JP2002103463A - Tubular molding, shaft and pole for golf club using the molding, and method for manufacturing tubular molding - Google Patents

Tubular molding, shaft and pole for golf club using the molding, and method for manufacturing tubular molding

Info

Publication number
JP2002103463A
JP2002103463A JP2000301731A JP2000301731A JP2002103463A JP 2002103463 A JP2002103463 A JP 2002103463A JP 2000301731 A JP2000301731 A JP 2000301731A JP 2000301731 A JP2000301731 A JP 2000301731A JP 2002103463 A JP2002103463 A JP 2002103463A
Authority
JP
Japan
Prior art keywords
prepreg
molded body
tubular molded
fiber
fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000301731A
Other languages
Japanese (ja)
Other versions
JP4510260B2 (en
JP2002103463A5 (en
Inventor
Kimihiro Ikezaki
公裕 池崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP2000301731A priority Critical patent/JP4510260B2/en
Publication of JP2002103463A publication Critical patent/JP2002103463A/en
Publication of JP2002103463A5 publication Critical patent/JP2002103463A5/ja
Application granted granted Critical
Publication of JP4510260B2 publication Critical patent/JP4510260B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Fishing Rods (AREA)
  • Golf Clubs (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a tubular material having uniform rigidity distribution in a circumferential direction by eliminating an irregular thickness and an unevenness of a reinforcing fiber density in the circumferential direction and a method for efficiently manufacturing such a tubular material by a simple method. SOLUTION: Fibers are stretched in the circumferential direction of a mandrel (10), and a prepreg (2a) is wound in one circle. The fibers are stretched at its outside in a longitudinal direction, a prepreg (3a) is wound in one or more circles. Fibers are stretched at the winding edge in the longitudinal direction, and another prepreg (3b) is wound so as to substantially dispose a starting winding edge of the head prepreg (3a) and an ending winding edge of the other prepreg (3b) on the same longitudinal section along the longitudinal direction of the molding. The another prepreg (3b) has a resin content of 1.1 to 1.4 times as large as that of the prepreg (3a) and has the same thickness as that of the prepreg (3a). Further, after the fibers are stretched at its outside in the circumferential direction and a prepreg (4a) is wound in one cycle, the resin is cured.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、釣竿や物干し竿等
の各種竿体、ゴルフのシャフト、テニスラケットなどに
使用される各種の管状成形体及びその製造方法に関し、
具体的には、強化繊維にマトリックス樹脂を含浸させた
プリプレグを使用して製造される各種の管状成形体及び
その製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to various types of rod-shaped bodies such as fishing rods and clothes-drying rods, various types of tubular molded bodies used for golf shafts, tennis rackets, and the like, and a method for producing the same.
More specifically, the present invention relates to various tubular molded bodies manufactured using a prepreg obtained by impregnating a reinforcing fiber with a matrix resin, and a method for manufacturing the same.

【0002】[0002]

【従来の技術】炭素繊維などの各種強化繊維を補強材と
する複合材料は、軽量で、且つ強度及び弾性率にも優れ
ていることから、日用品やスポーツ、レジャー用品など
の構成部材として、或いは宇宙航空機用部材として幅広
い分野にわたり用途開発がなされ、また、実用化されて
いる。
2. Description of the Related Art A composite material using various reinforcing fibers such as carbon fiber as a reinforcing material is lightweight, and has excellent strength and elastic modulus. Applications have been developed and put to practical use in a wide range of fields as components for space aircraft.

【0003】例えば、釣竿やゴルフのシャフトなどの各
種の管状成形体を複合材料により製造するにあたって
は、通常、強化繊維にマトリックス樹脂を含浸させたプ
リプレグをマンドレルに巻き回し、その上にPPテープ
を巻き回して安定させた後、これを加熱炉にて加熱し前
記樹脂を硬化させ、その後、冷却して成形脱型、脱PP
テープを行う。その後、用途に応じて研磨、各種塗装等
の工程が施される。
For example, when manufacturing various tubular molded bodies such as fishing rods and golf shafts from a composite material, usually, a prepreg in which a matrix resin is impregnated with reinforcing fibers is wound around a mandrel, and a PP tape is placed thereon. After being wound and stabilized, it is heated in a heating furnace to cure the resin, and then cooled to remove the mold and remove the PP.
Do tape. Thereafter, processes such as polishing and various kinds of painting are performed according to the application.

【0004】ところで、上述したような管状成形体の場
合には、特にその長さ方向及び周方向での強度が重要で
あるため、強化繊維をそれら二方向に延在させることが
必要となる。一般に、管状成形体に用いられるプリプレ
グは、一方向に引き揃えられた強化繊維にマトリックス
樹脂を含浸させたものが使用されている。そのため、管
状成形体には、強化繊維が管状成形体の長さ方向(0°
の方向)に配向するように巻き回されたプリプレグの層
と、強化繊維が管状成形体の周方向(90°の方向)に
配向するように巻き回されたプリプレグの層とが存在す
る。
Incidentally, in the case of the above-mentioned tubular molded body, since the strength in the length direction and the circumferential direction is particularly important, it is necessary to extend the reinforcing fibers in these two directions. Generally, a prepreg used for a tubular molded product is obtained by impregnating a matrix resin into reinforcing fibers aligned in one direction. For this reason, the reinforcing fibers are provided in the tubular molded body in the longitudinal direction (0 °).
), And a prepreg layer wound so that the reinforcing fibers are oriented in the circumferential direction (90 ° direction) of the tubular molded body.

【0005】特に高強度な管状成形体が得られる構造と
して、強化繊維を90°の方向に一周巻き回した最内層
と、強化繊維を0°の方向に複数周巻き回した中間層
と、強化繊維を90°の方向に一周巻き回した最外層と
の3層構造の管状体が知られている。
[0005] Particularly, a structure that can obtain a high-strength tubular molded body includes an innermost layer in which a reinforcing fiber is wound around in a direction of 90 °, an intermediate layer in which a reinforcing fiber is wound a plurality of times in a direction of 0 °, and a reinforcing layer. There is known a tubular body having a three-layer structure including an outermost layer in which the fiber is wound once in a direction of 90 °.

【0006】ここで、中間層では十分な厚みとするため
にプリプレグを二周以上巻き回しているが、一枚のプリ
プレグを複数周巻き回して構成すると、シワの発生など
により管状体の周方向に中間層の肉厚が変化することが
ある。また、特に、前記成形体が長さ方向に径が漸増す
るようなテーパ状の場合には、プリプレグの巻き始めに
おいて繊維を0°の方向にしていても、巻き終わりでは
繊維が斜めの方向となってしまい、管状体の長さ方向で
の強度が不十分となる。
Here, the intermediate layer is formed by winding the prepreg two or more times in order to obtain a sufficient thickness. However, if one prepreg is wound plural times, the circumferential direction of the tubular body may be increased due to wrinkles or the like. In some cases, the thickness of the intermediate layer may change. In particular, in the case where the shaped body is tapered such that the diameter gradually increases in the length direction, even if the fiber is oriented at 0 ° at the beginning of winding of the prepreg, the fiber is inclined at the end of winding. As a result, the strength in the length direction of the tubular body becomes insufficient.

【0007】そこで、例えば特開昭55−74739号
公報に開示された釣竿では、1周ごとに1枚のプリプレ
グシートを用いて複数周巻き回すことにより、各周での
繊維の方向を0°の方向に維持している。
Therefore, for example, in a fishing rod disclosed in Japanese Patent Application Laid-Open No. 55-74739, a single prepreg sheet is used for each round to wind the plurality of rounds so that the direction of the fiber in each round is 0 °. Keep in the direction of.

【0008】しかしながら、この場合、1周ごとのプリ
プレグシートが互いにその巻き始め端縁と巻き終わり端
縁とが正確に一致するようプリプレグを裁断することは
困難であり、そのため、巻き始め端縁と巻き終わり端縁
とが一部重なってしまうこともある。この重なりによ
り、得られる成形体には肉厚が局部的に大きくなり、繊
維の密度も局部的に高い部分が形成されてしまい、表面
の平滑性が低下するばかりでなく、周方向における強度
にバラツキが生じる。
However, in this case, it is difficult to cut the prepreg such that the winding start edge and the winding end edge of the prepreg sheet every one turn exactly coincide with each other. The winding end edge may partially overlap. Due to this overlap, the thickness of the obtained molded body is locally increased, and a portion where the fiber density is locally high is formed, which not only reduces the surface smoothness but also increases the strength in the circumferential direction. Variations occur.

【0009】このバラツキを排除するために、例えば特
開平10−291265号公報に開示された管状体で
は、強化繊維が0°の方向のプリプレグを1周ごとに1
枚、複数周、巻き回す際に、一枚目のプリプレグシート
の巻き始め端縁と巻き終わり端縁とが重合せずに所望の
目開き部が形成されるよう、意図的に寸法を短くして巻
き回し、その外周面に、一枚めの目開き部の位置で端縁
同士が重合するように2枚目のプリプレグシートを巻き
回している。
In order to eliminate this variation, for example, in a tubular body disclosed in Japanese Patent Application Laid-Open No. 10-291265, the reinforced fiber has a prepreg in the direction of 0 ° every one revolution.
When winding the sheet, a plurality of rounds, and winding, the dimension is intentionally shortened so that the desired opening is formed without overlapping the winding start edge and the winding end edge of the first prepreg sheet. A second prepreg sheet is wound on the outer peripheral surface such that the edges overlap at the position of the first opening.

【0010】このように巻き回されたプリプレグは、加
熱して硬化される際に内周側のプリプレグの前記目開き
部に外周側のプリプレグシートの重合部分のマトリック
ス樹脂及び繊維が流動し、前記目開き部により不足する
前記樹脂及び繊維を補うことができるため、得られる管
状体は周方向での肉厚変化をなくすことができるとして
いる。
When the prepreg wound in this manner is cured by heating, the matrix resin and fibers of the polymerized portion of the prepreg sheet on the outer peripheral side flow into the openings of the prepreg on the inner peripheral side, and It is stated that since the insufficient resin and fiber can be supplemented by the openings, the obtained tubular body can be prevented from changing its thickness in the circumferential direction.

【0011】ところで、近年ではプリプレグにおけるマ
トリックス樹脂の含有量を低下させる様々な技術の進歩
により、樹脂含有量が25%以下のプリプレグが釣竿等
の管状成形体に使用されるようになっている。
By the way, in recent years, prepregs having a resin content of 25% or less have been used for tubular moldings such as fishing rods due to various advances in techniques for reducing the content of matrix resin in prepregs.

【0012】[0012]

【発明が解決しようとする課題】この余剰樹脂量の少な
いプリプレグを用いて、上述した特開平10−2912
65号公報に開示されたように、樹脂を硬化させる成形
工程において樹脂及び繊維の流動を利用して成形体を製
造しようとする場合に、樹脂含有量の少ないプリプレグ
では流動する樹脂量も少なくなり、そのため樹脂の流動
と同時に発生する繊維の流動性も低下する。その結果、
管状成形体の表面にプリプレグの段差に起因する凹凸が
目立つようになっている。この表面平滑性の低下によ
り、塗装に斑を生じ、製品の品質も低下する。また、成
形体の周方向における繊維の密度にも斑が生じ、周方向
での剛性分布が大きく変化するという問題も生じる。
By using the prepreg having a small amount of surplus resin, the above-mentioned JP-A-10-2912 is used.
As disclosed in Japanese Patent Publication No. 65, when a molded article is to be produced by utilizing the flow of resin and fibers in a molding step of curing the resin, the amount of flowing resin is reduced in a prepreg having a small resin content. Therefore, the fluidity of the fibers generated simultaneously with the flow of the resin also decreases. as a result,
Irregularities due to the steps of the prepreg are conspicuous on the surface of the tubular molded body. Due to this decrease in surface smoothness, the coating is uneven and the quality of the product is also reduced. In addition, the density of the fibers in the circumferential direction of the molded body also becomes uneven, which causes a problem that the rigidity distribution in the circumferential direction is greatly changed.

【0013】更には、成形体の用途によっては、先端部
では二周、手元部では三周巻き回すという従来から用い
られてきた巻付けパターンで巻き回す場合に、中央部で
は二周半程度の半端な巻き回し回数となるため、全ての
層の巻き回し回数を一致すべく、上記特開平10−29
1265号公報に開示されているような、各周ごとに1
枚のプリプレグシートを巻き回す方法を採用することが
できない。
Further, depending on the use of the molded article, when the coil is wound according to a conventionally used winding pattern in which the tip is wound twice around the tip and the hand is wound around three times, the center part is wound around two and a half times. Since the number of windings is odd, the number of windings of all the layers should be equal to each other as described in JP-A-10-29.
1 per cycle as disclosed in US Pat.
The method of winding two prepreg sheets cannot be adopted.

【0014】更には、上記特開平10−291265号
公報にあっても、一枚目の前記目開き部と二枚目の重合
部との寸法を一致させる必要があるため、依然としてプ
リプレグを精密な寸法でカットしなければならない。こ
のように精密な寸法にカットされた小さいプリプレグシ
ートを多数枚用意しなければならず、生産能率が低下す
る。また、前記目開き部の位置と重合部の位置を正確に
一致させて二周目のプリプレグを巻き回す必要があるた
め、その作業も煩雑となり作業効率が著しく低下する。
更には、相対的に高価な薄物のプリプレグを多層に巻く
必要が生じるため、そのロス部分も多くなり、価格にも
影響を与える。
Further, even in the above-mentioned Japanese Patent Application Laid-Open No. Hei 10-291265, it is necessary to make the dimensions of the opening portion of the first sheet and the overlapping portion of the second sheet coincide with each other. Must be cut to size. As described above, many small prepreg sheets cut to precise dimensions must be prepared, and the production efficiency is reduced. In addition, since it is necessary to wind the prepreg in the second round so that the position of the opening portion and the position of the overlapping portion are accurately matched, the operation becomes complicated, and the operation efficiency is significantly reduced.
Further, since it is necessary to wind a relatively expensive thin prepreg in multiple layers, the loss portion increases, which also affects the price.

【0015】本発明はかかる従来の問題に鑑みてなされ
たものであり、その目的は、周方向での偏肉及び強化繊
維密度のバラツキが少なく、周方向での剛性分布が略均
一である管状成形体と、かかる管状成形体を簡単な方法
で且つ高効率に製造できる製造方法とを提供することに
ある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and has as its object to reduce the thickness deviation in the circumferential direction and the dispersion of the reinforcing fiber density, and to provide a tube having a substantially uniform rigidity distribution in the circumferential direction. An object of the present invention is to provide a molded article and a production method capable of producing such a tubular molded article in a simple manner and with high efficiency.

【0016】[0016]

【課題を解決するための手段】かかる目的を達成するた
めに、本件請求項1に係る発明は、繊維強化複合材料か
らなる管状成形体であって、周方向における強化繊維の
密度及び曲げ剛性の分布が略均一であることを特徴とし
ている。このように、周方向における強化繊維の密度及
び曲げ剛性の分布が略均一である管状成形体は、強度に
方向性がないため、ゴルフシャフトや釣竿等の製品に仕
上げる場合にも、周方向の特性を考慮せず製作が可能と
なり、また任意の向きで使用することもでき、製造効率
及び使い勝手が向上する。また、同管状成形体を使用し
た各種製品は均一な強度を有するため、撓みや歪も均一
であり、品質に優れたものとなる。更には、局部的に脆
弱な部位もなく、使用にあたっての安全性も高い。
In order to achieve the above object, the present invention according to claim 1 is a tubular molded body made of a fiber-reinforced composite material, wherein the tubular molded body has a density and a bending rigidity of a reinforcing fiber in a circumferential direction. It is characterized in that the distribution is substantially uniform. As described above, since the tubular molded body in which the distribution of the density and the bending rigidity of the reinforcing fibers in the circumferential direction is substantially uniform has no directionality in the strength, even when finishing into a product such as a golf shaft or a fishing rod, the circumferential direction of the formed body is not limited. It can be manufactured without considering characteristics, and can be used in any orientation, thereby improving manufacturing efficiency and usability. In addition, since various products using the tubular molded body have uniform strength, bending and strain are uniform, and the quality is excellent. Furthermore, there are no locally vulnerable parts and the safety in use is high.

【0017】更に、かかる強化繊維の密度の分布が周方
向に略均一であり、曲げ剛性の分布も周方向に略均一で
ある管状成形体は、多様な用途に利用可能である。特
に、本件請求項2及び3に係る発明は、上記請求項1に
係る管状成形体からなることを特徴とするゴルフクラブ
用シャフトや竿体である。
Further, such a tubular molded body having a distribution of the reinforcing fibers having a substantially uniform distribution in the circumferential direction and a substantially uniform distribution of the bending stiffness in the circumferential direction can be used for various purposes. In particular, the inventions according to Claims 2 and 3 are a shaft and a rod for a golf club, comprising the tubular molded body according to Claim 1.

【0018】上述したような管状成形体を製造するため
に、本件請求項4に係る発明は、マンドレルにプリプレ
グを所要の繊維角度をもって複数層に巻き回した後、前
記プリプレグを硬化させてなる管状成形体の製造方法に
おいて、前記管状成形体の長手方向に繊維を配向させて
一周以上を巻き回されたプリプレグ(P1)の巻き終わり端
縁に、同プリプレグ(P1)と実質的に同一方向に繊維が配
向された他のプリプレグ(P2)の巻き始め端縁を突き合わ
した状態で配すること、及び先のプリプレグ(P1)の巻き
始め端縁と、前記他のプリプレグ(P2)の巻き終わり端縁
とを、前記管状成形体の長手方向に沿った同一の縦断面
上に実質的に配するよう巻き回すことを含み、前記他の
プリプレグ(P2)の樹脂含有量が前記先のプリプレグ(P1)
の1.1〜1.4倍であり同一の厚みをもつことを特徴
としている。
In order to manufacture the above-mentioned tubular molded article, the invention according to claim 4 of the present invention relates to a tubular article obtained by winding a prepreg around a mandrel into a plurality of layers at a required fiber angle and then curing the prepreg. In the method for producing a molded body, the prepreg (P1) wound around one or more turns by orienting the fibers in the longitudinal direction of the tubular molded body, substantially in the same direction as the prepreg (P1) The winding start edge of the other prepreg (P2) in which the fiber is oriented is arranged in abutting state, and the winding start edge of the preceding prepreg (P1) and the winding end of the other prepreg (P2) And winding the edge so as to be substantially arranged on the same vertical cross section along the longitudinal direction of the tubular molded body, wherein the resin content of the other prepreg (P2) is higher than the previous prepreg (P2). P1)
And 1.1 to 1.4 times the same thickness.

【0019】本発明にあっては、長手方向に繊維が配向
している層を構成するプリプレグとして一周以上を巻き
回すプリプレグ(P1)と、その巻き終わり端縁に同プリプ
レグ(P1)と実質的に同一方向に繊維が配向された他のプ
リプレグ(P2)とを、同他のプリプレグ(P2)の巻き始め端
縁を突き合わした状態で巻き回している。更には、先の
プリプレグ(P1)の巻き始め端縁と、前記他のプリプレグ
(P2)の巻き終わり端縁とを、前記管状成形体の長手方向
に沿った同一の縦断面上に実質的に配するよう巻き回し
ている。
In the present invention, the prepreg (P1), which is wound one or more times, as a prepreg constituting a layer in which the fibers are oriented in the longitudinal direction, and the prepreg (P1) substantially at the end edge of the winding. Is wound with another prepreg (P2) having fibers oriented in the same direction, with the winding start edges of the other prepreg (P2) facing each other. Further, the winding start edge of the prepreg (P1) and the other prepreg
The winding end edge of (P2) is wound so as to be substantially arranged on the same vertical cross section along the longitudinal direction of the tubular molded body.

【0020】前記先のプリプレグ(P1)は連続して一周以
上巻き回されるため、特に一周目の巻き始め端縁に二周
目のプリプレグが乗り上げる部分において、わずかに隙
間が生じ、段差も生じる。ここで本発明にあっては、上
述したように前記先のプリプレグ(P1)の巻き始め端縁位
置と、前記他のプリプレグ(P2)の巻き終わり端縁位置と
を実質的に一致させる、つまり先のプリプレグ(P1)の巻
き始め端縁位置と、前記他のプリプレグ(P2)の巻き終わ
り端縁位置とを、その巻き方向における同一位相上にく
るように配することにより、前記隙間の直上位置に繊維
の配向を同じくする前記他のプリプレグ(P2)が存在する
こととなる。
Since the above-mentioned prepreg (P1) is continuously wound one or more turns, a slight gap is formed particularly at a portion where the prepreg on the second turn rides on the winding start edge of the first turn, and a step is also generated. . Here, in the present invention, as described above, the winding start edge position of the preceding prepreg (P1) and the winding end edge position of the other prepreg (P2) substantially match, that is, By arranging the winding start edge position of the preceding prepreg (P1) and the winding end edge position of the other prepreg (P2) so as to be on the same phase in the winding direction, immediately above the gap The other prepreg (P2) having the same fiber orientation exists at the position.

【0021】この前記隙間の直上位置にくる他のプリプ
レグ(P2)は、その肉厚を先のプリプレグと略一致させる
と共に、前記先のプリプレグ(P1)よりも樹脂含有量を多
くしている。従って、前記他のプリプレグ(P2)は、加熱
硬化時の樹脂及び繊維の流動性が高く、外側から絞られ
る状態で成形させる際に、樹脂含有量の多い前記他のプ
リプレグ(P2)の樹脂及び繊維の流動が円滑になされ、前
記隙間に十分量の樹脂及び繊維が充填され、切り替え部
分の段差が相殺されて均一な肉厚となり、表面が平滑に
なる。また、このとき、重なり合う2つのプリプレグ(P
1,P2) は繊維の配向方向が同一であり互いに繊維同士が
平行であるため、両者は互いが同一周面上になじみ易く
一体化し易い。
The other prepreg (P2) located just above the gap has a thickness substantially equal to that of the preceding prepreg and has a higher resin content than that of the preceding prepreg (P1). Therefore, the other prepreg (P2) has a high fluidity of the resin and fiber at the time of heat curing, and when molded in a state of being squeezed from the outside, the resin of the other prepreg (P2) having a high resin content and The fibers flow smoothly, the gaps are filled with a sufficient amount of resin and fibers, and the step at the switching portion is canceled out to have a uniform wall thickness and a smooth surface. At this time, two overlapping prepregs (P
In (1, P2), the orientation directions of the fibers are the same, and the fibers are parallel to each other. Therefore, both are easily adapted to each other on the same peripheral surface and are easily integrated.

【0022】また、前記先のプリプレグ(P1)が樹脂含有
量の少ないプリプレグであっても、複数周を単一枚の先
のプリプレグ(P1)を連続して巻き回し、従来のように各
周ごとに重合部分や比較的大きな隙間を意図的に形成し
ていないため、前記隙間の形成されている部分以外の部
位では、樹脂や繊維を積極的に流動させる必要が少な
く、その均一な繊維密度が成形時に損なわれることもな
い。その結果、強化繊維の密度が周方向に一定となり、
得られた成形体も周方向に均一な曲げ剛性が得られる。
Further, even if the above-mentioned prepreg (P1) is a prepreg having a small resin content, a plurality of turns of the single prepreg (P1) are continuously wound, and each prepreg (P1) is conventionally wound. Since a polymerized portion and a relatively large gap are not intentionally formed in each case, there is little need to actively flow the resin or fiber in a portion other than the portion where the gap is formed, and the uniform fiber density Is not impaired during molding. As a result, the density of the reinforcing fibers becomes constant in the circumferential direction,
The obtained molded body also has uniform bending rigidity in the circumferential direction.

【0023】本件請求項5に係る発明は、前記他のプリ
プレグ(P2)をその厚みの30〜50倍の長さで巻き回す
ことを特徴とする。かかる長さで巻き回すことにより、
流動に十分な樹脂量を確保できると共に、強化繊維の密
度分布を略均一に維持することができる。
The invention according to claim 5 of the present invention is characterized in that the other prepreg (P2) is wound with a length of 30 to 50 times its thickness. By winding at such a length,
A sufficient amount of resin for the flow can be secured, and the density distribution of the reinforcing fibers can be maintained substantially uniform.

【0024】本件請求項6に係る発明は、前記先のプリ
プレグ(P1)と、前記他のプリプレグ(P2)とは、それぞれ
を構成する強化繊維のTMの比(P1)/(P2) が0.5〜1
であることを特徴とする。
The invention according to claim 6 is that the prepreg (P1) and the other prepreg (P2) have a TM ratio (P1) / (P2) of the reinforcing fibers constituting each of the prepregs of 0. 0.5-1
It is characterized by being.

【0025】[0025]

【発明の実施の形態】以下、本発明の実施の形態につい
て、図面を参照して具体的に説明する。図1は、本発明
の好適な実施形態による管状成形体の断面図である。
Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a sectional view of a tubular molded body according to a preferred embodiment of the present invention.

【0026】前記管状成形体1は、強化繊維の配向方向
が異なる3つの層2,3,4から構成されている。最内
層2及び最外層4は同成形体1の周方向(90°の方
向)に強化繊維が配向しており、中間層3では同成形体
1の長さ方向(0°の方向)に強化繊維Fが配向してい
る。前記最内層2及び最外層4は薄肉であり、中間層3
は前記最内層2及び最外層4の2倍以上の肉厚に形成さ
れている。
The tubular molded body 1 is composed of three layers 2, 3 and 4 in which the orientation directions of the reinforcing fibers are different. In the innermost layer 2 and the outermost layer 4, reinforcing fibers are oriented in the circumferential direction (90 ° direction) of the molded article 1, and in the intermediate layer 3, the reinforcing fibers are reinforced in the length direction (0 ° direction) of the molded article 1. The fibers F are oriented. The innermost layer 2 and the outermost layer 4 are thin,
Is formed to be at least twice as thick as the innermost layer 2 and the outermost layer 4.

【0027】図2は上記管状成形体1の成形前の状態を
示す断面図、図3は成形前の前記管状成形体1を周方向
に開いた分解説明図である。同成形体1を製造するに
は、先ず、管状成形体1の内周面形状と同一の外周形状
をもつマンドレル10を準備する。
FIG. 2 is a cross-sectional view showing a state of the tubular molded body 1 before molding, and FIG. 3 is an exploded explanatory view of the tubular molded body 1 before molding opened in a circumferential direction. To manufacture the molded body 1, first, a mandrel 10 having the same outer peripheral shape as the inner peripheral surface shape of the tubular molded body 1 is prepared.

【0028】前記最内層2及び最外層4は、それぞれ1
枚のプリプレグ2a,4aから構成されている。前記プ
リプレグ2a及び4aは、前記成形体1が例えばその長
さ方向にわたって同一の径をもつ筒体である場合には、
繊維延在方向に直交する方向の長さが前記管状成形体1
の長さ寸法であり、同繊維延在方向の長さが前記管状成
形体1の周寸法の長方形に裁断されている。
The innermost layer 2 and the outermost layer 4 are each 1
It is composed of a plurality of prepregs 2a and 4a. The prepregs 2a and 4a are, for example, when the molded body 1 is a cylindrical body having the same diameter over its length direction,
The length in the direction orthogonal to the fiber extending direction is the tubular molded body 1
And the length in the fiber extending direction is cut into a rectangular shape having a circumferential dimension of the tubular molded body 1.

【0029】前記中間層3は、2枚のプリプレグ3a及
び3bから構成されている。2枚の前記プリプレグ3
a,3bのうち1枚のプリプレグ3aは、繊維延在方向
の長さが前記管状成形体1の長さ寸法であり、同繊維延
在方向に直交する方向の長さが前記管状成形体1の周寸
法の2倍よりも僅かに短い寸法の長方形状に裁断されて
いる。他のプリプレグ3bは、繊維延在方向の長さが前
記管状成形体1の長さ寸法であり、同繊維延在方向に直
交する方向の長さが同プリプレグ3bの厚みの略30〜
50倍の長さ寸法の長方形状に裁断されている。そし
て、これら2枚のプリプレグ3a,3bを繊維延在方向
の端縁を突き合わせて連結したときに、その繊維延在方
向に直交する方向の寸法が、前記管状成形体1の周寸法
の2倍の長さとなるようにしている。従って、長尺なプ
リプレグ3aに続いて短尺なプリプレグ3bを巻き回す
と、前記短尺なプリプレグ3bの巻き終わり端縁が前記
長尺なプリプレグ3aの巻き始め端縁と同一径上にく
る。
The intermediate layer 3 is composed of two prepregs 3a and 3b. 2 pieces of the prepreg 3
a, 3b, the length of the prepreg 3a in the fiber extending direction is the length dimension of the tubular molded body 1, and the length in the direction orthogonal to the fiber extending direction is the length of the tubular molded body 1. Is cut into a rectangular shape slightly smaller than twice the circumferential size of The length of the other prepreg 3b in the fiber extending direction is the length of the tubular molded body 1, and the length in the direction perpendicular to the fiber extending direction is approximately 30 to 30 times the thickness of the prepreg 3b.
It is cut into a rectangular shape 50 times as long. When these two prepregs 3a and 3b are connected by abutting their edges in the fiber extending direction, the dimension in the direction perpendicular to the fiber extending direction is twice the circumferential dimension of the tubular molded body 1. Length. Therefore, when the short prepreg 3b is wound after the long prepreg 3a, the winding end edge of the short prepreg 3b is on the same diameter as the winding start edge of the long prepreg 3a.

【0030】更に本発明にあっては、短尺な前記他のプ
リプレグ3bが、長尺な前記プリプレグ3aよりも樹脂
含有量が1.1〜1.4倍であることが重要である。ま
た、両プリプレグ3a,3bに使用されている強化繊維
は、同質で同寸法であることが好ましい。
In the present invention, it is important that the other short prepreg 3b has a resin content of 1.1 to 1.4 times that of the long prepreg 3a. Further, it is preferable that the reinforcing fibers used for both the prepregs 3a and 3b have the same quality and the same dimensions.

【0031】なお、前記成形体1がその長さ方向に径を
漸増させるテーパ状の筒体である場合には、前記最内層
2のプリプレグ2aは、上底が短径端の周寸法、下底が
長径端の周寸法であり、高さが前記管状体の長さ寸法で
ある台形状に裁断される。また、中間層3のプリプレグ
3a,3bは、両者3a,3bを連結したときの形状
が、上底が短径側の最内層2の外周寸法の複数倍、下底
が長径側の最内層2の外周寸法の複数倍であり、高さが
前記管状体の長さ寸法である台形状に裁断される。更に
最外層4のプリプレグ4aは、上底が中間層3の外周寸
法、下底が長径側の中間層3の外周寸法、高さが前記管
状体の長さ寸法である台形状に裁断される。
When the molded body 1 is a tapered cylindrical body whose diameter gradually increases in the length direction, the prepreg 2a of the innermost layer 2 has an upper base having a peripheral dimension of a short diameter end, a lower dimension having a lower diameter, and a lower dimension. The base is cut into a trapezoidal shape having a circumferential dimension at the major end and a height equal to the length of the tubular body. The shape of the prepregs 3a and 3b of the intermediate layer 3 when the two 3a and 3b are connected to each other is such that the upper base is a plurality of times the outer diameter of the innermost layer 2 on the shorter diameter side, and the lower bottom is the innermost layer 2 on the longer diameter side. Is cut out into a trapezoidal shape having a multiple of the outer peripheral dimension of and a height equal to the length of the tubular body. Further, the prepreg 4a of the outermost layer 4 is cut into a trapezoidal shape in which the upper bottom is the outer peripheral dimension of the intermediate layer 3, the lower bottom is the outer peripheral dimension of the intermediate layer 3 on the longer diameter side, and the height is the length dimension of the tubular body. .

【0032】上述した形状に裁断された四枚のプリプレ
グ2a,3a,3b,4aのうち、先ず、最内層2を構
成するプリプレグ2aを、同プリプレグ2aの強化繊維
の配向方向をマンドレル10の周方向に向け、すなわち
90°の方向で1周、巻き回す。
Of the four prepregs 2a, 3a, 3b, 4a cut into the above-described shape, first, the prepreg 2a constituting the innermost layer 2 is moved to the orientation direction of the reinforcing fibers of the prepreg 2a around the mandrel 10. Direction, that is, one turn in the direction of 90 °.

【0033】次に、中間層3を構成するプリプレグ3
a,3bのうち長尺なプリプレグ3aを、強化繊維の配
向方向をマンドレル10の長手方向、すなわち0°の方
向に向けて90°の方向の前記プリプレグ2aの外周
に、略2周弱巻き回す。続いて短尺で樹脂含有量の多い
前記プリプレグ3bを、その巻き始め端縁を前記プリプ
レグ3aの巻き終わり端縁に突き合わせて巻き回す。
Next, the prepreg 3 constituting the intermediate layer 3
A long prepreg 3a is wound around the outer periphery of the prepreg 2a in the direction of 90 ° with the orientation direction of the reinforcing fiber oriented in the longitudinal direction of the mandrel 10, that is, in the direction of 0 °. . Subsequently, the short prepreg 3b having a high resin content is wound with its winding start edge abutting on the winding end edge of the prepreg 3a.

【0034】そして、最後に最外層4を構成するプリプ
レグ4aを、その強化繊維の配向方向を90°の方向に
向けて1周、巻き回す。更に、その外側にPPテープを
巻き付けてから、その巻き体を加熱し、前記プリプレグ
の樹脂を硬化させる。その後、成形脱型及び脱PPテー
プを常法により行い、筒状成形体が得られる。なお、前
記成形体の用途に応じて、研磨、塗装等の後処理がなさ
れる。
Finally, the prepreg 4a constituting the outermost layer 4 is wound once around the reinforcing fiber in a direction of 90 °. Further, after wrapping the PP tape around the outside, the wound body is heated to cure the resin of the prepreg. Thereafter, molding and demolding and removal of the PP tape are performed by a conventional method, and a cylindrical molded body is obtained. In addition, post-processing such as polishing and painting is performed according to the use of the molded article.

【0035】本発明にあっては、上述したように、中間
層のプリプレグとして長尺なプリプレグ3aの巻き終わ
り端縁に、樹脂含有量の多い短尺なプリプレグ3bの巻
き始め端縁を付き合わせた状態で連結している。前記長
尺なプリプレグ3aは連続して複数周、巻き回され、こ
のとき、特に1周目の巻き始め端縁に2周目のプリプレ
グ3aが乗り上げる切り替え部分において、わずかに隙
間5が生じ、段差も生じる。
In the present invention, as described above, the winding start edge of the short prepreg 3b having a large resin content is attached to the winding end edge of the long prepreg 3a as the prepreg of the intermediate layer. Connected in state. The long prepreg 3a is continuously wound a plurality of times, and at this time, a gap 5 is slightly generated particularly at a switching portion where the second prepreg 3a rides on the winding start edge of the first turn. Also occurs.

【0036】しかしながら、本発明にあっては、上述し
たように、長尺なプリプレグ3aの巻き終わり端縁3a
に上述したように樹脂含有量の多い端尺なプリプレグ3
bを連結し、同プリプレグ3bの巻き終わり端縁がプリ
プレグ3aの巻き始め端縁と同一径上にくるようにして
いる。そのため、上述したように最外層4のプリプレグ
4aとPPテープとにより外側から押えられた状態で成
形される際に、前記隙間の形成されている部分では、特
に樹脂含有量の多いプリプレグ3bが存在しているた
め、樹脂及び繊維の流動が円滑になされ、前記隙間に十
分量の樹脂及び繊維が充填され、切り替え部分の段差が
相殺されて均一な肉厚となり、表面が平滑になる。ま
た、このとき、重なり合うプリプレグ3a,3bは繊維
の配向方向が同一であり互いに繊維同士が平行であるた
め、両者は互いになじみ易く一体化し易い。
However, in the present invention, as described above, the winding end edge 3a of the long prepreg 3a
Trimmed prepreg 3 having a high resin content as described above
b, so that the winding end edge of the prepreg 3b is on the same diameter as the winding start edge of the prepreg 3a. Therefore, when the prepreg 4a of the outermost layer 4 and the PP tape are molded while being pressed from the outside as described above, the prepreg 3b having a particularly high resin content exists in the portion where the gap is formed. As a result, the flow of the resin and the fiber is made smooth, the gap is filled with a sufficient amount of the resin and the fiber, the step at the switching portion is canceled out, the thickness becomes uniform, and the surface becomes smooth. Also, at this time, the prepregs 3a and 3b which overlap each other have the same fiber orientation direction and the fibers are parallel to each other.

【0037】また、前記プリプレグ3aが樹脂含有量の
少ないプリプレグであっても、複数周を単一枚のプリプ
レグ3aを連続して巻き回しており、従来のように各周
ごとに重合部分や比較的大きな隙間を意図的に形成して
いないため、前記隙間の形成されている部分以外の部位
では、樹脂や繊維を積極的に流動させる必要が少なく、
その均一な繊維密度が成形時に損なわれることもない。
したがって、得られた成形体は周方向に均一な曲げ剛性
が得られる。
Further, even if the prepreg 3a is a prepreg having a small resin content, a single prepreg 3a is continuously wound around a plurality of turns, so that the overlapped portion or the comparative portion is formed for each turn as in the prior art. Since the target gap is not intentionally formed, the portion other than the portion where the gap is formed is less required to actively flow the resin or fiber,
The uniform fiber density is not impaired during molding.
Therefore, the obtained molded body has uniform bending rigidity in the circumferential direction.

【0038】以下、本発明について具体的な実施例及び
比較例を挙げて更に詳しく説明する。なお、実施例及び
比較例において以下に示す条件は同一とした。 <マンドレル>長さ方向に同一径をもつ、直径が10m
mのストレートマンドレル <プリプレグの巻き回しパターン> 最内層:強化繊維が90°の方向に1周 中間層:強化繊維が0°の方向に2周 最外層:強化繊維が90°の方向に1周
Hereinafter, the present invention will be described in more detail with reference to specific examples and comparative examples. In the examples and comparative examples, the following conditions were the same. <Mandrel> 10m in diameter with the same diameter in the length direction
m straight mandrel <Pre-preg winding pattern> Inner layer: Reinforcement fiber makes one turn in 90 ° direction Middle layer: Reinforcement fiber makes two turns in 0 ° direction Outermost layer: Reinforcement fiber makes one turn in 90 ° direction

【0039】<90°の方向(最内層、最外層)のプリ
プレグ> 1.最内層(プリプレグ2a) 三菱レイヨン(株)製炭素繊維プリプレグ「HRX330E032
S 」 炭素繊維:HR40(繊度0.1g/m、弾性率40t
/smm ) 炭素繊維目付:32g/m2 樹脂:#330 樹脂含有量:30% 厚さ:0.029mm 繊維延在方向の寸法32mm×繊維直交方向の寸法70
0mm 2.最外層(プリプレグ4a) 三菱レイヨン(株)製炭素繊維プリプレグ「HRX330E032
S 」 炭素繊維:HR40(繊度0.1g/m、弾性率40t
/smm ) 炭素繊維目付:32g/m2 樹脂:#330 樹脂含有量:30% 厚さ:0.029mm 繊維延在方向の寸法36mm×繊維直交方向の寸法70
0mm
<Prepreg in 90 ° direction (innermost layer, outermost layer)> Innermost layer (prepreg 2a) Carbon fiber prepreg “HRX330E032” manufactured by Mitsubishi Rayon Co., Ltd.
S "Carbon fiber: HR40 (fineness 0.1 g / m, elastic modulus 40 t)
/ Smm) Carbon fiber weight: 32 g / m 2 Resin: # 330 Resin content: 30% Thickness: 0.029 mm Dimension in fiber extension direction 32 mm × dimension in fiber orthogonal direction 70
0 mm 2. Outermost layer (prepreg 4a) Carbon fiber prepreg “HRX330E032” manufactured by Mitsubishi Rayon Co., Ltd.
S "Carbon fiber: HR40 (fineness 0.1 g / m, elastic modulus 40 t)
/ Smm) Carbon fiber weight: 32 g / m 2 Resin: # 330 Resin content: 30% Thickness: 0.029 mm 36 mm in the fiber extending direction × 70 in the fiber orthogonal direction
0mm

【0040】<成形方法>上記プリプレグ2a,3a,
3b,4aを順に巻き回した上から10mm巾のPPテ
ープをピッチ5mmで巻き回し、150℃2時間で硬化
した。その後、成形脱型脱PPテープを常法により行っ
た。両端各25mmをカットして、成形体の長さを65
0mmとした。
<Molding method> The prepregs 2a, 3a,
From above, 3b and 4a were sequentially wound, and a PP tape having a width of 10 mm was wound at a pitch of 5 mm and cured at 150 ° C. for 2 hours. Thereafter, the PP tape was molded and removed from the mold by a conventional method. Cut each 25mm on both ends and reduce the molded body length to 65mm
0 mm.

【0041】<品質評価> 1.フレックスの確認 管状成形体を周方向に10°づつに分割して各方向のフ
レックスの違いを測定した。 2.厚み分布の測定 管状成形体の壁の厚み斑をノギスで測定した。 3.偏肉の度合い 目視で確認すると共に、前記成形体を塗装してから、そ
の塗装斑の有無により品質を確認した。
<Quality Evaluation> Confirmation of Flex The tubular molded body was divided into 10 ° in the circumferential direction, and the difference in flex in each direction was measured. 2. Measurement of Thickness Distribution Thickness unevenness on the wall of the tubular molded body was measured with a caliper. 3. Degree of unevenness In addition to the visual confirmation, the quality was confirmed by coating the molded body, and then checking the presence or absence of coating unevenness.

【0042】「実施例1」0°の方向(中間層)のプリ
プレグとして以下のものを用いた。 プリプレグ3a:三菱レイヨン(株)製の炭素繊維プリプレグ「HSX350B160S 」 炭素繊維:HS40(繊度 0.43 g/m 、弾性率 46 t/smm ) 炭素繊維目付:150g/m2 樹脂:#350 樹脂含有量:20% 厚さ:0.111mm 繊維延在方向の寸法700mm×繊維直交方向の寸法65mm プリプレグ3b:三菱レイヨン(株)製の炭素繊維プリプレグ「HSX350C150S 」 炭素繊維:HS40(繊度 0.43 g/m 、弾性率 46 t/smm ) 炭素繊維目付:139g/m2 樹脂:#350 樹脂含有量:25% 厚さ:0.113mm 繊維延在方向の寸法700mm×繊維直交方向の寸法5mm
Example 1 The following prepreg was used in the direction of 0 ° (intermediate layer). Prepreg 3a: Carbon ray fiber prepreg “HSX350B160S” manufactured by Mitsubishi Rayon Co., Ltd. Carbon fiber: HS40 (fineness: 0.43 g / m, elastic modulus: 46 t / smm) Carbon fiber weight: 150 g / m 2 Resin: # 350 Resin content: 20% Thickness: 0.111 mm 700 mm in the fiber extending direction x 65 mm in the direction perpendicular to the fiber Prepreg 3b: Carbon fiber prepreg “HSX350C150S” manufactured by Mitsubishi Rayon Co., Ltd. Carbon fiber: HS40 (fineness 0.43 g / m, elasticity) Rate 46 t / smm) Carbon fiber weight: 139 g / m 2 Resin: # 350 Resin content: 25% Thickness: 0.113 mm Dimension 700 mm in the fiber extending direction × 5 mm in the direction perpendicular to the fiber

【0043】「実施例2」0°の方向(中間層)のプリ
プレグとして、上記実施例の炭素繊維をHS40からH
R40へ変更したものを用いた以外は、上記実施例1と
同一のものを用いた。
"Example 2" As the prepreg in the direction of 0 ° (intermediate layer), the carbon fiber of the above example was converted from HS40 to H40.
The same thing as the above-mentioned Example 1 was used except having changed to R40.

【0044】「実施例3」0°の方向(中間層)のプリ
プレグのうち、樹脂含有量が多くて短尺なプリプレグ3
bの樹脂含有量を30%とし、同プリプレグ3bの厚み
が0.113mmとなるように炭素繊維目付を調整した
ものを用いた。
Example 3 Among the prepregs in the direction of 0 ° (intermediate layer), the prepreg 3 having a large resin content and being short was used.
The prepreg 3b had a resin content of 30%, and the carbon fiber weight was adjusted so that the thickness of the prepreg 3b was 0.113 mm.

【0045】「比較例」0°の方向(中間層)のプリプ
レグとして、実施例1の長尺なプリプレグ3aと同一の
プリプレグを、繊維延在方向の寸法700mm×繊維直
交方向の寸法70mmに裁断したものを1枚、使用し、
樹脂含有量の多い短尺なプリプレグ3bは用いずに成形
体を製造した。
[Comparative Example] A prepreg identical to the long prepreg 3a of Example 1 as a prepreg in the direction of 0 ° (intermediate layer) was cut into a size of 700 mm in a fiber extending direction × 70 mm in a direction perpendicular to a fiber. Use one that you did,
A molded article was produced without using the short prepreg 3b having a large resin content.

【0046】「結果」実施例1〜3の管状成形体は、そ
の表面を手で触って凹凸を確かめたところ、凹凸は感知
できなかったが、比較例の管状成形体では、中間層のプ
リプレグの巻き終わり部分がはっきり感知できた。
[Results] The tubular molded bodies of Examples 1 to 3 were checked for irregularities by touching their surfaces with their hands. As a result, no irregularities could be detected. However, in the tubular molded bodies of the comparative examples, the prepreg of the intermediate layer was used. The end of the roll was clearly perceived.

【0047】また、それぞれの管状成形体を手で折って
周方向の曲げ剛性の分布を調べたところ、実施例1〜3
ではその曲げ剛性の差は殆どわからなかったが、比較例
は曲げ剛性の高い方向があるのが判った。
Further, the distribution of the bending stiffness in the circumferential direction was examined by folding each tubular molded body by hand.
Although the difference in the bending stiffness was hardly understood, it was found that the comparative example had a direction in which the bending stiffness was high.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の好適な実施形態による管状成形体の断
面図である。
FIG. 1 is a cross-sectional view of a tubular molded body according to a preferred embodiment of the present invention.

【図2】図1の管状成形体の成形前の断面図である。FIG. 2 is a sectional view of the tubular molded body of FIG. 1 before molding.

【図3】図2の成形前の管状成形体を周方向に開いた分
解説明図である。
FIG. 3 is an exploded explanatory view of the tubular molded body before molding of FIG. 2 opened in a circumferential direction.

【符号の説明】[Explanation of symbols]

1 管状成形体 2 最内層 2a プリプレグ 3 中間層 3a プリプレグ(長尺) 3b プリプレグ(短尺で樹脂含有量が多い) 4 最外層 4a プリプレグ 5 隙間 10 マンドレル F 強化繊維 Reference Signs List 1 tubular molded body 2 innermost layer 2a prepreg 3 intermediate layer 3a prepreg (long) 3b prepreg (short and large in resin content) 4 outermost layer 4a prepreg 5 gap 10 mandrel F reinforcing fiber

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29L 23:00 B29C 67/14 C 31:52 A01K 87/00 630A ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) B29L 23:00 B29C 67/14 C 31:52 A01K 87/00 630A

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 繊維強化複合材料からなる管状成形体で
あって、 周方向における強化繊維の密度及び曲げ剛性の分布が略
均一であることを特徴とする管状成形体。
1. A tubular molded article made of a fiber-reinforced composite material, wherein the distribution of the density and bending rigidity of the reinforcing fibers in the circumferential direction is substantially uniform.
【請求項2】 請求項1記載の管状成形体からなること
を特徴とするゴルフクラブ用シャフト。
2. A golf club shaft comprising the tubular molded body according to claim 1.
【請求項3】 請求項1記載の管状成形体からなること
を特徴とする竿体。
3. A rod body comprising the tubular molded body according to claim 1.
【請求項4】 マンドレルにプリプレグを所要の繊維角
度をもって複数層に巻き回した後、前記プリプレグを硬
化させてなる管状成形体の製造方法において、 前記管状成形体の長手方向に繊維を配向させて一周以上
を巻き回されたプリプレグ(P1)の巻き終わり端縁に、同
プリプレグ(P1)と実質的に同一方向に繊維が配向された
他のプリプレグ(P2)の巻き始め端縁を突き合わした状態
で配すること、及び先のプリプレグ(P1)の巻き始め端縁
と、前記他のプリプレグ(P2)の巻き終わり端縁とを、前
記管状成形体の長手方向に沿った同一の縦断面上に実質
的に配するよう巻き回すことを含み、 前記他のプリプレグ(P2)の樹脂含有量が前記先のプリプ
レグ(P1)の1.1〜1.4倍であり同一の厚みをもつこ
とを特徴とする管状成形体の製造方法。
4. A method for producing a tubular molded body, comprising: winding a prepreg on a mandrel in a plurality of layers at a required fiber angle and then curing the prepreg, wherein fibers are oriented in a longitudinal direction of the tubular molded body. The winding start edge of another prepreg (P2) in which the fibers were oriented in substantially the same direction as the prepreg (P1) was abutted against the winding end edge of the prepreg (P1) wound one or more times. Arranged in a state, and the winding start edge of the preceding prepreg (P1) and the winding end edge of the other prepreg (P2) on the same longitudinal section along the longitudinal direction of the tubular molded body. The other prepreg (P2) has a resin content of 1.1 to 1.4 times that of the previous prepreg (P1) and has the same thickness. A method for producing a tubular molded article, which is characterized in that:
【請求項5】 前記他のプリプレグ(P2)をその厚みの3
0〜50倍の長さで巻き回すことを特徴とする請求項4
記載の管状成形体の製造方法。
5. The other prepreg (P2) has a thickness of 3%.
5. Winding at a length of 0 to 50 times.
A method for producing the tubular molded body according to the above.
【請求項6】 前記先のプリプレグ(P1)と、前記他のプ
リプレグ(P2)とは、それぞれを構成する強化繊維の引張
弾性率TMの比(P1)/(P2) が0.5〜1であることを特
徴とする請求項5又は6記載の管状成形体の製造方法。
6. The prepreg (P1) and the other prepreg (P2) have a ratio (P1) / (P2) of the tensile modulus TM of the reinforcing fiber constituting each of the prepregs of 0.5 to 1. The method for producing a tubular molded article according to claim 5 or 6, wherein
JP2000301731A 2000-10-02 2000-10-02 Method for manufacturing tubular molded body Expired - Lifetime JP4510260B2 (en)

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Application Number Priority Date Filing Date Title
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Publications (3)

Publication Number Publication Date
JP2002103463A true JP2002103463A (en) 2002-04-09
JP2002103463A5 JP2002103463A5 (en) 2007-10-25
JP4510260B2 JP4510260B2 (en) 2010-07-21

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007029563A (en) * 2005-07-28 2007-02-08 Eko:Kk Shaft for golf club
JP2011155888A (en) * 2010-01-29 2011-08-18 Globeride Inc Tubular body
JP2020092563A (en) * 2018-12-07 2020-06-11 株式会社豊田自動織機 Cylindrical member, rotor of rotary electric machine, and rotary electric machine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5721515B2 (en) 2011-04-18 2015-05-20 ダンロップスポーツ株式会社 Golf club shaft

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60203428A (en) * 1984-03-29 1985-10-15 Mitsubishi Electric Corp Manufacture of frp pipe
JPH05304860A (en) * 1992-04-30 1993-11-19 Shimano Inc Tubular article
JPH10694A (en) * 1996-06-14 1998-01-06 Daiwa Seiko Inc Tube-like unit
JPH119743A (en) * 1997-06-26 1999-01-19 Daiwa Seiko Inc Golf club
JPH11155424A (en) * 1997-11-27 1999-06-15 Daiwa Seiko Inc Fishing rod
JPH11215937A (en) * 1998-01-30 1999-08-10 Daiwa Seiko Inc Fishing rods

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60203428A (en) * 1984-03-29 1985-10-15 Mitsubishi Electric Corp Manufacture of frp pipe
JPH05304860A (en) * 1992-04-30 1993-11-19 Shimano Inc Tubular article
JPH10694A (en) * 1996-06-14 1998-01-06 Daiwa Seiko Inc Tube-like unit
JPH119743A (en) * 1997-06-26 1999-01-19 Daiwa Seiko Inc Golf club
JPH11155424A (en) * 1997-11-27 1999-06-15 Daiwa Seiko Inc Fishing rod
JPH11215937A (en) * 1998-01-30 1999-08-10 Daiwa Seiko Inc Fishing rods

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007029563A (en) * 2005-07-28 2007-02-08 Eko:Kk Shaft for golf club
JP2011155888A (en) * 2010-01-29 2011-08-18 Globeride Inc Tubular body
JP2020092563A (en) * 2018-12-07 2020-06-11 株式会社豊田自動織機 Cylindrical member, rotor of rotary electric machine, and rotary electric machine
JP7159830B2 (en) 2018-12-07 2022-10-25 株式会社豊田自動織機 Cylindrical member, rotor of rotary electric machine, and rotary electric machine

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