JP2002106872A - Electric floor heating device - Google Patents

Electric floor heating device

Info

Publication number
JP2002106872A
JP2002106872A JP2000294664A JP2000294664A JP2002106872A JP 2002106872 A JP2002106872 A JP 2002106872A JP 2000294664 A JP2000294664 A JP 2000294664A JP 2000294664 A JP2000294664 A JP 2000294664A JP 2002106872 A JP2002106872 A JP 2002106872A
Authority
JP
Japan
Prior art keywords
heat
floor heating
heating device
joists
insulating material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000294664A
Other languages
Japanese (ja)
Inventor
Akira Kano
陽 狩野
Toshiaki Matsuoka
敏昭 松岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Cable Industries Ltd
Original Assignee
Mitsubishi Cable Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Cable Industries Ltd filed Critical Mitsubishi Cable Industries Ltd
Priority to JP2000294664A priority Critical patent/JP2002106872A/en
Publication of JP2002106872A publication Critical patent/JP2002106872A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide an electric floor heating device having a lead cable provided with an insulating layer which is hardly deteriorated in a condition where a heat insulating material is formed by foaming resin between joists, and hardly causes bad environmental influences when disposed of and incinerated. SOLUTION: The electric floor heating device 1 comprises a panel member 2 provided with a plurality of joists 8 arranged substantially parallel to each other with an interval therebetween, on one surface of a plate 7 with respect to a perpendicular Z, a lamination of a heating member 3, a heat storage material 5 and a heat insulating material 6 arranged in this order on one side in the perpendicular Z between the joists 8, and a flexible lead cable 4 of which one end 4a is electrically connected to the heating member 3 and the other end 4b is arranged on one side of the plate 7 in the perpendicular Z through the heat insulating material 6. The lead cable 4 has a heat insulating layer 10 formed with a nonhalogen base heat resistant material.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電気式床暖房装置
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric floor heating device.

【0002】[0002]

【従来の技術】いわゆる床暖房装置は、温水式床暖房装
置と電気式床暖房装置とに大別されるが、制御容易性、
メンテナンス容易性の観点からは、電気式床暖房装置が
優れている。従来から知られている一般的な電気式床暖
房装置は、板状体の厚み方向一方側の表面に間隔をあけ
て複数本の根太が設けられたパネル部材の各根太間に、
発熱部材および蓄熱材を積層し、板状の断熱材を介して
裏面板を設けてなる構造を有する。このような電気式床
暖房装置を、板状体の厚み方向他方を床面側として配置
し、発熱部材に通電することによって発熱部材の温度を
上昇させ、その熱によって周辺を温め、パネル部材を介
して床面を適度に温めることによって、部屋全体の暖房
を行う。
2. Description of the Related Art Floor heating devices are generally classified into a hot water floor heating device and an electric floor heating device.
From the viewpoint of ease of maintenance, the electric floor heating device is excellent. Conventionally known general electric floor heating device, between each joist of a panel member provided with a plurality of joists at intervals on the surface of one side in the thickness direction of the plate-shaped body,
It has a structure in which a heat generating member and a heat storage material are laminated, and a back plate is provided via a plate-like heat insulating material. Such an electric floor heating device is arranged such that the other in the thickness direction of the plate-shaped body is located on the floor surface side, the temperature of the heat generating member is raised by energizing the heat generating member, the surroundings are warmed by the heat, and the panel member is heated. The entire room is heated by appropriately warming the floor surface.

【0003】また近年では、上記の板状の断熱材を用い
る方法に換えて、パネル部材の各根太間に発泡樹脂(基
礎材)と発泡剤とを少なくとも含有する未発泡断熱材原
液を直接注入し、該根太間で発泡樹脂を発泡させて断熱
材を形成する方法が提案されている。この方法では、根
太間において、蓄熱材、発熱部材などの凹凸を吸収して
断熱材を成形でき、断熱材も根太間に入れた一体的な構
造を実現できる。該断熱材の形成に用いられる発泡樹脂
としては、ポリウレタン、ポリスチレン、ポリエチレン
およびフェノール樹脂などが挙げられる。
In recent years, instead of the above-mentioned method using a plate-like heat insulating material, an unfoamed heat insulating material stock solution containing at least a foaming resin (base material) and a foaming agent is directly injected between each joist of a panel member. A method of forming a heat insulating material by foaming a foamed resin between the joists has been proposed. According to this method, a heat insulating material can be formed by absorbing unevenness of a heat storage material, a heat generating member, and the like between the joists, and an integrated structure in which the heat insulating material is inserted between the joists can be realized. Examples of the foamed resin used for forming the heat insulating material include polyurethane, polystyrene, polyethylene, and phenol resin.

【0004】ところで電気式床暖房装置では、熱源とし
て発熱部材を用いているが、この発熱部材および電源間
を電気的に接続するためのリードケーブルが必要とな
る。このリードケーブルを形成する材料としては、従
来、電気容量、価格、汎用性の点から、JIS C 3
306に規定される単心ビニルコード(VSF)、二種
単心ビニルコード(HVSF)、二個撚りビニルコード
(VTF)、二種二個撚りビニルコード(HVTF)、
ビニル平形コード(VFF)、二種ビニル平形コード
(HVFF)などのビニルコードと呼ばれるポリ塩化ビ
ニル製の絶縁層を備えるものが使用されてきた。該リー
ドケーブルは、その強度や平滑性などの観点から、電源
への配線が縁の下側(板状体の厚み方向一方側)に配置
されるのが一般的である。したがって上記リードケーブ
ルは、一端部が発熱部材に電気的に接続され、かつ他端
部が断熱材を通して板状体の厚み方向一方側に配置され
るように設けられる。
In an electric floor heating apparatus, a heat generating member is used as a heat source. However, a lead cable for electrically connecting the heat generating member and a power source is required. Conventionally, as a material for forming this lead cable, JIS C 3
306, a single-core vinyl cord (HVSF), a two-ply vinyl cord (VTF), a two-ply two-ply vinyl cord (HVTF),
A device having an insulating layer made of polyvinyl chloride called a vinyl code, such as a vinyl flat code (VFF) and a two-class vinyl flat code (HVFF), has been used. In the lead cable, the wiring to the power supply is generally arranged on the lower side of the edge (one side in the thickness direction of the plate-like body) from the viewpoint of the strength and smoothness. Therefore, the lead cable is provided such that one end is electrically connected to the heat generating member and the other end is disposed on one side in the thickness direction of the plate-shaped body through the heat insulating material.

【0005】[0005]

【発明が解決しようとする課題】上記根太間で発泡樹脂
を発泡させて断熱材を形成する方法では、たとえば発泡
樹脂としてポリウレタンを用いた場合には、100℃以
上に温度が上昇する。上述のように電気式床暖房装置に
おいては、断熱材内を通してリードケーブルを設けなけ
ればならないため、予めリードケーブルの一端部を発熱
部材に電気的に接続させ、かつ他端部を厚み方向一方側
に遊離させるように配置しておいた状態で、該未発泡断
熱材原液の注入を行う。このように電気式床暖房装置で
は、断熱材の形成時にリードケーブルを数十分もの間高
温に晒さなければならないため、リードケーブルの絶縁
層が耐熱性を備えることが求められる。上述のビニルコ
ードは、この耐熱性の観点からは大きな問題はないが、
絶縁層中に含まれる塩素が未発泡断熱材原液中の添加剤
であるアミンと反応し、絶縁層の劣化を引き起こす原因
となるおそれがある。絶縁劣化したリードケーブルを使
用していると、絶縁不良、短絡、漏電などの問題が起こ
ってしまうため好ましくない。
In the above-described method of forming a heat insulating material by foaming a foamed resin between the joists, for example, when polyurethane is used as the foamed resin, the temperature rises to 100 ° C. or more. As described above, in the electric floor heating device, since the lead cable must be provided through the heat insulating material, one end of the lead cable is electrically connected in advance to the heat generating member, and the other end is connected to one side in the thickness direction. The unfoamed heat insulating material stock solution is injected in a state where it is arranged so as to be released. As described above, in the electric floor heating device, the lead cable must be exposed to a high temperature for several tens of minutes when the heat insulating material is formed. Therefore, the insulating layer of the lead cable is required to have heat resistance. The above-mentioned vinyl cord has no major problem from the viewpoint of heat resistance,
Chlorine contained in the insulating layer may react with amine as an additive in the unfoamed heat-insulating stock solution, which may cause deterioration of the insulating layer. It is not preferable to use a lead cable whose insulation has been deteriorated, since problems such as defective insulation, short circuit, and electric leakage occur.

【0006】また近年では、環境への影響に配慮した材
料で形成され、焼却時に有毒ガス、煙の発生を抑制し、
埋め立てても有害物質が溶出しないエコケーブルが増え
てきている。ビニルコードは、廃棄・焼却時にダイオキ
シンやポリ塩化ビニル内の塩素が発生するなど環境問題
の点から好ましくないものとされてきている。このよう
な面からも、ビニルコード以外のリードケーブルを用い
た電気式床暖房装置の開発が望まれる。
[0006] In recent years, it has been formed of a material that takes into consideration the impact on the environment and suppresses the generation of toxic gas and smoke during incineration.
Eco-cables that do not elute harmful substances even when reclaimed are increasing. Vinyl cords have been considered to be undesirable from the viewpoint of environmental problems such as the generation of dioxin and chlorine in polyvinyl chloride during disposal and incineration. From such a viewpoint, development of an electric floor heating device using a lead cable other than a vinyl cord is desired.

【0007】本発明の目的は、根太間で発泡樹脂を発泡
させて断熱材を形成しても劣化しにくく、耐薬品性にも
優れ、また廃棄・焼却時において環境に悪影響を与えに
くいリードケーブルを備える電気式床暖房装置を提供す
ることである。
SUMMARY OF THE INVENTION An object of the present invention is to provide a lead cable which is hardly deteriorated even when a heat insulating material is formed by foaming a foamed resin between joists, has excellent chemical resistance, and is less likely to adversely affect the environment during disposal and incineration. An object of the present invention is to provide an electric floor heating device including:

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記課題
を解決するため鋭意研究を行った結果、本発明を完成す
るに至った。本発明は、以下のとおりである。 (1)板状体の厚み方向一方側の表面に間隔をあけて複
数本の根太が略平行に設けられたパネル部材と、各根太
間に厚み方向一方側に向かって順に板状体上に積層され
た発熱部材、蓄熱材および断熱材と、一端部が発熱部材
に電気的に接続され、かつ他端部が断熱材内を通って板
状体の厚み方向一方側に配置されるように設けられた可
撓性を有するリードケーブルとを備える電気式床暖房装
置であって、リードケーブルがノンハロゲン系の耐熱性
材料で形成された絶縁層を有することを特徴とする電気
式床暖房装置。 (2)ノンハロゲン系の耐熱性材料が、架橋ポリエチレ
ンであることを特徴とする上記(1)に記載の電気式床
暖房装置。 (3)断熱材が、ポリウレタン、ポリスチレン、ポリエ
チレンおよびフェノール樹脂から選ばれるいずれかの発
泡樹脂を、各根太間で発泡させて形成されたものである
ことを特徴とする上記(1)または(2)に記載の電気
式床暖房装置。
Means for Solving the Problems The present inventors have made intensive studies to solve the above-mentioned problems, and as a result, have completed the present invention. The present invention is as follows. (1) A panel member in which a plurality of joists are provided substantially in parallel at intervals on the surface on one side in the thickness direction of the plate-like body, and on the plate-like body in order between the joists toward one side in the thickness direction. The stacked heat generating member, the heat storage material, and the heat insulating material, one end of which is electrically connected to the heat generating member, and the other end of which is disposed on one side in the thickness direction of the plate-like body through the heat insulating material. An electric floor heating device comprising: a lead cable having flexibility; and a lead cable having an insulating layer formed of a halogen-free heat-resistant material. (2) The electric floor heating device according to the above (1), wherein the halogen-free heat-resistant material is a crosslinked polyethylene. (3) The above (1) or (2), wherein the heat insulating material is formed by foaming any foamed resin selected from polyurethane, polystyrene, polyethylene and phenolic resin between the joists. An electric floor heating device according to (1).

【0009】[0009]

【発明の実施の形態】以下、本発明を詳細に説明する。
図1は、本発明の好ましい一例の電気式床暖房装置1を
簡略化して示す斜視図であり、図2は本発明におけるリ
ードケーブル4の簡略化した断面図である。電気式床暖
房装置1は、基本的には、パネル部材2と、発熱部材3
と、リードケーブル4と、蓄熱材5と、断熱材6とを備
える。なお図1は、便宜上、断熱材6を一部切り欠いて
示している。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
FIG. 1 is a simplified perspective view showing an electric floor heating device 1 according to a preferred example of the present invention, and FIG. 2 is a simplified sectional view of a lead cable 4 in the present invention. The electric floor heating device 1 basically includes a panel member 2 and a heating member 3.
, A lead cable 4, a heat storage material 5, and a heat insulating material 6. In FIG. 1, the heat insulating material 6 is partially cut away for convenience.

【0010】本発明におけるパネル部材2は、板状体7
と、該板状体7の厚み方向Z一方側の表面(一表面)に
間隔をあけて略平行に設けられる複数本の根太8を有す
るものであり、当分野において従来から広く用いられて
いるものを好適に用いることができる。板状体7は、た
とえばラワン材、シナ材などで形成される矩形の平板状
の部材であって、合板あるいはパーチクルボードで実現
される。このような板状体7の大きさは、目的とする電
気式床暖房装置の設計に応じて適宜選択され、特には限
定されない。
The panel member 2 according to the present invention comprises a plate-like member 7.
And a plurality of joists 8 provided substantially in parallel at an interval on one surface (one surface) on one side in the thickness direction Z of the plate-shaped body 7, and are widely used in the art. Can be suitably used. The plate-like body 7 is a rectangular flat plate-shaped member formed of, for example, a Lauan material, a Chinese material, or the like, and is realized by plywood or a particle board. The size of such a plate-shaped body 7 is appropriately selected according to the intended design of the electric floor heating device, and is not particularly limited.

【0011】根太8は、たとえばラワン材、シナ材、杉
などで形成され、図1に示すように断面方形状の棒状部
材で実現される。このような根太8の大きさは、板状体
7の大きさに応じて適宜選択される。各根太8間の間隔
も、板状体および根太の大きさ、根太の本数によって適
宜選択される。パネル部材2は、たとえば、図1に示す
ように板状体7の厚み方向Z一表面に、四本の根太8を
概ね等しい間隔で並列状に(たとえば釘や木ねじなどを
用いて)接合して実現される。
The joist 8 is made of, for example, Lauan wood, Chinese wood, cedar, etc., and is realized by a rod-shaped member having a square cross section as shown in FIG. The size of such a joist 8 is appropriately selected according to the size of the plate-like body 7. The interval between the joists 8 is also appropriately selected according to the size of the plate-like body and the joists, and the number of joists. For example, as shown in FIG. 1, the panel member 2 is formed by joining four joists 8 to one surface in the thickness direction Z of the plate-like body 7 at substantially equal intervals in parallel (for example, using nails or wood screws). Is realized.

【0012】発熱部材3、蓄熱材5および断熱材6は、
上記厚み方向Z一方側に向かって順に、板状体7上の各
根太8間に積層される。本発明における発熱部材3とし
ては、通電によって発熱し得るものであれば特には制限
されず、従来公知の各種の線状ヒーター、面状ヒーター
を用いることができる。中でも、蓄熱材5の全面に均一
に伝熱させ得るという点で面状ヒーターが好ましい。図
1に示す態様では、発熱部材3は、たとえばアルミニウ
ム箔などで略矩形状に形成された金属箔に、電熱コード
を面状波形に配回させて圧着して一定の発熱量が得られ
るようにして実現される。電熱コードは、高電気抵抗を
有する所謂電熱線と通称されているような発熱性導体
と、これを被覆する被覆層とを備える。発熱性導体は、
たとえば銅−ニッケル合金、ニッケル−クロム合金など
で形成される。また被覆層は、電気絶縁性を有するたと
えばブチルゴム、エチレン−プロピレン−ジエンゴム、
架橋ポリエチレンなどの材料で形成される。なお本発明
において、発熱部材3にはサーモスタットや温度ヒュー
ズなどが一体的に設けられていてもよい。
The heat generating member 3, the heat storage material 5, and the heat insulating material 6
It is laminated between the joists 8 on the plate-like body 7 in order toward one side in the thickness direction Z. The heating member 3 in the present invention is not particularly limited as long as it can generate heat by energization, and various conventionally known linear heaters and sheet heaters can be used. Among them, a planar heater is preferable in that heat can be uniformly transferred to the entire surface of the heat storage material 5. In the embodiment shown in FIG. 1, the heat generating member 3 is configured such that an electric heating cord is arranged in a substantially wave-like shape on a metal foil formed in a substantially rectangular shape by, for example, aluminum foil and pressed to obtain a constant heat generation amount. Is realized. The electric heating cord is provided with a heat-generating conductor commonly called a so-called heating wire having high electric resistance, and a coating layer covering the same. The exothermic conductor
For example, it is formed of a copper-nickel alloy, a nickel-chromium alloy, or the like. Further, the coating layer has, for example, butyl rubber, ethylene-propylene-diene rubber having electrical insulation properties,
It is formed of a material such as cross-linked polyethylene. In the present invention, the heat generating member 3 may be integrally provided with a thermostat, a thermal fuse, or the like.

【0013】本発明のリードケーブル4は、発熱部材3
への通電に用いられるものであって、可撓性を有し、た
とえば図2に示すように略円柱状の導電体9と、該導電
体9を被覆する円筒状の絶縁層10とを備える。図2に
示す態様の場合、リードケーブル4は、その導電体9の
径がたとえば1mm〜5mmであり、その絶縁層10の
厚みがたとえば0.5mm〜3mmに実現される。
The lead cable 4 of the present invention comprises the heat generating member 3.
And has a flexibility, and includes, for example, a substantially cylindrical conductor 9 and a cylindrical insulating layer 10 covering the conductor 9 as shown in FIG. . In the embodiment shown in FIG. 2, the lead cable 4 has a conductor 9 having a diameter of, for example, 1 mm to 5 mm, and a thickness of the insulating layer 10 of, for example, 0.5 mm to 3 mm.

【0014】上記導電体9を形成する材料としては、導
電性を有するものであるならば特には限定されないが、
たとえば従来から一般的に用いられる銅、アルミニウ
ム、スズなどの金属材料で形成するのが好ましく、中で
も銅で形成するのが汎用性、導電率の高さの点から好ま
しい。
The material for forming the conductor 9 is not particularly limited as long as it has conductivity.
For example, it is preferably formed of a metal material generally used conventionally, such as copper, aluminum, and tin, and particularly preferably formed of copper in terms of versatility and high conductivity.

【0015】本発明における絶縁層10は、ノンハロゲ
ン系、換言すればハロゲン原子を含有しない耐熱性材料
にて形成される。このような耐熱性材料としては、たと
えば架橋ポリエチレン、ポリエステル、ポリカーボネー
ト、ポリアミド、エポキシ、熱可塑性ポリウレタン、ケ
イ素ゴム、スチレン系ブロックコポリマーなどが例示さ
れる。なお本明細書における「耐熱性」とは、JIS
C 3005に規定される加熱試験にしたがって測定さ
れた最高許容温度が60℃以上、好ましくは90℃以上
のものをいう。本発明においては、絶縁層10の形成時
にリードケーブルとしての使用に好適な可撓性を付与し
得るものが用いられ、上記例示の中でも架橋ポリエチレ
ン、特には架橋低密度ポリエチレンが好ましい。
The insulating layer 10 according to the present invention is formed of a non-halogen type, in other words, a heat-resistant material containing no halogen atoms. Examples of such heat-resistant materials include cross-linked polyethylene, polyester, polycarbonate, polyamide, epoxy, thermoplastic polyurethane, silicon rubber, and styrene block copolymer. The term “heat resistance” in the present specification refers to JIS
The maximum allowable temperature measured according to the heating test specified in C 3005 is 60 ° C. or higher, preferably 90 ° C. or higher. In the present invention, a material that can impart flexibility suitable for use as a lead cable at the time of forming the insulating layer 10 is used. Among the above examples, crosslinked polyethylene, particularly crosslinked low density polyethylene, is preferable.

【0016】架橋ポリエチレンは、ポリエチレンを架橋
し、分子を立体網目状としてなるものであって、ポリエ
チレンで絶縁層を形成する場合と比較して、熱軟化性が
大幅に改善され、優れた耐熱性を有する絶縁層を実現す
ることができる。上記架橋ポリエチレンは、従来公知の
ように架橋剤として有機過酸化物を樹脂組成物に添加し
て、ポリエチレンに架橋を施すことで好適に得られる。
有機過酸化物としては、ポリエチレンの可塑化温度で分
解しないものが用いられ、たとえばジクミルパーオキサ
イド、2,5−ジメチル−2,5−ジ(t−ブチルパー
オキサイド)ヘキシン−3などが挙げられる。このよう
な有機過酸化物を含有する組成物を、成形加工と同時ま
たは成形後に高温高圧下に晒すことにより有機過酸化物
を分解させてラジカルを発生させ、このラジカルによっ
て分子間の架橋反応を進行させる。
The cross-linked polyethylene is obtained by cross-linking polyethylene to form molecules into a three-dimensional network. Compared with the case where an insulating layer is formed of polyethylene, the heat softening property is greatly improved, and the heat resistance is excellent. Can be realized. The crosslinked polyethylene can be suitably obtained by adding an organic peroxide as a crosslinking agent to the resin composition and subjecting the polyethylene to crosslinking, as is conventionally known.
As the organic peroxide, those which do not decompose at the plasticization temperature of polyethylene are used, and examples thereof include dicumyl peroxide and 2,5-dimethyl-2,5-di (t-butyl peroxide) hexine-3. Can be By exposing the composition containing such an organic peroxide to high temperature and high pressure simultaneously with or after the molding process, the organic peroxide is decomposed to generate radicals, and the radicals cause a cross-linking reaction between molecules. Let go.

【0017】上記樹脂組成物中における有機過酸化物の
配合量は、ポリエチレン100重量部に対して0.1重
量部〜10重量部が好ましく、0.2重量部〜8重量部
がより好ましい。該有機過酸化物の配合量が0.1重量
部未満であると、耐熱性が劣る傾向があり、また絶縁層
が不所望に変形し易くなってしまう不具合があるため好
ましくない。また該有機過酸化物の配合量が10重量部
を超えると、絶縁層が硬くなり過ぎ、リードケーブル4
が取扱いにくくなってしまう不具合があるため好ましく
ない。
The amount of the organic peroxide in the resin composition is preferably from 0.1 to 10 parts by weight, more preferably from 0.2 to 8 parts by weight, based on 100 parts by weight of polyethylene. If the compounding amount of the organic peroxide is less than 0.1 part by weight, heat resistance tends to be inferior and the insulating layer tends to be undesirably deformed. When the amount of the organic peroxide exceeds 10 parts by weight, the insulating layer becomes too hard,
However, it is not preferable because there is a problem that it becomes difficult to handle.

【0018】上記樹脂組成物には、必要に応じて、酸化
防止剤、高級脂肪酸系またはその金属塩系(たとえばス
テアリン酸亜鉛など)の滑剤、高級脂肪酸アミド(たと
えばトリアリルイソシアヌレートまたはアクリル酸エス
テル系など)などの加工助剤、有機・無機系顔料、シリ
カやクレーなどの充填剤、アミド系、ヒドラジッド系な
どの銅害防止剤、ベンゾフェノン系、ベンゾイン系など
の紫外線防止剤、多官能性架橋助剤などを添加してもよ
い。
If necessary, the resin composition may contain an antioxidant, a higher fatty acid or a metal salt thereof (eg, zinc stearate), a lubricant, a higher fatty acid amide (eg, triallyl isocyanurate or acrylate). ), Processing aids such as organic and inorganic pigments, fillers such as silica and clay, amide-based and hydrazide-based copper damage inhibitors, benzophenone-based and benzoin-based ultraviolet inhibitors, and multifunctional crosslinking. Auxiliaries and the like may be added.

【0019】酸化防止剤としては、ケーブルの絶縁体に
使用されるものであれば特に制限なく用いられる。この
ような酸化防止剤としては、たとえば4,4’−チオビ
ス(6−tert−ブチル−3−メチルフェノール)、
2,2’−メチレンビス(4−エチル−6−tert−
ブチルフェノール)などのヒンダードフェノール型酸化
防止剤、チオプロピオン酸型酸化防止剤またはチオエー
テル型酸化防止剤などが挙げられる。酸化防止剤の配合
量は、ポリエチレン100重量部に対して好ましくは
0.1重量部〜10重量部、より好ましくは0.2重量
部〜8重量部とされる。
Any antioxidant can be used without particular limitation as long as it is used for an insulator of a cable. Such antioxidants include, for example, 4,4′-thiobis (6-tert-butyl-3-methylphenol),
2,2'-methylenebis (4-ethyl-6-tert-
Hindered phenol type antioxidants such as butylphenol), thiopropionic acid type antioxidants and thioether type antioxidants. The amount of the antioxidant is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 8 parts by weight, based on 100 parts by weight of polyethylene.

【0020】樹脂組成物は、従来公知の方法により混合
すればよい。上記の架橋ポリエチレン製の絶縁層10の
成形方法は、特には制限はないが、従来公知の押出被覆
法などが挙げられる。
The resin composition may be mixed by a conventionally known method. The method of forming the above-mentioned insulating layer 10 made of crosslinked polyethylene is not particularly limited, and examples thereof include a conventionally known extrusion coating method.

【0021】また従来公知の放射線照射法やシラン架橋
によって架橋ポリエチレンを得てもよい。放射線照射法
は、γ線または電子線を放射線源として使用し、これら
をポリエチレン成形品に照射する方法である。これによ
ってポリエチレン分子中にラジカルが発生し、これらの
ラジカル同士がカップリングすることで分子間の架橋結
合が形成される。また上記シラン架橋は、ビニルシラン
化合物をポリエチレンにグラフト付加反応させた後、こ
のグラフトマーにシラノール縮合触媒を添加し成形加工
後、水分雰囲気下に晒す方法である。これによってグラ
フト末端のアルコキシシラン同士が加水分解後に脱アル
コールし、分子間の架橋結合が形成され、架橋ポリエチ
レンを得ることができる。
A cross-linked polyethylene may be obtained by a conventionally known radiation irradiation method or silane cross-linking. The radiation irradiation method is a method of using a γ-ray or an electron beam as a radiation source and irradiating them to a polyethylene molded article. As a result, radicals are generated in the polyethylene molecules, and the radicals are coupled with each other to form crosslinks between the molecules. The silane crosslinking is a method in which a vinylsilane compound is subjected to a graft addition reaction to polyethylene, a silanol condensation catalyst is added to the graftmer, molded, and then exposed to a water atmosphere. As a result, the alkoxysilanes at the graft ends are dealcoholized after hydrolysis, and crosslinks between molecules are formed, whereby a crosslinked polyethylene can be obtained.

【0022】本発明におけるリードケーブル4は、絶縁
層10を覆う略円筒状のシース層をさらに備えるのが好
ましい。シース層は、絶縁層10の絶縁性を長期にわた
り保持させる目的で設けられるものであって、耐水性、
耐薬品性、耐候性、耐老化性、耐磨耗性、耐屈曲性に優
れ、長期にわたり化学的に安定な材料で形成される。
The lead cable 4 of the present invention preferably further comprises a substantially cylindrical sheath layer covering the insulating layer 10. The sheath layer is provided for the purpose of maintaining the insulating property of the insulating layer 10 for a long time, and is provided with water resistance,
It is made of a material that is excellent in chemical resistance, weather resistance, aging resistance, abrasion resistance, and bending resistance, and is chemically stable for a long time.

【0023】本発明において、リードケーブル4は、図
1に示すように一個の発熱部材3に対して二本ずつ用い
られ、それぞれ一端部4aが発熱部材3に電気的に接続
され、かつ他端部4bが断熱材6内を通り内蔵コネクタ
12に電気的に接続される。内蔵コネクタ12は、各根
太8間に一個ずつ配置されるように、根太8の側部の厚
み方向Z一方側に設けられる。内蔵コネクタ12は、外
部配線13のコネクタ部13aの端子14が挿入される
凹状端子をその厚み方向Z一方側に有し、該凹状端子が
断熱材6から露出するように配置される。
In the present invention, as shown in FIG. 1, two lead cables 4 are used for one heat generating member 3, and one end 4a is electrically connected to the heat generating member 3 and the other end is connected to the other end. The portion 4b passes through the heat insulating material 6 and is electrically connected to the built-in connector 12. The built-in connectors 12 are provided on one side in the thickness direction Z on the side of the joist 8 so as to be arranged one by one between the joists 8. The built-in connector 12 has a concave terminal on one side in the thickness direction Z into which the terminal 14 of the connector portion 13 a of the external wiring 13 is inserted, and is arranged so that the concave terminal is exposed from the heat insulating material 6.

【0024】外部配線13は、内蔵コネクタ12と同数
のコネクタ部13aを有し、このコネクタ部13aの端
子14を上記凹状端子に挿入することで、内蔵コネクタ
12に電気的に接続される。各コネクタ部13a間は、
連絡部13bによって電気的に接続されており、連絡部
13bの端部は、電源(図示せず)や他の電気式床暖房
装置の外部配線(図示せず)に接続されている。また外
部配線13は、電源からの電気の供給の有無を切り換え
るスイッチ(図示せず)を有する。このような構造によ
って、電気式床暖房装置1を稼動させたい場合には、ス
イッチを入れれば、外部配線13および内蔵コネクタ1
2を介して電源から発熱部材3に電気が供給される。な
お、電源としては、通常の商用電源(周波数が50Hz
または60Hz)が用いられる。
The external wiring 13 has the same number of connector portions 13a as the built-in connector 12, and is electrically connected to the built-in connector 12 by inserting the terminals 14 of the connector portion 13a into the concave terminals. Between the connector portions 13a,
The connection portion 13b is electrically connected, and an end of the connection portion 13b is connected to a power supply (not shown) or an external wiring (not shown) of another electric floor heating device. Further, the external wiring 13 has a switch (not shown) for switching whether or not power is supplied from a power supply. With such a structure, when the electric floor heating device 1 is to be operated, if the switch is turned on, the external wiring 13 and the built-in connector 1 are turned on.
Electricity is supplied to the heat generating member 3 from a power source via the power supply 2. The power supply is a normal commercial power supply (frequency is 50 Hz
Or 60 Hz) is used.

【0025】なお本発明において用いられるリードケー
ブルは、導電体を被覆する絶縁層が上述したノンハロゲ
ン系の耐熱性材料にて形成されていればよく、図2に示
した形状には限定されずに従来公知の種々の形状を採る
ことができる。
The lead cable used in the present invention is not limited to the shape shown in FIG. 2 as long as the insulating layer covering the conductor is formed of the above-mentioned non-halogen heat-resistant material. Various conventionally known shapes can be adopted.

【0026】本発明における蓄熱材5としては、従来公
知の各種の潜熱蓄熱剤を袋体内に封入してなるものが好
適に用いられる。上記潜熱蓄熱剤としては、たとえば、
ノルマルパラフィンのようなパラフィン系のワックス、
高級アルコールなどのワックス類100重量部あたり、
スチレン−エチレン−プロピレン−スチレンブロック共
重合体、スチレン−イソプレン−スチレンブロック共重
合体などのスチレン系熱可塑性エラストマー、各種のオ
レフィン系熱可塑性エラストマー、エチレン−酢酸ビニ
ル共重合体などの有機高分子1重量部〜30重量部を混
合した組成物、パラフィン類100重量部と炭化水素系
有機高分子5重量部〜30重量部とを機械的手段によっ
て混合した組成物などが挙げられる。上記潜熱蓄熱剤を
封入する袋体としては、ポリエチレンテレフタレート−
アルミニウム−ポリプロピレンの複合材などのアルミニ
ウム−プラスチックフィルムのような金属ラミネートフ
ィルムが例示される。
As the heat storage material 5 in the present invention, a material in which various known latent heat storage agents are sealed in a bag body is suitably used. As the latent heat storage agent, for example,
Paraffin wax such as normal paraffin,
Per 100 parts by weight of waxes such as higher alcohols,
Organic polymers 1 such as styrene-based thermoplastic elastomers such as styrene-ethylene-propylene-styrene block copolymer and styrene-isoprene-styrene block copolymer, various olefin-based thermoplastic elastomers, and ethylene-vinyl acetate copolymer Examples of the composition include a composition in which 100 parts by weight of paraffins are mixed with 5 to 30 parts by weight of a hydrocarbon organic polymer by mechanical means. As the bag for enclosing the latent heat storage agent, polyethylene terephthalate-
A metal laminate film such as an aluminum-plastic film such as an aluminum-polypropylene composite is exemplified.

【0027】蓄熱材5を上記のような形態で実現するこ
とで、潜熱蓄熱剤の空気や水との接触による劣化を防止
できるとともに、敷設、撤去時の取扱い性を良好にでき
る。また本発明においては、潜熱蓄熱剤を上記袋体内に
封入するにあたって、真空封入法を採用することがさら
に好ましい。これによって伝熱性がより向上された蓄熱
材5を実現できる。
By realizing the heat storage material 5 in the above-described form, the deterioration of the latent heat storage agent due to contact with air or water can be prevented, and the ease of handling during installation and removal can be improved. In the present invention, it is more preferable to employ a vacuum encapsulation method when enclosing the latent heat storage agent in the bag. Thereby, the heat storage material 5 with further improved heat conductivity can be realized.

【0028】本発明における断熱材6は、電気式床暖房
装置1を使用する際に、発熱部材3から発生した熱が縁
の下側へと向かう方向(すなわち、板状体7の厚み方向
Z一方側)へと向かうのを阻止して、熱ロスを低減さ
せ、効率よく熱を床面側(すなわち、板状体7の厚み方
向Z他方側)に向かわせるためのものである。断熱材6
は、各根太8および板状体7の厚み方向Z一表面によっ
て規定される各空間の、発熱部材3、蓄熱材5などの積
層物を除いた空間部分に充填される。この断熱材6は、
上記各空間部分に未発泡断熱材原液を注入し、注入後に
各根太8にさしわたるような裏面板(図示せず)を上記
厚み方向Z一方側から被せてパネル部材2と該裏面板と
を、加熱圧着させることで、上記空間部分で未発泡断熱
材原液が発泡して形成される。
The heat insulating material 6 according to the present invention is provided so that when the electric floor heating device 1 is used, the heat generated from the heat generating member 3 is directed to the lower side of the edge (namely, the thickness direction Z of the plate-shaped body 7). One side) is prevented, heat loss is reduced, and heat is efficiently directed to the floor side (that is, the other side in the thickness direction Z of the plate-shaped body 7). Insulation material 6
Is filled in the space defined by one surface of each joist 8 and the plate-shaped body 7 in the thickness direction Z, excluding the heat generating member 3, the heat storage material 5, and the like. This heat insulating material 6
The unfoamed heat insulating material stock solution is injected into each of the above space portions, and a back plate (not shown) that covers each joist 8 after the injection is covered from one side in the thickness direction Z to cover the panel member 2 and the back plate. Is heated and pressed, so that the unfoamed heat insulating material stock solution is foamed and formed in the space.

【0029】上記未発泡断熱材原液は、発泡樹脂(基礎
材)と発泡剤とを少なくとも含有する。発泡樹脂として
は、ポリウレタン、ポリスチレン、ポリエチレン、フェ
ノール樹脂が挙げられ、中でも成形性がよく、かつ熱伝
導率が最も小さい、換言すれば断熱性能が最も大きいポ
リウレタンが特に好ましい。発泡剤としては、従来公知
のものを用いることができる。
The unfoamed heat insulating material stock solution contains at least a foamed resin (base material) and a foaming agent. Examples of the foamed resin include polyurethane, polystyrene, polyethylene, and phenolic resin. Among them, polyurethane having good moldability and the lowest thermal conductivity, in other words, the highest heat insulation performance is particularly preferable. A conventionally known foaming agent can be used.

【0030】発熱部材3および蓄熱材5を積層し、リー
ドケーブル4を上記のように配置した後の各根太8間
に、上記の未発泡断熱材原液を注入する。注入後、板状
体7の厚み方向Z他方側から上記の状態の電気式床暖房
装置1に上記裏面板を被せ、パネル部材2と裏面板とを
加熱圧着する。これによって発泡樹脂が発泡し、裏面板
およびパネル部材2間の空間が発熱部材3および蓄熱材
5を除いて充填される。
The heat-generating member 3 and the heat storage material 5 are laminated, and the unfoamed heat insulating material stock solution is injected between the joists 8 after the lead cables 4 are arranged as described above. After the injection, the back plate is put on the electric floor heating device 1 in the above-mentioned state from the other side in the thickness direction Z of the plate member 7, and the panel member 2 and the back plate are heat-pressed. As a result, the foamed resin foams, and the space between the back plate and the panel member 2 is filled except for the heat generating member 3 and the heat storage material 5.

【0031】上述のように、本発明の電気式床暖房装置
1のリードケーブル4は、その一端部4aが発熱部材3
に電気的に接続し、かつその他端部4bが断熱材6内を
通って板状体7の厚み方向Z一方側に配置されるように
設けられる。該リードケーブル4は、ノンハロゲン系の
耐熱性材料、好ましくは架橋ポリエチレンからなる絶縁
層10を有する。本発明においては、発泡樹脂を各根太
間で発泡させることで断熱材が形成され、該形成時にリ
ードケーブルが数十分もの間100℃以上の温度環境に
晒されるが、この温度上昇による絶縁層10の絶縁劣化
が起こりにくい。さらに発泡樹脂としてポリウレタンを
用いた場合でも、絶縁層中にハロゲン原子が存在しない
ため、従来のように未発泡断熱材原液中の添加剤である
アミンが絶縁層中の塩素と反応することがなく、これに
よる絶縁層の絶縁劣化が起こらない。このように、本発
明においては、断熱材を各根太間で発泡させて形成して
も、リードケーブルが絶縁劣化せず、従来のようにリー
ドケーブルが絶縁劣化したことによる絶縁不良、短絡、
漏電などの問題が起こらない。したがって本発明では、
上記問題が起こることのない優れた断熱材を用いた高品
位な電気式床暖房装置を実現できる。
As described above, the lead cable 4 of the electric floor heating device 1 according to the present invention has one end 4 a of the heating member 3.
And the other end 4b is disposed so as to pass through the heat insulating material 6 and be disposed on one side in the thickness direction Z of the plate-shaped body 7. The lead cable 4 has an insulating layer 10 made of a halogen-free heat-resistant material, preferably a crosslinked polyethylene. In the present invention, the heat insulating material is formed by foaming the foamed resin between the joists, and the lead cable is exposed to a temperature environment of 100 ° C. or more for several tens of minutes during the formation. 10 is less likely to cause insulation deterioration. Furthermore, even when polyurethane is used as the foaming resin, since there is no halogen atom in the insulating layer, the amine, which is an additive in the unfoamed heat-insulating stock solution, does not react with chlorine in the insulating layer as in the past. This does not cause insulation deterioration of the insulating layer. As described above, in the present invention, even if the heat insulating material is formed by foaming between the joists, the insulation of the lead cable does not deteriorate and the insulation deterioration and the short circuit caused by the deterioration of the insulation of the lead cable as in the related art occur.
No problems such as electric leakage occur. Therefore, in the present invention,
A high-quality electric floor heating device using an excellent heat insulating material that does not cause the above problems can be realized.

【0032】また本発明においては、従来のようにビニ
ルコードをリードケーブルとして用いたような構成とは
異なり、廃棄・焼却時にダイオキシンやハロゲンガスが
発生しない。したがって廃棄・焼却時に環境問題を考慮
した分別の手間を省力化できる。
Also, in the present invention, unlike the conventional configuration in which a vinyl cord is used as a lead cable, no dioxin or halogen gas is generated during disposal or incineration. Therefore, labor for sorting in consideration of environmental problems at the time of disposal or incineration can be saved.

【0033】またさらに本発明において、ノンハロゲン
系の耐熱性材料の中でも架橋ポリエチレン、特に架橋低
密度ポリエチレンを用いた場合には、絶縁耐力、体積抵
抗率が高く、誘電正接および誘電率が非常に小さい、と
いうような特性に優れる絶縁層10を実現できる。この
ようにポリエチレンは、架橋によって熱変形温度が上昇
し、耐クリープ性、耐ストレスクラック性、耐薬品性、
機械的強度などが改善されるとともに、電気的特性は架
橋前と余り変わらない利点がある。さらに架橋ポリエチ
レン製の絶縁層を用いてなるリードケーブル4は許容屈
曲半径が小さいため曲げ易く、端末や直接接続作業が容
易となる。
Further, in the present invention, when a crosslinked polyethylene, especially a crosslinked low-density polyethylene, is used among the non-halogen heat-resistant materials, the dielectric strength, the volume resistivity and the dielectric loss tangent and the dielectric constant are very small. Thus, the insulating layer 10 having excellent characteristics can be realized. In this way, polyethylene has an increased heat deformation temperature due to cross-linking, and has a creep resistance, stress crack resistance, chemical resistance,
There is an advantage that the mechanical strength and the like are improved and the electrical characteristics are not much different from those before crosslinking. Furthermore, the lead cable 4 using an insulating layer made of cross-linked polyethylene has a small allowable bending radius, so that it is easy to bend, and the terminal and direct connection work become easy.

【0034】また本発明の電気式床暖房装置は、図1に
示すように、板状体7と発熱部材3との間に均熱部材1
5が介在されるように実現されるのが好ましい。均熱部
材15は、発熱部材3から発せられた熱を床面に略均一
に伝達するために設けられる部材であって、伝熱性の良
好なシート状で実現される。このような均熱部材15と
しては、たとえばアルミニウムなどの金属をラミネート
させた金属ラミネートシートを用いるのが好ましく、中
でもアルミニウムラミネートシートが特に好ましい。
As shown in FIG. 1, the electric floor heating device of the present invention comprises a heat equalizing member 1 between a plate 7 and a heat generating member 3.
5 is preferably implemented. The heat equalizing member 15 is a member provided to substantially uniformly transmit the heat generated from the heat generating member 3 to the floor surface, and is realized in a sheet shape having good heat conductivity. As such a heat equalizing member 15, for example, a metal laminated sheet obtained by laminating a metal such as aluminum is preferably used, and an aluminum laminated sheet is particularly preferable.

【0035】図3は、本発明の好ましい他の例の電気式
床暖房装置21を簡略化して示す斜視図である。図3に
示す電気式床暖房装置21は、配線の形態が異なる以外
は、図1に示した電気式床暖房装置1と同様であり、同
一の構成を有する部分については同じ参照符を付して説
明を省略する。図3に示す電気式床暖房装置21のリー
ドケーブル22は、その一端部22aが発熱部材3に電
気的に接続され、その他端部22bが断熱材6内を通
り、断熱材6の上記厚み方向Z一方側から引き出される
ように配置される。該他端部22bは、コネクタ23に
電気的に接続され、この各コネクタ23が、外部配線
(図示せず)に適宜接続される。また外部配線は、図1
と同様によって各コネクタ23間や電源(図示せず)、
他の電気式床暖房装置のコネクタとの間を、適宜電気的
に接続するように設けられる。
FIG. 3 is a simplified perspective view showing an electric floor heating device 21 according to another preferred embodiment of the present invention. The electric floor heating device 21 shown in FIG. 3 is the same as the electric floor heating device 1 shown in FIG. 1 except that the form of wiring is different, and the portions having the same configuration are denoted by the same reference numerals. The description is omitted. The lead cable 22 of the electric floor heating device 21 shown in FIG. 3 has one end 22 a electrically connected to the heat generating member 3, the other end 22 b passing through the heat insulating material 6, and the thickness direction of the heat insulating material 6. Z is arranged to be pulled out from one side. The other end 22b is electrically connected to a connector 23, and each connector 23 is appropriately connected to an external wiring (not shown). External wiring is shown in FIG.
The power supply (not shown) between the connectors 23,
It is provided so as to be appropriately electrically connected to a connector of another electric floor heating device.

【0036】[0036]

【実施例】以下に実施例を示し、本発明を具体的に説明
するが、本発明は下記の実施例に制限されるものではな
い。 実施例1 ラワン製の板状体7に、杉製の四本の根太8を接合し、
本発明におけるパネル部材2を形成した。上記根太8
は、各根太8間に一個ずつ配置されるように、内蔵コネ
クタ12が予め適宜設けられたものを用いた。各根太8
間に均熱部材15(アルミニウムラミネートシート)を
介して発熱部材3を載置した。発熱部材3は、二本のリ
ードケーブル4の各一端部が電気的に接続された略矩形
状のアルミニウム箔に、電熱コードを面状波形に配回さ
せ、圧着させたものを用いた。このような発熱部材3上
に、蓄熱材5(潜熱蓄熱剤:パラフィン系、袋体:ポリ
エチレンテレフタレート−アルミニウム−ポリプロピレ
ンの複合材)を積層した。リードケーブル4は、銅製の
導電体9を、架橋低密度ポリエチレンからなる絶縁層1
0で被覆してなるものを用いた。リードケーブル4の導
電体9は素線数/素線径が30本/0.18mmのもの
を用い、絶縁層10の厚みは1.0mmであった。この
ようなリードケーブル4の他端部を、内蔵コネクタ12
にそれぞれ電気的に接続した。このように均熱部材1
5、発熱部材3および蓄熱材5を順次積層させた各根太
8間に、発泡樹脂としてポリウレタンを含有する未発泡
断熱材原液を注入して、最高温度120℃で加熱圧着を
施し、各根太8間でを発泡させて断熱材6を形成した。
このようにして、図1に示す態様の電気式床暖房装置を
作製した。
The present invention will be described in detail with reference to the following examples, but the present invention is not limited to the following examples. Example 1 Four cedar-made joists 8 were joined to a plate-shaped body 7 made of Lauan,
The panel member 2 according to the present invention was formed. The above joist 8
The one in which the built-in connector 12 was appropriately provided in advance so as to be arranged one by one between the joists 8 was used. Each joist 8
The heat generating member 3 was placed between the heat equalizing members 15 (aluminum laminated sheet). The heat generating member 3 was obtained by arranging an electric heating cord in a planar waveform on a substantially rectangular aluminum foil to which one end of each of the two lead cables 4 was electrically connected and crimped. On such a heat generating member 3, a heat storage material 5 (latent heat storage agent: paraffin-based, bag: composite material of polyethylene terephthalate-aluminum-polypropylene) was laminated. The lead cable 4 comprises a copper conductor 9 and an insulating layer 1 made of cross-linked low-density polyethylene.
One coated with 0 was used. The conductor 9 of the lead cable 4 had a number of wires / wire diameter of 30 wires / 0.18 mm, and the thickness of the insulating layer 10 was 1.0 mm. The other end of the lead cable 4 is connected to the built-in connector 12.
To each other. Thus, the heat equalizing member 1
5, between the joists 8 in which the heat generating member 3 and the heat storage material 5 are sequentially laminated, an unfoamed heat-insulating material stock solution containing polyurethane as a foaming resin is injected and subjected to heat compression at a maximum temperature of 120 ° C. The heat insulating material 6 was formed by foaming the space therebetween.
Thus, the electric floor heating device of the embodiment shown in FIG. 1 was manufactured.

【0037】実施例2 発泡樹脂の発泡の際の最高温度を170℃で行って断熱
材を形成した以外は、実施例1と同様にして電気式床暖
房装置を作製した。
Example 2 An electric floor heating device was manufactured in the same manner as in Example 1 except that the maximum temperature during foaming of the foamed resin was 170 ° C. to form a heat insulating material.

【0038】比較例1 リードケーブルとしてビニルコードを用いた以外は、実
施例2と同様にして電気式床暖房装置を作製した。
Comparative Example 1 An electric floor heating device was manufactured in the same manner as in Example 2 except that a vinyl cord was used as a lead cable.

【0039】実施例1,2および比較例1で得られた各
電気式床暖房装置に対して、まずリードケーブルの線端
同士で導通を確認し、導体抵抗が508Ω〜618Ωの
ものを○、508Ω未満のものおよび618Ωを超える
ものを×とした。このような試験を、実際の使用を考慮
した繰り返し通電を模して、8時間の通電後に16時間
の放置を1サイクルとし、これを10サイクル行った
後、異常の有無を判定した。異常のなかったものを○、
異常のみられたものを×とした。その後、各電気式床暖
房装置を解体してリードケーブルをそれぞれ取り出し、
各リードケーブルの絶縁抵抗を測定した。予め測定して
おいた断熱材形成前の絶縁抵抗と比較しての低下の割合
が5%未満であったものを○、5%以上であったものを
×とした。結果を表1に示す。
With respect to each of the electric floor heating devices obtained in Examples 1 and 2 and Comparative Example 1, conduction was first confirmed between the ends of the lead cables, and those having a conductor resistance of 508 Ω to 618 Ω were evaluated as ○, Those with less than 508Ω and those with more than 618Ω were evaluated as x. In such a test, imitating repetitive energization in consideration of actual use was performed, in which one cycle of leaving for 16 hours after energizing for eight hours was performed, and after performing ten cycles, it was determined whether there was an abnormality. ○, if there was no abnormality
The ones with abnormalities were marked as x. After that, disassemble each electric floor heating device and take out the lead cable respectively,
The insulation resistance of each lead cable was measured. When the rate of decrease in the insulation resistance before the heat insulating material was measured beforehand was less than 5%, it was evaluated as ○, and when it was 5% or more, it was evaluated as x. Table 1 shows the results.

【0040】[0040]

【表1】 [Table 1]

【0041】[0041]

【発明の効果】以上の説明で明らかなように、本発明に
よれば、根太間で発泡樹脂を発泡させて断熱材を形成し
ても劣化しにくく、耐薬品性にも優れ、また廃棄・焼却
時において環境に悪影響を与えにくいリードケーブルを
備える電気式床暖房装置を提供できる。
As is apparent from the above description, according to the present invention, even when a foamed resin is foamed between the joists to form a heat insulating material, the heat resistant material is hardly deteriorated, the chemical resistance is excellent, and the waste material is excellent. It is possible to provide an electric floor heating device including a lead cable that does not adversely affect the environment during incineration.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の好ましい一例の電気式床暖房装置1を
簡略化して示す斜視図である。
FIG. 1 is a simplified perspective view showing an electric floor heating device 1 according to a preferred example of the present invention.

【図2】本発明におけるリードケーブル4の簡略化した
断面図である。
FIG. 2 is a simplified sectional view of a lead cable 4 according to the present invention.

【図3】本発明の好ましい他の例の電気式床暖房装置2
1を簡略化して示す斜視図である。
FIG. 3 shows another preferred example of the electric floor heating device 2 according to the present invention.
FIG. 2 is a simplified perspective view showing 1.

【符号の説明】[Explanation of symbols]

1,21 電気式床暖房装置 2 パネル部材 3 発熱部材 4 リードケーブル 5 蓄熱材 6 断熱材 7 板状体 8 根太 1, 21 Electric floor heating device 2 Panel member 3 Heating member 4 Lead cable 5 Heat storage material 6 Insulation material 7 Plate-shaped body 8 Joist

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 板状体の厚み方向一方側の表面に間隔を
あけて複数本の根太が略平行に設けられたパネル部材
と、 各根太間に厚み方向一方側に向かって順に板状体上に積
層された発熱部材、蓄熱材および断熱材と、 一端部が発熱部材に電気的に接続され、かつ他端部が断
熱材内を通って板状体の厚み方向一方側に配置されるよ
うに設けられた可撓性を有するリードケーブルとを備え
る電気式床暖房装置であって、 リードケーブルがノンハロゲン系の耐熱性材料で形成さ
れた絶縁層を有することを特徴とする電気式床暖房装
置。
1. A panel member in which a plurality of joists are provided substantially in parallel at intervals on a surface on one side in the thickness direction of the plate members, and the plate members are arranged between the joists toward one side in the thickness direction in order. A heat generating member, a heat storage material, and a heat insulating material laminated thereon, one end of which is electrically connected to the heat generating member, and the other end of which is disposed on one side in the thickness direction of the plate-like body through the heat insulating material; Electrical floor heating apparatus comprising: a flexible lead cable provided as described above, wherein the lead cable has an insulating layer formed of a halogen-free heat-resistant material. apparatus.
【請求項2】 ノンハロゲン系の耐熱性材料が、架橋ポ
リエチレンであることを特徴とする請求項1に記載の電
気式床暖房装置。
2. The electric floor heating device according to claim 1, wherein the non-halogen heat-resistant material is a cross-linked polyethylene.
【請求項3】 断熱材が、ポリウレタン、ポリスチレ
ン、ポリエチレンおよびフェノール樹脂から選ばれるい
ずれかの発泡樹脂を、各根太間で発泡させて形成された
ものであることを特徴とする請求項1または2に記載の
電気式床暖房装置。
3. The heat insulating material is formed by foaming any foamed resin selected from polyurethane, polystyrene, polyethylene and phenolic resin between the joists. An electric floor heating device according to claim 1.
JP2000294664A 2000-09-27 2000-09-27 Electric floor heating device Pending JP2002106872A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000294664A JP2002106872A (en) 2000-09-27 2000-09-27 Electric floor heating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000294664A JP2002106872A (en) 2000-09-27 2000-09-27 Electric floor heating device

Publications (1)

Publication Number Publication Date
JP2002106872A true JP2002106872A (en) 2002-04-10

Family

ID=18777217

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000294664A Pending JP2002106872A (en) 2000-09-27 2000-09-27 Electric floor heating device

Country Status (1)

Country Link
JP (1) JP2002106872A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481051A (en) * 2014-12-04 2015-04-01 上海福精特金属装饰材料有限公司 Heat-supply environment-friendly integrated wall

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481051A (en) * 2014-12-04 2015-04-01 上海福精特金属装饰材料有限公司 Heat-supply environment-friendly integrated wall

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