EP3181938B1 - Method for manufacturing a hairspring with a predetermined stiffness by removing material - Google Patents
Method for manufacturing a hairspring with a predetermined stiffness by removing material Download PDFInfo
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- EP3181938B1 EP3181938B1 EP15201330.6A EP15201330A EP3181938B1 EP 3181938 B1 EP3181938 B1 EP 3181938B1 EP 15201330 A EP15201330 A EP 15201330A EP 3181938 B1 EP3181938 B1 EP 3181938B1
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- balance spring
- fabrication method
- predetermined
- stiffness
- balance
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- 238000004519 manufacturing process Methods 0.000 title claims description 29
- 239000000463 material Substances 0.000 title claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
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- 239000011521 glass Substances 0.000 claims description 4
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- 238000000708 deep reactive-ion etching Methods 0.000 description 5
- 229910052814 silicon oxide Inorganic materials 0.000 description 5
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- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
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- 230000002093 peripheral effect Effects 0.000 description 2
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 2
- 238000000992 sputter etching Methods 0.000 description 2
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Images
Classifications
-
- G—PHYSICS
- G04—HOROLOGY
- G04B—MECHANICALLY-DRIVEN CLOCKS OR WATCHES; MECHANICAL PARTS OF CLOCKS OR WATCHES IN GENERAL; TIME PIECES USING THE POSITION OF THE SUN, MOON OR STARS
- G04B17/00—Mechanisms for stabilising frequency
- G04B17/04—Oscillators acting by spring tension
- G04B17/06—Oscillators with hairsprings, e.g. balance
- G04B17/066—Manufacture of the spiral spring
-
- G—PHYSICS
- G04—HOROLOGY
- G04D—APPARATUS OR TOOLS SPECIALLY DESIGNED FOR MAKING OR MAINTAINING CLOCKS OR WATCHES
- G04D3/00—Watchmakers' or watch-repairers' machines or tools for working materials
- G04D3/0069—Watchmakers' or watch-repairers' machines or tools for working materials for working with non-mechanical means, e.g. chemical, electrochemical, metallising, vapourising; with electron beams, laser beams
-
- G—PHYSICS
- G04—HOROLOGY
- G04D—APPARATUS OR TOOLS SPECIALLY DESIGNED FOR MAKING OR MAINTAINING CLOCKS OR WATCHES
- G04D3/00—Watchmakers' or watch-repairers' machines or tools for working materials
- G04D3/0074—Watchmakers' or watch-repairers' machines or tools for working materials for treatment of the material, e.g. surface treatment
-
- G—PHYSICS
- G04—HOROLOGY
- G04D—APPARATUS OR TOOLS SPECIALLY DESIGNED FOR MAKING OR MAINTAINING CLOCKS OR WATCHES
- G04D7/00—Measuring, counting, calibrating, testing or regulating apparatus
- G04D7/10—Measuring, counting, calibrating, testing or regulating apparatus for hairsprings of balances
Definitions
- the invention relates to a method of manufacturing a hairspring of predetermined stiffness and, more precisely, such a hairspring used as a compensating hairspring cooperating with a predetermined inertia beam to form a resonator having a predetermined frequency.
- the step of etching several spirals in a silicon wafer offers a non-negligible geometrical dispersion between the spirals of the same wafer and a greater dispersion between spirals of two wafers etched at different times.
- the stiffness of each spiral engraved with the same engraving pattern is variable by creating significant manufacturing dispersions.
- EP 1 213 628 A shows a method of adjusting the oscillation frequency of a regulator assembly in which a spiral is manufactured with an elastic torque greater than a reference elastic torque corresponding to a reference frequency for the oscillation of said regulator assembly; a balance is assembled to said spiral to form said regulator assembly, and machining said spiral by means of a laser beam to reduce its elastic torque until said oscillation frequency is substantially equal to said frequency of reference.
- the object of the present invention is to overcome all or part of the disadvantages mentioned above by proposing a manufacturing process a spiral whose dimensions are precise enough not to require retouching.
- the invention relates to a method of manufacturing a hairspring of a predetermined stiffness according to claim 1.
- the invention relates to a resonator 1 of the balance 3-spiral type 5.
- the balance 3 and the spiral 5 are preferably mounted on the same axis 7.
- the thermal dependence also includes a possible contribution of the maintenance system such as, for example, a Swiss lever escapement (not shown) cooperating with the ankle 9 of the plate 11 also mounted on the axis 7.
- a Swiss lever escapement (not shown) cooperating with the ankle 9 of the plate 11 also mounted on the axis 7.
- the invention relates more particularly to a resonator 1 in which the hairspring 5 is used to compensate the whole of the resonator 1, that is to say all the parts and in particular the balance 3.
- a hairspring 5 is generally called a hairspring compensator. Therefore, the invention relates to a manufacturing method for ensuring a very high dimensional accuracy of the spiral and, incidentally, to ensure a more precise stiffness of said spiral.
- the compensating spiral 5, 15 is formed based on a material, optionally coated with a thermal compensation layer, and intended to cooperate with a predetermined balance beam 3 of inertia.
- a material optionally coated with a thermal compensation layer, and intended to cooperate with a predetermined balance beam 3 of inertia.
- a material for example based on silicon, glass or ceramic, for the manufacture of a hairspring 5, 15 offers the advantage of being precise by the existing methods of engraving and to have good mechanical and chemical properties being in particular very little sensitive to the magnetic fields. It must however be coated or superficially modified to form a compensating hairspring.
- the silicon-based material used as a compensating spiral may be monocrystalline silicon whatever its crystalline orientation, doped monocrystalline silicon whatever its crystalline orientation, amorphous silicon, porous silicon, polycrystalline silicon, nitride of silicon, silicon carbide, quartz regardless of its crystalline orientation or silicon oxide.
- monocrystalline silicon whatever its crystalline orientation
- doped monocrystalline silicon whatever its crystalline orientation
- amorphous silicon porous silicon
- polycrystalline silicon polycrystalline silicon
- nitride of silicon silicon carbide
- quartz regardless of its crystalline orientation or silicon oxide.
- other materials can be envisioned as a glass, a ceramic, a cermet, a metal or a metal alloy.
- the explanation below will be focused on a silicon-based material.
- Each type of material may be surface-modified or layer-coated to thermally compensate for the base material as explained above.
- etching spirals in a silicon-based wafer, by means of a deep reactive ion etching (also known as "DRIE"), is the most accurate, phenomena that occur during etching or between two successive engravings can nevertheless induce geometric variations.
- DRIE deep reactive ion etching
- FIB localized ion etching
- galvanic growth growth by chemical vapor deposition or chemical engraving, which are less accurate and for which the process would make even more sense.
- the invention relates to a method 31 for manufacturing a spiral 5c.
- the method 31 comprises, as illustrated in FIG. figure 8 a first step 33 intended to form at least one spiral 5a, for example based on silicon, with dimensions Da greater than dimensions Db necessary to obtain said hairspring 5c of a predetermined stiffness C.
- the spiral section 5a has a height H 1 and a thickness E 1 .
- the dimensions Da of the hairspring 5a are substantially between 1% and 20% higher than those Db of the hairspring 5c necessary to obtain said hairspring 5c of a predetermined stiffness C.
- step 33 is carried out using a deep reactive ion etching in a wafer 23 of a silicon-based material as illustrated in FIG. figure 7 .
- the opposite faces F 1 , F 2 are corrugated because a deep reactive ion etching of the Bosch type causes a slot etching structured by the successive stages of attack and passivation.
- step 33 can not be limited to a particular step 33.
- step 33 could equally well be obtained by chemical etching in a wafer 23 of a material for example based on silicon.
- step 33 means that one or more spirals are formed, i.e., step 33 makes it possible to form bulk spirals or alternately formed in a wafer of a material.
- step 33 several spirals 5a may be formed in the same plate 23 in dimensions Da, H 1 , E 1 greater than the dimensions Db, H 3 , E 3 necessary to obtain several spirals 5c of a predetermined stiffness C or several spirals 5c of several predetermined stiffnesses C.
- Step 33 is not limited to the formation of a hairspring 5a in dimensions Da, H 1 , E 1 greater than the dimensions Db, H 3 , E 3 required to obtain a hairspring 5c of predetermined stiffness C , formed using a single material.
- step 33 could equally well form a hairspring 5a with dimensions Da, H 1 , E 1 greater than the dimensions Db, H 3 , E 3 needed to obtain a hairspring 5c of stiffness C predetermined in a composite material, that is to say comprising several different materials.
- the method 31 includes a second step 35 for determining the stiffness of the hairspring 5a.
- a step 35 may be carried out directly on the hairspring 5a still attached to the wafer 23 or on the hairspring 5a previously detached from the wafer 23, on the whole or on a sample of the spirals still attached to a wafer 23 or on a sample spirals previously detached from a wafer 23.
- the step 35 includes a first phase intended to measure the frequency f of an assembly comprising the hairspring 5a coupled with a balance having a predetermined inertia I. then, using the relation (5), deduce, in a second phase, the stiffness C spiral 5a.
- Such a measurement phase can in particular be dynamic and carried out according to the teachings of the document EP 2 423 764 .
- a static method, carried out according to the teachings of the document EP 2 423 764 can also be used to determine the stiffness C of the spiral 5a.
- step 35 may also consist of a determination of the average stiffness of a representative sample or of all spirals formed on the same plate.
- the method 31 comprises a step 37 intended to calculate, using the relation (2), the thickness of the material to be removed on the assembly of the hairspring to obtain the overall dimensions Db necessary to obtain said hairspring 5c of a predetermined stiffness C , that is to say the volume of material to be withdrawn homogeneously or not on the surface of the hairspring 5a.
- step 39 for removing the surplus material of the hairspring 5a to the dimensions Db necessary to obtain said hairspring 5c of a predetermined stiffness C. It is therefore understood that it does not matter that the geometric variations have occurred on the thickness and / or the height and / or the length of the hairspring 5a insofar as, according to equation (2), it is the product h ⁇ E 3 which determines the rigidity of the turn.
- a uniform thickness over the entire outer surface may be removed, a non-uniform thickness over the entire outer surface may be removed, a uniform thickness only on a portion of the outer surface may be removed or a non-uniform thickness only on a portion the outer surface can be removed.
- step 37 could consist in removing material only according to the thickness E 1 or the height H 1 of the spiral 5 a.
- step 39 comprises a first phase d1 intended to oxidize the hairspring 5a in order to transform said thickness of silicon-based material to be removed into silicon dioxide and thus form a spiral 5b oxidized.
- a phase d1 can, for example, be obtained by thermal oxidation.
- thermal oxidation can, for example, be carried out between 800 and 1200 ° C under an oxidizing atmosphere using water vapor or oxygen gas to form silicon oxide on the spiral 5a.
- the section of the spiral 5b has a height H 2 and a thickness E 2 .
- the hairspring 5b is formed of a central part 22 based on silicon according to the overall dimensions Db required for the hairspring 5c at said predetermined stiffness C and a peripheral portion 24 made of silicon dioxide.
- the crenellated form is always reproduced on a portion of the peripheral portion 24 but is no longer or less present the central portion 22.
- Step 39 ends, as shown in figure 5 , with a second phase d2 intended to remove the oxide of the spiral 5b allowing to obtain a hairspring 5c with the silicon-based single portion 22 with the overall dimensions Db necessary to obtain said predetermined stiffness C , the section comprising in particular a height H 3 and a thickness E 3 .
- a phase d2 may, for example, be obtained by chemical etching.
- Such a chemical bath may comprise, for example, a hydrofluoric acid for removing the silicon oxide spiral 5b.
- step 39 comprises a single d3 phase for chemically etching the spiral 5a to obtain the spiral 5c silicon based the dimensions Db, H 3, E 3 necessary for said predetermined stiffness C.
- other variants such as laser etching or localized ion etching, for removing the excess material from the hairspring 5a to the dimensions Db necessary to obtain said hairspring 5c of a predetermined stiffness C , can to be considered.
- Step 39 may finish process 31. However, after step 39, method 31 may also perform, at least one more time, steps 35, 37 and 39 in order to further refine the dimensional quality of the hairspring .
- steps 35, 37 and 39 may, for example, be of particular interest when the execution of the first iteration of steps 35, 37 and 39 is performed on the set, or on a sample, of the spirals still attached to a wafer 23, then in a second iteration, on the assembly, or a sample, spirals previously detached from the wafer 23 having undergone the first iteration.
- the method 31 may also continue with all or part of the process 40 illustrated in FIG. figure 8 comprising optional steps 41, 43 and 45.
- the method 31 can thus continue with the step 41 intended to form, on at least a part of the hairspring 5c, a portion 28 for forming a hairspring 5 , 15 less sensitive to thermal variations.
- step 41 may consist of a phase e1 intended to deposit a layer on a portion of the outer surface of said hairspring 5c of a predetermined stiffness C.
- the e1 phase may consist of oxidizing the spiral 5c to coat it with silicon dioxide to form a spiral which is thermocompensated.
- a phase e1 can, for example, be obtained by thermal oxidation.
- thermal oxidation can, for example, be carried out between 800 and 1200 ° C under an oxidizing atmosphere using water vapor or oxygen gas to form silicon oxide on the spiral 5c.
- the balance spring 5, 15 as shown in FIG. figure 6 which, advantageously according to the invention, comprises a core 26 based on silicon and a coating 28 based on silicon oxide.
- the balance spring 5, 15 compensator thus has a very high dimensional accuracy especially as to the height H 4 and the thickness E 4 , and, incidentally, a thermal compensation of the entire resonator 1 very thin .
- the overall dimensions Db can be found using the teachings of the document EP 1 422 436 to apply it to the resonator 1 which is intended to be manufactured, that is to say to compensate for all the constituent parts of the resonator 1 as explained above.
- step 41 may consist of a phase e2 intended to modify the structure to a predetermined depth of a portion of the outer surface of said hairspring 5c of a predetermined stiffness C.
- a phase e2 intended to modify the structure to a predetermined depth of a portion of the outer surface of said hairspring 5c of a predetermined stiffness C.
- an amorphous silicon it can be expected to crystallize it to a predetermined depth.
- step 41 may consist of a phase e3 intended to modify the composition to a predetermined depth of a portion of the outer surface of said spring 5c of a stiffness C predetermined.
- a phase e3 intended to modify the composition to a predetermined depth of a portion of the outer surface of said spring 5c of a stiffness C predetermined.
- a monocrystalline or polycrystalline silicon it may be provided to dope or to diffuse interstitial or substitutional atoms to a predetermined depth.
- the method 31 can also comprise step 45 intended to assemble a compensating hairspring 5, 15 obtained during step 41, or a hairspring 5c obtained during step 39, with a predetermined inertia beam obtained during of step 43 to form a resonator 1 of the balance-balance type which is thermally compensated or not, that is to say whose frequency f is sensitive or not to temperature variations.
- the balance even if it comprises a predefined construction inertia, may comprise movable weights to provide a setting parameter before or after the sale of the timepiece.
- step 39 and step 41 could be provided in order to deposit a functional or aesthetic layer, such as, for example, a curing layer or a luminescent layer.
- a functional or aesthetic layer such as, for example, a curing layer or a luminescent layer.
- step 35 is not systematically implemented.
Description
L'invention se rapporte à un procédé de fabrication d'un spiral d'une raideur prédéterminée et, plus précisément, un tel spiral utilisé comme spiral compensateur coopérant avec un balancier d'inertie prédéterminée pour former un résonateur comportant une fréquence prédéterminée.The invention relates to a method of manufacturing a hairspring of predetermined stiffness and, more precisely, such a hairspring used as a compensating hairspring cooperating with a predetermined inertia beam to form a resonator having a predetermined frequency.
Il est expliqué dans le document
Fabriquer un tel spiral compensateur apporte de nombreux avantages mais possède également des inconvénients. En effet, l'étape de gravage de plusieurs spiraux dans une plaquette de silicium offre une dispersion géométrique non négligeable entre les spiraux d'une même plaquette et une dispersion plus grande entre des spiraux de deux plaquettes gravées à des moments différents. Incidemment, la raideur de chaque spiral gravé avec le même motif de gravage est variable en créant des dispersions de fabrication non négligeables.
Le but de la présente invention est de pallier tout ou partie les inconvénients cités précédemment en proposant un procédé de fabrication d'un spiral dont les dimensions sont suffisamment précises pour ne pas nécessiter de retouche.The object of the present invention is to overcome all or part of the disadvantages mentioned above by proposing a manufacturing process a spiral whose dimensions are precise enough not to require retouching.
A cet effet, l'invention se rapporte à un procédé de fabrication d'un spiral d'une raideur prédéterminée selon la revendication 1.For this purpose, the invention relates to a method of manufacturing a hairspring of a predetermined stiffness according to
On comprend donc que le procédé permet de garantir une très haute précision dimensionnelle du spiral et, incidemment, de garantir une raideur plus précise dudit spiral. Chaque paramètre de fabrication, pouvant induire des variations géométriques lors de l'étape a), peut ainsi être totalement rectifié pour chaque spiral fabriqué ou rectifié en moyenne pour l'ensemble des spiraux formés en même temps permettant de diminuer drastiquement le taux de rebut.It is therefore clear that the method makes it possible to guarantee a very high dimensional accuracy of the hairspring and, incidentally, to guarantee a more precise stiffness of said hairspring. Each manufacturing parameter, which can induce geometric variations during step a), can be completely rectified for each spiral manufactured or rectified on average for all the spirals formed at the same time to drastically reduce the scrap rate.
Conformément à d'autres variantes avantageuses de l'invention :
- lors de l'étape a), les dimensions du spiral formé lors de l'étape a) sont entre 1% et 20% supérieures à celles nécessaires pour obtenir ledit spiral à ladite raideur prédéterminée ;
- l'étape a) est réalisée à l'aide d'un gravage ionique réactif profond ou d'un gravage chimique ;
- lors de l'étape a), plusieurs spiraux sont formés dans une même plaquette selon des dimensions supérieures aux dimensions nécessaires pour obtenir plusieurs spiraux d'une raideur prédéterminée ou plusieurs spiraux de plusieurs raideurs prédéterminées ;
- le spiral formé lors de l'étape a) est à base de silicium, de verre, de céramique, de métal ou d'alliage métallique ;
- l'étape b) comporte les phases b1): mesurer la fréquence d'un ensemble comportant le spiral formé lors de l'étape a) couplé avec un balancier doté d'une inertie prédéterminée et b2) : déduire de la fréquence mesurée, la raideur du spiral formé lors de l'étape a) ;
- selon une première variante, l'étape d) comporte les phases d1) : oxyder le spiral formé lors de l'étape a) afin de transformer ladite épaisseur de matériau à base de silicium à retirer en dioxyde de silicium et ainsi former un spiral oxydé, et d2) : retirer l'oxyde du spiral oxydé permettant d'obtenir le spiral aux dimensions nécessaires à ladite raideur prédéterminée ;
- selon une deuxième variante, l'étape d) comporte la phase d3) : graver chimiquement le spiral formé lors de l'étape a) afin d'obtenir le spiral aux dimensions nécessaires à ladite raideur prédéterminée.
- après l'étape d), le procédé effectue au moins une nouvelle fois les étapes b), c) et d) pour affiner la qualité dimensionnelle ;
- après l'étape d), le procédé comporte, en outre, l'étape e) : former, sur au moins une partie dudit spiral d'une raideur prédéterminée, une portion permettant de corriger la raideur du spiral et de former un spiral moins sensible aux variations thermiques ;
- selon une première variante, l'étape e) comporte la phase e1) : déposer une couche sur une partie de la surface externe dudit spiral d'une raideur prédéterminée ;
- selon une deuxième variante, l'étape e) comporte la phase e2) : modifier la structure selon une profondeur prédéterminée d'une partie de la surface externe dudit spiral d'une raideur prédéterminée ;
- selon une troisième variante, l'étape e) comporte la phase e3) : modifier la composition selon une profondeur prédéterminée d'une partie de la surface externe dudit spiral d'une raideur prédéterminée.
- during step a), the dimensions of the hairspring formed during step a) are between 1% and 20% greater than those necessary to obtain said hairspring at said predetermined stiffness;
- step a) is carried out using deep reactive ion etching or chemical etching;
- during step a), several spirals are formed in the same plate in dimensions larger than the dimensions necessary to obtain several spirals of a predetermined stiffness or several spirals of several predetermined stiffnesses;
- the spiral formed during step a) is based on silicon, glass, ceramic, metal or metal alloy;
- step b) comprises the phases b1): measuring the frequency of an assembly comprising the hairspring formed during step a) coupled with a balance having a predetermined inertia and b2): deducing from the measured frequency, the stiffness of the spiral formed during step a);
- according to a first variant, step d) comprises the phases d1): oxidizing the spiral formed during step a) in order to transform said thickness of silicon-based material to be removed into silicon dioxide and thus form an oxidized spiral , and d2): removing the oxidized spiral oxide to obtain the spiral to the dimensions necessary for said predetermined stiffness;
- according to a second variant, step d) comprises phase d3): etching the spiral formed during step a) in order to obtain the hairspring with the dimensions required for said predetermined stiffness.
- after step d), the method performs at least one more step b), c) and d) to refine the dimensional quality;
- after step d), the method further comprises the step e): forming, on at least a portion of said hairspring of a predetermined stiffness, a portion for correcting the stiffness of the hairspring and forming a hairspring minus sensitive to thermal variations;
- according to a first variant, step e) comprises the phase e1): depositing a layer on a portion of the outer surface of said hairspring of a predetermined stiffness;
- according to a second variant, the step e) comprises the phase e2): modifying the structure according to a predetermined depth of a part of the external surface of said hairspring with a predetermined stiffness;
- according to a third variant, step e) comprises phase e3): modifying the composition to a predetermined depth of a portion of the outer surface of said hairspring of a predetermined stiffness.
D'autres particularités et avantages ressortiront clairement de la description qui en est faite ci-après, à titre indicatif et nullement limitatif, en référence aux dessins annexés, dans lesquels :
- la
figure 1 est une vue en perspective d'un résonateur assemblé selon l'invention ; - la
figure 2 est un exemple de géométrie de spiral selon l'invention ; - les
figures 3 à 6 sont des sections de spiral à différentes étapes du procédé selon l'invention ; - la
figure 7 est une représentation en perspective d'une étape du procédé selon l'invention ; - la
figure 8 est un diagramme du procédé selon l'invention.
- the
figure 1 is a perspective view of an assembled resonator according to the invention; - the
figure 2 is an example of spiral geometry according to the invention; - the
Figures 3 to 6 are spiral sections at different stages of the process according to the invention; - the
figure 7 is a perspective representation of a step of the method according to the invention; - the
figure 8 is a diagram of the process according to the invention.
Comme illustré à la
De plus, la raideur C du spiral 5 à section constante répond à la formule :
De plus, la raideur C d'un spiral 5 à section variable répond à la formule :
De plus, la raideur C d'un spiral 5 à épaisseur variable mais à hauteur constante répond à la formule :
Enfin, la fréquence f du résonateur 1 balancier-spiral répond à la formule :
Selon l'invention, il est souhaité que la variation de la fréquence en fonction de la température d'un résonateur soit sensiblement nulle. La variation de la fréquence f en fonction de la température T dans le cas d'un résonateur balancier-spiral suit sensiblement la formule suivante :
-
- ΔT est la variation de la température ;
-
- αs est le coefficient de dilatation du spiral, exprimé en ppm. °C-1 ;
- αb est le coefficient de dilatation du balancier, exprimé en ppm. °C-1 ;
-
- Δ T is the variation of the temperature;
-
- α s is the spiral expansion coefficient, expressed in ppm. ° C -1 ;
- α b is the coefficient of expansion of the balance, expressed in ppm. ° C -1 ;
Les oscillations de tout résonateur destiné à une base de temps ou de fréquence devant être entretenues, la dépendance thermique comprend également une contribution éventuelle du système d'entretien comme, par exemple, un échappement à ancre suisse (non représenté) coopérant avec la cheville 9 du plateau 11 également monté sur l'axe 7.Oscillations of any resonator for a time base or frequency to be maintained, the thermal dependence also includes a possible contribution of the maintenance system such as, for example, a Swiss lever escapement (not shown) cooperating with the
On comprend donc, à partir des formules (1)-(6), qu'il est possible d'appairer le spiral 5 avec le balancier 3 afin que la fréquence f du résonateur 1 soit quasiment insensible aux variations de température.It is therefore understood from formulas (1) - (6) that it is possible to match the
L'invention concerne plus particulièrement un résonateur 1 dans lequel le spiral 5 est utilisé pour compenser l'ensemble du résonateur 1, c'est-à-dire toutes les parties et notamment le balancier 3. Un tel spiral 5 est généralement appelé un spiral compensateur. C'est pourquoi, l'invention se rapporte à un procédé de fabrication permettant de garantir une très haute précision dimensionnelle du spiral et, incidemment, de garantir une raideur plus précise dudit spiral.The invention relates more particularly to a
Selon l'invention, le spiral compensateur 5, 15 est formé à base d'un matériau, éventuellement revêtu d'une couche de compensation thermique, et destiné à coopérer avec un balancier 3 d'inertie prédéterminée. Toutefois, rien n'empêche de prévoir un balancier avec des masselottes déplaçables permettant d'offrir un paramètre de réglage avant ou après la vente de la pièce d'horlogerie.According to the invention, the compensating
L'utilisation d'un matériau, par exemple à base de silicium, de verre ou de céramique, pour la fabrication d'un spiral 5, 15 offre l'avantage d'être précis par les méthodes de gravage existantes et de posséder de bonnes propriétés mécaniques et chimiques en étant notamment très peu sensible aux champs magnétiques. Il doit en revanche être revêtu ou modifié superficiellement pour pouvoir former un spiral compensateur.The use of a material, for example based on silicon, glass or ceramic, for the manufacture of a
Préférentiellement, le matériau à base de silicium utilisé comme spiral compensateur peut être du silicium monocristallin quelle que soit son orientation cristalline, du silicium monocristallin dopé quelle que soit son orientation cristalline, du silicium amorphe, du silicium poreux, du silicium polycristallin, du nitrure de silicium, du carbure de silicium, du quartz quelle que soit son orientation cristalline ou de l'oxyde de silicium. Bien entendu d'autres matériaux peuvent être envisagés comme un verre, une céramique, un cermet, un métal ou un alliage métallique. Par simplification, l'explication ci-dessous sera portée sur un matériau à base de silicium.Preferably, the silicon-based material used as a compensating spiral may be monocrystalline silicon whatever its crystalline orientation, doped monocrystalline silicon whatever its crystalline orientation, amorphous silicon, porous silicon, polycrystalline silicon, nitride of silicon, silicon carbide, quartz regardless of its crystalline orientation or silicon oxide. Of course other materials can be envisioned as a glass, a ceramic, a cermet, a metal or a metal alloy. For simplicity, the explanation below will be focused on a silicon-based material.
Chaque type de matériau peut être modifié superficiellement ou revêtu d'une couche afin de compenser thermiquement le matériau de base comme expliqué ci-dessus.Each type of material may be surface-modified or layer-coated to thermally compensate for the base material as explained above.
Si l'étape de gravage de spiraux dans une plaquette à base de silicium, au moyen d'un gravage ionique réactif profond (également connu sous l'abréviation « D.R.I.E. »), est la plus précise, des phénomènes qui interviennent pendant le gravage ou entre deux gravages successifs peuvent néanmoins induire des variations géométriques.If the step of etching spirals in a silicon-based wafer, by means of a deep reactive ion etching (also known as "DRIE"), is the most accurate, phenomena that occur during etching or between two successive engravings can nevertheless induce geometric variations.
Bien entendu, d'autres types de fabrication peuvent être mis en oeuvre, comme le gravage laser, le gravage ionique localisé (connu sous l'abréviation anglaise « F.I.B. »), la croissance galvanique, la croissance par dépôt chimique en phase gazeuse ou le gravage chimique, qui sont moins précis et pour lesquels le procédé aurait encore plus de sens.Of course, other types of manufacturing can be implemented, such as laser etching, localized ion etching (known by the abbreviation "FIB"), galvanic growth, growth by chemical vapor deposition or chemical engraving, which are less accurate and for which the process would make even more sense.
Ainsi, l'invention se rapporte à un procédé 31 de fabrication d'un spiral 5c. Selon l'invention, le procédé 31 comporte, comme illustré à la
Préférentiellement, les dimensions Da du spiral 5a sont sensiblement entre 1% et 20% supérieures à celles Db du spiral 5c nécessaires pour obtenir ledit spiral 5c d'une raideur C prédéterminée.Preferably, the dimensions Da of the
Préférentiellement selon l'invention, l'étape 33 est réalisée à l'aide d'un gravage ionique réactif profond dans une plaquette 23 d'un matériau à base de silicium comme illustré à la
Bien entendu, le procédé ne saurait se limiter à une étape 33 particulière. A titre d'exemple, l'étape 33 pourrait tout aussi bien être obtenue par un gravage chimique dans une plaquette 23 d'un matériau par exemple à base de silicium. De plus, l'étape 33 signifie que un ou plusieurs spiraux sont formés, c'est-à-dire que l'étape 33 permet de former des spiraux en vrac ou alternativement formés dans une plaquette d'un matériau.Of course, the method can not be limited to a
Par conséquent, lors de l'étape 33, plusieurs spiraux 5a peuvent être formés dans la même plaquette 23 selon des dimensions Da, H1, E1 supérieures aux dimensions Db, H3, E3 nécessaires pour obtenir plusieurs spiraux 5c d'une raideur C prédéterminée ou plusieurs spiraux 5c de plusieurs raideurs C prédéterminées.Consequently, during
L'étape 33 ne se limite pas non plus à la formation d'un spiral 5a selon des dimensions Da, H1, E1 supérieures aux dimensions Db, H3, E3 nécessaires pour obtenir un spiral 5c d'une raideur C prédéterminée, formé à l'aide d'un unique matériau. Ainsi, l'étape 33 pourrait tout aussi bien former un spiral 5a selon des dimensions Da, H1, E1 supérieures aux dimensions Db, H3, E3 nécessaires pour obtenir un spiral 5c d'une raideur C prédéterminée en un matériau composite, c'est-à-dire comportant plusieurs matériaux distincts.
Le procédé 31 comporte une deuxième étape 35 destinée à déterminer la raideur du spiral 5a. Une telle étape 35 peut être réalisée directement sur le spiral 5a encore attaché à la plaquette 23 ou sur le spiral 5a préalablement détaché de la plaquette 23, sur l'ensemble ou sur un échantillon des spiraux encore attachés à une plaquette 23 ou sur un échantillon de spiraux préalablement détachés d'une plaquette 23.The
Selon l'invention, le spiral 5a étant ou non détaché de la plaquette 23, l'étape 35 comporte une première phase destinée à mesurer la fréquence f d'un ensemble comportant le spiral 5a couplé avec un balancier doté d'une inertie I prédéterminée puis, à l'aide de la relation (5), en déduire, dans une deuxième phase, la raideur C du spiral 5a.According to the invention, the
Une telle phase de mesure peut notamment être dynamique et réalisée selon les enseignements du document
Bien entendu, comme expliqué ci-dessus, le procédé ne se limitant pas au gravage d'un unique spiral par plaquette, l'étape 35 peut également consister en une détermination de la raideur moyenne d'un échantillon représentatif ou de l'ensemble des spiraux formés sur une même plaquette.Of course, as explained above, the method is not limited to the etching of a single spiral per wafer, step 35 may also consist of a determination of the average stiffness of a representative sample or of all spirals formed on the same plate.
Selon l'invention, à partir de la détermination de la raideur C du spiral 5a, le procédé 31 comporte une étape 37 destinée à calculer, à l'aide de la relation (2), l'épaisseur de matériau à retirer sur l'ensemble du spiral pour obtenir les dimensions globales Db nécessaires pour obtenir ledit spiral 5c d'une raideur C prédéterminée, c'est-à-dire le volume de matériau à retirer de manière homogène ou non sur la surface du spiral 5a.According to the invention, from the determination of the stiffness C of the
Le procédé se poursuit avec une étape 39 destinée à retirer la matière excédentaire du spiral 5a jusqu'aux dimensions Db nécessaires pour obtenir ledit spiral 5c d'une raideur C prédéterminée. On comprend donc qu'il importe peu que les variations géométriques soient intervenues sur l'épaisseur et/ou la hauteur et/ou la longueur du spiral 5a dans la mesure où, selon l'équation (2), c'est le produit h·e3 qui détermine la rigidité de la spire.The process is continued with a
Ainsi, une épaisseur homogène sur toute la surface externe peut être retirée, une épaisseur non homogène sur toute la surface externe peut être retirée, une épaisseur homogène seulement sur une partie de la surface externe peut être retirée ou une épaisseur non homogène seulement sur une partie de la surface externe peut être retirée. A titre d'exemple, l'étape 37 pourrait consister à ne retirer de la matière que selon l'épaisseur E1 ou selon la hauteur H1 du spiral 5a.Thus, a uniform thickness over the entire outer surface may be removed, a non-uniform thickness over the entire outer surface may be removed, a uniform thickness only on a portion of the outer surface may be removed or a non-uniform thickness only on a portion the outer surface can be removed. By way of example, step 37 could consist in removing material only according to the thickness E 1 or the height H 1 of the
Dans une première variante se rapportant à un matériau à base de silicium, l'étape 39 comporte une première phase d1 destinée à oxyder le spiral 5a afin de transformer ladite épaisseur de matériau à base de silicium à retirer en dioxyde de silicium et ainsi former un spiral 5b oxydé. Une telle phase d1 peut, par exemple, être obtenue par oxydation thermique. Une telle oxydation thermique peut, par exemple, être réalisée entre 800 et 1200 °C sous atmosphère oxydante à l'aide de vapeur d'eau ou de gaz de dioxygène permettant de former de l'oxyde de silicium sur le spiral 5a.In a first variant relating to a silicon-based material,
Comme visible à la
L'étape 39 se termine, comme illustré à la
Dans une deuxième variante, l'étape 39 comporte une unique phase d3 destinée à graver chimiquement le spiral 5a afin d'obtenir le spiral 5c à base de silicium aux dimensions Db, H3, E3 nécessaires à ladite raideur C prédéterminée. Bien entendu, suivant le matériau utilisé, d'autres variantes comme le gravage laser ou le gravage ionique localisé, permettant de retirer la matière excédentaire du spiral 5a jusqu'aux dimensions Db nécessaires pour obtenir ledit spiral 5c d'une raideur C prédéterminée, peuvent être envisagées.In a second variant,
L'étape 39 peut finir le procédé 31. Toutefois, après l'étape 39, le procédé 31 peut également effectuer, au moins une nouvelle fois, les étapes 35, 37 et 39 dans le but d'encore affiner la qualité dimensionnelle du spiral. Ces itérations des étapes 35, 37 et 39 peuvent, par exemple, trouver un intérêt particulier quand l'exécution de la première itération des étapes 35, 37 et 39 est réalisée sur l'ensemble, ou sur un échantillon, des spiraux encore attachés à une plaquette 23, puis dans une deuxième itération, sur l'ensemble, ou un échantillon, des spiraux préalablement détachés de la plaquette 23 ayant subi la première itération.
Le procédé 31 peut également se poursuivre avec tout ou partie du processus 40 illustré à la
Dans une première variante, l'étape 41 peut consister en une phase e1 destinée à déposer une couche sur une partie de la surface externe dudit spiral 5c d'une raideur C prédéterminée.In a first variant, step 41 may consist of a phase e1 intended to deposit a layer on a portion of the outer surface of said
Dans le cas où la partie 22 est un matériau à base de silicium, la phase e1 peut consister à oxyder le spiral 5c pour le revêtir de dioxyde de silicium afin de former un spiral qui est thermocompensé. Une telle phase e1 peut, par exemple, être obtenue par oxydation thermique. Une telle oxydation thermique peut, par exemple, être réalisée entre 800 et 1200 °C sous atmosphère oxydante à l'aide de vapeur d'eau ou de gaz de dioxygène permettant de former de l'oxyde de silicium sur le spiral 5c.In the case where the
On obtient ainsi le spiral 5, 15 compensateur comme illustré à la
Dans le cas d'un spiral à base de silicium, les dimensions globales Db peuvent être trouvées en utilisant les enseignements du document
Dans une deuxième variante, l'étape 41 peut consister en une phase e2 destinée à modifier la structure selon une profondeur prédéterminée d'une partie de la surface externe dudit spiral 5c d'une raideur C prédéterminée. A titre d'exemple, si un silicium amorphe est utilisé, il peut être prévu de le cristalliser selon une profondeur prédéterminée.In a second variant, step 41 may consist of a phase e2 intended to modify the structure to a predetermined depth of a portion of the outer surface of said
Dans une troisième variante, l'étape 41 peut consister en une phase e3 destinée à modifier la composition selon une profondeur prédéterminée d'une partie de la surface externe dudit spiral 5c d'une raideur C prédéterminée. A titre d'exemple, si un silicium monocristallin ou polycristallin est utilisé, il peut être prévu de le doper ou d'y diffuser des atomes interstitiels ou de substitution selon une profondeur prédéterminée.In a third variant, step 41 may consist of a phase e3 intended to modify the composition to a predetermined depth of a portion of the outer surface of said
Avantageusement selon l'invention, il est ainsi possible de fabriquer, comme illustré à la
- une ou plusieurs spires de section(s) plus précise(s) que celle obtenue par un unique gravage ;
- des variations d'épaisseur et/ou de pas le long de la spire ;
une virole 17 monobloc ;une spire interne 19 du type à courbe Grossmann ;une attache 14 de pitonnage monobloc ;- un élément d'encastrement externe monobloc ;
une portion 13 de laspire externe 12 surépaissie par rapport au reste des spires.
- one or more turns of more precise section (s) than that obtained by a single engraving;
- variations in thickness and / or pitch along the turn;
- a
shell 17 monobloc; - an
internal turn 19 of the Grossmann curve type; - a one-
piece pegging fastener 14; - a one-piece external recess element;
- a
portion 13 of theouter turn 12 thickened relative to the rest of the turns.
Enfin, le procédé 31 peut également comporter l'étape 45 destinée à assembler un spiral compensateur 5, 15 obtenu lors de l'étape 41, ou un spiral 5c obtenu lors de l'étape 39, avec un balancier d'inertie prédéterminée obtenu lors de l'étape 43 pour former un résonateur 1 du type balancier - spiral qui est compensé thermiquement ou non, c'est-à-dire dont la fréquence f est sensible ou non aux variations de température.Finally, the
Bien entendu, la présente invention ne se limite pas à l'exemple illustré mais est susceptible de diverses variantes et modifications qui apparaîtront à l'homme de l'art. En particulier, comme expliqué ci-dessus, le balancier, même s'il comporte une inertie prédéfinie de construction, peut comporter des masselottes déplaçables permettant d'offrir un paramètre de réglage avant ou après la vente de la pièce d'horlogerie.Of course, the present invention is not limited to the illustrated example but is susceptible of various variations and modifications that will occur to those skilled in the art. In particular, as explained above, the balance, even if it comprises a predefined construction inertia, may comprise movable weights to provide a setting parameter before or after the sale of the timepiece.
De plus, une étape supplémentaire, entre l'étape 39 et l'étape 41, ou entre l'étape 39 et l'étape 45, pourrait être prévue afin de déposer d'une couche fonctionnelle ou esthétique, comme, par exemple, une couche de durcissement ou une couche luminescente.In addition, an additional step, between
Il est également envisageable dans le cas où le procédé 31 effectue, après l'étape 39, une ou plusieurs itération(s) des étapes 35, 37 et 39 que l'étape 35 ne soit pas systématiquement mise en oeuvre.It is also conceivable in the case where the
Claims (18)
- Method (31) for fabrication of a balance spring (5c) of predetermined thickness (C) comprising the following steps:a) forming (33) a balance spring (5a) in dimensions (Da, H1, E1 ) greater than the dimensions (Db, H3, E3 ) necessary to obtain said balance spring (5c) of a predetermined stiffness (C);b) determining (35) the stiffness (C) of the balance spring (5a) formed in step a) by measuring the frequency (f) of said balance spring (5a) coupled with a balance having a predetermined inertia;c) calculating (37) the thickness of the material to be removed, based on the determination of the stiffness (C) of the balance spring (5a) determined in step b), to obtain the dimensions (Db, H3, E3 ) necessary to obtain said balance spring (5c) of a predetermined stiffness (C);d) removing (39) from the balance spring (5a) formed in step a), said thickness of material to obtain the balance spring (5c) having the dimensions (Db, H3, E3 ) necessary for said predetermined stiffness (C).
- Fabrication method (31) according to the preceding claim, characterized in that, in step a), the dimensions (Da, H1, E1 ) of the balance spring (5a) formed in step a) are between 1% and 20% greater than those (Db, H3, E3 ) necessary to obtain said balance spring (5c) of said predetermined thickness (C).
- Fabrication method (31) according to claim 1 or 2, characterized in that step a) is achieved by means of a deep reactive ion etch.
- Fabrication method (31) according to claim 1 or 2, characterized in that step a) is achieved by means of a chemical etch.
- Fabrication method (31) according to any of the preceding claims, characterized in that, in step a), several balance springs (5a) are formed in the same wafer (23) in dimensions (Da, H1, E1 ) greater than the dimensions (Db, H3, E3 ) necessary to obtain several balance springs (5c) of a predetermined stiffness (C) or several balance springs (5c) of several predetermined stiffnesses (C).
- Fabrication method (31) according to any of the preceding claims, characterized in that the balance spring (5a) formed in step a) is made from silicon.
- Fabrication method (31) according to any claims 1 to 5, characterized in that the balance spring (5a) formed in step a) is made from glass.
- Fabrication method (31) according to any claims 1 to 5, characterized in that the balance spring (5a) formed in step a) is made from ceramic.
- Fabrication method (31) according to any claims 1 to 5, characterized in that the balance spring (5a) formed in step a) is made from metal.
- Fabrication method (31) according to any claims 1 to 5, characterized in that the balance spring (5a) formed in step a) is made from metal alloy.
- Fabrication method (31) according to any of the preceding claims, characterized in that step b) includes the following phases:b1) measuring the frequency (f) of an assembly comprising the balance spring (5a) formed in step a) coupled to a balance having a predetermined inertia;b2) deducing from the measured frequency (f), the stiffness (C) of the balance spring (5a) formed in step a).
- Fabrication method (31) according to claim 6, characterized in that step d) includes the following phases:d1) oxidising the balance spring (5a) formed in step a) in order to transform said thickness of silicon material to be removed into silicon dioxide and thereby form an oxidised balance spring (5b);d2) removing the oxide from the oxidised balance spring (5b) to obtain the balance spring (5c) having the dimensions (Db, H3, E3 ) necessary for said predetermined stiffness (C).
- Fabrication method (31) according to any of claims 1 to 11, characterized in that step d) includes the following phases:d3) chemically etching the balance spring (5a) formed in step a) to obtain the balance spring (5c) having the dimensions (Db, H3, E3 ) necessary for said predetermined stiffness (C).
- Fabrication method (31) according to any of the preceding claims, characterized in that, after step d), the method performs, at least once more, steps b), c) and d) to further improve the dimensional quality.
- Fabrication method (31) according to any of the preceding claims, characterized in that, after step d), the method also includes the following step:e) forming, on at least one part of said balance spring (5c) of a predetermined stiffness (C), a portion for correcting the stiffness of the balance spring (5c) and for forming a balance spring (5, 15) that is less sensitive to thermal variations.
- Fabrication method (31) according to claim 15, characterized in that step e) includes the following phase:e1) depositing a layer on one part of the external surface of said balance spring (5c) of a predetermined stiffness (C).
- Fabrication method (31) according to claim 15, characterized in that step e) includes the following phase:e2) modifying the structure, to a predetermined depth, of one part of the external surface of said balance spring (5c) of a predetermined stiffness (C).
- Fabrication method (31) according to claim 15, characterized in that step e) includes the following phase:e3) modifying the composition, to a predetermined depth, of one part of the external surface of said balance spring (5c) of a predetermined stiffness (C).
Priority Applications (5)
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EP15201330.6A EP3181938B1 (en) | 2015-12-18 | 2015-12-18 | Method for manufacturing a hairspring with a predetermined stiffness by removing material |
US15/354,317 US10324417B2 (en) | 2015-12-18 | 2016-11-17 | Method for fabrication of a balance spring of a predetermined stiffness by removal of material |
JP2016234770A JP6343651B2 (en) | 2015-12-18 | 2016-12-02 | How to make a balance spring with a certain stiffness by removing material |
CN201910652696.9A CN110376871A (en) | 2015-12-18 | 2016-12-16 | Method for manufacturing the balance spring of predetermined stiffness by removal material |
CN201611164448.2A CN106896708B (en) | 2015-12-18 | 2016-12-16 | Method for manufacturing the balance spring of predetermined stiffness by removal material |
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EP15201330.6A EP3181938B1 (en) | 2015-12-18 | 2015-12-18 | Method for manufacturing a hairspring with a predetermined stiffness by removing material |
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EP3181938B1 true EP3181938B1 (en) | 2019-02-20 |
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JP2017111131A (en) | 2017-06-22 |
JP6343651B2 (en) | 2018-06-13 |
CN110376871A (en) | 2019-10-25 |
US20170176940A1 (en) | 2017-06-22 |
CN106896708B (en) | 2019-10-15 |
CN106896708A (en) | 2017-06-27 |
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US10324417B2 (en) | 2019-06-18 |
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