JP2000334763A - Production of foam molding material - Google Patents

Production of foam molding material

Info

Publication number
JP2000334763A
JP2000334763A JP11268185A JP26818599A JP2000334763A JP 2000334763 A JP2000334763 A JP 2000334763A JP 11268185 A JP11268185 A JP 11268185A JP 26818599 A JP26818599 A JP 26818599A JP 2000334763 A JP2000334763 A JP 2000334763A
Authority
JP
Japan
Prior art keywords
foamed
mold
foaming
steam
movable piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11268185A
Other languages
Japanese (ja)
Other versions
JP3769681B2 (en
Inventor
Takaaki Ito
孝明 伊藤
Noriyuki Suda
憲行 須田
Masaru Matsuura
勝 松浦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP26818599A priority Critical patent/JP3769681B2/en
Publication of JP2000334763A publication Critical patent/JP2000334763A/en
Application granted granted Critical
Publication of JP3769681B2 publication Critical patent/JP3769681B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/04Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
    • B29C44/0446Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities by increasing the density locally by compressing part of the foam while still in the mould

Landscapes

  • Buffer Packaging (AREA)
  • Molding Of Porous Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To produce a foamed molded article used as a cushioning material or heat insulating material partially changed in foaming magnification without using a plurality of foaming materials different in foaming magnification. SOLUTION: In a method for producing a foam molding material by charging a foaming material in a mold to foam the same, the foaming material 17a charged in the mold is partially compressed to be partially restricted in its foaming and the foaming magnification of the compressed part of the foaming material 17a is made lower than that of the other part thereof.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、緩衝材や断熱材
に供される発泡成型材の製造に係り、詳しくは、異なる
発泡倍率を有する複数の発泡材料を用いることなしに、
発泡倍率を変化させた発泡成型材を製造する方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the production of a foamed material used as a cushioning material or a heat insulating material, and more particularly, without using a plurality of foamed materials having different expansion ratios.
The present invention relates to a method for producing a foam molding material having a different expansion ratio.

【0002】[0002]

【従来の技術】まず、冷蔵庫を例に挙げ、その梱包に使
用される緩衝材について、包装形態を示した図13を基
に説明する。図13において、1は冷蔵庫本体、2は冷
蔵庫前面の冷凍室扉、3は冷蔵庫前面の冷蔵室扉、4は
冷凍室扉を軸支する蝶板、5は移動用ホイール6及び調
節脚7を備えた冷蔵庫の前脚、8は圧縮機(図示せず)
を搭載し底部に移動用ホイール6を備えた圧縮機台板、
9は段ボールの4辺を折り曲げてなる梱包パレット、1
0は梱包パレット9内の左右に配置され冷蔵庫の底部に
位置する発泡スチロールで成型された底部緩衝材、11
は冷蔵庫本体1の上部左右に取り付く発泡スチロールで
成型された上部緩衝材、12は全体を覆う外装段ボール
である。
2. Description of the Related Art First, a refrigerator will be described as an example, and a cushioning material used for packing the refrigerator will be described with reference to FIG. In FIG. 13, 1 is a refrigerator main body, 2 is a freezer compartment door on the front of the refrigerator, 3 is a refrigerator compartment door on the front of the refrigerator, 4 is a butterfly plate for supporting the freezer compartment door, 5 is a moving wheel 6 and an adjusting leg 7. 8 is a compressor (not shown)
Compressor base plate equipped with a moving wheel 6 at the bottom,
9 is a packing pallet formed by bending four sides of cardboard, 1
Reference numeral 0 denotes a bottom cushioning member formed of styrene foam, which is disposed on the left and right sides of the packing pallet 9 and is located at the bottom of the refrigerator.
Is an upper cushioning material formed of styrene foam which is attached to the upper left and right of the refrigerator body 1, and 12 is an outer corrugated cardboard covering the whole.

【0003】さらに、上部緩衝材11の外観を図14に
示す。上部緩衝材11には、冷凍室扉2及び蝶板4の上
部を収納するために凹部11aが形成され、その肉部1
1b(密度の濃い斑点部)は、上部緩衝材11の他の部
分より低倍率発泡の材料が充填され、その肉厚が薄くて
もその他の部分と同等かそれ以上の圧縮強度や破壊強度
を得るように構成されている。
FIG. 14 shows the appearance of the upper cushioning material 11. A concave portion 11a is formed in the upper cushioning material 11 for accommodating the upper portions of the freezer compartment door 2 and the butterfly plate 4.
1b (dense spots with a high density) is filled with a material having a lower magnification than other portions of the upper cushioning material 11, and has a compressive strength or breaking strength equal to or higher than that of the other portions even if its thickness is thin. Is configured to obtain.

【0004】図15には、梱包パレット9とその内側の
左右に配置された底部緩衝材10の外観図を示す。底部
緩衝材10には、冷蔵庫1の前脚5を逃がして収納する
凹部10a、及び圧縮機台板8を逃がして収納する凹部
10bが形成され、これらの肉部10c(密度の濃い斑
点部)も、底部緩衝材10の他の部分より低倍率発泡の
材料が充填され、上部緩衝材11と同様の効果を得るよ
うに構成されている。
FIG. 15 is an external view of a packing pallet 9 and a bottom cushioning member 10 disposed on the left and right inside the pallet. The bottom cushioning member 10 is formed with a recess 10a for allowing the front leg 5 of the refrigerator 1 to escape and house it, and a recess 10b for allowing the compressor base plate 8 to escape and house it. These meat portions 10c (high density spots) are also formed. The lower cushioning material 10 is filled with a low-magnification foaming material from other portions, so that the same effect as the upper cushioning material 11 is obtained.

【0005】次に、上記のような緩衝材についての従来
の製造方法を説明する。図16は従来の発泡スチロール
成型機の概略図である。図16において、40は発泡ス
チロール成型機、43aは成型機40の可動盤、43b
は成型機40の固定盤、44は可動盤43aに取付く可
動型44aと固定盤43bに取付く固定型44bとから
なる成型金型、45aは高倍率発泡用に一次発泡された
材料を蓄えるホッパー、45bは低倍率発泡用に一次発
泡された材料を蓄えるホッパー、46はこれらのホッパ
ー45a,45bと成型金型44の固定型44b とを
連絡する材料の供給パイプである。
Next, a conventional manufacturing method for the above-described cushioning material will be described. FIG. 16 is a schematic view of a conventional styrofoam molding machine. In FIG. 16, 40 is a styrofoam molding machine, 43a is a movable plate of the molding machine 40, 43b.
Is a fixed plate of the molding machine 40, 44 is a molding die composed of a movable mold 44a attached to the movable plate 43a and a fixed mold 44b attached to the fixed plate 43b, and 45a stores a primary foamed material for high-magnification foaming. A hopper 45b is a hopper for storing the primary foamed material for low-magnification foaming, and a supply pipe 46 is a material supply pipe connecting the hoppers 45a and 45b and the fixed mold 44b of the molding die 44.

【0006】この成型機40を利用した発泡スチロール
の成型は以下のようにして行われる。すなわち、成型金
型44内で発泡させる発泡材料は、金型内で均一に充填
させるため一次発泡を行った材料が使用され、あらかじ
め高倍率発泡用、低倍率発泡用に一次発泡を終えた材料
が、それぞれホッパー45a,45bに蓄えられる。こ
れらの発泡材料は供給パイプ46を経て固定型44bと
可動型44aの閉じた金型44内に充填され、供給パイ
プ46の接続位置とその充填量により、高倍率発泡材料
と低倍率発泡材料の充填位置及び範囲がそれぞれコント
ロールされる。更に、成型金型44を蒸気で加熱すると
ともに、通風孔44iから金型44内に蒸気を供給して
二次発泡を行い、個々の粒子を融着一体化し、冷却した
後に成型金型44から発泡スチロールの成型品を取り出
す。
[0006] Styrofoam molding using this molding machine 40 is performed as follows. That is, as the foaming material to be foamed in the molding die 44, a material which has been subjected to primary foaming to uniformly fill the mold is used, and a material which has been subjected to primary foaming in advance for high-magnification foaming and low-magnification foaming is used. Are stored in the hoppers 45a and 45b, respectively. These foaming materials are filled into the closed mold 44 of the fixed mold 44b and the movable mold 44a via the supply pipe 46, and the high-magnification foaming material and the low-magnification foaming material are filled depending on the connection position of the supply pipe 46 and the filling amount. The filling position and range are respectively controlled. Furthermore, while the molding die 44 is heated with steam, steam is supplied into the die 44 from the ventilation holes 44i to perform secondary foaming, individual particles are fused and integrated, and after cooling, the molding die 44 Take out the styrofoam molded product.

【0007】図17は、そのような緩衝材を製造するた
めの成型金型44内での低倍率発泡材料と高倍率発泡材
料との組合配置の一例を示す概略断面図である。なお、
ここで、47aは固定型44bと可動型44aとが閉じ
た空間内に供給された高倍率発泡用の材料、47bは低
倍率発泡用の材料を示している。
FIG. 17 is a schematic sectional view showing an example of a combination arrangement of a low-magnification foam material and a high-magnification foam material in a molding die 44 for producing such a cushioning material. In addition,
Here, reference numeral 47a denotes a material for high-magnification foaming supplied into a space in which the fixed mold 44b and the movable mold 44a are closed, and 47b denotes a material for low-magnification foaming.

【0008】先に見たように、梱包時においては、底部
緩衝材10の前後部には冷蔵庫の前脚5及び圧縮機台板
8を逃がすための凹部10a,10bが形成され、ま
た、上部緩衝材11には冷凍室扉2及び蝶板4を逃がす
ための凹部11aが形成されるため、緩衝材はその部分
で薄肉となって、かつ製品受け面積も減少している。し
かしながら、それぞれの凹部周辺は低倍率発泡材料が充
填発泡されているため、高密度で硬く荷扱いに耐える強
度を有し、また、上部からの圧縮に対してもつぶれ量が
小さく製品が傾くことなく安定して保管することが可能
となっている。これに対して、そのような対応が不要な
部分では、高倍率発泡材料が充填されて低密度となって
おり、これにより、充填発泡材料の量を削減している。
As described above, at the time of packing, recesses 10a and 10b for allowing the front legs 5 and the compressor base plate 8 of the refrigerator to escape are formed in the front and rear portions of the bottom cushioning member 10, and the upper cushioning member is provided. Since the material 11 is formed with a concave portion 11a for allowing the freezer compartment door 2 and the butterfly plate 4 to escape, the cushioning material is thin at that portion and the product receiving area is reduced. However, since the low-density foam material is filled and foamed around each concave part, it has a high density and is hard and has the strength to withstand handling. It is possible to stably store without. On the other hand, in a portion where such a response is not required, the high-density foamed material is filled to have a low density, thereby reducing the amount of the filled foamed material.

【0009】[0009]

【発明が解決しようとする課題】このように従来の製造
方法では、一次発泡した発泡倍率の異なる2種類の材料
を成型金型に充填することで、異なった発泡倍率の同時
成型を行っているが、一次発泡された低倍率発泡材料は
高倍率発泡材料より比重が重くて成型金型の下側に落ち
やすく、所定の位置への低倍率発泡材料の充填が難し
い。また、その難しさ故に、所定範囲に低倍率発泡材料
の充填を確保するには、所定量より多くの材料を供給し
なければならないなどの問題もあった。さらに、異なっ
た2種類の材料を使用するため、材料の管理が大変とな
るだけでなく、材料を蓄えるホッパーや供給パイプなど
の点で、一種類の材料を使用する一般の成型設備ではこ
れを成型できないという問題があり、設備的な面でも負
担が掛かる。
As described above, according to the conventional manufacturing method, two kinds of materials having different expansion ratios, which are primarily foamed, are filled in a molding die, thereby simultaneously molding different expansion ratios. However, the primary-foamed low-magnification foam material has a higher specific gravity than the high-magnification foam material and easily falls below the molding die, and it is difficult to fill a predetermined position with the low-magnification foam material. Also, due to its difficulty, there is also a problem that more than a predetermined amount of material must be supplied in order to ensure that the low-ratio foam material is filled in a predetermined range. Furthermore, since two different materials are used, not only is the management of the materials difficult, but also in general molding equipment that uses one type of material, such as a hopper or supply pipe for storing the materials, There is a problem that molding is not possible, and a burden is imposed on equipment.

【0010】[0010]

【課題を解決するための手段】この発明は、これらの問
題を解決するためになされたもので、異なる発泡倍率を
有する複数の発泡材料を用いることなし、部分的に発泡
倍率を変化させた緩衝材や断熱材に用いる発泡成型品の
製造方法を提供するものである。
SUMMARY OF THE INVENTION The present invention has been made to solve these problems, and a buffer having a partially changed expansion ratio without using a plurality of expansion materials having different expansion ratios. An object of the present invention is to provide a method for producing a foam molded product used for a material or a heat insulating material.

【0011】この発明は、発泡材料を金型に充填して発
泡させ成型材を得る発泡成型材の製造方法において、金
型内に充填された発泡材料を、可動片を利用して部分的
に圧縮してその発泡を部分的に制限し、前記発泡材料の
圧縮部分の発泡倍率を該発泡材料の他の部分より低くす
る。
According to the present invention, there is provided a method for producing a foamed molding material in which a foamed material is filled in a mold and foamed to obtain a molded material, wherein the foamed material filled in the mold is partially utilized by using a movable piece. Compressing partially limits the foaming of the foamed material so that the compressed portion of the foamed material has a lower expansion ratio than other portions of the foamed material.

【0012】また、前記可動片をピストン又は回転力に
より動作させる。
Further, the movable piece is operated by a piston or a rotational force.

【0013】また、前記金型の加熱を加熱蒸気を利用し
て行うとともに、該加熱蒸気を前記金型内に通す通風孔
の面積を、前記金型の圧縮部分で他の箇所より単位面積
当たり大きくする。
[0013] The heating of the mold is performed by using heating steam, and the area of a ventilation hole through which the heating steam passes through the mold is reduced by a unit area per unit area in the compression part of the mold from other locations. Enlarge.

【0014】また、前記可動片に前記加熱蒸気を通す通
風孔を備える。
Further, the movable piece is provided with a ventilation hole for passing the heating steam.

【0015】また、前記可動片の一端側に前記加熱蒸気
のための第一蒸気室を設ける。
Further, a first steam chamber for the heated steam is provided at one end of the movable piece.

【0016】また、前記可動片の動作部に前記加熱蒸気
のための第二蒸気室を設けるとともに、該蒸気室を通る
蒸気の制御を前記第一蒸気室を通る蒸気とは独立して行
う。
Further, a second steam chamber for the heating steam is provided in the operating portion of the movable piece, and the control of the steam passing through the steam chamber is performed independently of the steam passing through the first steam chamber.

【0017】また、前記第一蒸気室に冷却水を導入する
の冷却水ノズルと前記第二蒸気室に冷却水を導入する冷
却水ノズルとをそれぞれ別個に設け、これらの冷却水ノ
ズルを独立に制御して前記金型への冷却水散布を行う。
Further, a cooling water nozzle for introducing cooling water into the first steam chamber and a cooling water nozzle for introducing cooling water into the second steam chamber are separately provided, and these cooling water nozzles are independently provided. The cooling water is sprayed on the mold under control.

【0018】また、前記圧縮は、前記金型内へ材料を供
給したパイプ内に残った材料を吸い戻しする過程で行
う。
Further, the compression is performed in a process of sucking back the material remaining in the pipe that has supplied the material into the mold.

【0019】さらに、前記可動片と金型との間の空間間
隔を発泡成型材料の一次発泡完了後におけるその材料径
の少なくとも1.5倍として該一次発泡済み成型材料を
充填した後、前記圧縮を行う。
Further, the space between the movable piece and the mold is set to at least 1.5 times the material diameter after completion of the primary foaming of the foamed molding material, and after the primary foamed molding material is filled, the compression is performed. I do.

【0020】[0020]

【発明の実施の形態】実施の形態1.図1は、この発明
の実施の形態で使用する発泡スチロール成型機の概略図
である。図1において、30は発泡スチロールの成型
機、13aは成型機30の可動盤、13bは成型機30
の固定盤、14は発泡材料が充填される成型金型、15
は高倍率発泡用に一次発泡された成型発泡材料を蓄える
ホッパー、16はホッパー15と固定型14bの内側ま
でを連絡する発泡材料の供給パイプである。ここで、成
型金型14は、可動盤13aに取付く可動型14aと、
固定盤13bに取付く固定型14bとを備え、さらに、
後から行う発泡材料の二次発泡を制限(又は抑制)しよ
うとする範囲に対応する固定型14bの対応部分に開口
14cを形成するとともに、その開口14cには、油圧
などで駆動される可動片としてのピストン14dが挿入
嵌合されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1 FIG. 1 is a schematic diagram of a styrofoam molding machine used in an embodiment of the present invention. In FIG. 1, reference numeral 30 denotes a styrofoam molding machine, 13a denotes a movable plate of the molding machine 30, and 13b denotes a molding machine 30.
, A molding die 14 filled with a foam material, 15
Reference numeral 16 denotes a hopper for storing a molded foam material which has been primarily foamed for high-magnification foaming. Here, the molding die 14 includes a movable mold 14a attached to the movable plate 13a,
A fixed die 14b attached to the fixed platen 13b;
An opening 14c is formed in a corresponding portion of the fixed mold 14b corresponding to a range in which secondary foaming of a foam material to be performed later is to be limited (or suppressed), and a movable piece driven by hydraulic pressure or the like is formed in the opening 14c. Is inserted and fitted.

【0021】次に、この発泡スチロール成型機30を利
用して発泡スチロール成型品を得る手順を説明する。
Next, a procedure for obtaining a styrofoam molded product using the styrofoam molding machine 30 will be described.

【0022】まず、あらかじめ一次発泡を終えた高倍率
発泡材料17aをホッパー15に蓄えておく。また、成
型金型14は、図2の(a)に示すように、ピストン1
4dの先端面が固定型14bの内側面より後退した位置
に設定しておく。ピストン14dの位置設定は、これか
ら行う二次発泡において、その二次発泡をどの程度制限
するかによって適宜定められるものである。すなわち、
所要の発泡倍率は、このピストン14dのストロークに
よりコントロールされる。そして、成型が始まると、発
泡材料17aは供給パイプ16を経て可動型14a、固
定型14b、及びピストン14dで閉じられた成型金型
14内の空間に注入される。この際、一次発泡された発
泡材料は全て同じ種類なので、成型金型14内に容易に
均一充填することができる。
First, a high-magnification foam material 17a, which has been subjected to primary foaming, is stored in the hopper 15. Further, as shown in FIG. 2A, the molding die 14
4d is set at a position where the tip end surface is retracted from the inner side surface of the fixed die 14b. The position setting of the piston 14d is appropriately determined depending on how much the secondary foaming is limited in the secondary foaming to be performed. That is,
The required expansion ratio is controlled by the stroke of the piston 14d. Then, when the molding is started, the foam material 17a is injected into the space inside the molding die 14 closed by the movable die 14a, the fixed die 14b, and the piston 14d via the supply pipe 16. In this case, since the primary foamed materials are all of the same type, they can be easily and uniformly filled in the molding die 14.

【0023】次に、図2の(b)に示すように、ピスト
ン14dを進めてその先端面が成型品の最終形状を構成
する位置まで移動させる。これによって、ピストン14
dの先端部に対応する部分の発泡材料17aが、ピスト
ン14dのストローク分、圧縮される。ついで成型金型
14を蒸気で加熱し二次発泡を行う。この際、発泡材料
17aのピストン14dで圧縮された部分は、その発泡
倍率が制限されて低倍率発泡の状態となる。そして、成
型金型14を冷却後、成型金型を再び開いて、二次発泡
の終わった発泡スチロールを取り出す。
Next, as shown in FIG. 2B, the piston 14d is advanced and moved to a position where the distal end surface forms the final shape of the molded product. As a result, the piston 14
The part of the foam material 17a corresponding to the tip end of d is compressed by the stroke of the piston 14d. Next, the molding die 14 is heated with steam to perform secondary foaming. At this time, the portion of the foamed material 17a compressed by the piston 14d is limited in its expansion ratio, and is in a low-ratio expansion state. Then, after cooling the molding die 14, the molding die is opened again, and the styrofoam after secondary foaming is taken out.

【0024】このようにして得られた発泡スチロールに
おいて、二次発泡が制限され低発泡倍率の状態となった
部分は、他の部分より厚さが薄いにもかかわらず、圧縮
強度や破壊強度の点では、梱包に際して必要な強度を有
することが可能になる。従って、先に説明した冷蔵庫な
どの梱包に使用する凹部を有した緩衝材を、この方法で
製造することは極めて好都合である。
In the styrene foam thus obtained, the portion where secondary foaming is restricted and the expansion ratio is low is reduced in compressive strength and breaking strength despite the fact that it is thinner than the other portions. Then, it becomes possible to have necessary strength at the time of packing. Therefore, it is extremely convenient to manufacture a cushioning material having a concave portion used for packing a refrigerator or the like described above by this method.

【0025】実施の形態2.図3は発泡スチロール成型
機30に使用する成型金型14の変形例を示したもので
ある。ここで、成型金型14は、可動盤13aに取付く
可動型14aと、固定盤13bに取付く固定型14bと
を備え、さらに、後から行う発泡材料の二次発泡を抑制
しようとする範囲に対応して可動型14aの対応部分に
開口14eを形成するとともに、その開口14e部に
は、油圧などで回転し、開口14eを開閉する扇状の可
動駒14fが設けられている。すなわち、この可動駒1
4fの回転力を利用して、高倍率発泡材料の二次発泡を
部分的に制限し、そこを低倍率発泡状態にするようにし
たものである。
Embodiment 2 FIG. 3 shows a modification of the molding die 14 used in the styrofoam molding machine 30. Here, the molding die 14 includes a movable mold 14a attached to the movable board 13a and a fixed mold 14b attached to the fixed board 13b, and furthermore, a range in which secondary foaming of the foam material to be performed later is to be suppressed. An opening 14e is formed in a corresponding portion of the movable die 14a in correspondence with the above, and a fan-shaped movable piece 14f that rotates by hydraulic pressure or the like and opens and closes the opening 14e is provided in the opening 14e. That is, this movable piece 1
The secondary foaming of the high-magnification foam material is partially restricted by using the rotational force of 4f, and the secondary foam is made into a low-magnification foam state.

【0026】実施の形態3.ここでは、発泡成型材のう
ちの断熱材を例に取り上げる。図4は冷蔵庫を構成する
箱体への断熱材充填発泡時の縦断面図である。図4にお
いて、31は冷蔵庫の箱体であり、18は鋼板製の箱体
31の外箱、19は合成樹脂を成型した箱体31の内
箱、20は箱体31に取り付けられた冷蔵庫の貯蔵室間
を熱区画するスチロホーム製の断熱仕切、21は外箱1
8の外面を押さえる外ジグ、22は内箱19の内面を押
さえる内ジグ、23は外箱18と内箱19間に充填発泡
されたポリウレタン等の断熱材である。ここで、断熱仕
切20は、冷却器(図示せず)からの除霜水を受ける水
受け部20aと、水受け部20aの背面にあって、内箱
19に形成された開口部を利用して断熱仕切20を内箱
19に取り付ける背面壁20bとを備えている。
Embodiment 3 FIG. Here, a heat insulating material of the foamed molding material is taken as an example. FIG. 4 is a vertical cross-sectional view of a box constituting a refrigerator when a heat insulating material is filled and foamed. In FIG. 4, 31 is a refrigerator box, 18 is an outer box of a steel plate box 31, 19 is an inner box of a synthetic resin-molded box 31, and 20 is a refrigerator attached to the box 31. Insulated partition made of styrohome for thermal division between storage rooms, 21 is outer box 1
Reference numeral 8 denotes an outer jig for holding the outer surface, 22 denotes an inner jig for holding the inner surface of the inner box 19, and 23 denotes a heat insulating material such as polyurethane filled and foamed between the outer box 18 and the inner box 19. Here, the heat insulating partition 20 utilizes a water receiving portion 20a for receiving defrost water from a cooler (not shown) and an opening formed in the inner box 19 on the back surface of the water receiving portion 20a. And a rear wall 20 b for attaching the heat insulating partition 20 to the inner box 19.

【0027】冷蔵庫の箱体31内に断熱材23を充填し
て発泡させる際には、断熱材23の発泡圧力が外箱18
及び内箱19に加わるが、外ジグ21と内ジグ22がそ
れらの壁面に接している部分では、外ジグ21と内ジグ
22の支持により、外箱18及び内箱19が変形を起こ
すことはない。
When filling and foaming the heat insulating material 23 in the refrigerator box 31, the foaming pressure of the heat insulating material 23 is reduced by the outer box 18.
The outer jig 21 and the inner jig 22 are supported by the outer jig 21 and the inner jig 22 at the portion where the outer jig 21 and the inner jig 22 are in contact with their wall surfaces. Absent.

【0028】一方、図4に示したように、断熱仕切20
を内箱19に取り付けた背面壁20b部分は、内ジグ2
2が背面壁20bに接していないので、背面壁20bだ
けで断熱材の発泡圧力を支えることになる。しかしなが
ら、この発明によって、その発泡圧力に充分耐えうる背
面壁20bを有した断熱仕切20を作ることができる。
以下に、その製造方法を説明する。
On the other hand, as shown in FIG.
Is attached to the inner box 19, and the rear wall 20b is the inner jig 2
Since 2 is not in contact with the back wall 20b, the foaming pressure of the heat insulating material is supported only by the back wall 20b. However, according to the present invention, a heat insulating partition 20 having a back wall 20b that can sufficiently withstand the foaming pressure can be produced.
Hereinafter, the manufacturing method will be described.

【0029】図5は上記断熱仕切20製造時の成型金型
部分の略断面図である。なお、断熱仕切20を作るため
の成型機本体の構成は、実施の形態1で示した、発泡ス
チロール成型機に準ずるものとする。図5において、成
型金型14は、可動型14aと固定型14bとを有し、
さらに、背面壁20bとなる部分に圧力を加えるため
に、成型金型14の開いた底部には、支点14gを中心
に回転する可動駒14hを備えてなる。
FIG. 5 is a schematic sectional view of a molding die portion when the heat insulating partition 20 is manufactured. Note that the configuration of the molding machine main body for forming the heat insulating partition 20 conforms to the styrofoam molding machine described in the first embodiment. In FIG. 5, the molding die 14 has a movable die 14a and a fixed die 14b,
Further, in order to apply pressure to a portion to be the rear wall 20b, a movable piece 14h that rotates about a fulcrum 14g is provided at the open bottom of the molding die 14.

【0030】供給パイプ16から閉じた成型金型14内
へ充填された一次発泡済みの高倍率発泡材料17aは、
加熱され二次発泡を行うが、その際、可動駒14hによ
り圧縮された背面壁20bでは、その圧縮力に応じて二
次発泡が制限され、他の部分に比較して低倍率の発泡が
生じる。このようにして、成型金型14から取り出され
た断熱仕切20は、その背面壁20bが低倍率発泡ゆえ
にその強度を増し、内ジグ22の支えがなくとも断熱材
の発泡圧力によって変形破損を起こさせないようにする
ことが可能となる。
The primary foamed high-magnification foam material 17a filled from the supply pipe 16 into the closed molding die 14 is:
The secondary foaming is performed by heating. At this time, the secondary foaming is restricted in the back wall 20b compressed by the movable piece 14h in accordance with the compressive force, and foaming with a lower magnification is generated as compared with other portions. . In this way, the heat insulating partition 20 taken out of the molding die 14 increases its strength because the rear wall 20b is foamed at a low magnification, and is deformed and damaged by the foaming pressure of the heat insulating material without the support of the inner jig 22. It becomes possible not to make it do.

【0031】上記の各実施の形態において、ホッパー1
5と固定型14bの内側までを連絡する発泡材料の供給
パイプ16は1〜3本設けられているが、その数は成型
金型14の形状等に応じて適宜定めることができる。ま
た、ピストン14dや可動駒14f,14hの圧縮動作
は、二次発泡の工程と同時に開始してもよい。さらに、
ピストン14dや可動駒14f,14hは、上記の実施
の形態に限定されることなく、本体である成型機のタイ
プに応じて、可動型14a側または固定型14b側の何
れの側に設けてもよい。
In each of the above embodiments, the hopper 1
There are provided one to three supply pipes 16 for the foaming material that communicate between the mold 5 and the inside of the fixed mold 14b, but the number thereof can be determined as appropriate according to the shape of the molding die 14. Further, the compression operation of the piston 14d and the movable pieces 14f and 14h may be started simultaneously with the secondary foaming step. further,
The piston 14d and the movable pieces 14f and 14h are not limited to the above embodiment, and may be provided on either the movable mold 14a side or the fixed mold 14b side depending on the type of the molding machine as the main body. Good.

【0032】実施の形態4.図6は図1に示すような発
泡スチロール成型機30における、この発明の実施の形
態4の金型及び圧縮可動部の構造を示す概略図である。
ここで成型金型14は、図2と同様、可動盤13aに取
付く可動型14aと、固定盤13bに取付く固定型14
bとを備え、更に後から行う発泡材料の二次発泡を制限
(又は抑制)しようとする範囲に対応する固定型14b
の対応部分に開口14cを形成するとともに、その開口
14cには、油圧などで駆動されるピストン14dが挿
入嵌合されている。また、可動型14aと固定型14b
の発泡スチロール成型品の表面と接する内側面14
a’,14b’、及びピストン14dには、例えば格子
状に配置された複数の通風孔14iを設けて、加熱蒸気
パイプ14mから供給される加熱蒸気を第一蒸気室14
pを経て、成型金型14の内部に供給する構造としてい
る。一方、加熱された成型金型14の冷却は、冷却水パ
イプ14nから供給される冷却水を金型14に噴射させ
ることにより行う。
Embodiment 4 FIG. FIG. 6 is a schematic view showing the structure of a mold and a movable compression part of a styrofoam molding machine 30 as shown in FIG. 1 according to a fourth embodiment of the present invention.
Here, as in FIG. 2, the molding die 14 includes a movable mold 14a attached to the movable plate 13a and a fixed mold 14 attached to the fixed plate 13b.
b, and a fixed mold 14b corresponding to a range in which secondary foaming of the foamed material to be performed later is to be restricted (or suppressed).
An opening 14c is formed in a portion corresponding to the above, and a piston 14d driven by hydraulic pressure or the like is inserted and fitted into the opening 14c. Also, the movable mold 14a and the fixed mold 14b
Inner surface 14 in contact with the surface of the Styrofoam molded product
a ′, 14b ′, and the piston 14d are provided with a plurality of ventilation holes 14i arranged in a lattice, for example, so that the heating steam supplied from the heating steam pipe 14m is supplied to the first steam chamber 14a.
Through p, the structure is supplied to the inside of the molding die 14. On the other hand, the heated molding die 14 is cooled by injecting the cooling water supplied from the cooling water pipe 14n into the die 14.

【0033】なお、ピストン14d及びその周辺に設け
られている通風孔14iの数は、その他の部分に設けら
れている通風孔14iの数より単位面積当たり多くし
て、圧縮部分での加熱蒸気の通過効率をより高める構造
とするのがよい。具体的な例としては、図7の(a)に
示すような配置構造をとるが、ピストン14dの面積が
小さく、通風孔14iをピストン14dに設けることが
できない場合には、図7の(b)のように、ピストン1
4dの周辺に通風孔14iを配置する構造としてもよ
い。
The number of the ventilation holes 14i provided in the piston 14d and the periphery thereof is larger per unit area than the number of the ventilation holes 14i provided in the other parts, so that the heating steam in the compression part is reduced. It is preferable to adopt a structure that further enhances the passage efficiency. As a specific example, an arrangement structure as shown in FIG. 7A is adopted. However, if the area of the piston 14d is small and the ventilation hole 14i cannot be provided in the piston 14d, the arrangement structure shown in FIG. ) As in piston 1
It is good also as a structure which arranges ventilation hole 14i around 4d.

【0034】実施の形態5.金型及び可動部の更に他の
態様が図8に示される。ここでは、第一蒸気室14pに
加えて、ピストン14dの裏側と固定型14bとの空間
に第二蒸気室14qを設け、この第二蒸気室14qに加
熱蒸気パイプ14jと冷却水パイプ14kを別途導入し
ている。そして、圧縮率が高く通常より加熱及び冷却工
程を効率よく行う必要が有る場合に、これらの加熱蒸気
パイプ14jと冷却水パイプ14kを使用可能な構造と
している。更に、これらを成型金型14用に第一蒸気室
14pに本来備えられている加熱蒸気パイプ14mと冷
却水パイプ14nとは独立して制御し、個々の成型条件
に対し最適な作動条件に調整可能とする。
Embodiment 5 FIG. 8 shows still another embodiment of the mold and the movable part. Here, in addition to the first steam chamber 14p, a second steam chamber 14q is provided in a space between the back side of the piston 14d and the fixed mold 14b, and a heating steam pipe 14j and a cooling water pipe 14k are separately provided in the second steam chamber 14q. Has been introduced. The heating steam pipe 14j and the cooling water pipe 14k can be used when the compression ratio is high and the heating and cooling steps need to be performed more efficiently than usual. Further, these are controlled independently of the heating steam pipe 14m and the cooling water pipe 14n originally provided in the first steam chamber 14p for the molding die 14, and adjusted to the optimal operating conditions for each molding condition. Make it possible.

【0035】次に、図8の構成を組込んだ成型機30を
利用して発泡スチロール成型品を得る手順を概説する。
Next, a procedure for obtaining a styrofoam molded product using the molding machine 30 incorporating the configuration of FIG. 8 will be outlined.

【0036】まず、あらかじめ高倍率発泡用に一次発泡
を終えた材料17aをホッパー15に蓄えておく。また
成型金型14は、ピストン14dの先端面が固定型14
bの内側面より後退した位置に設定しておく。そして、
成型が始まると、発泡材料17aは供給パイプ16を経
て可動型14a、固定型14b、及びピストン14dで
閉じられた成型金型14内の空間に注入される。この
際、一次発泡された発泡材料は全て同じ種類なので、成
型金型14内に容易に均一充填することができる。
First, the material 17a which has been subjected to primary foaming for high-magnification foaming is stored in the hopper 15 in advance. Also, the molding die 14 is such that the tip end surface of the piston 14 d is fixed.
b is set at a position retracted from the inner side surface. And
When molding starts, the foam material 17a is injected into the space inside the molding die 14 closed by the movable die 14a, the fixed die 14b, and the piston 14d via the supply pipe 16. In this case, since the primary foamed materials are all of the same type, they can be easily and uniformly filled in the molding die 14.

【0037】次に、ブローバック工程(原料供給パイプ
内の原料吸い戻し工程)時、ピストン14dを前進させ
その先端面が成型品の最終形状を構成する位置に来るま
で移動させる。これによって、ピストン14dに対応す
る部分の発泡材料17aが、ピストン14dのストロー
ク分、圧縮される。
Next, at the time of the blowback step (the step of sucking back the raw material in the raw material supply pipe), the piston 14d is advanced and moved until the tip end surface comes to a position constituting the final shape of the molded product. As a result, the foam material 17a corresponding to the piston 14d is compressed by the stroke of the piston 14d.

【0038】さらに、成型金型14を蒸気で加熱すると
ともに、通風孔14iより成型金型14内に蒸気を供給
して発泡材料17aを直接加熱することにより二次発泡
を行う。この際、発泡材料17aがピストン14dで圧
縮された部分は、その発泡倍率が制限されて低倍率発泡
の状態となる。ここで、特に圧縮率を高く取る必要が有
る場合や、肉厚が厚い場合などは、可動部に備えた加熱
蒸気パイプ14jや冷却水パイプ14kを、本来備えら
れている加熱蒸気パイプ14mや冷却水パイプ14nと
独立して制御することにより、成型条件に応じて加熱あ
るいは冷却工程を効率よく行うことが可能となる。成型
金型14の加熱、冷却の後、成型金型14を再び開い
て、二次発泡の終わった発泡スチロールを取り出す。以
上の成型工程は、おおよそ図9に示すフローチャートで
表わされる。
Further, while the molding die 14 is heated with steam, steam is supplied into the molding die 14 through the ventilation holes 14i to directly heat the foaming material 17a to perform secondary foaming. At this time, a portion where the foam material 17a is compressed by the piston 14d has a reduced foaming ratio and is in a low-foaming state. Here, particularly when it is necessary to increase the compression ratio or when the wall thickness is large, the heating steam pipe 14j or the cooling water pipe 14k provided in the movable part is replaced with the heating steam pipe 14m or cooling water pipe originally provided. By controlling independently of the water pipe 14n, the heating or cooling step can be performed efficiently according to the molding conditions. After heating and cooling of the molding die 14, the molding die 14 is opened again, and the polystyrene foam after the secondary foaming is taken out. The above-described molding process is roughly represented by a flowchart shown in FIG.

【0039】実施の形態6.ここでは、成型品における
薄肉部の新たな成型方法を提案する。従来は図10に示
すように、成型金型44のみで発泡材料の一部を薄肉成
型していたため、薄肉成型部の金型間隔W1を一次発泡
が終了した発泡材料の粒径と同じ3mmに設定してしま
うと、発泡材料が充分に充填されない。このため、この
間隔Wは少なくとも粒径3mmの1.5倍〜2倍、すな
わちおよそ4.5mm以上に設定する必要があり、従っ
て、薄肉部の厚さを4.5mmより薄くすることには問
題があった。これに対して、この発明の実施の形態であ
る図11に示すように、成型金型14とともに圧縮用ピ
ストン14dを用い、成型金型14とピストン14dと
の空間間隔W2を、予め発泡材料の粒径の1.5〜2倍
以上に設定しておき、そこに発泡材料の充填した後、ピ
ストン14dを間隔W2が3mmとなる位置まで圧縮移
動させて二次発泡させれば、発泡材料の充填が確実に行
え、しかも、発泡材料の粒径とほぼ同じおよそ3mmの
肉厚までの安定成型が可能となる。
Embodiment 6 FIG. Here, a new molding method for a thin portion in a molded product is proposed. Conventionally, as shown in FIG. 10, since a part of the foamed material is thinly molded only by the molding die 44, the mold interval W1 of the thin molded part is set to 3 mm which is the same as the particle diameter of the foamed material after the primary foaming is completed. If it is set, the foam material is not sufficiently filled. For this reason, the interval W needs to be set at least 1.5 times to 2 times the particle diameter of 3 mm, that is, about 4.5 mm or more. Therefore, it is necessary to make the thickness of the thin portion smaller than 4.5 mm. There was a problem. On the other hand, as shown in FIG. 11, which is an embodiment of the present invention, a compression piston 14d is used together with a molding die 14, and a space interval W2 between the molding die 14 and the piston 14d is previously determined by using a foam material. After setting the particle size to 1.5 to 2 times or more and filling the foam material therewith, the piston 14d is compressed and moved to a position where the interval W2 becomes 3 mm to perform secondary foaming. Filling can be performed reliably, and stable molding up to a thickness of about 3 mm, which is almost the same as the particle size of the foamed material, becomes possible.

【0040】図12は、この発明の実施の形態4又は5
による方法で得られた発泡スチロールにおける発泡倍率
値の実験に基づく分布図である。これによれば、圧縮範
囲内の発泡倍率が圧縮範囲外の発泡倍率より全体として
小さくなっており、また、20mm圧縮した場合の発泡
倍率が、10mm圧縮した場合のそれよりも大体におい
て小さくなることがわかる。
FIG. 12 shows Embodiment 4 or 5 of the present invention.
FIG. 5 is a distribution diagram based on an experiment of an expansion ratio value in styrofoam obtained by the method according to (1). According to this, the expansion ratio within the compression range is smaller than the expansion ratio outside the compression range as a whole, and the expansion ratio when compressed by 20 mm is substantially smaller than that when compressed by 10 mm. I understand.

【0041】[0041]

【発明の効果】以上説明したように、この発明によれ
ば、一次発泡済みの一種類の発泡材料を利用するので、
発泡材料を金型内に均一に充填でき、材料の混じり込み
といった無駄な使用がなくなる。また、ピストンまたは
可動片の回転力を利用して、発泡材料を部分的に圧縮し
その二次発泡を制限し、所定の部分を低発泡倍率状態に
することにより、緩衝材や断熱材に使用する場合に必要
な強度も確保できる。加えて、金型中で所定の部分を圧
縮するための構造が必要になるものの、発泡倍率の異な
る複数の発泡材料を使用しなくて済むため、その面から
は成型機の構成が簡素化され、発泡材料の管理も容易に
なる。なお、ピストンによる圧縮は、狭い範囲を圧縮し
たりその圧縮力を大きくする際に適しており、一方、可
動片の回転力の圧縮は、広い範囲を圧縮したり圧縮範囲
の圧縮比率に傾斜を持たせる場合などに適している。
As described above, according to the present invention, since one kind of primary foamed foam material is used,
The foam material can be uniformly filled in the mold, and wasteful use such as mixing of the material is eliminated. In addition, by using the rotational force of the piston or movable piece to partially compress the foamed material and restrict its secondary foaming, and by setting a predetermined portion to a low foaming ratio state, it is used as a cushioning material and a heat insulating material In this case, the necessary strength can be secured. In addition, although a structure for compressing a predetermined portion in the mold is required, it is not necessary to use a plurality of foaming materials having different expansion ratios. Also, the management of the foamed material becomes easy. The compression by the piston is suitable for compressing a narrow range or increasing the compressive force.On the other hand, the compression of the rotational force of the movable piece compresses the wide range or the compression ratio in the compression range has a slope. It is suitable when you want to have.

【0042】また、加熱蒸気の成型金型内への導入を圧
縮部分で多くするようにしたので、その部分での二次発
泡を効率よく行うことが可能となる。
Further, since the amount of heated steam introduced into the molding die is increased in the compression portion, it is possible to efficiently perform secondary foaming in that portion.

【0043】また、成型金型全体に対応する蒸気室及び
冷却水ノズルと、圧縮用可動片の可動部に対応する蒸気
室及び冷却水ノズルとをそれぞれ備えて、それらを独立
して制御するようにしたので、個々の成型条件に応じて
最適な作動条件に調整することが可能である。
Further, a steam chamber and a cooling water nozzle corresponding to the entire molding die, and a steam chamber and a cooling water nozzle corresponding to the movable portion of the compression movable piece are provided, and these are controlled independently. Therefore, it is possible to adjust the operating conditions to the optimal ones according to the individual molding conditions.

【0044】また、発泡材料の圧縮を、金型内へ材料を
供給したパイプ内に残った材料を吸い戻しする過程で行
うことで、作業時間を節約することが可能となる。
Further, by compressing the foamed material in the process of sucking back the material remaining in the pipe that has supplied the material into the mold, it is possible to save working time.

【0045】さらに、可動片と金型との間の空間間隔を
発泡材料の一次発泡完了後におけるその材料径の少なく
とも1.5倍として該一次発泡済み材料を充填した後、
その圧縮を行うようにしたので、薄肉部を形成する際の
発泡材料の充填が効率よく行えるとともに、充分な強度
の薄肉部を得ることが可能となる。
Further, the space between the movable piece and the mold is set to at least 1.5 times the material diameter after the completion of the primary foaming of the foamed material, and after filling the primary foamed material,
Since the compression is performed, the filling of the foam material at the time of forming the thin portion can be efficiently performed, and the thin portion having sufficient strength can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 この発明の実施の形態で使用する発泡スチロ
ール成型機の概略図。
FIG. 1 is a schematic diagram of a styrofoam molding machine used in an embodiment of the present invention.

【図2】 (a)はこの発明の実施の形態1による成型
金型内への材料充填時の略断面図、(b)はこの発明の
実施の形態1による成型金型に取付けられたピストン動
作時の略断面図。
FIG. 2A is a schematic cross-sectional view of a molding die according to a first embodiment of the present invention when a material is filled, and FIG. 2B is a piston attached to the molding die according to the first embodiment of the present invention. Schematic sectional view at the time of operation.

【図3】 この発明の実施の形態2による成型金型を示
す概略図。
FIG. 3 is a schematic diagram showing a molding die according to a second embodiment of the present invention.

【図4】 冷蔵庫の箱体の断熱材充填発泡時の一例を示
す縦断面図。
FIG. 4 is a vertical cross-sectional view showing an example of a box body of a refrigerator at the time of filling and foaming with a heat insulating material.

【図5】 この発明の実施の形態3による断熱仕切製造
時の成型金型部分の略断面図。
FIG. 5 is a schematic cross-sectional view of a molding die part at the time of manufacturing a heat insulating partition according to a third embodiment of the present invention.

【図6】 この発明の実施の形態4による成型金型を示
す概略図。
FIG. 6 is a schematic diagram showing a molding die according to a fourth embodiment of the present invention.

【図7】 この発明の実施の形態4による成型金型及び
ピストンにおける通風孔の配置図。
FIG. 7 is an arrangement diagram of ventilation holes in a molding die and a piston according to a fourth embodiment of the present invention.

【図8】 この発明の実施の形態5による成型金型を示
す概略図。
FIG. 8 is a schematic diagram showing a molding die according to a fifth embodiment of the present invention.

【図9】 この発明の実施の形態4又は5による成型工
程を示すフローチャート。
FIG. 9 is a flowchart showing a molding step according to Embodiment 4 or 5 of the present invention.

【図10】 従来の肉薄部成型方法を示す説明図。FIG. 10 is an explanatory view showing a conventional thin part molding method.

【図11】 この発明の実施の形態6による肉薄部成型
方法を示す説明図。
FIG. 11 is an explanatory view showing a thin part forming method according to a sixth embodiment of the present invention.

【図12】 この発明の実施の形態4又は5による成型
品の発泡倍率分布図。
FIG. 12 is an expansion ratio distribution diagram of a molded product according to Embodiment 4 or 5 of the present invention.

【図13】 冷蔵庫の梱包状態の例を示す縦断面図。FIG. 13 is a longitudinal sectional view showing an example of a packing state of the refrigerator.

【図14】 図13の梱包に使用する上部緩衝材の外観
図。
FIG. 14 is an external view of an upper cushioning material used for packing in FIG.

【図15】 図13の梱包に使用する梱包パレット及び
底部緩衝材の外観図。
FIG. 15 is an external view of a packing pallet and a bottom cushioning material used for the packing of FIG. 13;

【図16】 従来の発泡スチロール成型機の概略図。FIG. 16 is a schematic view of a conventional styrofoam molding machine.

【図17】 従来の発泡スチロール成型機の成型金型の
材料充填時の略断面図。
FIG. 17 is a schematic cross-sectional view of a conventional Styrofoam molding machine when a molding die is filled with a material.

【符号の説明】[Explanation of symbols]

1 冷蔵庫本体、2 冷凍室扉、3 冷蔵室扉、4 蝶
板、5 前脚、6 ホイール、7 調節脚、8 圧縮機
台板、9 梱包パレット、10 底部緩衝材、10a,
10b 底部緩衝材の凹部、10c 底部緩衝材の低倍
率発泡材料を充填した部分、11 上部緩衝材、11a
上部緩衝材の凹部、11b 上部緩衝材の低倍率発泡
材料を充填した部分、12 外装段ボール、13a 可
動盤、13b 固定盤、14 成型金型、14a 可動
型、14b 固定型、14c開口、14d ピストン、
14e 開口、14f,14h 可動駒、14i 通風
孔、14j 加熱蒸気パイプ、14k 冷却水パイプ、
14m 加熱蒸気パイプ、14n 冷却水パイプ、14
p 第一蒸気室、14q 第二蒸気室、15ホッパー、
16 供給パイプ、17a 高倍率発泡材料、20 断
熱仕切、20a 水受け部、20b 背面壁、21 外
ジグ、22 内ジグ、30 発泡スチロール成型機。
1 refrigerator main body, 2 freezer compartment door, 3 refrigerator compartment door, 4 butterfly plate, 5 front legs, 6 wheels, 7 adjusting legs, 8 compressor base plate, 9 packing pallet, 10 bottom cushioning material, 10a,
10b Concave portion of bottom cushioning material, 10c Portion of bottom cushioning material filled with low magnification foam material, 11 Top cushioning material, 11a
Concave portion of upper cushioning material, 11b Portion of upper cushioning material filled with low-magnification foam material, 12 exterior cardboard, 13a movable plate, 13b fixed plate, 14 molding die, 14a movable type, 14b fixed type, 14c opening, 14d piston ,
14e opening, 14f, 14h movable piece, 14i ventilation hole, 14j heating steam pipe, 14k cooling water pipe,
14m heated steam pipe, 14n cooling water pipe, 14
p 1st steam room, 14q 2nd steam room, 15 hoppers,
Reference Signs List 16 supply pipe, 17a high magnification foam material, 20 heat insulating partition, 20a water receiver, 20b back wall, 21 outer jig, 22 inner jig, 30 Styrofoam molding machine.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 松浦 勝 静岡県榛原郡吉田町住吉4655−1 株式会 社松浦スチロール工業所内 Fターム(参考) 3E066 AA03 CA01 DA01 JA01 KA20 LA16 MA05 NA04 4F212 AA13 AG20 AH33 UA01 UB01 UB22 UC02 UC06 UF50 UH18 UL03 UL06 UL07 UN17  ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Masaru Matsuura 4655-1, Sumiyoshi, Yoshida-cho, Haibara-gun, Shizuoka Pref. UB01 UB22 UC02 UC06 UF50 UH18 UL03 UL06 UL07 UN17

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 発泡材料を金型に充填して発泡させ成型
材を得る発泡成型材の製造方法において、 金型内に充填された発泡材料を、可動片を利用して部分
的に圧縮してその発泡を部分的に制限し、前記発泡材料
の圧縮部分の発泡倍率を該発泡材料の他の部分より低く
することを特徴とする発泡成型材の製造方法。
1. A method of manufacturing a foamed molding material in which a foamed material is filled into a mold and foamed to obtain a molded material, wherein the foamed material filled in the mold is partially compressed using a movable piece. A method for producing a foamed material, wherein the foaming ratio is partially restricted, and the expansion ratio of the compressed portion of the foamed material is made lower than that of the other portions of the foamed material.
【請求項2】 前記可動片はピストンにより動作するこ
とを特徴とする請求項1記載の発泡成型材の製造方法。
2. The method according to claim 1, wherein the movable piece is operated by a piston.
【請求項3】 前記可動片は回転力により動作すること
を特徴とする請求項1記載の発泡成型材の製造方法。
3. The method according to claim 1, wherein the movable piece is operated by a rotational force.
【請求項4】 前記金型の加熱を加熱蒸気を利用して行
うものにおいて、該加熱蒸気を前記金型内に通す通風孔
の面積を、前記金型の圧縮部分で他の箇所より単位面積
当たり大きくしたことを特徴とする請求項1又は2のい
ずれかに記載の発泡成型材の製造方法。
4. The method of heating the mold by using heated steam, wherein the area of a ventilation hole through which the heated steam passes through the mold has a unit area larger than that of another part in a compressed portion of the mold. The method for producing a foamed molded material according to any one of claims 1 and 2, wherein the hitting is increased.
【請求項5】 前記可動片に前記加熱蒸気を通す通風孔
を備えたことを特徴とする請求項4記載の発泡成型材の
製造方法。
5. The method according to claim 4, wherein the movable piece is provided with a ventilation hole through which the heated steam is passed.
【請求項6】 前記可動片の一端側に前記加熱蒸気のた
めの第一蒸気室を設けたことを特徴とする請求項5記載
の発泡成型材の製造方法。
6. The method according to claim 5, wherein a first steam chamber for the heated steam is provided at one end of the movable piece.
【請求項7】 前記可動片の動作部に前記加熱蒸気のた
めの第二蒸気室を設けるとともに、該蒸気室を通る蒸気
の制御を前記第一蒸気室を通る蒸気とは独立して行うこ
とを特徴とする請求項5記載の発泡成型材の製造方法。
7. A second steam chamber for the heating steam is provided in an operation section of the movable piece, and control of steam passing through the steam chamber is performed independently of steam passing through the first steam chamber. The method for producing a foamed material according to claim 5, characterized in that:
【請求項8】 前記第一蒸気室に冷却水を導入する冷却
水ノズルと前記第二蒸気室に冷却水を導入する冷却水ノ
ズルとをそれぞれ別個に設け、これらの冷却水ノズルを
独立に制御して前記金型への冷却水散布を行うことを特
徴とする請求項7記載の発泡成型材の製造方法。
8. A cooling water nozzle for introducing cooling water to the first steam chamber and a cooling water nozzle for introducing cooling water to the second steam chamber are separately provided, and these cooling water nozzles are independently controlled. The method for producing a foamed material according to claim 7, wherein cooling water is sprayed on the mold.
【請求項9】 前記圧縮は、前記金型内へ材料を供給し
たパイプ内に残った材料を吸い戻しする過程で行うこと
を特徴とする請求項1〜8のいずれかに記載の発泡成型
材の製造方法。
9. The foam molding material according to claim 1, wherein the compression is performed in a process of sucking back material remaining in the pipe that has supplied the material into the mold. Manufacturing method.
【請求項10】 前記可動片と金型との間の空間間隔を
発泡成型材料の一次発泡完了後におけるその材料径の少
なくとも1.5倍として該一次発泡済み成型材料を充填
した後、前記圧縮を行うことを特徴とする請求項1〜9
のいずれかに記載の発泡成型材の製造方法。
10. The method according to claim 10, wherein the space between the movable piece and the mold is set to at least 1.5 times the material diameter after the completion of the primary foaming of the foamed molding material, and the compressed material is filled with the primary foamed molding material. 10. The method according to claim 1, wherein
The method for producing a foamed molded material according to any one of the above.
JP26818599A 1999-03-24 1999-09-22 Manufacturing method of foam molding material Expired - Fee Related JP3769681B2 (en)

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JP7881299 1999-03-24
JP11-78812 1999-03-24
JP26818599A JP3769681B2 (en) 1999-03-24 1999-09-22 Manufacturing method of foam molding material

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