GB1532112A - Honeycomb structures and their production - Google Patents

Honeycomb structures and their production

Info

Publication number
GB1532112A
GB1532112A GB2842/77A GB284277A GB1532112A GB 1532112 A GB1532112 A GB 1532112A GB 2842/77 A GB2842/77 A GB 2842/77A GB 284277 A GB284277 A GB 284277A GB 1532112 A GB1532112 A GB 1532112A
Authority
GB
United Kingdom
Prior art keywords
aluminium foil
adhesive
core
honeycomb
primed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB2842/77A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boeing Co
Original Assignee
Boeing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/561,271 external-priority patent/US4025681A/en
Application filed by Boeing Co filed Critical Boeing Co
Priority to GB2842/77A priority Critical patent/GB1532112A/en
Priority to FR7706439A priority patent/FR2382330A1/en
Publication of GB1532112A publication Critical patent/GB1532112A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D47/00Making rigid structural elements or units, e.g. honeycomb structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D24/00Producing articles with hollow walls
    • B29D24/002Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled
    • B29D24/005Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled the structure having joined ribs, e.g. honeycomb
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0089Producing honeycomb structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/146Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/08Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/20Metallic substrate based on light metals
    • B05D2202/25Metallic substrate based on light metals based on Al
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00Sheets
    • B05D2252/10Applying the material on both sides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/10Phosphatation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • B32B2311/24Aluminium

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)

Abstract

1532112 Laminates BOEING CO 24 Jan 1977 02842/77 Heading B5N A method of forming an environmentally durable, corrosion resistant honeycomb core structure from aluminium metal comprises the steps of: preparing a polymer receptive oxide coating on both surfaces of an aluminium foil by anodization of said aluminium foil in phosphoric acid said anodization taking place at a temperature in the range of 75‹ F. to 160‹ F. for 0À1 to 30 minutes at a potential of from 1 to 50 volts with phosphoric acid concentration of 5% to 50%; applying a thin coating of an organic resin primer to said surfaces; curing said primer to a coherent film to form a primed aluminium foil; emplacing an adhesive on said primed aluminium foil, said adhesive being placed in locations chosen to form node bonds in a honeycomb structure; stacking said foil; curing said adhesive to form bonds between adjacent layers of primed aluminium foil to form a bonded stack of aluminium foil layers; expanding said stack to form honeycomb cells therein forming a honeycomb core; and bonding a face sheet to opposed end edge surfaces of said core with an adhesive which wets the surfaces of said primed aluminium foil to form fillets extending into said honeycomb cells; whereby a honeycomb core panel assembly is formed having all metal surfaces of said core coated with corrosion resistant, organic coating to render said core environmentally stable and resistant to corrosion. The primer may be a polycarbonate, acrylate, epoxy, polyimide, polyurethane or phenolic resin or a polyolefin. The adhesive may be an epoxy or polyimide resin, activated by heating. The edge sheets may be of aluminium foil.
GB2842/77A 1975-03-24 1977-01-24 Honeycomb structures and their production Expired GB1532112A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB2842/77A GB1532112A (en) 1975-03-24 1977-01-24 Honeycomb structures and their production
FR7706439A FR2382330A1 (en) 1975-03-24 1977-03-04 ASSEMBLY OF ALUMINUM PARTS BY ADHERENCE

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US05/561,271 US4025681A (en) 1975-03-24 1975-03-24 Environmentally durable metal honeycomb structure
GB2842/77A GB1532112A (en) 1975-03-24 1977-01-24 Honeycomb structures and their production
BE175490A BE852110A (en) 1975-03-24 1977-03-04 ASSEMBLY OF ALUMINUM PARTS BY ADHERENCE
FR7706439A FR2382330A1 (en) 1975-03-24 1977-03-04 ASSEMBLY OF ALUMINUM PARTS BY ADHERENCE

Publications (1)

Publication Number Publication Date
GB1532112A true GB1532112A (en) 1978-11-15

Family

ID=27424669

Family Applications (1)

Application Number Title Priority Date Filing Date
GB2842/77A Expired GB1532112A (en) 1975-03-24 1977-01-24 Honeycomb structures and their production

Country Status (2)

Country Link
FR (1) FR2382330A1 (en)
GB (1) GB1532112A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2165498A (en) * 1984-10-16 1986-04-16 Automotive Products Plc Disc wheel
GB2167443B (en) * 1984-11-05 1989-05-17 Bl Tech Ltd A method of fabricating structures from aluminium sheet and structures comprising aluminium components
WO1994025258A1 (en) * 1993-05-05 1994-11-10 Tubus Bauer Gmbh Process for producing a honeycomb structure and honeycomb structure so produced
EP1844678A2 (en) * 2005-10-27 2007-10-17 Chi-Shen Chiu Volume-adjustable unit and furniture comprising frame made of the same
WO2008002408A3 (en) * 2006-06-27 2008-02-21 Hexcel Corp Corrosion resistant honeycomb
WO2008128488A1 (en) * 2007-04-21 2008-10-30 GETA Gesellschaft für Entwicklung, Technik-Andwendung für Holz- und Kunststofferzeugnisse mbH Panel comprising media-conducting lines and method for the production thereof
EP2240317A2 (en) * 2008-01-11 2010-10-20 Vertechs Enterprises, Inc. Thermally conductive structure
CN114103351A (en) * 2021-11-29 2022-03-01 重庆冠宇电池有限公司 Aluminum-plastic film, preparation method and battery comprising aluminum-plastic film

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8427943D0 (en) 1984-11-05 1984-12-12 Alcan Int Ltd Anodic aluminium oxide film
US4793903A (en) * 1986-10-24 1988-12-27 The Boeing Company Method of cleaning aluminum surfaces

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2734843A (en) * 1952-12-02 1956-02-14 Method of producing honeycomb
US3649408A (en) * 1969-08-15 1972-03-14 Ransburg Electro Coating Corp Method of applying fiber-like adhesive to a substrate
US3672972A (en) * 1970-03-23 1972-06-27 Kaiser Aluminium Chem Corp Method for forming anodic oxide coatings having improved adhesive properties
GB1390968A (en) * 1971-07-28 1975-04-16 Nissan Motor Honeycomb structures
FR2342356A1 (en) * 1976-02-26 1977-09-23 Boeing Co Anodising aluminium for bonding with polymer adhesives - is carried out in phosphoric acid bath at 10-30 degrees C

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2165498A (en) * 1984-10-16 1986-04-16 Automotive Products Plc Disc wheel
GB2167443B (en) * 1984-11-05 1989-05-17 Bl Tech Ltd A method of fabricating structures from aluminium sheet and structures comprising aluminium components
WO1994025258A1 (en) * 1993-05-05 1994-11-10 Tubus Bauer Gmbh Process for producing a honeycomb structure and honeycomb structure so produced
US5683782A (en) * 1993-05-05 1997-11-04 Tubus Bauer Gmbh Process for producing of a honeycomb structure and honeycomb structure so produced
EP1844678A2 (en) * 2005-10-27 2007-10-17 Chi-Shen Chiu Volume-adjustable unit and furniture comprising frame made of the same
CN101472687B (en) * 2006-06-27 2012-07-04 赫克赛尔公司 Corrosion resistant honeycomb
US7695797B2 (en) 2006-06-27 2010-04-13 Hexcel Corporation Corrosion resistant honeycomb
WO2008002408A3 (en) * 2006-06-27 2008-02-21 Hexcel Corp Corrosion resistant honeycomb
WO2008128488A1 (en) * 2007-04-21 2008-10-30 GETA Gesellschaft für Entwicklung, Technik-Andwendung für Holz- und Kunststofferzeugnisse mbH Panel comprising media-conducting lines and method for the production thereof
EP2240317A2 (en) * 2008-01-11 2010-10-20 Vertechs Enterprises, Inc. Thermally conductive structure
EP2240317A4 (en) * 2008-01-11 2013-02-13 George C P Straza Thermally conductive structure
US8671693B2 (en) 2008-01-11 2014-03-18 George C. P. Straza Thermally conductive structure
CN114103351A (en) * 2021-11-29 2022-03-01 重庆冠宇电池有限公司 Aluminum-plastic film, preparation method and battery comprising aluminum-plastic film

Also Published As

Publication number Publication date
FR2382330A1 (en) 1978-09-29
FR2382330B1 (en) 1983-10-28

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Legal Events

Date Code Title Description
PS Patent sealed
PCNP Patent ceased through non-payment of renewal fee