JP2003049143A - Adhesive for optical film and optical film using the adhesive - Google Patents

Adhesive for optical film and optical film using the adhesive

Info

Publication number
JP2003049143A
JP2003049143A JP2001301615A JP2001301615A JP2003049143A JP 2003049143 A JP2003049143 A JP 2003049143A JP 2001301615 A JP2001301615 A JP 2001301615A JP 2001301615 A JP2001301615 A JP 2001301615A JP 2003049143 A JP2003049143 A JP 2003049143A
Authority
JP
Japan
Prior art keywords
sensitive adhesive
pressure
weight
optical film
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001301615A
Other languages
Japanese (ja)
Inventor
Akira Nomura
明 野村
Sadahiko Nishina
貞彦 仁科
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Soken Kagaku KK
Soken Chemical and Engineering Co Ltd
Original Assignee
Soken Kagaku KK
Soken Chemical and Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Soken Kagaku KK, Soken Chemical and Engineering Co Ltd filed Critical Soken Kagaku KK
Priority to JP2001301615A priority Critical patent/JP2003049143A/en
Publication of JP2003049143A publication Critical patent/JP2003049143A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock

Landscapes

  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an acrylic adhesive for an optical film, reducing the stress caused by the dimensional change of a member such as the optical film especially having a large sticking area, and preventing leak of light and a picture frame phenomenon, and further to provide an acrylic adhesive sheet for the optical film, using the adhesive. SOLUTION: This adhesive for an optical member comprises a polymer consisting essentially of a (meth)acrylic ester, an antioxidant and a cross-linking agent, and has 30-60% gel fraction. The content of a polymer component having <=10,000 molecular weight measured by a GPC in the sol component of the adhesive is >=25 wt.% based on the amount of the sol component. The optical member is obtained by forming an adhesive layer comprising the adhesive on one or both surfaces of a backing such as a polarization film, a retardation film and an elliptical polarization film.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、光学フィルム用粘
着剤、およびこの粘着剤を用いた光学フィルム、特に液
晶表示装置の液晶セルに貼着される粘着剤層付き偏光フ
ィルム等を構成する光学フィルムに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure-sensitive adhesive for an optical film, an optical film using the pressure-sensitive adhesive, and in particular, an optical film constituting a pressure-sensitive adhesive layer-attached polarizing film attached to a liquid crystal cell of a liquid crystal display device. It's about film.

【0002】[0002]

【従来の技術】液晶表示装置の液晶セルには、一般的に
は、ポリビニールアルコール系の偏光子の両面にトリア
セテート系保護フィルムで挟んだ3層構造を有する偏光
フィルム等が、粘着剤層を介して貼着されている。
2. Description of the Related Art In a liquid crystal cell of a liquid crystal display device, a polarizing film or the like having a three-layer structure in which a triacetate protective film is sandwiched between both sides of a polyvinyl alcohol-based polarizer is generally used as an adhesive layer. Pasted through.

【0003】液晶表示装置は、電卓、時計、テレビや各
種測定器の表示装置等に利用され、様々な条件下で使用
されてきた。このような中で、例えば、特開平3-12471
号公報には、アクリル系ポリマーの架橋度を高くし、未
架橋ポリマーの重量平均分子量を10万以上とすること
で、耐久性に優れる感圧接着剤層を有する偏光フィルム
が得られることが開示されている。
Liquid crystal display devices have been used as display devices for calculators, watches, televisions and various measuring instruments, and have been used under various conditions. Under such circumstances, for example, Japanese Patent Laid-Open No. 3-12471
The publication discloses that a polarizing film having a pressure-sensitive adhesive layer having excellent durability can be obtained by increasing the degree of crosslinking of an acrylic polymer and setting the weight average molecular weight of an uncrosslinked polymer to 100,000 or more. Has been done.

【0004】しかしながら、粘着剤の分子量をあげた
り、架橋度をあげて粘着剤層を過酷な条件における使用
に耐えられるようすることは、偏光フィルムの寸法変化
を粘着剤で抑制しようとするものであり、高温または高
温高湿条件下で生じる偏光フィルムの寸法変化に起因す
る応力を十分に吸収、緩和することができない。このた
め、偏光フィルムに作用する残留応力の分布が不均一と
なり、特に周縁部に応力集中が発生する結果、液晶表示
装置において光漏れが起こりやすいという問題があっ
た。
However, increasing the molecular weight of the pressure-sensitive adhesive or increasing the degree of cross-linking so that the pressure-sensitive adhesive layer can withstand use under harsh conditions is to suppress the dimensional change of the polarizing film with the pressure-sensitive adhesive. However, the stress caused by the dimensional change of the polarizing film under high temperature or high temperature and high humidity conditions cannot be sufficiently absorbed and relaxed. For this reason, the residual stress acting on the polarizing film becomes non-uniform, and stress concentration particularly occurs at the peripheral portion, resulting in a problem that light leakage easily occurs in the liquid crystal display device.

【0005】こうした中で、例えば特開2000-109771号
公報には、高分子量ポリマーと低分子量ポリマーとを含
む粘着剤組成物を用いることにより、基材の寸法変化に
起因する応力を吸収・緩和させ、熱および湿熱条件下で
の光学的欠陥を防止するできることが開示されている。
これにより、ある程度の条件下で耐久性を有する感圧接
着剤層付き偏光フィルムが得られるようになったが、液
晶表示装置が車載用や屋外計測器用等に利用分野に拡大
されるとともに、より過酷な条件下での光学的欠陥の防
止が求められている。そのためには、特開2000-109771
号公報に示されている低分子量ポリマーの重量平均分子
量を極端に下げる必要がある。しかし重量平均分子量を
下げると、高温条件下において、空気中の酸素と接して
いる外周部の粘着剤ポリマーの劣化が著しく、偏光フィ
ルムの応力緩和性が中心部と外周部で異なるため、中心
部と外周部で色相が異なる、いわゆる額縁現象が発生す
る。
Under these circumstances, for example, Japanese Patent Laid-Open No. 2000-109771 uses a pressure-sensitive adhesive composition containing a high-molecular weight polymer and a low-molecular weight polymer to absorb and relax stress caused by dimensional change of a substrate. It is disclosed that it is possible to prevent optical defects under heat and moist heat conditions.
This has made it possible to obtain a polarizing film with a pressure-sensitive adhesive layer that has durability under some conditions, but with the liquid crystal display device expanding to fields of use such as those for in-vehicle use and outdoor measuring instruments, It is required to prevent optical defects under severe conditions. To that end, Japanese Patent Laid-Open No. 2000-109771
It is necessary to extremely reduce the weight average molecular weight of the low molecular weight polymer disclosed in the publication. However, if the weight average molecular weight is lowered, under high temperature conditions, the pressure-sensitive adhesive polymer in the outer peripheral part in contact with oxygen in the air is significantly deteriorated, and the stress relaxation property of the polarizing film is different between the central part and the outer peripheral part. A so-called frame phenomenon occurs in which the hue is different in the outer peripheral portion.

【0006】[0006]

【発明が解決しようとする課題】本発明は、特に貼り付
け面積の大きい、偏光フィルム、位相差フィルム、楕円
偏光フィルム等の部材の寸法変化による応力を緩和し、
光漏れや額縁現象を抑制する光学フィルム用アクリル系
粘着剤を提供すること、及び、該粘着剤を用いた光学フ
ィルム用アクリル系粘着シートを提供することを課題と
する。
DISCLOSURE OF THE INVENTION The present invention relieves stress due to dimensional change of a member such as a polarizing film, a retardation film and an elliptical polarizing film having a particularly large attachment area,
An object is to provide an acrylic pressure-sensitive adhesive for an optical film that suppresses light leakage and a frame phenomenon, and to provide an acrylic pressure-sensitive adhesive sheet for an optical film using the pressure-sensitive adhesive.

【0007】[0007]

【課題を解決するための手段】本発明の光学フィルム用
粘着剤は、(メタ)アクリル酸エステルを主成分とする
ポリマー、酸化防止剤および架橋剤を含有する粘着剤組
成物を、架橋反応させてなる粘着剤であり、その粘着剤
のゲル分率が30%以上60%以下であり、その粘着剤
のゾル分のGPCによる分子量1万以下ポリマー成分
が、ゾル分中25重量%以上である。
The pressure-sensitive adhesive for an optical film of the present invention is obtained by cross-linking a pressure-sensitive adhesive composition containing a polymer containing a (meth) acrylic acid ester as a main component, an antioxidant and a cross-linking agent. The adhesive has a gel fraction of 30% or more and 60% or less, and the sol content of the adhesive has a molecular weight of 10,000 or less by GPC, and the polymer component is 25% by weight or more in the sol content. .

【0008】また、酸化防止剤としてはフェノール系化
合物であることが好適であり、さらに架橋剤としてはイ
ソシアネート系化合物、エポキシ系化合物、アジリジン
系化合物のいずれかであることが好適である。粘着剤に
は、さらに、シランカップリング剤を配合することが好
ましい。
The antioxidant is preferably a phenol compound, and the crosslinking agent is preferably an isocyanate compound, an epoxy compound or an aziridine compound. It is preferable that a silane coupling agent is further added to the adhesive.

【0009】さらに、本発明の光学フィルムは、支持体
の片面あるいは両面に、前記の光学フィルム用粘着剤か
らなる粘着剤層を形成したものであり、その支持体とし
ては、偏光フィルム、位相差フィルム、楕円偏光フィル
ムのいずれかであることが好ましい。
Further, the optical film of the present invention comprises a support, on one or both sides of which a pressure-sensitive adhesive layer made of the above-mentioned pressure-sensitive adhesive for an optical film is formed. The support may be a polarizing film or a retardation film. It is preferably either a film or an elliptically polarizing film.

【0010】[0010]

【発明の実施の形態】本発明の光学フィルム用粘着剤
は、(メタ)アクリル酸エステルを主成分とするポリマ
ー、酸化防止剤および架橋剤を含有する粘着剤組成物
を、架橋反応させてなる粘着剤であり、その粘着剤のゲ
ル分率が30%以上60%以下であり、その粘着剤のゾ
ル分のGPCによる分子量1万以下ポリマー成分が、ゾ
ル分中25重量%以上である。
BEST MODE FOR CARRYING OUT THE INVENTION The pressure-sensitive adhesive for optical films of the present invention comprises a pressure-sensitive adhesive composition containing a polymer containing a (meth) acrylic acid ester as a main component, an antioxidant and a cross-linking agent, which undergo a cross-linking reaction. The adhesive has a gel fraction of 30% or more and 60% or less, and the sol content of the adhesive has a molecular weight of 10,000 or less by GPC of a polymer component of 25% by weight or more in the sol content.

【0011】本発明に使用する(メタ)アクリル酸エス
テルを主成分とするポリマーは、従来公知の重合法によ
り、(メタ)アクリル酸エステルを主成分とする単量体
混合物を重合して得られたポリマーである。この単量体
混合物としては、(メタ)アクリル酸エステルを主成分
とし、架橋剤と架橋反応する官能基を有する官能基含有
モノマーを必須成分とする。また、その他のビニル系モ
ノマーを配合しても良い。
The polymer containing a (meth) acrylic acid ester as a main component used in the present invention is obtained by polymerizing a monomer mixture containing a (meth) acrylic acid ester as a main component by a conventionally known polymerization method. It is a polymer. This monomer mixture contains a (meth) acrylic acid ester as a main component and a functional group-containing monomer having a functional group capable of undergoing a crosslinking reaction with a crosslinking agent as an essential component. Moreover, you may mix | blend other vinyl type monomers.

【0012】主成分として用いる(メタ)アクリル酸エ
ステルの例としては、メチル(メタ)アクリレート、エ
チル(メタ)アクリレート、プロピル(メタ)アクリレ
ート、n-ブチル(メタ)アクリレート、iso-ブチル(メ
タ)アクリレート、2-エチルヘキシル(メタ)アクリレ
ート、n-オクチル(メタ)アクリレート、iso-オクチル
(メタ)アクリレート、ラウリル(メタ)アクリレー
ト、ステアリル(メタ)アクリレート、シクロヘキシル
(メタ)アクリレート、ベンジル(メタ)アクリレー
ト、メトキシエチル(メタ)アクリレート、エトキシメ
チル(メタ)アクリレートおよびフェノキシエチル(メ
タ)アクリレートなどを挙げることができる。これらは
単独であるいは組み合わせて使用することができる。
Examples of the (meth) acrylic acid ester used as the main component include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate and iso-butyl (meth) acrylate. Acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, iso-octyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, Mention may be made of methoxyethyl (meth) acrylate, ethoxymethyl (meth) acrylate and phenoxyethyl (meth) acrylate. These can be used alone or in combination.

【0013】また、官能基含有モノマーの例としては、
(メタ)アクリル酸、β-カルボキシエチルアクリレー
ト、イタコン酸、クロトン酸、マレイン酸、フマル酸お
よび無水マレイン酸などのようなカルボキシル基を有す
るモノマー、2-ヒドロキシエチル(メタ)アクリレー
ト、4-ヒドロキシブチル(メタ)アクリレート、クロロ
-2-ヒドロキシプロピルアクリレート、ジエチレングリ
コールモノ(メタ)アクリレートおよびアリルアルコー
ルなどのヒドロキシル基含有モノマー、グリシジル(メ
タ)アクリレートなどのエポキシ基含有モノマー、アミ
ノメチル(メタ)アクリレート、ジメチルアミノエチル
(メタ)アクリレートなどのアミノ基を含有するモノマ
ー、アクリルアミド、メチロール(メタ)アクリルアミ
ド、メトキシエチル(メタ)アクリルアミドなどのアミ
ド基含有モノマー、ビニルトリメトキシシラン、ビニル
トリエトキシシラン、メタクリロキシプロピルトリメト
キシシランなどのケイ素含有モノマーおよびアセトアセ
トキシエチル(メタ)アクリレートなどのアセトアセチ
ル基を有するモノマーなどを挙げることができる。これ
らは単独であるいは組み合わせて使用することができ
る。
Further, examples of the functional group-containing monomer include
Monomers having carboxyl groups such as (meth) acrylic acid, β-carboxyethyl acrylate, itaconic acid, crotonic acid, maleic acid, fumaric acid and maleic anhydride, 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (Meth) acrylate, chloro
-2-Hydroxypropyl acrylate, diethylene glycol mono (meth) acrylate and hydroxyl group-containing monomers such as allyl alcohol, epoxy group-containing monomers such as glycidyl (meth) acrylate, aminomethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, etc. Amino group-containing monomers, acrylamide, methylol (meth) acrylamide, methoxyethyl (meth) acrylamide and other amide group-containing monomers, vinyltrimethoxysilane, vinyltriethoxysilane, methacryloxypropyltrimethoxysilane and other silicon-containing monomers And monomers having an acetoacetyl group such as acetoacetoxyethyl (meth) acrylate. These can be used alone or in combination.

【0014】さらに、その他のモノマーとしては、スチ
レン、メチルスチレン及びビニルトルエン等の芳香族ビ
ニルモノマー、酢酸ビニル、塩化ビニル、(メタ)アク
リロニトリル等を、単独で或いは組み合わせて共重合さ
せても良い。
Further, as other monomers, aromatic vinyl monomers such as styrene, methylstyrene and vinyltoluene, vinyl acetate, vinyl chloride, (meth) acrylonitrile and the like may be copolymerized alone or in combination.

【0015】これらの単量体は、(メタ)アクリル酸エ
ステル100重量部に対して、官能基含有モノマー0.
1〜25重量部が好ましく、0.5〜15重量部がより
好ましい。その他のモノマーは、場合により0〜50重
量部程度配合する。
These monomers are functional group-containing monomers of 0.1 to 100 parts by weight of (meth) acrylic acid ester.
1 to 25 parts by weight is preferable, and 0.5 to 15 parts by weight is more preferable. Other monomers may be blended in an amount of about 0 to 50 parts by weight.

【0016】本発明に使用する酸化防止剤としては、2,
6-ジ-t-ブチル-4-メチルフェノール、n-オクタデシル-3
-(3,5-ジ-t-ブチル-4-ヒドロキシフェノール)プロピオ
ネート、トリエチレングリコール-ビス-〔3-(3-t-ブチ
ル-5-メチル-4-ヒドロキシフェニル)プロピオネー
ト〕、1,6-ヘキサンジオール-ビス〔3-(3,5-ジ-t-ブチ
ル-4-ヒドロキシフェニル)プロピオネート〕、ペンタエ
リスリチル-テトラキス〔3-(3,5-ジ-t-ブチル-4-ヒドロ
キシフェニル)プロピオネート〕、2,4-ビス-(n-オクチ
ルチオ)-6-(4-ヒドロキシ-3,5-ジ-t-ブチルアニリノ)-
1,3,5-トリアジン、2,2-チオ-ジエチレンビス〔3-(3,5-
ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネー
ト〕、3,5-ジ-t-ブチル-4-ヒドロキシ-ベンジルホスホ
ネート-ジエチルエステル等のフェノール系酸化防止
剤、ジラウリル3,3'-チオジプロピオネート、ジステア
リル3,3'-チオジプロピオネート、ペンタエリスリトー
ルテトラキス(3-ラウリルチオプロピオネート)及び2-メ
ルカプトベンゾイミダゾール等のイオウ系酸化防止剤、
オクチル化ジフェニルアミン等のアミン系酸化防止剤及
びトリス(2,4-ジターシャルブチルフェニル)ホスファイ
ト等のホスファイト系酸化防止剤等を挙げることができ
る。特に、額縁現象を抑制する効果がより高い、フェノ
ール系化合物が好ましい。
The antioxidant used in the present invention is 2,
6-di-t-butyl-4-methylphenol, n-octadecyl-3
-(3,5-di-t-butyl-4-hydroxyphenol) propionate, triethyleneglycol-bis- [3- (3-t-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6 -Hexanediol-bis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) ) Propionate], 2,4-bis- (n-octylthio) -6- (4-hydroxy-3,5-di-t-butylanilino)-
1,3,5-triazine, 2,2-thio-diethylenebis 〔3- (3,5-
Di-t-butyl-4-hydroxyphenyl) propionate], 3,5-di-t-butyl-4-hydroxy-benzylphosphonate-diethyl ester and other phenolic antioxidants, dilauryl 3,3′-thiodipropio , Distearyl 3,3'-thiodipropionate, pentaerythritol tetrakis (3-lauryl thiopropionate) and sulfur antioxidants such as 2-mercaptobenzimidazole,
Examples thereof include amine-based antioxidants such as octylated diphenylamine and phosphite-based antioxidants such as tris (2,4-ditertiarybutylphenyl) phosphite. In particular, a phenol compound having a higher effect of suppressing the frame phenomenon is preferable.

【0017】この酸化防止剤の配合量としては、前記
(メタ)アクリル酸エステルを主成分とするポリマー1
00重量部に対して0.001〜3重量部である。酸化
防止剤量が0.001重量部未満では、高温条件下にお
いて、偏光フィルム外周部の粘着剤ポリマーの劣化が著
しく進行するため、額縁現象を生じやすい。また酸化防
止剤量が3重量部を超えると、粘着剤との相溶性が低下
するため、高温あるいは高温湿熱条件下において、偏光
フィルムのハガレが発生する。
The amount of the antioxidant to be added is as follows: Polymer 1 containing the (meth) acrylic acid ester as a main component.
It is 0.001 to 3 parts by weight with respect to 00 parts by weight. When the amount of the antioxidant is less than 0.001 part by weight, the adhesive polymer in the outer peripheral portion of the polarizing film is significantly deteriorated under high temperature conditions, so that a frame phenomenon is likely to occur. On the other hand, when the amount of the antioxidant exceeds 3 parts by weight, the compatibility with the pressure-sensitive adhesive decreases, so that peeling of the polarizing film occurs under high temperature or high temperature and high humidity conditions.

【0018】本発明に使用する架橋剤の例としては、イ
ソシアネート系化合物、エポキシ系化合物、アジリジン
系化合物、金属キレート系化合物およびアミン系化合物
などを挙げることができる。特に、イソシアネート系化
合物、エポキシ系化合物またはアジリジン系化合物が好
ましい。これらの架橋剤は単独で用いても良く、2種類
以上を併用しても良い。
Examples of the cross-linking agent used in the present invention include isocyanate compounds, epoxy compounds, aziridine compounds, metal chelate compounds and amine compounds. Particularly, an isocyanate compound, an epoxy compound or an aziridine compound is preferable. These crosslinking agents may be used alone or in combination of two or more kinds.

【0019】イソシアネート化合物の例としては、トリ
レンジイソシアネート、クロルフェニレンジイソシアナ
ート、ヘキサメチレンジイソシアナート、テトラメチレ
ンジイソシアナート、イソホロンジイソシアネート、キ
シリレンジイソシアネート、ジフェニルメタンジイソシ
アネート、水添されたジフェニルメタンジイソシアネー
トなどのイソシアネートモノマー及びこれらイソシアネ
ートモノマーをトリメチロールプロパンなどと付加した
イソシアネート化合物やイソシアヌレート化物、ビュレ
ット型化合物、さらには公知のポリエーテルポリオール
やポリエステルポリオール、アクリルポリオール、ポリ
ブタジエンポリオール、ポリイソプレンポリオールなど
付加反応させたウレタンプレポリマー型のイソシアネー
トなどを挙げることができる。
Examples of the isocyanate compound include tolylene diisocyanate, chlorophenylene diisocyanate, hexamethylene diisocyanate, tetramethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate and the like. Isocyanate monomers and isocyanate compounds obtained by adding these isocyanate monomers to trimethylolpropane and the like, isocyanurate compounds, burette type compounds, and further known polyether polyols and polyester polyols, acrylic polyols, polybutadiene polyols, polyisoprene polyols, etc. Examples of urethane prepolymer type isocyanates Can.

【0020】エポキシ系化合物としては、エチレングリ
コールグリシジルエーテル、ポリエチレングリコールジ
グリシジルエーテル、グリセリンジグリシジルエーテ
ル、グリセリントリグリシジルエーテル、1,3-ビス(N,
N-ジグリシジルアミノメチル)シクロヘキサン、N,N,N',
N'-テトラグリジル-m-キシリレンジアミン、N,N,N',N'-
テトラグリジルアミノフェニルメタン、トリグリシジル
イソシアヌレート、m-N,N-ジグリシジルアミノフェニル
グリシジルエーテル、N,N-ジグリシジルトルイジン、N,
N-ジグリシジルアニリンなどを挙げることができる。
As the epoxy compound, ethylene glycol glycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, 1,3-bis (N,
N-diglycidylaminomethyl) cyclohexane, N, N, N ',
N'-tetraglycidyl-m-xylylenediamine, N, N, N ', N'-
Tetraglycidylaminophenylmethane, triglycidyl isocyanurate, mN, N-diglycidylaminophenylglycidyl ether, N, N-diglycidyltoluidine, N,
Examples thereof include N-diglycidyl aniline.

【0021】アジリジン系架橋剤の例としては、ジフェ
ニルメタン-4,4'-ビス(1-アジリジンカーボキサミド)、
トリメチロールプロパントリ-β-アジリジニルプロピオ
ネート、テトラメチロールメタントリ-β-アジリジニル
プロピオネート、トルエン-2,4-ビス(1-アジリジンカー
ボキサミド)、トリエチレンメラミン、ビスイソフタロ
イル-1-(2-メチルアジリジン)、トリス-1-(2-メチルア
ジリジン)フォスフィン、トリメチロールプロパントリ-
β-(2メチルアジリジン)プロピオネートなどを挙げるこ
とができる。
Examples of the aziridine-based cross-linking agent include diphenylmethane-4,4'-bis (1-aziridinecarboxamide),
Trimethylolpropane tri-β-aziridinyl propionate, tetramethylolmethane tri-β-aziridinyl propionate, toluene-2,4-bis (1-aziridinecarboxamide), triethylene melamine, bisiso Phthaloyl-1- (2-methylaziridine), tris-1- (2-methylaziridine) phosphine, trimethylolpropane tri-
Examples include β- (2-methylaziridine) propionate.

【0022】この架橋剤の配合量としては、前記(メ
タ)アクリル酸エステルを主成分とするポリマー100
重量部に対して0.001〜5重量部である。架橋剤量
が0.001重量部未満では、ゲル分率が30%未満と
なりやすく、得られる粘着剤の凝集力が低く、高温条件
下で発泡を生じやすい。また、架橋剤量が5重量部を超
えると、ゲル分率が60%を超えやすく、得られる粘着
剤が応力緩和性に劣るものになり、高温や高温高湿条件
下で光漏れやハガレなどが発生する。
The amount of the cross-linking agent to be added is 100% of the polymer containing the (meth) acrylic acid ester as a main component.
It is 0.001 to 5 parts by weight with respect to parts by weight. When the amount of the cross-linking agent is less than 0.001 part by weight, the gel fraction tends to be less than 30%, the cohesive force of the obtained pressure-sensitive adhesive is low, and foaming is likely to occur under high temperature conditions. Further, when the amount of the cross-linking agent exceeds 5 parts by weight, the gel fraction tends to exceed 60% and the resulting pressure-sensitive adhesive becomes inferior in stress relaxation property, and light leakage and peeling under high temperature and high temperature and high humidity conditions occur. Occurs.

【0023】本発明の光学フィルム用粘着剤は、ゲルパ
ーミエーションクロマトグラフィー法(GPC法)によ
るゾル分(未架橋ポリマー)中の分子量1万以下のポリ
マー成分が25重量%以上である。ゾル分中の分子量1
万以下のポリマー成分が、25重量%未満であると、得
られる粘着剤が応力緩和性に劣るものになり、高温や高
温高湿条件下で光漏れが発生する。
In the pressure-sensitive adhesive for optical films of the present invention, the polymer component having a molecular weight of 10,000 or less in the sol component (uncrosslinked polymer) by gel permeation chromatography (GPC method) is 25% by weight or more. Molecular weight in sol 1
If the amount of the polymer component is less than 25% by weight, the pressure-sensitive adhesive obtained will be inferior in stress relaxation property, and light leakage will occur under high temperature and high temperature and high humidity conditions.

【0024】本発明の光学部材用粘着剤には、シランカ
ップリング剤を配合することが好ましい。シランカップ
リング剤としては、3-グリシドキシプロピルトリメトキ
シシラン,3-グリシドキシプロピルメチルジメトキシシ
ラン,2-(3,4-エポキシシクロヘキシル)エチルトリメト
キシシラン等のエポキシ構造を有するケイ素化合物、3-
アミノプロピルトリメトキシシラン,N-(2-アミノエチ
ル)3-アミノプロピルトリメトキシシラン,N-(2-アミノ
エチル)3-アミノプロピルメチルジメトキシシラン等の
アミノ基含有ケイ素化合物、3-クロロプロピルトリメト
キシシランなどが挙げられる。
A silane coupling agent is preferably blended in the pressure-sensitive adhesive for optical members of the present invention. As the silane coupling agent, a silicon compound having an epoxy structure such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-
Amino group-containing silicon compounds such as aminopropyltrimethoxysilane, N- (2-aminoethyl) 3-aminopropyltrimethoxysilane and N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, 3-chloropropyltrimethoxy Examples thereof include methoxysilane.

【0025】本発明の光学フィルムは、支持体の片面あ
るいは両面に、前記光学フィルム用粘着剤からなる粘着
剤層を形成したものである。支持体としては、偏光フィ
ルム、位相差フィルム、楕円偏光フィルム、反射防止フ
ィルム、輝度向上フィルム等が挙げられるが、特に、偏
光フィルム、位相差フィルムまたは楕円偏光フィルムが
前記光学フィルム用粘着剤の応力緩和性がより発揮でき
る。
The optical film of the present invention has a pressure-sensitive adhesive layer formed of the pressure-sensitive adhesive for optical film on one side or both sides of a support. Examples of the support include a polarizing film, a retardation film, an elliptically polarizing film, an antireflection film, a brightness enhancement film, and the like. In particular, the polarizing film, the retardation film or the elliptically polarizing film is the stress of the pressure-sensitive adhesive for the optical film. More relaxed.

【0026】[0026]

【実施例】本発明を実施例を示してさらに具体的に説明
するが、本発明はこれらによって限定されるものではな
い。
EXAMPLES The present invention will be described more specifically by showing examples, but the present invention is not limited thereto.

【0027】<製造例1> アクリル系ポリマー溶液A
の作製 n-ブチルアクリレート(n-BA)95重量部、アクリル
酸(AA)5重量部、酢酸エチル100重量部およびア
ゾビスイソブチロニトリル(AIBN)0.2重量部を
反応容器に入れ、この反応容器内の空気を窒素ガスで置
換した後、撹拌下に窒素雰囲気中で、この反応容器を6
0℃に昇温させ、12時間反応させた。反応後、酢酸エ
チルで希釈し、固形分20%のアクリルポリマー溶液A
(重量平均分子量150万)を得た。
<Production Example 1> Acrylic polymer solution A
Preparation of n-butyl acrylate (n-BA) 95 parts by weight, acrylic acid (AA) 5 parts by weight, ethyl acetate 100 parts by weight and azobisisobutyronitrile (AIBN) 0.2 parts by weight were placed in a reaction vessel, After the air in the reaction vessel was replaced with nitrogen gas, the reaction vessel was stirred at room temperature in a nitrogen atmosphere.
The temperature was raised to 0 ° C. and the reaction was performed for 12 hours. After the reaction, it was diluted with ethyl acetate to give an acrylic polymer solution A having a solid content of 20%.
(Weight average molecular weight 1.5 million) was obtained.

【0028】<製造例2> アクリル系ポリマー溶液B
の作製 n-ブチルアクリレート(n-BA)95重量部、2-ヒド
ロキシエチルアクリレート(2-HEA)5重量部、酢
酸エチル90重量部および過酸化ベンゾイル0.2重量
部を反応容器に入れ、この反応容器内の空気を窒素ガス
で置換した後、撹拌下に窒素雰囲気中で、この反応容器
を67℃に昇温させ、15時間反応させた。反応後、酢
酸エチルで希釈し、固形分20%のアクリルポリマー溶
液B(重量平均分子量130万)を得た。
<Production Example 2> Acrylic polymer solution B
Preparation of n-butyl acrylate (n-BA) 95 parts by weight, 2-hydroxyethyl acrylate (2-HEA) 5 parts by weight, ethyl acetate 90 parts by weight and benzoyl peroxide 0.2 parts by weight were placed in a reaction vessel. After replacing the air in the reaction vessel with nitrogen gas, the temperature of the reaction vessel was raised to 67 ° C. in a nitrogen atmosphere with stirring and the reaction was carried out for 15 hours. After the reaction, the mixture was diluted with ethyl acetate to obtain an acrylic polymer solution B having a solid content of 20% (weight average molecular weight 1.3 million).

【0029】<製造例3> アクリル系ポリマー溶液C
の作製 n-BA99.5重量部、2-HEA0.5重量部、トルエン
100重量部、連鎖移動剤としてn-ドデシルメルカプ
タン5重量部、およびAIBN3重量部を反応容器に入
れ、この反応容器内の空気を窒素ガスで置換した後、撹
拌下に窒素雰囲気中で、この反応容器を100℃に昇温
させ、6時間反応させた。反応後、トルエンで希釈し、
固形分40%のアクリルポリマー溶液C(重量平均分子
量9000)を得た。
<Production Example 3> Acrylic polymer solution C
Preparation of n-BA 99.5 parts by weight, 2-HEA 0.5 parts by weight, toluene 100 parts by weight, n-dodecyl mercaptan as a chain transfer agent 5 parts by weight, and AIBN 3 parts by weight are put in a reaction container, and After replacing the air with nitrogen gas, the temperature of this reaction vessel was raised to 100 ° C. in a nitrogen atmosphere with stirring and the reaction was carried out for 6 hours. After the reaction, dilute with toluene,
An acrylic polymer solution C (weight average molecular weight 9000) having a solid content of 40% was obtained.

【0030】<製造例4> アクリル系ポリマー溶液D
の作製 n-BA100重量部、トルエン100重量部、連鎖移動
剤としてα-メチルスチレンダイマー5重量部、および
AIBN2重量部を反応容器に入れ、この反応容器内の
空気を窒素ガスで置換した後、撹拌下に窒素雰囲気中
で、この反応容器を100℃に昇温させ、6時間反応さ
せた。反応後、トルエンで希釈し、固形分40%のアク
リルポリマー溶液D(重量平均分子量7000)を得
た。
<Production Example 4> Acrylic polymer solution D
Preparation of n-BA 100 parts by weight, toluene 100 parts by weight, α-methylstyrene dimer 5 parts by weight as a chain transfer agent, and AIBN 2 parts by weight were placed in a reaction vessel, and the air in the reaction vessel was replaced with nitrogen gas, In a nitrogen atmosphere with stirring, the temperature of this reaction vessel was raised to 100 ° C. and the reaction was performed for 6 hours. After the reaction, the mixture was diluted with toluene to obtain an acrylic polymer solution D (weight average molecular weight 7,000) having a solid content of 40%.

【0031】<製造例5> アクリル系ポリマーEの作
製 n-BA99.5重量部、AA5重量部、および連鎖移動
剤としてn-ドデシルメルカプタン3重量部を反応容器
に入れ、この反応容器内の空気を窒素ガスで置換した
後、撹拌下に窒素雰囲気中で60℃まで加熱した。つい
で、重合開始剤として、2,2'-アゾビス(4-メトキシ-2,4
-ジメチルバレロニトリル)0.005重量部を撹拌下に
投入して均一に混合した。重合開始剤投入後、反応系の
温度は上昇し、冷却を行わずに重合反応を続けたとこ
ろ、反応系の温度が110℃に達し、その後徐々に下が
り始めた。水浴により系内の温度を60℃まで強制冷却
した。強制冷却後、さらに、2,2'-アゾビス(4-メトキシ
-2,4-ジメチルバレロニトリル)0.005重量部を撹拌
下に投入して均一に混合した。2回目の開始剤投入後、
反応系の温度は上昇したが冷却を行わずに重合反応を続
けたところ、反応系の温度が105℃に達した。その
後、水浴により反応系の温度を75℃まで強制冷却し
た。
<Production Example 5> Preparation of acrylic polymer E 99.5 parts by weight of n-BA, 5 parts by weight of AA, and 3 parts by weight of n-dodecyl mercaptan as a chain transfer agent were placed in a reaction container, and air in the reaction container was placed in the reaction container. Was replaced with nitrogen gas, and then heated to 60 ° C. in a nitrogen atmosphere with stirring. Then, as a polymerization initiator, 2,2'-azobis (4-methoxy-2,4
-Dimethylvaleronitrile) (0.005 parts by weight) was added with stirring to uniformly mix. After the addition of the polymerization initiator, the temperature of the reaction system increased, and when the polymerization reaction was continued without cooling, the temperature of the reaction system reached 110 ° C., and then gradually started to decrease. The temperature in the system was forcibly cooled to 60 ° C. with a water bath. After forced cooling, 2,2'-azobis (4-methoxy) was added.
0.002 parts by weight of -2,4-dimethylvaleronitrile) was added under stirring to uniformly mix. After the second charge of initiator,
The temperature of the reaction system rose, but when the polymerization reaction was continued without cooling, the temperature of the reaction system reached 105 ° C. Then, the temperature of the reaction system was forcibly cooled to 75 ° C. with a water bath.

【0032】さらに、ジメチル2,2'-アゾビス(2-メチル
プロピオネート)0.01部を投入した。反応系の温度
は上昇したが冷却を行わずに重合反応を続けたところ、
反応系の温度は120℃に達した。水浴により反応系の
温度を110℃まで冷却した。つづけて、重合開始剤1,
1'-アゾビス(シクロヘキサン-1-カルボニトリル)0.1
5重量部を撹拌下に投入して2時間重合反応させた後、
反応系を水浴により室温まで冷却し、固形分99重量%
のポリマーE(重量平均分子量4000)を得た。
Further, 0.01 part of dimethyl 2,2'-azobis (2-methylpropionate) was added. When the temperature of the reaction system rose, but the polymerization reaction was continued without cooling,
The temperature of the reaction system reached 120 ° C. The temperature of the reaction system was cooled to 110 ° C. with a water bath. Continuing, polymerization initiator 1,
1'-azobis (cyclohexane-1-carbonitrile) 0.1
After adding 5 parts by weight of the mixture under stirring and performing a polymerization reaction for 2 hours,
The reaction system was cooled to room temperature with a water bath, and the solid content was 99% by weight.
Polymer E (weight average molecular weight 4000) was obtained.

【0033】<製造例6> アクリル系ポリマー溶液F n-BA99.5重量部、2-HEA0.5重量部、酢酸エ
チル50重量部、トルエン100重量部、およびAIB
N0.3を反応容器に入れ、この反応容器内の空気を窒
素ガスで置換した後、撹拌下に窒素雰囲気中で、この反
応容器を80℃に昇温させ、10時間反応させた。反応
後、トルエンで希釈し、固形分40%のアクリルポリマ
ー溶液F(重量平均分子量10万)を得た。
<Production Example 6> Acrylic polymer solution F n-BA 99.5 parts by weight, 2-HEA 0.5 parts by weight, ethyl acetate 50 parts by weight, toluene 100 parts by weight, and AIB
N0.3 was placed in a reaction vessel, and the air in the reaction vessel was replaced with nitrogen gas. Then, the temperature of the reaction vessel was raised to 80 ° C. in a nitrogen atmosphere with stirring, and the reaction was performed for 10 hours. After the reaction, the mixture was diluted with toluene to obtain an acrylic polymer solution F (weight average molecular weight 100,000) having a solid content of 40%.

【0034】<製造例7> アクリル系ポリマー溶液G n-BA100重量部、酢酸エチル100重量部、トル
エン50重量部、およびAIBN0.2を反応容器に入
れ、この反応容器内の空気を窒素ガスで置換した後、撹
拌下に窒素雰囲気中で、この反応容器を72℃に昇温さ
せ、10時間反応させた。反応後、酢酸エチルで希釈
し、固形分40%のアクリルポリマー溶液G(重量平均
分子量30万)を得た。
<Production Example 7> 100 parts by weight of acrylic polymer solution G n-BA, 100 parts by weight of ethyl acetate, 50 parts by weight of toluene, and AIBN 0.2 were placed in a reaction vessel, and the air in the reaction vessel was replaced with nitrogen gas. After the replacement, the reaction vessel was heated to 72 ° C. in a nitrogen atmosphere with stirring and reacted for 10 hours. After the reaction, the mixture was diluted with ethyl acetate to obtain an acrylic polymer solution G (weight average molecular weight 300,000) having a solid content of 40%.

【0035】<光学フィルム粘着シートの作製>支持体
として偏光フィルムを用い、上記アクリルポリマー溶液
を含有する粘着剤組成物を剥離処理したポリエステルフ
ィルム上に厚み25μmの粘着剤層を形成し、それを支
持体に転写し、温度23℃、湿度65%の条件で7日間
熟成させて光学フィルム粘着シートを作製した。
<Preparation of pressure-sensitive adhesive sheet for optical film> A polarizing film was used as a support, and a pressure-sensitive adhesive layer having a thickness of 25 μm was formed on a polyester film obtained by subjecting the pressure-sensitive adhesive composition containing the above acrylic polymer solution to a release treatment. It was transferred to a support and aged for 7 days under the conditions of a temperature of 23 ° C. and a humidity of 65% to produce an optical film pressure-sensitive adhesive sheet.

【0036】<ゲル分率の測定>ゲル分率は、温度23
℃、湿度65%の条件で7日間熟成させた光学フィルム
粘着剤シート上の粘着剤約0.1gをサンプル瓶に採取
し、酢酸エチルを30ccを加えて24時間振とうした
後、該サンプル瓶の内容物を200メッシュのステンレ
ス製金網でろ別し、金網上の残留物を100℃で2時間
乾燥して乾燥重量を測定し、次式[I]により求めた。
<Measurement of gel fraction> The gel fraction is measured at a temperature of 23.
About 0.1 g of the pressure-sensitive adhesive on the optical film pressure-sensitive adhesive sheet that had been aged for 7 days at a temperature of 65 ° C. and a humidity of 65% was collected in a sample bottle, 30 cc of ethyl acetate was added, and the mixture was shaken for 24 hours. The content of (1) was filtered off with a 200-mesh stainless steel wire net, the residue on the wire net was dried at 100 ° C. for 2 hours, and the dry weight was measured, and determined by the following formula [I].

【0037】[0037]

【数1】 [Equation 1]

【0038】<ゾル分の分子量、分子量分布の測定>温
度23℃、湿度65%の条件で7日間熟成させた光学フ
ィルム粘着シート上の粘着剤について、以下に示す測定
条件において、ゲルパーミエーションクロマトグラフィ
ーにより、未架橋ポリマー(ゾル分)中の分子量1万以
下の重量百分率を求めた。 装置名:東ソー(株)製、HLC-8120 カラム:東ソー(株)製、G7000HXL 7.8mmID×30cm 1本 GMHXL 7.8mmID×30cm 2本 G2000HXL 7.0mmID×30cm 1本 サンプル濃度:1.5mg/mlになるようにテトラヒドロフランで希釈 移動相溶媒:テトロヒドロフラン 流量:1.0ml/min カラム温度:40℃
<Measurement of molecular weight and molecular weight distribution of sol content> For the pressure-sensitive adhesive on the optical film pressure-sensitive adhesive sheet aged for 7 days at a temperature of 23 ° C. and a humidity of 65%, gel permeation chromatography was performed under the following measurement conditions. The weight percentage of the molecular weight of 10,000 or less in the uncrosslinked polymer (sol content) was determined by means of photography. Device name: Tosoh Corporation, HLC-8120 Column: Tosoh Corporation, G7000HXL 7.8mm ID x 30cm 1 GMHXL 7.8mm ID x 30cm 2 G2000HXL 7.0mm ID x 30cm 1 sample concentration: 1.5mg Dilute with tetrahydrofuran so that the concentration becomes / ml Mobile phase solvent: Tetrohydrofuran Flow rate: 1.0 ml / min Column temperature: 40 ° C

【0039】[0039]

【実施例1】ポリマー溶液Aの固形分100重量部とポ
リマー溶液Cの固形分60重量部を混合し、これに架橋
剤としてイソシアネート系化合物(トリメチロールプロ
パントリレンジイソシアネート)0.1重量部および酸
化防止剤としてフェノール系化合物[ペンタエリスリチ
ル-テトラキス〔3-(3,5-ジ-t-ブチル-4-ヒドロキシフェ
ニル)プロピオネート〕]0.2重量部を添加し、よく
撹拌して粘着剤組成物を得た。それを剥離処理したポリ
エステルフィルムに塗布し乾燥させ、25μmの粘着剤
層を設けた後、それを偏光フィルムの片面に転写し、温
度23℃、湿度65%の条件で7日間熟成させて光学フ
ィルム粘着シートを得た。得られた光学フィルム粘着シ
ートの粘着剤について、ゲル分率およびゾル分中の分子
量1万以下のポリマー成分の重量百分率を測定した。結
果を表1に示す。
Example 1 100 parts by weight of the solid content of the polymer solution A and 60 parts by weight of the solid content of the polymer solution C were mixed, and 0.1 part by weight of an isocyanate compound (trimethylolpropane tolylene diisocyanate) as a crosslinking agent and As an antioxidant, 0.2 parts by weight of a phenolic compound [pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate]] was added, and the mixture was stirred well to produce an adhesive. A composition was obtained. After applying it to a polyester film that has been subjected to a peeling treatment and drying it to form a 25 μm pressure-sensitive adhesive layer, transfer it to one side of a polarizing film, and age it for 7 days at a temperature of 23 ° C. and a humidity of 65% to obtain an optical film. An adhesive sheet was obtained. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0040】[0040]

【実施例2】ポリマー溶液Aの固形分100重量部とポ
リマー溶液Dの固形分20重量部を混合し、これにイソ
シアネート系化合物(トリメチロールプロパントリレン
ジイソシアネート)0.15重量部および酸化防止剤と
してフェノール系化合物[トリエチレングリコール-ビ
ス-〔3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)
プロピオネート〕]0.1重量部を添加し、よく撹拌し
て粘着剤組成物を得た。それを剥離処理したポリエステ
ルフィルムに塗布し乾燥させ、25μmの粘着剤層を設
けた後、それを偏光フィルムの片面に転写し、温度23
℃、湿度65%の条件で7日間熟成させて光学フィルム
粘着シートを得た。得られた光学フィルム粘着シートの
粘着剤について、ゲル分率およびゾル分中の分子量1万
以下のポリマー成分の重量百分率を測定した。結果を表
1に示す。
Example 2 100 parts by weight of the solid content of the polymer solution A and 20 parts by weight of the solid content of the polymer solution D were mixed, and 0.15 parts by weight of an isocyanate compound (trimethylolpropane tolylene diisocyanate) and an antioxidant were added to the mixture. As a phenolic compound [triethylene glycol-bis- [3- (3-t-butyl-5-methyl-4-hydroxyphenyl)]
Propionate]] 0.1 part by weight was added and well stirred to obtain an adhesive composition. It is applied to a peeled polyester film and dried to form a pressure-sensitive adhesive layer having a thickness of 25 μm, which is then transferred to one side of a polarizing film at a temperature of 23
It was aged for 7 days at a temperature of 65 ° C. and a humidity of 65% to obtain an optical film pressure-sensitive adhesive sheet. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0041】[0041]

【実施例3】ポリマー溶液Bの固形分100重量部とポ
リマー溶液Dの固形分40重量部を混合し、これにイソ
シアネート系化合物(トリメチロールプロパントリレン
ジイソシアネート)0.1重量部および酸化防止剤とし
てフェノール系化合物[トリエチレングリコール-ビス-
〔3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロ
ピオネート〕]0.2重量部を添加し、よく撹拌して粘
着剤組成物を得た。それを剥離処理したポリエステルフ
ィルムに塗布し乾燥させ、25μmの粘着剤層を設けた
後、それを偏光フィルムの片面に転写し、温度23℃、
湿度65%の条件で7日間熟成させて光学フィルム粘着
シートを得た。得られた光学フィルム粘着シートの粘着
剤について、ゲル分率およびゾル分中の分子量1万以下
のポリマー成分の重量百分率を測定した。結果を表1に
示す。
Example 3 100 parts by weight of the solid content of the polymer solution B and 40 parts by weight of the solid content of the polymer solution D were mixed, and 0.1 part by weight of an isocyanate compound (trimethylolpropane tolylene diisocyanate) and an antioxidant were added to the mixture. As a phenolic compound [triethylene glycol-bis-
0.2 parts by weight of [3- (3-t-butyl-5-methyl-4-hydroxyphenyl) propionate] was added and well stirred to obtain an adhesive composition. It is applied to a peeled polyester film and dried to form a 25 μm pressure-sensitive adhesive layer, which is then transferred to one side of a polarizing film at a temperature of 23 ° C.
It was aged for 7 days under the condition of a humidity of 65% to obtain an optical film pressure-sensitive adhesive sheet. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0042】[0042]

【実施例4】ポリマー溶液Aの固形分100重量部とポ
リマーEの固形分70重量部を混合し、これに架橋剤と
してエポキシ系化合物(N,N,N',N'-テトラグリジル-m-
キシリレンジアミン)0.02重量部、酸化防止剤とし
てフェノール系化合物(2,6-ジ-t-ブチル-4-メチルフェ
ノール)0.2重量部およびシランカップリッング剤
(3-グリシドキシプロピルトリメトキシシラン)0.2
重量部を添加し、よく撹拌して粘着剤組成物を得た。そ
れを剥離処理したポリエステルフィルムに塗布し乾燥さ
せ、25μmの粘着剤層を設けた後、それを偏光フィル
ムの片面に転写し、温度23℃、湿度65%の条件で7
日間熟成させて光学フィルム粘着シートを得た。得られ
た光学フィルム粘着シートの粘着剤について、ゲル分率
およびゾル分中の分子量1万以下のポリマー成分の重量
百分率を測定した。結果を表1に示す。
Example 4 100 parts by weight of the solid content of the polymer solution A and 70 parts by weight of the solid content of the polymer E were mixed, and an epoxy compound (N, N, N ', N'-tetraglycidyl-m-as a crosslinking agent was added thereto.
Xylylenediamine) 0.02 part by weight, phenolic compound (2,6-di-t-butyl-4-methylphenol) 0.2 part by weight as an antioxidant, and silane coupling agent (3-glycidoxy) Propyltrimethoxysilane) 0.2
Parts by weight were added and well stirred to obtain an adhesive composition. It is applied to a peeled polyester film and dried to form a pressure-sensitive adhesive layer of 25 μm, which is then transferred to one side of a polarizing film, and the temperature is 23 ° C. and the humidity is 65%.
It was aged for a day to obtain an optical film pressure-sensitive adhesive sheet. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0043】[0043]

【実施例5】ポリマー溶液A100重量部とポリマー溶
液D50重量部を混合し、これに架橋剤としてアジリジ
ン系化合物(トリメチロールプロパントリ-β-アジリジ
ニルプロピオネート)0.05重量部、酸化防止剤とし
てフェノール系化合物(3,5-ジ-t-ブチル-4-ヒドロキシ
-ベンジルホスホネート-ジエチルエステル)0.5重量
部、およびシランカップリッング剤(3-アミノプロピル
トリメトキシシラン)0.2重量部を添加し、よく撹拌
して粘着剤組成物を得た。それを剥離処理したポリエス
テルフィルムに塗布し乾燥させ、25μmの粘着剤層を
設けた後、それを偏光フィルムの片面に転写し、温度2
3℃、湿度65%の条件で7日間熟成させて光学フィル
ム粘着シートを得た。得られた光学フィルム粘着シート
の粘着剤について、ゲル分率およびゾル分中の分子量1
万以下のポリマー成分の重量百分率を測定した。結果を
表1に示す。
Example 5 100 parts by weight of the polymer solution A and 50 parts by weight of the polymer solution D were mixed, and 0.05 part by weight of an aziridine compound (trimethylolpropane tri-β-aziridinyl propionate) as a crosslinking agent was added to the mixture. Phenolic compound (3,5-di-t-butyl-4-hydroxy)
-Benzylphosphonate-diethyl ester) 0.5 part by weight and a silane coupling agent (3-aminopropyltrimethoxysilane) 0.2 part by weight were added and well stirred to obtain an adhesive composition. It is applied to a polyester film that has been subjected to a peeling treatment and dried to provide a 25 μm pressure-sensitive adhesive layer, which is then transferred to one side of a polarizing film and the temperature is set to 2
It was aged for 7 days under the conditions of 3 ° C. and humidity of 65% to obtain an optical film pressure-sensitive adhesive sheet. Regarding the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, gel fraction and molecular weight 1 in sol
The weight percentage of less than ten thousand polymer components was measured. The results are shown in Table 1.

【0044】[0044]

【比較例1】酸化防止剤を添加しない以外は、実施例1
と同様にして光学フィルム粘着シートを得た。得られた
光学フィルム粘着シートの粘着剤について、ゲル分率お
よびゾル分中の分子量1万以下のポリマー成分の重量百
分率を測定した。結果を表1に示す。
Comparative Example 1 Example 1 except that no antioxidant was added
An optical film adhesive sheet was obtained in the same manner as. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0045】[0045]

【比較例2】ポリマー溶液Cの量を10重量部にした以
外は、実施例1と同様にして光学フィルム粘着シートを
得た。得られた光学フィルム粘着シートの粘着剤につい
て、ゲル分率およびゾル分中の分子量1万以下のポリマ
ー成分の重量百分率を測定した。結果を表1に示す。
Comparative Example 2 An optical film pressure-sensitive adhesive sheet was obtained in the same manner as in Example 1 except that the amount of the polymer solution C was changed to 10 parts by weight. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0046】[0046]

【比較例3】イソシアネート系化合物を5.5重量部と
した以外は、実施例1と同様にして光学フィルム粘着シ
ートを得た。得られた光学フィルム粘着シートの粘着剤
について、ゲル分率およびゾル分中の分子量1万以下の
ポリマー成分の重量百分率を測定した。結果を表1に示
す。
Comparative Example 3 An optical film pressure-sensitive adhesive sheet was obtained in the same manner as in Example 1 except that the isocyanate compound was changed to 5.5 parts by weight. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0047】[0047]

【比較例4】イソシアネート系化合物を0.0008重
量部とした以外は、実施例1と同様にして光学フィルム
粘着シートを得た。得られた光学フィルム粘着シートの
粘着剤について、ゲル分率およびゾル分中の分子量1万
以下のポリマー成分の重量百分率を測定した。結果を表
1に示す。
Comparative Example 4 An optical film pressure-sensitive adhesive sheet was obtained in the same manner as in Example 1 except that the amount of the isocyanate compound was 0.0008 parts by weight. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0048】[0048]

【比較例5】ポリマー溶液Aの固形分100重量部とポ
リマー溶液Fの固形分10重量部を混合し、これに架橋
剤としてイソシアネート系化合物(トリメチロールプロ
パントリレンジイソシアネート)0.1重量部を添加
し、よく撹拌して粘着剤組成物を得た。それを剥離処理
したポリエステルフィルムに塗布し乾燥させ、25μm
の粘着剤層を設けた後、それを偏光フィルムの片面に転
写し、温度23℃、湿度65%の条件で7日間熟成させ
て光学フィルム粘着シートを得た。得られた光学フィル
ム粘着シートの粘着剤について、ゲル分率およびゾル分
中の分子量1万以下のポリマー成分の重量百分率を測定
した。結果を表1に示す。
Comparative Example 5 100 parts by weight of the solid content of the polymer solution A and 10 parts by weight of the solid content of the polymer solution F were mixed, and 0.1 part by weight of an isocyanate compound (trimethylolpropane tolylene diisocyanate) was added as a crosslinking agent. The mixture was added and well stirred to obtain an adhesive composition. It is applied to a peeled polyester film and dried to 25 μm
After the pressure-sensitive adhesive layer was prepared, it was transferred to one side of the polarizing film and aged for 7 days under the conditions of temperature 23 ° C. and humidity 65% to obtain an optical film pressure-sensitive adhesive sheet. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0049】[0049]

【比較例6】ポリマー溶液Aの固形分100重量部とポ
リマー溶液Gの固形分20重量部を混合し、これに架橋
剤としてイソシアネート系化合物(トリメチロールプロ
パントリレンジイソシアネート)0.1重量部を添加
し、よく撹拌して粘着剤組成物を得た。それを剥離処理
したポリエステルフィルムに塗布し乾燥させ、25μm
の粘着剤層を設けた後、それを偏光フィルムの片面に転
写し、温度23℃、湿度65%の条件で7日間熟成させ
て光学フィルム粘着シートを得た。得られた光学フィル
ム粘着シートの粘着剤について、ゲル分率およびゾル分
中の分子量1万以下のポリマー成分の重量百分率を測定
した。結果を表1に示す。
Comparative Example 6 100 parts by weight of the solid content of the polymer solution A and 20 parts by weight of the solid content of the polymer solution G were mixed, and 0.1 part by weight of an isocyanate compound (trimethylolpropane tolylene diisocyanate) was added as a crosslinking agent. The mixture was added and well stirred to obtain an adhesive composition. It is applied to a peeled polyester film and dried to 25 μm
After the pressure-sensitive adhesive layer was prepared, it was transferred to one side of the polarizing film and aged for 7 days under the conditions of temperature 23 ° C. and humidity 65% to obtain an optical film pressure-sensitive adhesive sheet. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0050】[0050]

【比較例7】ポリマー溶液Gの固形分を60重量部にし
た以外は、比較例6と同様にして光学フィルム粘着シー
トを得た。得られた光学フィルム粘着シートの粘着剤に
ついて、ゲル分率およびゾル分中の分子量1万以下のポ
リマー成分の重量百分率を測定した。結果を表1に示
す。
Comparative Example 7 An optical film pressure-sensitive adhesive sheet was obtained in the same manner as Comparative Example 6 except that the solid content of the polymer solution G was changed to 60 parts by weight. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0051】[0051]

【比較例8】ポリマー溶液Bの固形分100重量部とポ
リマー溶液Gの固形分10重量部を混合し、これに架橋
剤としてイソシアネート系化合物(トリメチロールプロ
パントリレンジイソシアネート)0.15重量部を添加
し、よく撹拌して粘着剤組成物を得た。それを剥離処理
したポリエステルフィルムに塗布し乾燥させ、25μm
の粘着剤層を設けた後、それを偏光フィルムの片面に転
写し、温度23℃、湿度65%の条件で7日間熟成させ
て光学フィルム粘着シートを得た。得られた光学フィル
ム粘着シートの粘着剤について、ゲル分率およびゾル分
中の分子量1万以下のポリマー成分の重量百分率を測定
した。結果を表1に示す。
Comparative Example 8 100 parts by weight of the solid content of the polymer solution B and 10 parts by weight of the solid content of the polymer solution G were mixed, and 0.15 parts by weight of an isocyanate compound (trimethylolpropane tolylene diisocyanate) was added as a crosslinking agent. The mixture was added and well stirred to obtain an adhesive composition. It is applied to a peeled polyester film and dried to 25 μm
After the pressure-sensitive adhesive layer was prepared, it was transferred to one side of the polarizing film and aged for 7 days under the conditions of temperature 23 ° C. and humidity 65% to obtain an optical film pressure-sensitive adhesive sheet. With respect to the pressure-sensitive adhesive of the obtained optical film pressure-sensitive adhesive sheet, the gel fraction and the weight percentage of the polymer component having a molecular weight of 10,000 or less in the sol content were measured. The results are shown in Table 1.

【0052】[0052]

【表1】 [Table 1]

【0053】<光学フィルム粘着シートの耐久性試験>
上記実施例1〜5および比較例1〜8で得られた15イ
ンチサイズの光学フィルム粘着シートを厚さ0.5mm
の無アルカリガラス板の両面に直交ニコルになるように
ラミネータロールを用いて貼着した。次いで、50℃、
5気圧のオートクレーブに20分保持して接着させた。
こうして得られたサンプルを120℃および80℃90
%RHの条件下に500時間放置し、光学フィルムの発
泡およびハガレ、さらに光漏れおよび額縁現象を目視で
観察した。結果を表2に示す。表中の「○」は実用上問
題ないことを意味し、「△」は実用に問題が発生する可
能性があることを意味し、「×」は実用に問題があるこ
とを示す。尚、比較例3及び比較例7の光漏れ及び額縁
現象は、粘着シートの剥がれが大きく、観察できる状態
でなかった。
<Durability Test of Optical Film Adhesive Sheet>
The 15-inch size optical film pressure-sensitive adhesive sheets obtained in Examples 1 to 5 and Comparative Examples 1 to 8 had a thickness of 0.5 mm.
Laminated rolls were attached to both surfaces of the non-alkali glass plate in (2) so as to form a crossed Nicol. Then, 50 ℃,
It was held in an autoclave at 5 atm for 20 minutes for adhesion.
The sample thus obtained was heated to 120 ° C. and 80 ° C. 90
After being left for 500 hours under the condition of% RH, the optical film was visually observed for foaming and peeling, as well as light leakage and a frame phenomenon. The results are shown in Table 2. In the table, “◯” means that there is no problem in practical use, “Δ” means that a problem may occur in practical use, and “x” means that there is a problem in practical use. The light leakage and the frame phenomenon of Comparative Example 3 and Comparative Example 7 were not observable because the peeling of the adhesive sheet was large.

【0054】[0054]

【表2】 [Table 2]

【0055】実施例1〜5の粘着剤及びその粘着剤から
なる粘着剤層を偏光フィルムの片面に形成した光学部材
は、15インチサイズと貼り付け面積を大きくしても、
120℃に500時間という高温雰囲気下及び80℃,
90%RHに500時間という高温高湿下雰囲気下にお
いて、剥がれ、発泡、光漏れ及び額縁現象を生じていな
い。
The optical member in which the pressure-sensitive adhesive of Examples 1 to 5 and the pressure-sensitive adhesive layer made of the pressure-sensitive adhesive were formed on one surface of the polarizing film, even if the size was 15 inches and the bonding area was large,
Under high temperature atmosphere of 120 ° C for 500 hours and 80 ° C,
No peeling, foaming, light leakage, or frame phenomenon occurred in an atmosphere of high temperature and high humidity of 90% RH for 500 hours.

【0056】これに対して、比較例1では、粘着剤に酸
化防止剤が含有されていないために額縁現象が発生して
いる。比較例2では、ゾル分中の分子量1万以下のポリ
マー成分が少ないために、高温条件での光漏れが発生し
ている。比較例3では、ゲル分率が高いため高温及び高
温高湿条件で大きな剥がれが発生している。比較例4で
は、粘着剤のゲル分率が低いため粘着剤の凝集力が弱
く、高温及び高温高湿条件で発泡が発生している。比較
例5,6及び8では、ゾル分中の分子量1万以下のポリ
マー成分が少ないために、高温及び高温高湿条件で光漏
れが発生している。比較例7でもゾル分中の分子量1万
以下のポリマー成分が少ないため、高温条件で光漏れが
発生している。
On the other hand, in Comparative Example 1, the frame phenomenon occurs because the adhesive does not contain an antioxidant. In Comparative Example 2, since the polymer component having a molecular weight of 10,000 or less in the sol content is small, light leakage occurs under high temperature conditions. In Comparative Example 3, because of the high gel fraction, large peeling occurred under high temperature and high temperature and high humidity conditions. In Comparative Example 4, the cohesive force of the adhesive was weak because the gel fraction of the adhesive was low, and foaming occurred under high temperature and high temperature and high humidity conditions. In Comparative Examples 5, 6 and 8, since the polymer component having a molecular weight of 10,000 or less in the sol content is small, light leakage occurs under high temperature and high temperature and high humidity conditions. Also in Comparative Example 7, since the polymer component having a molecular weight of 10,000 or less in the sol content is small, light leakage occurs under high temperature conditions.

【0057】[0057]

【発明の効果】以上のように、本発明の光学部材用粘着
剤、及び、その光学部材用粘着剤を使用した本発明の光
学部材は、高温又は高温高湿条件下における粘着剤層の
応力緩和性に優れるため、高温及び高温高湿雰囲気下に
おいて、剥がれ、発泡、光漏れ及び額縁現象を大幅に抑
制できるものである。特に、実施例で示したように、貼
り付け面積の大きい場合にその効果が顕著である。
INDUSTRIAL APPLICABILITY As described above, the pressure-sensitive adhesive for optical members of the present invention and the optical member of the present invention using the pressure-sensitive adhesive for optical members are the stress of the pressure-sensitive adhesive layer under high temperature or high temperature and high humidity conditions. Due to its excellent relaxation property, peeling, foaming, light leakage, and frame phenomenon can be significantly suppressed under high temperature and high temperature and high humidity atmosphere. In particular, as shown in the examples, the effect is remarkable when the attachment area is large.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G02F 1/1335 510 G02F 1/1335 510 1/13363 1/13363 Fターム(参考) 2H049 BA02 BA04 BA06 BB51 2H091 FA08X FA08Z FA11X FB02 FB12 GA16 GA17 LA02 LA17 4J004 AA10 AA13 AA14 AB05 CA04 CA06 CB03 CC02 FA01 FA04 4J040 DF041 DF051 EF111 EF131 EF231 EF251 EF301 GA05 GA07 GA11 GA14 GA22 GA29 HB44 HC16 HC22 HD30 HD43 KA29 LA01 LA06 MA10 MB03 NA17 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) G02F 1/1335 510 G02F 1/1335 510 1/13363 1/13363 F term (reference) 2H049 BA02 BA04 BA06 BB51 2H091 FA08X FA08Z FA11X FB02 FB12 GA16 GA17 LA02 LA17 4J004 AA10 AA13 AA14 AB05 CA04 CA06 CB03 CC02 FA01 FA04 4J040 DF041 DF051 EF111 EF131 EF231 EF251 EF301 GA05 GA07 GA11 GA14 GA22 GA29 HB44 NA16 MA10 HD30 HC29 HC22 HD

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 (メタ)アクリル酸エステルを主成分と
するポリマー、酸化防止剤および架橋剤からなる粘着剤
であって、該粘着剤のゲル分率が30以上60%以下で
あり、該粘着剤のゾル分のGPCによる分子量1万以下
のポリマー成分が、ゾル分中25重量%以上である光学
フィルム用粘着剤。
1. A pressure-sensitive adhesive comprising a polymer having a (meth) acrylic acid ester as a main component, an antioxidant and a crosslinking agent, wherein the pressure-sensitive adhesive has a gel fraction of 30 to 60%. A pressure-sensitive adhesive for an optical film, wherein a polymer component having a molecular weight of 10,000 or less measured by GPC in the sol portion of the agent is 25% by weight or more in the sol portion.
【請求項2】 酸化防止剤が、フェノール系化合物であ
ることを特徴とする請求項第1項記載の光学フィルム用
粘着剤。
2. The pressure-sensitive adhesive for an optical film according to claim 1, wherein the antioxidant is a phenolic compound.
【請求項3】 架橋剤が、イソシアネート系化合物、エ
ポキシ系化合物、又は、アジリジン系化合物であること
を特徴とする請求項第1項又は第2項記載の光学フィル
ム用粘着剤。
3. The pressure-sensitive adhesive for optical films according to claim 1, wherein the crosslinking agent is an isocyanate compound, an epoxy compound, or an aziridine compound.
【請求項4】 粘着剤にさらにシランカップリング剤を
配合したことを特徴とする請求項第1項乃至第3項記載
の光学フィルム用粘着剤。
4. The pressure-sensitive adhesive for an optical film according to claim 1, wherein the pressure-sensitive adhesive is further mixed with a silane coupling agent.
【請求項5】 支持体の片面あるいは両面に、請求項第
1項乃至第4項記載の粘着剤からなる粘着剤層を形成し
たことを特徴とする光学フィルム。
5. An optical film having a pressure-sensitive adhesive layer formed of the pressure-sensitive adhesive according to any one of claims 1 to 4 on one side or both sides of a support.
【請求項6】 支持体が偏光フィルム、位相差フィル
ム、又は、楕円偏光フィルムであることを特徴とする請
求項第5項記載の光学フィルム。
6. The optical film according to claim 5, wherein the support is a polarizing film, a retardation film or an elliptically polarizing film.
JP2001301615A 2001-05-31 2001-09-28 Adhesive for optical film and optical film using the adhesive Pending JP2003049143A (en)

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JP2001165576 2001-05-31
JP2001-165576 2001-05-31
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