JP2000121250A - Immersion pipe type liquid heating device - Google Patents
Immersion pipe type liquid heating deviceInfo
- Publication number
- JP2000121250A JP2000121250A JP10314054A JP31405498A JP2000121250A JP 2000121250 A JP2000121250 A JP 2000121250A JP 10314054 A JP10314054 A JP 10314054A JP 31405498 A JP31405498 A JP 31405498A JP 2000121250 A JP2000121250 A JP 2000121250A
- Authority
- JP
- Japan
- Prior art keywords
- burner
- immersion
- immersion pipe
- combustion
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、亜鉛、鉛等の溶融金属
の加熱保持に適した浸管式液加熱装置に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a submerged liquid heating apparatus suitable for heating and holding molten metals such as zinc and lead.
【0002】[0002]
【従来の技術】図4は従来のこの種の液加熱装置の一例
を示したもので、液中に浸漬した金属製の浸管1の両端
垂直部1a,1bを液面に出して、その一端にバーナ2
を取り付け、バーナ2から吹き込んだ燃焼排気を他端の
排出口7から排出させるようにしたものである。この従
来構造においては、浸管1がバーナ2の燃焼筒3を兼ね
ており、浸管1内でバーナノズル6から噴出した混合気
が燃焼し、火炎が直接浸管1の内壁に接触するため、特
に溶融金属の液面付近において、浸管1の外壁面が侵食
され易いという問題があり、またそのために金属の加熱
保持に使用する浸管1は水加熱用の浸管1に比し肉厚の
大きいものを使用する必要があった。2. Description of the Related Art FIG. 4 shows an example of a conventional liquid heating apparatus of this type, in which vertical portions 1a and 1b at both ends of a metal immersion pipe 1 immersed in a liquid are exposed to the liquid surface. Burner 2 at one end
And the combustion exhaust blown from the burner 2 is discharged from the discharge port 7 at the other end. In this conventional structure, the immersion pipe 1 also serves as the combustion cylinder 3 of the burner 2, and the air-fuel mixture ejected from the burner nozzle 6 in the immersion pipe 1 burns, and the flame directly contacts the inner wall of the immersion pipe 1. In particular, there is a problem that the outer wall surface of the immersion pipe 1 is easily eroded near the liquid surface of the molten metal. Therefore, the immersion pipe 1 used for heating and holding the metal is thicker than the immersion pipe 1 for water heating. Had to be used.
【0003】[0003]
【発明が解決しようとする課題】図5は他の従来例を示
したもので、浸管1の外周の侵食を防止するために、浸
管1の外側に円筒状のジャケット8を被設し、このジャ
ケット8へブロアにより冷却用の空気を送り込むことに
より、液面付近の侵食を緩和したものであるが、空気配
管やブロアが必要で構造が複雑になる上に、ジャケット
8の上端の溶接部9が高熱により侵食されて破断し易い
という問題があった。本発明はこれらの問題点に鑑み、
浸管1の外周が侵食され難いこの種の液加熱装置をきわ
めて簡単な構造で提供することを目的とするものであ
る。FIG. 5 shows another conventional example. In order to prevent erosion of the outer circumference of the immersion tube 1, a cylindrical jacket 8 is provided outside the immersion tube 1. FIG. By blowing cooling air into the jacket 8 with a blower, the erosion near the liquid level is reduced, but the air pipe and the blower are required and the structure becomes complicated, and the upper end of the jacket 8 is welded. There was a problem that the portion 9 was eroded by high heat and was easily broken. The present invention, in view of these problems,
It is an object of the present invention to provide a liquid heating apparatus of this kind in which the outer periphery of the immersion tube 1 is hardly eroded with a very simple structure.
【0004】[0004]
【課題を解決するための手段】本発明による浸管式液加
熱装置は、図1〜2に示すように、液中に浸漬した金属
製の浸管1の両端垂直部1a,1bを液面に出して、そ
の一端にバーナ2を取り付け、バーナ2から吹き込んだ
燃焼排気を他端から排出させるようにした液加熱装置に
おいて、上記バーナ2の燃焼筒3を浸管1とは別個に設
け、燃焼筒3を浸管1の垂直部1aの上端から液面より
も低い位置まで挿入すると共に、燃焼筒3と浸管1との
間に形成された空間4の上端を閉塞し(請求項1)、あ
るいは図3に示すように、上述の燃焼筒3と浸管1の上
端フランジ部3f,1fに、燃焼筒3と浸管1との間の
空間4へ空気を吸い込むための間隙5を設けた(請求項
2)もので、この構成によれば、液面付近では浸管1と
燃焼筒3とが二重管構造となっていて、その間の空間4
には高温の排気が入ってこないので、溶融金属の液面付
近における浸管1の侵食を緩和することができるのであ
る。As shown in FIGS. 1 and 2, a immersion tube type liquid heating apparatus according to the present invention is characterized in that both ends vertical portions 1a and 1b of a metal immersion tube 1 immersed in a liquid are liquid level. The burner 2 is attached to one end of the liquid heater, and the combustion exhaust blown from the burner 2 is discharged from the other end. In the liquid heating device, the combustion cylinder 3 of the burner 2 is provided separately from the immersion pipe 1. The combustion tube 3 is inserted from the upper end of the vertical portion 1a of the immersion tube 1 to a position lower than the liquid level, and the upper end of the space 4 formed between the combustion tube 3 and the immersion tube 1 is closed. 3) or, as shown in FIG. 3, a gap 5 for sucking air into the space 4 between the combustion tube 3 and the immersion tube 1 is provided in the above-described combustion tube 3 and upper end flange portions 3f, 1f of the immersion tube 1. According to this configuration, the immersion pipe 1 and the combustion cylinder 3 are double near the liquid level. And it has become a structure, the space between them 4
Since high-temperature exhaust gas does not enter the immersion pipe 1, erosion of the immersion pipe 1 near the liquid level of the molten metal can be reduced.
【0005】[0005]
【発明の実施の形態】図1(a)(b)はそれぞれ本発
明を溶融亜鉛の保持炉に実施した一例を示す側面図及び
平面図、図2はその要部拡大断面図であり、槽内に浸漬
される水平部1cがジグザグ状に形成された金属製浸管
1の両端垂直部1a,1bを液面に出して、その入口側
の端部にバーナ2が下向きに取り付けられ、バーナ2か
ら吹き込んだ燃焼排気が他端の排出口5から排気ダクト
を通して外部に排出されるようになっている。バーナ2
の先端部は、図4あるいは図5の従来例とは違い、バー
ナ2の燃焼筒3が浸管1とは別体となっていて、燃焼筒
3の外径が浸管1の入口側垂直部1aの内径よりも小さ
く、且つ浸管1の入口側一端から液面までの距離Lより
も燃焼筒3の長さDを長くして、燃焼筒3の下端が液面
Lよりも低い位置に来るように構成されている。従って
燃焼筒3が浸管1に挿入されてバーナ2が浸管1の端部
に固定された状態では、燃焼筒3と浸管1との間に、下
端が浸管1内に開口し上端が閉塞された円筒状の空間4
が形成されている。なお6はバーナノズルである。1 (a) and 1 (b) are a side view and a plan view, respectively, showing an example in which the present invention is applied to a furnace for holding molten zinc. FIG. 2 is an enlarged sectional view of a main part of the furnace. The vertical part 1a, 1b at both ends of the metal immersion tube 1 in which the horizontal part 1c immersed in the inside is formed in a zigzag shape is exposed to the liquid surface, and the burner 2 is attached downward at the end on the inlet side thereof. The combustion exhaust gas blown from 2 is exhausted to the outside from an exhaust port 5 at the other end through an exhaust duct. Burner 2
4 or 5, the combustion tube 3 of the burner 2 is separate from the submerged tube 1, and the outer diameter of the combustion tube 3 is perpendicular to the inlet side of the submerged tube 1. A position where the length D of the combustion cylinder 3 is smaller than the inner diameter of the portion 1a and the length D of the combustion cylinder 3 is longer than the distance L from one end of the immersion pipe 1 on the inlet side to the liquid level, Is configured to come to. Therefore, when the combustion tube 3 is inserted into the immersion tube 1 and the burner 2 is fixed to the end of the immersion tube 1, the lower end opens into the immersion tube 1 and the upper end extends between the combustion tube 3 and the immersion tube 1. Closed cylindrical space 4
Are formed. Reference numeral 6 denotes a burner nozzle.
【0006】図1の構成においては、バーナ2から噴出
する混合気は燃焼筒3内あるいは燃焼筒3の下方で燃焼
し、高温の燃焼排気がジグザグ状の浸管1を通って、他
端の排出口7から排出されるが、このとき燃焼排気の一
部が燃焼筒3の下端から空間4内に入り込む。しかし空
間4内では上端が閉塞されているために殆ど対流がな
く、従って空間4内のガスは燃焼筒3側から加熱される
と同時に、浸管1の管壁を通して外気又は溶湯により冷
却されて中間的な温度となり、それによって浸管1が溶
湯の液面付近で過熱により浸食されるのが防止されるの
である。また図1の構造では、浸管1の入口付近に図5
におけるような溶接部9がないので、それだけ耐久性を
向上させることができる。なお本実施例においては、管
径の大きい入口側垂直部1aが浸管1内の燃焼排気の温
度がある程度冷えた槽底付近で、所定の太さの水平部1
cに溶接されているので、この溶接部10が熱応力で浸
食あるいは破断するおそれがなく、しかも燃焼筒3を従
来型の浸管1と同径とすることができるので、バーナ2
を従来型あるいは水加熱用などと共通にすることができ
る。In the configuration shown in FIG. 1, the air-fuel mixture ejected from the burner 2 burns in the combustion cylinder 3 or below the combustion cylinder 3, and high-temperature combustion exhaust gas passes through the zigzag immersion pipe 1 and passes through the other end. At this time, part of the combustion exhaust gas enters the space 4 from the lower end of the combustion tube 3. However, since the upper end is closed in the space 4, there is almost no convection. Therefore, the gas in the space 4 is heated from the combustion tube 3 side and at the same time is cooled by the outside air or molten metal through the pipe wall of the immersion tube 1. An intermediate temperature is attained, thereby preventing the immersion tube 1 from being eroded by overheating near the liquid level of the molten metal. Further, in the structure shown in FIG.
Since there is no welded portion 9 as in the above, the durability can be improved accordingly. In this embodiment, the inlet-side vertical portion 1a having a large pipe diameter is close to the bottom of the immersion tube 1 where the temperature of the combustion exhaust gas has cooled to some extent, and the horizontal portion 1 having a predetermined thickness is provided.
c, there is no danger that the welded portion 10 will be eroded or broken by thermal stress, and the diameter of the combustion tube 3 can be the same as that of the conventional immersion tube 1.
Can be made common with the conventional type or for water heating.
【0007】図3は本発明の他の実施例を示したもの
で、燃焼筒3と浸管1との間の空間4へ、浸管1の上端
から空気を吸い込むようにしたものである。図1の構成
では、空間4の上端が閉塞されており、空間4内のガス
は停滞して燃焼筒3からの熱でかなり上昇するために、
侵食防止効果としては未だ改善の余地があったが、図3
の構成によれば、バーナ2からの噴出ガスの運動エネル
ギーによって、燃焼筒3及び浸管1の上端フランジ3
f,1f間の間隙5から外部の冷たい空気を吸引するこ
とができ、それにより浸管1を冷却して液面付近におけ
る侵食防止効果を一層高めることができる。なお間隙5
の形成には、例えば上面に凹凸を有するリング状のスペ
ーサを両フランジ1f,3f間に挟持させてもよく、あ
るいは浸管1のフランジ1fの上面に凹溝を設けてもよ
い。FIG. 3 shows another embodiment of the present invention, in which air is sucked into the space 4 between the combustion tube 3 and the dip tube 1 from the upper end of the dip tube 1. In the configuration of FIG. 1, the upper end of the space 4 is closed, and the gas in the space 4 stagnates and considerably rises due to the heat from the combustion tube 3.
Although there is still room for improvement in the erosion prevention effect, FIG.
According to the configuration described above, the kinetic energy of the gas ejected from the burner 2 causes the upper end flange 3
External cold air can be sucked from the gap 5 between the f and 1f, whereby the immersion pipe 1 can be cooled to further enhance the erosion prevention effect near the liquid surface. Gap 5
For example, a ring-shaped spacer having unevenness on the upper surface may be sandwiched between the flanges 1f and 3f, or a concave groove may be provided on the upper surface of the flange 1f of the immersion tube 1.
【0008】[0008]
【発明の効果】請求項1の発明によれば、きわめて簡単
な構造により、バーナ2の燃焼筒3と浸管1とを液面付
近で二重管構造とすることができるので、溶融金属の液
面付近における浸管1の外周面の侵食を簡易に防止でき
る上に、図5のような熱応力に弱い溶接部9をなくすこ
とができるという利点があり、また請求項2の発明によ
れば、ブロアなどを用いなくても、きわめて簡単且つ安
価な構造により、浸管1と燃焼筒3との間の空間4に冷
却用空気を導入することができるという利点がある。According to the first aspect of the present invention, the combustion tube 3 of the burner 2 and the immersion tube 1 can be formed in a double tube structure near the liquid level by a very simple structure, so that the molten metal There is an advantage that the erosion of the outer peripheral surface of the immersion pipe 1 in the vicinity of the liquid level can be easily prevented, and the welded portion 9 that is weak against thermal stress as shown in FIG. 5 can be eliminated. For example, there is an advantage that cooling air can be introduced into the space 4 between the immersion tube 1 and the combustion tube 3 with a very simple and inexpensive structure without using a blower or the like.
【図1】本発明の一実施例の縦断面図(a)及び平面図
(b)。FIG. 1 is a longitudinal sectional view (a) and a plan view (b) of an embodiment of the present invention.
【図2】同上の要部拡大断面図。FIG. 2 is an enlarged sectional view of a main part of the above.
【図3】同上の他の実施例の要部拡大断面図。FIG. 3 is an enlarged sectional view of a main part of another embodiment of the embodiment.
【図4】従来例の要部縦断面図。FIG. 4 is a longitudinal sectional view of a main part of a conventional example.
【図5】他の従来例の要部縦断面図。FIG. 5 is a vertical sectional view of a main part of another conventional example.
1 浸管 2 バーナ 3 燃焼筒 4 空間 5 間隙 6 バーナノズル 7 排出口 8 ジャケット 9 溶接部 10 溶接部 DESCRIPTION OF SYMBOLS 1 Submerged pipe 2 Burner 3 Combustion cylinder 4 Space 5 Gap 6 Burner nozzle 7 Outlet 8 Jacket 9 Welded part 10 Welded part
Claims (2)
部を液面に出して、その一端にバーナを取り付け、バー
ナから吹き込んだ燃焼排気を他端から排出させるように
した液加熱装置において、上記バーナの燃焼筒を浸管と
は別個に設け、上記燃焼筒を浸管の垂直部の上端から液
面よりも低い位置まで挿入して、燃焼筒と浸管との間に
形成された空間の上端を閉塞して成る浸管式液加熱装
置。1. A liquid heating system in which a vertical portion at both ends of a metal immersion pipe immersed in a liquid is exposed to the liquid surface, a burner is attached to one end thereof, and combustion exhaust blown from the burner is discharged from the other end. In the apparatus, the combustion cylinder of the burner is provided separately from the submerged pipe, and the combustion cylinder is inserted from the upper end of the vertical portion of the submerged pipe to a position lower than the liquid level to form between the combustion cylinder and the submerged pipe. Immersion tube type liquid heating device that closes the upper end of a closed space.
部を液面に出して、その一端にバーナを取り付け、バー
ナから吹き込んだ燃焼排気を他端から排出させるように
した液加熱装置において、上記バーナの燃焼筒を浸管と
は別個に設け、上記燃焼筒を浸管の垂直部の上端から液
面よりも低い位置まで挿入すると共に、燃焼筒と浸管の
上端フランジ部の間に、燃焼筒と浸管との間の空間へ空
気を吸い込むための間隙を設けて成る浸管式液加熱装
置。2. A liquid heating device in which a vertical portion at both ends of a metal immersion pipe immersed in a liquid is exposed to the liquid surface, a burner is attached to one end thereof, and combustion exhaust blown from the burner is discharged from the other end. In the apparatus, the combustion cylinder of the burner is provided separately from the submerged pipe, the combustion cylinder is inserted from the upper end of the vertical portion of the submerged pipe to a position lower than the liquid level, and the combustion cylinder and the upper end flange of the submerged pipe are connected. An immersion tube type liquid heating device comprising a gap between the combustion tube and the immersion tube for sucking air into the space.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10314054A JP2000121250A (en) | 1998-10-15 | 1998-10-15 | Immersion pipe type liquid heating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10314054A JP2000121250A (en) | 1998-10-15 | 1998-10-15 | Immersion pipe type liquid heating device |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000121250A true JP2000121250A (en) | 2000-04-28 |
Family
ID=18048677
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10314054A Withdrawn JP2000121250A (en) | 1998-10-15 | 1998-10-15 | Immersion pipe type liquid heating device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000121250A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008249262A (en) * | 2007-03-30 | 2008-10-16 | Osaka Gas Co Ltd | Dip tube protecting structure |
JP2019158185A (en) * | 2018-03-08 | 2019-09-19 | 国立大学法人広島大学 | Heater |
-
1998
- 1998-10-15 JP JP10314054A patent/JP2000121250A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008249262A (en) * | 2007-03-30 | 2008-10-16 | Osaka Gas Co Ltd | Dip tube protecting structure |
JP2019158185A (en) * | 2018-03-08 | 2019-09-19 | 国立大学法人広島大学 | Heater |
JP7105437B2 (en) | 2018-03-08 | 2022-07-25 | 国立大学法人広島大学 | heating heater |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20060110 |