GB2558798A - System and method for configuration of self-storage - Google Patents

System and method for configuration of self-storage Download PDF

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Publication number
GB2558798A
GB2558798A GB1803172.4A GB201803172A GB2558798A GB 2558798 A GB2558798 A GB 2558798A GB 201803172 A GB201803172 A GB 201803172A GB 2558798 A GB2558798 A GB 2558798A
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United Kingdom
Prior art keywords
container
wheels
containers
rails
load handling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1803172.4A
Other versions
GB201803172D0 (en
Inventor
Sverker Ture Lindbo Lars
Clarke Paul
Angel Jonty
John Ingram-Tedd Andrew
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ocado Innovation Ltd
Original Assignee
Ocado Innovation Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB1506365.4A external-priority patent/GB201506365D0/en
Priority claimed from GBGB1514428.0A external-priority patent/GB201514428D0/en
Priority claimed from GBGB1518091.2A external-priority patent/GB201518091D0/en
Priority claimed from GBGB1602332.7A external-priority patent/GB201602332D0/en
Priority claimed from GBGB1603328.4A external-priority patent/GB201603328D0/en
Application filed by Ocado Innovation Ltd filed Critical Ocado Innovation Ltd
Priority claimed from GB1606677.1A external-priority patent/GB2541764B/en
Publication of GB201803172D0 publication Critical patent/GB201803172D0/en
Publication of GB2558798A publication Critical patent/GB2558798A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0464Storage devices mechanical with access from above
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
    • B65G1/0414Storage devices mechanical using stacker cranes provided with satellite cars adapted to travel in storage racks
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00Soilless cultivation, e.g. hydroponics
    • A01G31/02Special apparatus therefor
    • A01G31/06Hydroponic culture on racks or in stacked containers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/02Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
    • A01G9/022Pots for vertical horticulture
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/14Greenhouses
    • A01G9/16Dismountable or portable greenhouses ; Greenhouses with sliding roofs
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L7/00Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids
    • A47L7/0047Furniture or stationary devices with suction openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D33/00Superstructures for load-carrying vehicles
    • B62D33/02Platforms; Open load compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D33/00Superstructures for load-carrying vehicles
    • B62D33/02Platforms; Open load compartments
    • B62D33/0207Connections of movable or detachable racks or stanchions to platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0478Storage devices mechanical for matrix-arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/06Storage devices mechanical with means for presenting articles for removal at predetermined position or level
    • B65G1/065Storage devices mechanical with means for presenting articles for removal at predetermined position or level with self propelled cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G63/00Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
    • B65G63/002Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
    • B65G63/004Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles for containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34807Elements integrated in a skeleton
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/56Operating, guiding or securing devices or arrangements for roll-type closures; Spring drums; Tape drums; Counterweighting arrangements therefor
    • E06B9/68Operating devices or mechanisms, e.g. with electric drive
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/18Greenhouses for treating plants with carbon dioxide or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/22Heat or fire protection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/40Safety features of loads, equipment or persons
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/56Operating, guiding or securing devices or arrangements for roll-type closures; Spring drums; Tape drums; Counterweighting arrangements therefor
    • E06B9/68Operating devices or mechanisms, e.g. with electric drive
    • E06B2009/6809Control
    • E06B2009/6818Control using sensors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S901/00Robots
    • Y10S901/01Mobile robot

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Transportation (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mathematical Physics (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

A modular self-storage system is described. The system comprises a number of stacks of containers 1, the stacks being positioned within a frame structure comprising uprights and a horizontal grid disposed above the stacks, the grid comprising substantially perpendicular rails on which load handling devices 310 can run. At least one load handling device comprises a body mounted on wheels, a first set of wheels and a second set of wheels. Each set of wheels can be lifted and lowered, so that either the first set of wheels or the second set of wheels is engaged with the respective set of rails at any one time. The containers comprise self-storage units accessible by at least one user, the storage system further comprising means for accessing at least one predetermined container, the user being provided with said means for accessing the or each container required, the containers being arranged such that each container supports the container immediately above in the stack. Users of the system can access specific containers on demand. A user may purchase or rent one or more container within the storage system and access their container via a suitable access code. When the user requires access to their storage container, the access code is entered at an appropriate code entry device and load handling devices co-operate in as efficient manner as possible and remove the required container from the stack in which it is stored and transport the container to an access point at which the user can access their storage container as required.

Description

(54) Title of the Invention: System and method for configuration of self-storage Abstract Title: A modular building system or storage system (57) A modular self-storage system is described. The system comprises a number of stacks of containers 1, the stacks being positioned within a frame structure comprising uprights and a horizontal grid disposed above the stacks, the grid comprising substantially perpendicular rails on which load handling devices 310 can run. At least one load handling device comprises a body mounted on wheels, a first set of wheels and a second set of wheels. Each set of wheels can be lifted and lowered, so that either the first set of wheels or the second set of wheels is engaged with the respective set of rails at any one time. The containers comprise self-storage units accessible by at least one user, the storage system further comprising means for accessing at least one predetermined container, the user being provided with said means for accessing the or each container required, the containers being arranged such that each container supports the container immediately above in the stack. Users of the system can access specific containers on demand. A user may purchase or rent one or more container within the storage system and access their container via a suitable access code. When the user requires access to their storage container, the access code is entered at an appropriate code entry device and load handling devices co-operate in as efficient manner as possible and remove the required container from the stack in which it is stored and transport the container to an access point at which the user can access their storage container as required.
310
Figure GB2558798A_D0001
GB 2558798 A continuation (72) Inventor(s):
Lars Sverker Ture Lindbo Paul Clarke Jonty Angel
Andrew John Ingram-Tedd (74) Agent and/or Address for Service:
Ocado Innovation Ltd c/o Impetus IP Limited Suite 31, West Devon Business Park, Brook Lane, TAVISTOCK, Devon, PL19 9DP, United Kingdom
1/9
Figure GB2558798A_D0002
Figure 1
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Figure GB2558798A_D0003
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Figure GB2558798A_D0004
Figure 2b
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Figure GB2558798A_D0005
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Figure 2c
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Figure GB2558798A_D0006
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Figure 3
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Figure GB2558798A_D0007
Figure 4
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Figure GB2558798A_D0009
Figure 6
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Figure GB2558798A_D0010
Figure 7
SYSTEM AND METHOD FOR CONFIGURATION OF SELF-STORAGE
The present invention relates to a system and method for configuration of selfstorage. More specifically but not exclusively, it relates to a mechanised system for storing goods associated with buildings or changing the arrangement of rooms within a building or moving portions of a building to a different location.
This application claims priority from UK Patent Application Nos. GB1506365.4 filed 15th April 2015, GB1514428.0 filed 13th August 2015, GB1518089.6 filed 13th
October 2015, GB1602332.7 filed 9th February 2016, GB1518091.2 filed 13th
October 2015, GB1518094.6 filed 13th October 2015, GB1518111.8 filed 13th
October 2015, GB1518115.9 filed 13th October 2015, GB1518117.5 filed 13th
October 2015 and GB1603328.4 filed 25th February 2016. These applications were all subsequently refiled on 15th April 2016 and published as UK Patent
Publication Numbers GB2542227A1, GB2540838A1, GB2540651A1,
GB2541766A1, GB2541765A1, GB2541477A1, GB2541055A1, GB2541965A1 and GB2541764A1.
This application is divided from UK Patent Publication Number GB 2,541,764 A1 filed on 16th April 2016.
Modular buildings are known. For example, to aid fast assembly and construction of buildings, rooms may be laid out in an identical fashion and manufactured with all services and fixtures integrally formed and assembled together in a location where the building is required. For example, hotels may be manufactured in modules and assembled on site, the final hotel comprising a series of identical rooms mounted in a building structure.
Other forms of modular buildings are know where a structure comprising a number of building modules is located in a given location and on request from a user, a particular module can be removed and transported to a different location. See for example kasita.com where a building support structure carries a small number of building modules that may be removed and transported to alternative locations.
In all such buildings, additional storage will be required.
According to the invention there is further provided a robotic storage system comprising a plurality of containers, the containers being disposed in stacks within a frame work structure, the frame work structure comprising a series of substantially vertical uprights having a substantially horizontal grid mounted thereon, the grid comprising two substantially perpendicular sets of rails on which at least one load handling device is operable, the or each load handling device comprising a body mounted on wheels, a first set of wheels being arranged to engage with at least two rails of the first set of rails, the second set of wheels being arranged to engage with at least two rails of the second set of rails, the first set of wheels being independently moveable and driveable with respect to the second set of wheels such that when in motion only one set of wheels is engaged with the grid at any one time thereby enabling movement of the load handling device along the rails to any point on the grid by driving only the set of wheels engaged with the rails in which the containers comprise self-storage units accessible by at least one user, the storage system further comprising means for accessing at least one predetermined container, the user being provided with said means for accessing the or each container required, the containers being arranged such that each container supports the container immediately above in the stack.
The key benefits over the prior art of known modular buildings is the ease with which containers, rooms or whole properties may be rearranged or transported to alternative locations, even worldwide.
Preferably, standardised container sizes are used to enable the rooms or entire properties, depending on the configuration used, to be easily transported on existing vehicles or platforms such as container ships.
With regard to the storage of items associated with the reconfigurable buildings, it will be appreciated that the density of storage is greatly increased by removal of corridors or access points within a building to access storage rooms.
The invention will now be described with reference to the accompanying diagrammatic drawings in which:
Figure 1 shows a schematic perspective view of one example of a configurable building in which a container comprises an interior arranged in the format of a property including a living area, a dining area, a kitchen area and a bedroom area;
Figures 2a, 2b and 2c show schematic perspective views of a building comprising a number of container properties as shown in Figure 1 arranged in a building structure, Figures 2a and 2c showing a robotic load handling device and a vehicle delivering a container property to be added to the building structure;
Figure 3 shows a schematic perspective view of a storage area in accordance with one form of the invention for container properties as shown in Figure 1, the container properties being removeable and re-arrangeable by a robotic load handling device;
Figure 4 shows a schematic perspective view of a robotic storage system in accordance with a further form of the invention, the storage system comprising containers for storing goods associated with the modular buildings of Figures 1 to 3;
Figure 5 shows a schematic perspective view of two forms of storage system of Figure 4 associated with a residential property, a vehicle storage system in accordance with one form of the invention and a storage system for items requiring storage for users of the building in accordance with a further form of the invention;
Figure 6 shows a schematic perspective view of one form of storage container for use in a robotic self-storage system; and
Figure 7 shows a schematic perspective view of one form of robotic self-storage system in accordance with a further form of the invention, the system comprising containers of Figure 6.
Figure 1 shows a container 1 having an interior arranged as living accommodation. The container 1 comprises a structure having four supporting uprights 2 linked by external walls 3. The external walls 3 may comprise solid members as shown in Figure 1 a or may comprise members having windows and or doors formed therein.
The interior of the container 1 may comprise internal walls to divide the space therein to separate areas to form a living area 4, a kitchen area 5, a sleeping area 6 and a bathroom area 7, thereby forming a container property 40. Alternatively the whole container may be arranged in an open plan manner. The container property 40 may be provided with linkages to enable the property 40 to be connected to the appropriate services when the container 1 is docked in to an appropriate container property 40 structure to form a modular container property 40 building, as described in more detail below.
A modular container building is constructed that comprises a number of container properties 40 stacked one on top of another. Such a container building is shown in Figure 2. As shown in Figure 2, the stacks 400 of container properties 40 are located within a framework structure. The structure comprises a plurality of upright members 280 that support horizontal members 300a, 300b. A first set of parallel horizontal members 300a is arranged substantially perpendicularly to a second set 300b of parallel horizontal members to form a horizontal grid structures 300 supported by the upright members 280. The members 280, 300a, 300b, 300 are typically manufactured from metal and comprise girders, RSJs or metal joists or the like. The container properties 40 are stacked between the members 280 of the frame structure.
The top level of the frame structure includes rails 300a, 300b arranged in a grid pattern across the top of the stacks 400. The grid structure 300 supports a plurality of robotic load handling devices 310. A first set of substantially parallel rails guide movement of the load handling devices 310 in a first direction (X) across the top of the frame structure, and a second set of substantially parallel rails, arranged substantially perpendicular to the first set, guide movement of the robotic load handling devices 310 in a second direction (Y), substantially perpendicular to the first direction. In this way, the rails allow movement of the load handling devices 310 in two dimensions in the X-Y plane, such that a load handling device 310 can be moved into position above any of the stacks 400.
Each load handling device 310 comprises a vehicle which is arranged to travel in the X and Y directions on the rails of the frame structure, above the stacks 400. A first set of wheels 314, consisting of a pair of wheels 314 on the front of the vehicle and a pair of wheels 314 on the back of the vehicle, are arranged to engage with two adjacent rails of the first set of rails. Similarly, a second set of wheels 316, consisting of a pair of wheels 316 on each side of the vehicle 310, are arranged to engage with two adjacent rails of the second set of rails. Each set of wheels 314, 316 can be lifted and lowered, so that either the first set of wheels 314 or the second set of wheels 316 is engaged with the respective set of rails at any one time.
When the first set of wheels 314 is engaged with the first set of rails and the second set of wheels 316 are lifted clear from the rails, the wheels 314 can be driven, by way of a drive mechanism (not shown) housed in the vehicle, to move the load handling device 310 in the X direction. To move the load handling device 310 in the Y direction, the first set of wheels 314 are lifted clear of the rails, and the second set of wheels 316 are lowered into engagement with the second set of rails. The drive mechanism can then be used to drive the second set of wheels 316 to achieve movement in the Y direction.
In this way, one or more robotic load handling devices 310 can move around the grid above the top surface of the stacks 400 on the frame structure under the control of a central control system (not shown). Each robotic load handling device 310 is provided with means for lifting out one or more container properties 40 from the stack 400. In the instance where multiple robotic load handling devices 310 are used, it will be appreciated that multiple containers 40 may be placed in to the storage system or removed from the storage system at any one time.
The robotic load handling devices 310 act in a co-operative fashion to remove the desired container properties 40. For example, if a container property 40 in the second level down is required, a first load handling device 310 removes the container property 40 immediately above the target container property 40 and places it in an alternative vacant location. A further load handling device 310 can then access the target container property 40 and remove it to the vehicle loading area for transport to an alternative location or to the required location within the existing building.
In the first example described above, each container property is an individual ‘home’ that may be removed from a given container property 40 building structure and transported to an alternative container property building structure located in another town, city or even country. The container property 40 may be treated as any other shipping container and transported in such a fashion.
It will be appreciated that prior to removal from the container property building, all services will need to be disconnected and all interior fixtures and fitting secured as required to prevent damage.
In a second example described above, it will be appreciated that as the container properties 40 are located in a container property building comprising load handling devices 310 operable on a grid above the stacks of container properties, the container properties 40 may be moved around within the building to provide a reconfigurable building.
In the second example, each of the container properties 40 has a different use. For example, a first container comprises a kitchen diner area, a second container comprises a sleeping area and a third container comprises a gymnasium and recreation area. In this way a larger property can be envisaged comprising a plurality of container rooms reconfigurable as required. For example, a user may only normally require a container property 40 as described in the first embodiment but may need extra sleeping areas when visitors are expected. Using this modular reconfigurable approach, an additional container room comprising additional sleeping areas may be ordered and delivered above, or adjacent the existing container property to provide additional sleeping areas.
Furthermore, a gym or recreation container room may be ordered for shorter periods of time, for example for a gathering over a weekend, to enable additional entertaining space. Each of these additional rooms could be rented on a predetermined length of time basis and may be booked in advance to enable correct repositioning. However, at short notice, rooms may be reconfigured to be placed in adjacent positions as required by the load handling devices 310 operable on the grid.
It will be appreciated that in this way a building may be created with bespoke and adaptable topology, layout and functionality. The reconfigurable nature of the container rooms allows for storage, garages, numbers of living rooms, bathrooms and entertaining spaces to be changed at will. Furthermore, corridors and hallway containers may be envisaged to link the container rooms and properties in the building at any one time. The framework structure also enables lifts and lift shafts to be catered for as required, between container properties 40.
It will also be appreciated that rooms with special functionality that may not be used often or may only be needed for a predetermined time, for example gyms, saunas, nursery rooms or invalid accommodation may be stored off site and input in the building when required or ordered by a user.
It will be appreciated that the modular reconfigurable approach above introduces the concept of pay-per-use accommodation, so only the accommodation or rooms required are paid for as they are needed.
It will further be appreciated that special doors and or windows with interlock mechanisms may be required to ensure that no opening may be activated or used unless the correct configuration of container properties is in place.
In this way, it will be appreciated that there above method of reconfiguring buildings enables continuous upgrading of buildings to be undertaken such that the building does not become obsolete.
It will further be appreciated that the above system enables views and positions of rooms within buildings to be changed. This provides the opportunity to auction specific locations having desirable views or proximity to other communal container modules.
Moreover, it will be appreciated that the system described above may be used in the manner of a timeshare property. A given customer may own the container property 40 but want it located in different countries or different locations within a given country at different times of the year. For example, a beach front property in the warmer months and a skiing property in the winter. The reconfigurable and moveable nature of the property described above enables this.
Furthermore, the system described above is not limited to residential properties but may be used to create reconfigurable commercial properties. These may include, but not be limited to shopping malls, hospitals, hotels, prisons and any other building arrangement where the configuration of the rooms may require changing in response to external influences.
In the case of a reconfigurable shopping centre or mall, it would be possible to auction the locations with the best footfall or reconfigure the mall to have different shops for different seasons, restaurants and temporary pop up shops. Alternatively, there could be a single location where goods are purchased, the remaining containers being used as fitting rooms, storage for goods, try before you buy rooms, or display rooms.
In another example, a hospital may be envisaged having reconfigurable rooms, such as wards, operating theatres, clinic rooms and clean rooms. In an additional embodiment, rooms such as operating theatres could be used once then removed and replaced by an already cleaned and sanitised theatre, the previously used one being removed for cleaning and sanitising and placed in to storage awaiting the next use. Wards could be added and removed as required depending on the numbers of patients forecast for admission.
In a further example, university accommodation may be reconfigured for different uses in term time and in vacation time, enabling additional living, working or laboratory space to be generated as required. In vacation time, lecture theatre space could be converted to living accommodation for visitors or to hotel rooms.
It will be appreciated that in all the examples described above, the framework structure and uprights 280 may be required to route or provide services to the container rooms or properties. Such services may comprise for example, electricity, water, power, compressed air, cable or television services or any other service required by the property. UK Patent Application No GB1518115.9, hereby incorporated by reference, details a system and method by which services and utilities may be transmitted and supplied round a framework of the nature described above.
As described above, the framework in which the modular building components are located comprises a series of metallic uprights 280 having a substantially horizontal grid structure 300 mounted thereon. The container properties 40 comprising the buildings, rooms or otherwise are located within the framework. It will be appreciated that services such as power, may be routed via appropriate cabling throughout the framework structure. The cabling may be routed within the extrusion comprising the framework but may also be retrofitted to existing framework structures. The services routed via the framework and grid need not be limited to power but could include telecommunications or light via fibre optics,
In a similar manner it is possible to route water via pipework mounted on or within the framework structure 16. It will be appreciated that water may be required for plumbing, sprinkler systems, heating and other potential uses, particularly in hospital or leisure environments.
In one example, power may be transmitted along suitable cables routed on the framework structure. Depending on the use of the storage system, the building module may require power. Individual building modules comprising container properties 40 may comprise heating means, cooling means, freezing means or lighting means. These services would require power that may be transmitted round the framework. It will be appreciated that due to the nature of operation of the system it is preferable that the containers are not in fixed contact with the framework an accordingly, all connections between the modular buildings and the framework may be remotely releasable, or may comprise telescopic type umbilical connections or any other suitable form of connections.
However, it will be appreciated that non-contacting methods of transmitting the required power to individual containers 10 may be used, for example magnetic induction or RF induction. In this way, power is supplied to the service means in individual modular buildings without the need for the container to be in contact with the upright. The uprights 280 are located adjacent the corners of the containers and each upright has guiderails for the corners of the modular building. It will be appreciated that there will be some tolerance between the guiderails and the stacks 400 comprising container properties 40 or rooms creating the modular buildings.
The robotic load handler 310 comprises a gripper, the gripper being larger than the container property 40 or rooms and ensuring that the container property 40 or room is always guided squarely on top of the container 40 located below in a given stack. In this arrangement, it will be appreciated that it is possible to provide contact brushes between the container properties 40 in a stack 400 and the framework uprights 280. It will be appreciated that these contact brushes may be located along the edge of each container comprising the modular building.
These stackable container properties 40 may be provided with electrical connections between container properties 40 in a stack 400. These may comprise electrically conductive pads on co-operating surfaces of adjacent container properties 40. In this way power transmitted to a stack 400 via a single noncontacting point between the upright 280 and a container 40 may be transmitted throughout the stack 400. Furthermore, the container properties 40 in a stack 400 may be provided with releasable latching mechanisms to physically and/or electrically connect adjacent container properties 40 in a stack 400 together. Such latching mechanisms may comprise magnetic or electromagnetic latching means or any other suitable form of releasable latching mechanism.
In a third example, the framework carries physical services such as fluids around the system. Pipes may be routed around the framework carrying water or gas. The pipework may be arranged to route fluids to individual container properties 40. Alternatively, fluids may be releasable in to the atmosphere in the vicinity of the stacks 400. For example, certain containers 10 may contain ignitable products such as matches. In the event that the matches ignite, sensors within the framework would detect the heat, fire or smoke, and a visual inspection via a camera may identify an individual container 10. Water may be directed in to that individual container 10. In this way, a fire may be contained within a single container 10 or a few containers.
In a conventional warehouse situation, sprinklers may be deployed from the roof of the warehouse. In a modular building system as described herein, such a sprinkler system may be routed to the interior of each container 40 and may cover a large area.
Other fire suppressant means utilise gases such as nitrogen to starve any fire of oxygen. As an alternative to water, fire suppressant gases may be routed round the container buildings 1. In the event of a gas deployment, again this could be directed at individual container properties 40 but may also be in the vicinity of a stack 400 or a number of stacks 400. It will be appreciated that a lack of oxygen in the atmosphere in a given area of the system may cause danger should maintenance be required by personnel. Use of gas sensors within the framework may be envisaged will establish if the environment is safe to inspect.
The uprights 280 and the underside of the grid 300 may be provided with connectors for connection of the container properties 40 or the stacks 400 of container properties 40 to the framework. For example, provision of power, data, signals and services on the framework requires connection to the containers via suitable connections, if the services are to be utilised by the container properties 40. Any suitable connection means may be used that can connect to a container 40 or to which container properties 40 can releasably connect. For example telescopic umbilical connectors may be used that can extend to connect the container properties 40 to the framework.
The uprights 280 and the framework may be provided with sensing means capable of identifying individual container properties 40, stacks 400 of container properties 40 or objects contained within the container properties 40. Sensing means may comprise barcodes on the container properties 40 and barcode readers on the uprights 280, alternatively camera means may be utilised. Any suitable method of labelling individual container properties 40 and reading said labels may be used to achieve the same objective.
In use, the identification and the location of given container properties 40 by sensing means on the framework 14 enables the system to establish the identity, and hence contents, of individual container properties 40 adjacent to sensors, connectors and service means. In this way individual container properties 40 may be controlled, monitored or treated by means provided on the framework or the grid. For example said sensor and controlling means may control the temperature in individual container properties 40; control the level of nutrients applied to the content of individual container properties 40 in the case of a garden container 40; communicate with the content of individual container properties 40; and transmit data via the content of individual container properties 40.
It will be appreciated that due to the presence of the load handling devices 130 on the grid 300 that the services provided within the framework via the uprights 280 may need to be routed from the base of the storage system.
It will be appreciated that in all aspects of the invention, the services provided on the framework are not limited to those specifically described and that and service that may be routed via the uprights 280 and the underside of the grid 300 may be installed.
It will be appreciated that all the above embodiments are described with reference to the rooms or properties being sized as shipping containers. However, it will be appreciated that any suitably sized container may be used that can fulfil the desired function and be moved and transported by appropriately sized load handling devices and vehicles for movement to alternative locations.
For example, a hotel with reconfigurable rooms may be envisaged where it is possible to check in in one location and sleep whilst your container is moved to an alternative location. This would require the containers to be a smaller size.
It will be appreciated in all the above examples that when rooms or properties are not required, they need to be stored in a location remote from the container building. Figure 3 shows one form of container property storage system. It will be appreciated that the storage area operates in a similar manner to that described above for the buildings per se but that there is no requirement for interconnectivity or for the uprights or grid structure to provide services.
Rooms and properties of different applications and sizes may be stored in a single location, although different load handling devices and grid structures would be required for different sized properties. However, they may still be stored in a single location.
In a similar manner to that described above, when a given room type or property is required, a load handling device or a combination of a plurality of load handling devices accesses the required container and removes it to a output port of the storage system. From this point it is loaded on to an appropriately sized vehicle for onward transport to the reconfigurable building location.
Figure 3 shows a container property or container room storage system as described above, the system showing a single load handling device 310 active above the stacks 400 of containers 1. It will be appreciated that in larger storage facilities a plurality of load handling devices 310 may act on the tracks above the grid to enable multiple container properties to be moved at any given time.
It will be appreciated that any form of load handling 310 device may be in use and that any number of robotic load handling devices may be used. The container property storage system as shown in Figure 3 is representative only. Moreover, the nature and size of container properties 40 may require a larger facility that that shown in Figure 3.
The grid structure of the storage area comprises a grid structure 300 on which robotic load handling devices 310 are operative. The container properties 40 are disposed beneath the grid 300 in stacks. The stacks 110 are arranged such that a single stack of containers is located beneath a grid spacing in the grid such that the robotic load handling devices 310 may raise and lower the container rooms and properties in to and out of the stacks through the grid spacing.
In this way, the container rooms or properties are stored in an efficiently packed manner in a location remote from the modular building when not required. In this way a modular building in a densely inhabited area such as a city centre may be efficiently used by moving and reconfiguring the rooms and properties container therein, the unused rooms or properties being stored in a cheaper or less densely inhabited or less desirable location
It will be appreciated that in all the examples described above, fixtures and fittings that are not fixedly attached to the container property or room would need to be removed prior to movement of the container. In an embodiment of the invention as shown in Figure 4, a storage system is envisaged that may be located adjacent the reconfigurable building as shown in Figure 5. The storage system is of a similar format to that described above with reference to the container properties and rooms but the containers 1 and load handling devices are of a smaller size.
It will be appreciated that items requiring storage would be removed from the container rooms or properties 1 and placed in to storage containers 1. The storage containers 1 would be located in stacks as described above within a framework of uprights. The uprights support a grid comprising two sets of perpendicular rails, a plurality of load handling devices operable on the rails above the stacks.
In use, the items to be stored are placed in to stackable containers 1. The containers 1 may be loaded manually or robotically or via vehicles such as fork lift trucks at loading stations within the grid. At the loading stations, robotic load handling devices collect the containers 1 and put them in to the storage system in one of the stacks.
In this way, items that cannot be secured in the container properties 40 or rooms may be stored in proximity to the modular building awaiting use.
It will be appreciated that the items to be stored may comprise items closely associated with the function of the modular building. For example, if the modular building is a hospital with reconfigurable wards, operating theatres and clean rooms it will be appreciated that if more operating theatres are required and placed in to the modular building, there may be a requirement for additional equipment associated with performing additional operations. This may include additional trolleys or operating tables or lamps that can be stored on site in a modular storage system and accessed via load handling devices as and when required. If patient wards have been removed there may be a surplus of beds that require storage. These may be stored in stacked containers within stacks in such a mechanised storage system accessible via the load handling devices as and when required.
In the case of a hospital, it will be appreciated that a modular storage system may be used as a morgue, each of the containers comprising a location for storage. It will be appreciated in this example that the container may require a deoxygenated, or nitrogen rich, or chilled environment. In this case, the required services would be routed via the uprights of the framework and the grid.
In another example associated with a hospital modular building, a mechanised container storage system may be used for pharmaceuticals, drugs, bandages, and other medical equipment.
If the modular building is a residential apartment block it will be appreciated that an associated storage system may be required to store furniture not required by the current configuration but that may be required at short notice should the building require reconfiguration.
Furthermore, a storage system suitable for storing vehicles such as cars, vans, bicycles, scooters or any other form of vehicle could be located in a position associated with the residential apartment modular building such that occupiers may easily access their vehicles as required.
If the modular building is a commercial building such as a shopping centre or mall then the co-located modular storage system may comprise means for storing goods to be sold in the shopping centre. These may comprise small items to be stored in bulk that may be stored in small or micro versions of the modular mechanised storage system.
If the modular building comprises a library container rooms, books, journals or magazines may be located within an associated storage facility operating in the same manner.
It will be appreciated that any number of uses for such a storage system could be envisaged and the uses are not limited to those described above.
Any size of item may be stored in such a storage system, and the containers 1 and load handling devices may be sized to fit the items to be stored.
It will further be appreciated that in accordance with a further aspect of the invention a purpose built self-storage depot may be envisaged configured in the manner described above. In this embodiment of the invention a user may purchase or rent one or more container within the storage system and access their container via a suitable access code. When the user requires access to their storage container, the access code is entered at an appropriate code entry device and load handling devices co-operate in as efficient manner as possible and remove the required container from the stack in which it is stored and transport the container to an access point at which the user can access their storage container as required. It will be appreciated that this self-storage solution provides a more efficiently packed system as corridors and access points can be reduced in size and quantity.
In all of the examples and embodiments of the invention as described above, it is a requirement that the location of the item being stored, whether a container property or an item such as a book or a bicycle, is known and traceable in order to facilitate the removal of the item from the modular building or storage system. The storage system further comprises a control system, the control system comprising identifying means, monitoring means and locating means, the identifying means identifying a container to be located in the system, monitoring means, for associating a given container having a specific function or content with a given location within the storage system or building, and locating means for locating the container 1 within the stack 110 to enable a load handling device 310 to retrieve a given container 1 on demand.
It will be appreciated that a robotic storage system as described may be used to store any item or items capable of storage in a container and the items to be stored are not limited to those described above.
Furthermore, the items to be stored need not be co-located with the reconfigurable building described above but may be located completely independently of such a building.
It will be appreciated that the container properties and rooms described above need not be limited to the functions described and that any other suitable function may be envisaged. The functions described are examples only.
It will be appreciated that services will need to be supplied via the framework and uprights and these services are not limited to those described but may include other services governed by the use of the building, property or room.

Claims (5)

1. A robotic storage system comprising a plurality of containers 1, the containers 1 being disposed in stacks 400 within a frame work structure, the
5 frame work structure comprising a series of substantially vertical uprights having a substantially horizontal grid mounted thereon, the grid comprising two substantially perpendicular sets of rails on which at least one load handling device 310 is operable, the or each load handling device 310 comprising a body mounted on wheels, a first set of wheels being arranged
10 to engage with at least two rails of the first set of rails, the second set of wheels being arranged to engage with at least two rails of the second set of rails, the first set of wheels being independently moveable and driveable with respect to the second set of wheels such that when in motion only one set of wheels is engaged with the grid at any one time thereby enabling
15 movement of the load handling device 310 along the rails to any point on the grid by driving only the set of wheels engaged with the rails in which the containers 1 comprise self-storage units accessible by at least one user, the storage system further comprising means for accessing at least one predetermined container, the user being provided with said means for
20 accessing the or each container required, the containers 1 being arranged such that each container 1 supports the container 1 immediately above in the stack 400.
Intellectual
Property
Office
Application No: GB1803172.4 Examiner: Mr Darren Williams
GB1803172.4A 2015-04-15 2016-04-15 System and method for configuration of self-storage Withdrawn GB2558798A (en)

Applications Claiming Priority (11)

Application Number Priority Date Filing Date Title
GBGB1506365.4A GB201506365D0 (en) 2015-04-15 2015-04-15 Object handling system and method
GBGB1514428.0A GB201514428D0 (en) 2015-08-13 2015-08-13 Robotic Parking Device and Handling Method
GBGB1518091.2A GB201518091D0 (en) 2015-04-15 2015-10-13 Storage systems and methods
GBGB1518089.6A GB201518089D0 (en) 2015-04-15 2015-10-13 Robotic container handling device and method
GBGB1518111.8A GB201518111D0 (en) 2015-04-15 2015-10-13 Robotic picking systems, devices and methods
GBGB1518115.9A GB201518115D0 (en) 2015-04-15 2015-10-13 Storage systems and methods
GBGB1518094.6A GB201518094D0 (en) 2015-04-15 2015-10-13 Plant growing systems and methods
GBGB1518117.5A GB201518117D0 (en) 2015-04-15 2015-10-13 Storage systems and methods
GBGB1602332.7A GB201602332D0 (en) 2015-04-15 2016-02-09 Robotic container handling device and method
GBGB1603328.4A GB201603328D0 (en) 2016-02-25 2016-02-25 System and method for configuration of buildings or storage
GB1606677.1A GB2541764B (en) 2015-04-15 2016-04-15 System and method for configuration of buildings or storage

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GB2558798A true GB2558798A (en) 2018-07-18

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