GB1047946A - A process for manufacturing pile and other fabrics - Google Patents
A process for manufacturing pile and other fabricsInfo
- Publication number
- GB1047946A GB1047946A GB35726/63A GB3572663A GB1047946A GB 1047946 A GB1047946 A GB 1047946A GB 35726/63 A GB35726/63 A GB 35726/63A GB 3572663 A GB3572663 A GB 3572663A GB 1047946 A GB1047946 A GB 1047946A
- Authority
- GB
- United Kingdom
- Prior art keywords
- filaments
- apertures
- tufting
- apertured structure
- apertured
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23957—Particular shape or structure of pile
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23957—Particular shape or structure of pile
- Y10T428/23964—U-, V-, or W-shaped or continuous strand, filamentary material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23979—Particular backing structure or composition
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Carpets (AREA)
- Nonwoven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
Abstract
1,047,946. Pile fabrics. E. I. DU PONT DE NEMOURS & CO. Sept. 10, 1963 [Sept. 10, 1962], No. 35726/63. Heading D1K. A tufted fabric is made by projecting filaments or yarns at high speed against an apertured structure so that they penetrate the apertures and form loops on the opposite side. The apertures may be in scrim which remains permanently in the fabric, or may be in a wire mesh, a perforated plate, or an array of wires or blades, from which the fabric is stripped when completed. The filaments or yarn may be propelled by nip rollers or by a jet of fluid; they may come from bobbins, or filaments may come straight from the spinnerets or from a bulking or crimping device. After penetrating the apertures, the filaments or yarn may impinge on a stopper screen which limits the height of loop and to which suction may be applied to improve uniformity of tufting. The stopper screen may have depressions to vary the height of loop for patterning; or the height may be varied by altering the speed of the filaments or the speed at which the nozzles are traversed. The filaments or the apertured structure or the stopper screen may be electrically charged to spread the filaments apart. The tufting density may be increased by employing a stretchable or shrinkable apertured structure or by using shrinkable or crimpable filaments. The apertured structure may consist of parallel blades along which tufts are moved closer together or farther apart by means of a comb. The filaments may be bonded to the apertured structure by heating them during tufting or subsequently, or by heating the apertured structure, or by applying adhesive. A backing of randomly disposed filaments may be formed by continuing to deposit filaments after the apertures are full. A further backing of sheet material may also be applied. The tufts may be sheared to produce cut pile. Patterns may be produced by traversing different yarns on different paths along the apertured structure. Tufting may be effected from both sides, some apertures being filled from one side and some from the other. During tufting, the apertured structure may be flat and stationary, or may be mounted round a rotating drum; or a continuous roll of scrim may be run under a succession of transverse rows of jets. Fig. 5 shows a backing of filaments 60 applied after the apertures have been filled with tufts 62. Fig. 11 shows initial tufts 94 of heated filaments which buckle and are set to shape on encountering a cool stopper screen, their interior then being filled with filaments 93. In an example, a brown polytetra fluoroethylene yarn is plied with a white crimpable nylon yarn and tufted into terylene scrim mounted on a drum, a stopper screen being arranged 1/2 inch inside the scrim. In another example, tufting is effected with a two-component filament, one component being nylon 6 and the other a copolymer of nylons 6 and 610. The apertured structures in one example is a sheet of foamed polypropylene lanced and stretched so that the slits open into apertures. The jets may be traversed so that filaments in each aperture pass into every adjacent aperture.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US222707A US3266969A (en) | 1962-09-10 | 1962-09-10 | Tufting process and products having tufted structures |
Publications (1)
Publication Number | Publication Date |
---|---|
GB1047946A true GB1047946A (en) | 1966-11-09 |
Family
ID=22833352
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB35726/63A Expired GB1047946A (en) | 1962-09-10 | 1963-09-10 | A process for manufacturing pile and other fabrics |
Country Status (5)
Country | Link |
---|---|
US (1) | US3266969A (en) |
BE (1) | BE644593A (en) |
DE (1) | DE1485487A1 (en) |
GB (1) | GB1047946A (en) |
LU (1) | LU44416A1 (en) |
Families Citing this family (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1435466A1 (en) * | 1964-10-24 | 1969-03-20 | Freudenberg Carl Fa | Process for the production of textile fiber products |
US3318632A (en) * | 1965-09-28 | 1967-05-09 | Struble Albert | Head rest cover |
US3543332A (en) * | 1966-09-21 | 1970-12-01 | Celanese Corp | Apparatus for producing fibrous structures |
US3497586A (en) * | 1968-01-04 | 1970-02-24 | Fmc Corp | Process and apparatus for melt spinning thermoplastic yarn |
JPS4829768B1 (en) * | 1970-03-16 | 1973-09-13 | ||
US3839124A (en) * | 1970-04-29 | 1974-10-01 | Phillips Petroleum Co | Article and method of manufacture |
US4016317A (en) * | 1972-11-13 | 1977-04-05 | Johnson & Johnson | Nonwoven fabric |
US4021284A (en) * | 1972-11-13 | 1977-05-03 | Johnson & Johnson | Nonwoven fabric and method and apparatus for producing the same |
IN149714B (en) * | 1974-07-17 | 1982-03-20 | Dexter Corp | |
US4276681A (en) * | 1974-09-17 | 1981-07-07 | The Kendall Company | In an apparatus for forming biaxially oriented nonwoven fabrics |
US4042740A (en) * | 1974-09-20 | 1977-08-16 | Minnesota Mining And Manufacturing Company | Reinforced pillowed microfiber webs |
US4103058A (en) * | 1974-09-20 | 1978-07-25 | Minnesota Mining And Manufacturing Company | Pillowed web of blown microfibers |
DE2530499C3 (en) * | 1975-07-09 | 1978-05-24 | Akzo Gmbh, 5600 Wuppertal | Mat sheet and process for its manufacture |
US4032383A (en) * | 1975-11-04 | 1977-06-28 | Mcdonnell Douglas Corporation | Fiber insertion device for continuous 3d foaming machine and method |
CH618073A5 (en) * | 1976-03-11 | 1980-07-15 | Akzo Nv | Barn-floor covering web |
US4181450A (en) * | 1976-04-02 | 1980-01-01 | Akzona Incorporated | Erosion control matting |
US4129097A (en) * | 1977-03-03 | 1978-12-12 | Akzona Incorporated | Floor covering sheet for stables |
US4225299A (en) * | 1978-04-04 | 1980-09-30 | Kling-Tecs, Inc. | Apparatus for extruding yarn |
US4233349A (en) * | 1979-03-26 | 1980-11-11 | E. I. Du Pont De Nemours And Company | Suede-like product and process therefor |
US4753834A (en) * | 1985-10-07 | 1988-06-28 | Kimberly-Clark Corporation | Nonwoven web with improved softness |
US4668566A (en) * | 1985-10-07 | 1987-05-26 | Kimberly-Clark Corporation | Multilayer nonwoven fabric made with poly-propylene and polyethylene |
US4778460A (en) * | 1985-10-07 | 1988-10-18 | Kimberly-Clark Corporation | Multilayer nonwoven fabric |
US4655863A (en) * | 1986-02-12 | 1987-04-07 | Franco Miguel V | Loom for carpets, tapestry, and the like and method of using |
US5423928A (en) * | 1993-05-10 | 1995-06-13 | Hambright; Perry | Process for creating transferrable pile yarn designs |
US6305875B1 (en) | 1995-05-01 | 2001-10-23 | Asahi Doken Kabushiki Kaisha | Net of three-dimensional construction and vegetation method for surface of slope |
US5716689A (en) * | 1996-09-19 | 1998-02-10 | Integrated Process Technologies | Hollow fiber membrane carpet manufacturing method and an elementary carpet member and carpet |
US20040202851A1 (en) * | 2003-04-08 | 2004-10-14 | Goodrum Richard A. | Turf reinforcement mat composite including support mat core and attached fiber matrix |
WO2006006216A1 (en) * | 2004-07-09 | 2006-01-19 | Ngc Corporation | Buffer mat for gymnastics |
FR2874939B1 (en) * | 2004-09-09 | 2006-12-15 | Cera | METHOD FOR MANUFACTURING A CARPET PATTERN |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2671494A (en) * | 1951-06-18 | 1954-03-09 | Ind Res Inst Of The University | Carpet manufacturing device |
US2754578A (en) * | 1951-08-03 | 1956-07-17 | Magee Carpet Co | Pile fabric and method of making same |
US2636460A (en) * | 1951-08-31 | 1953-04-28 | Seiderman Maurice | Method of application of hairsimulating fiber |
US2725835A (en) * | 1953-04-27 | 1955-12-06 | Robert I Mather | Composite carpet and method of making same |
US2900700A (en) * | 1954-12-22 | 1959-08-25 | Owens Corning Fiberglass Corp | Method of making a textile mat |
US3039170A (en) * | 1958-11-05 | 1962-06-19 | Kendall & Co | Apparatus for making reinforced fabrics and the like |
US3075867A (en) * | 1959-04-24 | 1963-01-29 | Southern Latex Corp | Tufted products |
US3078543A (en) * | 1960-07-14 | 1963-02-26 | Bloch Godfrey | Loop pile fabric |
US3145446A (en) * | 1962-11-21 | 1964-08-25 | Du Pont | Process for producing tufted structures |
-
1962
- 1962-09-10 US US222707A patent/US3266969A/en not_active Expired - Lifetime
-
1963
- 1963-09-10 DE DE19631485487 patent/DE1485487A1/en active Pending
- 1963-09-10 GB GB35726/63A patent/GB1047946A/en not_active Expired
- 1963-09-10 LU LU44416D patent/LU44416A1/xx unknown
-
1964
- 1964-03-02 BE BE644593D patent/BE644593A/xx unknown
Also Published As
Publication number | Publication date |
---|---|
LU44416A1 (en) | 1964-09-10 |
DE1485487A1 (en) | 1969-07-10 |
US3266969A (en) | 1966-08-16 |
BE644593A (en) | 1964-09-02 |
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