required for use, and since it is not blackened, the deterioration of the surface appearance itself is not noticeable. However, since corrosion resistance, weldability, and the like are performances that are also required for ordinary galvanized steel sheets, the aqueous treatment chemical of the present invention can be applied to improve these performances. Furthermore, the water-based treatment agent of the present invention can also be applied to metal surfaces other than galvanized steel sheets. As a zinc-based plated steel sheet that has not been blackened, it is particularly preferable to use a Zn-Ni alloy-plated steel sheet having good corrosion resistance.

表面処理鋼板:
本発明の表面処理鋼板は、上述した水系処理薬剤を亜鉛系めっき鋼板または黒色化処理亜鉛系めっき鋼板の表面に塗布し、乾燥することにより形成された皮膜を表面に有する。この皮膜の付着量は、乾燥皮膜重量で0.1〜3 g/m2の範囲が好ましい。この付着量が0.1 g/m2より少ないと、十分な耐食性や耐熱性を得ることができず、3 g/m2を超えると、表面外観の低下や溶接性が低下する恐れがある。
Surface-treated steel sheet:
The surface-treated steel sheet of the present invention has a coating formed on the surface by applying the above-mentioned aqueous treatment chemical to the surface of a zinc-based plated steel sheet or a blackened zinc-plated steel sheet and drying. The coating amount of this film is preferably in the range of 0.1 to 3 g / m 2 by dry film weight. If the adhesion amount is less than 0.1 g / m 2 , sufficient corrosion resistance and heat resistance cannot be obtained, and if it exceeds 3 g / m 2 , the surface appearance and weldability may be deteriorated.

乾燥はPMT (最高到達板温度) で50〜200℃の範囲で行うことが好ましい。PMTが50℃より低いと、皮膜の造膜が不十分となり、耐食性が低下する。PMTが200℃を超えると、処理薬剤に含まれる有機成分の熱分解が始まるため、耐食性を始めとした十分な諸性能が得られなくなる。   Drying is preferably performed in the range of 50 to 200 ° C. in terms of PMT (maximum ultimate plate temperature). When the PMT is lower than 50 ° C., the film formation becomes insufficient and the corrosion resistance is lowered. When the PMT exceeds 200 ° C., thermal decomposition of the organic components contained in the treatment chemical starts, so that various performances including corrosion resistance cannot be obtained.

以下に、本発明の実施例および比較例を例示して本発明を具体的に説明する。なお、実施例において、%は、特に指定しない限り質量%である。
1. 供試黒色化処理鋼板の作成
電気Zn−Ni合金めっき鋼板 (SPCC、0.8 mm厚、片面当たりめっき付着量20 g/m2, Ni含有量13%)を下記のいずれかの方法で黒色化処理した黒色化処理鋼板を作成した。
Hereinafter, the present invention will be described specifically by way of examples and comparative examples of the present invention. In Examples,% is% by mass unless otherwise specified.
1. Preparation of test blackened steel sheet Electric Zn-Ni alloy plated steel sheet (SPCC, 0.8 mm thickness, plating coverage 20 g / m 2 per side, Ni content 13%) is black by any of the following methods A blackened steel sheet was prepared.

a:陽極酸化処理、
b:陽極酸化処理+硫酸浸漬処理、
c:交番電解処理。
a: anodizing treatment,
b: Anodizing treatment + sulfuric acid dipping treatment,
c: Alternating electrolytic treatment.

2. 処理薬剤の成分
(A)〜(F)の各成分について、下記から選んだ1種または2種以上を使用した。
(A) ポリオレフィン系樹脂
Al:エチレン/アクリル酸のモノマー質量比が80/20のエチレン−アクリル酸共重合樹脂(分子量2万、固形分25%)、
A2:エチレン/アクリル酸のモノマー質量比が85/15のエチレン−アクリル酸共重合樹脂(分子量2万、固形分25%);
上記樹脂はいずれも自己乳化分散性 (樹脂中の親水基であるカルボキシル基を界面に分布させることにより水分散性となる樹脂) である。
2. Components of processing chemicals
For each of the components (A) to (F), one or more selected from the following were used.
(A) Polyolefin-based resin Al: Ethylene / acrylic acid copolymer resin having an ethylene / acrylic acid monomer mass ratio of 80/20 (molecular weight 20,000, solid content 25%),
A2: Ethylene / acrylic acid copolymer resin having an ethylene / acrylic acid monomer mass ratio of 85/15 (molecular weight 20,000, solid content 25%);
All of the above resins are self-emulsifying and dispersible (resins that become water-dispersible by distributing carboxyl groups, which are hydrophilic groups in the resin, at the interface).

なお、比較のために以下のアクリル系樹脂をポリオレフィン系樹脂に代えて使用した:
A3:スチレン/ブチルアクリレート/アクリル酸のモノマー重量比が30/40/10の共重合樹脂(分子量2万、固形分25%)、
A4:2−ヒドロキシエチルアクリレート/メタクリル酸のモノマー重量比が90/10の共重合樹脂(分子量2万、固形分25%)。
For comparison, the following acrylic resin was used instead of the polyolefin resin:
A3: copolymer resin having a monomer weight ratio of styrene / butyl acrylate / acrylic acid of 30/40/10 (molecular weight 20,000, solid content 25%),
A4: 2-hydroxyethyl acrylate / methacrylic acid monomer weight ratio 90/10 copolymer resin (molecular weight 20,000, solid content 25%).

(B)金属化合物
Bl:ヘキサフルオロジルコン酸アンモニウム[(NH4)2ZrF6]、
B2:炭酸ジルコニウム・カリウム{K2[Zr(CO3)2(OH)2]}、
B3:炭酸ジルコニウム・アンモニウム{(NH4)2[Zr(CO3)2(OH)2]}、
B4:硫酸バナジル水溶液、
B5:メタバナジン酸アンモニウム、
B6:ヘキサフルオロチタン酸アンモニウム[(NH4)2TiF6]、
B7:ヘキサフルオロチタン水素酸[H2TiF6]。
(B) Metal compound Bl: ammonium hexafluorozirconate [(NH 4 ) 2 ZrF 6 ],
B2: Zirconium carbonate / potassium {K 2 [Zr (CO 3 ) 2 (OH) 2 ]},
B3: Ammonium zirconium carbonate {(NH 4 ) 2 [Zr (CO 3 ) 2 (OH) 2 ]},
B4: vanadyl sulfate aqueous solution,
B5: ammonium metavanadate
B6: ammonium hexafluorotitanate [(NH 4 ) 2 TiF 6 ],
B7: Hexafluorotitanium hydroacid [H 2 TiF 6 ].

(C)コロイグルシリカ
C1:コロイダルシリカ(アンモニア安定化処理、粒径10〜20 nm)、
C2:コロイダルシリカ(アルミ処理コーティング、粒径10〜20 nm)、
C3:コロイダルシリカ(純粋な無水ケイ酸コロイド液、粒径10〜20 nm)。
(C) Colloidal silica C1: Colloidal silica (ammonia stabilization treatment, particle size 10-20 nm),
C2: colloidal silica (aluminized coating, particle size 10-20 nm),
C3: Colloidal silica (pure silica colloidal solution, particle size 10-20 nm).

(D)キレート形成性の有機化合物
D1:クエン酸、
D2:酒石酸、
D3:エチレンジアミン。
(D) Chelate-forming organic compound D1: citric acid,
D2: tartaric acid
D3: Ethylenediamine.

(E)無機酸もしくはその塩
E1:りん酸、
E2:りん酸水素二アンモニウム、
E3:フッ化アンモニウム。
(E) Inorganic acid or its salt E1: Phosphoric acid,
E2: diammonium hydrogen phosphate,
E3: ammonium fluoride.

(F)シランカップリング剤
F1:ビニルトリメトキシシラン、
F2:γ−メルカプトプロピルトリメトキシシラン、
F3:γ−グリシドキシプロピルメチルジエトキシシラン。
(F) Silane coupling agent F1: Vinyltrimethoxysilane,
F2: γ-mercaptopropyltrimethoxysilane,
F3: γ-glycidoxypropylmethyldiethoxysilane.

3. 処理薬剤の調製
上記から選んだ(A)〜(F)の各成分を表2に記載した割合で混合し、脱イオン水で濃度を調整して、実施例1〜16および比較例1〜7の水系処理薬剤を調製した。
3. Preparation of treatment chemicals The components (A) to (F) selected from the above were mixed in the proportions shown in Table 2, and the concentrations were adjusted with deionized water. Examples 1 to 16 and Comparative Example 1 ~ 7 water treatment chemicals were prepared.

4. 処理方法
(1)脱脂
供試黒色化処理Zn−Ni合金めっき鋼板を、アルカリ脱脂剤のパルクリーンN364S (日本パーカライジング製) を用いて、濃度20 g/L、温度60℃、10秒スプレー (スプレー圧50 kPa) の条件で脱脂処理し、純水にてスプレー水洗した後、乾燥した。
4. Processing method
(1) Degreasing Test blackened Zn-Ni alloy plated steel sheet using alkaline degreasing agent Pulclean N364S (manufactured by Nihon Parkerizing Co., Ltd.), concentration 20 g / L, temperature 60 ° C, spray for 10 seconds (spray pressure 50 kPa), degreased, spray-washed with pure water, and dried.

(2)処理薬剤の塗布及び乾燥
所定の処理薬剤をロールコーターで塗布し、水洗することなく各種温度で加熱して塗膜を乾燥させた。皮膜の膜厚は、処理薬剤の固形分 (加熱残分) および塗布条件 (ロールの圧下力、回転速度など) により調整した。
(2) Application and drying of treatment chemical A predetermined treatment chemical was applied with a roll coater and heated at various temperatures without being washed with water to dry the coating film. The film thickness of the film was adjusted by the solid content of the treatment agent (residue on heating) and coating conditions (rolling force of roll, rotational speed, etc.).

5. 評価方法
得られた表面処理鋼板の品質性能 (皮膜外観、耐食性、耐熱性、導電性、耐指紋性、耐アルカリ性) の各試験を行った結果を表3に示す。皮膜性能の評価は、以下のようにして行った。
5. Evaluation Method Table 3 shows the results of tests of quality performance (film appearance, corrosion resistance, heat resistance, conductivity, fingerprint resistance, alkali resistance) of the obtained surface-treated steel sheet. The film performance was evaluated as follows.

(1)皮膜外観
各サンプルについて、皮膜外観 (ムラの有り無し) を目視で評価した。評価基準は以下の通りである:
○:ムラが全く無い均一な外観、
△:ムラが若干目立つ外観、
×:ムラが目立つ外観。
(1) Film appearance For each sample, the film appearance (with or without unevenness) was visually evaluated. The evaluation criteria are as follows:
○: Uniform appearance with no unevenness,
Δ: Appearance in which unevenness is slightly noticeable,
X: Appearance in which unevenness is conspicuous.

(2)耐食性
各サンプルに塩水噴霧試験 (JIS-Z-2371) を施し、240時間経過後の白錆面積率で評価した。評価基準は以下の通りである:
◎ :白錆面積率5%未満、
○ :白錆面積率5%以上、10%未満、
○−:白錆面積率10%以上、25%未満、
△ :白錆面積率25%以上、50%未満、
× :白錆面積率50%以上。
(2) Corrosion resistance Each sample was subjected to a salt spray test (JIS-Z-2371) and evaluated by the white rust area ratio after 240 hours. The evaluation criteria are as follows:
◎: White rust area ratio less than 5%,
○: White rust area ratio 5% or more, less than 10%,
○-: White rust area ratio 10% or more, less than 25%,
Δ: White rust area ratio 25% or more, less than 50%,
X: White rust area ratio 50% or more.

(3)耐熱性
各サンプルを電熱炉を用いて200℃に100時間保持し、その前後の色調L*a*b*の変化を分光式色差計により測定し、下記式にて計算されるΔE*で評価を行った:
ΔE*={(ΔL*)2+(Δa*)2+(Δb*)21/2
ここで、ΔL* 、Δa* 、Δb* は、JIS Z8729 に規定するL*a*b*表示系における二つの物体色のCIE1976明度L*の差、および色座標a*、b*の差である。
(3) Heat resistance Each sample was held at 200 ° C for 100 hours using an electric furnace, the change in color tone L * a * b * before and after that was measured with a spectroscopic color difference meter, and ΔE calculated by the following formula * Evaluated with:
ΔE * = {(ΔL *) 2 + (Δa *) 2 + (Δb *) 2 } 1/2
Here, ΔL *, Δa *, Δb * are the difference between the CIE1976 brightness L * and the color coordinates a *, b * of the two object colors in the L * a * b * display system specified in JIS Z8729. is there.

評価基準は以下の通りである:
○:ΔE*≦3、
△:3<ΔE*≦5、
×:ΔE*>5。
The evaluation criteria are as follows:
○: ΔE * ≦ 3,
Δ: 3 <ΔE * ≦ 5,
X: ΔE *> 5.

(4)導電性
JIS C2550に準じて層間絶縁抵抗値を測定した。評価基準は以下の通りである:
○:3 Ω・cm2/枚未満、
△:3 Ω・cm2/枚以上、5 Ω・cm2/枚未満、
×:5 Ω・cm2/枚以上。
(4) Conductivity
The interlayer insulation resistance value was measured according to JIS C2550. The evaluation criteria are as follows:
○: Less than 3 Ω · cm 2 / sheet,
Δ: 3 Ω · cm 2 / sheet or more, less than 5 Ω · cm 2 / sheet,
×: 5 Ω · cm 2 / sheet or more.

(5)耐指紋性
サンプルを下記表1に示す組成の人工指紋液に浸漬し、浸漬前後の色差ΔE*を上記と同様に求めて耐指紋性を判定した。評価基準は以下の通りである:
◎:ΔE*≦1、
○:1<ΔE*≦3、
×:ΔE*>3。
(5) Fingerprint resistance The sample was immersed in an artificial fingerprint solution having the composition shown in Table 1 below, and the color difference ΔE * before and after immersion was determined in the same manner as described above to determine the fingerprint resistance. The evaluation criteria are as follows:
A: ΔE * ≦ 1,
○: 1 <ΔE * ≦ 3,
X: ΔE *> 3.

(6)耐アルカリ性
サンプルを日本パーカライジング社製アルカリ脱脂剤N364S(50g/L)に60℃×120秒間浸漬し、浸漬後のサンプルの表面外観の変化の有無を評価した。評価基準は以下の通りである。
(6) Alkali resistance The sample was immersed in an alkaline degreasing agent N364S (50 g / L) manufactured by Nihon Parkerizing Co., Ltd. at 60 ° C. for 120 seconds, and the presence or absence of change in the surface appearance of the sample after immersion was evaluated. The evaluation criteria are as follows.

◎:外観変化なし、皮膜残存、
○:外観に軽微なムラ有り、皮膜残存、
△:外観にムラ有り、皮膜の一部が剥離、
×:外観にムラ有り、皮膜の大部分が剥離。
A: No change in appearance, remaining film,
○: slight unevenness in appearance, film remaining,
Δ: Uneven appearance, part of the film peeled off,
X: Unevenness in appearance, most of the film peeled off.

Figure 2005194627
Figure 2005194627

Figure 2005194627
Figure 2005194627

Figure 2005194627
Figure 2005194627

表3に示した結果から明らかなように、本発明に従った処理液1〜15を用いた実施例1〜21では、皮膜外観、耐食性、耐熱性、導電性、耐指紋性および耐アルカリ性のいずれにおいても優れていた。特に実施例16〜21の処理液の性能が著しく優れていた。   As is apparent from the results shown in Table 3, in Examples 1 to 21 using the treatment liquids 1 to 15 according to the present invention, the film appearance, corrosion resistance, heat resistance, conductivity, fingerprint resistance, and alkali resistance were improved. Both were excellent. In particular, the performance of the treatment liquids of Examples 16 to 21 was remarkably excellent.

これに対し、本発明の表面処理剤の要件を満たさない処理液16〜20を使用した比較例1〜5では、皮膜外観、耐食性、耐熱性、導電性、および耐指紋性の全てを満足するものはなく、いずれかが劣っていた。また、表面処理皮膜の膜厚が薄い比較例6は耐白錆性に劣り、一方、膜厚が厚い比較例7は導電性がかなり劣っていた。また、比較例8〜10は、樹脂成分(A)がアクリル系であって、ポリオレフィン系ではない処理液21〜23を用いた例である。他の点では本発明の要件を満たしていたが、いずれも全ての性能を満足することはなかった。   On the other hand, in Comparative Examples 1 to 5 using the treatment liquids 16 to 20 that do not satisfy the requirements for the surface treating agent of the present invention, all of the film appearance, corrosion resistance, heat resistance, conductivity, and fingerprint resistance are satisfied. There was nothing, either one was inferior. Further, Comparative Example 6 in which the film thickness of the surface treatment film was thin was inferior in white rust resistance, while Comparative Example 7 in which the film thickness was thick was considerably inferior in conductivity. Comparative Examples 8 to 10 are examples using treatment liquids 21 to 23 in which the resin component (A) is acrylic and not polyolefin. In other respects, the requirements of the present invention were satisfied, but none of them satisfied all the performance.

Claims (8)

(A) 水溶性もしくは水分散性のポリオレフィン系樹脂50〜80質量%、(B) ジルコニウム、バナジウムおよびチタンより選んだ金属を含む少なくとも1種の水溶性金属化合物5〜15質量%、(C) コロイダルシリカ10〜30質量%、(D) キレート形成性の有機化合物0.5〜5質量%、ならびに(E) 無機酸およびその水溶性の塩から選んだ少なくとも1種の化合物0.5〜10質量%からなる不揮発成分を有し、クロムを含んでいない、金属表面の水系処理薬剤。   (A) Water-soluble or water-dispersible polyolefin resin 50 to 80% by mass, (B) 5 to 15% by mass of at least one water-soluble metal compound containing a metal selected from zirconium, vanadium and titanium, (C) Colloidal silica 10-30% by mass, (D) 0.5-5% by mass of chelate-forming organic compound, and (E) 0.5-10% by mass of at least one compound selected from inorganic acids and water-soluble salts thereof. An aqueous treatment agent for metal surfaces that has a non-volatile component and does not contain chromium. (A) 水溶性もしくは水分散性のポリオレフィン系樹脂50〜80質量%、(B) ジルコニウム、バナジウムおよびチタンより選んだ金属を含む少なくとも1種の水溶性金属化合物5〜15質量%、(C) コロイダルシリカ10〜30質量%、(D) キレート形成性の有機化合物0.5〜5質量%、(E) 無機酸およびその水溶性の塩から選んだ少なくとも1種の化合物0.5〜10質量%、ならびに(F) シランカップリング剤10%以下からなる不揮発成分を有し、クロムを含んでいない、金属表面の水系処理薬剤。   (A) Water-soluble or water-dispersible polyolefin resin 50 to 80% by mass, (B) 5 to 15% by mass of at least one water-soluble metal compound containing a metal selected from zirconium, vanadium and titanium, (C) 10-30% by weight of colloidal silica, (D) 0.5-5% by weight of a chelate-forming organic compound, (E) 0.5-10% by weight of at least one compound selected from inorganic acids and water-soluble salts thereof, and ( F) An aqueous treatment agent for metal surfaces having a non-volatile component consisting of 10% or less of a silane coupling agent and not containing chromium. 前記ポリオレフィン系樹脂(A)がエチレン−アクリル酸共重合樹脂である、請求項1または2に記載の水系処理薬剤。 The aqueous treatment chemical according to claim 1 or 2, wherein the polyolefin resin (A) is an ethylene-acrylic acid copolymer resin. 前記エチレン−アクリル酸共重合樹脂のエチレン/アクリル酸のモノマー比率が質量比で85/15〜75/25である、請求項3に記載の金属表面の水系処理薬剤。   The metal-based aqueous treatment agent according to claim 3, wherein the ethylene / acrylic acid copolymer resin has an ethylene / acrylic acid monomer ratio of 85/15 to 75/25 in terms of mass ratio. 前記水系処理薬剤のpHが7〜10である、請求項1〜4のいずれかに記載の金属表面の水系処理薬剤。   The aqueous surface treatment agent for a metal surface according to any one of claims 1 to 4, wherein the pH of the aqueous treatment agent is 7 to 10. 亜鉛−ニッケル系合金めっき鋼板のめっき表面に、請求項1〜5のいずれかに記載の水系処理薬剤の塗布および乾燥により形成された皮膜を0.1〜3 g/m2の乾燥皮膜重量で有することを特徴とする、表面処理鋼板。 A coating formed by applying and drying the aqueous treatment agent according to any one of claims 1 to 5 on a plated surface of a zinc-nickel alloy-plated steel sheet at a dry coating weight of 0.1 to 3 g / m 2. A surface-treated steel sheet. 黒色化処理された亜鉛系合金めっき鋼板のめっき表面に、請求項1〜5のいずれかに記載の水系処理薬剤の塗布および乾燥により形成された皮膜を0.1〜3 g/m2の乾燥皮膜重量で有することを特徴とする、表面処理鋼板。 A coating film formed by applying and drying the aqueous treatment agent according to any one of claims 1 to 5 on a plated surface of a blackened zinc-based alloy-plated steel sheet, having a dry coating weight of 0.1 to 3 g / m 2 A surface-treated steel sheet characterized by comprising: 前記亜鉛系合金めっき鋼板が亜鉛−ニッケル系合金めっき鋼板である、請求項7記載の表面処理鋼板。   The surface-treated steel sheet according to claim 7, wherein the zinc-based alloy-plated steel sheet is a zinc-nickel-based alloy-plated steel sheet.
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