JP2002075638A - Vapor deposition method of mask and vapor deposition device - Google Patents

Vapor deposition method of mask and vapor deposition device

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Publication number
JP2002075638A
JP2002075638A JP2000259028A JP2000259028A JP2002075638A JP 2002075638 A JP2002075638 A JP 2002075638A JP 2000259028 A JP2000259028 A JP 2000259028A JP 2000259028 A JP2000259028 A JP 2000259028A JP 2002075638 A JP2002075638 A JP 2002075638A
Authority
JP
Japan
Prior art keywords
mask
substrate
magnet
metal mask
deposited
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000259028A
Other languages
Japanese (ja)
Inventor
Eiichi Kitatsume
栄一 北爪
Kazuhiro Mizutani
和弘 水谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NEC Corp
Original Assignee
NEC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NEC Corp filed Critical NEC Corp
Priority to JP2000259028A priority Critical patent/JP2002075638A/en
Publication of JP2002075638A publication Critical patent/JP2002075638A/en
Pending legal-status Critical Current

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  • Electroluminescent Light Sources (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a vapor deposition method which does not give damage to an organic film when the vapor deposition is performed by making a metal mask stuck on the organic film. SOLUTION: When the metal mask 32 is stuck and retained by a magnetic force on a vapor-deposited substrate 33 formed on the organic film and the vapor deposition is performed on the organic film, a magnet 36 which is larger than a pattern region of the metal mask on the other face against an abutted face of the metal mask of the vapor-deposited substrate is installed, and the metal mask 32 is retained by an attractive force of 0.98 to 98 kPa against the vapor-deposited substrate 33 by the magnet 36, and it is preferable that a magnetically permeable intermediate substrate 35 is inserted between the vapor-deposited substrate 33 and the magnet 36.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、金属マスクを基板
上に密着保持して、基板上に蒸着物を析出させるマスク
蒸着方法及び蒸着装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mask vapor deposition method and apparatus for depositing a vapor on a substrate while holding a metal mask in close contact with the substrate.

【0002】[0002]

【従来の技術】表示素子、フラットパネルディスプレイ
等に用いられる有機電界発光素子(有機EL素子)で
は、陰極から注入された電子と陽極から注入された正孔
とを、両極に挟まれた有機蛍光色素内で再結合させ、色
素を励起することで発光を得るものである。そのため、
液晶ディスプレイ(LCD)と比較して、視野角が広
く、高輝度時の高コントラストが容易に実現でき、又、
色素の自発光を利用するため、バックライトが不要な
上、2mm以下の極めて薄いパネルとすることができる
ことから、軽薄化が図れる、更に、応答時間が液晶より
遙かに速く、動画再生などの用途に適している、等の優
れた特性を有することから注目を集めている。
2. Description of the Related Art In an organic electroluminescent device (organic EL device) used for a display device, a flat panel display, or the like, an organic fluorescent material in which electrons injected from a cathode and holes injected from an anode are sandwiched between both electrodes. The light is obtained by recombination in the dye and exciting the dye. for that reason,
Compared with liquid crystal display (LCD), wide viewing angle, high contrast at high brightness can be easily realized, and
Because the self-emission of the dye is used, a backlight is not required and the panel can be made extremely thin, 2 mm or less. Therefore, the panel can be made lighter and thinner, and the response time is much faster than that of liquid crystal. It has attracted attention because of its excellent properties such as being suitable for use.

【0003】この様な有機EL素子のカラー化も検討が
進められており、RGB三色の画素をそれぞれ異なる色
素を含有する発光層で形成するパラレル型独立方式、一
種類の青色発光層で発生した光を蛍光性の色変換膜によ
りRGB三色に変化する色変換方式、白色発光層からの
光をカラーフィルタを介してRGB三色を得るカラーフ
ィルタ方式などが知られている。
[0003] The colorization of such an organic EL device is also being studied, and a parallel type independent system in which RGB three-color pixels are formed by light-emitting layers containing different dyes, respectively, is produced by one type of blue light-emitting layer. There are known a color conversion method in which the converted light is converted into three colors of RGB by a fluorescent color conversion film, a color filter method in which light from a white light emitting layer is converted into three colors of RGB through a color filter, and the like.

【0004】色変換方式やカラーフィルタ方式では、発
光層は1色でよくパターニングが必要なく、又、パター
ニングの必要な色変換膜やカラーフィルタは通常のリソ
グラフィー法により実現できるが、色変換膜やカラーフ
ィルタを通すことにより発光効率が低下するという問題
がある。
In the color conversion system and the color filter system, the light-emitting layer has only one color and does not require patterning. The color conversion film or color filter requiring patterning can be realized by ordinary lithography. There is a problem that luminous efficiency is reduced by passing through a color filter.

【0005】一方、パラレル型独立方式は、色変換膜や
カラーフィルタが不要であることから発光効率に優れる
という特長があり、他の方式に比べ有利である。しかし
ながら、微細な発光層の塗り分けが必要となり、又、三
色の発光層ともに高性能な材料を用いる必要がある。特
に発光層に用いられる有機色素は水分や有機溶剤に対す
る耐性に乏しいため、フォトリソグラフ法に代表される
ウェットプロセスによるパターニングが困難である。
又、有機発光層上に形成される電極に関しても、ウェッ
トプロセスによるパターン加工を行うことで、有機色素
へダメージを与えてしまうことから、共に、蒸着等のド
ライプロセスを用い、パターン化はマスクを用いて実現
されていた。
[0005] On the other hand, the parallel independent type has a feature that the color conversion film and the color filter are not required, and thus the luminous efficiency is excellent, which is more advantageous than other types. However, it is necessary to separately apply fine light emitting layers, and it is necessary to use high-performance materials for the light emitting layers of the three colors. In particular, since the organic dye used in the light emitting layer has poor resistance to moisture and organic solvents, it is difficult to perform patterning by a wet process represented by a photolithographic method.
Also, regarding the electrodes formed on the organic light emitting layer, the pattern processing by the wet process may damage the organic dye, and therefore, both are performed by a dry process such as vapor deposition, and the patterning is performed by using a mask. It was realized using.

【0006】[0006]

【発明が解決しようとする課題】ところが、微細なパタ
ーンを形成する場合、マスクを薄くしなければ、マスク
開口の周辺部の蒸着物の膜厚が薄くなってしまい、均一
な膜厚の蒸着膜が得られない。又、精度良く蒸着を行う
ためにはマスクを基板に密着させて蒸着を行わなければ
ならないが、マスクを薄くするにしたがって、マスクが
たわみやすくなり、マスクと基板との間に隙間ができ、
特にマスクの中心部ほど隙間が大きくなり、蒸着パター
ンがにじみやすくなる。また、マスクが蒸着中に温度上
昇による膨張を起こし、薄膜化したことで機械的な剛性
も不足することから、僅かな振動、応力でマスクの線位
置がずれ、特に多色の発光画素を蒸着する場合にメタル
マスクと画素との位置合わせが困難となり、精度確保が
問題となっていた。
However, in the case of forming a fine pattern, unless the mask is thinned, the thickness of the deposited material in the peripheral portion of the mask opening becomes thin, and the deposited film has a uniform thickness. Can not be obtained. In addition, in order to perform vapor deposition with high accuracy, it is necessary to perform vapor deposition with the mask in close contact with the substrate, but as the mask becomes thinner, the mask becomes more flexible, and a gap is formed between the mask and the substrate.
In particular, the gap becomes larger at the center of the mask, and the vapor deposition pattern is more likely to bleed. In addition, the mask expands due to temperature rise during vapor deposition, and the mechanical rigidity is insufficient due to thinning, so the line position of the mask shifts due to slight vibration and stress, and especially multi-color luminescent pixels are deposited. In such a case, it is difficult to align the metal mask and the pixel, and there has been a problem in securing accuracy.

【0007】特開2000−68053号公報では、マ
スクのスリット部とスリット間との幅の割合を1対0.
5以上、好ましくは1対2までに取り、更に蒸着マスク
であるメタルマスクを熱膨張係数が負の材料を用い、あ
るいは周囲からバネで引っ張って平坦度を確保しつつ蒸
着を行う、あるいはメタルマスクに外枠を設けて該外枠
にマスクよりも熱膨張係数の大きな材料を用いて積極的
に応力を加えることで、蒸着中に熱輻射を受けたとして
マスクに張力を与えて機械的な剛性、特に共鳴振動数を
上げて熱応力によるマスク変形や、振動による位置ずれ
を防止する方法が提案されている。
In Japanese Patent Application Laid-Open No. 2000-68053, the ratio of the width between the slit portion of the mask and the interval between the slits is set to 1: 0.
5 or more, preferably 1 to 2, and furthermore, a metal mask as a vapor deposition mask is made of a material having a negative coefficient of thermal expansion, or is pulled from the periphery by a spring to perform vapor deposition while securing flatness, or a metal mask. By providing an outer frame and positively applying stress to the outer frame using a material having a larger coefficient of thermal expansion than the mask, mechanical tension is applied to the mask as a result of applying heat to the mask assuming that it has received heat radiation during vapor deposition. In particular, a method has been proposed in which the resonance frequency is increased to prevent mask deformation due to thermal stress and misalignment due to vibration.

【0008】一方、蒸着させる側の基板も薄層化される
傾向にあり、その結果、強度が低下し、蒸着中の熱輻射
により熱膨張し、膨張率の違いにより応力が生じて、基
板に反りやうねりが生じる場合があり、それによっても
マスクと基板との間に隙間が生じ、蒸着パターンのにじ
みが発生していた。例えば図4(a)に示すように、メ
タルマスク41上にガラス基板42を配して蒸着を行う
と、蒸着膜43の成膜に伴い応力が掛かり、基板の外周
が上方向に反って、ギャップが発生し、蒸着を続けてい
くと基板周辺部ほど蒸着パターンがにじむことになる。
On the other hand, the substrate on which the film is to be deposited also tends to be thinned. As a result, the strength is reduced, thermal expansion is caused by heat radiation during the deposition, and stress is generated due to a difference in expansion coefficient. In some cases, warping or undulation may occur, which also creates a gap between the mask and the substrate, causing blurring of the vapor deposition pattern. For example, as shown in FIG. 4A, when a glass substrate 42 is disposed on a metal mask 41 and vapor deposition is performed, stress is applied with the deposition of the vapor deposition film 43, and the outer periphery of the substrate warps upward. When a gap is generated and the vapor deposition is continued, the vapor deposition pattern is blurred toward the periphery of the substrate.

【0009】この様な課題に対して、従来より、図4
(b)に示すようにメタルマスク41を磁石44の磁力
により吸着してマスクのたわみを解消する方法が提案さ
れている。しかし、図4(c)に示すように、基板の薄
層化に伴って、磁石44を予め基板上に載せて基板をホ
ルダー45で保持してマスク上まで搬送した場合、磁石
がマスクに引き寄せられる力で基板がたわみ、あるいは
マスクが持ち上がり、基板をマスク上の所定の位置に設
置することが困難となる。
To solve such a problem, FIG.
As shown in (b), a method has been proposed in which the metal mask 41 is attracted by the magnetic force of the magnet 44 to eliminate the deflection of the mask. However, as shown in FIG. 4C, when the magnet 44 is placed on the substrate in advance and the substrate is held by the holder 45 and transferred to the mask with the thinning of the substrate, the magnet is attracted to the mask. The substrate is deflected by the applied force or the mask is lifted, making it difficult to place the substrate at a predetermined position on the mask.

【0010】一方、蒸着のためのメタルマスクはスリッ
ト幅と条片幅との差が大きく、図5に示すように磁石で
吸着保持すると、メタルマスク51のスリット52が変
形して位置ずれしたり、接触したりして、平行状のパタ
ーンを形成することができない。
On the other hand, a metal mask for vapor deposition has a large difference between the slit width and the strip width. When attracted and held by a magnet as shown in FIG. 5, the slit 52 of the metal mask 51 is deformed and displaced. , And cannot form a parallel pattern.

【0011】その理由は、磁力によりメタルマスクを吸
着させるためには、メタルマスクとしてFe、Co、N
iなどの強磁性金属を含有させる必要があるが、この様
な強磁性金属は磁化されやすく、マスク側の端面を同一
磁極の磁石で保持した場合、隣り合うマスクのスリット
間の細線は同一方向に分極するよう磁化される。その結
果、各細線間には斥力が生じ反発しあうことでパターン
の平行性が失われる。
The reason is that in order to attract a metal mask by magnetic force, Fe, Co, N
It is necessary to contain a ferromagnetic metal such as i, but such a ferromagnetic metal is easily magnetized, and when the end face on the mask side is held by a magnet of the same magnetic pole, the thin line between the slits of the adjacent masks has the same direction. It is magnetized to be polarized. As a result, a repulsive force is generated between the fine lines and they repel each other, so that the parallelism of the pattern is lost.

【0012】これに対して、特公平6−51905号公
報には、磁石の金属マスク側端面にN極とS極の境界が
存在するように配置することで、金属マスクの隣り合う
細線間の斥力と引力とを相殺させて、バランスを保たせ
ることでマスクパターンの平行性を保持しようと試みて
いる。該方法では、磁石として318320A/m(4
000エルステッド)以上で且つキュリー点が450℃
以上の強力な磁石が好ましいとされ、該磁石と強磁性体
マスクとを組み合わせている。
On the other hand, Japanese Patent Publication No. 6-51905 discloses that a magnet is arranged such that a boundary between an N pole and an S pole is present on the end face of the metal mask on the metal mask side, so that an adjacent thin line between the metal masks is provided. Attempts have been made to maintain the parallelism of the mask pattern by balancing the repulsion and the attraction to maintain the balance. In this method, 318320 A / m (4
000 Oersted) or more and Curie point of 450 ° C
The above strong magnet is considered to be preferable, and the magnet is combined with a ferromagnetic mask.

【0013】また、特開平10−41069号公報で
は、有機EL素子の有機膜を蒸着する際に、テンション
を掛けたメタルマスクを用い、マスクを磁石で基板に吸
着させて行うことが開示されており、マスクの固定を磁
力で行う場合にはマスクの密着性と位置的な固定とが十
分できる以上の磁力があればよいと記載されている。
Also, Japanese Patent Application Laid-Open No. 10-41069 discloses that when depositing an organic film of an organic EL element, a metal mask with tension is used and the mask is attracted to a substrate with a magnet. In addition, it is described that when the mask is fixed by a magnetic force, it is sufficient that the mask has a magnetic force that can sufficiently secure the adhesion and the positional fixation of the mask.

【0014】ところが、有機発光層などの3原色パター
ンを順次形成する場合、強い磁石で吸着させると、これ
らの有機蒸着膜はそれほど強固な膜ではないため、先に
蒸着した部分が傷つき、その部分で発色不良などの不具
合を生じていることを本発明者らが発見した。有機発光
層上に陰極を蒸着する場合にも同様の現象が見られた。
従来は、マスクと基板との密着性や蒸着パターンの変形
のみに着目しており、この様な有機膜へのダメージの導
入について何ら言及されていない。
However, when three primary color patterns such as an organic light emitting layer are sequentially formed, if they are attracted by a strong magnet, these organic vapor-deposited films are not so strong. The present inventors have found out that a problem such as poor coloring has occurred in the above. A similar phenomenon was observed when a cathode was deposited on the organic light emitting layer.
Conventionally, attention has been paid only to the adhesion between the mask and the substrate and the deformation of the vapor deposition pattern, and there is no mention of introducing such damage to the organic film.

【0015】従って、本発明の目的は、有機膜上にメタ
ルマスクを密着させて蒸着を行う際に、有機膜にダメー
ジを与えることのない蒸着方法を提供することにある。
また、薄層化される傾向にある基板を用いても均一な蒸
着が可能なマスク蒸着方法並びに蒸着装置を提供するこ
とにある。
Accordingly, it is an object of the present invention to provide a vapor deposition method which does not damage an organic film when vapor deposition is performed by bringing a metal mask into close contact with the organic film.
Another object of the present invention is to provide a mask vapor deposition method and a vapor deposition apparatus capable of performing uniform vapor deposition even using a substrate which tends to be thin.

【0016】[0016]

【発明を解決するための手段】本発明者らは、上記課題
に鑑み鋭意検討した結果、磁石によるメタルマスクの基
板への吸着力をある特定の値以下に設定することによ
り、有機膜へのダメージが抑制でき、更に、該制限され
た吸着力でマスクを保持することにより、メタルマスク
が薄層化されて、しかも、蒸着パターンとしてスリット
状の長尺開口を有する場合にも、パターン変形がほとん
ど発生しないことを見出し本発明を完成するに至った。
更に、薄層化される基板の反り返りの問題に対しても有
効な手段を提供している。
Means for Solving the Problems The present inventors have made intensive studies in view of the above problems, and as a result, by setting the adsorbing force of a metal mask to a substrate by a magnet to a specific value or less, it is possible to apply an organic film to an organic film. Damage can be suppressed, and furthermore, by holding the mask with the limited suction force, the metal mask is thinned, and even when a slit-shaped long opening is formed as a vapor deposition pattern, pattern deformation is prevented. It has been found that this hardly occurs, and the present invention has been completed.
Further, it provides an effective means against the problem of warpage of a substrate to be thinned.

【0017】すなわち本発明は、有機膜の形成された被
蒸着基板にメタルマスクを磁力により密着保持して該有
機膜上に蒸着を行うマスク蒸着方法において、該被蒸着
基板のメタルマスク当接面の反対の面にメタルマスクの
パターン領域よりも大きい磁石を設置し、前記磁石によ
りメタルマスクを被蒸着基板に対して0.98〜98k
Paの吸着力で保持したことを特徴とするマスク蒸着方
法に関するものである。
That is, according to the present invention, there is provided a mask vapor deposition method in which a metal mask is adhered to a substrate on which an organic film is formed by magnetic force and vapor deposition is performed on the organic film. A magnet larger than the pattern area of the metal mask is installed on the opposite side of the metal mask, and the metal mask is applied to the substrate to be deposited at 0.98 to 98 k by the magnet.
The present invention relates to a mask vapor deposition method characterized in that the mask is held with a suction force of Pa.

【0018】また本発明は、被蒸着基板の蒸着面の反対
面に磁石を配した状態で該基板を蒸着用のメタルマスク
と位置合わせを行い、磁力によりメタルマスクを被蒸着
基板の蒸着面に密着させるマスク着脱装置において、被
蒸着基板と磁石との間に通磁性の中間基板を配したこと
を特徴とする装置に関するものである。
Further, according to the present invention, in a state where a magnet is arranged on a surface opposite to a deposition surface of a substrate to be deposited, the substrate is aligned with a metal mask for deposition, and the metal mask is attached to the deposition surface of the substrate by magnetic force. The present invention relates to an apparatus for attaching and detaching a mask, wherein a magnetically permeable intermediate substrate is arranged between a substrate to be evaporated and a magnet.

【0019】[0019]

【発明の実施の形態】本発明者らは、有機EL素子のよ
うに、有機膜上にメタルマスクを磁力により密着させて
蒸着を行う際、磁石によるメタルマスクの基板への吸着
力によっては有機膜にダメージ(例えば、傷や膜のへこ
みによるピンホール等)が導入されてしまうことを発見
した。
BEST MODE FOR CARRYING OUT THE INVENTION As in the case of an organic EL device, when depositing a metal mask on an organic film by magnetic force as in an organic EL device, the organic mask depends on the attraction force of the metal mask to the substrate by the magnet. It has been discovered that damage (eg, pinholes due to scratches or dents in the film) is introduced into the film.

【0020】前記したように、有機EL素子では発光層
を形成する際にメタルマスクを用いた蒸着法で実施され
るが、発光層と電極との間には正孔輸送層や電荷輸送層
などの有機材料からなる膜を形成する場合がある。例え
ば、図6は、陽極としてのITO電極64上に正孔輸送
層65を蒸着した後、メタルマスク63を用いて発光層
の蒸着を行う場合の部分断面図であるが、同図(a)に
示すように、基板背面に設けた磁石62によりメタルマ
スク63を吸着保持した場合、メタルマスク63は磁石
62により基板61側に引き寄せられ、その際、基板6
1への吸着力によってはメタルマスク63が正孔輸送層
65を押し込み、特に、発光層を形成するためのマスク
エッジに力が集中したり磁力のむらなどで応力がある部
分に集中することがあり、該部分の有機膜に傷や膜のへ
こみによるピンホールなどのダメージ66が導入されて
しまう場合があった(図6(b)に図6(a)の部分拡
大図を示す)。
As described above, in the organic EL element, when the light emitting layer is formed, the light emitting layer is formed by a vapor deposition method using a metal mask, and a hole transport layer, a charge transport layer, and the like are provided between the light emitting layer and the electrode. In some cases, a film made of an organic material is formed. For example, FIG. 6 is a partial cross-sectional view in a case where a hole transport layer 65 is deposited on an ITO electrode 64 as an anode, and then a light emitting layer is deposited using a metal mask 63. As shown in FIG. 7, when the metal mask 63 is attracted and held by the magnet 62 provided on the rear surface of the substrate, the metal mask 63 is attracted to the substrate 61 by the magnet 62,
Depending on the attraction force to 1, the metal mask 63 pushes the hole transport layer 65, and in particular, the force may concentrate on the mask edge for forming the light emitting layer, or concentrate on a portion where stress is generated due to uneven magnetic force. In some cases, damage 66 such as a pinhole due to a flaw or dent of the film was introduced into the organic film in this portion (FIG. 6B shows a partially enlarged view of FIG. 6A).

【0021】また、フルカラー化を達成するために発光
層を3元色に塗り分ける場合、図7に示すように一つの
発光層を蒸着した後、メタルマスク63を一画素分ずら
して次の発光層を蒸着するが、その場合に、先に蒸着さ
れた発光層67がメタルマスクの基板への吸着力によっ
ては塑性変形を起こし、圧縮応力が掛かることとなり、
特に上記で説明したダメージ導入部分近傍、すなわち、
発光層67端部に応力が集中し、発光層の剥離や、正孔
輸送層65への更なるダメージが導入されてしまう。
When the light emitting layer is separately colored in three colors in order to achieve full color display, one light emitting layer is deposited as shown in FIG. 7, and then the next light emission is performed by shifting the metal mask 63 by one pixel. In this case, the light emitting layer 67 previously deposited undergoes plastic deformation depending on the adsorption force of the metal mask to the substrate, and compressive stress is applied.
Especially near the damage introduction part described above, that is,
Stress concentrates on the end of the light emitting layer 67, and peeling of the light emitting layer and further damage to the hole transport layer 65 are introduced.

【0022】場合によってはこれらの有機膜が抜けたり
剥がれたりして下地のITO電極64が露出してしま
い、ITO電極が剥き出しになった状態で陰極を成膜す
ると、陽極(ITO)と陰極間でショートが生じてしま
う。また加えて、陰極分離の際に陰極のスペース部分に
レジストの壁(高さ数μm)を設けて斜方蒸着する手法
がよく用いられているが、この場合にもマスクの吸着力
によってはレジストに傷ができたりあるいは抜けが生じ
る場合があり、その部分で陰極が分離されず、隣接する
陰極とショートを起こしてしまうという問題があった。
In some cases, these organic films may come off or come off, exposing the underlying ITO electrode 64. If a cathode is formed with the ITO electrode being exposed, a gap between the anode (ITO) and the cathode may be formed. Causes a short circuit. In addition, a method of obliquely depositing by providing a resist wall (several μm in height) in the space of the cathode at the time of cathode separation is often used. In some cases, the cathode may be scratched or come off, and the cathode is not separated at that portion, causing a short circuit with the adjacent cathode.

【0023】ところが、本発明者らの検討によれば、磁
石によるメタルマスクの被蒸着基板に対しての吸着力を
0.98kPa〜98kPa(10〜1000g/cm
2)の範囲とすることにより、有機膜へのダメージの導
入を抑制することができることを見出した。又同時に、
この範囲の吸着力を選択することで、マスクパターンが
スリットなどの長尺形状の場合にマスクパターンが磁力
により変形することを防止することも可能であることを
見出した。
However, according to the study of the present inventors, the attraction force of the metal mask on the substrate to be deposited by the magnet is 0.98 kPa to 98 kPa (10 to 1000 g / cm).
It has been found that by setting the range of 2 ), introduction of damage to the organic film can be suppressed. At the same time,
By selecting an attraction force in this range, it has been found that it is possible to prevent the mask pattern from being deformed by magnetic force when the mask pattern has a long shape such as a slit.

【0024】本発明で定義する「吸着力」とは、基板、
中間基板ごしでのマスク材質を考慮した最終的な力であ
り、磁石が板厚の均一なある重さの板を保持し得る力を
示す。すなわち、本発明では、吸着力が98kPa以下
であれば、有機膜へのダメージが効果的に低減されるこ
とを見出したものである。又、吸着力が弱すぎると、蒸
着中にマスクがずれる等の問題があり、下限として0.
98kPa以上あれば十分にマスクを吸着保持すること
ができる。
[0024] The "adsorption force" defined in the present invention refers to a substrate,
This is the final force in consideration of the mask material across the intermediate substrate, and indicates the force by which the magnet can hold a plate having a uniform thickness and a certain weight. That is, in the present invention, it has been found that if the adsorption force is 98 kPa or less, damage to the organic film is effectively reduced. On the other hand, if the attraction force is too weak, there is a problem that the mask is displaced during vapor deposition.
When the pressure is 98 kPa or more, the mask can be sufficiently held by suction.

【0025】この時、使用する磁石としては、メタルマ
スクのパターン領域よりも大きい磁石を設置し使用す
る。その理由は、パターン領域と同等か小さい磁石を使
用すると前記のように磁力の偏在化による応力格差が顕
著となるばかりではなく、マスクパターンがスリットな
どの長尺形状の場合、パターンの歪み等が発生するため
である。
At this time, as the magnet to be used, a magnet larger than the pattern area of the metal mask is provided and used. The reason is that when a magnet equal to or smaller than the pattern area is used, not only the stress difference due to the uneven distribution of the magnetic force becomes remarkable as described above, but also when the mask pattern is a long shape such as a slit, the pattern distortion and the like are caused. Because it occurs.

【0026】本発明におけるメタルマスクとしては、磁
力により吸着可能であればいずれの材料も使用でき、通
常この分野において使用されているステンレス鋼(SU
S合金)や、コバール(Fe−Ni−Co合金)、イン
バー(Fe−Ni合金)などが使用できるが、これらに
限定されるものではない。
As the metal mask in the present invention, any material can be used as long as it can be attracted by magnetic force, and stainless steel (SU) usually used in this field is used.
S alloy), Kovar (Fe-Ni-Co alloy), Invar (Fe-Ni alloy), and the like can be used, but are not limited thereto.

【0027】また、メタルマスクにテンションを掛けて
保持する場合、フレームに溶接等の手段により固定する
方法が挙げられる。掛けるテンションは板厚によって異
なるが、マスク端を均一に平面方向に約29.4N・c
m(3kg・cm)程度であればよい。又、パターン形
状によってその値を変えることが可能である。
When holding the metal mask with tension, a method of fixing the metal mask to the frame by welding or the like may be used. The tension to be applied varies depending on the thickness of the plate, but the mask edge is uniformly set to about 29.4 N · c in the plane direction.
m (3 kg · cm). Further, the value can be changed depending on the pattern shape.

【0028】本発明で使用する磁石としては、メタルマ
スクへ上記規定される吸着力を与えることのできる磁石
であれば特に限定されないが、長尺状のスリット形状を
有するマスクを保持する場合には、片面N極、他面S極
に磁化した異方性両面単極着磁された磁石であることが
好ましい。又、異方性両面単極着磁された磁石でなくて
も吸着力を49kPa(500g/cm2)以下としテ
ンションを掛けることにより、マスクパターンの歪みを
防止することができる。磁石としては、永久磁石、電磁
石のいずれであっても良い。
The magnet used in the present invention is not particularly limited as long as it can give the above-mentioned attraction force to the metal mask. However, in the case of holding a mask having a long slit shape, It is preferable that the magnet is an anisotropic double-pole monopolar magnetized magnetized on one surface N-pole and the other surface S-pole. Even if the magnet is not anisotropically magnetized on both sides, the mask pattern can be prevented from being distorted by applying an attractive force of 49 kPa (500 g / cm 2 ) or less and applying tension. The magnet may be a permanent magnet or an electromagnet.

【0029】また本発明では、薄層化される被蒸着基板
の蒸着面の反対面に磁石を配した状態でメタルマスクと
位置合わせする際に、基板が磁石の重みないしは磁石が
マスクに引き寄せられる力により基板がたわんで位置合
わせが困難であるという課題に対して、基板と磁石との
間に通磁性であり剛性の高い中間基板を配することで、
基板のたわみを防止することができる。この様な中間基
板を配することにより、基板は自重によるたわみのみと
なり、更に中間基板に被蒸着基板を接着又は吸着させて
おくことで、基板の自重によるたわみをも解消すること
ができ、より位置合わせが正確にできる。また中間基板
を配することによりメタルマスクの基板への吸着力を調
整できるという効果もある。又、従来作製が困難であっ
た剛性の低いフィルム状の基板も中間基板に貼り付けて
おくことで、有機EL素子の形成が可能となる。
Further, according to the present invention, when the substrate is aligned with the metal mask in a state where the magnet is arranged on the surface opposite to the deposition surface of the substrate to be thinned, the weight of the magnet or the magnet is attracted to the mask. In order to solve the problem that the substrate is deflected by force and positioning is difficult, by arranging a highly permeable rigid intermediate substrate between the substrate and the magnet,
Deflection of the substrate can be prevented. By arranging such an intermediate substrate, the substrate is only bent by its own weight, and furthermore, by attaching or adhering the substrate to be deposited on the intermediate substrate, the deflection by its own weight can also be eliminated. Positioning can be performed accurately. Also, by disposing the intermediate substrate, there is an effect that the attraction force of the metal mask to the substrate can be adjusted. In addition, by attaching a film-like substrate having low rigidity, which has conventionally been difficult to manufacture, to the intermediate substrate, an organic EL element can be formed.

【0030】この様な中間基板としては、通磁性の材料
であり、十分な剛性を有するものであれば特に限定され
ないが、特に板厚0.3〜10mmでヤング率10GP
a以上の材質であることが好ましい。板厚が0.3mm
より小さい場合でも剛性の高い材料を用いれば良いが、
薄くなることで破損や変形し易くなり、取り扱いに注意
を要する。又、板厚を10mmより大きくしても効果上
あまり差異がなく、逆にその板厚分だけメタルマスクと
磁石との距離が離れるため、余分に磁力の高い磁石を使
用したり、重量の増加により保持装置への負荷が多くな
る場合があり、上記範囲あれば十分である。
The intermediate substrate is not particularly limited as long as it is a magnetically permeable material and has a sufficient rigidity. In particular, the intermediate substrate has a thickness of 0.3 to 10 mm and a Young's modulus of 10 GP.
It is preferable that the material is at least a. 0.3mm thickness
Even if it is smaller, a material with high rigidity may be used,
The thinner the film is, the easier it is to break or deform, and requires careful handling. In addition, even if the plate thickness is larger than 10 mm, there is not much difference in the effect, and conversely, the distance between the metal mask and the magnet is increased by the plate thickness, so that an extra magnet with a high magnetic force is used or the weight increases. May increase the load on the holding device, and the above range is sufficient.

【0031】この様な条件を満たす中間基板としては、
Al等の常磁性の金属板や、ガラス等のセラミック基板
などが使用できる。
As an intermediate substrate satisfying such conditions,
A paramagnetic metal plate such as Al or a ceramic substrate such as glass can be used.

【0032】この様な中間基板に対して、被蒸着基板を
密着させておくことが好ましく、両面テープや接着剤に
より接着させても、静電気的に被蒸着基板を中間基板に
吸着させても良い。又、被蒸着基板の中間基板当接面に
磁性材料をバインダー等に分散させたものを塗布してお
き、磁石による磁力で中間基板に吸着させても良い。
又、接着剤としてフォトレジストを使用し、中間基板と
して光透過性のものを使用し、蒸着後、フォトレジスト
の感光波長で露光することで接着力を弱め、剥がれるよ
うにしても良い。
It is preferable that the substrate to be vapor-deposited be brought into close contact with such an intermediate substrate. The substrate to be vapor-deposited may be adhered with a double-sided tape or an adhesive, or the substrate to be vapor-deposited may be electrostatically adsorbed to the intermediate substrate. . Alternatively, a material in which a magnetic material is dispersed in a binder or the like may be applied to the intermediate substrate contact surface of the substrate to be deposited, and the magnetic material may be attracted to the intermediate substrate by the magnetic force of a magnet.
Alternatively, a photoresist may be used as an adhesive, and a light-transmitting one may be used as an intermediate substrate, and after vapor deposition, exposure may be performed at a photosensitive wavelength of the photoresist so that the adhesive strength is weakened and the photoresist is peeled off.

【0033】本発明では、有機EL素子形成用の蒸着方
法として説明しているが、本発明はこの用途に限定され
るものではなく、有機膜上にメタルマスクを用いて微細
な蒸着パターンを形成するいかなる用途にも適用できる
ことは言うまでもない。
Although the present invention has been described as a vapor deposition method for forming an organic EL element, the present invention is not limited to this application, and a fine vapor deposition pattern is formed on an organic film using a metal mask. It goes without saying that the present invention can be applied to any use.

【0034】[0034]

【実施例】以下、本発明を具体的に説明するが、本発明
はこれらの実施例のみに限定されるものではない。
EXAMPLES The present invention will be described in detail below, but the present invention is not limited to these examples.

【0035】実施例1 有機EL発光層分離用マスクとして、外形サイズ:40
0×400mm、t=100μmのSUS430製板に
図1に示すように360μmmピッチ×320本のスリ
ット11をスリット幅80μmで形成し、メタルマスク
10とした。メタルマスク10はたるみを防ぐために、
テンションをかけた状態で保持されている。
Example 1 An external size of 40 was used as a mask for separating an organic EL light emitting layer.
As shown in FIG. 1, 360 μmm pitch × 320 slits 11 were formed with a slit width of 80 μm on a SUS430 plate having a size of 0 × 400 mm and t = 100 μm. Metal mask 10 is used to prevent slack
It is held in tension.

【0036】又、陰極分離用マスクとしては、SUS4
30製の外形サイズ:400×400mm、t=100
μmの板に360μmmピッチ×240スリット、スリ
ット幅260μmを120×100mmの領域に9箇所
形成したものを、メタルマスクのたるみを防ぐために、
テンションをかけた状態で保持したものを使用する。
As the cathode separation mask, SUS4
30 external size: 400 × 400 mm, t = 100
In order to prevent the metal mask from sagging, a plate with a pitch of 240 μm and a slit width of 260 μm formed in nine places in a region of 120 × 100 mm was formed on a μm plate.
Use the one that is held under tension.

【0037】この様なマスクを用いた、図2に例示した
有機EL素子の作製例について説明する。
An example of manufacturing the organic EL device illustrated in FIG. 2 using such a mask will be described.

【0038】まず、ガラス基板21として厚さ1.1m
mのガラス板を用い、その上に陽極22としてインジウ
ム・スズ酸化物(ITO)を100nm堆積して、IT
O電極膜付きのガラス基板を得た。
First, a glass substrate 21 having a thickness of 1.1 m
Indium tin oxide (ITO) was deposited thereon to a thickness of 100 nm as an anode 22 using a glass plate having a thickness of 100 m.
A glass substrate with an O electrode film was obtained.

【0039】ガラス基板21に堆積されたITO透明電
極膜をフォトリソグラフィとウエットエッチングを用い
て線幅が0.08mm、ピッチが0.12mmのストラ
イプを960本形成し陽極22とした。パターン形成
後、ITO基板を有機溶剤により洗浄した後、UV/オ
ゾン洗浄を行った。次に、ITO電極上に有機膜の成膜
を行った。正孔輸送層23として、真空蒸着機内のるつ
ぼに入れられた有機材料N,N’−ジフェニル−N,
N’−ビス(α−ナフチル)−1,1’−ビフェニル−
4,4’−ジアミン(以下、α−NPDという)を真空
ポンプで真空蒸着装置内を1.33mPa(1×10-5
Torr)以下に排気した後、ITO電極22上に一様
に50nm蒸着した。
The ITO transparent electrode film deposited on the glass substrate 21 was formed by photolithography and wet etching to form 960 stripes having a line width of 0.08 mm and a pitch of 0.12 mm to form the anode 22. After pattern formation, the ITO substrate was washed with an organic solvent, and then UV / ozone washing was performed. Next, an organic film was formed on the ITO electrode. Organic material N, N'-diphenyl-N, which was put in a crucible in a vacuum evaporation machine as hole transport layer 23,
N'-bis (α-naphthyl) -1,1'-biphenyl-
4,4′-Diamine (hereinafter referred to as α-NPD) was supplied to the inside of a vacuum deposition apparatus by a vacuum pump at 1.33 mPa (1 × 10 −5).
After evacuation to Torr or less, 50 nm was uniformly deposited on the ITO electrode 22.

【0040】正孔輸送層23を成膜した後、上記の有機
発光層分離用メタルマスクを用い、ガラス基板21の正
孔輸送層23形成面の反対面に、390×390mm、
t=3mmの異方性両面単極着磁されたラバー磁石を配
して、メタルマスクを基板に密着させた。使用した磁石
は、残留磁束密度:0.2282T、保磁力:1671
18A/m(2100Oe)、固有保磁力:22441
5.6A/m(2820Oe)、最大エネルギー積:
1.24kJ/m3(MGOe)であり、この時、メタ
ルマスクの吸着力は29.4kPa(300g/c
2)であった。シャドーマスク法により赤色発光層2
4R、緑色発光層24G、青色発光層24Bをストライ
プ状に形成されたITO電極22上に平行に形成した。
まず、赤色発光層24Rとしてトリス(8−キノリライ
ト)アルミニウム錯体(以下、Alq3という)にドー
パントとして4−ジシアノメチレン−2−メチル−6−
(p−ジメチルアミノスチリル)−4H−ピラン(DC
M、ドーピング濃度5wt%)を50nm共蒸着し、次
にマスクをITO電極と同じピッチだけずらした後、緑
色発光層24GとしてAlq3にドーパントとしてキナ
クリドン(ドーピング濃度5wt%)を50nm共蒸着
し、更に、マスクをITO電極と同じピッチだけスライ
ドさせた後、青色発光層24Bとしてペリレンを50n
m蒸着した。このようにして発光層を形成する。次に電
子輸送層25としてAlq3を一様に50nm蒸着し
た。これらの工程は全て真空一貫で行った。最後にIT
O電極22及び発光層のストライプに直交するストライ
プ状の陰極26を電子輸送層25上に形成する。電極形
成は、上記の陰極分離用メタルマスクを用いて、ガラス
基板を前記磁石によりメタルマスクに密着させるように
し、シャドーマスク法により形成される。このとき用い
る陰極材料は、AlとLiの合金であり、Al:Liの
比率が10:1になるように2元蒸着される。以上のよ
うにして、図2の概念図に示すEL素子が完成する。
尚、図2(b)は同構成のEL素子の一部破断概念斜視
図を示す。
After the hole transport layer 23 is formed, the surface of the glass substrate 21 opposite to the surface on which the hole transport layer 23 is formed is 390.times.390 mm using the metal mask for separating the organic light emitting layer.
An anisotropic double-sided unipolar magnetized rubber magnet of t = 3 mm was arranged, and a metal mask was adhered to the substrate. The used magnet has a residual magnetic flux density of 0.2282 T and a coercive force of 1671.
18 A / m (2100 Oe), specific coercive force: 22441
5.6 A / m (2820 Oe), maximum energy product:
1.24 kJ / m 3 (MGOe), and at this time, the attraction force of the metal mask is 29.4 kPa (300 g / c).
m 2 ). Red light emitting layer 2 by shadow mask method
4R, the green light emitting layer 24G, and the blue light emitting layer 24B were formed in parallel on the ITO electrodes 22 formed in a stripe shape.
First, tris red light emitting layer 24R (8- Kinoriraito) aluminum complex (hereinafter, referred to as Alq 3) as a dopant to 4-dicyanomethylene-2-methyl-6-
(P-dimethylaminostyryl) -4H-pyran (DC
M, the doping concentration 5 wt%) was deposited 50nm both then after shifting the mask by the same pitch as ITO electrode, quinacridone the (doping concentration 5 wt%) was deposited 50nm co as a dopant Alq 3 as a green light emitting layer 24G, Further, after sliding the mask by the same pitch as the ITO electrode, 50 n of perylene was used as the blue light emitting layer 24B.
m was deposited. Thus, a light emitting layer is formed. Next, Alq 3 was uniformly deposited to a thickness of 50 nm as the electron transport layer 25. All of these steps were performed under vacuum. Finally IT
A stripe-shaped cathode 26 orthogonal to the O electrode 22 and the stripe of the light emitting layer is formed on the electron transport layer 25. The electrodes are formed by a shadow mask method using the above-described metal mask for cathode separation so that the glass substrate is brought into close contact with the metal mask by the magnet. The cathode material used at this time is an alloy of Al and Li, and is binary deposited so that the ratio of Al: Li becomes 10: 1. As described above, the EL device shown in the conceptual diagram of FIG. 2 is completed.
FIG. 2 (b) is a partially cutaway perspective view of the EL device having the same configuration.

【0041】以上のようにして形成した有機EL素子に
おいては、画素の抜けや、動作不良などは認められなか
った。
In the organic EL device formed as described above, no omission of pixels, no malfunction, and the like were observed.

【0042】実施例2 実施例1において、図3に示すように、ガラス基板33
として厚さ0.4mmの基板を用い、該ガラス基板を中
間基板35としてアルミ板(390×390mm、t=
2mm、ヤング率=72GPa、比透磁率=2)に両面
テープ34で接着固定したものを使用した以外は実施例
1と同様にしてEL素子を作製した。尚、メタルマスク
32はフレーム31に溶接固定されており、中間基板上
には磁石36が配置されている。
Example 2 In Example 1, as shown in FIG.
A substrate having a thickness of 0.4 mm is used as an intermediate substrate 35 and an aluminum plate (390 × 390 mm, t =
An EL element was produced in the same manner as in Example 1 except that a material having a thickness of 2 mm, a Young's modulus of 72 GPa, and a relative magnetic permeability of 2 was adhered and fixed with a double-sided tape. The metal mask 32 is fixed to the frame 31 by welding, and a magnet 36 is disposed on the intermediate substrate.

【0043】以上のようにして形成した有機EL素子に
おいては、画素の抜けや、動作不良などは認められなか
った。
In the organic EL device formed as described above, no omission of pixels, no malfunction, and the like were observed.

【0044】実施例3 磁石として等方性片面多極着磁のラバー磁石(390×
390mm、t=2mm、残留磁束密度:0.1452
T、保磁力:95758.8A/m(1203Oe)、
固有保磁力:174562.8A/m(2193O
e)、最大エネルギー積:0.47kJ/m3(MGO
e)を用い、中間基板として390×390mm、t=
2mmのガラス板(ヤング率=68GPa、比透磁率=
1)を用い、ガラス基板と中間基板とを静電吸着させた
以外は実施例2と同様にして有機EL素子を作製した。
上記磁石と中間基板を用いてメタルマスクを保持した際
の吸着力は29.4kPa(300g/cm2)であっ
た。
Example 3 As a magnet, an isotropic single-sided multipolar magnetized rubber magnet (390 ×
390 mm, t = 2 mm, residual magnetic flux density: 0.1452
T, coercive force: 95758.8 A / m (1203 Oe),
Specific coercive force: 174562.8 A / m (2193O
e), maximum energy product: 0.47 kJ / m 3 (MGO
e), 390 × 390 mm as an intermediate substrate, t =
2 mm glass plate (Young's modulus = 68 GPa, relative magnetic permeability =
An organic EL device was produced in the same manner as in Example 2 except that the glass substrate and the intermediate substrate were electrostatically adsorbed using 1).
The attraction force when holding the metal mask using the magnet and the intermediate substrate was 29.4 kPa (300 g / cm 2 ).

【0045】以上のようにして形成した有機EL素子に
おいては、画素の抜けや、動作不良などは認められなか
った。また、実施例2,3における基板はフィルムでも
適用される。
In the organic EL device formed as described above, no omission of pixels, no malfunction, and the like were observed. Further, the substrates in Examples 2 and 3 can be applied to films.

【0046】[0046]

【発明の効果】以上本発明によれば、メタルマスクを磁
石により被蒸着基板に密着保持する際、その吸着力を規
定したことにより、有機膜へのダメージの導入が抑制さ
れ、又、長尺状のスリットパターンを有するメタルマス
クを用いても、マスクパターンの変形も抑制できるた
め、不良の少ない有機EL素子の製造が可能となる。
又、被蒸着基板と磁石との間に中間基板を挿入すること
により、基板の薄膜化や基板のフィルムへの転換が容易
となる。
As described above, according to the present invention, when the metal mask is held in close contact with the substrate to be deposited by the magnet, introduction of damage to the organic film is suppressed by regulating the attraction force. Even if a metal mask having a slit pattern in a shape is used, the deformation of the mask pattern can be suppressed, so that an organic EL element with less defects can be manufactured.
Further, by inserting the intermediate substrate between the deposition target substrate and the magnet, it becomes easy to make the substrate thinner and convert the substrate to a film.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明で使用するメタルマスクを説明する図で
ある。
FIG. 1 is a diagram illustrating a metal mask used in the present invention.

【図2】本発明を適用して製造される有機EL素子の概
略断面図(a)及び、部分破断斜視図(b)である。
FIG. 2 is a schematic sectional view (a) and a partially cutaway perspective view (b) of an organic EL device manufactured by applying the present invention.

【図3】中間基板を用いた蒸着方法を説明する概念図で
ある。
FIG. 3 is a conceptual diagram illustrating a vapor deposition method using an intermediate substrate.

【図4】従来の課題を説明する概念図であり、(a)は
蒸着時の基板の反りの問題を、(b)はその解決手段
を、(c)は(b)における課題を説明している。
4A and 4B are conceptual diagrams illustrating a conventional problem. FIG. 4A illustrates a problem of substrate warpage during vapor deposition, FIG. 4B illustrates a solution to the problem, and FIG. 4C illustrates a problem in FIG. ing.

【図5】従来の別の課題であるメタルマスクの変形を説
明する図である。
FIG. 5 is a diagram illustrating another conventional problem of deformation of a metal mask.

【図6】本発明の課題を説明する部分断面図(a)及び
その一部拡大断面図(b)である。
FIGS. 6A and 6B are a partial cross-sectional view and a partially enlarged cross-sectional view illustrating a subject of the present invention.

【図7】本発明の課題を説明する部分断面図(a)及び
その一部拡大断面図(b)である。
FIGS. 7A and 7B are a partial cross-sectional view and a partially enlarged cross-sectional view illustrating an object of the present invention.

【符号の説明】[Explanation of symbols]

10 メタルマスク 11 スリット 21 基板 22 陽極(ITO) 23 正孔輸送層 24 発光層 24R 赤色発光層 24G 緑色発光層 24B 青色発光層 25 電子輸送層 26 陰極 31 フレーム 32 メタルマスク 33 ガラス基板 34 両面テープ 35 中間基板 36 磁石 DESCRIPTION OF SYMBOLS 10 Metal mask 11 Slit 21 Substrate 22 Anode (ITO) 23 Hole transport layer 24 Light emitting layer 24R Red light emitting layer 24G Green light emitting layer 24B Blue light emitting layer 25 Electron transport layer 26 Cathode 31 Frame 32 Metal mask 33 Glass substrate 34 Double-sided tape 35 Intermediate board 36 magnet

Claims (22)

【特許請求の範囲】[Claims] 【請求項1】 有機膜の形成された被蒸着基板にメタル
マスクを磁力により密着保持して該有機膜上に蒸着を行
うマスク蒸着方法において、該被蒸着基板のメタルマス
ク当接面の反対の面にメタルマスクのパターン領域より
も大きい磁石を設置し、前記磁石によりメタルマスクを
被蒸着基板に対して0.98kPa〜98kPaの吸着
力で保持したことを特徴とするマスク蒸着方法。
In a mask vapor deposition method for performing vapor deposition on an organic film by holding a metal mask in close contact with a substrate on which the organic film is formed by magnetic force, the metal mask is opposite to a metal mask contact surface of the substrate. A mask vapor deposition method, wherein a magnet larger than the pattern area of the metal mask is provided on the surface, and the metal mask is held by the magnet with a suction force of 0.98 kPa to 98 kPa on the substrate to be vapor-deposited.
【請求項2】 前記メタルマスクにテンションを掛けた
状態で前記磁石によるメタルマスクの保持を49kPa
以下の吸着力としたことを特徴とする請求項1に記載の
マスク蒸着方法。
2. The holding of the metal mask by the magnet with the tension applied to the metal mask is 49 kPa.
2. The method according to claim 1, wherein the attraction force is as follows.
【請求項3】 前記磁石が片面N極、他面S極に磁化し
た異方性両面単極着磁された磁石であることを特徴とす
る請求項1に記載のマスク蒸着方法。
3. The mask vapor deposition method according to claim 1, wherein the magnet is an anisotropic double-sided monopolar magnetized magnet having a north pole on one side and a south pole on the other side.
【請求項4】 前記マスクにテンションを掛けた状態で
蒸着を行う請求項3に記載のマスク蒸着方法。
4. The mask vapor deposition method according to claim 3, wherein vapor deposition is performed while tension is applied to the mask.
【請求項5】 磁石が板状の永久磁石あるいは電磁石で
ある請求項1乃至4の何れか1項に記載のマスク蒸着方
法。
5. The mask vapor deposition method according to claim 1, wherein the magnet is a plate-shaped permanent magnet or an electromagnet.
【請求項6】 メタルマスクに形成されるパターン形状
が平行スリットであることを特徴とする請求項1乃至5
の何れか1項に記載のマスク蒸着方法。
6. The metal mask according to claim 1, wherein the pattern formed on the metal mask is a parallel slit.
The mask evaporation method according to any one of the above items.
【請求項7】 磁石と被蒸着基板間に透磁性の中間基板
を配したことを特徴とする請求項1乃至6の何れか1項
に記載のマスク蒸着方法。
7. The mask vapor deposition method according to claim 1, wherein a magnetically permeable intermediate substrate is disposed between the magnet and the substrate to be vapor deposited.
【請求項8】 中間基板が板厚0.3〜10mmでヤン
グ率10GPa以上の材質であることを特徴とする請求
項7に記載のマスク蒸着方法。
8. The method according to claim 7, wherein the intermediate substrate is made of a material having a thickness of 0.3 to 10 mm and a Young's modulus of 10 GPa or more.
【請求項9】 被蒸着基板が中間基板に接着されている
ことを特徴とする請求項7または8に記載のマスク蒸着
方法。
9. The method according to claim 7, wherein the substrate to be deposited is bonded to the intermediate substrate.
【請求項10】 被蒸着基板が中間基板に静電気的に吸
着されていることを特徴とする請求項7または8に記載
のマスク蒸着方法。
10. The method according to claim 7, wherein the substrate to be deposited is electrostatically adsorbed to the intermediate substrate.
【請求項11】 被蒸着基板の中間基板当接面に磁性体
を含む物質を分布させ、中間基板に磁力により吸着させ
ることを特徴とする請求項7または8に記載のマスク蒸
着方法。
11. The mask vapor deposition method according to claim 7, wherein a substance containing a magnetic substance is distributed on the intermediate substrate contact surface of the substrate to be vapor-deposited, and the magnetic substance is attracted to the intermediate substrate by magnetic force.
【請求項12】 被蒸着基板の蒸着面の反対面に磁石を
配した状態で該基板を蒸着用のメタルマスクと位置合わ
せを行い、磁力によりメタルマスクを被蒸着基板の蒸着
面に密着させるマスク着脱装置において、被蒸着基板と
磁石との間に通磁性の中間基板を配したことを特徴とす
る装置。
12. A mask in which a magnet is arranged on a surface opposite to a deposition surface of a substrate to be deposited while the substrate is aligned with a metal mask for deposition, and the metal mask is brought into close contact with the deposition surface of the substrate to be deposited by magnetic force. In a detachable device, a magnetically permeable intermediate substrate is disposed between a substrate to be deposited and a magnet.
【請求項13】 中間基板が板厚0.3〜10mmでヤ
ング率10GPa以上の材質であることを特徴とする請
求項12に記載のマスク着脱装置。
13. The mask attaching / detaching apparatus according to claim 12, wherein the intermediate substrate is made of a material having a thickness of 0.3 to 10 mm and a Young's modulus of 10 GPa or more.
【請求項14】 被蒸着基板が中間基板に接着されてい
ることを特徴とする請求項12または13に記載のマス
ク着脱装置。
14. The apparatus according to claim 12, wherein the substrate to be deposited is bonded to the intermediate substrate.
【請求項15】 被蒸着基板が中間基板に静電気的に吸
着されていることを特徴とする請求項12または13に
記載のマスク着脱装置。
15. The mask attaching / detaching apparatus according to claim 12, wherein the substrate to be deposited is electrostatically attracted to the intermediate substrate.
【請求項16】 被蒸着基板の中間基板当接面に磁性体
を含む物質を分布させ、中間基板に磁力により吸着させ
ることを特徴とする請求項12または13に記載のマス
ク着脱装置。
16. The mask attaching / detaching apparatus according to claim 12, wherein a substance containing a magnetic substance is distributed on the intermediate substrate contacting surface of the substrate to be deposited and is attracted to the intermediate substrate by magnetic force.
【請求項17】 被蒸着基板が有機膜の形成された基板
であって、該被蒸着基板のメタルマスク当接面の反対の
面にメタルマスクのパターン領域よりも大きい磁石を設
置し、前記磁石によりメタルマスクを被蒸着基板に対し
て0.98〜98kPaの吸着力で保持したことを特徴
とする請求項12乃至16の何れか1項に記載のマスク
着脱装置。
17. A method according to claim 17, wherein the substrate to be deposited is a substrate on which an organic film is formed, and a magnet larger than a pattern area of the metal mask is provided on a surface of the substrate to be deposited opposite to a metal mask contacting surface. 17. The mask attaching / detaching apparatus according to claim 12, wherein the metal mask is held with a suction force of 0.98 to 98 kPa with respect to the substrate to be vapor-deposited.
【請求項18】 前記メタルマスクにテンションを掛け
た状態で前記磁石によるメタルマスクの保持を49kP
a以下の吸着力としたことを特徴とする請求項17に記
載のマスク着脱装置。
18. The metal mask held by the magnet with the tension applied to the metal mask is 49 kP.
18. The mask attaching / detaching apparatus according to claim 17, wherein the attraction force is not more than a.
【請求項19】 前記磁石が片面N極、他面S極に磁化
した異方性両面単極着磁された磁石であることを特徴と
する請求項17に記載のマスク着脱装置。
19. The mask attaching / detaching apparatus according to claim 17, wherein the magnet is an anisotropic double-sided monopolar magnetized magnet having a north pole on one side and a south pole on the other side.
【請求項20】 前記マスクにテンションを掛けた状態
で保持したことを特徴とする請求項19に記載のマスク
着脱装置。
20. The apparatus according to claim 19, wherein the mask is held in tension.
【請求項21】 磁石が板状の永久磁石あるいは電磁石
である請求項12乃至20の何れか1項に記載のマスク
着脱装置。
21. The mask attaching / detaching apparatus according to claim 12, wherein the magnet is a plate-shaped permanent magnet or an electromagnet.
【請求項22】 メタルマスクに形成されるパターン形
状が平行スリットであることを特徴とする請求項12乃
至21の何れか1項に記載のマスク着脱装置。
22. The mask attaching / detaching apparatus according to claim 12, wherein the pattern shape formed on the metal mask is a parallel slit.
JP2000259028A 2000-08-29 2000-08-29 Vapor deposition method of mask and vapor deposition device Pending JP2002075638A (en)

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