FR2838234A1 - Flat electric cable, uses two layers with alternating wave layout for flattened conductors to provide electromagnetic cancellation - Google Patents

Flat electric cable, uses two layers with alternating wave layout for flattened conductors to provide electromagnetic cancellation Download PDF

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Publication number
FR2838234A1
FR2838234A1 FR0204159A FR0204159A FR2838234A1 FR 2838234 A1 FR2838234 A1 FR 2838234A1 FR 0204159 A FR0204159 A FR 0204159A FR 0204159 A FR0204159 A FR 0204159A FR 2838234 A1 FR2838234 A1 FR 2838234A1
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FR
France
Prior art keywords
conductors
flat
insulating material
waves
flat cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
FR0204159A
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French (fr)
Inventor
Paul Lazareff
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leoni Wiring Systems France SAS
Original Assignee
Sylea SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sylea SA filed Critical Sylea SA
Priority to FR0204159A priority Critical patent/FR2838234A1/en
Publication of FR2838234A1 publication Critical patent/FR2838234A1/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • H01B7/0876Flat or ribbon cables comprising twisted pairs

Abstract

The flat cable has two flattened conductors (4,5) embedded in a thickness of insulating material (1,2). The conductors are formed to a regular alternating wave (4a,4b,4c; 5a,5b,5c). The conductor is formed initially as two attached (3) strips each containing a single conductor. One side is then folded on top of the other so peaks and troughs of the alternating pattern are opposite each other.

Description

enregisLrer. La présente invention se rapporte à un câble platenregisLrer. The present invention relates to a flat cable

plus particulièrement destiné à des applications électroma-  more particularly intended for electro-

gnétiques. Les câbles plats, c'est-à-dire des câbles comportant des conducteurs méplats noyés dans une épaisseur de matière isolante sont généralement plus pratiques à utiliser que les conducteurs classiques, mais par exemple, pour les ap plications nocessitant de torsader les conducteurs comme pour les systèmes "Airbag", prétentionneur de ceintures de sécurité ou autres, leur utilisation n'est pas possible car  netic. Flat cables, that is to say cables comprising flat conductors embedded in a thickness of insulating material, are generally more practical to use than conventional conductors, but for example, for applications involving the twisting of conductors as for "Airbag" systems, seat belt pretensioners or others, their use is not possible because

ils ne se prêtent pas à la réalisation d'une torsade.  they do not lend themselves to making a twist.

L'un des buts de l' invention est de réaliser des câ bles plats permettant d'être utilisés dans les applications électromagnétiques.  One of the aims of the invention is to produce flat cables enabling them to be used in electromagnetic applications.

Le câble plat, selon l' invention, est du type com-  The flat cable according to the invention is of the type

prenant deux conducteurs méplats insérés dans une épaisseur de matière isolante, ledit câble plat étant caractérisé en ce que les conducteurs sont conformés pour présenter une série d'ondes réqulières alternées rentrantes et saillantes, lesUits conducteurs étant disposés de manière que chaque onde saillante de l'un soit située au droit de l'onde saillante de l'autre et chaque onde rentrante de  taking two flat conductors inserted in a thickness of insulating material, said flat cable being characterized in that the conductors are shaped to present a series of alternating reentrant and protruding regular waves, said conductors being arranged so that each protruding wave of the one is located at the right of the salient wave of the other and each incoming wave of

l'un en regard de chaque onde rentrante de l'autre.  one next to each incoming wave of the other.

Ainsi, grâce à cette disposition, le câble plat pré-  Thus, thanks to this arrangement, the flat cable pre-

sente automatiquement la torsade nécessaire pour les appli  automatically feels the twist needed for apps

cations électromagnétiques.electromagnetic cations.

Suivant un premier mode de réalisation, les deux conducteurs méplats sont noyés, superposés dans une même épaisseur de matière isolante, et les ondes de l'un sont  According to a first embodiment, the two flat conductors are embedded, superimposed in the same thickness of insulating material, and the waves of one are

décalées d'un pas par rapport aux ondes de l'autre.  offset one step from the other's waves.

Suivant une variante de réalisation, les deux conducteurs méplats sont noyés dans deux éléments disposés  According to an alternative embodiment, the two flat conductors are embedded in two elements arranged

côte à côte et reliés entre eux par une partie souple per-  side by side and interconnected by a flexible per-

mettant, après pliage le long de celle-ci, de les disposer l'un contre l'autre, les deux conducteurs méplats étant  putting, after folding along it, to arrange them one against the other, the two flat conductors being

conformés de manière à être identiques.  shaped so as to be identical.

La matière isolante peut comporter une première nappe sur laquelle sont déposés les conducteurs méplats et sur laquelle est déposée une couche de matière isolante  The insulating material may comprise a first layer on which the flat conductors are deposited and on which a layer of insulating material is deposited.

afin que les conducteurs soient ncyés dans l'isolant.  so that the conductors are trapped in the insulation.

Enfin, les conducteurs méplats sont disposés côte à côte, l'épaisseur de matière isolante présentant une série de fentes déterminant deux éléments qui peuvent être pliés  Finally, the flat conductors are arranged side by side, the thickness of insulating material having a series of slots determining two elements which can be folded

l'un contre l'autre.One against the other.

L' invention va maintenant être décrite avec plus de détails en se rétérant à des modes de réalisation particu 2S liers donnés à titre d'exemple seulement et représentés aux  The invention will now be described in more detail with reference to particular embodiments 2S liers given by way of example only and shown in

dessins annexés.attached drawings.

Figure 1 montre en perspectlve un câble plat, selon  Figure 1 shows in perspective a flat cable, according

l' invention, suivant un premier mode de réalisation.  the invention, according to a first embodiment.

Figure 2 montre le câble plat de la figure 1 lors-  Figure 2 shows the flat cable of Figure 1 when

qu'il est utilisé.that it is used.

Figure 2A montre en plan le câble plat des figures 1 et 2. Figure 3 montre en perspective une variante de réalisation de l' invention. Figure 4 montre en perspective encore une variante  Figure 2A shows in plan the flat cable of Figures 1 and 2. Figure 3 shows in perspective an alternative embodiment of the invention. Figure 4 shows in perspective another variant

de l' invention.of the invention.

Aux figures 1 et 2, on a représenté un câble plat comprenant deux éléments 1 et 2 reliés par une bande sou ple 3 permettant de les plier l'un par rapport à l'autre  In Figures 1 and 2, a flat cable is shown comprising two elements 1 and 2 connected by a flexible strip 3 allowing them to be folded relative to each other

afin de les placer l'un contre l'autre (voir figure 2).  to place them one against the other (see Figure 2).

L'élément 1 est en matière isolante et dans son épaisseur est noyé un conducteur méplat 4, celui-ci formant des ondes régulières alternées 4a, 4b, 4c, 4d, 4e, 4f etc., soit des ondes saillantes 4a, 4c, 4e et des ondes rentran  Element 1 is made of insulating material and in its thickness is embedded a flat conductor 4, this forming alternating regular waves 4a, 4b, 4c, 4d, 4e, 4f etc., or salient waves 4a, 4c, 4e and incoming waves

tes 4b, 4d, 4f.tes 4b, 4d, 4f.

L'élément 2 est également en matière isolante et dans son épaisseur est noyé un conducteur méplat 5 qui est conformé pour présenter des ondes réqulières alternces 5a, b, 5c, 5d, 5e, 5f etc., soit des ondes saillantes 5a, 5c,  The element 2 is also made of insulating material and in its thickness is embedded a flat conductor 5 which is shaped to present alternating regular waves 5a, b, 5c, 5d, 5e, 5f etc., ie salient waves 5a, 5c,

5e et des ondes rentrantes 5b, 5d, 5f.  5th and incoming waves 5b, 5d, 5f.

Le s ondes formés s par le s conducteur s et 5 s ont  The waves formed by the conductor s and 5 s have

identiques et disposces parallèlement.  identical and arranged in parallel.

Pour la réalisation de câblages destinés à des applications électromagnétiques, on plie les deux éléments le long de la bande 3 soit, dans un sens, soit dans l'autre sens afin, comme cela est représenté à la figure 2, que les ondes rentrantes 4b, 4d et 4f étant situées au droit des  For the production of cables intended for electromagnetic applications, the two elements are folded along the strip 3 either in one direction or in the other direction so that, as shown in FIG. 2, the incoming waves 4b , 4d and 4f being located to the right of

ondes rentrantes 5b, 5d et 5f, tandis que les ondes sail-  incoming waves 5b, 5d and 5f, while the waves wave-

la.ntes 4a, 4c et 4.e sont situées au droit des ondes sail-  la.ntes 4a, 4c and 4.e are located to the right of the waves

lantes 5a, 5c et 5e.lantes 5a, 5c and 5e.

A la figure 3, on a représenté une variante de réalisation dans laquelle, dans un seul et méme élément de matière isolante 6, sont neyés deux conducteurs méplats 7  In Figure 3, there is shown an alternative embodiment in which, in a single element of insulating material 6, are neyés two flat conductors 7

et 8 r ceux-ci étant superposés.and 8 r these being superimposed.

Le conducteur 7 étant conformé pour présenter une série d'ondes régulières alternées 7a, 7b, 7c, 7d, 7e, 7f etc. Le conducteur 8 forme des ondes régulières alter  The conductor 7 being shaped to present a series of alternating regular waves 7a, 7b, 7c, 7d, 7e, 7f etc. Conductor 8 forms regular alter waves

nces 8a, 8b, 8c, 8d, 8e, 8f etc. Les ondes des deux conduc-  nces 8a, 8b, 8c, 8d, 8e, 8f etc. The waves of the two conduc-

teurs sont identiques et décalées d'un pas l'une par rap-  are identical and offset by one step one relative

port l'autre afin que l'onde 8b soit situce entre les on-  port the other so that the wave 8b is located between the on-

des 7a et 7c, l'onde 7b entre les ondes 8a et 8c et ainsi  of 7a and 7c, wave 7b between waves 8a and 8c and so

de suite.right now.

Ainsi, la torsade nécessaire pour différentes appli-  Thus, the twist required for different applications

cations électromagnétiques est directement réalisée.  electromagnetic cations is directly realized.

La. figure 4 montre en.core une varian.te de réalisation. Dans cette variante, la matière isolante est constituée d'une nappe 9 sur laquelle sont déposés deux conducteurs méplats 10 et 11 et qui présentent des ondes régulières comme dans le mode des figures 1 et 2. Sur la nappe ainsi que sur les conducteurs 10 et 11 est déposce une couche de matière isolante 12 de sorte que lesdits  Figure 4 shows a further embodiment. In this variant, the insulating material consists of a sheet 9 on which are deposited two flat conductors 10 and 11 and which have regular waves as in the mode of FIGS. 1 and 2. On the sheet as well as on the conductors 10 and 11 is deposited a layer of insulating material 12 so that said

conducteurs sont noyés dans un isolant.  conductors are embedded in an insulator.

Afin que le cable plat puisse être plié en deux dans la partie centrale médiane, des fentes 13 sont découpées. Bien entendu, l' invention n'est pas limitée aux modes de réalisation qui viennent d'être décrits et représentés. On pourra y apporter de nombreuses modifications de détail sans sortir pour cela du cadre de  So that the flat cable can be folded in half in the central central part, slots 13 are cut. Of course, the invention is not limited to the embodiments which have just been described and shown. Many detailed modifications can be made without departing from the scope of

l' invention.the invention.

Claims (5)

REVENDICATIONS 1. Cable plat du type comprenant deux conducteurs méplats (4, 5, 7, 8) insérés dans une épaisseur de matière isolante, caractérisé en ce que les conducteurs (4, 5, 7, 8) sont conformés pour présenter une série d'ondes réqulières alternses (4a, 4b, 4c, 5a, 5b, 5c) rentrantes et saillantes, lesdits conducteurs étant disposés de manière que chaque onde saillante de l'un soit située au droit de londe saillante de l'autre et chaque onde rentrante de  1. Flat cable of the type comprising two flat conductors (4, 5, 7, 8) inserted in a thickness of insulating material, characterized in that the conductors (4, 5, 7, 8) are shaped to present a series of alternating regular waves (4a, 4b, 4c, 5a, 5b, 5c) re-entrant and protruding, said conductors being arranged so that each protruding wave of one is located in line with the protruding wave of the other and each re-entering wave of l'un en regard de chaque onde rentrante de l'autre.  one next to each incoming wave of the other. 2. Câble plat, selon la revendication 1, caractérisé en ce que les deux conducteurs méplats sont insérés, superposés dans une méme épaisseur de matière isolante, et les ondes de l'un sont décalées d'un pas par rapport aux  2. Flat cable according to claim 1, characterized in that the two flat conductors are inserted, superimposed in the same thickness of insulating material, and the waves of one are offset by one pitch relative to the ondes de l'autre.the other. 2Q  2Q 3. Cable plat, selon la revendication 1, caractérisé en ce que les deux conducteurs méplats sont insérés dans deux éléments disposés côte à côte et reliés entre eux par une partie souple permettant, après pliage le long de celle-ci, de les disposer l'un contre l'autre, les deux conducteurs méplats étant conformés de manière à être identiques.3. Flat cable according to claim 1, characterized in that the two flat conductors are inserted in two elements arranged side by side and interconnected by a flexible part allowing, after folding along the latter, to arrange them l one against the other, the two flat conductors being shaped so as to be identical. 4. Cable plat, selon la revendication 1, caractérisé en ce que la matière isolante comporte une première nappe (9) sur laquelle sont déposés les conducteurs méplats (10, 11) et sur laquelle est déposce une couche de matière isolante (12) afin que les conducteurs soient noyés dans l'isolant.4. Flat cable according to claim 1, characterized in that the insulating material comprises a first ply (9) on which are deposited the flat conductors (10, 11) and on which is deposited a layer of insulating material (12) so the conductors are embedded in the insulation. 5. Câble plat, selon la revindication 1, caractérisé en ce que les conducteurs méplats (10, 11) sent disposés cote à côte, l'épaisseur de matière isolante présentant une série de fentes (13) déterminant deux éléments qui peuvent être pliés l'un contre l'autre.5. Flat cable, according to claim 1, characterized in that the flat conductors (10, 11) are arranged side by side, the thickness of insulating material having a series of slots (13) determining two elements which can be folded l one against the other.
FR0204159A 2002-04-03 2002-04-03 Flat electric cable, uses two layers with alternating wave layout for flattened conductors to provide electromagnetic cancellation Pending FR2838234A1 (en)

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Application Number Priority Date Filing Date Title
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