GB1600632A - Production of plastic bags and sachets - Google Patents
Production of plastic bags and sachets Download PDFInfo
- Publication number
- GB1600632A GB1600632A GB2290/78A GB229078A GB1600632A GB 1600632 A GB1600632 A GB 1600632A GB 2290/78 A GB2290/78 A GB 2290/78A GB 229078 A GB229078 A GB 229078A GB 1600632 A GB1600632 A GB 1600632A
- Authority
- GB
- United Kingdom
- Prior art keywords
- web
- rib formations
- flattening
- weakening
- bags
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/345—Progressively making the joint, e.g. starting from the middle
- B29C66/3452—Making complete joints by combining partial joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0242—Heating, or preheating, e.g. drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/346—Making joints having variable thicknesses in the joint area, e.g. by using jaws having an adapted configuration
- B29C66/3464—Making joints having variable thicknesses in the joint area, e.g. by using jaws having an adapted configuration by preheating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8351—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
- B29C66/83541—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement
- B29C66/83543—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement cooperating flying jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2155/00—Flexible containers made from webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2155/00—Flexible containers made from webs
- B31B2155/001—Flexible containers made from webs by folding webs longitudinally
- B31B2155/0014—Flexible containers made from webs by folding webs longitudinally having their openings facing transversally to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/10—Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
- B31B70/645—Making seals transversally to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
- B31B70/649—Uniting opposed surfaces or edges; Taping by applying heat or pressure using tools mounted on a drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
- B31B70/813—Applying closures
- B31B70/8131—Making bags having interengaging closure elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/92—Delivering
- B31B70/94—Delivering singly or in succession
- B31B70/946—Delivering singly or in succession the bags being interconnected
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Making Paper Articles (AREA)
Description
(54) PRODUCTION OF PLASTIC BAGS AND SACHETS
(71) I, NIGEL ERVINE CLAXTO, a citizen of the United Kingdom, of Baldhu,
Manor Drive, Hartley, near Dartford, Kent,
England, do hereby declare the invention for which I pray that a patent may be granted to me and the method by which it is to be performed to be particularly described in and by the following statement: THIS INVENTION relates to the formation of bags of synthetic plastics material film. More particularly, this invention relates to a method of and an apparatus for use in forming an elongated web of bags which are separable from the web.
In the specification, the term 'bags' is intended to include bags, sachets, pockets, and the like.
A bag of synthetic plastics material film is known which is sealed or closed along three sides and has its fourth side open to define a mouth for the bag. The bag has complementary engagement rib formations along the inner surface of the walls defining the mouth of the bag, to allow the rib formations to be engaged by the application of finger pressure to seal off the mouth of the bag.
Such bags are generally manufactured by an extrusion process in which synthetic plastics material film is extruded as a web with the complementary engagement rib formations extending down the length of the web adjacent the opposed elongated edges of the web. The web is then folded along its length to bring the complementary engagement rib formations into register with each other, whereafter the opposed walls of the web can be sealed together across the web at spaced intervals along the length of the web to define the separate bags, and the web can then be severed in the sealed zones to provide the separate bags.
Developments in the marketing of particulate material and the like in bags of the kind described, have called for the supply of such bags in elongated web form where the bags can be separated from the web. In such elongated web form, the bags can be more easily loaded mechanically with particulate material or other material. In addition, in elongated web form, the provision of mass printing of suitable information on the side or sides of the bags, is facilitated.
The applicant is aware of attempts which have been made to provide such elongated webs by providing tear lines in the form of perforation lines in the web along which individual bags can be separated from the web when required.
Because of the thickness of the rib formation relatively to the remainder of the web, more heat is required to effect sealing of the rib formations between the individual bags than is required to weld the walls of the web together. In addition, because of the thickness of the rib formations, when perforations are provided through the web and the rib formations, when a bag is separated from the web, jagged edges will occur where the rib formations of a bag are separated from the remainder of the web.
Not only are such jagged edges unsightly, but they tend to catch on clothing, textile materials and the like during use.
According to one aspect of this invention there is provided a method of forming an elongated web of bags which are separable from the web, which includes the steps of providing an elongated double walled web of synthetic plastics material film each of the two walls of the web including a respective rib formation, which rib formations extend along the walls adjacent one elongated edge of the web, and which rib formations are adapted to interengage thereby releasably to secure said two walls to one another, heating the rib formations in separation zones at spaced intervals along the length of the web, flattening the rib formations in the separation zones, welding the walls of the web together in weld bands which extend across the web in register with the separation zones to divide the web into bags, and forming lines of weakening in the weld bands to allow bags to be separated from the web along the lines of weakening.
The walls of the web may be sealed together along the elongated edge of the web opposed to the edge along which the rib formations are provided. Alternatively, the walls may be integral along this elongated edge by forming the web out of a film which is folded along its length.
The engagement rib formations may be attached to the walls of the web by any conventional means, or may be integrally formed with the web during extrusion of the web.
The complementary engagement rib formations may be of any conventional type.
Thus, for example, the complementary engagement rib formations may comprise a single elongated rib on the one wall, and a pair of laterally spaced elongated ribs on the other wall, with the spacing between the pair of ribs being appropriate to accommodate the single rib in a friction fit.
In this example of the invention, to improve engagement between the engagement rib formations, the single rib may be of circular or elliptical cross section, or may have a taper towards its base, with the pair of ribs being shaped to define a space of complementary shape between them.
In an embodiment of the invention, the rib formations may be heated by means of hot air jets, by means of heated rollers or skids, or by means of ultra sonic energy waves.
In an embodiment of the invention, where the rib formations are heated by means of ultra sonic energy waves, the step of flattening the rib formations may be carried out simultaneously with the step of heating the rib formations by applying a flattening anvil to the rib formations at the same time as they are heated.
In an alternative embodiment of the invention, the rib formations may be flattened by applying a pair of heated flattening bars to the rib formations to squash the rib formations between the heated bars.
In an embodiment of the invention, a pair of cold flattening bars may be applied to the rib formations after they have been flattened by the heated bars.
Conveniently, the rib formations may be flattened so that the flattened rib formations have a thickness approaching the thickness of the double walls of the web.
In one embodiment of the invention, the steps of welding the walls together in the weld bands and forming the lines of weakening may be carried out simultaneously.
In an alternative embodiment of the invention, the step of forming the lines of weakening may be carried out before the step of welding the walls together in the weld bands.
The lines of weakening may be provided by score lines, lines of perforations, or the like.
The method may be carried out by advancing the web stepwise, and by carrying out the steps of the method in a cyclic manner at stations which are suitably spaced along the path of movement of the web.
The method may include the step of applying printing to the web in zones in register with the bags.
According to another aspect of the invention there is provided apparatus for use in forming an elongated web of bags which are separable from the web, from an elongated double walled web of synthetic plastics material film each of the two walls of the web including a respective rib formation, which rib formations extend along the walls adjacent one elongated edge of the web and which rib formations are adapted to interengage thereby releasably to secure said two walls to one another and comprising heating means for heating the rib formations in separation zones at spaced intervals along the length of the web, flattening means for flattening the rib formations in the separation zones, welding means for welding the walls of the web together in weld bands which extend across the web in register with the separation zones to divide the web into bags, and weakening means for forming lines of weakening in the weld bands to allow bags to be separated from the web along the lines of weakening.
In an embodiment of the invention, the heating means may comprise heated nozzles which serve to direct hot air jets onto the rib formations or nozzles which serve to
direct hot air jets onto the rib formations.
In an alternative embodiment of the invention, the heating means may comprise heated rollers or heated skids which can be applied to the rib formations.
In yet a further alternative embodiment of the invention, the heating means may comprise ultra sonic energy generation means for directing ultra sonic waves onto the rib formations.
In this embodiment of the invention, the flattening means may comprise a pair of displaceable flattening anvils which are associated with heating means and are displaceable to flatten the rib formations between them at the same time as the rib formations are heated.
In an alternative embodiment of the in vention, the flattening means may com prise a pair of hot flattening bars which are adapted to be heated and are adapted to be displaced towards each other onto the rib formations to flatten them.
The flattening means may include a pair of cold displaceable clamping bars which are displaceable towards each other to clamp the flattened portions of the rib formations.
In an embodiment of the invention, the welding means may comprise a pair of weld bars which are adapted to be heated and are adapted to be displaced towards each other with the web between them.
The weakening means may conveniently comprise a perforation bar having perforating teeth at spaced intervals along its length, which is adapted to be displaced onto the web to pinch the web between it and a support member of yieldable material, to perforate the web.
The support member of yieldable material may conveniently be of rubber or the like, which can receive the perforating teeth to allow them to penetrate the web during use.
In an embodiment of the invention, the welding means and the weakening means may constitute a single unit to allow welding and weakening to be performed simultaneously.
The apparatus may include advancing means for advancing the web through the apparatus, control means for cyclically controlling operation of the heating means, and driving means for cyclically driving the flattening means, the welding means and the weakening means.
In an embodiment of the invention, the advancing means may be adapted to advance the web stepwise, the control means may control the heating means so that it is operative only when the web is stationary, and the driving means may be adapted to drive the flattening means, the welding means and the weakening means so that they are operative while the web is stationary.
In an alternative embodiment of the invention, the advancing means may be adapted to advance the web continuously through the apparatus.
In this embodiment of the invention, the control means may control the heating means so that the heating means is advanced cyclically with the web while heating the rib formations, and is then successively returned for heating the rib formations in each succeeding separation zone.
Further, in this embodiment of the invention, the driving means is adapted to drive the flattening means, the welding means, and the weakening means cyclically so that they advance with the web during operation and are then successively cyclically returned for subsequent operations.
In an alternative embodiment of the invention, the apparatus may comprise a rotatable drum over which the web is to pass, with the drum having at appropriately spaced intervals around its periphery, a series of composite stations for treating the web.
In this embodiment of the invention, each station may incorporate flattening means for flattening the rib formations, welding means for welding the walls of the web together in weld bands and weakening means for forming lines of weakening in the weld bands, which are adapted to be operated in turn during passage of the web over the drum so that at each composite station, the flattening means will first be operated to flatten the rib formations, whereafter the welding means will be operated to weld the walls of the web together in weld bands, whereafter the weakening means will be operated to form lines cf weakening in the weld bands.
In this embodiment of the invention, the heating means may be applied to the web in appropriate separation zones as the web is adavanced towards the drum. Alternatively, if desired, each composite station may further include heating means which is adapted to be controlled to operate in the appropriate sequence.
In this embodiment of the invention, the apparatus may include an endless pressure belt to compress the web against the periphery of the drum as the web passes over the drum, and to ensure that slippage between the web and drum is limited if not eliminated entirely.
The apparatus may include printing means for providing printing on the web in zones in register with the bags of the web.
In an embodiment of the invention, the apparatus may include folding means provided at the leading end of the apparatus to fold a flat web along its length to form the double walled web. In this embodiment of the invention, the apparatus will include engaging means to engage the complementary engagement rib formations prior to heating of the rib formations.
If desired, the apparatus of this invention may be provided in line with extrusion means for forming the extruded web having the engagement rib formations intergrally formed therewith.
The invention further extends to an elongated web of bags which are separable from the web, whenever formed by the method and/or means of the apparatus as described herein.
The invention further extends to a bag whenever separated from an elongated web as described herein.
It will be appreciated that the web of this invention may be formed out of any suitable conventional synthetic plastics material.
Embodiments of the invention are now described by way of example with reference to the accompanying drawings.
In the drawings: Figure 1 shows a fragmentary, diagrammatic view of one embodiment of the steps involved in carrying out the invention; and
Figure 2 shows a fragmentary, diagrammatic view of an alternative embodiment of the steps involved in carrying out the invention.
With reference to Figure 1 of the drawings, reference numeral 10 refers generally to an elongated web of synthetic plastics material film which has been folded along a foldline 12, marginally spaced from the elongated axis of the web 10, to provide two opposed walls 14.1 and 14.2 which have marginally differing lengths to facilitate separation of the walls 14.1 and 14.2.
The web 10 is formed by extrusion and has complementary engagement rib formations integrally formed therewith during extrusion, with the rib formations extending along the length of the web.
The rib formations are positioned so that when the web has been folded along the foldline 12, the complementary engagement rib formations 16 of the opposed walls 14.1 and 14.2, are inregister.
Prior to treating the web in accordance with this invention, the complementary engagement rib formations 16 are pressed into engagement with each other.
Reference numeral 18 refers generally to apparatus for use in forming the elongated web 10 into bags 20 which are separable from the web 10.
The apparatus 18 comprises heating means 22 for heating the rib formations 16 in separation zones 24 at spaced intervals along the length of the web 10.
The heating means 22 comprises a pair of opposed air nozzles 26 which are heated or comprises nozzles connected to a source of heated air. In either form the nozzles direct a stream of heated air onto the rib formations 16 for heating them.
The apparatus 18 further includes flattening means comprising a pair of hot flattening bars 28 which are adapted to be heated and are adapted to be displaced towards each other onto the rib formations 16 to flatten them between the flattening bars 28.
The apparatus includes further flatten
ing means comprising a pair of cold clamping bars 29 which are adapted to be displaced towards each other to clamp the flattened portions of the rib formations 16 between them.
The apparatus includes welding means comprising a pair of opposed, heated, weld bars 30 which are adapted to be heated and are adapted to be displaced towards each other onto the web 10 to form welds in regions herein termed weld bands 32 which extend across the wet 10 and across the flattened portions of the rib formations 16 in register with the separation zones 24 to divide the web in the bags 20.
The apparatus further includes a pair of opposed cold clamping members 34 which are adapted to be displaced towards each other to clamp the weld bands 32.
The apparatus further includes weakening means comprising a perforation bar 36 having perforating teeth 38 at spaced intervals along its length, which is adapted to be displaced onto the web 10 to pinch the web 10 between it and a support member 40 of yieldable material, to allow the perforating teeth 38 to perforate the web 10 along the weld bands 32.
The apparatus 18 includes advancing means (not shown) for advancing the web 10 stepwise through the apparatus.
The apparatus 18 further includes control means (not shown) for cyclically controlling the heating means so that it is operative only when the web is stationary.
The apparatus 18 further includes driving means (not shown) for cyclically driving the flattening bars 28, clamping bars 29, weld bars 30, clamping members 34, and perforation bar 36 so that they are only
operative while the web is stationary.
It will be noted that the various stations
of the apparatus are equally spaced cor
responding to the spacing between the weld
bands 32 and thus the opposed edges of
the bags 20, except that a rest zone is pro
vided between the clamping members 34
and the perforation bar 36 to allow the web 10 in the weld bands 32 to cool sufficiently prior to perforation.
After tbe elongated web has been formed,
individual bags 20 can be separated from
the web along the perforation lines 42.
If desired, the perforating teeth 38 of the
perforation bar 36 may be arranged in the
zone of the flattened rib formations to sever
the flattened rib formations completely
during perforation.
With reference to Figure 2 of the draw
ings, reference numeral 44 refers generally
to an alternative embodiment of apparatus
in accordance with this invention for use
in forming an elongated web 10 as hereinbefore described, into bags 20 which are
separable from the web 10.
The apparatus 44 comprises a drum 46 which is mounted on an axle 48 and is
adapted to be rotatably driven during use in
the direction indicated by the arrow 50.
The drum 46 has a series of composite
stations 52 provided at equally spaced in
tervals about its periphery.
The spacing of the composite stations 52
about the periphery of the drum 46 is
appropriate for the width of the bags 20 to
be formed in the web 10.
Each composite station 52 incorporates
heating means for heating the rib forma
tions of the web 10 in separation zones 24
at spaced intervals along the length of the web 10, flattening means for flattening the heated rib formations in the separation zones, welding means for welding the opposed walls of the web 10 together across the web and across the flattened rib formations in the separation zones, and weakening means for providing lines of weakening across the weld bands in the web 10.
The apparatus 44 further includes driving means (not shown) for each composite station 52 to drive the heating means, the flattening means, the welding means and the weakening means in sequence.
Thus, in use, as a separation zone 24 of the web 10 comes into contact with a composite station 52, the heating means of that station 52 will first be operated for an appropriate period to heat the rib formations in that separation zone. Thereafter the flattening means of that station comprising a hot flattening bar will be operated to flatten the heated rib formations in that separation zone.
Thereafter the further flattening means comprising a cold claming bar of that station 52 will be operated to clamp the flattened rib formations.
Thereafter the welding means of that station 52 will be operated to form a weld in a weld band extending across the web 10 in that separation zone.
Thereafter a cold clamping member of that station 52 will be operated to clamp the weld band.
And finally, the weakening means of that composite station 52 will be operated to form a perforation line along the weld band.
It will be appreciated that the rate of rotation of the drum 46 and the operation of the composite stations 52 will be controlled so that all the above steps are ar- ried out on the web 10 while it passes over the drum 46 in contact with each particular composite station 52.
The apparatus 44 further includes an endless compression belt 54 which compresses the web 10 against the periphery of he drum 46 thereby combatting slippage between the web 10 and the drum 46.
The endless belt 54 further serves as a pressure plate for the web 10 to keep the web 10 in firm engagement with the drum 46 while the various steps are carried out by the composite stations 52.
The embodiments of the invention as illustrated in the drawings provide the advantage that they provide effective methods of forming an elongated web of bags which are separable from the web.
They provide the further advantage that by flattening the rib formations in the separation zones to a thickness approaching that of the remainder of the web, the welds which are formed in the weld bands can extend substantially evenly~3lcross the web and across the flattened portions of the
rib formations. Thus an effective sealing
engagement can be obtained not only between the opposed walls but also between
the flattened portions of the opposed rib
formations.
They provide the further advantage that
because pf the flatening of the rib forma
tions, the tendency to leave jagged edges
in these zones upon separation of bags from
the web will be reduced if not entirely
eliminated.
WHAT I CLAIM IS: 1. A method of forming an elongated web of bags which are separable from the web, which includes the steps of providing an elongated double walled web of synthetic plastics material film each of the two walls of the web including a respective rib formation, which rib formations extend along the walls adjacent one elongated edge of the web, and which rib formations are adapted to interengage thereby releasably to secure said two walls to one another, heating the rib formations in separation zones at spaced intervals along the length of the web, flattening the rib formations in the separation zones, welding the walls of the web together in weld bands which extend across the web in register with the separation zones to divide the web into bags, and forming lines of weakening in the weld bands to allow bags to be separated from the web along the lines of weakening.
2. A method according to claim 1, in which the rib formations are heated by means of hot air jets.
3. A method according to claim 1, in which the rib formations are heated by means of ultra sonic energy waves.
4. A method according to claim 3, in which the step of flattening the rib formations is carried out simultaneously with the
step of heating the rib formations by apply
ing a flattening anvil to the rib formations.
5. A method according to any one of
Claims 1 to 3, in which the rib formations are flattened by applying heated flattening bars to the rib formations.
6. A method according to Claim 5, in which cold flattening bars are applied to the rib formations after application of the heated flattening bars.
7. A method according to any one of the preceding claims, in which the steps of welding the walls together in the weld bands and forming the lines of weakening are carried out simultaneously.
8. A method according to any one of the preceding claims, in which the lines of weakening are provided by lines of perforations in the web.
**WARNING** end of DESC field may overlap start of CLMS **.
Claims (29)
1. A method of forming an elongated web of bags which are separable from the web, which includes the steps of providing an elongated double walled web of synthetic plastics material film each of the two walls of the web including a respective rib formation, which rib formations extend along the walls adjacent one elongated edge of the web, and which rib formations are adapted to interengage thereby releasably to secure said two walls to one another, heating the rib formations in separation zones at spaced intervals along the length of the web, flattening the rib formations in the separation zones, welding the walls of the web together in weld bands which extend across the web in register with the separation zones to divide the web into bags, and forming lines of weakening in the weld bands to allow bags to be separated from the web along the lines of weakening.
2. A method according to claim 1, in which the rib formations are heated by means of hot air jets.
3. A method according to claim 1, in which the rib formations are heated by means of ultra sonic energy waves.
4. A method according to claim 3, in which the step of flattening the rib formations is carried out simultaneously with the
step of heating the rib formations by apply
ing a flattening anvil to the rib formations.
5. A method according to any one of
Claims 1 to 3, in which the rib formations are flattened by applying heated flattening bars to the rib formations.
6. A method according to Claim 5, in which cold flattening bars are applied to the rib formations after application of the heated flattening bars.
7. A method according to any one of the preceding claims, in which the steps of welding the walls together in the weld bands and forming the lines of weakening are carried out simultaneously.
8. A method according to any one of the preceding claims, in which the lines of weakening are provided by lines of perforations in the web.
9. A method according to any one of
the preceding claims, in which the web is advanced stepwise, and the steps of the method are carried out cyclically at stations which are spaced along the path of moveanent of the web.
10. A method according to any one of the preceding claims, which includes the step of applying printing to the web in zones tn register with the bags.
11. A method of forming an elongated web of bags, substantially as described herein with reference to the accompanying drawings.
12. Apparatus for use in forming an elongated web of bags which are separable from the web, from an elongated double walled web of synthetic plastics material film each of the two walls of the web including a respective rib formation, which rib formations extend along the walls adjacent one elongated edge of the web and which rib formations are adapted to interengage thereby releaably to secure said two walls to one another and comprising heating means for heating the rib formations in separation zones at spaced intervals along the length of the web, flattening means for flattening the rib formations in the separation zones, welding means for welding the walls of the web together in weld bands which extend across the web in register with the separation zones to divide the web into bags and weakening means for morming lines of weakening in the weld bands to allow bags to be separated from the web along the lines of weakening.
13. Apparatus according to claim 12,in which the heating means comprises heated nozzles which serve to direct hot air jets
onto the rib formations or nozzles and to
a source of hot air, said source being connected to said nozzles which serve to direct hot air jets onto the rib formations.
14. Apparatus according to claim 12, in
which the heating means comprises ultra
sonic energy generation means for directing
ultra sonic waves onto the rib formations.
15. Apparatus according to claim 14,
in which the flattening means comprises a
pair of displaceable flattening anvils which
are associated with the heating means and
are displaceable to flatten the rib formations
at the same time as they are heated.
16. Apparatus according to any one of
Claims 12 to 14, in which the flattening
means comprises a pair of hot flattening
bars which are adapted to be heated and
are adapted to be displaced towards each
other onto the rib formations to flatten
them.
17. Apparatus according to Claim 16,
in which the flattening means includes a
pair of cold displaceable clamping bars
which are displaceable towards each other to clamp the flattened portions of the rib formations.
18. Apparatus according to any one of
Claims 12 to 17, in which the welding means comprises a pair of weld bars which are adapted to be heated and are adapted to be displaced towards each other with the web between them.
19. Apparatus according to any one of
Claims 12 to 18, in which the weakening means comprises a perforation bar having perforating teeth at spaced intervals along its length, which is adapted to be displaced onto the web to pinch the web between it and a support member of yieldable material, to perforate the web.
20. Apparatus according to any one of
Claims 12 to 19, including advancing means for advancing the web through the apparatus, control means for cyclically controlling operation of the heating means, and driving means for cyclically driving the flattening means, the welding means and the weakening means.
21. Apparatus according to Claim 20, in which the advancing means is adapted to
advance the web stepwise, in which the control means controls the heating means so that it is operative when the web is stationary, and the driving means drives the flattening means, the welding means and the weakening means so that they are operative while the web is stationary.
22. Apparatus according to Claim 12, including a rotatable drum over which the web can pass, the drum having a series of composite stations at spaced intervals about its periphery, with each composite station incorporating flattening means, welding means and weakening means, including operation means associated with each composite station to operate the flattening means, welding means and weakening means of each station in sequence while a separation zone of the web passes over the drum in contact with the station, and including compression means to compress the web against the periphery of the drum as it passes over the drum.
23. Apparatus according to Claim 22,
in which each composite station further
includes heating means adapted to be opera
ted by the operation means in an ap
propriate sequence.
24. Apparatus according to Claim 22
or Claim 23, in which the compression means comprises an endless compression belt.
25. Apparatus according to any one of
Claims 12 to 24, including printing means for providing printing on the web in zones
in register with the bags of the web.
26. Apparatus according to any one of
Claims 12 to 25, including folding means at
the leading end of the apparatus to fold a fiat web along its length to form the double walled web, and including engaging means to engage the complementary engagement rib formations prior to heating of the rib formations.
27. Apparatus for use in forming an elongated web of bags which are separable from the web, substantially as described herein with reference to the accompanying drawing.
28. An elongated web of bags which are separable from the web, whenever formed by the method and/or by means of the apparatus as claimed in any one of the preceding claims.
29. A bag whenever separated from an elongated web as claimed in Claim 28.,
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB2290/78A GB1600632A (en) | 1978-05-24 | 1978-05-24 | Production of plastic bags and sachets |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB2290/78A GB1600632A (en) | 1978-05-24 | 1978-05-24 | Production of plastic bags and sachets |
Publications (1)
Publication Number | Publication Date |
---|---|
GB1600632A true GB1600632A (en) | 1981-10-21 |
Family
ID=9736964
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB2290/78A Expired GB1600632A (en) | 1978-05-24 | 1978-05-24 | Production of plastic bags and sachets |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB1600632A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2204560A (en) * | 1987-05-11 | 1988-11-16 | Nigel Ervine Claxton | Manufacture of bags |
-
1978
- 1978-05-24 GB GB2290/78A patent/GB1600632A/en not_active Expired
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2204560A (en) * | 1987-05-11 | 1988-11-16 | Nigel Ervine Claxton | Manufacture of bags |
US4863285A (en) * | 1987-05-11 | 1989-09-05 | Claxton Nigel E | Manufacture of bags |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
416 | Proceeding under section 16 patents act 1949 | ||
PS | Patent sealed [section 19, patents act 1949] | ||
PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19920524 |