JP2002211911A - Carbonized material containing hydroxyl group derived from hydrophilic polymer and method for producing the same - Google Patents

Carbonized material containing hydroxyl group derived from hydrophilic polymer and method for producing the same

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Publication number
JP2002211911A
JP2002211911A JP2001004457A JP2001004457A JP2002211911A JP 2002211911 A JP2002211911 A JP 2002211911A JP 2001004457 A JP2001004457 A JP 2001004457A JP 2001004457 A JP2001004457 A JP 2001004457A JP 2002211911 A JP2002211911 A JP 2002211911A
Authority
JP
Japan
Prior art keywords
oxygen
hydrophilic polymer
adsorption
hydroxyl group
nitrogen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001004457A
Other languages
Japanese (ja)
Inventor
Kimihisa Sugiyama
公寿 杉山
Takashi Suzuki
喬 鈴木
Tomoki Osada
知樹 長田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rengo Co Ltd
Original Assignee
Rengo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rengo Co Ltd filed Critical Rengo Co Ltd
Priority to JP2001004457A priority Critical patent/JP2002211911A/en
Publication of JP2002211911A publication Critical patent/JP2002211911A/en
Pending legal-status Critical Current

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  • Carbon And Carbon Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a carbonized material containing hydroxyl groups derived from a hydrophilic polymer, having a large gas (oxygen) adsorption and a large difference between oxygen and nitrogen adsorptions, easy to regenerate, obtained using inexpensive starting materials in an easy production process and suitable for use as an adsorbent in PSA based on difference of adsorption equilibria. SOLUTION: The carbonized material has (a) 1-50 ml/g oxygen adsorption in the standard state and (b) an oxygen adsorption to nitrogen adsorption ratio (O2/N2) of 2-40 in the standard state.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、空気等の混合ガス
のガス分離方法に使用される吸着剤として好適な親水性
高分子由来水酸基含有炭化物及びその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hydroxyl group-containing carbide derived from a hydrophilic polymer, which is suitable as an adsorbent used in a method for separating a mixed gas such as air, and a method for producing the same.

【0002】[0002]

【従来の技術】現在、一般的に空気による燃焼が行われ
ているが、空気には燃焼に不必要な多量の窒素が含まれ
ているため、熱効率が悪いばかりでなく、発生する窒素
酸化物や炭酸ガスの回収に膨大なエネルギーが必要とな
る等の問題がある。
2. Description of the Related Art At present, combustion by air is generally performed. However, since air contains a large amount of nitrogen unnecessary for combustion, not only thermal efficiency is poor, but also nitrogen oxide generated is generated. There is a problem that enormous energy is required for recovering carbon dioxide.

【0003】これに対して純粋な酸素を用いる酸素燃焼
は、熱効率が向上するばかりでなく、排ガス量が少ない
ので有害ガスや炭酸ガスの回収を容易かつ低コストで行
うことができ、さらに窒素酸化物の発生を抑えることが
できる。従って、酸素燃焼は、省エネルギーかつ地球環
境にも優しいこれからの燃焼技術として大いに期待され
ている。しかしながら、現時点においては、純粋な酸素
を低コストで得ることが困難なことから、経済的な問題
を有している。
On the other hand, the oxyfuel combustion using pure oxygen not only improves the thermal efficiency but also enables the recovery of harmful gas and carbon dioxide gas easily and at low cost due to the small amount of exhaust gas. The generation of objects can be suppressed. Therefore, oxyfuel combustion is greatly expected as a future combustion technology that is energy-saving and friendly to the global environment. However, at present, there is an economic problem because it is difficult to obtain pure oxygen at low cost.

【0004】空気等の混合ガスのガス分離方法として
は、PSA(Pressure Swing Adso
rption)が周知である。この方法は、吸着剤に対
する混合ガスの各成分の吸着量又は吸着速度の差を利用
する方法であり、例えば、混合ガスが2種の成分からな
る場合、吸着剤に混合ガスをある高い圧力で一定時間流
すことにより、吸着量又は吸着速度が大きい方の成分を
吸着剤に吸着させるとともに、他の成分を取り出し、次
いで、圧力を低下させることにより吸着した成分を吸着
剤より脱着して吸着剤を再生するという一連の工程を繰
り返すことにより混合ガスを成分ごとに分離する方法で
ある。
As a method for separating a mixed gas such as air, PSA (Pressure Swing Adso) is used.
rption) is well known. This method is a method utilizing the difference in the amount of adsorption or the adsorption speed of each component of the mixed gas to the adsorbent. For example, when the mixed gas is composed of two types of components, the mixed gas is adsorbed at a certain high pressure. By flowing for a certain period of time, the component with the higher adsorption amount or adsorption rate is adsorbed by the adsorbent, the other components are taken out, and then the adsorbed component is desorbed from the adsorbent by lowering the pressure to reduce the adsorbent. Is a method of separating a mixed gas for each component by repeating a series of steps of regenerating the mixed gas.

【0005】上記PSAにおけるガス分離用の吸着剤と
しては、合成ゼオライト、天然ゼオライト、シリカゲ
ル、アルミナゲル、活性炭、分子ふるい炭素等が使用さ
れている。特に空気中の酸素と窒素とを分離する目的に
は、ゼオライトと分子ふるい炭素が主に使用されてい
る。ゼオライトは酸素よりも窒素の平衡吸着量が大きい
吸着剤であり、このような吸着剤の平衡吸着量の差を利
用するPSAを平衡分離型PSAという。また、分子ふ
るい炭素は窒素よりも酸素の吸着速度が早い吸着剤であ
り、このような吸着剤の吸着速度の差を利用するPSA
を速度分離型PSAという。
As the adsorbent for gas separation in the PSA, synthetic zeolite, natural zeolite, silica gel, alumina gel, activated carbon, molecular sieve carbon and the like are used. In particular, zeolite and molecular sieve carbon are mainly used for separating oxygen and nitrogen in the air. Zeolite is an adsorbent having a larger equilibrium adsorption amount of nitrogen than oxygen, and a PSA utilizing such a difference in the equilibrium adsorption amount of the adsorbent is called an equilibrium separation type PSA. Also, molecular sieve carbon is an adsorbent having a higher oxygen adsorption rate than nitrogen, and PSA utilizing such a difference in the adsorption rate of the adsorbent.
Is called a speed separation type PSA.

【0006】ところで、空気中には、酸素が約21%
(体積)、窒素が約78%(体積)含まれているため、
上記PSAにおいては、含有量が多い窒素よりも含有量
が少ない酸素をよく吸着する吸着剤を使用することが好
ましい。従って、速度分離型PSAにおける分子ふるい
炭素はその意味で好適である。その一方、平衡分離型P
SAに従来使用される吸着剤は、ほとんどがゼオライト
のように酸素よりも窒素をより多く吸着するものであっ
た。従って、窒素よりも酸素をより多く吸着できる平衡
分離型PSAにおける吸着剤が存在すれば、空気中の酸
素と窒素の分離をより効率的に行うことができることか
ら、このような吸着剤の開発が望まれていた。
[0006] By the way, oxygen contains about 21% of oxygen.
(Volume) and about 78% (volume) of nitrogen
In the PSA, it is preferable to use an adsorbent that adsorbs oxygen having a lower content than nitrogen having a higher content. Therefore, molecular sieve carbon in rate-separated PSA is preferred in that sense. On the other hand, equilibrium separation type P
Most adsorbents conventionally used for SA adsorb more nitrogen than oxygen, such as zeolites. Therefore, if there is an adsorbent in an equilibrium separation type PSA that can adsorb more oxygen than nitrogen, the separation of oxygen and nitrogen in the air can be performed more efficiently. Was desired.

【0007】そのような吸着剤の一つとして、層状ケイ
酸塩の層間に、三核酢酸金属イオンをイオン交換反応で
挿入し、空気中で加熱処理することにより、金属の酸化
物で層間を架橋することによって得られる層状化合物が
開発されている(特開平9−192483号公報)。当
該層状化合物は、窒素よりも酸素を多く吸着することが
でき、従来のゼオライト等の吸着剤を使用する場合より
も空気中の酸素と窒素の分離を効率的に行うことができ
る。しかしながら、当該層状化合物の酸素等のガス吸着
量及び酸素と窒素との吸着量の差は、実用的に十分満足
できるものではなく、また、架橋剤としての三核酢酸金
属イオンの調製や、インターカレーション、固液分離、
洗浄等の製造工程が複雑であり、さらに原料も高価であ
る等の問題があるので、工業化は非常に困難であった。
As one of such adsorbents, trinuclear acetate metal ions are inserted between the layers of the layered silicate by an ion exchange reaction, and heat-treated in air to form a metal oxide layer between the layers. Layered compounds obtained by crosslinking have been developed (JP-A-9-192483). The layered compound can adsorb more oxygen than nitrogen, and can more efficiently separate oxygen and nitrogen in air than when a conventional adsorbent such as zeolite is used. However, the difference between the gas adsorption amount of oxygen or the like and the adsorption amount of oxygen and nitrogen of the layered compound is not sufficiently satisfactory for practical use. Callation, solid-liquid separation,
The production process such as washing is complicated, and the raw materials are expensive.

【0008】[0008]

【発明が解決しようとする課題】本発明は、酸素等のガ
ス吸着量及び酸素と窒素との吸着量の差が大きく、さら
に原料が安価で、製造工程が容易である、平衡分離型P
SAにおける吸着剤、特に空気等の酸素と窒素からなる
混合ガスを酸素と窒素に分離するための吸着剤として好
適な親水性高分子由来水酸基含有炭化物を提供すること
を目的とするものである。
SUMMARY OF THE INVENTION The present invention provides an equilibrium separation type P which has a large difference between the amount of adsorbed gas such as oxygen and the amount of adsorbed oxygen and nitrogen, has a low raw material cost, and is easy to manufacture.
It is an object of the present invention to provide a hydrophilic polymer-derived hydroxyl group-containing carbide suitable as an adsorbent for SA, particularly as an adsorbent for separating a mixed gas of oxygen and nitrogen such as air into oxygen and nitrogen.

【0009】[0009]

【課題を解決するための手段】本発明者らは、上記目的
を達成するため鋭意研究を行った結果、(a)標準状態
における酸素吸着量が1〜50mL/gであり、かつ
(b)標準状態における酸素吸着量と窒素吸着量の比
(O2/N2)が2〜40である、その一部の水酸基が残
存した親水性高分子由来の炭化物(親水性高分子由来水
酸基含有炭化物)により上記目的が達成されることを見
出し、本発明を完成するに至った。
Means for Solving the Problems The present inventors have conducted intensive studies in order to achieve the above object. As a result, (a) the amount of oxygen adsorbed in a standard state is 1 to 50 mL / g, and (b) The ratio of the amount of oxygen adsorbed to the amount of nitrogen adsorbed in the standard state (O 2 / N 2 ) is 2 to 40, and a part of the hydroxyl group-containing carbide derived from a hydrophilic polymer (a hydroxyl group-containing carbide derived from a hydrophilic polymer) ), The above object is achieved, and the present invention has been completed.

【0010】すなわち、本発明は、以下の通りである。 〔1〕下記の性質を有する親水性高分子由来水酸基含有
炭化物: (a)標準状態における酸素吸着量が1〜50mL/g
である、(b)標準状態における酸素吸着量と窒素吸着
量の比(O2/N2)が2〜40である。 〔2〕親水性高分子がセルロースである上記〔1〕の親
水性高分子由来水酸基含有炭化物。 〔3〕標準状態における酸素吸着量が3〜40mL/g
である上記〔1〕又は〔2〕の親水性高分子由来水酸基
含有炭化物。 〔4〕標準状態におけるO2/N2が5〜30である上記
〔1〕〜〔3〕のいずれかの親水性高分子由来水酸基含
有炭化物。 〔5〕(1)親水性高分子を塩基性物質の水溶液で含浸
処理する工程と、(2)該含浸処理した親水性高分子を
150〜500℃で炭化処理する工程を包含することを
特徴とする上記〔1〕〜〔4〕のいずれかの親水性高分
子由来水酸基含有炭化物の製造方法。 〔6〕上記〔1〕〜〔4〕のいずれかの親水性高分子由
来水酸基含有炭化物からなる吸着剤。
That is, the present invention is as follows. [1] Hydroxyl-containing carbide derived from a hydrophilic polymer having the following properties: (a) Oxygen adsorption amount in a standard state is 1 to 50 mL / g
(B) The ratio (O 2 / N 2 ) between the amount of adsorbed oxygen and the amount of adsorbed nitrogen in the standard state is 2 to 40. [2] The hydroxyl-containing carbide derived from a hydrophilic polymer according to the above [1], wherein the hydrophilic polymer is cellulose. [3] The oxygen adsorption amount in the standard state is 3 to 40 mL / g
The hydroxyl group-containing carbide derived from a hydrophilic polymer according to the above [1] or [2]. [4] The hydroxyl group-containing carbide derived from a hydrophilic polymer according to any one of [1] to [3], wherein O 2 / N 2 in a standard state is 5 to 30. [5] The method includes: (1) a step of impregnating a hydrophilic polymer with an aqueous solution of a basic substance; and (2) a step of carbonizing the impregnated hydrophilic polymer at 150 to 500 ° C. The method for producing a hydroxyl group-containing carbide derived from a hydrophilic polymer according to any one of the above [1] to [4]. [6] An adsorbent comprising a hydroxyl group-containing carbide derived from a hydrophilic polymer according to any one of the above [1] to [4].

【0011】[0011]

【発明の実施の形態】本発明における「親水性高分子由
来水酸基含有炭化物(以下、水酸基含有炭化物と称す
る)」とは、その一部の水酸基が残存した親水性高分子
由来の炭化物、すなわち、例えば後記方法のように、親
水性高分子をその一部の水酸基が残存するように炭化処
理したものである。なお、当該水酸基含有炭化物が水酸
基を含有していることは、赤外吸収スペクトルを測定し
た場合、3800〜3200cm -1にO−H伸縮振動の
吸収帯及び1400〜1250cm-1にO−H変角振動
の吸収帯が見出されることにより確認することができ
る。
BEST MODE FOR CARRYING OUT THE INVENTION "Hydrophilic polymer
Hydroxyl-containing carbide (hereinafter referred to as hydroxyl-containing carbide)
") Means a hydrophilic polymer in which some of the hydroxyl groups remain.
Carbide of origin, i.e.,
The aqueous polymer is carbonized so that some of the hydroxyl groups remain.
It was something that worked. In addition, the said hydroxyl group containing carbide is hydroxyl.
The presence of the group is determined by measuring the infrared absorption spectrum.
3800-3200cm -1Of O-H stretching vibration
Absorption band and 1400-1250cm-1OH bending vibration
Can be confirmed by finding the absorption band of
You.

【0012】また、本発明における「標準状態」とは、
25℃、101.3kPaの条件下を意味する。
In the present invention, the "standard state"
25 ° C. and 101.3 kPa.

【0013】本発明の水酸基含有炭化物は、親水性高分
子の一部の水酸基が残存した炭化物であって、(a)標
準状態における酸素吸着量が1〜50mL/gであり、
かつ(b)標準状態における酸素吸着量と窒素吸着量の
比(O2/N2)が2〜40であること、すなわち、優れ
た酸素吸着能力及び酸素選択性を有することを特徴とす
る。
The hydroxyl group-containing carbide of the present invention is a carbide in which a part of hydroxyl groups of a hydrophilic polymer remains, and (a) an oxygen adsorption amount in a standard state is 1 to 50 mL / g;
And (b) the ratio of the amount of oxygen adsorption to the amount of nitrogen adsorption in the standard state (O 2 / N 2 ) is 2 to 40, that is, it has excellent oxygen adsorption capacity and oxygen selectivity.

【0014】上記水酸基含有炭化物の原料となる親水性
高分子としては、水に対して膨潤するものであれば特に
制限はなく、例えば、天然セルロース(パルプ、ケナ
フ、木綿、麻等)、再生セルロース(セロハン、レーヨ
ン、セルロースビーズ、セルローススポンジ等)、バク
テリアセルロース、及びセルロースを化学修飾したエチ
ルセルロース、ヒドロキシエチルセルロース、ヒドロキ
シプロピルセルロース、メチルセルロース、エチルヒド
ロキシエチルセルロース及びカルボキシメチルセルロー
ス等のセルロース誘導体、さらには絹、羊毛、ポリビニ
ルアルコール、架橋型ポリビニルアルコール、キチン、
キトサン、エチレン酢酸ビニルコポリマー、ポリビニル
アセタール(ポリビニルホルマール、ポリビニルブチラ
ール等)等の天然又は人工の親水性高分子、ポリアクリ
ルアミド等の高吸水性高分子ゲル、コラーゲン等が挙げ
られる。好ましくは、実際の使用形態、価格及び取り扱
い易さの点から、セルロース(特に再生セルロース)が
挙げられる。また、当該親水性高分子は、2種以上を併
用してもよい。
The hydrophilic polymer serving as a raw material of the above-mentioned hydroxyl group-containing carbide is not particularly limited as long as it swells in water. Examples thereof include natural cellulose (pulp, kenaf, cotton, hemp, etc.) and regenerated cellulose. (Cellophane, rayon, cellulose beads, cellulose sponge, etc.), bacterial cellulose, and cellulose derivatives such as ethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, methylcellulose, ethylhydroxyethylcellulose and carboxymethylcellulose, which have been chemically modified with cellulose, and silk, wool, Polyvinyl alcohol, cross-linked polyvinyl alcohol, chitin,
Natural or artificial hydrophilic polymers such as chitosan, ethylene vinyl acetate copolymer, polyvinyl acetal (polyvinyl formal, polyvinyl butyral, etc.), superabsorbent polymer gels such as polyacrylamide, collagen and the like. Preferably, cellulose (particularly, regenerated cellulose) is used in terms of actual use form, price, and ease of handling. Further, two or more hydrophilic polymers may be used in combination.

【0015】上記親水性高分子は、必要に応じて、例え
ば、アルコール類(メタノール、エタノール、プロパノ
ール、ブタノール、グリセリン等)、フェノール類(フ
ェノール、ピロカテコール、ピロガロール、クレゾー
ル、レゾルシノール、ナフトール、ヒドロキノン、フロ
ログルシノール、1,2,4−ベンゼントリオール
等)、カルボン酸類(ギ酸、酢酸、プロピオン酸、安息
香酸、p−ヒドロキシ安息香酸、フタル酸、テレフタル
酸等)等の水酸基含有有機化合物を含有していてもよ
い。当該水酸基含有有機化合物は、親水性高分子が一部
の水酸基が残存するように炭化するのを補助することが
できる。
If necessary, the hydrophilic polymer may be, for example, alcohols (methanol, ethanol, propanol, butanol, glycerin, etc.), phenols (phenol, pyrocatechol, pyrogallol, cresol, resorcinol, naphthol, hydroquinone, Contains hydroxyl-containing organic compounds such as phloroglucinol, 1,2,4-benzenetriol, etc., and carboxylic acids (formic acid, acetic acid, propionic acid, benzoic acid, p-hydroxybenzoic acid, phthalic acid, terephthalic acid, etc.). May be. The hydroxyl group-containing organic compound can assist the hydrophilic polymer in carbonizing such that some hydroxyl groups remain.

【0016】また、上記親水性高分子は、故紙、セロハ
ン屑、繊維屑等の廃棄物であってもよく、架橋、染色等
の処理が行われているものでもよい。さらに、本発明の
目的を達成することができる範囲内であれば、親水性高
分子以外の有機高分子(例えば、ポリエステル、ポリエ
チレン、ポリプロピレン、アクリル、アラミド、ポリ塩
化ビニル、ポリアクリロニトリル、ナイロン、ポリアミ
ド、及びポリウレタン等)が含まれていてもよい。
The hydrophilic polymer may be waste such as waste paper, cellophane waste, fiber waste or the like, or may be one subjected to a treatment such as crosslinking or dyeing. Furthermore, as long as the object of the present invention can be achieved, organic polymers other than hydrophilic polymers (eg, polyester, polyethylene, polypropylene, acrylic, aramid, polyvinyl chloride, polyacrylonitrile, nylon, polyamide) , And polyurethane).

【0017】本発明の水酸基含有炭化物において、標準
状態における酸素吸着量は1〜50mL/g、好ましく
は3〜40mL/g、より好ましくは5〜30mL/g
である。当該酸素吸着量が1mL/g未満である場合、
平衡吸着型PSAにおける酸素吸着剤等として使用する
際、処理能力が小さいことから、装置が大型化するばか
りでなく、装置の運転に要する動力も大きな負担となる
ことから好ましくない。一方、当該酸素吸着量が50m
L/gを超えるようなものは、製造が困難であり、ま
た、その強度は著しく低く、運転の段階で崩壊し、関連
装置の汚染や、経路の目詰まりを引き起こすという問題
が生じる。なお、ここでいう酸素吸着量は、当該水酸基
含有炭化物単位重量当たりに吸着される酸素量(体積)
であり、全自動ガス吸着装置(日本ベル株式会社製:B
ELSORP 28SA)等を用いる容量法(すなわ
ち、ガスの吸着前後の圧力差を計測し、気体状態方程式
にあてはめて容積に換算する方法)で測定される値であ
る。
In the hydroxyl group-containing carbide of the present invention, the amount of oxygen adsorbed under the standard condition is 1 to 50 mL / g, preferably 3 to 40 mL / g, more preferably 5 to 30 mL / g.
It is. When the oxygen adsorption amount is less than 1 mL / g,
When used as an oxygen adsorbent or the like in an equilibrium adsorption type PSA, it is not preferable because the processing capacity is small, so that not only the device becomes large but also the power required for operating the device becomes a heavy load. On the other hand, the oxygen adsorption amount is 50 m
Those exceeding L / g are difficult to manufacture, and their strength is extremely low, and they disintegrate during the operation, causing problems such as contamination of related equipment and clogging of paths. The amount of oxygen adsorbed here is the amount (volume) of oxygen adsorbed per unit weight of the hydroxyl group-containing carbide.
And a fully automatic gas adsorption device (Bell Japan, Ltd .: B
This is a value measured by a capacity method using ELSORP 28SA) (that is, a method of measuring a pressure difference before and after gas adsorption and applying it to a gas state equation to convert to a volume).

【0018】また、本発明の水酸基含有炭化物におい
て、標準状態における酸素吸着量と窒素吸着量の比(O
2/N2:すなわち、標準状態における窒素吸着量で酸素
吸着量を除した値)は2〜40、好ましくは5〜30、
より好ましくは7〜20である。当該O2/N2が2未満
である場合、空気等の酸素と窒素からなる混合ガスから
効率的に酸素と窒素に分離することが困難であり、また
必要量の酸素(または窒素)を混合ガスの分離によって
得るには大量の混合ガスが必要になる。一方、当該O2
/N2が40を超えるようなものは、製造が困難であ
る。なお、ここでいう酸素吸着量及び窒素吸着量は、そ
れぞれ、当該水酸基含有炭化物単位重量当たりに吸着さ
れる酸素量(体積)及び窒素量(体積)であり、上記容
量法により測定される値である。
Further, in the hydroxyl group-containing carbide of the present invention, the ratio of the oxygen adsorption amount to the nitrogen adsorption amount (O
2 / N 2 : That is, the value obtained by dividing the oxygen adsorption amount by the nitrogen adsorption amount in the standard state) is 2 to 40, preferably 5 to 30,
More preferably, it is 7-20. When the ratio of O 2 / N 2 is less than 2, it is difficult to efficiently separate oxygen and nitrogen from a mixed gas of oxygen and nitrogen such as air, and a necessary amount of oxygen (or nitrogen) is mixed. A large amount of mixed gas is required to obtain by gas separation. On the other hand, the O 2
Those having a ratio of / N 2 exceeding 40 are difficult to produce. The oxygen adsorption amount and nitrogen adsorption amount here are the amount of oxygen (volume) and the amount of nitrogen (volume) adsorbed per unit weight of the hydroxyl group-containing carbide, respectively, and are the values measured by the above-mentioned volume method. is there.

【0019】上記水酸基含有炭化物の形態は特に限定さ
れず、例えば、シート状物、粒状物、繊維状物、糸状
物、棒状物、管状物、板状物、段ボールハニカム状物、
不定形状物等が挙げられる。また、これらは多孔質であ
ってもよい。水酸基含有炭化物とした後に所定の形態に
なるように加工することもできるが、柔軟性を有し、取
り扱いが容易な親水性高分子を予め所定の形態に製造又
は加工した後、炭化処理を行うことが容易であり好まし
い。
The form of the above-mentioned hydroxyl group-containing carbide is not particularly limited, and examples thereof include sheet, granular, fibrous, thread, rod, tubular, plate, corrugated honeycomb,
Examples include irregularly shaped objects. They may also be porous. After being made into a hydroxyl group-containing carbide, it can be processed into a predetermined form, but a flexible polymer having flexibility and easy handling is manufactured or processed in a predetermined form in advance, and then carbonized. It is easy and preferable.

【0020】上記水酸基含有炭化物は、(1)親水性高
分子を塩基性物質の水溶液で含浸処理する工程と、
(2)該含浸処理した親水性高分子を150〜500℃
で炭化処理する工程とを包含する方法により製造するこ
とができる。
The above-mentioned hydroxyl group-containing carbide is obtained by (1) a step of impregnating a hydrophilic polymer with an aqueous solution of a basic substance;
(2) The impregnated hydrophilic polymer is heated at 150 to 500 ° C.
And carbonizing.

【0021】(塩基性物質の水溶液による親水性高分子
の含浸処理工程)当該工程は、上述した親水性高分子に
塩基性物質の水溶液を含浸させることにより、親水性高
分子を膨潤させ、その構造内部に大量のOH-イオンを
含有させる工程である。
(Step of Impregnating Hydrophilic Polymer with Aqueous Solution of Basic Substance) In this step, the hydrophilic polymer is swelled by impregnating the hydrophilic polymer with the aqueous solution of the basic substance. In this step, a large amount of OH - ions are contained inside the structure.

【0022】上記塩基性物質の水溶液における塩基性物
質としては、例えば、水酸化ナトリウム、水酸化カリウ
ム、水酸化リチウム等のアルカリ金属水酸化物、水酸化
カルシウム、水酸化マグネシウム等のアルカリ土類金属
水酸化物、及びアンモニア等が挙げられ、なかでも安価
で取り扱いが容易であり、かつ親水性高分子の膨潤度が
高くなることから、アルカリ金属水酸化物、なかでも水
酸化ナトリウム及び水酸化カリウムが好ましく、特に最
終的に得られる水酸基含有炭化物の耐熱性がよいことか
ら、水酸化ナトリウムが好ましい。また、水溶液中の塩
基性物質の濃度は、特に限定されないが、通常、0.0
1〜10mol/L、好ましくは0.1〜7mol/L、
より好ましくは0.5〜5mol/Lである。
Examples of the basic substance in the aqueous solution of the basic substance include alkali metal hydroxides such as sodium hydroxide, potassium hydroxide and lithium hydroxide, and alkaline earth metals such as calcium hydroxide and magnesium hydroxide. Hydroxide and ammonia, among which alkali metal hydroxides, especially sodium hydroxide and potassium hydroxide, are inexpensive and easy to handle, and the swelling degree of the hydrophilic polymer is high. Is preferred, and sodium hydroxide is particularly preferred because of the good heat resistance of the hydroxyl group-containing carbide finally obtained. The concentration of the basic substance in the aqueous solution is not particularly limited, but is usually 0.0
1 to 10 mol / L, preferably 0.1 to 7 mol / L,
More preferably, it is 0.5 to 5 mol / L.

【0023】上記塩基性物質の水溶液を親水性高分子に
含浸させる方法は特に制限はなく、例えば、親水性高分
子を該水溶液に浸漬する、親水性高分子に該水溶液をス
プレーする、または親水性高分子に該水溶液を各種コー
ターで塗布する等の方法を用いることができる。また、
親水性高分子に対する該水溶液の使用量も特に制限はな
く、親水性高分子の種類、含浸方法等に応じて適宜設定
すればよいが、例えば、親水性高分子を該水溶液に含浸
させる場合には、通常、親水性高分子の1〜100倍量
(重量)、好ましくは10〜50倍量(重量)の該水溶
液を使用して行えばよい。
The method of impregnating the hydrophilic polymer with the aqueous solution of the basic substance is not particularly limited. For example, the hydrophilic polymer is immersed in the aqueous solution, the hydrophilic polymer is sprayed with the aqueous solution, or the hydrophilic polymer is sprayed. For example, a method of applying the aqueous solution to the hydrophilic polymer using various coaters can be used. Also,
The amount of the aqueous solution with respect to the hydrophilic polymer is not particularly limited, and may be appropriately set according to the type of the hydrophilic polymer, the impregnation method, and the like.For example, when the aqueous polymer is impregnated with the hydrophilic polymer, May be carried out usually using 1 to 100 times (by weight), preferably 10 to 50 times (by weight) of the aqueous solution of the hydrophilic polymer.

【0024】上記含浸処理における処理温度及び処理時
間は、特に限定されず、使用される親水性高分子の種類
に応じて適宜設定すればよいが、親水性高分子の膨潤を
速やかに進行させ、その構造内部に塩基性物質を十分に
浸透させて、水酸基に十分作用させること、及び親水性
高分子の加水分解を抑制すること等の観点から、その温
度は、好ましくは5〜90℃、より好ましくは10〜6
0℃、特に好ましくは20〜40℃であり、また、その
処理時間は、好ましくは1〜72時間、より好ましくは
2〜60時間、特に好ましくは5〜48時間である。
The treatment temperature and the treatment time in the above-mentioned impregnation treatment are not particularly limited, and may be appropriately set according to the kind of the hydrophilic polymer to be used. The temperature is preferably from 5 to 90 ° C., from the viewpoint of sufficiently penetrating the basic substance into the inside of the structure and sufficiently acting on the hydroxyl group, and suppressing the hydrolysis of the hydrophilic polymer. Preferably 10-6
The temperature is 0 ° C, particularly preferably 20 to 40 ° C, and the treatment time is preferably 1 to 72 hours, more preferably 2 to 60 hours, and particularly preferably 5 to 48 hours.

【0025】また、上記含浸処理においては、比重の関
係で親水性高分子が水面に浮かぶ可能性があることか
ら、処理液を穏やかに攪拌させながら行うことが好まし
い。
In addition, in the above-mentioned impregnation treatment, it is preferable to perform the treatment while gently stirring the treatment liquid, since the hydrophilic polymer may float on the water surface due to the specific gravity.

【0026】上記含浸処理した親水性高分子は、余分な
塩基性物質を除去するため、水で洗浄することが好まし
い。洗浄に使用する水量は、洗浄が大量の水で行う場
合、炭化させた際、塩基性物質が過度に除去されてしま
い、最終的に優れた特性を有する水酸基含有炭化物が得
られない恐れがあることから、使用した処理液の10倍
量程度が好ましい。
The impregnated hydrophilic polymer is preferably washed with water in order to remove excess basic substances. The amount of water used for washing, if the washing is performed with a large amount of water, when carbonized, the basic substance is excessively removed, and there is a possibility that a hydroxyl group-containing carbide having excellent properties may not be finally obtained. For this reason, the amount is preferably about 10 times the used processing solution.

【0027】また、上記洗浄後の親水性高分子は、炭化
処理の前に、穏やかな温度条件下でゆっくりと乾燥させ
ることが好ましい。例えば、30〜70℃(好ましくは
40〜60℃)の温度条件下、12〜48時間(好まし
くは16〜36時間)乾燥を行う。当該乾燥を行うこと
で、炭化処理における急激な加熱処理の際に、構造内部
の水分移動とともに塩基性物質が局在化することを抑制
することができる。
Further, it is preferable that the washed hydrophilic polymer is slowly dried under mild temperature conditions before the carbonization treatment. For example, drying is performed under a temperature condition of 30 to 70 ° C (preferably 40 to 60 ° C) for 12 to 48 hours (preferably 16 to 36 hours). By performing the drying, it is possible to suppress the localization of the basic substance along with the movement of water inside the structure during the rapid heat treatment in the carbonization treatment.

【0028】(炭化処理工程)当該炭化処理工程は、上
記塩基性物質の水溶液で含浸処理した親水性高分子を、
150〜500℃で処理することによって、その一部の
水酸基が残存するように親水性高分子を炭化する工程で
ある。
(Carburizing Step) In the carbonizing step, the hydrophilic polymer impregnated with the aqueous solution of the basic substance is treated with:
This is a step of carbonizing the hydrophilic polymer by treating at 150 to 500 ° C. so that some of the hydroxyl groups remain.

【0029】上記炭化処理における処理温度は、150
〜500℃、好ましくは180〜450℃、より好まし
くは200〜400℃である。150℃未満であると炭
化が十分に進行せず、得られる水酸基含有炭化物の酸素
等の吸着量、酸素と窒素の吸着量の差が十分とはならな
い。一方、500℃を超えると炭化が過度に進行し、酸
素吸着に関係すると考えられる水酸基等の各種の基まで
も分解されてしまうため、酸素吸着能力と酸素選択性が
低下するばかりでなく、得られる水酸基含有炭化物の強
度も低下する傾向がある。
The treatment temperature in the carbonization treatment is 150
To 500 ° C, preferably 180 to 450 ° C, more preferably 200 to 400 ° C. If the temperature is lower than 150 ° C., carbonization does not proceed sufficiently, and the difference between the amount of adsorption of oxygen and the like and the amount of adsorption of oxygen and nitrogen of the obtained hydroxyl group-containing carbide is not sufficient. On the other hand, when the temperature exceeds 500 ° C., carbonization proceeds excessively, and various groups such as a hydroxyl group, which are considered to be involved in oxygen adsorption, are also decomposed, so that not only the oxygen adsorption capacity and oxygen selectivity are reduced, but also The strength of the resulting hydroxyl-containing carbide also tends to decrease.

【0030】上記炭化処理における処理時間は、特に限
定されず、処理される親水性高分子の種類、上記含浸処
理条件、処理温度等に応じて適宜設定すればよいが、通
常10分〜50時間、好ましくは30分〜30時間、よ
り好ましくは1〜20時間である。
The treatment time in the carbonization treatment is not particularly limited, and may be appropriately set according to the type of the hydrophilic polymer to be treated, the impregnation condition, the treatment temperature, and the like, and is usually from 10 minutes to 50 hours. , Preferably 30 minutes to 30 hours, more preferably 1 to 20 hours.

【0031】上記炭化処理工程は、親水性高分子の酸化
分解を抑制するため、真空(通常1.0Pa以下、好ま
しくは0.01Pa以下)下又は不活性ガス(例えば、
ヘリウム、アルゴン等)雰囲気下で行うことが好まし
く、さらに炭化の進行にともなって発生する酸素吸着能
力に悪影響を与える揮発性の低分子化合物(例えば、二
酸化炭素、プロパノール、ブタノール等)を除去するこ
ともできることから、特に真空下で行うことが好まし
い。
In the carbonization step, in order to suppress the oxidative decomposition of the hydrophilic polymer, a vacuum (usually 1.0 Pa or less, preferably 0.01 Pa or less) or an inert gas (for example,
(Helium, argon, etc.) atmosphere, and also to remove volatile low-molecular compounds (eg, carbon dioxide, propanol, butanol, etc.) which adversely affect the oxygen adsorption capacity generated as carbonization proceeds. In particular, it is preferable to perform the reaction under a vacuum.

【0032】以下、上記製造方法を親水性高分子として
セルロースビーズ(すなわち、セロハンの原料であるビ
スコースを再生の際に球状に成型した工業材料)を使用
した場合を例にして具体的に説明する。
Hereinafter, the above-mentioned production method will be specifically described by taking as an example a case where cellulose beads (ie, an industrial material obtained by shaping viscose as a raw material of cellophane into a spherical shape at the time of regeneration) are used as the hydrophilic polymer. I do.

【0033】まず、セルロースビーズを、その10〜5
0倍量(重量)の0.5〜1.5mol/Lに調整した
水酸化ナトリウム等の塩基性物質の水溶液に20〜30
℃にて15〜48時間浸漬させる。次いで、セルロース
ビーズを取り出し、約10倍量の水で洗浄した後、これ
を50〜60℃に設定した乾燥機で12〜48時間乾燥
させる。次いで、乾燥させたセルロースビーズを、好ま
しくは真空(通常1.0Pa以下、好ましくは0.01
Pa以下)下、200〜400℃にて10〜20時間加
熱処理を行うことで、一部の水酸基が残存したセルロー
スビーズの炭化物を得ることができる。また、当該炭化
物に水酸基が残存していることは、赤外吸収スペクトル
を測定することで確認することができる。
First, the cellulose beads were added to 10 to 5
An aqueous solution of a basic substance such as sodium hydroxide adjusted to 0.5 to 1.5 mol / L of 0 times (weight) is added to an aqueous solution of 20 to 30 mol / L.
Soak at 15 ° C. for 15 to 48 hours. Next, the cellulose beads are taken out, washed with about 10 times the amount of water, and dried with a dryer set at 50 to 60 ° C for 12 to 48 hours. Next, the dried cellulose beads are placed in a vacuum (usually 1.0 Pa or less, preferably 0.01 Pa or less).
By performing a heat treatment at 200 to 400 ° C. for 10 to 20 hours under (Pa or lower), a carbide of cellulose beads in which some hydroxyl groups remain can be obtained. Further, the fact that a hydroxyl group remains in the carbide can be confirmed by measuring an infrared absorption spectrum.

【0034】以上のようにして得られる水酸基含有炭化
物が有する特性、すなわち、(a)標準状態における酸
素吸着量が1〜50mL/gであるような高い酸素吸着
能力、及び(b)標準状態における酸素吸着量と窒素吸
着量の比(O2/N2)が2〜40であるような高い酸素
選択性は、酸素吸着量が低く、かつ酸素よりも窒素を多
く吸着するものか、わずかに酸素を多く吸着するものの
いずれかであった従来の吸着剤からは予期することもで
きない驚愕すべき特性である。
The properties of the hydroxyl group-containing carbide obtained as described above, that is, (a) a high oxygen adsorption capacity such that the oxygen adsorption amount in the standard state is 1 to 50 mL / g, and (b) a characteristic in the standard state The high oxygen selectivity such that the ratio of the amount of oxygen adsorption to the amount of nitrogen adsorption (O 2 / N 2 ) is 2 to 40 means that the amount of oxygen adsorption is low and that nitrogen adsorbs more nitrogen than oxygen or slightly. This is a surprising property that cannot be expected from conventional adsorbents that have either adsorbed much oxygen.

【0035】また、当該水酸基含有炭化物は、高い酸素
吸着能力及び酸素選択性を有するばかりでなく、容易に
吸着した酸素を脱着することができ、さらに脱着した後
は再使用することができる。すなわち、容易に再生する
ことができる。例えば、セルロースビーズ由来の水酸基
含有炭化物の場合、真空(通常1.0Pa以下、好まし
くは0.01Pa以下)下、200〜400℃に加熱す
ることで吸着した酸素を脱着させて再生することができ
る。
In addition, the hydroxyl group-containing carbide has not only high oxygen adsorption ability and oxygen selectivity, but also can easily desorb adsorbed oxygen, and can be reused after desorption. That is, it can be easily reproduced. For example, in the case of a hydroxyl group-containing carbide derived from cellulose beads, it can be regenerated by desorbing the adsorbed oxygen by heating to 200 to 400 ° C. under vacuum (usually 1.0 Pa or less, preferably 0.01 Pa or less). .

【0036】本発明の水酸基含有炭化物が有する上記特
性は、混合ガス、特に空気等の酸素と窒素からなる混合
ガスを酸素と窒素に分離するための平衡分離型PSAに
おける吸着剤として非常に望ましい特性である。従っ
て、本発明の水酸基含有炭化物は、例えば、半導体工
業、化学工業(合成等)、鉄鉱業、燃料電池、内燃機
関、吸着塔、医学・医療、バイオテクノロジー(例え
ば、好気性菌の培養等)、植物の培養、クロレラ等の藻
類の繁殖、排水処理(CODの低減、嫌気性菌の繁殖抑
制等)等の高純度の酸素の供給、酸素の除去又は高純度
の窒素の供給が必要とされる広範な分野において、平衡
分離型PSAにおける吸着剤、酸素吸着剤、酸素と窒素
の分離剤等として好適に使用することができる。さら
に、当該水酸基含有炭化物は、原料が安価であり、かつ
製造工程も容易であるので、工業化も容易である。
The above characteristics possessed by the hydroxyl group-containing carbide of the present invention are very desirable characteristics as an adsorbent in an equilibrium separation type PSA for separating a mixed gas, particularly a mixed gas composed of oxygen and nitrogen such as air, into oxygen and nitrogen. It is. Accordingly, the hydroxyl group-containing carbide of the present invention can be used, for example, in the semiconductor industry, the chemical industry (synthesis, etc.), iron mining, fuel cells, internal combustion engines, adsorption towers, medicine / medicine, biotechnology (eg, culture of aerobic bacteria). , Plant culture, propagation of algae such as chlorella, supply of high-purity oxygen such as wastewater treatment (reduction of COD, suppression of propagation of anaerobic bacteria, etc.), removal of oxygen or supply of high-purity nitrogen is required. In a wide range of fields, it can be suitably used as an adsorbent, an oxygen adsorbent, a separator for oxygen and nitrogen in an equilibrium separation type PSA, and the like. Further, the hydroxyl group-containing carbide is easy to industrialize because the raw material is inexpensive and the production process is easy.

【0037】[0037]

【実施例】以下、実施例を挙げて本発明を具体的に説明
するが、本発明はこれら実施例に限定されるものではな
い。以下、各物性値の測定方法を示す。
EXAMPLES The present invention will now be described specifically with reference to examples, but the present invention is not limited to these examples. Hereinafter, the measuring method of each physical property value is shown.

【0038】[1]赤外吸収(IR)スペクトル IRスペクトルは、フーリエ変換赤外吸収分光分析装置
(株式会社島津製作所:FTIR8000,8100
M)を用いて測定した。
[1] Infrared absorption (IR) spectrum The IR spectrum was obtained by a Fourier transform infrared absorption spectrometer (Shimadzu Corporation: FTIR 8000, 8100).
M).

【0039】[2]酸素及び窒素の吸脱着量 酸素及び窒素の吸脱着量は、全自動ガス吸着装置(日本
ベル株式会社製:BELSORP 28SA)を用いて
測定した。なお、当該全自動ガス吸着装置は、試料をガ
ラスセルに入れた状態で、セル内の気圧を1.0×10
-4Paから101.3kPaに、また101.3kPaか
ら1.0×10-4Paに調整することが可能な装置で、
その時に吸着又は脱着された酸素量及び窒素量を容量法
で測定することができる。
[2] Amount of adsorption and desorption of oxygen and nitrogen The amounts of adsorption and desorption of oxygen and nitrogen were measured using a fully automatic gas adsorption apparatus (BELSORP 28SA, manufactured by Nippon Bell Co., Ltd.). In this fully automatic gas adsorption apparatus, the pressure in the cell was set to 1.0 × 10
A device capable of adjusting the pressure from -4 Pa to 101.3 kPa and from 101.3 kPa to 1.0 × 10 -4 Pa,
At this time, the amounts of oxygen and nitrogen adsorbed or desorbed can be measured by a volumetric method.

【0040】実施例1 多孔性セルロースビーズであるビスコパール1.0g
(レンゴー株式会社製:直径4mm)を、1mol/L
に調整した水酸化ナトリウム水溶液50mLに25℃
(液温)にて24時間浸した。このビスコパールを取り
出し、約500mLの水で洗浄した後、これを60℃に
設定した乾燥機(ヤマト科学株式会社製:DG82)で
24時間乾燥させた。乾燥させたビスコパールを、全自
動ガス吸着装置(日本ベル株式会社製:BELSORP
28SA)の前処理装置を用いて、真空(0.01P
a)下、300℃にて10時間加熱処理を行い、黒色か
つ球状の炭化物(0.65g)を得た。当該炭化物につ
いて上記測定法[1]に従ってIRスペクトルを測定し
た結果、以下に示すようにO−H伸縮振動の吸収帯(3
500cm-1)及びO−H変角振動の吸収帯(1400
〜1250cm-1)が確認された。 IR(KBr)cm-1:3500,2850,154
0,1520〜1505,1400〜1250,105
0.
Example 1 1.0 g of biscopearl, a porous cellulose bead
(Manufactured by Rengo Co., Ltd .: 4 mm in diameter) at 1 mol / L
25 ℃ aqueous sodium hydroxide solution adjusted to 50 ℃
(Liquid temperature) for 24 hours. The biscopearl was taken out, washed with about 500 mL of water, and dried for 24 hours with a dryer (DG82 manufactured by Yamato Scientific Co., Ltd.) set at 60 ° C. The dried Biscopearl is fully gas-adsorbed (Nippon Bell Co., Ltd .: BELSORP)
Vacuum (0.01P) using a pretreatment device of
Under a), a heat treatment was performed at 300 ° C. for 10 hours to obtain a black and spherical carbide (0.65 g). As a result of measuring the IR spectrum of the carbide according to the above-mentioned measurement method [1], as shown below, the absorption band (3
500 cm -1 ) and the absorption band of OH bending vibration (1400
121250 cm −1 ) was confirmed. IR (KBr) cm -1 : 3500, 2850, 154
0,1520-1505, 1400-1250,105
0.

【0041】実施例2 真空加熱処理の温度を250℃とした以外は実施例1と
同様にして、ビスコパール1.0g(レンゴー株式会社
製:直径4mm)から黒色かつ球状の炭化物(0.72
g)を得た。当該炭化物について上記測定法[1]に従
ってIRスペクトルを測定した結果、以下に示すように
O−H伸縮振動の吸収帯(3500cm -1)及びO−H
変角振動の吸収帯(1400〜1250cm-1)が確認
された。IR(KBr)cm-1:3500,2850,
1540,1520〜1505,1400〜1250,
1050.
Example 2 Example 1 was the same as Example 1 except that the temperature of the vacuum heat treatment was 250 ° C.
Similarly, Bisco Pearl 1.0g (Rengo Co., Ltd.)
(Diameter: 4 mm) to black and spherical carbide (0.72
g) was obtained. The carbide is measured according to the above measurement method [1].
As a result of measuring the IR spectrum,
Absorption band of O-H stretching vibration (3500cm -1) And OH
Absorbing band of bending vibration (1400-1250cm-1) Confirmed
Was done. IR (KBr) cm-1: 3500, 2850,
1540, 1520-1505, 1400-1250,
1050.

【0042】実施例3 真空加熱処理の温度を400℃とした以外は実施例1と
同様にして、ビスコパール1.0g(レンゴー株式会社
製:直径4mm)から黒色かつ球状の炭化物(0.31
g)を得た。当該炭化物について上記測定法[1]に従
ってIRスペクトルを測定した結果、以下に示すように
O−H伸縮振動の吸収帯(3500cm -1)及びO−H
変角振動の吸収帯(1400〜1250cm-1)が確認
された。 IR(KBr)cm-1:3500,2850,154
0,1520〜1505,1400〜1250,105
0.
Example 3 Example 1 was the same as Example 1 except that the temperature of the vacuum heat treatment was 400 ° C.
Similarly, Bisco Pearl 1.0g (Rengo Co., Ltd.)
(Diameter: 4 mm) to black and spherical carbide (0.31
g) was obtained. The carbide is measured according to the above measurement method [1].
As a result of measuring the IR spectrum,
Absorption band of O-H stretching vibration (3500cm -1) And OH
Absorbing band of bending vibration (1400-1250cm-1) Confirmed
Was done. IR (KBr) cm-1: 3500, 2850, 154
0,1520-1505, 1400-1250,105
0.

【0043】実施例4 ポリビニルアルコール(株式会社クラレ製:PVA・1
17)を溶解させた後、噴口遠心法を用いて作成したビ
ーズ(PVAビーズ)1.0g(直径2mm)を、0.5
mol/Lに調整した水酸化カリウム水溶液50mLに
25℃(液温)にて24時間浸した。このPVAビーズ
を取り出し、約500mLの水で洗浄した後、これを6
0℃に設定した乾燥機(ヤマト科学株式会社製:DG8
2)で24時間乾燥させた。乾燥させたPVAビーズ
を、全自動ガス吸着装置(日本ベル株式会社製:BEL
SORP 28SA)の前処理装置を用いて、真空
(0.01Pa)下、250℃にて5時間加熱処理を行
い、黒色かつ球状の炭化物(0.78g)を得た。当該
炭化物について上記測定法[1]に従ってIRスペクト
ルを測定した結果、以下に示すようにO−H伸縮振動の
吸収帯(3500cm-1)及びO−H変角振動の吸収帯
(1400〜1250cm-1)が確認された。 IR(KBr)cm-1:3500,2850,154
0,1520,1505,1400〜1250,105
0.
Example 4 Polyvinyl alcohol (Kuraray Co., Ltd .: PVA.1)
After dissolving (17), 1.0 g of beads (PVA beads) (2 mm in diameter) prepared by using the nozzle centrifugation method was added to 0.5.
It was immersed in 50 mL of an aqueous potassium hydroxide solution adjusted to mol / L at 25 ° C. (liquid temperature) for 24 hours. After removing the PVA beads and washing them with about 500 mL of water,
A dryer set to 0 ° C (manufactured by Yamato Scientific Co., Ltd .: DG8
It dried for 24 hours in 2). A dried PVA bead is used as a fully automatic gas adsorption device (manufactured by Japan Bell Co., Ltd.
Using a pretreatment device of SORP 28SA), a heat treatment was performed at 250 ° C. for 5 hours under vacuum (0.01 Pa) to obtain black and spherical carbide (0.78 g). The measurement method for the carbide [1] Result of measurement of the IR spectrum in accordance with the absorption band of the O-H stretching vibration as shown in the following (3500 cm -1) and the absorption band of the O-H deformation vibration (1400~1250cm - 1 ) was confirmed. IR (KBr) cm -1 : 3500, 2850, 154
0, 1520, 1505, 1400 to 1250, 105
0.

【0044】実施例5 漂白針葉樹クラフトパルプ(王子製紙株式会社製:NB
KP)1.0gを、2.5mol/Lに調整した水酸化ナ
トリウム水溶液50mLに25℃(液温)にて48時間
浸した。このNBKPを取り出し、約500mLの水で
洗浄した後、これを60℃に設定した乾燥機(ヤマト科
学株式会社製:DG82)で24時間乾燥させた。乾燥
させたNBKPを、全自動ガス吸着装置(日本ベル株式
会社製:BELSORP 28SA)の前処理装置を用
いて、真空(0.01Pa)下、250℃にて16時間
加熱処理を行い、黒色かつ繊維形状の炭化物(0.81
g)を得た。当該炭化物について上記測定法[1]に従
ってIRスペクトルを測定した結果、以下に示すように
O−H伸縮振動の吸収帯(3500cm-1)及びO−H
変角振動の吸収帯(1400〜1250cm-1)が確認
された。 IR(KBr)cm-1:3500,2850,154
0,1520,1505,1400〜1250,105
0.
Example 5 Bleached softwood kraft pulp (NB manufactured by Oji Paper Co., Ltd .: NB)
1.0 g of (KP) was immersed in 50 mL of an aqueous sodium hydroxide solution adjusted to 2.5 mol / L at 25 ° C. (liquid temperature) for 48 hours. The NBKP was taken out, washed with about 500 mL of water, and then dried for 24 hours with a dryer (DG82, manufactured by Yamato Scientific Co., Ltd.) set at 60 ° C. The dried NBKP was subjected to a heat treatment at 250 ° C. for 16 hours under vacuum (0.01 Pa) using a pretreatment device of a fully automatic gas adsorption device (BELSORP 28SA manufactured by Nippon Bell Co., Ltd.) to give a black Fiber-shaped carbide (0.81
g) was obtained. As a result of measuring an IR spectrum of the carbide according to the above-mentioned measurement method [1], as shown below, an absorption band (3500 cm −1 ) of OH stretching vibration and OH
An absorption band of bending vibration (1400 to 1250 cm -1 ) was confirmed. IR (KBr) cm -1 : 3500, 2850, 154
0, 1520, 1505, 1400 to 1250, 105
0.

【0045】比較例1 ビスコパール1.0g(レンゴー株式会社製:直径4m
m)を、純水50mLに25℃(液温)にて24時間浸
した。このビスコパールを取り出し、これを60℃に設
定した乾燥機(ヤマト科学株式会社製:DG82)で2
4時間乾燥させた。乾燥させたビスコパールを、全自動
ガス吸着装置(日本ベル株式会社製:BELSORP
28SA)の前処理装置を用いて、真空(0.01P
a)下、300℃にて10時間加熱処理を行い、黒色か
つ球状の炭化物(0.58g)を得た。当該炭化物につ
いて上記測定法[1]に従ってIRスペクトルを測定し
た結果、以下に示すようにO−H伸縮振動の吸収帯(3
500cm-1)は痕跡程度に認められるが、OH変角振
動の吸収帯(1400〜1250cm-1)は認められな
かった。 IR(KBr)cm-1:(3500),1540,15
20.
Comparative Example 1 Biscopearl 1.0 g (manufactured by Rengo Co., Ltd .: 4 m in diameter)
m) was immersed in 50 mL of pure water at 25 ° C. (liquid temperature) for 24 hours. The bisco pearl was taken out and dried with a dryer (DG82, manufactured by Yamato Scientific Co., Ltd.) set at 60 ° C.
Dry for 4 hours. The dried Biscopearl is fully gas-adsorbed (Nippon Bell Co., Ltd .: BELSORP)
Vacuum (0.01P) using a pretreatment device of
Under a), a heat treatment was performed at 300 ° C. for 10 hours to obtain a black and spherical carbide (0.58 g). As a result of measuring the IR spectrum of the carbide according to the above-mentioned measurement method [1], as shown below, the absorption band (3
500 cm -1 ) was observed as a trace, but the absorption band of OH bending vibration (1400 to 1250 cm -1 ) was not observed. IR (KBr) cm -1 : (3500), 1540, 15
20.

【0046】比較例2 真空加熱処理の温度を800℃とした以外は実施例1と
同様にして、ビスコパール1.0g(レンゴー株式会社
製:直径4mm)から黒色かつ球状の炭化物(0.10
g)を得た。当該炭化物について上記測定法[1]に従
ってIRスペクトルを測定した結果、以下に示すように
O−H伸縮振動の吸収帯及びOH変角振動の吸収帯は確
認されなかった。 IR(KBr)cm-1:1540,1520.
Comparative Example 2 In the same manner as in Example 1 except that the temperature of the vacuum heating treatment was changed to 800 ° C., a black and spherical carbide (0.10 g) was obtained from 1.0 g of biscopearl (manufactured by Rengo Co., Ltd .: 4 mm in diameter).
g) was obtained. As a result of measuring the IR spectrum of the carbide according to the above-mentioned measuring method [1], no absorption band of OH stretching vibration and OH bending vibration was confirmed as shown below. IR (KBr) cm -1 : 1540, 1520.

【0047】比較例3 真空加熱処理の温度を100℃とした以外は実施例1と
同様にして、ビスコパール1.0g(レンゴー株式会社
製:直径4mm)からオレンジ色かつ球状の生成物
(0.95g)を得た。当該生成物について上記測定法
[1]に従ってIRスペクトルを測定した結果を以下に
示す。得られたIRスペクトルは、炭化処理を行わなか
ったものと変化が認められなかったことから、この生成
物は、炭化が十分に進行していないと考えられた。 IR(KBr)cm-1:3500,2850,160
0,1500〜1000,900,700〜400.
Comparative Example 3 The same procedure as in Example 1 was carried out except that the temperature of the vacuum heat treatment was changed to 100 ° C., and an orange and spherical product (0 mm) was obtained from 1.0 g of biscopearl (manufactured by Rengo Co., Ltd .: 4 mm in diameter). .95 g). The results of measuring the IR spectrum of the product according to the above-mentioned measurement method [1] are shown below. Since the obtained IR spectrum did not show any change as compared with the case where the carbonization treatment was not performed, it was considered that the product had not sufficiently advanced carbonization. IR (KBr) cm -1 : 3500, 2850, 160
0, 1500 to 1000, 900, 700 to 400.

【0048】比較例4 特開平9−192483号公報に従って、モンモリロナ
イトと三核酢酸鉄三硝酸塩とから層状化合物を得た。す
なわち、モンモリロナイト1.0g(クニミネ工業株式
会社製:クニピア−F)の層間に、硝酸鉄、エチルアル
コール及び無水酢酸(いずれも関東化学株式会社製)を
用いて作成した三核酢酸鉄三硝酸塩をモンモリロナイト
のイオン交換容量の5倍になるように導入した。次い
で、この化合物を電気炉(柴田科学株式会社:SMS−
200)を用いて400℃で1時間加熱し、三核酢酸イ
オンを酸化することによって層状化合物(Fe3−モン
モリロナイト:1.32g)を得た。
Comparative Example 4 A layered compound was obtained from montmorillonite and trinuclear iron acetate trinitrate according to JP-A-9-192483. That is, trinuclear iron acetate trinitrate prepared using iron nitrate, ethyl alcohol, and acetic anhydride (all manufactured by Kanto Kagaku Co., Ltd.) was placed between the layers of 1.0 g of montmorillonite (Kunimine Industry Co., Ltd .: Knipia-F). Was introduced so that the ion exchange capacity becomes 5 times. Then, the compound was placed in an electric furnace (Shibata Science Co., Ltd .: SMS-
200) at 400 ° C. for 1 hour to oxidize trinuclear acetate ions to obtain a layered compound (Fe3-montmorillonite: 1.32 g).

【0049】実験例1 上記実施例及び比較例で作成した各試料の25℃におけ
る酸素及び窒素の吸着及び脱着特性を、上記測定法
[2]に従って酸素及び窒素の吸脱着量を測定し、吸脱
着等温線を作成することにより評価した。各実施例につ
いての結果を図1に示す。また、各比較例についての結
果を図2に示す。なお、吸脱着等温線は、縦軸に標準状
態(25℃、101.3kPa)における試料1g当た
りの酸素又は窒素の吸着量及び脱着量を、横軸に圧力を
示す。
Experimental Example 1 The adsorption and desorption characteristics of oxygen and nitrogen at 25 ° C. of each of the samples prepared in the above Examples and Comparative Examples were measured by measuring the adsorption and desorption amounts of oxygen and nitrogen according to the above measuring method [2]. Evaluation was made by creating a desorption isotherm. The results for each example are shown in FIG. FIG. 2 shows the result of each comparative example. In the adsorption / desorption isotherm, the vertical axis indicates the amount of adsorption or desorption of oxygen or nitrogen per 1 g of the sample under the standard condition (25 ° C., 101.3 kPa), and the horizontal axis indicates the pressure.

【0050】実験例2 実験例1が終了した後の実施例1、4及び5並びに比較
例1及び4の各試料を、再び真空(0.01Pa)下、
300℃で加熱処理(再生処理)した。次いで、25℃
における酸素及び窒素の吸脱着特性を、上記測定法
[2]に従って酸素及び窒素の吸脱着量を測定し、吸脱
着等温線を作成することにより評価した。その結果を図
3に示す。
Experimental Example 2 The samples of Examples 1, 4 and 5 and Comparative Examples 1 and 4 after the completion of Experimental Example 1 were again subjected to vacuum (0.01 Pa).
Heat treatment (regeneration treatment) was performed at 300 ° C. Then, at 25 ° C
The adsorption and desorption characteristics of oxygen and nitrogen were evaluated by measuring the adsorption and desorption amounts of oxygen and nitrogen according to the above measuring method [2] and creating an adsorption and desorption isotherm. The result is shown in FIG.

【0051】実験例3 実験例2が終了した後の実施例1、4及び5並びに比較
例1及び4の各試料を、再び真空(0.01Pa)下、
300℃で加熱処理(再生処理)した。次いで、25℃
における酸素及び窒素の吸脱着特性を、上記測定法
[2]に従って酸素及び窒素の吸脱着量を測定し、吸脱
着等温線を作成することにより評価した。その結果を図
4に示す。
Experimental Example 3 The samples of Examples 1, 4 and 5 and Comparative Examples 1 and 4 after the completion of Experimental Example 2 were again subjected to vacuum (0.01 Pa).
Heat treatment (regeneration treatment) was performed at 300 ° C. Then, at 25 ° C
Was evaluated by measuring the amount of adsorption and desorption of oxygen and nitrogen according to the measurement method [2] above and creating an adsorption and desorption isotherm. FIG. 4 shows the results.

【0052】上記の結果をまとめると以下の表1のよう
になる。なお、図1〜4の吸脱着等温線においては、常
圧付近で縦軸の数値が大きいほど吸着特性が優れてお
り、また真空付近で縦軸の数値が大きいほど脱着特性が
優れていると判断することができる。また、表1中のO
2/N2は、標準状態における窒素吸着量と酸素吸着量と
の比(すなわち、標準状態における窒素吸着量で酸素吸
着量を除した値)であり、酸素の選択性を表している。
従って、図1〜4及び表1から、本発明である各実施例
は、比較例に比べて、優れた吸着特性と脱着特性を有す
るとともに、酸素選択性にも優れ、かつ容易に再生する
こともできると結論付けることができる。
The above results are summarized in Table 1 below. In the adsorption and desorption isotherms of FIGS. 1 to 4, the larger the value on the vertical axis near normal pressure, the better the adsorption property, and the larger the value on the vertical axis near vacuum, the better the desorption property. You can judge. Also, O in Table 1
2 / N 2 is the ratio of the amount of adsorbed nitrogen to the amount of adsorbed oxygen in the standard state (that is, the value obtained by dividing the amount of adsorbed oxygen by the amount of adsorbed nitrogen in the standard state) and represents the selectivity of oxygen.
Accordingly, it can be seen from FIGS. 1 to 4 and Table 1 that each example of the present invention has excellent adsorption characteristics and desorption characteristics, has excellent oxygen selectivity, and is easily regenerated, as compared with the comparative example. We can conclude that we can do it.

【0053】[0053]

【表1】 [Table 1]

【0054】[0054]

【発明の効果】本発明の水酸基含有炭化物は、優れた酸
素吸着能力と酸素選択性を有するものであり、かつ容易
に再生することができるので、混合ガス、特に空気等の
酸素と窒素からなる混合ガスを酸素と窒素に分離するた
めの平衡分離型PSAにおける吸着剤、酸素吸着剤、酸
素と窒素の分離剤等として好適に使用することができ
る。さらに、当該水酸基含有炭化物は、原料が安価であ
り、かつ製造工程も容易であるので、工業化も容易であ
る。
The hydroxyl group-containing carbide of the present invention has excellent oxygen adsorption capacity and oxygen selectivity, and can be easily regenerated. Therefore, it is composed of a mixed gas, especially oxygen and nitrogen such as air. It can be suitably used as an adsorbent, an oxygen adsorbent, a separator for oxygen and nitrogen in an equilibrium separation type PSA for separating a mixed gas into oxygen and nitrogen, and the like. Further, the hydroxyl group-containing carbide is easy to industrialize because the raw material is inexpensive and the production process is easy.

【図面の簡単な説明】[Brief description of the drawings]

【図1】各実施例で得た試料の酸素及び窒素に対する2
5℃での吸脱着等温線を示す図である(吸着:黒塗りつ
ぶし、脱着:中抜き)。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a graph showing the ratio of oxygen and nitrogen to
It is a figure which shows the adsorption-desorption isotherm at 5 degreeC (adsorption: solid black, desorption: hollow).

【図2】各比較例で得た試料の酸素及び窒素に対する2
5℃での吸脱着等温線を示す図である(吸着:黒塗りつ
ぶし、脱着:中抜き)。
FIG. 2 shows the ratio of oxygen and nitrogen in the samples obtained in each comparative example.
It is a figure which shows the adsorption-desorption isotherm at 5 degreeC (adsorption: solid black, desorption: hollow).

【図3】再生処理を1回した後の実施例1、4及び5並
びに比較例1及び4で得た試料の酸素及び窒素に対する
25℃での吸脱着等温線を示す図である(吸着:黒塗り
つぶし、脱着:中抜き)。
FIG. 3 is a graph showing adsorption and desorption isotherms at 25 ° C. for oxygen and nitrogen of the samples obtained in Examples 1, 4 and 5 and Comparative Examples 1 and 4 after one regeneration treatment (adsorption: Black fill, desorption: hollow).

【図4】再生処理を2回した後の実施例1、4及び5並
びに比較例1及び4で得た試料の酸素及び窒素に対する
25℃での吸脱着等温線を示す図である(吸着:黒塗り
つぶし、脱着:中抜き)。
FIG. 4 is a graph showing adsorption and desorption isotherms at 25 ° C. for oxygen and nitrogen of the samples obtained in Examples 1, 4 and 5 and Comparative Examples 1 and 4 after two regeneration treatments (adsorption: Black fill, desorption: hollow).

───────────────────────────────────────────────────── フロントページの続き (72)発明者 長田 知樹 山梨県甲府市富士見1丁目15番地15号 Fターム(参考) 4G046 CA04 CB08 CC01 CC05 HA01 HC03 4G066 AA04B AC02A BA36 CA27 CA37 DA03 FA23 FA34  ────────────────────────────────────────────────── ─── Continued from the front page (72) Inventor Tomoki Nagata 1-15-15 Fujimi, Kofu City, Yamanashi Prefecture F-term (reference) 4G046 CA04 CB08 CC01 CC05 HA01 HC03 4G066 AA04B AC02A BA36 CA27 CA37 DA03 FA23 FA34

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 下記の性質を有する親水性高分子由来水
酸基含有炭化物: (a)標準状態における酸素吸着量が1〜50mL/g
である、(b)標準状態における酸素吸着量と窒素吸着
量の比(O2/N2)が2〜40である。
1. Hydroxyl group-containing carbide derived from a hydrophilic polymer having the following properties: (a) an oxygen adsorption amount in a standard state of 1 to 50 mL / g
(B) The ratio (O 2 / N 2 ) between the amount of adsorbed oxygen and the amount of adsorbed nitrogen in the standard state is 2 to 40.
【請求項2】 親水性高分子がセルロースである請求項
1記載の親水性高分子由来水酸基含有炭化物。
2. The hydroxyl group-containing carbide derived from a hydrophilic polymer according to claim 1, wherein the hydrophilic polymer is cellulose.
【請求項3】 標準状態における酸素吸着量が3〜40
mL/gである請求項1又は2記載の親水性高分子由来
水酸基含有炭化物。
3. An oxygen adsorption amount in a standard state of 3 to 40.
The hydroxyl group-containing carbide derived from a hydrophilic polymer according to claim 1 or 2, which is mL / g.
【請求項4】 標準状態におけるO2/N2が5〜30で
ある請求項1〜3のいずれかに記載の親水性高分子由来
水酸基含有炭化物。
4. The hydroxyl group-containing carbide derived from a hydrophilic polymer according to claim 1, wherein O 2 / N 2 in a standard state is 5 to 30.
【請求項5】 (1)親水性高分子を塩基性物質の水溶
液で含浸処理する工程と、(2)該含浸処理した親水性
高分子を150〜500℃で炭化処理する工程を包含す
ることを特徴とする請求項1〜4のいずれかに記載の親
水性高分子由来水酸基含有炭化物の製造方法。
5. A method comprising: (1) a step of impregnating a hydrophilic polymer with an aqueous solution of a basic substance; and (2) a step of carbonizing the impregnated hydrophilic polymer at 150 to 500 ° C. The method for producing a hydroxyl group-containing carbide derived from a hydrophilic polymer according to any one of claims 1 to 4.
【請求項6】 請求項1〜4のいずれかに記載の親水性
高分子由来水酸基含有炭化物からなる吸着剤。
6. An adsorbent comprising the hydroxyl group-containing carbide derived from a hydrophilic polymer according to claim 1.
JP2001004457A 2001-01-12 2001-01-12 Carbonized material containing hydroxyl group derived from hydrophilic polymer and method for producing the same Pending JP2002211911A (en)

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