JP2001137661A - Method of manufacturing photocatalytic filter - Google Patents
Method of manufacturing photocatalytic filterInfo
- Publication number
- JP2001137661A JP2001137661A JP32164499A JP32164499A JP2001137661A JP 2001137661 A JP2001137661 A JP 2001137661A JP 32164499 A JP32164499 A JP 32164499A JP 32164499 A JP32164499 A JP 32164499A JP 2001137661 A JP2001137661 A JP 2001137661A
- Authority
- JP
- Japan
- Prior art keywords
- photocatalyst
- filter
- present
- excitation light
- photocatalytic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000275 saponite Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052616 serpentine group Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910000161 silver phosphate Inorganic materials 0.000 description 1
- 229910000269 smectite group Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 229920005612 synthetic inorganic polymer Polymers 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- GBNXLQPMFAUCOI-UHFFFAOYSA-H tetracalcium;oxygen(2-);diphosphate Chemical group [O-2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GBNXLQPMFAUCOI-UHFFFAOYSA-H 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 235000019731 tricalcium phosphate Nutrition 0.000 description 1
- 229940078499 tricalcium phosphate Drugs 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229930007845 β-thujaplicin Natural products 0.000 description 1
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は励起光の受光性に優
れた光触媒フィルターの製造方法に関し、更に詳しく
は、励起光が照射される状況に応じて光触媒の担持量を
調整できる光触媒フィルターの製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a photocatalyst filter having excellent light receiving ability for excitation light, and more particularly, to a method for manufacturing a photocatalyst filter capable of adjusting a loading amount of a photocatalyst according to a situation irradiated with excitation light. About the method.
【0002】[0002]
【従来の技術】工場などにおける工業的に発生する悪臭
や有害化学物質、多量の廃棄物を排出する飲食店やホテ
ルなどのサービス産業における廃棄物に起因した悪臭な
どによる従来からの環境汚染の問題に加えて、最近のア
メニティ志向の高まりに伴い、一般生活空間、例えば室
内や自動車内の悪臭、有害化学物質などによる室内環境
汚染の問題がクローズアップされており、これら有害物
質の除去に対するニーズが急速に高まっている。2. Description of the Related Art Problems of conventional environmental pollution caused by industrially generated odors and harmful chemical substances in factories, and odors caused by wastes in service industries such as restaurants and hotels that discharge a large amount of waste. In addition, with the recent increase in amenity-oriented, the problem of indoor environmental pollution due to odors and harmful chemical substances in general living spaces, for example, indoors and cars, has been increasing, and the need for the removal of these harmful substances has been increasing. It is growing rapidly.
【0003】悪臭や有害化学物質などの有害物質の除去
方法としては、活性炭やゼオライトなどの多孔性物質、
いわゆる吸着剤による吸着除去が一般的である。しかし
ながら、吸着剤は大部分の有害物質に対して吸着作用し
か示さず、一定量の有害物質を吸着すると除去性能が著
しく低下する、あるいは、周囲の温度や有害物質の濃度
如何では一度吸着した有害物質が離脱してしまうという
問題点があった。[0003] As a method of removing harmful substances such as odors and harmful chemical substances, porous substances such as activated carbon and zeolite,
A so-called adsorption removal by an adsorbent is common. However, the adsorbent only shows an adsorbing effect on most harmful substances, and when a certain amount of harmful substances is adsorbed, the removal performance is significantly reduced, or harmful substances once adsorbed depending on the ambient temperature and concentration of harmful substances. There is a problem that the substance is detached.
【0004】このような問題を解決するために、触媒を
用いて有害物質を分解除去する方法が考案されている。
有害物質の分解除去能を有する材料は各種知られている
が、中でも酸化チタンに代表される光触媒部材が近年大
きな注目を集めている。例えば、Cundallらは、
J.Oil.Chem.Assoc.1978,61,
351において、酸化チタンに紫外線を照射した場合、
水とアルコールの混合系でアルコールが分解されること
を報告している。さらに特開昭61−135669号公
報においては、酸化亜鉛などの光触媒部材に紫外光を照
射すると、悪臭物質である硫黄化合物が分解されること
が報告されている。これら光触媒部材による分解反応に
おいては、反応の進行に伴って光触媒部材が消費される
ことはなく、光に曝露されている限りその分解能力は半
永久的である。このような光触媒反応は界面反応であ
り、光触媒部材と分解対象物との接触機会が多いほど効
率的に進行する。従って、光触媒部材の形状としては、
比表面積を大きくとれる粉体であることが好ましいが、
光触媒部材を粉体のまま使用することは難しく、何らか
の方法を用いて適当な支持体に担持固定する必要があ
る。In order to solve such a problem, a method of decomposing and removing harmful substances using a catalyst has been devised.
Various materials having a capability of decomposing and removing harmful substances are known, and among them, a photocatalyst member represented by titanium oxide has recently received a great deal of attention. For example, Cundall et al.
J. Oil. Chem. Assoc. 1978, 61,
In 351, when titanium oxide is irradiated with ultraviolet light,
It is reported that alcohol is decomposed in a mixed system of water and alcohol. Further, JP-A-61-135669 reports that when a photocatalyst member such as zinc oxide is irradiated with ultraviolet light, a sulfur compound as a malodorous substance is decomposed. In the decomposition reaction by these photocatalyst members, the photocatalyst member is not consumed as the reaction proceeds, and its decomposition ability is semi-permanent as long as it is exposed to light. Such a photocatalytic reaction is an interfacial reaction, and the more efficiently the photocatalyst member contacts the decomposition target, the more efficiently it proceeds. Therefore, as the shape of the photocatalyst member,
It is preferable that the powder has a large specific surface area,
It is difficult to use the photocatalyst member as powder, and it is necessary to carry and fix the photocatalyst member on an appropriate support using some method.
【0005】これまでにも、例えば特開平1−1893
22号公報や実開平2−45130号公報には通気性に
優れたハニカム構造体に光触媒を担持する方法が開示さ
れているが、一般に光触媒の担持はその表面全体になさ
れるため、実用的な光照射においては影になる部分が存
在し、担持された光触媒の一部または大半には光が当た
らず、機能していないという問題があった。[0005] For example, Japanese Patent Application Laid-Open No.
No. 22 and Japanese Utility Model Application Laid-Open No. 2-45130 disclose a method of supporting a photocatalyst on a honeycomb structure having excellent air permeability. However, since the photocatalyst is generally supported on the entire surface thereof, it is practical. In light irradiation, there is a portion that becomes a shadow, and there is a problem that light does not shine on a part or most of the supported photocatalyst and the photocatalyst does not function.
【0006】また、光触媒を脱臭に用いる場合には、例
えば特開昭62−53657号公報に開示されているよ
うに吸着剤と併用しても良く、実用的にも吸着剤が光触
媒と併用担持される場合が多い。しかしながら、吸着剤
と光触媒とを併用担持すると、例えば光源に近接する部
分のように光の照射量が大きい部分においても吸着剤と
光触媒が一緒に存在するため、光の一部または大半が吸
着剤に照射され、光エネルギーが無駄になるという問題
があった。When a photocatalyst is used for deodorization, the photocatalyst may be used in combination with an adsorbent as disclosed in, for example, JP-A-62-53657. Often done. However, when the adsorbent and the photocatalyst are used in combination, the adsorbent and the photocatalyst are present together even in a portion where the light irradiation amount is large, for example, in a portion close to the light source, so that part or most of the light is adsorbed. And light energy is wasted.
【0007】[0007]
【発明が解決しようとする課題】本発明の課題は、主と
して励起光が照射される部分に光触媒を担持し、また、
励起光がより強く照射される部分に重点的に光触媒を担
持する光触媒フィルターの製造方法を提供することであ
る。SUMMARY OF THE INVENTION An object of the present invention is to carry a photocatalyst mainly on a portion irradiated with excitation light,
An object of the present invention is to provide a method for manufacturing a photocatalyst filter that supports a photocatalyst mainly in a portion where excitation light is more strongly irradiated.
【0008】[0008]
【課題を解決するための手段】本発明者は、上記課題を
解決するため、鋭意検討した結果、本発明に到達したも
のである。Means for Solving the Problems The present inventors have made intensive studies to solve the above-mentioned problems, and as a result, have reached the present invention.
【0009】(1)通気性を有するフィルター基材の少
なくとも一面に光触媒を散布して担持することを特徴と
する光触媒フィルターの製造方法。(1) A method for producing a photocatalyst filter, wherein a photocatalyst is sprayed and carried on at least one surface of a filter substrate having air permeability.
【0010】(2)上記の発明(1)において、光触媒
担持量が均一となるように光触媒を散布することを特徴
とする光触媒フィルターの製造方法。(2) A method for manufacturing a photocatalyst filter according to the invention (1), wherein the photocatalyst is sprayed so that the photocatalyst carrying amount is uniform.
【0011】(3)上記の発明(1)において、光触媒
フィルターを用いる際の励起光の照射と角度を合わせて
光触媒を散布することを特徴とする光触媒フィルターの
製造方法。(3) The method for producing a photocatalyst filter according to the invention (1), wherein the photocatalyst is sprayed at the same angle as the irradiation of the excitation light when the photocatalyst filter is used.
【0012】[0012]
【発明の実施の形態】本発明は、通気性を有するフィル
ター基材の少なくとも一面に光触媒を散布して担持する
ことを特徴とする光触媒フィルターの製造方法、好まし
くは光触媒担持量が均一となるように、或いは光触媒フ
ィルターを用いる際の励起光の照射と角度を合わせて光
触媒を散布することを特徴とする光触媒フィルターの製
造方法である。本発明によれば、励起光の照射状況に応
じて光触媒が最適に担持されるため、光触媒および励起
光のロスを最小限に抑えて効率良く機能する光触媒フィ
ルターを得ることができる。BEST MODE FOR CARRYING OUT THE INVENTION The present invention provides a method for producing a photocatalyst filter, wherein a photocatalyst is dispersed and supported on at least one surface of a filter substrate having air permeability, and preferably the photocatalyst loading amount is uniform. Or a method for producing a photocatalyst filter, which comprises spraying a photocatalyst at an angle with irradiation of excitation light when a photocatalyst filter is used. According to the present invention, the photocatalyst is optimally supported in accordance with the state of irradiation of the excitation light, so that a photocatalyst filter that functions efficiently with a minimum loss of the photocatalyst and the excitation light can be obtained.
【0013】本発明に係わる光触媒とは、0.5〜5e
V、好ましくは1〜4eVの禁止帯幅を有する、光触媒
反応をもたらす光反応性半導体であり、励起光を照射す
ることによって、抗菌、抗ウイルス、防黴、脱臭、防汚
などの機能を発現する素材である。特にその抗菌性は優
れたものであり、細菌の増殖を抑えるだけでなく、細菌
が死滅する際に発生する毒素を分解して無害化し、ま
た、細菌の死骸をも分解するため、その効果は従来の無
機系抗菌剤などのように短期間で低下することがなく永
続すると言われている。The photocatalyst according to the present invention is 0.5 to 5 e
V, preferably a photoreactive semiconductor that has a bandgap of 1 to 4 eV and provides a photocatalytic reaction, and exhibits functions such as antibacterial, antiviral, antifungal, deodorizing, and antifouling by irradiating with excitation light. It is a material to do. In particular, its antibacterial properties are excellent, and it not only suppresses the growth of bacteria, but also decomposes toxins generated when bacteria die and detoxifies them, and also decomposes dead bacteria. It is said that it does not deteriorate in a short period of time unlike conventional inorganic antibacterial agents and is permanent.
【0014】本発明に係わる光触媒としては、酸化亜
鉛、酸化タングステン、酸化チタン、及び酸化セリウム
等の金属酸化物粒子が挙げられる。中でも、酸化チタン
はその構造安定性、光反応性有害物除去能、更には取扱
い上の安全性等から生活空間において使用するには最も
適しており、本発明の光触媒として有利に用いられる。
本発明に係わる酸化チタンは、白色顔料として用いられ
る汎用の二酸化チタン(但し、耐候処理が全くまたは部
分的にしかされていないもの)の他、メタチタン酸、オ
ルトチタン酸、含水酸化チタン、水和酸化チタン、水酸
化チタンおよび過酸化チタン等のチタン酸化物や水酸化
物などが挙げられる。The photocatalyst according to the present invention includes metal oxide particles such as zinc oxide, tungsten oxide, titanium oxide, and cerium oxide. Among them, titanium oxide is most suitable for use in a living space because of its structural stability, ability to remove photoreactive harmful substances, and safety in handling, and is advantageously used as the photocatalyst of the present invention.
The titanium oxide according to the present invention may be a general-purpose titanium dioxide used as a white pigment (provided that the weathering treatment is completely or only partially performed), metatitanic acid, orthotitanic acid, hydrous titanium oxide, hydrated titanium oxide, and the like. Titanium oxides and hydroxides such as titanium oxide, titanium hydroxide and titanium peroxide are exemplified.
【0015】中でも一次粒径が数十nm程度で、アナタ
ーゼ結晶構造を有する微粒子酸化チタンは比較的安価で
性能の優れた光触媒である。但し、本発明に係わる酸化
チタンはアナターゼ結晶構造に限定されるものではな
く、光触媒能を有するものであれば、ルチルやブルカイ
トなどの結晶構造を有するものや非晶性酸化チタンであ
っても良い。酸化チタンの形状として、立方体状、球
状、真球状、薄片状またはナノクラスターなどが挙げら
れる。Among them, fine particle titanium oxide having a primary particle size of about several tens nm and having an anatase crystal structure is a relatively inexpensive and excellent photocatalyst. However, the titanium oxide according to the present invention is not limited to an anatase crystal structure, and may have a crystal structure such as rutile or brookite or an amorphous titanium oxide as long as it has a photocatalytic ability. . Examples of the shape of the titanium oxide include a cube, a sphere, a true sphere, a flake, and a nanocluster.
【0016】上記のチタン化合物以外にも、チタニウム
アルコキシドやチタニウムキレートなどの有機チタネー
トを用いても良く、均一性が高く、且つ透明性の高い光
触媒層を形成することが可能である。In addition to the above titanium compounds, organic titanates such as titanium alkoxides and titanium chelates may be used, so that a highly uniform and highly transparent photocatalyst layer can be formed.
【0017】これらの酸化チタンの表面および結晶構造
の内部に、Pt、Au、Ag、Cu、Pd、Ni、C
o、Fe、Zn、Mo、Ir、Bi、W、Os、Rh、
Nb、Zr、Sn、V、CrおよびRu等の種々の金
属、そのイオンまたはその酸化物などの化合物を担持あ
るいはドーピングさせたりして複合しても良い。Pt, Au, Ag, Cu, Pd, Ni, C
o, Fe, Zn, Mo, Ir, Bi, W, Os, Rh,
Compounds such as various metals such as Nb, Zr, Sn, V, Cr, and Ru, and compounds such as ions or oxides thereof may be supported or doped to form a composite.
【0018】また、本発明に係わる光触媒はシリカまた
はアルミナ−シリカなどの多孔性物質によって被覆され
たマイクロカプセル化光触媒であっても良く、光触媒が
基材と直接接触することがなく、担持性に優れるため好
ましい。The photocatalyst according to the present invention may be a microencapsulated photocatalyst coated with a porous substance such as silica or alumina-silica. It is preferable because it is excellent.
【0019】本発明に係わるフィルター基材は通気性を
有するものであり、不織布、織布、編布、網、ネット、
メッシュ、簀、フォーム、スポンジ、ハニカム、フェル
トなどが挙げられ、素材は、金属、ガラス、セラミク
ス、カーボンなどの無機物およびセルロース、キチン、
各種合成樹脂などの有機物を用いることができる。The filter substrate according to the present invention has air permeability, and is made of non-woven fabric, woven fabric, knitted fabric, net, net,
Mesh, cage, foam, sponge, honeycomb, felt and the like, the material is metal, glass, ceramics, inorganic substances such as carbon and cellulose, chitin,
Organic substances such as various synthetic resins can be used.
【0020】本発明に係わるフィルター基材は脱臭性を
有することが好ましく、脱臭剤を含有しても良い。本発
明に係わる脱臭剤は主に悪臭を除去する目的で用いられ
る薬剤であり、具体的には下記に例示するような吸着
剤、鉄アスコルビン酸や鉄、コバルトまたはマンガン等
の金属フタロシアニン誘導体などの酵素系脱臭剤、植物
抽出成分に含まれる化合物であるカテキン、タンニン、
フラボノイド等を用いた消臭剤、二酸化マンガン、五酸
化バナジウム、四酸化オスミウム、三酸化ビスマス等の
酸化触媒および炭化珪素、窒化珪素、麦飯石等の遠赤外
線セラミクスなどが挙げられる。これらの脱臭剤は必要
に応じて複数のものを併用しても良く、また、これらの
脱臭剤を複合化したハイブリット脱臭剤としても良い。The filter substrate according to the present invention preferably has a deodorizing property, and may contain a deodorant. The deodorant according to the present invention is a chemical used mainly for the purpose of removing offensive odors, and specifically, an adsorbent as exemplified below, iron ascorbic acid, iron, metal phthalocyanine derivatives such as cobalt or manganese, and the like. Enzymatic deodorant, catechin, tannin, which are compounds contained in plant extract components,
Examples include deodorants using flavonoids and the like, oxidation catalysts such as manganese dioxide, vanadium pentoxide, osmium tetroxide, and bismuth trioxide, and far-infrared ceramics such as silicon carbide, silicon nitride, and barley stone. If necessary, a plurality of these deodorants may be used in combination, or a hybrid deodorant obtained by combining these deodorants may be used.
【0021】本発明に係わる吸着剤としては、活性炭、
添着活性炭、活性炭素繊維、天然および合成ゼオライ
ト、活性アルミナ、活性白土、セピオライト、酸化鉄な
どの鉄系化合物、酸化亜鉛、酸化マグネシウム、シリ
カ、シリカ−酸化亜鉛複合物、シリカ−アルミナ−酸化
亜鉛複合物、複合フィロケイ酸塩、イオン交換樹脂、あ
るいはこれらの混合物などが挙げられる。吸着剤の中で
も、多孔質で表面積が多い物質は、光触媒に対する担体
としても機能する場合があり、好ましい。As the adsorbent according to the present invention, activated carbon,
Activated carbon impregnated, activated carbon fiber, natural and synthetic zeolites, activated alumina, activated clay, sepiolite, iron compounds such as iron oxide, zinc oxide, magnesium oxide, silica, silica-zinc oxide composite, silica-alumina-zinc oxide composite Products, composite phyllosilicates, ion exchange resins, or mixtures thereof. Among the adsorbents, a porous substance having a large surface area sometimes functions as a carrier for the photocatalyst, and thus is preferable.
【0022】本発明に係わる吸着剤は物理吸着を主体と
するもの、特に光触媒による分解の対象となる臭気物質
の吸着熱量が11kcal/mol以下であることが好ましく、臭
気物質によって脱臭性が飽和すること無く光触媒により
再生される。The adsorbent according to the present invention is mainly composed of physical adsorption, in particular, the heat of adsorption of the odorous substance to be decomposed by the photocatalyst is preferably 11 kcal / mol or less, and the deodorizing property is saturated by the odorous substance. It is regenerated by the photocatalyst without any problems.
【0023】本発明に係わる吸着剤はアルデヒド吸着剤
であることが好ましく、アルデヒド吸着剤の一例として
ハイシリカゼオライトが挙げられる。ハイシリカゼオラ
イトは、化学的には通常のゼオライトと同じくアルミノ
シリケート金属塩の結晶であるが、特に結晶中のアルミ
ナに対するシリカの割合が高く、シリカ構造中の酸素原
子が塩基性をほとんど持たない。The adsorbent according to the present invention is preferably an aldehyde adsorbent, and an example of the aldehyde adsorbent is high silica zeolite. The high silica zeolite is chemically a crystal of an aluminosilicate metal salt like a normal zeolite, but particularly has a high ratio of silica to alumina in the crystal, and oxygen atoms in the silica structure have almost no basicity.
【0024】このようなハイシリカゼオライトは表面の
Si−O−Si結合が水素結合の形成に関与せず、疎水
性を示して水分子を吸着しないため、高湿度環境下およ
び高温度環境下においても効率良くアルデヒド類を吸着
することが可能である。そこでハイシリカゼオライトは
疎水性ゼオライトと呼ばれる場合がある。Such a high-silica zeolite does not participate in the formation of hydrogen bonds due to the Si—O—Si bond on the surface, exhibits hydrophobicity and does not adsorb water molecules, and thus can be used in a high humidity environment and a high temperature environment. It is also possible to efficiently adsorb aldehydes. Therefore, the high silica zeolite is sometimes called a hydrophobic zeolite.
【0025】更に、ハイシリカゼオライトはアルデヒド
類のみならず、広範囲の臭気物質、例えば有機酸、アン
モニア、アミン類、ケトン類、硫化水素やメルカプタン
類などの含硫黄化合物、インドール類などを吸着できる
ため、本発明に係わる吸着剤としては殊更に好ましいも
のである。Further, the high silica zeolite can adsorb not only aldehydes but also a wide range of odorous substances, for example, organic acids, ammonia, amines, ketones, sulfur-containing compounds such as hydrogen sulfide and mercaptans, and indoles. The adsorbent according to the present invention is particularly preferred.
【0026】本発明に係わるフィルター基材は細菌など
の微生物に対して親和性を有する物質を含有しても良
い。本発明に係わる微生物に対して親和性を有する物質
として、燐酸カルシウム系化合物、キチンやキトサン、
ポリガラクトサミン、ポリエチレンイミンなどのアミノ
基を有する高分子物質および卵白などに含まれるリゾチ
ーム等が挙げられるが、特に燐酸カルシウム系化合物が
好ましい。燐酸カルシウム系化合物としては、水酸アパ
タイト、フッ素アパタイト、水酸アパタイトのカルシウ
ムを銀や銅や亜鉛と置換したアパタイト系抗菌剤等のア
パタイト系化合物および燐酸三カルシウム、燐酸四カル
シウム、燐酸水素カルシウムが挙げられる。The filter substrate according to the present invention may contain a substance having an affinity for microorganisms such as bacteria. As a substance having an affinity for the microorganisms according to the present invention, calcium phosphate compounds, chitin and chitosan,
Examples thereof include a polymer substance having an amino group such as polygalactosamine and polyethyleneimine, and lysozyme contained in egg white and the like, and a calcium phosphate compound is particularly preferable. Examples of the calcium phosphate compound include hydroxyapatite, fluorapatite, apatite compounds such as apatite antibacterial agents in which calcium of hydroxyapatite is replaced with silver, copper or zinc, and tricalcium phosphate, tetracalcium phosphate, and calcium hydrogen phosphate. No.
【0027】脱臭剤、特に吸着剤および微生物に対して
親和性を有する物質は、上記のように予めフィルター基
材に含有させても良いが、本発明の主旨を逸脱しない限
りにおいては、光触媒を散布により担持させる際に併用
して担持させても良い。The deodorant, particularly the adsorbent and the substance having an affinity for microorganisms, may be contained in the filter base material in advance as described above, but the photocatalyst may be used without departing from the gist of the present invention. You may carry together using when carrying by spraying.
【0028】本発明に係わる光触媒の散布は、粉体状の
光触媒をそのまま乾式散布しても良く、また、水等の液
体に分散した光触媒塗液または有機チタネートなどの液
状光触媒を湿式散布しても良い。The photocatalyst of the present invention can be sprayed by dry spraying of a powdery photocatalyst as it is, or by wet spraying of a photocatalyst coating liquid dispersed in a liquid such as water or a liquid photocatalyst such as an organic titanate. Is also good.
【0029】乾式散布の方法として、吹き付けによる散
布法、空気中に分散した送風による散布法およびホッパ
ー下部からの自由落下による散布法等が挙げられ、ま
た、湿式散布の方法として、スプレー塗布、カーテン塗
布およびダイ塗布等が挙げられるが、特にこれらの方法
に限定されるものではない。Examples of the method of dry spraying include a spraying method by spraying, a spraying method by blowing air dispersed in the air, and a spraying method by free fall from the lower part of the hopper. The wet spraying methods include spray coating and curtain. Coating and die coating may be mentioned, but the method is not particularly limited to these methods.
【0030】湿式散布においては、光触媒を固定する方
法として、例えばフィルター基材に予め接着性を賦与し
た後に光触媒を散布すことができる。一方、湿式散布に
おいては、光触媒の成膜性が十分ではない場合にはバイ
ンダーを併用しても良い。更に固定が十分になされるよ
うに、乾燥または焼き付けなどの加熱処理を施しても良
い。In the wet spraying method, as a method for fixing the photocatalyst, for example, the photocatalyst can be sprayed after imparting adhesiveness to the filter substrate in advance. On the other hand, in wet spraying, a binder may be used in combination when the film forming property of the photocatalyst is not sufficient. Further, heat treatment such as drying or baking may be performed so that the fixing is sufficiently performed.
【0031】湿式散布においては、基材に塗布された光
触媒液が流動してしまわないように適度な粘性を有する
こと、または速やかに固定化することが好ましい。適度
な粘性を得るためには、例えば粘度調整剤等の薬品を添
加することなどができ、また、速やかに固定化するめに
は、例えば塗布しながら比較的強く加熱処理することな
どができる。In the wet spraying, it is preferable that the photocatalyst liquid applied to the substrate has an appropriate viscosity so as not to flow, or is fixed promptly. In order to obtain an appropriate viscosity, for example, a chemical such as a viscosity modifier can be added, and in order to quickly fix it, for example, a relatively strong heat treatment can be performed while applying.
【0032】本発明に用いられるバインダーの種類は特
に限定されるものではなく、澱粉などの天然高分子、カ
ルボキシメチルセルロースなどの変性高分子またはポリ
ビニルアルコールなどの合成高分子等の各種バインダー
を用いることができるが、光触媒などの表面を覆うこと
なく十分な接着性が得られるバインダーとして熱可塑性
高分子エマルジョンが好ましい。The kind of the binder used in the present invention is not particularly limited, and various binders such as a natural polymer such as starch, a modified polymer such as carboxymethyl cellulose, and a synthetic polymer such as polyvinyl alcohol may be used. Although it is possible, a thermoplastic polymer emulsion is preferable as a binder which can obtain sufficient adhesiveness without covering the surface of a photocatalyst or the like.
【0033】熱可塑性高分子エマルジョンとして、ポリ
アクリロニトリルやポリアクリル酸エステルなどのアク
リル系樹脂、スチレン−アクリル共重合体、スチレン−
ブタジエン共重合体、エチレン−酢酸ビニル共重合体、
塩化ビニル−酢酸ビニル共重合体、エチレン−酢酸ビニ
ル−塩化ビニル共重合体などの各種共重合樹脂、ポリプ
ロピレン、ポリエステル、フェノキシ樹脂、フェノール
樹脂、ブチラール樹脂などが挙げられる。As the thermoplastic polymer emulsion, acrylic resins such as polyacrylonitrile and polyacrylate, styrene-acryl copolymer, styrene
Butadiene copolymer, ethylene-vinyl acetate copolymer,
Various copolymer resins such as vinyl chloride-vinyl acetate copolymer and ethylene-vinyl acetate-vinyl chloride copolymer, polypropylene, polyester, phenoxy resin, phenol resin, and butyral resin are exemplified.
【0034】本発明に用いられるバインダーは、耐酸化
性が高くて光触媒反応に対して抵抗性を有するもの、例
えばポリテトラフルオロエチレン等のフッ素樹脂系やシ
リコン樹脂系の抗酸化性バインダーや金属酸化物複合熱
可塑性高分子エマルジョンなどの無機有機複合バインダ
ー、無機系バインダーおよびこれらを適宜組み合わせて
用いることが好ましい。中でも無機系バインダーが好ま
しく、具体例としては、サポナイト、ヘクトライト、モ
ンモリロナイトなどのスメクタイト群、バーミキュライ
ト群、カオリナイト、ハロイサイトなどのカオリナイト
−蛇紋石群、セピオライトなどの天然粘土鉱物の他、コ
ロイダルシリカ、コロイダルアルミナおよびこれらの変
性物や合成無機高分子化合物などが挙げられる。The binder used in the present invention has high oxidation resistance and is resistant to photocatalysis, such as a fluororesin-based or silicon-resin-based antioxidant binder such as polytetrafluoroethylene, or a metal oxide. It is preferable to use an inorganic-organic composite binder such as a compound composite thermoplastic polymer emulsion, an inorganic binder, and an appropriate combination thereof. Among them, inorganic binders are preferred.Specific examples include saponite, hectorite, smectite group such as montmorillonite, vermiculite group, kaolinite, kaolinite such as halloysite-serpentine group, and other natural clay minerals such as sepiolite, and colloidal silica. , Colloidal alumina, modified products thereof, and synthetic inorganic polymer compounds.
【0035】本発明によって得られる光触媒フィルター
は、本発明の趣旨を逸脱しない限りにおいて、抗菌剤、
防黴剤、抗ウイルス剤、防虫剤、害虫忌避剤、芳香剤、
吸湿剤、調湿剤または乾燥剤などの各種薬剤を併用して
も良い。このような抗菌剤または防黴剤、抗ウイルス剤
として、銀や亜鉛または燐酸カルシウムなどを主成分と
する無機系抗菌剤、ベンツイミダゾール系、イソチアゾ
リン系、ピリチオン系、クロロヘキシジン系などの有機
系抗菌剤、キチンやキトサンなどの高分子系抗菌剤、茶
や柿などから抽出されるカテキンや孟宋竹抽出エキス、
ヒノキチオールなどの天然物由来の抗菌剤およびこれら
を複合したハイブリット抗菌剤などが挙げられる。The photocatalyst filter obtained according to the present invention can be used as an antibacterial agent, without departing from the spirit of the present invention.
Fungicide, antiviral agent, insect repellent, pest repellent, fragrance,
Various agents such as a hygroscopic agent, a humectant or a desiccant may be used in combination. As such antibacterial agents or fungicides, antiviral agents, inorganic antibacterial agents containing silver, zinc or calcium phosphate as main components, organic antibacterial agents such as benzimidazole, isothiazoline, pyrithione, chlorohexidine and the like. , High-molecular antibacterial agents such as chitin and chitosan, catechin and Meng Song bamboo extract extracted from tea and persimmon,
An antibacterial agent derived from a natural product such as hinokitiol, and a hybrid antibacterial agent obtained by combining these agents are exemplified.
【0036】本発明によって得られる光触媒フィルター
は、光触媒性能を低下させる硫酸イオンや硝酸イオンな
どを洗浄除去できるように水洗可能であることが好まし
い。水洗可能性を得るために、フィルター基材およびバ
インダーなどの素材は適度な耐水性を有することが好ま
しく、また、光触媒および脱臭剤などの各種薬品は、水
中に流出しないように担持することが好ましい。It is preferable that the photocatalyst filter obtained by the present invention can be washed with water so that sulfate ions and nitrate ions which lower the photocatalytic performance can be washed and removed. In order to obtain washability, materials such as a filter substrate and a binder preferably have appropriate water resistance, and various chemicals such as a photocatalyst and a deodorant are preferably supported so as not to flow out into water. .
【0037】本発明によって得られる光触媒フィルター
は、種々の加工を施しても良く、フィルター基材の種類
によって施すことができる加工内容は異なるが、カット
加工、プリーツ加工、ロール巻き加工、ハニカム加工、
枠付け加工等が挙げられる。本発明によって得られる光
触媒フィルターは、エレクトレットフィルター等の除塵
フィルターや抗菌フィルター、脱臭フィルター等と併用
することができる。これらの各種フィルターとは、例え
ば積層する、または枠付け加工時に一体化するなどして
複合フィルターとしても良く、この時には本発明によっ
て得られる光触媒フィルターへの光照射が阻害されない
ようにすることが好ましい。The photocatalyst filter obtained by the present invention may be subjected to various processings, and the processing contents which can be performed vary depending on the type of the filter base material. However, cutting processing, pleating processing, roll winding processing, honeycomb processing,
Framing and the like. The photocatalytic filter obtained by the present invention can be used in combination with a dust removing filter such as an electret filter, an antibacterial filter, a deodorizing filter, and the like. These various filters may be, for example, laminated or integrated at the time of framing to form a composite filter. At this time, it is preferable that light irradiation to the photocatalytic filter obtained by the present invention is not hindered. .
【0038】本発明によって得られる光触媒フィルター
は、適度な通気性を有するため所望により通気すること
ができ、臭気物質や細菌などの有害物質が除去される機
会が増え好ましい。本発明によって得られる光触媒フィ
ルターに通気する手段は特に限定されるものではなく、
シロッコ型、軸流型、プロペラ型、ターボ型、ラジアル
型、クロスフロー型などの各種ファンモータなどの送風
機を用いる方法、自然風または換気扇等の排気ファンや
エアコン等の空調機などが発する風を利用する方法、熱
対流による方法、乗用車などの移動に伴って生じる気流
を利用する方法などが挙げられる。The photocatalyst filter obtained by the present invention has a suitable air permeability, so that it can be ventilated as desired, and the chance of removing odorous substances and harmful substances such as bacteria is preferably increased. Means for ventilating the photocatalytic filter obtained by the present invention is not particularly limited,
Methods using blowers such as sirocco type, axial flow type, propeller type, turbo type, radial type, cross flow type and other fan motors, natural wind or wind generated by exhaust fans such as ventilation fans and air conditioners such as air conditioners A method using heat convection, a method using an air current generated by movement of a passenger car, and the like.
【0039】本発明に係わる光触媒フィルターに励起光
を照射する方法としては、ブラックライト、捕虫灯、健
康ランプ、殺菌灯、一般照明用の蛍光灯、高圧水銀ラン
プ、メタルハライドランプ、高圧ナトリウムランプなど
専用の光源を設けて照射する以外にも、光触媒方式の空
気清浄化装置が内蔵する光源が発する直接光や反射光等
の間接光や多孔質部材等からもれる漏洩光の照射、蛍光
灯などの室内照明光の照射、および屋外や窓際での日光
の照射などを利用することができる。光触媒励起光の照
射は連続または断続のいずれを採ることも可能であり、
特に、光源を有さない装置の内部に設置されて使用中に
励起光が当たらない場合には、装置の停止中などに一時
的に日光や室内照明光を照射する手段もある。As a method for irradiating the photocatalytic filter according to the present invention with excitation light, black light, insect trap, health lamp, germicidal lamp, fluorescent lamp for general lighting, high pressure mercury lamp, metal halide lamp, high pressure sodium lamp, etc. In addition to irradiating by providing a light source, irradiation of indirect light such as direct light and reflected light emitted from a light source incorporated in a photocatalytic air purifying device, leakage light leaking from a porous member, etc., fluorescent light Irradiation with indoor illumination light and irradiation with sunlight outdoors or near a window can be used. Irradiation of photocatalytic excitation light can be either continuous or intermittent,
In particular, there is a means which is installed inside a device having no light source and is irradiated with sunlight or room illumination light temporarily when the device is not used and the excitation light is not irradiated.
【0040】本発明の光触媒フィルターの製造方法は、
励起光が照射される部分の光触媒担持量を高密度化する
ように、光触媒フィルターを用いる際の励起光の照射と
角度を合わせて光触媒を散布することが好ましい。励起
光の照射と角度を合わせて光触媒を散布する方法とし
て、図2に例示するように励起光照射(図1)と同様の
広がりを有する散布方法、および図3に例示するように
広がりが小さい散布法を用いて角度を振る方法などが挙
げられる。The method for producing a photocatalyst filter of the present invention comprises:
It is preferable to spray the photocatalyst at the same angle as the irradiation of the excitation light when using the photocatalyst filter so as to increase the density of the photocatalyst carried in the portion to be irradiated with the excitation light. As a method of dispersing the photocatalyst at the same angle as the excitation light irradiation, a dispersion method having the same spread as the excitation light irradiation (FIG. 1) as illustrated in FIG. 2 and a small spread as illustrated in FIG. A method of shaking the angle using a spraying method, and the like can be given.
【0041】本発明の光触媒フィルターの製造方法は、
光触媒担持量が均一となるように光触媒を散布しても良
く、励起光が日光のような平行光線の場合には、光触媒
フィルターへの光照射が均一であるため、特に好まし
い。The method for producing a photocatalyst filter of the present invention comprises:
The photocatalyst may be sprayed so that the photocatalyst carrying amount is uniform, and it is particularly preferable that the excitation light is a parallel ray such as sunlight, since the light irradiation on the photocatalyst filter is uniform.
【0042】本発明によれば、励起光の受光性に優れた
光触媒フィルターを製造することが可能である。中で
も、本発明の第3の発明によって得られる光触媒フィル
ターは、図5に例示するように励起光の照射と角度を合
わせて光触媒を散布することによって励起光が照射され
る部分の光触媒担持量を高密度化することが可能である
ため励起光の受光性が特に優れる。また、本発明によれ
ば、得られる光触媒フィルターは、図5に例示するよう
に励起光が照射され難く陰となる部分では光触媒が無
い、または少ないため、光触媒の損失を最小限に抑える
ことが可能である。According to the present invention, it is possible to manufacture a photocatalytic filter having excellent light receiving properties for excitation light. Above all, the photocatalyst filter obtained by the third invention of the present invention, as illustrated in FIG. 5, sprays the photocatalyst at an angle with the irradiation of the excitation light to reduce the amount of the photocatalyst carried in the portion irradiated with the excitation light. Since the density can be increased, the light receiving property of the excitation light is particularly excellent. Further, according to the present invention, the obtained photocatalyst filter has no or little photocatalyst in the shaded portion where the excitation light is difficult to be irradiated as illustrated in FIG. 5, so that the loss of the photocatalyst can be minimized. It is possible.
【0043】[0043]
【実施例】以下、本発明を実施例により説明するが、本
発明の趣旨を逸脱しない限り、実施例に限定されるもの
ではない。EXAMPLES The present invention will be described below with reference to examples, but it should not be construed that the invention is limited thereto without departing from the spirit of the present invention.
【0044】調製例1 光触媒として市販の酸化チタン50重量%と、バインダ
ーとして市販のNa−モンモリロナイト50重量%とを
水に分散して混合攪拌して塗液を調製し、これを調製例
1の光触媒塗液とした。Preparation Example 1 50% by weight of a commercially available titanium oxide as a photocatalyst and 50% by weight of a commercially available Na-montmorillonite as a binder were dispersed in water, mixed and stirred to prepare a coating solution. A photocatalyst coating liquid was used.
【0045】調製例2 JIS−Z−1516に記載の「外装用段ボール」に準
拠して中しんおよびライナに市販の活性炭シートを用い
てJIS−Z−0104に記載のE段に相当する片面段
ボールを作製し、次いでこの片面段ボール複数枚を積層
してコルゲートハニカムを作製し、これを調製例2のフ
ィルター基材とした。Preparation Example 2 A single-sided corrugated cardboard corresponding to the E-corrugated cardboard described in JIS-Z-0104 using a commercially available activated carbon sheet for the inner lining and the liner in accordance with the “corrugated cardboard for exterior” described in JIS-Z-1516 Then, a plurality of the single-faced cardboards were laminated to produce a corrugated honeycomb, which was used as a filter substrate of Preparation Example 2.
【0046】実施例1 調製例2のフィルター基材に図2に示す散布法で調製例
1の光触媒塗液を乾燥重量平均でフィルター基材の10
重量%となるようにスプレー塗布し、光触媒フィルター
を製造した。これを実施例1の光触媒フィルターの製造
方法とした。Example 1 The photocatalyst coating solution of Preparation Example 1 was applied to the filter base material of Preparation Example 2 by the spraying method shown in FIG.
The composition was spray-coated so as to be a weight% to produce a photocatalytic filter. This was used as the method for manufacturing the photocatalytic filter of Example 1.
【0047】実施例2 調製例2のフィルター基材に図3に示す散布法で調製例
1の光触媒塗液を乾燥重量平均でフィルター基材の10
重量%となるようにスプレー塗布し、光触媒フィルター
を製造した。これを実施例2の光触媒フィルターの製造
方法とした。Example 2 The photocatalyst coating solution of Preparation Example 1 was applied to the filter base material of Preparation Example 2 by the spraying method shown in FIG.
The composition was spray-coated so as to be a weight% to produce a photocatalytic filter. This was used as the method for manufacturing the photocatalyst filter of Example 2.
【0048】実施例3 調製例2のフィルター基材に図4に示す散布法で調製例
1の光触媒塗液を乾燥重量でフィルター基材の10重量
%となるように均一にスプレー塗布し、光触媒フィルタ
ーを製造した。これを実施例3の光触媒フィルターの製
造方法とした。Example 3 The photocatalyst coating solution of Preparation Example 1 was uniformly spray-coated on the filter base material of Preparation Example 2 by the spraying method shown in FIG. A filter was manufactured. This was used as the method for manufacturing the photocatalytic filter of Example 3.
【0049】比較例1 調製例2のフィルター基材に調製例1の光触媒塗液を乾
燥重量平均でフィルター基材の10重量%となるように
含浸塗布し、光触媒フィルターを製造した。これを比較
例1の光触媒フィルターの製造方法とした。Comparative Example 1 The photocatalyst coating liquid of Preparation Example 1 was impregnated and applied to the filter substrate of Preparation Example 2 so as to be 10% by weight of the filter substrate on a dry weight basis to produce a photocatalyst filter. This was used as the method for manufacturing the photocatalytic filter of Comparative Example 1.
【0050】比較例2 調製例2において、市販の活性炭シートに代えて市販の
活性炭シートに調製例1の光触媒塗液を乾燥重量平均で
活性炭シートの10重量%となるように含浸塗布してな
る光触媒シートとする以外は全て調製例5と同一の方法
で光触媒フィルターを製造した。これを比較例2の光触
媒フィルターの製造方法とした。Comparative Example 2 In Preparation Example 2, instead of a commercially available activated carbon sheet, a commercially available activated carbon sheet was impregnated and coated with the photocatalyst coating solution of Preparation Example 1 so that the dry weight averaged 10% by weight of the activated carbon sheet. A photocatalyst filter was manufactured in the same manner as in Preparation Example 5 except that a photocatalyst sheet was used. This was used as the method for manufacturing the photocatalytic filter of Comparative Example 2.
【0051】実施例および比較例の製造方法によって得
られた光触媒フィルターについて以下の性能試験を実施
した。The following performance tests were performed on the photocatalyst filters obtained by the production methods of the examples and the comparative examples.
【0052】<光分解脱臭性能1>実施例および比較例
の光触媒フィルターを6Wのブラックランプを備えた
5.6リットルの密閉容器の底部にブラックランプとの
位置関係を図1と同様にして静置した。容器中にアセト
アルデヒドを注入して吸着平衡に達した時のアセトアル
デヒド濃度を15ppmに調整し、次いでブラックラン
プを点灯して紫外線を照射し、照射開始5分後の容器中
のアセトアルデヒド濃度(ppm)をガスクロマトグラ
フで測定し、アセトアルデヒド除去速度(%/分)を求
めた。<Photolysis Deodorization Performance 1> The photocatalyst filters of Examples and Comparative Examples were placed on the bottom of a 5.6 liter closed vessel equipped with a 6 W black lamp in the same manner as in FIG. Was placed. Acetaldehyde was injected into the container to adjust the concentration of acetaldehyde when the adsorption equilibrium was reached to 15 ppm. Then, the black lamp was turned on to irradiate ultraviolet rays, and the concentration of acetaldehyde (ppm) in the container 5 minutes after the start of irradiation was measured. It was measured by gas chromatography to determine the acetaldehyde removal rate (% / min).
【0053】<光分解脱臭性2>実施例および比較例の
光触媒フィルターを一面が近紫外線透過性アクリル板よ
りなる5.6リットルの密閉容器に静置した。容器中に
アセトアルデヒドを注入して吸着平衡に達した時のアセ
トアルデヒド濃度を15ppmに調整し、次いで晴天の
日中に屋外で日光を照射して、照射開始5分後の容器中
のアセトアルデヒド濃度(ppm)をガスクロマトグラ
フで測定し、アセトアルデヒド除去速度(%/分)を求
めた。<Photodecomposable and deodorizable 2> The photocatalyst filters of the examples and comparative examples were allowed to stand in a 5.6 liter closed container made of a near-ultraviolet transparent acrylic plate. Acetaldehyde was injected into the vessel to adjust the concentration of acetaldehyde when the adsorption equilibrium was reached to 15 ppm. Then, the sun was irradiated outdoors on a sunny day, and the acetaldehyde concentration in the vessel 5 minutes after the start of irradiation (ppm ) Was measured by gas chromatography to determine the acetaldehyde removal rate (% / min).
【0054】上記の方法により試験を行い、その性能を
評価した結果を表1に示す。Table 1 shows the results of the tests performed according to the above method and the evaluation of the performance.
【0055】[0055]
【表1】 [Table 1]
【0056】表1の結果から、本発明によって得られる
光触媒フィルターは光触媒性能が高く、脱臭性などの有
害物質除去能が優れることが分かる。中でも、励起光が
照射される部分の光触媒担持量を高密度化するように、
光触媒フィルターを用いる際の励起光の照射と角度を合
わせて光触媒を散布した場合の本発明によって得られる
光触媒フィルターは、所定の角度で励起光を照射するこ
とにより特に優れた光触媒性能が得られ、一方、光触媒
担持量が均一となるように光触媒を散布した場合の本発
明によって得られる光触媒フィルターは、日光のような
比較的均一且つ平行な励起光を照射することにより優れ
た光触媒性能が得られることが分かる。From the results shown in Table 1, it can be seen that the photocatalytic filter obtained by the present invention has high photocatalytic performance and excellent ability to remove harmful substances such as deodorization. Above all, to increase the density of the photocatalyst carried in the portion where the excitation light is irradiated,
The photocatalyst filter obtained by the present invention when the photocatalyst is sprayed at the same angle as the irradiation of the excitation light when using the photocatalyst filter, particularly excellent photocatalytic performance is obtained by irradiating the excitation light at a predetermined angle, On the other hand, the photocatalyst filter obtained by the present invention when the photocatalyst is sprayed so that the photocatalyst carrying amount becomes uniform can obtain excellent photocatalytic performance by irradiating relatively uniform and parallel excitation light such as sunlight. You can see that.
【0057】[0057]
【発明の効果】本発明によれば、主として励起光が照射
される部分に光触媒を担持し、また、励起光がより強く
照射される部分に重点的に光触媒を担持して光触媒フィ
ルターを製造することが可能であり、光触媒および励起
光の損失が少なく、光触媒性能が優れた光触媒フィルタ
ーを得ることができる。本発明によって得られる光触媒
フィルターは、空気清浄機、脱臭機、エアコン、換気装
置、加湿器または除湿器などの各種空調機等に搭載され
る脱臭、抗菌または抗ウイルスなどの有害物質除去フィ
ルターとして特に有用なものである。According to the present invention, a photocatalyst is supported mainly on a portion to be irradiated with excitation light, and a photocatalyst filter is manufactured by mainly supporting a photocatalyst on a portion to be more strongly irradiated with excitation light. It is possible to obtain a photocatalyst filter with small photocatalyst and excitation light loss and excellent photocatalytic performance. The photocatalyst filter obtained by the present invention is particularly used as a deodorizing filter mounted on various air conditioners such as an air purifier, a deodorizer, an air conditioner, a ventilation device, a humidifier or a dehumidifier, and a filter for removing harmful substances such as antibacterial or antiviral. It is useful.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明の一実施例によって得られる光触媒フィ
ルターへの励起光照射を示す平面図である。FIG. 1 is a plan view showing excitation light irradiation on a photocatalytic filter obtained by one embodiment of the present invention.
【図2】本発明の一実施例(実施例1)に係わる光触媒
を散布する方法を示す平面図である。FIG. 2 is a plan view showing a method for dispersing a photocatalyst according to one embodiment (Example 1) of the present invention.
【図3】本発明の一実施例(実施例2)に係わる光触媒
を散布する方法を示す平面図である。FIG. 3 is a plan view showing a method for dispersing a photocatalyst according to one embodiment (Example 2) of the present invention.
【図4】本発明の一実施例(実施例3)に係わる光触媒
を散布する方法を示す平面図である。FIG. 4 is a plan view showing a method for dispersing a photocatalyst according to one embodiment (Example 3) of the present invention.
【図5】本発明の一実施例によって得られる光触媒フィ
ルターに担持された光触媒と励起光照射の関係を説明す
る図である。FIG. 5 is a diagram for explaining a relationship between a photocatalyst supported on a photocatalyst filter obtained by one embodiment of the present invention and excitation light irradiation.
1 光触媒フィルター 2 光触媒励起光ランプ 3 フィルター基材 4 スプレーコーター 5 塗液の広がる範囲を示す境界線 6 スプレー状塗液 7 スプレーコーターの移動範囲(首振りの角度)を示
す線 8 スプレーコーターの移動範囲(上下方向の水平移動
距離)を示す線 9 2枚のメッシュからなるフィルター基材の部分拡大
断面図 10 光触媒 11 光触媒の散布および励起光照射の方向を表す矢印DESCRIPTION OF SYMBOLS 1 Photocatalyst filter 2 Photocatalyst excitation light lamp 3 Filter base material 4 Spray coater 5 Boundary line showing spread range of coating liquid 6 Spray coating liquid 7 Line showing movement range (angle of swing) of spray coater 8 Movement of spray coater Line indicating the range (horizontal movement distance in the vertical direction) 9 Partially enlarged cross-sectional view of a filter substrate composed of two meshes 10 Photocatalyst 11 Arrows indicating directions of scattering of the photocatalyst and excitation light irradiation
Claims (3)
とも一面に光触媒を散布して担持することを特徴とする
光触媒フィルターの製造方法。1. A method for producing a photocatalyst filter, wherein a photocatalyst is dispersed and carried on at least one surface of a filter substrate having air permeability.
を散布することを特徴とする請求項1記載の光触媒フィ
ルターの製造方法。2. The method for producing a photocatalyst filter according to claim 1, wherein the photocatalyst is sprayed so that the photocatalyst carrying amount is uniform.
を高密度化するように、光触媒フィルターを用いる際の
励起光の照射と角度を合わせて光触媒を散布することを
特徴とする請求項1記載の光触媒フィルターの製造方
法。3. The method according to claim 1, wherein the photocatalyst is sprayed at the same angle as the irradiation of the excitation light when the photocatalyst filter is used so as to increase the density of the photocatalyst carried in the portion to be irradiated with the excitation light. 2. The method for producing the photocatalytic filter according to 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32164499A JP2001137661A (en) | 1999-11-11 | 1999-11-11 | Method of manufacturing photocatalytic filter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32164499A JP2001137661A (en) | 1999-11-11 | 1999-11-11 | Method of manufacturing photocatalytic filter |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001137661A true JP2001137661A (en) | 2001-05-22 |
Family
ID=18134812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32164499A Pending JP2001137661A (en) | 1999-11-11 | 1999-11-11 | Method of manufacturing photocatalytic filter |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2001137661A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003089587A (en) * | 2001-09-14 | 2003-03-28 | National Institute Of Advanced Industrial & Technology | Humidity-controlled ceramics material |
JP2007000696A (en) * | 2005-06-21 | 2007-01-11 | Yoshihiko:Kk | Porosity molded body |
US7758821B2 (en) | 2001-07-30 | 2010-07-20 | Carrier Corporation | Modular photocatalytic air purifier |
CN105435627A (en) * | 2014-09-04 | 2016-03-30 | 首尔伟傲世有限公司 | Photocatalytic filter, method for manufacturing the same, and method for reactivating the same |
-
1999
- 1999-11-11 JP JP32164499A patent/JP2001137661A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7758821B2 (en) | 2001-07-30 | 2010-07-20 | Carrier Corporation | Modular photocatalytic air purifier |
US7951327B2 (en) | 2001-07-30 | 2011-05-31 | Carrier Corporation | Photocatalytic air purifier for a fan coil unit |
JP2003089587A (en) * | 2001-09-14 | 2003-03-28 | National Institute Of Advanced Industrial & Technology | Humidity-controlled ceramics material |
JP2007000696A (en) * | 2005-06-21 | 2007-01-11 | Yoshihiko:Kk | Porosity molded body |
CN105435627A (en) * | 2014-09-04 | 2016-03-30 | 首尔伟傲世有限公司 | Photocatalytic filter, method for manufacturing the same, and method for reactivating the same |
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