EP3981918A1 - Road finisher and method for levelling the screed of a finisher - Google Patents
Road finisher and method for levelling the screed of a finisher Download PDFInfo
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- EP3981918A1 EP3981918A1 EP20200791.0A EP20200791A EP3981918A1 EP 3981918 A1 EP3981918 A1 EP 3981918A1 EP 20200791 A EP20200791 A EP 20200791A EP 3981918 A1 EP3981918 A1 EP 3981918A1
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- Prior art keywords
- screed
- road finisher
- leveling
- distance
- measuring
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000012937 correction Methods 0.000 claims abstract description 56
- 238000005259 measurement Methods 0.000 claims abstract description 27
- 238000009434 installation Methods 0.000 claims abstract description 12
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- 238000013499 data model Methods 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 2
- 230000001960 triggered effect Effects 0.000 claims 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4866—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely non-vibratory or non-percussive pressing or smoothing means for consolidating or finishing
- E01C19/4873—Apparatus designed for railless operation
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/004—Devices for guiding or controlling the machines along a predetermined path
- E01C19/006—Devices for guiding or controlling the machines along a predetermined path by laser or ultrasound
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/004—Devices for guiding or controlling the machines along a predetermined path
- E01C19/008—Devices for guiding or controlling the machines along a predetermined path by reference lines placed along the road, e.g. wires co-operating with feeler elements
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/01—Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed or reference line supports; Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs
Definitions
- the present invention relates to a road finisher according to the preamble of claim 1.
- the invention also relates to a method according to independent method claim 16.
- leveling systems for a screed of a road finisher have a towing point control loop that functions taking into account a difference between a towing arm inclination detected using an inclination sensor and a setpoint inclination value for the towing arm.
- the target inclination value is calculated on the basis of height monitoring carried out in the area of a trailing edge of the screed. During height monitoring, distance measurements are taken from a reference in the area of the trailing edge of the screed and compared with a target distance in order to determine the slope target value.
- DE 100 25 462 A1 discloses a road finisher with a layer thickness measuring device for determining a layer thickness of the paving layer produced in a region of a rear edge of the screed.
- a height signal from a sensor that is stationary on a screed-traction arm combination and detects a distance to the ground, as well as an inclination signal from a gradient sensor arranged on the screed-traction arm combination are used.
- the DE 11 2009 001 767 T5 discloses a paver having a screed leveling controller.
- the controller has a first sensor located at the front of the road finisher is arranged in front of the material bunker in order to record a height to the ground.
- the controller also includes a second sensor that detects the height of the front tow point on the screed beam in relation to the ground.
- the object of the invention is to equip a road finisher with a leveling system that reliably enables improved leveling of the paving screed of the road finisher using simple, practicable technical means and is above all suitable for producing a more precise evenness of the built-in paving layer. Furthermore, it is the object of the invention to provide a leveling method for a paving screed of a road finisher, by means of which an even paving layer can be produced more easily.
- This object is achieved by a road finisher according to claim 1. This object is also achieved using a method according to claim 16.
- the road finisher according to the invention comprises a paving screed for producing a paving layer on a subsoil, on which the road paver moves along a paving route in the paving direction.
- the screed is mounted in a height-adjustable manner and has a pulling arm which is fastened to the road finisher at a front pulling point formed thereon by means of a leveling cylinder.
- the road finisher according to the invention comprises a measuring device for carrying out a distance measurement, a memory device, a control device and a regulator device functionally connected thereto for adapting a setting of the leveling cylinder.
- the control unit is designed to calculate a correction value as a function of at least one distance measurement of the measuring device to the ground and/or to a reference, which can be carried out at a measuring point in the paving direction in front of the front edge of the screed.
- the correction value preferably maps an unevenness detected at the measuring point as a difference between a planum and the actual subsoil with unevenness.
- the control unit is designed to store the correction value at least temporarily in the memory device and, with continued paving operation, taking into account the stored correction value, to calculate a target leveling value for the measuring point, which is used to actuate the leveling cylinder of the screed when the front edge of the screed reaches the measuring point .
- the controller device thus reacts to an unevenness in the subsoil detected at the measuring point at a later point in time during the paving journey, namely when the front edge of the towed screed reaches the measuring point at which the unevenness in the subsoil was directly recorded using the correction value.
- the determination of the correction value for detecting unevenness in the subsoil, which precedes the actual control process, is based on a simple height measurement technique that can be used excellently on the road finisher.
- the invention offers the advantage that inclination sensors can be dispensed with, as a result of which the leveling system according to the invention is designed to be more robust overall for use on construction sites.
- the measuring device arranged in front of the screed in the invention is less influenced by the vibrating operation of the screed, so that the distances measured by means of the measuring device can be taken into account more precisely when leveling the screed.
- the invention offers a cost-effective solution that can be easily attached to and retrofitted to the road finisher overall. Due to the fact that in the invention the control device only responds to the detected unevenness of the measuring point when the front edge of the screed reaches the measuring point, reaction times of the leveling cylinder can be better compensated, whereby a paving layer with a high degree of evenness can be produced.
- the measuring device is preferably attached to the pulling arm of the screed. Movements of the towing arm, in particular raising and lowering of the towing arm, can thus be taken into account in the distance measurements.
- the measuring device from the towing arm on the side of the road finisher i.e. directly next to the chassis, can precisely detect unevenness in the subsoil in front of the working area of the screed and/or measure a distance from a reference provided along the subsoil on the side of the screed, which can be used, for example, as a tensioned guide wire is available next to the road finisher.
- a taut cable, a curb and/or a paving layer that has already been laid could be used as a reference.
- the measuring device can be attached to a towing vehicle of the road finisher, the measured values of which can optionally be offset against measured values from another measuring device arranged on the towing arm or on the screed in order to regulate a specific screed height.
- a particularly advantageous variant provides that the measuring device is arranged in the area of the front towing point of the towing arm. This means that directly at the point of the leveling cylinder, ie a distance measurement to the ground and/or to the reference can be carried out without any notable influence of the inclination of the towing arm, on the basis of which a precise leveling of the screed is possible.
- the measuring device is preferably rotatably attached to the towing arm, in particular to the front towing point of the towing arm or at least in the immediate vicinity of it.
- the result of this is that it maintains an equilibrium position, or at least automatically moves back into this position, independently of a change in inclination of the tension arm controlled during the leveling process.
- the height measurements of the measuring device are not influenced by changes in the inclination of the tension arm, but only detect changes in the distance from the ground and/or from the reference.
- a variant provides that a linear guide is formed on the pulling arm for the measuring device, along which the measuring device can be positioned in an adjustable manner in the installation direction. This allows the distance between the measuring device and the front edge of the screed to be adjusted.
- the measuring device can be rotatably mounted on the linear guide in order to ignore changes in the inclination of the pulling arm.
- the measuring device has at least one first sensor for measuring a distance from the reference and at least one second sensor for measuring a distance from the background. These two height measurements can be taken into account when calculating the correction value in order to record unevenness in the ground.
- the measuring device has a sensor which is designed to detect both a distance from the background and a distance from the reference.
- a radar sensor for example, can be used for this.
- the first and second sensors are preferably at the same distance from the front edge of the screed in the installation direction. This means that the two sensors can carry out height measurements in the installation direction at the same measuring point, on the basis of which any unevenness at the measuring point can be precisely recorded as a deviation from the subgrade. In this variant, two distance measurements are carried out at the same point in front of the screed, one to the subsoil and the other to the reference, in order to determine the correction value for this measuring point based on this.
- the first and/or the second sensor are preferably in the form of an optical or acoustic sensor, for example a laser or ultrasonic sensor.
- the height measurements can be carried out using a transit time measurement, a phase position measurement and/or a laser triangulation.
- the determined correction value can be visualized as a measure for an unevenness detected in the subsoil compared to an average subsoil course (planum) on the road finisher, for example by means of a display of the screed control station.
- the correction factor can show small and comparatively large bumps in different colors on the display.
- control device is designed to add the correction value for the measuring point based on the distance from the subsurface measured at the measuring point using the second sensor, minus the distance from the reference measured using the first sensor, and further minus a preset altitude of the reference to the subgrade determine.
- a correction value calculated using this equation for the measuring point by means of the control device precisely maps the unevenness that deviates there from the planum, i.e. an elevation or depression in the subsoil.
- the control device is preferably configured to derive the leveling target value for the measuring point, i.e. to form the target value for a distance of the sensor from the reference, in an intermediate step to form a difference between a preset basic leveling target value and the stored correction value.
- the basic leveling setpoint offers a reference value for the control and regulation function, on the basis of which the screed should be towed, assuming a level, averaged subsurface, i.e. a fictitious subsurface without unevenness.
- the correction value is used to adapt the basic leveling target value in the practical case that the measuring device detects an unevenness in the subsoil, whereby a more precise leveling target value adapted to the unevenness can be calculated for the measuring point. The detected unevenness can thus be optimally compensated.
- control device is configured to calculate the leveling target value from the difference between the preset basic leveling target value and the stored correction value minus a distance from the reference currently measured by the measuring device. This leveling target value is then available to the control device as an input variable, on the basis of which the leveling cylinder can be controlled for leveling the screed.
- the measuring device has a plurality of sensors for measuring a distance from the background and/or from the reference, with the control device for this purpose is designed to form a respective mean value as a basis for determining the correction value based on a number of distance measurements from the background and/or from the reference that are carried out simultaneously. Because several distance measurements to the subsoil and/or to the reference are averaged to determine the correction value, a filter function comes about so that smoother transitions are possible when leveling the screed, because the controller device responds to unevenness during paving operation in a more or less dampened manner.
- control device is configured to multiply the calculated correction value by a compensation factor dependent on the geometry of the screed.
- a compensation factor dependent on the geometry of the screed.
- the compensation factor in addition to or instead of the geometry of the screed, e.g. the weight of the screed and/or at least one operating parameter set and/or recorded during operation of the screed, e.g. a tamper speed and/or a heating output of the screed, is taken into account.
- a density of the subsoil on which the road finisher moves during paving is taken into account.
- the correction factor takes into account a paving temperature of the paving layer that has been produced, which is currently measured behind the paving screed.
- the road finisher preferably has at least one distance measuring device for detecting a distance covered by the front edge of the screed, it being possible to trigger the calculation of the leveling target value on the control device if the distance covered by the screed recorded by means of the distance measuring device corresponds to a distance between the measuring device and the front edge of the screed .
- control device is designed to continuously calculate correction values during a paving run of the road finisher along the paving route, to store these for the respective measuring points and to use the respective stored correction values to determine adjusted target leveling values. With that ensures that the controller device responds reliably to all unevenness in the subsoil along the paving route, so that an even paving layer can be produced along the entire paving route.
- the control device is preferably designed to use a GPS data-based underground data model to determine the correction value.
- a GPS data-based underground data model can be made available to the control device by means of a web-based application, in particular using a cloud-based application, in order to supply the road finisher, in particular the control device designed on it, with updated geo-subsurface data along the paving route.
- the control device is designed to calculate the correction value taking into account a piston position of the leveling cylinder that is currently set at the measuring point.
- the piston position can be represented, for example, by means of an extension path of the piston that can be detected, in particular using the measuring device. This would make it possible to determine unevenness in the subsoil even if the measuring device only measures the distance to the reference, for example to a tensioned guide wire, with no distance measurement to the subsoil otherwise taking place.
- the detection of the piston position of the leveling cylinder can thus replace the distance measurement to the ground. This can be advantageous for certain types of subsoil, especially porous subsoils.
- control device is designed to continue the correction value for the measuring point based on the distance to the reference measured at the measuring point by means of the first sensor plus the height of the reference to the subgrade plus a distance of the measuring device to the height of the towing point plus a distance set based on the piston position To determine the extension path of the leveling cylinder and minus a constructive height between a chassis underside of the road finisher to the traction point of the leveling cylinder when retracted.
- the present invention also relates to a method for leveling a screed of a road finisher, with a control device of the road finisher as a function of at least one distance measurement carried out with respect to the subsoil and/or a reference by means of a measuring device provided on the road finisher, with the distance measurement taking place at a front edge in the paving direction the measuring point located at the screed is carried out, a correction value is calculated and stored at least temporarily in a storage device stores and during continued paving operation, taking into account the stored correction value, calculates a leveling target value for the measuring point, based on which at least one leveling cylinder of the screed is controlled when the front edge of the screed reaches the measuring point.
- the measuring device In order to determine the correction value at the measuring point in front of the screed, the measuring device preferably carries out at least two distance measurements, one for the reference and one for the subsoil. This means that any unevenness in the subsoil at the measuring point can be precisely determined as a deviation from the planum and used precisely to level the screed.
- the leveling system according to the invention and the leveling method according to the invention can be carried out on both sides of the road finisher.
- the embodiments presented above in connection with the invention can therefore be used on both sides of the road finisher.
- figure 1 shows a road finisher 1 that produces a paving layer 2 on a substrate 3, on which the road finisher 1 moves along a paving direction R during a paving run.
- the road finisher 1 has a height-adjustable screed 4 for (pre-) compacting the paving layer 2.
- the screed 4 is attached to a towing arm 5, which is connected to a front traction point 6 with a leveling cylinder 7 on a tractor 22 of the road finisher 1.
- the pull arm 5 serves as a lever to convert a variation in a leveling cylinder position into a corresponding change in a setting angle of the screed 4 , in particular to compensate for unevenness 8 in the subsoil 3 .
- figure 2 shows the screed 4, the pulling arm 5 and the leveling cylinder 7 in an isolated, schematic representation.
- a measuring device 10 is arranged on the pulling arm 5 between a front edge 9 of the screed and the front pulling point 6.
- the measuring device 10 is designed to carry out at least one distance measurement from the subsurface 3 and/or from a reference 11 .
- the reference 11 is constructed as a guide wire, the reference 11 being at an average height h 11 above the ground 3 .
- the reference 11 is stretched to the side of the road finisher 1 and, as will be explained in more detail below, serves to level the screed 4.
- the measuring device 10 has a first sensor 12 for measuring a distance y 1 to the reference and a second sensor 13 for measuring a distance y 2 to the substrate 3 .
- the first and the second sensor 12, 13 are preferably positioned in the installation direction R at an equal distance x 9 from the front edge 9 of the screed 4.
- two distance measurements are performed, one to measure distance y 1 and one to measure distance y 2 .
- the measuring device 10 can detect an unevenness 8 in the subsurface 3 at the measuring point 14 below the measuring device 10 by means of the two sensors 12, 13.
- the unevenness 8 represents a difference to a planum P.
- a corresponding leveling of the screed 4 takes place when the front edge 9 of the screed 4 arrives above the unevenness 8, ie at the measuring point 14, with continued paving operation in the paving direction R.
- the leveling system used on the basis of the invention reacts according to the figure 2 variant shown on the detected by means of the measuring device 10 unevenness 8 at the measuring point 14 when the front edge 9 of the screed 4 in figure 2 distance x 9 shown.
- figure 3 shows a variant for the attachment of the measuring device 10 figure 2 .
- the arrangement off figure 3 differs from figure 2 in that the measuring device 10 is positioned directly at the front tow point 6 .
- the distances y 1 , y 2 detected by the two sensors 12, 13 can be used particularly advantageously to compensate for unevenness 8 when leveling the screed 4 to produce an even paving layer 2. Because at this point the height of the traction point 6 is recorded exactly and is not overlaid by the changes in inclination of the screed 4 .
- figure 4 shows a schematic representation of a leveling system 15.
- the leveling system 15 can be in accordance with Figure 2 and Figure 3 use the measured height values recorded to level the screed 4 in order to compensate for unevenness 8 in the subsoil 3 .
- the leveling system 15 has a memory device 16, a control device 17 and a regulator device 18 functionally connected thereto for adjusting a setting of the leveling cylinder 7. According to figure 4 the measured distances y 1 , y 2 of the sensors 12 , 13 are fed to the control device 17 .
- the control device 17 can determine a correction value K based on the measured distances y 1 , y 2 and taking into account the established height h 11 of the reference 11 above the subgrade P.
- the controller 17 off figure 4 is designed to calculate the correction value K for the measuring point 14 based on the distance y 2 to the substrate 3 measured at the measuring point 14 using the second sensor 13 minus the distance y 1 to the reference 11 measured using the first sensor 12 and further minus the preset height h 11 of reference 11 to determine. Furthermore, the control device 17 can be configured to continuously store the correction values K determined during the paving operation along the paving section in the paving direction of travel R in the storage device 16 for the respective measuring points 14, so that the correction values K each reach the front edge 9 of the screed 4 at the corresponding Measuring points 14 can be used along the installation route for leveling the screed 4 .
- control device 17 can display an instantaneous paving speed v E of the road finisher 1 by means of a speed sensor 19 .
- the paving speed v E transmitted to the control device 17 can be used to determine the distance x 9 .
- a displacement measuring device 20 for the leveling system 15 are present in order to Distance x 9 or a distance covered by the front edge 9 of the screed 4 to be detected when the road finisher 1 moves in the installation direction R during the paving journey.
- control device 17 is supplied with a preset basic leveling setpoint y 1-basis . Furthermore, a compensation factor c can be stored in the control device 17, which is possibly dependent on a geometry of the screed 4.
- the controller 17 off figure 4 is configured to determine, for each stored correction value K, the distance covered, ie the distance covered, that the screed 4, in particular the front edge 9 formed thereon, has covered from the time of storage. As soon as the distance covered corresponds to the distance x 9 , the control device 17 is used to subtract the correction value K from the basic leveling target value y 1 -basis. Optionally, the correction value K can be multiplied by the compensation factor c beforehand.
- the basic leveling target value y 1 -basis can be set manually by an operator on a control panel of the road finisher, so that a desired height of the screed 4 for the paving operation can be adjusted accordingly.
- the height of the screed 4 can be determined manually by the operator or measured by a layer thickness sensor, not shown.
- FIG 4 shows figure 4 that the desired leveling value y 1 -Soll determined by the control device 17 for the measuring point 14 , taking into account the correction value K, is fed to the controller device 18 . Furthermore, the control device 18 is supplied with the measured distance y 1 .
- the controller device 18 is designed to calculate a controller variable u, which is supplied to an actuator 21 , based on a difference between the leveling setpoints y 1 setpoint calculated on the basis of unevenness 8 and the distance y 1 currently measured at the measuring point 14 .
- the actuator 21, e.g. a hydraulic drive component then defines an extension path s 7 of the leveling cylinder 7, so that a traction point height h 6 can be adjusted in order to position the screed 4, in particular its rear edge, at a desired height h bo .
- figure 5 basically shows the arrangement figure 3 , wherein the measuring device 10 according to figure 5 only has the first sensor 12 for measuring the distance y 1 to the reference 11 .
- the correction value K can be calculated primarily based on the measured distance y 1 and based on the extension path s 7 of the leveling cylinder 7 will.
- the correction value K can be calculated from a sum of the distance y 1 , the height h 11 to the reference 11, a distance h s of the first sensor 12 to the front traction point 6 and the extension path s 7 of the leveling cylinder 7 minus a height h zp , with which a constructive height of a chassis underside F to the front traction point 6 when the leveling cylinder 7 is retracted, can be calculated.
- figure 6 shows a schematic representation of a leveling system 15 'for the in figure 5 arrangement shown.
- the measured distances y 1 and the recorded extension paths s 7 of the leveling cylinder 7 are continuously transmitted to the control device 17, on the basis of which the correction value K is calculated and stored in the storage device 16 for each measuring point 14 along the paving route.
- the correction value K can be calculated using the sum described above minus the height h zp that is present when the leveling cylinder 7 is retracted.
- the base leveling setpoint y 1-Soll held by the control device 17 is subtracted from the correction value K to form the leveling setpoint y 1-Soll , which is fed to the controller device 18 as an input variable at the latest when the front edge 9 of the screed 4 reaches the measuring point 14 for the measured distance y 1 has arrived, the controller device 18 determining the controller variable u for the actuator 21 from a difference between the calculated leveling setpoint y 1 setpoint and the measured distance y 1 , which adjusts the leveling cylinder 7 accordingly in order to level the screed 4 .
Abstract
Die Erfindung betrifft einen Straßenfertiger (1), umfassend eine Einbaubohle (4) zur Herstellung einer Einbauschicht (2) auf einem Untergrund (3), auf welchem sich der Straßenfertiger (1) in Einbaurichtung (R) entlang einer Einbaustrecke fortbewegt, wobei die Einbaubohle (4) höhenverstellbar ist und einen Zugarm (5) aufweist, der an einem daran ausgebildeten vorderen Zugpunkt (6) mittels eines Nivellierzylinders (7) am Straßenfertiger (1) befestigt ist, mindestens eine Messeinrichtung (10) zum Durchführen einer Abstandsmessung, eine Speichereinrichtung (16), eine Steuereinrichtung (17) sowie eine damit funktional verbundene Reglereinrichtung (18) zum Anpassen einer Einstellung des Nivellierzylinders (7), wobei die Steuereinrichtung (17) dazu ausgebildet ist, in Abhängigkeit mindestens einer zum Untergrund (3) und/oder zu einer Referenz (11) durchgeführten Abstandsmessung der Messeinrichtung (10), die an einer in Einbaurichtung (R) vor einer Vorderkante (9) der Einbaubohle (4) liegenden Messstelle (14) durchführbar ist, einen Korrekturwert (K) zu berechnen, diesen in der Speichereinrichtung (17) zumindest temporär zu speichern und bei fortgesetztem Einbaubetrieb unter Berücksichtigung des gespeicherten Korrekturwerts (K) einen Nivelliersollwert (y<sub>1-Soll</sub>) für die Messstelle (14) zu berechnen, anhand dessen der Nivellierzylinder (7) der Einbaubohle (4) angesteuert wird, wenn die Vorderkante (9) der Einbaubohle (4) die Messstelle (14) erreicht. Ferner betrifft die Erfindung ein Verfahren zum Nivellieren einer Einbaubohle (4) eines Stra-ßenfertigers (1).The invention relates to a road finisher (1), comprising a screed (4) for producing a paving layer (2) on a substrate (3), on which the road finisher (1) moves in the paving direction (R) along a paving path, the screed (4) is height-adjustable and has a towing arm (5) which is attached to the road finisher (1) at a front towing point (6) formed thereon by means of a leveling cylinder (7), at least one measuring device (10) for carrying out a distance measurement, a storage device (16), a control device (17) and a regulator device (18) functionally connected thereto for adjusting a setting of the leveling cylinder (7), wherein the control device (17) is designed to depend on at least one of the base (3) and/or to a reference (11) carried out distance measurement of the measuring device (10), which is located in the installation direction (R) in front of a front edge (9) of the screed (4). measuring point (14), to calculate a correction value (K), to store this at least temporarily in the storage device (17) and, with continued paving operation, taking into account the stored correction value (K), a leveling target value (y<sub>1-target</ sub>) for the measuring point (14) by means of which the leveling cylinder (7) of the screed (4) is controlled when the front edge (9) of the screed (4) reaches the measuring point (14). The invention also relates to a method for leveling a screed (4) of a road finisher (1).
Description
Die vorliegende Erfindung bezieht sich auf einen Straßenfertiger gemäß dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung ein Verfahren gemäß dem unabhängigen Verfahrensanspruch 16.The present invention relates to a road finisher according to the preamble of claim 1. The invention also relates to a method according to
In
Bei der vorangehend beschriebenen Praxis hat sich insbesondere der Einsatz von Neigungssensoren als problematisch erwiesen, da diese empfindlich auf Unebenheiten des Untergrunds sowie Vibrationen während des Einbaubetriebs reagieren können, was eine darauf aufbauende Nivellierungsregelung negativ beeinflussen kann. Außerdem wird für den oben beschriebenen Zugpunktregelkreis aufgrund der Tatsache, dass die Zugpunktregelung zeitgleich zur Höhenüberwachung stattfindet, ein hoher Steuer- und Regelungsaufwand betrieben.In the practice described above, the use of inclination sensors in particular has proven to be problematic, since these can react sensitively to unevenness in the subsoil and to vibrations during paving operation, which can have a negative effect on leveling control based on this. In addition, due to the fact that the tow point control takes place at the same time as the height monitoring, a high level of control and regulation effort is required for the tow point control loop described above.
Die
Der Erfindung liegt die Aufgabe zugrunde, einen Straßenfertiger mit einem Nivelliersystem auszustatten, das zuverlässig anhand einfacher, praxistauglicher technischer Mittel eine verbesserte Nivellierung der Einbaubohle des Straßenfertigers ermöglicht und vor allem zur Herstellung einer präziseren Ebenheit der eingebauten Einbauschicht geeignet ist. Ferner ist es die Aufgabe der Erfindung, ein Nivellierverfahren für eine Einbaubohle eines Straßenfertigers zur Verfügung zu stellen, anhand dessen eine ebene Einbauschicht besser herstellbar ist.The object of the invention is to equip a road finisher with a leveling system that reliably enables improved leveling of the paving screed of the road finisher using simple, practicable technical means and is above all suitable for producing a more precise evenness of the built-in paving layer. Furthermore, it is the object of the invention to provide a leveling method for a paving screed of a road finisher, by means of which an even paving layer can be produced more easily.
Diese Aufgabe wird gelöst durch einen Straßenfertiger gemäß dem Anspruch 1. Ferner wird diese Aufgabe gelöst anhand eines Verfahrens gemäß Anspruch 16.This object is achieved by a road finisher according to claim 1. This object is also achieved using a method according to
Vorteilhafte Weiterbildungen der Erfindung sind durch die jeweiligen Unteransprüche gegeben.Advantageous developments of the invention are given by the respective dependent claims.
Der erfindungsgemäße Straßenfertiger umfasst eine Einbaubohle zum Herstellen einer Einbauschicht auf einem Untergrund, auf welchem sich der Straßenfertiger in Einbaurichtung entlang einer Einbaustrecke fortbewegt. Die Einbaubohle ist höhenverstellbar gelagert und weist einen Zugarm auf, der an einem daran ausgebildeten vorderen Zugpunkt mittels eines Nivellierzylinders am Straßenfertiger befestigt ist. Außerdem umfasst der erfindungsgemäße Straßenfertiger eine Messeinrichtung zum Durchführen einer Abstandsmessung, eine Speichereinrichtung, eine Steuereinrichtung sowie eine damit funktional verbundene Reglereinrichtung zum Anpassen einer Einstellung des Nivellierzylinders.The road finisher according to the invention comprises a paving screed for producing a paving layer on a subsoil, on which the road paver moves along a paving route in the paving direction. The screed is mounted in a height-adjustable manner and has a pulling arm which is fastened to the road finisher at a front pulling point formed thereon by means of a leveling cylinder. In addition, the road finisher according to the invention comprises a measuring device for carrying out a distance measurement, a memory device, a control device and a regulator device functionally connected thereto for adapting a setting of the leveling cylinder.
Gemäß der Erfindung ist die Steuereinheit dazu ausgebildet, in Abhängigkeit mindestens einer zum Untergrund und/oder zu einer Referenz durchgeführten Abstandsmessung der Messeinrichtung, die an einer in Einbaurichtung vor der Vorderkante der Einbaubohle liegenden Messstelle durchführbar ist, einen Korrekturwert zu berechnen. Der Korrekturwert bildet vorzugsweise eine an der Messstelle erfasste Unebenheit als Differenz zwischen einem Planum und dem tatsächlichen Untergrund mit Unebenheiten ab. Weiter ist die Steuereinheit dazu ausgebildet, den Korrekturwert in der Speichereinrichtung zumindest temporär zu speichern und bei fortgesetztem Einbaubetrieb unter Berücksichtigung des gespeicherten Korrekturwerts einen Nivelliersollwert für die Messstelle zu berechnen, anhand dessen der Nivellierzylinder der Einbaubohle angesteuert wird, wenn die Vorderkante der Einbaubohle die Messstelle erreicht. Damit reagiert die Reglereinrichtung auf eine an der Messstelle erfasste Unebenheit des Untergrunds gezielt zu einem späteren Zeitpunkt der Einbaufahrt, nämlich dann, wenn die Vorderkante der geschleppten Einbaubohle die Messstelle, an welcher die Unebenheit im Untergrund direkt anhand des Korrekturwerts erfasst wurde, erreicht. Die dem eigentlichen Regelungsvorgang vorausgehende Ermittlung des Korrekturwerts zum Erfassen von Unebenheiten des Untergrunds basiert auf einer einfachen, hervorragend am Straßenfertiger einsetzbaren Höhenmesstechnik. Weiterhin bietet die Erfindung den Vorteil, dass auf Neigungssensoren verzichtet werden kann, wodurch das erfindungsgemäße Nivelliersystem insgesamt robuster für den Baustelleneinsatz ausgebildet ist. Außerdem wird die bei der Erfindung vor der Einbaubohle angeordnete Messeinrichtung weniger durch den vibrierenden Betrieb der Einbaubohle beeinflusst, sodass die mittels der Messeinrichtung gemessenen Abstände genauer bei der Nivellierung der Einbaubohle berücksichtigt werden können. Ferner bietet die Erfindung eine kostengünstige Lösung, die insgesamt einfach am Straßenfertiger anbau- und nachrüstbar ist. Dadurch, dass bei der Erfindung die Regelungseinrichtung erst dann auf die erfasste Unebenheit der Messstelle anspricht, wenn die Vorderkante der Einbaubohle die Messstelle erreicht, können Reaktionszeiten des Nivellierzylinders besser kompensiert werden, wodurch eine Einbauschicht mit hoher Ebenheit herstellbar ist.According to the invention, the control unit is designed to calculate a correction value as a function of at least one distance measurement of the measuring device to the ground and/or to a reference, which can be carried out at a measuring point in the paving direction in front of the front edge of the screed. The correction value preferably maps an unevenness detected at the measuring point as a difference between a planum and the actual subsoil with unevenness. Furthermore, the control unit is designed to store the correction value at least temporarily in the memory device and, with continued paving operation, taking into account the stored correction value, to calculate a target leveling value for the measuring point, which is used to actuate the leveling cylinder of the screed when the front edge of the screed reaches the measuring point . The controller device thus reacts to an unevenness in the subsoil detected at the measuring point at a later point in time during the paving journey, namely when the front edge of the towed screed reaches the measuring point at which the unevenness in the subsoil was directly recorded using the correction value. The determination of the correction value for detecting unevenness in the subsoil, which precedes the actual control process, is based on a simple height measurement technique that can be used excellently on the road finisher. Furthermore, the invention offers the advantage that inclination sensors can be dispensed with, as a result of which the leveling system according to the invention is designed to be more robust overall for use on construction sites. In addition, the measuring device arranged in front of the screed in the invention is less influenced by the vibrating operation of the screed, so that the distances measured by means of the measuring device can be taken into account more precisely when leveling the screed. Furthermore, the invention offers a cost-effective solution that can be easily attached to and retrofitted to the road finisher overall. Due to the fact that in the invention the control device only responds to the detected unevenness of the measuring point when the front edge of the screed reaches the measuring point, reaction times of the leveling cylinder can be better compensated, whereby a paving layer with a high degree of evenness can be produced.
Vorzugsweise ist die Messeinrichtung am Zugarm der Einbaubohle befestigt. Bewegungen des Zugarms, insbesondere ein Anheben und Absenken des Zugarms, können damit in den Abstandsmessungen berücksichtigt werden. Vor allem kann die Messeinrichtung vom Zugarm aus seitlich des Straßenfertigers, d.h. direkt neben dem Fahrwerk, präzise Unebenheiten des Untergrunds vor dem Arbeitsbereich der Einbaubohle erfassen und/oder einen Abstand zu einer entlang des Untergrunds seitlich der Einbaubohle vorgesehenen Referenz messen, die bspw. als ein neben dem Straßenfertiger gespannter Leitdraht vorliegt. Als Referenz käme alternativ zum Leitdraht ein gespanntes Seil, eine Bordsteinkante und/oder eine bereits hergestellte Einbauschicht in Frage.The measuring device is preferably attached to the pulling arm of the screed. Movements of the towing arm, in particular raising and lowering of the towing arm, can thus be taken into account in the distance measurements. Above all, the measuring device from the towing arm on the side of the road finisher, i.e. directly next to the chassis, can precisely detect unevenness in the subsoil in front of the working area of the screed and/or measure a distance from a reference provided along the subsoil on the side of the screed, which can be used, for example, as a tensioned guide wire is available next to the road finisher. As an alternative to the guide wire, a taut cable, a curb and/or a paving layer that has already been laid could be used as a reference.
Gemäß einer Variante kann die Messeinrichtung an einer Zugmaschine des Straßenfertigers befestigt sein, wobei deren Messwerte optional mit Messwerten einer weiteren Messeinrichtung, die am Zugarm oder an der Einbaubohle angeordnet ist, verrechenbar sind, um eine bestimmte Bohlenhöhe einzuregeln.According to one variant, the measuring device can be attached to a towing vehicle of the road finisher, the measured values of which can optionally be offset against measured values from another measuring device arranged on the towing arm or on the screed in order to regulate a specific screed height.
Eine besonders vorteilhafte Variante sieht vor, dass die Messeinrichtung im Bereich des vorderen Zugpunkts des Zugarms angeordnet ist. Damit kann unmittelbar an der Stelle des Nivellierzylinders, d.h. ohne bemerkenswerten Einfluss der Zugarmneigung, eine Abstandsmessung zum Untergrund und/oder zur Referenz durchgeführt werden, worauf basierend eine präzise Nivellierung der Einbaubohle möglich ist.A particularly advantageous variant provides that the measuring device is arranged in the area of the front towing point of the towing arm. This means that directly at the point of the leveling cylinder, ie a distance measurement to the ground and/or to the reference can be carried out without any notable influence of the inclination of the towing arm, on the basis of which a precise leveling of the screed is possible.
Vorzugsweise ist die Messeinrichtung drehbar am Zugarm, insbesondere am vorderen Zugpunkt des Zugarms oder zumindest in unmittelbarer Nähe davon, befestigt. Dadurch wird erreicht, dass sie unabhängig von einer beim Nivelliervorgang gesteuerten Neigungsänderung des Zugarms eine Gleichgewichtslage beibehält oder sich zumindest selbsttätig in diese zurückbewegt. In anderen Worten bedeutet dies, dass die Messeinrichtung den Neigungsänderungen des Zugarms nicht mitgeht. Damit werden die Höhenmessungen der Messeinrichtung nicht durch Neigungsänderungen des Zugarms beeinflusst, sondern erfassen lediglich Abstandsänderungen zum Untergrund und/oder zur Referenz.The measuring device is preferably rotatably attached to the towing arm, in particular to the front towing point of the towing arm or at least in the immediate vicinity of it. The result of this is that it maintains an equilibrium position, or at least automatically moves back into this position, independently of a change in inclination of the tension arm controlled during the leveling process. In other words, this means that the measuring device does not follow the changes in inclination of the towing arm. In this way, the height measurements of the measuring device are not influenced by changes in the inclination of the tension arm, but only detect changes in the distance from the ground and/or from the reference.
Eine Variante sieht vor, dass am Zugarm für die Messeinrichtung eine Linearführung ausgebildet ist, entlang welcher die Messeinrichtung in Einbaurichtung verstellbar positionierbar ist. Damit kann der Abstand zwischen der Messeinrichtung und der Vorderkante der Einbaubohle eingestellt werden. Die Messeinrichtung kann zum Ignorieren von Neigungsänderungen des Zugarms drehbar an der Linearführung montiert sein.A variant provides that a linear guide is formed on the pulling arm for the measuring device, along which the measuring device can be positioned in an adjustable manner in the installation direction. This allows the distance between the measuring device and the front edge of the screed to be adjusted. The measuring device can be rotatably mounted on the linear guide in order to ignore changes in the inclination of the pulling arm.
Gemäß einer Ausführungsform der Erfindung weist die Messeinrichtung mindestens einen ersten Sensor zum Messen eines Abstands zur Referenz sowie mindestens einen zweiten Sensor zum Messen eines Abstands zum Untergrund auf. Diese beiden Höhenmessungen können bei der Berechnung des Korrekturwerts berücksichtigt werden, um damit Unebenheiten des Untergrunds zu erfassen. Eine Variante sieht vor, dass die Messeinrichtung einen Sensor aufweist, der dazu ausgebildet ist, sowohl einen Abstand zum Untergrund als auch einen Abstand zur Referenz zu erfassen. Hierfür kann z.B. ein Radarsensor eingesetzt werden.According to one embodiment of the invention, the measuring device has at least one first sensor for measuring a distance from the reference and at least one second sensor for measuring a distance from the background. These two height measurements can be taken into account when calculating the correction value in order to record unevenness in the ground. A variant provides that the measuring device has a sensor which is designed to detect both a distance from the background and a distance from the reference. A radar sensor, for example, can be used for this.
Vorzugsweise weisen der erste und der zweite Sensor in Einbaurichtung den gleichen Abstand zur Vorderkante der Einbaubohle auf. Damit können die beiden Sensoren in Einbaurichtung an derselben Messstelle Höhenmessungen durchführen, worauf basierend eine ggf. an der Messstelle vorliegende Unebenheit als Abweichung zum Planum präzise erfasst werden kann. Bei dieser Variante werden daher gleich zwei Abstandsmessungen an der gleichen Stelle vor der Einbaubohle durchgeführt, eine zum Untergrund und die andere zur Referenz, um darauf basierend für diese Messstelle den Korrekturwert zu bestimmen.The first and second sensors are preferably at the same distance from the front edge of the screed in the installation direction. This means that the two sensors can carry out height measurements in the installation direction at the same measuring point, on the basis of which any unevenness at the measuring point can be precisely recorded as a deviation from the subgrade. In this variant, two distance measurements are carried out at the same point in front of the screed, one to the subsoil and the other to the reference, in order to determine the correction value for this measuring point based on this.
Der erste und/oder der zweite Sensor liegen vorzugsweise in Form eines optischen oder akustischen Sensors, z.B. als Laser- oder Ultraschallsensor, vor. Die Höhenmessungen können anhand einer Laufzeitmessung, einer Phasenlagemessung und/oder einer Lasertriangulation durchgeführt werden.The first and/or the second sensor are preferably in the form of an optical or acoustic sensor, for example a laser or ultrasonic sensor. The height measurements can be carried out using a transit time measurement, a phase position measurement and/or a laser triangulation.
Vorstellbar ist es, dass der ermittelte Korrekturwert als Maß für eine im Untergrund erfasste Unebenheit gegenüber einem gemittelten Untergrundverlauf (Planum) am Straßenfertiger, beispielsweise mittels eines Displays des Bohlenbedienstands, visualisierbar ist. Am Display kann der Korrekturfaktor geringe und vergleichsweise große Unebenheiten farblich differenziert darstellen.It is conceivable that the determined correction value can be visualized as a measure for an unevenness detected in the subsoil compared to an average subsoil course (planum) on the road finisher, for example by means of a display of the screed control station. The correction factor can show small and comparatively large bumps in different colors on the display.
Vorteilhaft ist es, wenn die Steuereinrichtung dazu ausgebildet ist, den Korrekturwert für die Messstelle anhand des an der Messstelle mittels des zweiten Sensors gemessenen Abstands zum Untergrund abzüglich des mittels des ersten Sensors gemessenen Abstands zur Referenz und weiter abzüglich einer voreingestellten Höhenlage der Referenz zum Planum zu bestimmen. Ein anhand dieser Gleichung für die Messstelle mittels der Steuereinrichtung berechneter Korrekturwert bildet präzise die dort von dem Planum abweichende Unebenheit, d.h. eine Erhebung oder eine Vertiefung im Untergrund, ab.It is advantageous if the control device is designed to add the correction value for the measuring point based on the distance from the subsurface measured at the measuring point using the second sensor, minus the distance from the reference measured using the first sensor, and further minus a preset altitude of the reference to the subgrade determine. A correction value calculated using this equation for the measuring point by means of the control device precisely maps the unevenness that deviates there from the planum, i.e. an elevation or depression in the subsoil.
Vorzugsweise ist die Steuereinrichtung dazu konfiguriert, zur Herleitung des Nivelliersollwerts für die Messstelle, d.h. zum Bilden des Sollwerts für einen Abstand des Sensors zur Referenz, in einem Zwischenschritt eine Differenz aus einem voreingestellten Basisnivelliersollwert und dem gespeicherten Korrekturwert zu bilden. Der Basisnivelliersollwert bietet für die Steuerungs- und Regelungsfunktion einen Richtwert, auf dessen Basis unter der Annahme eines ebenen, gemittelten Untergrunds, d.h. ein fiktiver Untergrund ohne Unebenheiten, die Einbaubohle geschleppt werden sollte. Der Korrekturwert dient zum Anpassen des Basisnivelliersollwerts für den praktischen Fall, dass die Messeinrichtung eine Unebenheit im Untergrund erfasst, wodurch sich ein für die Messstelle, an die Unebenheit angepasster präziserer Nivelliersollwert berechnen lässt. Damit kann die erfasste Unebenheit optimal kompensiert werden.The control device is preferably configured to derive the leveling target value for the measuring point, i.e. to form the target value for a distance of the sensor from the reference, in an intermediate step to form a difference between a preset basic leveling target value and the stored correction value. The basic leveling setpoint offers a reference value for the control and regulation function, on the basis of which the screed should be towed, assuming a level, averaged subsurface, i.e. a fictitious subsurface without unevenness. The correction value is used to adapt the basic leveling target value in the practical case that the measuring device detects an unevenness in the subsoil, whereby a more precise leveling target value adapted to the unevenness can be calculated for the measuring point. The detected unevenness can thus be optimally compensated.
Eine vorteilhafte Weiterbildung sieht vor, dass die Steuereinrichtung dazu konfiguriert ist, aus der Differenz zwischen dem voreingestellten Basisnivelliersollwert und dem gespeicherten Korrekturwert abzüglich eines aktuell mittels der Messeinrichtung gemessenen Abstands zur Referenz den Nivelliersollwert zu berechnen. Dieser Nivelliersollwert liegt dann der Reglereinrichtung als Eingangsgröße vor, worauf basierend der Nivellierzylinder für eine Nivellierung der Einbaubohle ansteuerbar ist.An advantageous development provides that the control device is configured to calculate the leveling target value from the difference between the preset basic leveling target value and the stored correction value minus a distance from the reference currently measured by the measuring device. This leveling target value is then available to the control device as an input variable, on the basis of which the leveling cylinder can be controlled for leveling the screed.
Gemäß einer Ausführungsform weist die Messeinrichtung mehrere Sensoren zum Messen eines Abstands zum Untergrund und/oder zur Referenz auf, wobei die Steuereinrichtung dazu ausgebildet ist, basierend auf mehreren damit zeitgleich durchgeführten Abstandsmessungen zum Untergrund und/oder zur Referenz einen jeweiligen Mittelwert als Basis zur Bestimmung des Korrekturwerts zu bilden. Dadurch, dass zur Bestimmung des Korrekturwerts mehrere Abstandsmessungen zum Untergrund und/oder zur Referenz gemittelt werden, kommt eine Filterfunktion zustande, sodass sanftere Übergänge bei der Nivellierung der Einbaubohle möglich sind, weil die Reglereinrichtung damit gewissermaßen gedämpft auf Unebenheiten während des Einbaubetriebs anspricht.According to one embodiment, the measuring device has a plurality of sensors for measuring a distance from the background and/or from the reference, with the control device for this purpose is designed to form a respective mean value as a basis for determining the correction value based on a number of distance measurements from the background and/or from the reference that are carried out simultaneously. Because several distance measurements to the subsoil and/or to the reference are averaged to determine the correction value, a filter function comes about so that smoother transitions are possible when leveling the screed, because the controller device responds to unevenness during paving operation in a more or less dampened manner.
Eine Weiterbildung der Erfindung sieht vor, dass die Steuereinrichtung dazu konfiguriert ist, den berechneten Korrekturwert mit einem von einer Geometrie der Einbaubohle abhängigen Kompensationsfaktor zu multiplizieren. Vorstellbar ist es, dass im Kompensationsfaktor außer oder anstelle der Geometrie der Einbaubohle bspw. das Gewicht der Einbaubohle und/oder zumindest ein während des Betriebs der Einbaubohle daran eingestellter und/oder erfasster Betriebsparameter, bspw. eine Tamperdrehzahl und/oder eine Heizleistung der Einbaubohle, berücksichtigt ist. Weiter vorstellbar ist es, dass anhand des Kompensationsfaktors eine Dichte des Untergrunds, auf welchem sich der Straßenfertiger während des Einbaus fortbewegt, berücksichtigt wird. Damit ließe sich bei der Nivellierung der Einbaubohle eine Nachgiebigkeit des Untergrunds, wodurch ggf. Unebenheiten schon durch den Betrieb der Einbaubohle ausgleichbar sind, berücksichtigen. Eine Ausführungsform sieht vor, dass im Korrekturfaktor eine aktuell hinter der Einbaubohle gemessene Einbautemperatur der hergestellten Einbauschicht berücksichtigt ist.A development of the invention provides that the control device is configured to multiply the calculated correction value by a compensation factor dependent on the geometry of the screed. It is conceivable that in the compensation factor, in addition to or instead of the geometry of the screed, e.g. the weight of the screed and/or at least one operating parameter set and/or recorded during operation of the screed, e.g. a tamper speed and/or a heating output of the screed, is taken into account. It is also conceivable that, using the compensation factor, a density of the subsoil on which the road finisher moves during paving is taken into account. In this way, when leveling the screed, it would be possible to take into account a resilience of the subsoil, as a result of which any unevenness can already be compensated for by operating the screed. One embodiment provides that the correction factor takes into account a paving temperature of the paving layer that has been produced, which is currently measured behind the paving screed.
Vorzugsweise weist der Straßenfertiger zum Erfassen einer zurückgelegten Strecke der Vorderkante der Einbaubohle mindestens eine Wegmesseinrichtung auf, wobei die Berechnung des Nivelliersollwerts an der Steuereinrichtung triggerbar ist, wenn die mittels der Wegmesseinrichtung erfasste zurückgelegte Strecke der Einbaubohle einem Abstand zwischen der Messeinrichtung und der Vorderkante der Einbaubohle entspricht. Damit ist es möglich, dass die Reglereinrichtung zum richtigen Zeitpunkt und am richtigen Ort, d.h. an der Messstelle, eine auf Basis des dort berechneten Korrekturwerts ortsgenaue Nivellierung der Einbaubohle durchführt, sodass die an der Messstelle ggf. gemessene Unebenheit zuverlässig kompensiert werden kann.The road finisher preferably has at least one distance measuring device for detecting a distance covered by the front edge of the screed, it being possible to trigger the calculation of the leveling target value on the control device if the distance covered by the screed recorded by means of the distance measuring device corresponds to a distance between the measuring device and the front edge of the screed . This makes it possible for the controller to level the screed at the right time and at the right place, i.e. at the measuring point, based on the correction value calculated there, so that any unevenness measured at the measuring point can be reliably compensated for.
Besonders vorteilhaft ist es, wenn die Steuereinrichtung dazu ausgebildet ist, während einer Einbaufahrt des Straßenfertigers entlang der Einbaustrecke fortlaufend Korrekturwerte zu berechnen, diese für die jeweiligen Messstellen abzuspeichern und die jeweiligen abgespeicherten Korrekturwerte zur Bestimmung angepasster Nivelliersollwerte einzusetzen. Damit wird erreicht, dass die Reglereinrichtung entlang der Einbaustrecke auf alle Unebenheiten des Untergrunds zuverlässig anspricht, sodass entlang der gesamten Einbaustrecke eine ebene Einbauschicht hergestellt werden kann.It is particularly advantageous if the control device is designed to continuously calculate correction values during a paving run of the road finisher along the paving route, to store these for the respective measuring points and to use the respective stored correction values to determine adjusted target leveling values. With that ensures that the controller device responds reliably to all unevenness in the subsoil along the paving route, so that an even paving layer can be produced along the entire paving route.
Vorzugsweise ist die Steuereinrichtung dazu ausgebildet, ein GPS-datenbasiertes Untergrunddatenmodell zur Bestimmung des Korrekturwerts einzusetzen. Eine Variante sieht vor, dass das GPS-datenbasierte Untergrunddatenmodell mittels einer webbasierten Anwendung, insbesondere anhand einer cloudbasierten Anwendung, der Steuereinrichtung vorhaltbar ist, um den Straßenfertiger, insbesondere die daran ausgebildete Steuereinrichtung, mit aktualisierten Geountergrunddaten entlang der Einbaustrecke zu versorgen.The control device is preferably designed to use a GPS data-based underground data model to determine the correction value. One variant provides that the GPS data-based subsurface data model can be made available to the control device by means of a web-based application, in particular using a cloud-based application, in order to supply the road finisher, in particular the control device designed on it, with updated geo-subsurface data along the paving route.
Gemäß einer Ausführungsform der Erfindung ist die Steuereinrichtung dazu ausgebildet, den Korrekturwert unter Einbeziehung einer an der Messstelle aktuell eingestellten Kolbenstellung des Nivellierzylinders zu berechnen. Die Kolbenstellung kann beispielsweise mittels eines, insbesondere anhand der Messeinrichtung, erfassbaren Ausfahrwegs des Kolbens dargestellt sein. Damit wäre es möglich, eine Unebenheit des Untergrunds auch dann festzustellen, wenn die Messeinrichtung lediglich die Abstandsmessung zur Referenz, bspw. zu einem gespannten Leitdraht, durchführt, wobei ansonsten keine Abstandsmessung zum Untergrund geschieht. Das Erfassen der Kolbenstellung des Nivellierzylinders kann damit die Abstandsmessung zum Untergrund ersetzen. Dies kann bei bestimmten Untergrundtypen, insbesondere bei offenporigen Untergrundflächen, vorteilhaft sein.According to one embodiment of the invention, the control device is designed to calculate the correction value taking into account a piston position of the leveling cylinder that is currently set at the measuring point. The piston position can be represented, for example, by means of an extension path of the piston that can be detected, in particular using the measuring device. This would make it possible to determine unevenness in the subsoil even if the measuring device only measures the distance to the reference, for example to a tensioned guide wire, with no distance measurement to the subsoil otherwise taking place. The detection of the piston position of the leveling cylinder can thus replace the distance measurement to the ground. This can be advantageous for certain types of subsoil, especially porous subsoils.
Vorstellbar ist es, dass die Steuereinrichtung dazu ausgebildet ist, den Korrekturwert für die Messstelle anhand des an der Messstelle mittels des ersten Sensors gemessenen Abstands zur Referenz zuzüglich der Höhenlage der Referenz zum Planum zuzüglich eines Abstands der Messeinrichtung zur Zugpunkthöhe weiter zuzüglich eines aufgrund der Kolbenstellung eingestellten Ausfahrwegs des Nivellierzylinders sowie abzüglich einer konstruktiven Höhe zwischen einer Fahrwerksunterseite des Straßenfertigers zum Zugpunkt des Nivellierzylinders bei eingefahrenem Zustand zu bestimmen.It is conceivable that the control device is designed to continue the correction value for the measuring point based on the distance to the reference measured at the measuring point by means of the first sensor plus the height of the reference to the subgrade plus a distance of the measuring device to the height of the towing point plus a distance set based on the piston position To determine the extension path of the leveling cylinder and minus a constructive height between a chassis underside of the road finisher to the traction point of the leveling cylinder when retracted.
Die vorliegende Erfindung betrifft auch ein Verfahren zum Nivellieren einer Einbaubohle eines Straßenfertigers, wobei eine Steuereinrichtung des Straßenfertigers in Abhängigkeit mindestens einer zum Untergrund und/oder zu einer Referenz durchgeführten Abstandsmessung mittels einer am Straßenfertiger vorgesehenen Messeinrichtung, wobei die Abstandsmessung an einer in Einbaurichtung vor einer Vorderkante der Einbaubohle liegenden Messstelle durchgeführt wird, einen Korrekturwert berechnet, diesen in einer Speichereinrichtung zumindest temporär speichert und bei fortgesetztem Einbaubetrieb unter Berücksichtigung des gespeicherten Korrekturwerts einen Nivelliersollwert für die Messstelle berechnet, anhand dessen mindestens ein Nivellierzylinder der Einbaubohle angesteuert wird, wenn die Vorderkante der Einbaubohle die Messstelle erreicht.The present invention also relates to a method for leveling a screed of a road finisher, with a control device of the road finisher as a function of at least one distance measurement carried out with respect to the subsoil and/or a reference by means of a measuring device provided on the road finisher, with the distance measurement taking place at a front edge in the paving direction the measuring point located at the screed is carried out, a correction value is calculated and stored at least temporarily in a storage device stores and during continued paving operation, taking into account the stored correction value, calculates a leveling target value for the measuring point, based on which at least one leveling cylinder of the screed is controlled when the front edge of the screed reaches the measuring point.
Vorzugsweise führt die Messeinrichtung zum Bestimmen des Korrekturwerts an der Messstelle vor der Einbaubohle mindestens zwei Abstandsmessungen durch, eine zur Referenz und eine zum Untergrund. Damit kann eine ggf. an der Messstelle vorliegende Unebenheit des Untergrunds als Abweichung vom Planum ortsgenau bestimmt und präzise zur Nivellierung der Einbaubohle eingesetzt werden.In order to determine the correction value at the measuring point in front of the screed, the measuring device preferably carries out at least two distance measurements, one for the reference and one for the subsoil. This means that any unevenness in the subsoil at the measuring point can be precisely determined as a deviation from the planum and used precisely to level the screed.
Das erfindungsgemäße Nivelliersystem und das erfindungsgemäße Nivellierverfahren können beidseitig am Straßenfertiger durchgeführt werden. Die zuvor in Zusammenhang mit der Erfindung vorgestellten Ausführungsformen können daher an beiden Seiten des Straßenfertigers zum Einsatz kommen.The leveling system according to the invention and the leveling method according to the invention can be carried out on both sides of the road finisher. The embodiments presented above in connection with the invention can therefore be used on both sides of the road finisher.
Ausführungsformen der Erfindung werden anhand der folgenden Figuren genauer erläutert. Es zeigen:
- Figur 1
- einen Straßenfertiger zur Herstellung einer Einbauschicht auf einem Untergrund,
- Figur 2
- eine schematische, isolierte Darstellung der Einbaubohle des Straßenfertigers mit einer Messeinrichtung gemäß einer Variante der Erfindung,
Figur 3- eine schematische, isolierte Darstellung der Einbaubohle mit einer daran befestigten Messeinrichtung gemäß einer anderen Variante der Erfindung,
Figur 4- eine schematische Darstellung eines erfindungsgemäßen Regelkreises zum Durchführen der Nivellierung der Einbaubohle aus den
Figuren 2 und 3 , Figur 5- eine schematische, isolierte Darstellung der Einbaubohle mit einer daran befestigten Messeinrichtung gemäß einer weiteren Variante der Erfindung, und
Figur 6- eine schematische Darstellung eines Regelkreises zum Nivellieren der Einbaubohle gemäß der Variante aus
.Figur 5
- figure 1
- a road finisher for producing an installation layer on a subsoil,
- figure 2
- a schematic, isolated representation of the screed of the road finisher with a measuring device according to a variant of the invention,
- figure 3
- a schematic, isolated representation of the screed with a measuring device attached to it according to another variant of the invention,
- figure 4
- a schematic representation of a control circuit according to the invention for performing the leveling of the screed from the
Figures 2 and 3 , - figure 5
- a schematic, isolated representation of the screed with a measuring device attached to it according to a further variant of the invention, and
- figure 6
- a schematic representation of a control loop for leveling the screed according to the variant
figure 5 .
Gleiche Komponenten sind in den Figuren durchgängig mit den gleichen Bezugszeichen versehen.Identical components are provided with the same reference symbols throughout the figures.
In
Ferner zeigt
Das Nivelliersystem 15 weist eine Speichereinrichtung 16, eine Steuereinrichtung 17 sowie eine damit funktional verbundene Reglereinrichtung 18 zum Anpassen einer Einstellung des Nivellierzylinders 7 auf. Gemäß
Die Steuereinrichtung 17 aus
Ferner zeigt
Ferner zeigt
Die Steuereinrichtung 17 aus
Der Basisnivelliersollwert y1-Basis kann manuell von einem Bediener an einem Bedienpult des Straßenfertigers festgelegt werden, sodass sich dementsprechend eine gewünschte Höhe der Einbaubohle 4 für den Einbaubetrieb einstellen lässt. Die Höhe der Einbaubohle 4 kann durch den Bediener manuell ermittelt werden oder durch einen nicht gezeigten Schichtstärkensensor gemessen werden.The basic leveling target value y 1 -basis can be set manually by an operator on a control panel of the road finisher, so that a desired height of the
Ferner zeigt
Claims (16)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20200791.0A EP3981918B1 (en) | 2020-10-08 | 2020-10-08 | Road finisher and method for levelling the screed of a finisher |
CN202122364784.4U CN216688925U (en) | 2020-10-08 | 2021-09-28 | Road finisher |
CN202111158048.1A CN114293438B (en) | 2020-10-08 | 2021-09-28 | Road finishing machine and method for leveling a screed |
BR102021020108-8A BR102021020108A2 (en) | 2020-10-08 | 2021-10-06 | ROAD FINISHING MACHINE AND METHOD FOR LEVELING A TABLE |
JP2021165520A JP2022062702A (en) | 2020-10-08 | 2021-10-07 | Road finishing machine and screed leveling method |
US17/497,086 US20220112669A1 (en) | 2020-10-08 | 2021-10-08 | Road finishing machine and method for levelling a screed |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP20200791.0A EP3981918B1 (en) | 2020-10-08 | 2020-10-08 | Road finisher and method for levelling the screed of a finisher |
Publications (2)
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EP3981918A1 true EP3981918A1 (en) | 2022-04-13 |
EP3981918B1 EP3981918B1 (en) | 2024-03-13 |
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EP20200791.0A Active EP3981918B1 (en) | 2020-10-08 | 2020-10-08 | Road finisher and method for levelling the screed of a finisher |
Country Status (5)
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US (1) | US20220112669A1 (en) |
EP (1) | EP3981918B1 (en) |
JP (1) | JP2022062702A (en) |
CN (2) | CN216688925U (en) |
BR (1) | BR102021020108A2 (en) |
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US11834797B2 (en) * | 2021-09-08 | 2023-12-05 | Caterpillar Paving Products Inc. | Automatic smoothness control for asphalt paver |
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DE29619831U1 (en) | 1996-11-14 | 1997-01-09 | Moba Electronic Mobil Automat | Device for controlling the installation height of a paver |
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DE10025474B4 (en) | 2000-05-23 | 2011-03-10 | Moba - Mobile Automation Gmbh | Coating thickness determination by relative position detection between the tractor and the traction arm of a paver |
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EP3130939A1 (en) * | 2015-08-13 | 2017-02-15 | Joseph Vögele AG | Road finisher with a radar based levelling device and control method |
EP3498914A1 (en) * | 2017-12-13 | 2019-06-19 | Joseph Vögele AG | Adjustment of the levelling cylinder in a road finisher |
-
2020
- 2020-10-08 EP EP20200791.0A patent/EP3981918B1/en active Active
-
2021
- 2021-09-28 CN CN202122364784.4U patent/CN216688925U/en active Active
- 2021-09-28 CN CN202111158048.1A patent/CN114293438B/en active Active
- 2021-10-06 BR BR102021020108-8A patent/BR102021020108A2/en unknown
- 2021-10-07 JP JP2021165520A patent/JP2022062702A/en active Pending
- 2021-10-08 US US17/497,086 patent/US20220112669A1/en active Pending
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US4807131A (en) * | 1987-04-28 | 1989-02-21 | Clegg Engineering, Inc. | Grading system |
DE69126017T2 (en) * | 1990-11-14 | 1997-11-06 | Niigata Engineering Co Ltd | Device for regulating the road surface thickness |
DE29619831U1 (en) | 1996-11-14 | 1997-01-09 | Moba Electronic Mobil Automat | Device for controlling the installation height of a paver |
DE19647150A1 (en) | 1996-11-14 | 1998-05-28 | Moba Mobile Automation Gmbh | Control system for built in material using road leveller |
DE10025462A1 (en) | 2000-05-23 | 2001-12-06 | Moba Mobile Automation Gmbh | Determination of layer thickness of final surface coat applied by surface finishing machine using inclination sensor |
DE10025474B4 (en) | 2000-05-23 | 2011-03-10 | Moba - Mobile Automation Gmbh | Coating thickness determination by relative position detection between the tractor and the traction arm of a paver |
EP1672122A1 (en) * | 2004-12-17 | 2006-06-21 | Leica Geosystems AG | Method and apparatus for controlling a road working machine |
DE112009001767T5 (en) | 2008-07-21 | 2011-09-29 | Caterpillar Trimble Control Technologies Llc | Road paver control and procedure |
EP2535456A1 (en) * | 2011-06-15 | 2012-12-19 | Joseph Vögele AG | Road finisher with coating measuring device |
Also Published As
Publication number | Publication date |
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CN216688925U (en) | 2022-06-07 |
CN114293438A (en) | 2022-04-08 |
JP2022062702A (en) | 2022-04-20 |
CN114293438B (en) | 2023-06-02 |
BR102021020108A2 (en) | 2023-03-07 |
EP3981918B1 (en) | 2024-03-13 |
US20220112669A1 (en) | 2022-04-14 |
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