JP2000199953A - Pattern forming method - Google Patents

Pattern forming method

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Publication number
JP2000199953A
JP2000199953A JP190799A JP190799A JP2000199953A JP 2000199953 A JP2000199953 A JP 2000199953A JP 190799 A JP190799 A JP 190799A JP 190799 A JP190799 A JP 190799A JP 2000199953 A JP2000199953 A JP 2000199953A
Authority
JP
Japan
Prior art keywords
pattern
resist
film
resist film
exposure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP190799A
Other languages
Japanese (ja)
Other versions
JP3943741B2 (en
Inventor
Masashi Asano
昌史 浅野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP190799A priority Critical patent/JP3943741B2/en
Publication of JP2000199953A publication Critical patent/JP2000199953A/en
Application granted granted Critical
Publication of JP3943741B2 publication Critical patent/JP3943741B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Materials For Photolithography (AREA)

Abstract

PROBLEM TO BE SOLVED: To double the resolution of a resist pattern in spite of the use of an ordinary resist. SOLUTION: A resist film 12 is formed on an antireflection film 11 formed on an Si wafer 10, and the resist film 12 is patternwise exposed through a mask 14 for exposure having an L/S pattern. The exposed resist film 12 is developed with an alkali developer such that the film 12 gives a positive pattern, and then the resist film 12 is developed with such an organic solvent that the film 12 gives a negative pattern. Only the medium exposure region of the resist film 12 is left, and the objective L/S pattern whose pitch is half that of the mask pattern is formed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、半導体装置の製造
等に必要とされる微細なパターンを形成するためのパタ
ーン形成技術に係わり、特にレジスト現像プロセスの改
良をはかったレジストパターン形成方法、及びこれを用
いたパターン形成方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pattern forming technique for forming a fine pattern required for manufacturing a semiconductor device and the like, and more particularly, to a method for forming a resist pattern by improving a resist developing process, and The present invention relates to a pattern forming method using the same.

【0002】[0002]

【従来の技術】従来、半導体装置の製造において、ウェ
ハ上に微細なパターンを形成するために光リソグラフィ
が用いられている。図12を用いて、光リソグラフィに
おける従来のレジストパターン形成方法を説明する。
2. Description of the Related Art Conventionally, in the manufacture of semiconductor devices, optical lithography has been used to form fine patterns on wafers. A conventional method of forming a resist pattern in photolithography will be described with reference to FIG.

【0003】縮小露光装置を用い、繰り返しピッチがP
(ウェハ上の値に換算)のライン・アンド・スペース
(L/S)パターンを有する露光用マスクを用い、この
マスクのパターンを露光量Eでウェハ上に転写する。図
12(a)に、マスク90に対するウェハ面上での像強
度分布を示す。
[0003] Using a reduction exposure apparatus, the repetition pitch is P
An exposure mask having a line-and-space (L / S) pattern (converted to a value on the wafer) is used, and the pattern of this mask is transferred onto the wafer at an exposure amount E. FIG. 12A shows an image intensity distribution of the mask 90 on the wafer surface.

【0004】一般に、ウェハ上に形成されるレジスト膜
は、現像時に露光部が溶けるポジ型と未露光部が溶ける
ネガ型との2種類あり、それぞれ理想的なγ曲線は、図
12(b)及び(c)のようになる。露光用マスク90
を通過して得られた像強度分布を持つレジスト膜はこの
γ曲線に従って現像され、従って図12(d)のように
レジストパターン91がウェハ92上に形成される。
In general, there are two types of resist films formed on a wafer: a positive type in which exposed portions are melted during development and a negative type in which unexposed portions are melted. The ideal γ curve is shown in FIG. And (c). Exposure mask 90
The resist film having the image intensity distribution obtained after passing through is developed in accordance with the γ curve, so that a resist pattern 91 is formed on the wafer 92 as shown in FIG.

【0005】原理的な限界解像度は露光波長λ,レンズ
開口数NAにより決まる。通常照明では、バイナリーマ
スク使用時、λ/NA以下のピッチを持つパターンで
は、±1次の回折光が投影レンズ瞳面の開口絞りに遮ら
れるため、ウェハ面に0次光しか到達せず結像できな
い。このように一般的なγ曲線を有するレジストを用い
ると、その限界解像度は露光装置で決まる。
[0005] The fundamental limit resolution is determined by the exposure wavelength λ and the lens numerical aperture NA. In normal illumination, when a binary mask is used, in a pattern having a pitch of λ / NA or less, since ± 1st-order diffracted light is blocked by the aperture stop on the pupil surface of the projection lens, only the 0th-order light reaches the wafer surface. I can't image. When a resist having a general γ curve is used, the limiting resolution is determined by the exposure apparatus.

【0006】これに対し、図13(a)又は(b)に示
すようなγ特性を持つレジストを用いることにより、解
像度を2倍に向上させる方法が提案されている(特開平
8−250395号公報)。この方法では、露光量の大
きなところと小さなところでレジストが可溶(或いは不
溶)、中間の露光量領域でレジストが不溶(或いは可
溶)となることで、L/Sパターンを形成することがで
きる。
On the other hand, a method has been proposed in which the resolution is doubled by using a resist having a γ characteristic as shown in FIG. 13 (a) or (b) (JP-A-8-250395). Gazette). In this method, an L / S pattern can be formed by making the resist soluble (or insoluble) at a large exposure area and a small exposure area, and insoluble (or soluble) at an intermediate exposure area. .

【0007】しかしながら、この種の方法にあっては次
のような問題があった。即ち、露光量の狭い範囲で図1
3のような感度特性を作るのは極めて困難であり、実際
にこのような性質を持つレジストを実現することは難し
い。また、仮に実現できたとしても、特殊な材料を用い
る必要があり、さらに材料選択の難しさもあり、製造コ
ストの増大を招くと考えられる。
However, this type of method has the following problems. That is, FIG.
It is extremely difficult to create a sensitivity characteristic like No. 3, and it is difficult to actually realize a resist having such characteristics. Even if it can be realized, it is necessary to use a special material, and there is also difficulty in selecting a material, which is considered to cause an increase in manufacturing cost.

【0008】[0008]

【発明が解決しようとする課題】このように従来、前記
図13に示すような特殊なレジストを用いることにより
レジストパターンの解像度を2倍に向上させることがで
きるが、この種のレジストは実現することが難しく、仮
に実現できたとしてもコスト的に不利となる。
As described above, conventionally, the resolution of a resist pattern can be doubled by using a special resist as shown in FIG. 13, but this kind of resist is realized. It is difficult, and even if it can be realized, it is disadvantageous in terms of cost.

【0009】本発明は、上記事情を考慮して成されたも
ので、その目的とするところは、通常のレジストを用い
るにも拘わらず、レジストパターンの解像度を2倍に向
上させることのできるレジストパターン形成方法及びパ
ターン形成方法を提供することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a resist capable of improving the resolution of a resist pattern by a factor of two in spite of using a normal resist. It is to provide a pattern forming method and a pattern forming method.

【0010】[0010]

【課題を解決するための手段】(構成)上記課題を解決
するために本発明は次のような構成を採用している。
(Structure) In order to solve the above problem, the present invention employs the following structure.

【0011】即ち本発明は、レジストパターン形成方法
において、被処理基板上にレジスト膜を形成する工程
と、前記レジスト膜に所望パターンを露光する工程と、
前記レジスト膜を該レジスト膜がポジパターンを得るよ
うな第1の現像液を用いて現像する工程と、前記レジス
ト膜を該レジスト膜がネガパターンを得るような第2の
現像液を用いて現像する工程とを含むことを特徴とす
る。
That is, according to the present invention, in a method for forming a resist pattern, a step of forming a resist film on a substrate to be processed, a step of exposing the resist film to a desired pattern,
Developing the resist film using a first developer such that the resist film obtains a positive pattern, and developing the resist film using a second developer such that the resist film obtains a negative pattern And a step of performing

【0012】ここで、本発明の望ましい実施態様として
は次のものがあげられる。 (1) 第1の現像液はレジスト膜の露光量E>E2となる
領域を溶解させ、第2の現像液はレジスト膜の露光量E
<E1となる領域を溶解させ、露光量EがE1≦E≦E
2(但し、E1<E2)の範囲に含まれる領域のみレジ
スト膜を残存させること。ここで、レジスト膜のパター
ン部における最大露光量はE2より大きく、非パターン
部における最小露光量はE1より小さいこと。
Here, preferred embodiments of the present invention include the following. (1) The first developing solution dissolves a region of the resist film where the exposure amount E> E2, and the second developing solution dissolves the exposure amount E of the resist film.
<E1 is melted, and the exposure amount E becomes E1 ≦ E ≦ E
2 (however, the resist film is left only in a region included in the range of E1 <E2). Here, the maximum exposure amount in the pattern portion of the resist film is larger than E2, and the minimum exposure amount in the non-pattern portion is smaller than E1.

【0013】(2) 第1の現像液として極性の高い溶液を
用い、第2の現像液として極性の低い溶液を用いるこ
と。 (3) 極性の高い溶液としてアルカリ水溶液を用いるこ
と。 (4) 極性の低い溶液として有機溶媒を用いること。 (5) 化学増幅型のレジストを用いること。
(2) A high polarity solution is used as the first developer and a low polarity solution is used as the second developer. (3) Use an aqueous alkaline solution as a highly polar solution. (4) Use an organic solvent as a low-polarity solution. (5) Use chemically amplified resist.

【0014】(6) 被処理基板上に0次回折光のみ到達す
るような周期を有するパターンが配置されたレチクルを
用いること。 (7) 繰り返し周期をλ/NA(1+σ)以下としたパタ
ーンが配置されたレチクルを用いること。但し、λ,N
A,σは、それぞれ露光装置の露光波長,レンズ開口
数,コヒーレンスファクタとする。
(6) A reticle on which a pattern having a period such that only the zero-order diffracted light reaches the substrate to be processed is used. (7) Use a reticle on which a pattern whose repetition cycle is λ / NA (1 + σ) or less is arranged. Where λ, N
A and σ are an exposure wavelength of an exposure apparatus, a lens numerical aperture, and a coherence factor, respectively.

【0015】また本発明は、被処理基板上に所望のパタ
ーンを形成するためのパターン形成方法において、上記
のレジストパターン形成方法でレジストパターンを形成
した後に、このレジストパターンをマスクに下地を加工
する工程と、加工により形成された溝に所望の膜を埋め
込む工程とを含むことを特徴とする。
Further, according to the present invention, in a pattern forming method for forming a desired pattern on a substrate to be processed, after forming a resist pattern by the above-described resist pattern forming method, a base is processed using the resist pattern as a mask. And a step of embedding a desired film in a groove formed by processing.

【0016】また本発明は、被処理基板上に所望のパタ
ーンを形成するためのパターン形成方法において、上記
のレジストパターン形成方法によりレジストパターンを
形成した後に、このレジストパターンをマスクにして下
地を加工する工程と、前記レジストパターンを除去した
後に再度レジスト膜を形成する工程と、再度形成したレ
ジスト膜に不要パターン除去のための露光を行う工程と
を含むことを特徴とする。
Further, according to the present invention, in a pattern forming method for forming a desired pattern on a substrate to be processed, a resist pattern is formed by the above-described resist pattern forming method, and then a base is processed using the resist pattern as a mask. Performing a step of removing the resist pattern, forming a resist film again after removing the resist pattern, and exposing the re-formed resist film to remove unnecessary patterns.

【0017】また本発明は、上記のレジストパターン形
成方法を用いて半導体装置又は精密部品を製造すること
を特徴とする。
Further, the present invention is characterized in that a semiconductor device or a precision component is manufactured by using the above-described method for forming a resist pattern.

【0018】(作用)あるレジストが現像液A(第1の
現像液)ではポジ型、現像液B(第2の現像液)ではネ
ガ型となり、それぞれγ曲線が図1(a)に示すことを
想定する。ここで、露光量EがE1<E<E2の範囲で
はA,Bどちらの現像液を用いてもレジストは不溶とな
る。
(Function) The resist becomes positive type in the developing solution A (first developing solution) and negative type in the developing solution B (second developing solution), and the γ curve is shown in FIG. 1 (a). Is assumed. Here, when the exposure amount E is in the range of E1 <E <E2, the resist becomes insoluble regardless of which of the developing solutions A and B is used.

【0019】図1(b)に示すように、L/Sパターン
の露光用マスク2を露光光1により所定の露光量で露光
し、レジスト面での露光量分布が同図のようになれば、
現像液A,Bを用いて順に現像することで(順番は逆で
も可)露光量E<E1及びE>E2でレジストが溶解
し、E1<E<E2ではレジストが残る。結果的に図1
(c)に示すように、露光用マスク2のパターンの半ピ
ッチを有するL/Sのレジストパターン3がウェハ4上
に得られる。
As shown in FIG. 1B, the exposure mask 2 of the L / S pattern is exposed with the exposure light 1 at a predetermined exposure amount, and if the exposure amount distribution on the resist surface becomes as shown in FIG. ,
By developing sequentially using the developing solutions A and B (the order may be reversed), the resist is dissolved at the exposure amounts E <E1 and E> E2, and the resist remains at the exposure amounts E1 <E <E2. As a result, FIG.
As shown in (c), an L / S resist pattern 3 having a half pitch of the pattern of the exposure mask 2 is obtained on the wafer 4.

【0020】なお、現像液A,Bを用いたときのγ曲線
の関係が図1(d)に示すように、いずれの現像液を用
いても不溶となる領域がない場合では、上記の効果は得
られない。
As shown in FIG. 1 (d), the relationship between the γ curves when using the developing solutions A and B is such that when there is no region in which any of the developing solutions is insoluble, the above-mentioned effect is obtained. Cannot be obtained.

【0021】また、本発明プロセスはあらゆる露光光源
に対して適用可能である。特に、g線,i線等のMUV
露光、KrF,ArF等のDUV露光、F2 等のVUV
露光のように光リソグラフィに対して有効であるが、X
線,EB,イオンビーム等を利用したリソグラフィにつ
いても適用できる。
The process of the present invention can be applied to any exposure light source. In particular, MUV for g-line, i-line, etc.
Exposure, KrF, DUV exposure of ArF, etc., VUV such as F 2
Effective for optical lithography like exposure, but X
The present invention is also applicable to lithography using a line, EB, ion beam, or the like.

【0022】一般のポジ型レジストは、非極性基である
溶解抑止剤を露光により分解し、水酸基やカルボキシル
基等の極性基を生成することで、アルカリ性の現像液に
対して可溶となる。ここで、現像液をアルカリ性のもの
から非極性のもの、例えばある特定の有機溶媒等に変更
すると、未露光部が溶解して露光部が残る。即ち、ネガ
パターンを得ることができる。
A general positive resist becomes soluble in an alkaline developing solution by decomposing a dissolution inhibitor, which is a non-polar group, by exposure to produce a polar group such as a hydroxyl group or a carboxyl group. Here, when the developing solution is changed from an alkaline one to a non-polar one, for example, a specific organic solvent or the like, an unexposed portion dissolves and an exposed portion remains. That is, a negative pattern can be obtained.

【0023】よって、現像プロセスにおいて、非極性基
を溶解する極性の低い溶液、極性基を溶解する極性の高
い溶液を用いて順次現像すると、レジスト膜中の非極性
基の多い部分(露光量の低い、或いは高い領域)と極性
基の多い部分(露光量の高い、或いは低い領域)を溶解
し、極性基と非極性基の混在した部分(中間的な露光量
領域に相当する)が現像液に溶解せずに残存する。
Therefore, in the developing process, when a low-polarity solution that dissolves a non-polar group and a high-polarity solution that dissolves a polar group are sequentially developed, a portion containing a large amount of non-polar groups in the resist film (the amount of exposure A low or high area) and a portion having a large amount of polar groups (high or low exposure amount) are dissolved, and a portion where a polar group and a non-polar group are mixed (corresponding to an intermediate exposure amount region) is dissolved. It remains without dissolving in.

【0024】極性の高い溶液としては、一般的なレジス
トの現像液であるアルカリ水溶液が適当である。例え
ば、水酸化カリウム水溶液やテトラメチルアンモニウム
ハイドライド(TMAH)水溶液があげられる。それら
の規定度は用いるレジストに対して適当であるように調
整すべきであるが、市販の現像液であるMF312(シ
プレー社製)等を純水で希釈してもよい。
As a highly polar solution, an alkaline aqueous solution which is a general resist developer is suitable. For example, an aqueous solution of potassium hydroxide or an aqueous solution of tetramethylammonium hydride (TMAH) can be used. These normalities should be adjusted so as to be appropriate for the resist to be used, but a commercially available developer such as MF312 (manufactured by Shipley) may be diluted with pure water.

【0025】極性の低い溶液としては、各種の有機溶媒
が適当と考えられる。例えぱ、ジエチルエーテル,テト
ラヒドロフラン,アニソール等のエーテル類、アセト
ン,メチルイソブチルケトン,シクロヘキサノン等のケ
トン類等があげられる。幾つかの有機溶媒を混合したも
のでもよく、用いるレジストに対して最適なものを実験
的に見つけることが必要と考えられる。
Various organic solvents are considered to be suitable as the low-polarity solution. For example, ethers such as diethyl ether, tetrahydrofuran, and anisole, and ketones such as acetone, methyl isobutyl ketone, and cyclohexanone are exemplified. A mixture of several organic solvents may be used, and it is necessary to experimentally find the optimum one for the resist to be used.

【0026】KrFやArF等のDUV露光にポジ型と
して広く使用されている化学増幅型レジストは、ポリビ
ニルフェノール等の側鎖の一部をアルカリ現像液に対し
て不溶とさせる極性の低い官能基(溶解抑止基)、例え
ばt−ブトキシカルボニル基、t−ブトキシカルボニル
メチル基、アセタール基等、に置換したものを樹脂とし
ている。感光剤は酸発生剤と呼ばれる露光により強酸を
発生するもの、例えばオニウム塩を用いており、この強
酸がPEB中に触媒となり溶解抑止基を分解する。
A chemically amplified resist widely used as a positive resist for DUV exposure, such as KrF or ArF, has a low-polarity functional group (eg, polyvinylphenol) that makes a part of the side chain insoluble in an alkali developing solution. A resin substituted with a dissolution-inhibiting group, for example, a t-butoxycarbonyl group, a t-butoxycarbonylmethyl group, an acetal group, or the like is used as the resin. The photosensitizer uses a so-called acid generator that generates a strong acid upon exposure, for example, an onium salt, and this strong acid serves as a catalyst in PEB to decompose the dissolution inhibiting group.

【0027】即ち、露光前後でレジスト樹脂は極性の低
い状態から極性の高い状態へと変化する。よって、極性
の低い溶液を用いれば未露光部、極性の高い溶液を用い
れば露光部が溶解するため、一般的な化学増幅型レジス
トは最適な材料の一つと考えられる。
That is, before and after exposure, the resist resin changes from a low polarity state to a high polarity state. Therefore, if a low-polarity solution is used, the unexposed portion dissolves, and if a high-polarity solution is used, the exposed portion dissolves. Therefore, a general chemically amplified resist is considered to be one of the most suitable materials.

【0028】[0028]

【発明の実施の形態】以下、本発明の詳細を図示の実施
形態によって説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below with reference to the illustrated embodiments.

【0029】(第1の実施形態)図2は、本発明の第1
の実施形態に係わるレジストパターン形成方法を示す工
程断面図である。
(First Embodiment) FIG. 2 shows a first embodiment of the present invention.
FIG. 4 is a process cross-sectional view showing a method for forming a resist pattern according to the embodiment.

【0030】まず、図2(a)に示すように、Siウェ
ハ10上に60nm厚の有機反射防止膜(AR3:シプ
レー社製)11を形成した被処理基板上に、化学増幅型
レジストを塗布し、100℃/90秒のプリベークを行
い、200nm厚のレジスト膜12を形成した。用いた
レジストは、樹脂にp−t−ブトキシカルボニルメトキ
シスチレンと4−ヒドロキシスチレンの共重合体、酸発
生剤をトリフェニルスルフォネートとしたものである。
First, as shown in FIG. 2A, a chemically amplified resist is applied on a substrate to be processed in which an organic antireflection film (AR3: manufactured by Shipley) 11 having a thickness of 60 nm is formed on a Si wafer 10. Then, pre-baking was performed at 100 ° C. for 90 seconds to form a resist film 12 having a thickness of 200 nm. The resist used was a resin made of a copolymer of pt-butoxycarbonylmethoxystyrene and 4-hydroxystyrene, and triphenylsulfonate as an acid generator.

【0031】次いで、図2(b)に示すように、0.6
NAのKrFエキシマ露光装置を用い、波長248nm
の露光光13により、200nmL/Sパターン(ウェ
ハ上の寸法に換算)を配置した露光用マスク14をレジ
スト膜12へ転写した。
Next, as shown in FIG.
Using a NA KrF excimer exposure apparatus, wavelength 248 nm
The exposure mask 14 having a 200 nm L / S pattern (converted to the dimensions on the wafer) was transferred to the resist film 12 by the exposure light 13.

【0032】次いで、100℃/90秒の露光後ベーク
(PEB)を行い、0.1規定のテトラメチルアンモニ
ウムハイドライド(TMAH)水溶液により30秒間現
像した。続いて、純水によりリンスし、スピン乾燥を行
った。この第1の現像液により、図1(c)に示すよう
に、レジスト膜12の露光量が十分大きい領域のみ除去
された。
Next, a post-exposure bake (PEB) at 100 ° C./90 seconds was performed, and developed with a 0.1 N tetramethylammonium hydride (TMAH) aqueous solution for 30 seconds. Subsequently, the substrate was rinsed with pure water and spin-dried. As shown in FIG. 1C, only the region of the resist film 12 where the exposure amount was sufficiently large was removed by the first developer.

【0033】次いで、アニソールとメチルイソブチルケ
トン(MIBK)の混合溶液(混合比4:1)により6
0秒間現像して、アニソールによりリンスを行った。こ
の第2の現像液により、図1(d)に示すように、レジ
スト膜12の露光量が十分小さい領域のみ除去された。
Then, a mixed solution of anisole and methyl isobutyl ketone (MIBK) (mixing ratio: 4: 1) was added to the solution.
After developing for 0 second, rinsing was performed with anisole. As shown in FIG. 1D, only the region of the resist film 12 where the exposure amount was sufficiently small was removed by the second developer.

【0034】このように本実施形態では、TMAH水溶
液による最初の現像処理で露光量の大きな領域のレジス
ト12を除去し、アニソール/MIBKの混合溶液によ
る2回目の現像で露光量の小さな領域のレジスト12を
除去した。現像時間を調整することで、中間的な露光量
領域のみレジスト12を残すことができる。それぞれ2
回の現像で微細なスペースを作成した結果、露光マスク
パターンの半ピッチを有する100nmのL/Sパター
ンを得ることができた。
As described above, in the present embodiment, the resist 12 in the region with a large exposure amount is removed by the first development processing using the TMAH aqueous solution, and the resist 12 in the region with the small exposure amount is removed by the second development with the mixed solution of anisole / MIBK. 12 was removed. By adjusting the developing time, the resist 12 can be left only in the intermediate exposure amount area. 2 each
As a result of creating a fine space by performing the development twice, a 100 nm L / S pattern having a half pitch of the exposure mask pattern could be obtained.

【0035】比較のために従来技術により100nmの
L/Sパターンの形成を試みるべく、同じ露光量、レジ
ストを用いて、100nmL/Sが配置された露光マス
クを転写した。PEBまで、本実施形態と同様なプロセ
スを経た後に、0.27規定TMAH水溶液により60
秒間の現像を行ったが、100nmL/Sパターンは解
像されなかった。
For comparison, in order to try to form a 100 nm L / S pattern by the conventional technique, an exposure mask having a 100 nm L / S was transferred using the same exposure amount and resist. After the same process as in the present embodiment up to PEB, 60% is added with 0.27N TMAH aqueous solution.
After developing for 100 seconds, the 100 nm L / S pattern was not resolved.

【0036】このように本実施形態によれば、レジスト
膜12に対してポジ型となる第1の現像液で現像した後
に、レジスト膜12に対してネガ型となる第2の現像液
で現像することにより、中間露光量領域のみを残すこと
ができ、マスクパターンの半ピッチのL/Sパターンを
形成することができる。そしてこの場合、特殊なレジス
トを用いる必要はなく、通常のレジストを用いて低コス
トに実現することができる。即ち、通常のレジストを用
いるにも拘わらず、レジストパターンの解像度を2倍に
向上させることができ、その有用性は大である。
As described above, according to the present embodiment, the resist film 12 is developed with the first developer which becomes positive type, and then the resist film 12 is developed with the second developer which becomes negative type. By doing so, only the intermediate exposure amount region can be left, and an L / S pattern having a half pitch of the mask pattern can be formed. In this case, it is not necessary to use a special resist, and it can be realized at low cost by using a normal resist. That is, despite the use of a normal resist, the resolution of the resist pattern can be doubled, and its usefulness is great.

【0037】(第2の実施形態)図3は、本発明の第2
の実施形態に係わるレジストパターン形成方法を示す工
程断面図である。
(Second Embodiment) FIG. 3 shows a second embodiment of the present invention.
FIG. 4 is a process cross-sectional view showing a method for forming a resist pattern according to the embodiment.

【0038】まず、図3(a)に示すように、Siウェ
ハ20上に60nm厚の有機反射防止膜(AR3:シプ
レー社製)21を形成した被処理基板上に、化学増幅型
レジストを塗布し、100℃/90秒のプリベークを行
い、100nm厚のレジスト膜22を形成した。用いた
レジストは、樹脂にp−t−ブトキシカルボニルメトキ
シスチレンと4−ヒドロキシスチレンの共重合体、酸発
生剤をトリフェニルスルフォネートとしたものである。
First, as shown in FIG. 3A, a chemically amplified resist is applied on a substrate to be processed in which an organic antireflection film (AR3: manufactured by Shipley) 21 having a thickness of 60 nm is formed on a Si wafer 20. Then, prebaking was performed at 100 ° C. for 90 seconds to form a resist film 22 having a thickness of 100 nm. The resist used was a resin made of a copolymer of pt-butoxycarbonylmethoxystyrene and 4-hydroxystyrene, and triphenylsulfonate as an acid generator.

【0039】次いで、図3(b)に示すように、0.6
NAのKrFエキシマ露光装置を用い、波長248nm
の露光光23により、露光用マスク24のパターンをレ
ジスト膜22へ転写した。露光用マスク24は、図4
(a)に示すように、400nmピッチで市松格子状に
パターン配置したハーフトーンマスク(透過率6%,位
相差180度)である。ここで、26はハーフトーン領
域、27は透明領域である。
Next, as shown in FIG.
Using a NA KrF excimer exposure apparatus, wavelength 248 nm
The pattern of the exposure mask 24 was transferred to the resist film 22 by the exposure light 23. The exposure mask 24 is shown in FIG.
As shown in (a), a halftone mask (transmittance 6%, phase difference 180 degrees) is arranged in a checkerboard pattern at a pitch of 400 nm. Here, 26 is a halftone area, and 27 is a transparent area.

【0040】次いで、100℃/90秒のPEBを行
い、0.1規定のTMAH水溶液により30秒間現像し
た。続いて、純水によりリンスし、スピン乾燥を行っ
た。この第1の現像液により、図3(c)に示すよう
に、レジスト膜22の露光量の十分大きい領域のみ除去
された。
Next, PEB was performed at 100 ° C./90 seconds, and developed with a 0.1 N aqueous TMAH solution for 30 seconds. Subsequently, the substrate was rinsed with pure water and spin-dried. As shown in FIG. 3C, only the region of the resist film 22 where the exposure amount was sufficiently large was removed by the first developer.

【0041】次いで、アニソールとMIBKの混合溶液
(混合比4:1)により60秒間現像して、アニソール
によりリンスを行った。この第2の現像液により、図3
(d)に示すように、レジスト膜22の露光量の十分小
さい領域のみ除去された。
Next, the film was developed with a mixed solution of anisole and MIBK (mixing ratio: 4: 1) for 60 seconds, and rinsed with anisole. FIG. 3 shows the second developer.
As shown in (d), only the region of the resist film 22 where the exposure amount was sufficiently small was removed.

【0042】このように本実施形態では、TMAH水溶
液による最初の現像処理で露光量の大きな領域のレジス
ト22を除去し、アニソール/MIBKの混合溶液によ
る2回目の現像で露光量の小さな領域のレジスト22を
除去した。現像時間を調整することにより、中間的な露
光量領域のみレジスト22を残すことができる。それぞ
れ2回の現像で微細なホールを作成した結果、図4
(b)に示すように、200nmピッチで孔径100n
mのコンタクトホール29のアレイを得ることができ
た。
As described above, in the present embodiment, the resist 22 in the region with a large exposure amount is removed by the first development processing with the TMAH aqueous solution, and the resist 22 in the region with the small exposure amount is removed by the second development with the mixed solution of anisole / MIBK. 22 was removed. By adjusting the developing time, the resist 22 can be left only in the intermediate exposure amount area. As a result of creating fine holes in each of the two developments, FIG.
(B) As shown in FIG.
An array of m contact holes 29 was obtained.

【0043】比較のために第1の実施形態に記載した従
来法によるパターン形成法も実験したが、本実施形態と
同様のコンタクトホールアレイは形成できなかった。
For comparison, a pattern forming method according to the conventional method described in the first embodiment was also tested, but a contact hole array similar to that of the present embodiment could not be formed.

【0044】このように本実施形態によれば、レジスト
膜22に対してポジ型となる第1の現像液で現像した後
に、レジスト膜22に対してネガ型となる第2の現像液
で現像することにより、中間露光量領域のみを残すこと
ができ、マスクパターンの半ピッチの市松格子パターン
を形成することができる。そしてこの場合、特殊なレジ
ストを用いる必要はなく、通常のレジストを用いて低コ
ストに実現することができる。従って、第1の実施形態
と同様の効果が得られる。
As described above, according to the present embodiment, the resist film 22 is developed with the first developer which becomes positive, and then the resist film 22 is developed with the second developer which becomes negative. By doing so, only the intermediate exposure amount region can be left, and a checkerboard lattice pattern having a half pitch of the mask pattern can be formed. In this case, it is not necessary to use a special resist, and it can be realized at low cost by using a normal resist. Therefore, the same effect as in the first embodiment can be obtained.

【0045】(第3の実施形態)図5は、本発明の第3
の実施形態に係わるパターン形成方法を示す工程断面図
である。
(Third Embodiment) FIG. 5 shows a third embodiment of the present invention.
FIG. 5 is a process cross-sectional view showing a pattern forming method according to the embodiment.

【0046】まず、図5(a)に示すように、Siウェ
ハ30上に熱酸化膜(100nm)31とTEOS(2
00nm)膜32を形成した。続いて、図5(b)に示
すように、60nm厚の有機反射防止膜(AR3:シプ
レー社製)33を形成した後、化学増幅型レジストを塗
布し、100℃/90秒のプリベークを行い、200n
m厚のレジスト膜34を形成した。用いたレジストは、
樹脂にp−t−ブトキシカルボニルメトキシスチレンと
4−ヒドロキシスチレンの共重合体、酸発生剤をトリフ
ェニルスルフォネートとしたものである。
First, as shown in FIG. 5A, a thermal oxide film (100 nm) 31 and a TEOS (2
(00 nm) A film 32 was formed. Subsequently, as shown in FIG. 5B, after forming an organic antireflection film (AR3: manufactured by Shipley) 33 having a thickness of 60 nm, a chemically amplified resist is applied and prebaked at 100 ° C./90 seconds. , 200n
An m-thick resist film 34 was formed. The resist used was
The resin is a copolymer of pt-butoxycarbonylmethoxystyrene and 4-hydroxystyrene, and the acid generator is triphenylsulfonate.

【0047】次いで、0.6NAのKrFエキシマ露光
装置(光源波長248nm)を用いて、図6(a)に示
すような露光用マスク35のパターンをレジスト膜34
に転写した。このマスク35は、領域Aに400nm周
期のL/Sパターン、領域Bにパッド部として大面積の
抜きパターン、領域Cに大面積のレジスト残しパターン
を作るための200nm周期のL/Sパターンを配置し
ている。
Next, using a 0.6 NA KrF excimer exposure apparatus (light source wavelength: 248 nm), the pattern of the exposure mask 35 as shown in FIG.
Transferred to The mask 35 has an L / S pattern having a 400 nm cycle in the area A, a large area punching pattern as a pad section in the area B, and an L / S pattern having a 200 nm cycle for forming a large area resist remaining pattern in the area C. are doing.

【0048】次いで、100℃/90秒のPEBを行
い、0.1規定のTMAH水溶液によりレジスト膜34
を30秒間現像した。続いて、純水によりリンスし、ス
ピン乾燥を行った。これにより、図5(c)に示すよう
に、レジスト膜34の露光量の十分大きい領域のみが除
去された。
Next, PEB is performed at 100 ° C. for 90 seconds, and a resist film 34 is formed using a 0.1 N TMAH aqueous solution.
Was developed for 30 seconds. Subsequently, the substrate was rinsed with pure water and spin-dried. Thereby, as shown in FIG. 5C, only the region of the resist film 34 where the exposure amount was sufficiently large was removed.

【0049】次いで、アニソールとMIBKの混合溶液
(混合比4:1)によりレジスト膜34の60秒間現像
して、アニソールによりリンスを行った。これにより、
図5(d)に示すように、レジスト膜34の露光量の十
分小さい領域のみが除去された。
Next, the resist film 34 was developed with a mixed solution of anisole and MIBK (mixing ratio 4: 1) for 60 seconds, and rinsed with anisole. This allows
As shown in FIG. 5D, only the region of the resist film 34 where the exposure amount was sufficiently small was removed.

【0050】図6(b)に上記のプロセスで形成された
レジストパターンを示す。図中の34はレジスト膜の残
った領域、36はレジスト膜の除去された領域である。
本実施形態では、露光量の大きなところと小さなところ
でレジスト膜34が溶解し、中間的な露光量でレジスト
膜34が残る。従って、領域Aには200nm周期のL
/Sレジストパターン、領域Bにはレジスト抜きパター
ンが形成される。
FIG. 6B shows a resist pattern formed by the above process. In the figure, reference numeral 34 denotes a region where the resist film remains, and 36 denotes a region where the resist film has been removed.
In the present embodiment, the resist film 34 is dissolved at portions where the exposure amount is large and small, and the resist film 34 remains at an intermediate exposure amount. Therefore, the region A has a 200 nm period L
/ S resist pattern, and a resist removal pattern is formed in region B.

【0051】ポイントは領域Cで、ここではウェハ面上
に0次回折光しか与えない微細なL/Sパターンが配置
されているために、レジスト膜34にはある一定の露光
量が一様に与えられる。2度の現像でレジスト膜34が
残存するような露光量となるように、露光用マスク35
のパターンの開口幅を調整しているので、領域Cでは全
面にレジスト膜34が残ることになる。
The point is a region C. In this case, since a fine L / S pattern that gives only the 0th-order diffracted light is arranged on the wafer surface, the resist film 34 is uniformly given a certain exposure amount. Can be The exposure mask 35 is so exposed that the resist film 34 remains after the second development.
Since the opening width of the pattern is adjusted, the resist film 34 remains on the entire surface in the region C.

【0052】次いで、図5(e)に示すように、レジス
ト膜34をマスクにして反射防止膜33とTEOS膜3
2を選択エッチングした。その後、図5(f)に示すよ
うに、レジスト膜34と反射防止膜33を剥離した。
Next, as shown in FIG. 5E, the anti-reflection film 33 and the TEOS film 3 are formed using the resist film 34 as a mask.
2 was selectively etched. Thereafter, as shown in FIG. 5F, the resist film 34 and the antireflection film 33 were peeled off.

【0053】次いで、図5(g)に示すように、TEO
S膜32に形成された溝にスパッタリング法によりAl
膜37を埋め込み、さらに図5(h)に示すように、ウ
ェハ表面をTEOS膜32が露出するまで化学的研磨法
(CMP)により削った。そして、TEOS膜32を除
去した。
Next, as shown in FIG.
The Al formed in the groove formed in the S film 32 by sputtering.
The film 37 was buried, and the wafer surface was further polished by a chemical polishing method (CMP) until the TEOS film 32 was exposed as shown in FIG. Then, the TEOS film 32 was removed.

【0054】上記の反転プロセスを通すことにより、図
6(c)に示すように、同図(b)のレジストパターン
と反転したAlパターンが得られる。Al膜37のパタ
ーンが形成されるのはレジスト膜34のない部分36で
あり、本プロセスの採用により、微細なL/Sパターン
からなるTEG(Test Element Group)パターンの形成
が可能となった。従来法では、第1の実施形態に記述し
たような200nmピッチL/S形成ができないので、
本実施形態のようなTEGパターンは作れなかった。
By passing through the above-described inversion process, as shown in FIG. 6C, an Al pattern inverted from the resist pattern of FIG. 6B is obtained. The pattern of the Al film 37 is formed on the portion 36 without the resist film 34, and by adopting this process, a TEG (Test Element Group) pattern composed of a fine L / S pattern can be formed. Since the conventional method cannot form a 200 nm pitch L / S as described in the first embodiment,
A TEG pattern as in the present embodiment could not be made.

【0055】ここで、図6(b)のように、領域Cにレ
ジストパターンが残る理由についてさらに説明してお
く。中間露光量領域のみを残す場合、マスクパターンの
エッジに相当する部分にレジストを残すので、広範囲に
わたったレジスト残しパターンを形成するには工夫が必
要である。ウェハ面上に露光マスクパターンのエッジに
相当する露光量を広い範囲に与えればよいわけだが、そ
の方法として次のようなものが考えられる。
Here, the reason why the resist pattern remains in the region C as shown in FIG. 6B will be further described. When only the intermediate exposure amount region is left, the resist is left at a portion corresponding to the edge of the mask pattern. Therefore, a device is required to form a wide-resist remaining pattern. The exposure amount corresponding to the edge of the exposure mask pattern may be given over a wide range on the wafer surface, and the following method can be considered.

【0056】一般的な縮小光学系を用いた光リソグラフ
ィでは、従来技術でも記述したように、ピッチがある程
度小さなL/Sパターンでは高次の回折光がレンズを通
過できないためにウェハ面上で結像できなくなる。しか
しながら、0次回折光はウェハ面上に到達するために、
広い範囲に一様な露光量を与えることが可能となる。ウ
ェハ面に与える露光量はL/Sのスペース幅を変化させ
ることによって調整可能である。
In the optical lithography using a general reduction optical system, as described in the related art, in an L / S pattern having a small pitch to some extent, high-order diffracted light cannot pass through the lens, so that it is formed on the wafer surface. You can no longer image. However, since the 0th-order diffracted light reaches the wafer surface,
It is possible to give a uniform exposure amount over a wide range. The exposure amount given to the wafer surface can be adjusted by changing the space width of L / S.

【0057】図7は、波長248nm,NA=0.6,
σ=0.75の露光条件下で、200nmピッチL/S
を露光装置の設定露光量を20mJとした時の、ウェハ
面上に与える実効的な露光量のスペース幅依存性を示し
たものである。これより、予め用いるレジストが不溶と
なる露光量範囲を把握しておき、その範囲の露光量を与
えるようにスペース幅を調整すれば、広い面積のレジス
ト残しパターンが形成できる。
FIG. 7 shows a wavelength of 248 nm, NA = 0.6,
Under the exposure condition of σ = 0.75, 200 nm pitch L / S
2 shows the space width dependence of the effective exposure amount given on the wafer surface when the exposure amount set in the exposure apparatus is 20 mJ. From this, it is possible to form a large-area resist residue pattern by previously knowing the exposure range in which the resist used is insoluble and adjusting the space width so as to give the exposure range.

【0058】一般的な露光装置(光源波長λ,レンズ開
口数NA,コヒーレンスファクタσ)でバイナリーマス
ク使用時では、λ/NA(1+σ)以下のピッチを有す
るL/Sパターンでは0次回折光しかウェハ面上に到達
しない。従って、広い範囲のレジスト残しを形成するた
めには、これ以下のピッチを持つL/Sパターンを使え
ばよい。
In a general exposure apparatus (light source wavelength λ, lens numerical aperture NA, coherence factor σ), when a binary mask is used, only the 0th-order diffracted light in the L / S pattern having a pitch of λ / NA (1 + σ) or less is used. Does not reach the surface. Therefore, in order to form a wide range of resist residue, an L / S pattern having a pitch smaller than this may be used.

【0059】このように本実施形態によれば、ポジ型の
現像処理とネガ型の現像処理との2回の現像を行うこと
により、先の第1及び第2の実施形態と同様に、マスク
パターンの半ピッチの微細なピッチのL/Sパターンを
形成できる。これに加えて本実施形態では、大面積のレ
ジスト残しパターンを形成することができるため、適用
範囲の拡大をはかることができる。
As described above, according to the present embodiment, the mask is developed by performing the development twice, that is, the positive development processing and the negative development processing, as in the first and second embodiments. An L / S pattern having a fine pitch of half the pitch of the pattern can be formed. In addition, in the present embodiment, since a large-area resist leaving pattern can be formed, the applicable range can be expanded.

【0060】(第4の実施形態)先の第3の実施形態に
おいても説明したが、中間露光領域のみを残す場合、マ
スクパターンのエッジに相当する領域にレジストを残す
ので、原理的に切れ目のない閉ループ状のレジストパタ
ーンしか形成できない。そこで本実施形態では、切れた
ラインパターン形成方法を説明する。
(Fourth Embodiment) As described in the third embodiment, when only the intermediate exposure area is left, the resist is left in the area corresponding to the edge of the mask pattern. Only a closed loop resist pattern can be formed. Therefore, in this embodiment, a method for forming a broken line pattern will be described.

【0061】図8及び図9は、第4の実施形態に係わる
パターン形成工程を説明するためのもので、図8は平面
図、図9は断面図である。また、図9は図8(b)
(c)の矢視A−A’断面に相当している。
FIGS. 8 and 9 are views for explaining a pattern forming process according to the fourth embodiment. FIG. 8 is a plan view and FIG. 9 is a sectional view. FIG. 9 shows FIG.
(C) corresponds to a cross section taken along the line AA ′.

【0062】まず、図8(a)に示すように、遮光部4
0と透過部41を有する露光用マスクを用い、第1〜第
3の実施形態と同様にして、図8(b)に示したような
レジストパターン42を下地膜43上に形成する。
First, as shown in FIG.
A resist pattern 42 as shown in FIG. 8B is formed on the base film 43 in the same manner as in the first to third embodiments, using an exposure mask having 0 and a transmission portion 41.

【0063】次いで、図9(a)に示すように、レジス
ト42をマスクにSiウェハ44上の下地膜43を加工
した後、図9(b)に示すように、別の膜45を埋め込
み形成する。続いて、図9(c)に示すように、余分な
膜45をCMP等により削り取り、下地膜43を露出さ
せる。次いで、図9(d)に示すように、下地膜43を
選択的に除去するようにエッチングを行えば、図8
(c)に示すように、Siウェハ44上に膜45からな
る切れたパターンを形成できる。
Next, as shown in FIG. 9A, after processing the base film 43 on the Si wafer 44 using the resist 42 as a mask, another film 45 is buried and formed as shown in FIG. 9B. I do. Subsequently, as shown in FIG. 9C, the excess film 45 is removed by CMP or the like to expose the base film 43. Next, as shown in FIG. 9D, if etching is performed so as to selectively remove the base film 43, FIG.
As shown in (c), a cut pattern composed of the film 45 can be formed on the Si wafer 44.

【0064】このように本実施形態では、先の第1〜第
3の実施形態と同様に、マスクパターンの半ピッチの微
細なピッチのL/Sパターンを形成できるのは勿論のこ
と、一度レジストパターンを下地に転写して、ダマシー
ンのような像反転プロセスを採用することにより、切れ
たラインパターンを形成することが可能となる。
As described above, in the present embodiment, as in the first to third embodiments, it is possible to form an L / S pattern having a fine pitch of half the pitch of the mask pattern, and of course, once forming the resist. By transferring the pattern to the base and employing an image reversal process such as a damascene, it is possible to form a cut line pattern.

【0065】(第5の実施形態)本実施形態は、第4の
実施形態とは異なる方法により切れたラインパターンを
形成する方法である。図10及び図11は、第5の実施
形態に係わるパターン形成工程を説明するためのもの
で、図10は断面図、図11は平面図である。また、図
10は図11(b)の矢視B−B’断面に相当してい
る。
(Fifth Embodiment) The present embodiment is a method of forming a cut line pattern by a method different from that of the fourth embodiment. 10 and 11 are views for explaining a pattern forming process according to the fifth embodiment. FIG. 10 is a sectional view, and FIG. 11 is a plan view. FIG. 10 corresponds to a cross section taken along line BB ′ of FIG. 11B.

【0066】まず、先の第4の実施形態と同様にして、
レジストパターンをマスクに下地膜を加工する。この状
態の前記図8(b)のB−B’断面に相当するのが図1
0(a)であり、Siウェハ54上に下地膜53が形成
され、下地膜53はレジストパターンによってパターニ
ングされている。
First, similarly to the fourth embodiment,
The underlying film is processed using the resist pattern as a mask. FIG. 1 corresponds to the cross section BB ′ of FIG. 8B in this state.
0 (a), a base film 53 is formed on the Si wafer 54, and the base film 53 is patterned by a resist pattern.

【0067】次いで、図10(b)に示すように、再度
レジスト膜58を塗布し、余分なパターンを除去するた
めの露光用マスクのパターンを転写する。この余分なパ
ターンを除去するための露光用マスクは、図11(a)
に示すように、遮光部50と透光部51からなり、余分
なパターン部分に相当する部分のみ開口が形成されてい
る。
Next, as shown in FIG. 10B, a resist film 58 is applied again, and a pattern of an exposure mask for removing an unnecessary pattern is transferred. An exposure mask for removing this extra pattern is shown in FIG.
As shown in FIG. 7, an opening is formed only in a portion corresponding to an extra pattern portion, which includes a light shielding portion 50 and a light transmitting portion 51.

【0068】次いで、図10(c)に示すように通常の
方法によりレジスト膜58を現像したのち、図10
(d)に示すように、残ったレジスト膜58をマスクに
下地膜53をエッチングする。これにより、図11
(b)に示すように、Siウェハ54上に下地膜53か
らなる切れたラインパターンを形成することができる。
Next, as shown in FIG. 10C, the resist film 58 is developed by a usual method.
As shown in (d), the underlying film 53 is etched using the remaining resist film 58 as a mask. As a result, FIG.
As shown in (b), a cut line pattern composed of the base film 53 can be formed on the Si wafer 54.

【0069】このように本実施形態では、先の第1〜第
3の実施形態と同様に、マスクパターンの半ピッチの微
細なピッチのL/Sパターンを形成できるのは勿論のこ
と、不要なパターン領域を取り除く露光用マスクを用い
ることにより、切れたラインパターンを形成することが
可能となる。
As described above, in this embodiment, as in the first to third embodiments, not only the L / S pattern having a fine pitch of half the pitch of the mask pattern can be formed, but also unnecessary patterns can be formed. By using an exposure mask for removing a pattern region, a cut line pattern can be formed.

【0070】なお、本発明は上述した各実施形態に限定
されるものではない。実施形態では、ポジ型となる第1
の現像液とネガ型となる第2の現像液を用いて1回ずつ
の現像を行ったが、これを繰り返すことによりさらに高
い解像度を得ることが可能となる。さらに、第1の現像
液と第2の現像液による現像の順序はいずれが先でもか
まわない。
The present invention is not limited to the above embodiments. In the embodiment, the first positive type is used.
The development is performed once each using the developer of the formula (1) and the second developer which is a negative type. By repeating this process, a higher resolution can be obtained. Further, the order of development with the first developer and the second developer may be either.

【0071】また、実施形態では露光装置としてKrF
エキシマ露光装置を用いたが、露光光源はArFに限る
ものではなく適宜変更可能である。例えば、g線,i線
等のMUV露光、KrF,ArF等のDUV露光、F2
等のVUV露光のように光リソグラフィに対して有効に
適用することができる。さらに、X線,EB,イオンビ
ーム等を利用したリソグラフィに適用することも可能で
ある。
In the embodiment, KrF
Although an excimer exposure apparatus was used, the exposure light source is not limited to ArF and can be changed as appropriate. For example, MUV exposure such as g-line and i-line, DUV exposure such as KrF and ArF, F 2
Can be effectively applied to photolithography like VUV exposure. Further, the present invention can be applied to lithography using X-ray, EB, ion beam, and the like.

【0072】その他、本発明の要旨を逸脱しない範囲
で、種々変形して実施することができる。
In addition, various modifications can be made without departing from the spirit of the present invention.

【0073】[0073]

【発明の効果】以上詳述したように本発明によれば、レ
ジスト膜に対してポジ型の現像とネガ型の現像の両方を
施し、中間露光量領域のみを残すことによって、特殊な
レジスト等を用いることなく従来以上の超微細な加工が
実現される。このため、より高集積化或いは高密度化さ
れたメモリデバイスやロジックデバイス等の半導体装置
や各種精密部品の製造が可能となる。
As described above in detail, according to the present invention, both the positive type development and the negative type development are performed on the resist film, and only the intermediate exposure area is left, so that a special resist or the like can be obtained. Thus, ultra-fine processing can be realized more than before without using. For this reason, it becomes possible to manufacture semiconductor devices such as memory devices and logic devices and various precision components with higher integration or higher density.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明によりマスクパターンの2倍の解像度が
得られる原理を説明するための模式図。
FIG. 1 is a schematic diagram for explaining a principle of obtaining a resolution twice as large as a mask pattern according to the present invention.

【図2】第1の実施形態に係わるレジストパターン形成
方法を示す工程断面図。
FIG. 2 is a sectional view showing a step of the method for forming a resist pattern according to the first embodiment.

【図3】第2の実施形態に係わるレジストパターン形成
方法を示す工程断面図。
FIG. 3 is a process sectional view showing a method for forming a resist pattern according to a second embodiment.

【図4】第2の実施形態に使用した露光用マスクと転写
パターンの関係を示す平面図。
FIG. 4 is a plan view illustrating a relationship between an exposure mask and a transfer pattern used in a second embodiment.

【図5】第3の実施形態に係わるパターン形成方法を示
す工程断面図。
FIG. 5 is a process cross-sectional view showing a pattern forming method according to a third embodiment.

【図6】第3の実施形態に使用した露光用マスクと転写
パターンの関係を示す平面図。
FIG. 6 is a plan view showing a relationship between an exposure mask and a transfer pattern used in a third embodiment.

【図7】ウェハ面上に与える実効的な露光量のスペース
幅依存性を示す特性図。
FIG. 7 is a characteristic diagram showing a space width dependency of an effective exposure amount given on a wafer surface.

【図8】第4の実施形態に使用した露光用マスクと転写
パターンの関係を示す平面図。
FIG. 8 is a plan view showing a relationship between an exposure mask and a transfer pattern used in a fourth embodiment.

【図9】第4の実施形態に係わるパターン形成方法を示
す工程断面図。
FIG. 9 is a process cross-sectional view showing a pattern forming method according to the fourth embodiment.

【図10】第5の実施形態に係わるパターン形成方法を
示す工程断面図。
FIG. 10 is a process sectional view illustrating the pattern forming method according to the fifth embodiment;

【図11】第5の実施形態に使用した露光用マスクと転
写パターンの関係を示す平面図。
FIG. 11 is a plan view showing a relationship between an exposure mask and a transfer pattern used in a fifth embodiment.

【図12】従来の問題点を説明するためのもので、露光
用マスクと転写パターンとの関係を示す模式図。
FIG. 12 is a schematic diagram for explaining a conventional problem and showing a relationship between an exposure mask and a transfer pattern.

【図13】中間の露光量領域でレジストが不溶又は溶解
となる感度特性を有する特殊なレジストの例を示す図。
FIG. 13 is a view showing an example of a special resist having a sensitivity characteristic of making a resist insoluble or soluble in an intermediate exposure amount region.

【符号の説明】[Explanation of symbols]

1,13,23…露光光 2,14,24,35…露光用マスク 3…レジストパターン 4,10,20,30,44,54…Siウェハ 11,21,33…反射防止膜 12,22,34,42,58…レジスト膜 26…ハーフトーン領域 29…コンタクトホール 27,41,51…透明領域 31…熱酸化膜 32…TEOS膜 36…レジスト膜の除去された領域 37…Al膜 40,50…遮光領域 43,53…下地膜 45…別の膜 Exposure light 2,14,24,35 Exposure mask 3 Resist pattern 4,10,20,30,44,54 Si wafer 11,21,33 Antireflection film 12,22, 34, 42, 58 ... resist film 26 ... halftone region 29 ... contact hole 27, 41, 51 ... transparent region 31 ... thermal oxide film 32 ... TEOS film 36 ... region from which the resist film has been removed 37 ... Al film 40, 50 … Light-shielding regions 43, 53… underlying film 45… different films

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2H025 AA02 AB16 AC01 AC04 AC05 AC06 AC07 AD07 BE00 BE10 BG00 CB17 CB41 CB45 CB52 DA18 EA04 FA03 FA15 FA16 FA39 FA41 5F046 AA02 AA07 AA08 AA09 AA10 BA08 EA02 LA00  ────────────────────────────────────────────────── ─── Continued on front page F term (reference) 2H025 AA02 AB16 AC01 AC04 AC05 AC06 AC07 AD07 BE00 BE10 BG00 CB17 CB41 CB45 CB52 DA18 EA04 FA03 FA15 FA16 FA39 FA41 5F046 AA02 AA07 AA08 AA09 AA10 BA08 EA02 LA00

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】被処理基板上にレジスト膜を形成する工程
と、前記レジスト膜に所望パターンを露光する工程と、
前記レジスト膜を該レジスト膜がポジパターンを得るよ
うな第1の現像液を用いて現像する工程と、前記レジス
ト膜を該レジスト膜がネガパターンを得るような第2の
現像液を用いて現像する工程とを含むことを特徴とする
レジストパターン形成方法。
A step of forming a resist film on a substrate to be processed; a step of exposing a desired pattern to the resist film;
Developing the resist film using a first developer such that the resist film obtains a positive pattern, and developing the resist film using a second developer such that the resist film obtains a negative pattern Forming a resist pattern.
【請求項2】第1の現像液は前記レジスト膜の露光量E
>E2となる領域を溶解させ、第2の現像液は前記レジ
スト膜の露光量E<E1となる領域を溶解させ、露光量
EがE1≦E≦E2(但し、E1<E2)の範囲に含ま
れる領域のみレジスト膜を残存させることを特徴とする
請求項1記載のレジストパターン形成方法。
2. The method according to claim 1, wherein the first developing solution comprises an exposure amount E of the resist film.
> E2 is dissolved, and the second developer dissolves the region of the resist film where the exposure amount E <E1. 2. The method according to claim 1, wherein the resist film is left only in the included region.
【請求項3】第1の現像液として極性の高い溶液を用
い、第2の現像液として極性の低い溶液を用いることを
特徴とする請求項1記載のレジストパターン形成方法。
3. The method according to claim 1, wherein a high polarity solution is used as the first developing solution, and a low polarity solution is used as the second developing solution.
【請求項4】前記レジスト膜に所望パターンを露光する
際に、該レジスト膜に0次回折光のみ到達するような周
期を有するパターンが配置されたレチクルを用いること
を特徴とする請求項1記載のレジストパターン形成方
法。
4. The reticle according to claim 1, wherein, when exposing a desired pattern to the resist film, a reticle having a pattern having a period such that only zero-order diffracted light reaches the resist film is used. A method for forming a resist pattern.
【請求項5】請求項1〜4のいずれかのレジストパター
ン形成方法によりレジストパターンを形成した後に、こ
のレジストパターンをマスクに下地を加工する工程と、
加工により形成された溝に所望の膜を埋め込む工程とを
含むことを特徴とするパターン形成方法。
5. A step of forming a resist pattern by the method for forming a resist pattern according to any one of claims 1 to 4, and then processing an underlayer using the resist pattern as a mask.
Embedding a desired film in a groove formed by processing.
【請求項6】請求項1〜4のいずれかのレジストパター
ン形成方法によりレジストパターンを形成した後に、こ
のレジストパターンをマスクに下地を加工する工程と、
前記レジストパターンを除去した後に再度レジスト膜を
形成する工程と、再度形成したレジスト膜に不要パター
ン除去のための露光を行う工程とを含むことを特徴とす
るパターン形成方法。
6. A step of forming a resist pattern by the method for forming a resist pattern according to any one of claims 1 to 4, and then processing a base using the resist pattern as a mask.
A pattern forming method, comprising: a step of forming a resist film again after removing the resist pattern; and a step of performing exposure for removing an unnecessary pattern on the reformed resist film.
JP190799A 1999-01-07 1999-01-07 Pattern formation method Expired - Fee Related JP3943741B2 (en)

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