EP3172299B1 - Fabric and home care treatment compositions - Google Patents

Fabric and home care treatment compositions Download PDF

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Publication number
EP3172299B1
EP3172299B1 EP15745086.7A EP15745086A EP3172299B1 EP 3172299 B1 EP3172299 B1 EP 3172299B1 EP 15745086 A EP15745086 A EP 15745086A EP 3172299 B1 EP3172299 B1 EP 3172299B1
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mixtures
alkyl
group
chosen
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German (de)
French (fr)
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EP3172299A1 (en
Inventor
Mark Robert Sivik
Travis Kyle Hodgdon
Stephanie Ann Urbin
Robert Richard Dykstra
Richard Timothy Hartshorn
Nicholas David Vetter
Tessa XUAN
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Procter and Gamble Co
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Procter and Gamble Co
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/001Softening compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38Cationic compounds
    • C11D1/62Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/30Amines; Substituted amines ; Quaternized amines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3749Polyolefins; Halogenated polyolefins; Natural or synthetic rubber; Polyarylolefins or halogenated polyarylolefins

Definitions

  • the present invention relates to treatment compositions and processes of making and using same.
  • Treatment compositions such as fabric treatments, typically comprise benefit agents such as silicones, fabric softener actives, perfumes and perfume microcapsules.
  • benefit agents such as silicones, fabric softener actives, perfumes and perfume microcapsules.
  • the deposition of said benefit agents can often be increased by adding cationic surfactants.
  • cationic surfactants can induce instabilities and cause the product to thicken or gel over time.
  • EP1352948A1 relates to concentrated fabric softening compositions comprising single long alkyl chain compounds.
  • the present invention relates to treatment compositions containing polymer systems that provide stability and benefit agent deposition as well as methods of making and using same.
  • Such treatment compositions may be used for example as through the wash and/or through the rinse fabric enhancers as well as unit dose treatment compositions.
  • the term "fabric and home care product” is a subset of cleaning and treatment compositions that includes, unless otherwise indicated, granular or powder-form all-purpose or "heavy-duty” washing agents, especially cleaning detergents; liquid, gel or paste-form all-purpose washing agents, especially the so-called heavy-duty liquid types; liquid fine-fabric detergents; hand dishwashing agents or light duty dishwashing agents, especially those of the high-foaming type; machine dishwashing agents, including the various tablet, granular, liquid and rinse-aid types for household and institutional use; liquid cleaning and disinfecting agents, including antibacterial hand-wash types, cleaning bars, car or carpet shampoos, bathroom cleaners including toilet bowl cleaners; and metal cleaners, fabric conditioning products including softening and/or freshening that may be in liquid, solid and/or dryer sheet form; as well as cleaning auxiliaries such as bleach additives and "stain-stick” or pre-treat types, substrate-laden products such as dryer added sheets, dry and wetted wipes and pads, non
  • situs includes paper products, fabrics, garments and hard surfaces.
  • component or composition levels are in reference to the active level of that component or composition, and are exclusive of impurities, for example, residual solvents or by-products, which may be present in commercially available sources.
  • composition comprising, based upon total composition weight:
  • said polymeric material comprises a polymer derived from the polymerization of from about 10 to 95 mole percent of a cationic vinyl addition monomer, preferably 20 to 90 mole percent, from about 5 to 90 mole percent of a non-ionic vinyl addition monomer, preferably 10 to 80 mole percent, from about 3 to 30 mole percent of a anionic vinyl addition monomer, preferably 5 to 20 mole percent; from about 60 ppm to 1,800 ppm of a cross-linking agent comprising two or more ethylenic functions, preferably from about 75 ppm to about 1,500 ppm, more preferably from about 100 ppm to about 1,000 ppm, most preferably from about 150 ppm to about 500 ppm, and a chain transfer agent from about 0 to 10,000 ppm
  • said cationic hydrotrope comprises a tertiary or quaternary amine.
  • said cationic hydrotrope comprises a material selected according to formula (I): wherein:
  • said cationic hydrotrope comprises a material selected according to formula (I): wherein:
  • said cationic hydrotrope comprises a material selected from the group consisting of 2-Amino-N,N,N-trimethylethanaminium salt, 2-Hydroxy-N,N,N-trimethylethanamonium salt and mixtures thereof.
  • said fabric softener active is selected from the group consisting of quaternary ammonium compound, a silicone polymer, a polysaccharide, a clay, an amine, a fatty ester, a dispersible polyolefin, a polymer latex and mixtures thereof.
  • said quaternary ammonium compound is selected form the group consisting of monoesterquats, diesterquats, triesterquats, and mixtures thereof.
  • said monoesterquats and diesterquats are selected from the group consisting of bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester and isomers of bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester and/or mixtures thereof 1,2-di(acyloxy)-3 -trimethylammoniopropane chloride, N,N-bis(stearoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(tallowoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(stearoyl-oxy-ethyl)-N-(2 hydroxyethyl
  • said composition comprising a quaternary ammonium compound and a silicone polymer, preferably from about 0.001% to about 10%, from about 0.1% to about 8%, more preferably from about 0.5% to about 5%, of said silicone polymer.
  • said polymer is derived from
  • the cationic monomers are selected from the group consisting of methyl chloride quaternized dimethy aminoethylammonium acrylate, methyl chloride quaternized dimethy aminoethylammonium methacrylate and mixtures thereof, and the non-ionic monomers are selected from the group consisting of acrylamide, dimethyl acrylamide and mixtures thereof.
  • said composition having a Brookfield viscosity of from about 20 cps to about 1000 cps, preferably from 30 cps to about 500 cps, and most preferably 40 cps to about 300 cps.
  • said composition comprising an adjunct material selected from the group consisting of surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, hueing dyes, perfumes, perfume delivery systems, structure elasticizing agents, carriers, structurants, hydrotropes in addition to a cationic hydrotrope, processing aids, solvents and/or pigments and mixtures thereof.
  • an adjunct material selected from the group consisting of surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppress
  • said composition comprising perfume and/or a perfume delivery system, preferably said perfume delivery system comprises perfume microcapsules, preferably said perfume microcapsules comprises a cationic coating.
  • said composition comprises one or more types of perfume microcapsules.
  • said composition has a pH from about 2 to about 4, preferably from about 2.4 to about 3.6.
  • the fluid fabric enhancer compositions disclosed herein comprise a fabric softening active ("FSA").
  • FSA fabric softening active
  • Suitable fabric softening actives include, but are not limited to, materials selected from the group consisting of quaternary ammonium compounds, amines, fatty esters, sucrose esters, silicones, dispersible polyolefins, clays, polysaccharides, fatty acids, softening oils, polymer latexes and mixtures thereof with the proviso that when said fabric softener active comprises a quaternary ammonium compound, said quaternary ammonium compound has an Iodine Value of from about 22 to about 140, preferably from about 27 to about 140, more preferably from about 32 to about 140, most preferably 40-100.
  • Non-limiting examples of water insoluble fabric care benefit agents include dispersible polyethylene and polymer latexes. These agents can be in the form of emulsions, latexes, dispersions, suspensions, and the like. In one aspect, they are in the form of an emulsion or a latex. Dispersible polyethylenes and polymer latexes can have a wide range of particle size diameters ( ⁇ 50 ) including but not limited to from about 1 nm to about 100 ⁇ m; alternatively from about 10 nm to about 10 ⁇ m. As such, the particle sizes of dispersible polyethylenes and polymer latexes are generally, but without limitation, smaller than silicones or other fatty oils.
  • any surfactant suitable for making polymer emulsions or emulsion polymerizations of polymer latexes can be used to make the water insoluble fabric care benefit agents of the present invention.
  • Suitable surfactants consist of emulsifiers for polymer emulsions and latexes, dispersing agents for polymer dispersions and suspension agents for polymer suspensions.
  • Suitable surfactants include anionic, cationic, and nonionic surfactants, or combinations thereof. In one aspect, such surfactants are nonionic and/or anionic surfactants.
  • the ratio of surfactant to polymer in the water insoluble fabric care benefit agent is about 1:100 to about 1:2; alternatively from about 1:50 to about 1:5, respectively.
  • Suitable water insoluble fabric care benefit agents include but are not limited to the examples described below.
  • Quats - Suitable quats include but are not limited to, materials selected from the group consisting of ester quats, amide quats, imidazoline quats, alkyl quats, amidoester quats and mixtures thereof.
  • Suitable ester quats include but are not limited to, materials selected from the group consisting of monoester quats, diester quats, triester quats and mixtures thereof.
  • a suitable ester quat is bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester having a molar ratio of fatty acid moieties to amine moieties of from 1.85 to 1.99, an average chain length of the fatty acid moieties of from 16 to 18 carbon atoms and an iodine value of the fatty acid moieties, calculated for the free fatty acid, which has an Iodine Value of between 0-140, preferably 5-100, more preferably 10-80, even more preferably 15-70, even more preferably 18-55, most preferably 18-25.
  • the most preferable range is 25-60..
  • the cis-trans-ratio of double bonds of unsaturated fatty acid moieties of the bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester is from 55:45 to 75:25, respectively.
  • Suitable amide quats include but are not limited to, materials selected from the group consisting of monoamide quats, diamide quats and mixtures thereof.
  • Suitable alkyl quats include but are not limited to, materials selected from the group consisting of mono alkyl quats, dialkyl quats quats, trialkyl quats, tetraalkyl quats and mixtures thereof.
  • Amines - Suitable amines include but are not limited to, materials selected from the group consisting of amidoesteramines, amidoamines, imidazoline amines, alkyl amines, amidoester amines and mixtures thereof.
  • Suitable ester amines include but are not limited to, materials selected from the group consisting of monoester amines, diester amines, triester amines and mixtures thereof.
  • Suitable amido quats include but are not limited to, materials selected from the group consisting of monoamido amines, diamido amines and mixtures thereof.
  • Suitable alkyl amines include but are not limited to, materials selected from the group consisting of mono alkylamines, dialkyl amines quats, trialkyl amines, and mixtures thereof.
  • the fabric softening active is a quaternary ammonium compound suitable for softening fabric in a rinse step.
  • the fabric softening active is formed from a reaction product of a fatty acid and an aminoalcohol obtaining mixtures of mono-, di-, and, in one embodiment, tri-ester compounds.
  • the fabric softening active comprises one or more softener quaternary ammonium compounds such, but not limited to, as a monoalkyquaternary ammonium compound, dialkylquaternary ammonium compound, a diamido quaternary compound, a diester quaternary ammonium compound, or a combination thereof.
  • the fabric softening active comprises a diester quaternary ammonium or protonated diester ammonium (hereinafter "DQA") compound composition.
  • DQA diester quaternary ammonium or protonated diester ammonium
  • the DQA compound compositions also encompass diamido fabric softening actives s and fabric softening actives with mixed amido and ester linkages as well as the aforementioned diester linkages, all herein referred to as DQA.
  • said fabric softening active may comprise, as the principal active, compounds of the following formula: ⁇ R 4-m -N + -[X-Y-R 1 ] m ⁇ X - (1) wherein each R comprises either hydrogen, a short chain C 1 -C 6 , in one aspect a C 1 -C 3 alkyl or hydroxyalkyl group, for example methyl, ethyl, propyl, hydroxyethyl, and the like, poly(C 2-3 alkoxy), polyethoxy, benzyl, or mixtures thereof; each X is independently (CH 2 )n, CH 2 -CH(CH 3 )-or CH-(CH 3 )-CH 2 -; each Y may comprise -O-(O)C-, -C(O)-O-, -NR-C(O)-, or -C(O)-NR-; each m is 2 or 3; each n is from 1 to about 4, in one aspect 2; the sum of carbons in each R comprises either
  • the softener-compatible anion may comprise chloride, bromide, methylsulfate, ethylsulfate, sulfate, and nitrate. In another aspect, the softener-compatible anion may comprise chloride or methyl sulfate.
  • the fabric softening active may comprise the general formula: [R 3 N + CH 2 CH(YR 1 )(CH 2 YR 1 )]X - wherein each Y, R, R 1 , and X - have the same meanings as before.
  • Such compounds include those having the formula: [CH 3 ] 3 N (+) [CH 2 CH(CH 2 O(O)CR 1 )O(O)CR 1 ]C1 (-) (2) wherein each R may comprise a methyl or ethyl group.
  • each R 1 may comprise a C 15 to C 19 group.
  • the diester when specified, it can include the monoester that is present.
  • DEQA (2) is the "propyl" ester quaternary ammonium fabric softener active comprising the formula 1,2-di(acyloxy)-3-trimethylammoniopropane chloride.
  • a third type of useful fabric softening active has the formula: [R 4-m -N + -R 1 m]X - (3) wherein each R, R 1 , m and X - have the same meanings as before.
  • the fabric softening active may comprise the formula: wherein each R, R 1 , and A - have the definitions given above; R 2 may comprise a C 1-6 alkylene group, in one aspect an ethylene group; and G may comprise an oxygen atom or an -NR- group;
  • the fabric softening active may comprise the formula: wherein R 1 , R 2 and G are defined as above.
  • the fabric softening active may comprise condensation reaction products of fatty acids with dialkylenetriamines in, e.g., a molecular ratio of about 2:1, said reaction products containing compounds of the formula: R 1 -C(O)-NH-R 2 -NH-R 3 -NH-C(O)-R 1 (6) wherein R 1 , R 2 are defined as above, and R 3 may comprise a C 1-6 alkylene group, in one aspect, an ethylene group and wherein the reaction products may optionally be quaternized by the additional of an alkylating agent such as dimethyl sulfate. Such quaternized reaction products are described in additional detail in U.S.P.N. 5,296,622 .
  • the fabric softening active may comprise the formula: [R 1 -C(O)-NR-N(R) 2 -R 3 -NR-C(O)-R 1 ] + A - (7) wherein R, R 1 , R 2 , R 3 and A - are defined as above;
  • the fabric softening active may comprise reaction products of fatty acid with hydroxyalkylalkylenediamines in a molecular ratio of about 2:1, said reaction products containing compounds of the formula: R 1 -C(O)-NH-R 2 -N(R 3 OH)-C(O)-R 1 (8) wherein R 1 , R 2 and R 3 are defined as above;
  • the fabric softening active may comprise the formula: wherein R, R 1 , R 2 , and A - are defined as above.
  • the fabric softening active may comprise the formula (10); wherein;
  • Non-limiting examples of fabric softening actives comprising formula (1) are N, N-bis(stearoyl-oxy-ethyl) N,N-dimethyl ammonium chloride, N,N-bis(tallowoyl-oxy-ethyl) N,N-dimethyl ammonium chloride, N,N-bis(stearoyl-oxy-ethyl) N-(2 hydroxyethyl) N-methyl ammonium methylsulfate.
  • Non-limiting examples of fabric softening actives comprising formula (2) is 1,2-di-(stearoyl-oxy)-3-trimethyl ammoniumpropane chloride.
  • Non-limiting examples of fabric softening actives comprising formula (3) include dialkylenedimethylammonium salts such as dicanoladimethylammonium chloride, di(hard)tallowdimethylammonium chloride, dicanoladimethylammonium methylsulfate, and mixtures thereof.
  • dialkylenedimethylammonium salts such as dicanoladimethylammonium chloride, di(hard)tallowdimethylammonium chloride, dicanoladimethylammonium methylsulfate, and mixtures thereof.
  • An example of commercially available dialkylenedimethylammonium salts usable in the present invention is dioleyldimethylammonium chloride available from Witco Corporation under the trade name Adogen® 472 and dihardtallow dimethylammonium chloride available from Akzo Nobel Arquad 2HT75.
  • a non-limiting example of fabric softening actives comprising formula (4) is 1-methyl-1-stearoylamidoethyl-2-stearoylimidazolinium methylsulfate wherein R 1 is an acyclic aliphatic C 15 -C 17 hydrocarbon group, R 2 is an ethylene group, G is a NH group, R 5 is a methyl group and A - is a methyl sulfate anion, available commercially from the Witco Corporation under the trade name Varisoft®.
  • a non-limiting example of fabric softening actives comprising formula (5) is 1-tallowylamidoethyl-2-tallowylimidazoline wherein R 1 is an acyclic aliphatic C 15 -C 17 hydrocarbon group, R 2 is an ethylene group, and G is a NH group.
  • a non-limiting example of a fabric softening active comprising formula (6) is the reaction products of fatty acids with diethylenetriamine in a molecular ratio of about 2:1, said reaction product mixture containing N,N"-dialkyldiethylenetriamine with the formula: R 1 -C(O)-NH-CH 2 CH 2 -NH-CH 2 CH 2 -NH-C(O)-R 1 wherein R 1 is an alkyl group of a commercially available fatty acid derived from a vegetable or animal source, such as Emersol® 223LL or Emersol® 7021, available from Henkel Corporation, and R 2 and R 3 are divalent ethylene groups.
  • a non-limiting example of Compound (7) is a di-fatty amidoamine based softener having the formula: [R 1 -C(O)-NH-CH 2 CH 2 -N(CH 3 )(CH 2 CH 2 OH)-CH 2 CH 2 -NH-C(O)-R 1 ] + CH 3 SO 4 - wherein R 1 is an alkyl group.
  • R 1 is an alkyl group.
  • An example of such compound is that commercially available from the Witco Corporation e.g. under the trade name Varisoft® 222LT.
  • An example of a fabric softening active comprising formula (8) is the reaction products of fatty acids with N-2-hydroxyethylethylenediamine in a molecular ratio of about 2:1, said reaction product mixture containing a compound of the formula: R 1 -C(O)-NH-CH 2 CH 2 -N(CH 2 CH 2 OH)-C(O)-R 1 wherein R 1 -C(O) is an alkyl group of a commercially available fatty acid derived from a vegetable or animal source, such as Emersol® 223LL or Emersol® 7021, available from Henkel Corporation.
  • An example of a fabric softening active comprising formula (9) is the diquaternary compound having the formula: wherein R 1 is derived from fatty acid. Such compound is available from Witco Company.
  • a non-limiting example of a fabric softening active comprising formula (10) is a dialkyl imidazoline diester compound, where the compound is the reaction product of N-(2-hydroxyethyl)-1,2-ethylenediamine or N-(2-hydroxyisopropyl)-1,2-ethylenediamine with glycolic acid, esterified with fatty acid, where the fatty acid is (hydrogenated) tallow fatty acid, palm fatty acid, hydrogenated palm fatty acid, oleic acid, rapeseed fatty acid, hydrogenated rapeseed fatty acid or a mixture of the above.
  • the anion A - which comprises any softener compatible anion, provides electrical neutrality.
  • the anion used to provide electrical neutrality in these salts is from a strong acid, especially a halide, such as chloride, bromide, or iodide.
  • a halide such as chloride, bromide, or iodide.
  • other anions can be used, such as methylsulfate, ethylsulfate, acetate, formate, sulfate, carbonate, fatty acid anions and the like.
  • the anion A may comprise chloride or methylsulfate.
  • the anion in some aspects, may carry a double charge. In this aspect, A - represents half a group.
  • the fabric softening agent is chosen from the group consisting of: bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester, 1,2-di(acyloxy)-3-trimethylammoniopropane chloride, N,N-bis(stearoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(tallowoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(stearoyl-oxyethyl)-N-(2-hydroxyethyl)-N-methyl ammonium methylsulfate, N,N-bis (stearoyl-2 hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis (tallowoyl-2 hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis (palmit
  • One aspect of the invention provides a fabric enhancer composition comprising a cationic starch as a fabric softening active.
  • the fabric care compositions of the present invention generally comprise cationic starch at a level of from about 0.1% to about 7%, alternatively from about 0.1% to about 5%, alternatively from about 0.3% to about 3%, and alternatively from about 0.5% to about 2.0%, by weight of the composition.
  • Cationic starch as a fabric softening active is described in U.S. Pat. Pub. 2004/0204337 A1, published Oct. 14, 2004, to Corona et al. , at paragraphs 16 - 32.
  • Suitable cationic starches for use in the present compositions are commercially-available from Cerestar under the trade name C*BOND® and from National Starch and Chemical Company under the trade name CATO® 2A.
  • Nonionic fabric care benefit agents can comprise sucrose esters, and are typically derived from sucrose and fatty acids.
  • Sucrose ester is composed of a sucrose moiety having one or more of its hydroxyl groups esterified.
  • Sucrose is a disaccharide having the following formula:
  • sucrose molecule can be represented by the formula: M(OH)s, wherein M is the disaccharide backbone and there are total of 8 hydroxyl groups in the molecule.
  • sucrose esters can be represented by the following formula: M(OH) 8-x (OC(O)R 1 )x wherein x is the number of hydroxyl groups that are esterified, whereas (8-x) is the hydroxyl groups that remain unchanged; x is an integer selected from 1 to 8, alternatively from 2 to 8, alternatively from 3 to 8, or from 4 to 8; and R 1 moieties are independently selected from C 1 -C 22 alkyl or C 1 -C 30 alkoxy, linear or branched, cyclic or acyclic, saturated or unsaturated, substituted or unsubstituted.
  • the R 1 moieties comprise linear alkyl or alkoxy moieties having independently selected and varying chain length.
  • R 1 may comprise a mixture of linear alkyl or alkoxy moieties wherein greater than about 20% of the linear chains are C 18 , alternatively greater than about 50% of the linear chains are C 18 , alternatively greater than about 80% of the linear chains are C 18 .
  • the R 1 moieties comprise a mixture of saturate and unsaturated alkyl or alkoxy moieties; the degree of unsaturation can be measured by "Iodine Value" (hereinafter referred as "IV", as measured by the standard AOCS method).
  • IV of the sucrose esters suitable for use herein ranges from about 1 to about 150, or from about 2 to about 100, or from about 5 to about 85.
  • the R 1 moieties may be hydrogenated to reduce the degree of unsaturation. In the case where a higher IV is preferred, such as from about 40 to about 95, then oleic acid and fatty acids derived from soybean oil and canola oil are the starting materials.
  • the unsaturated R 1 moieties may comprise a mixture of "cis” and “trans” forms about the unsaturated sites.
  • the "cis” / "trans” ratios may range from about 1:1 to about 50:1, or from about 2:1 to about 40:1, or from about 3:1 to about 30:1, or from about 4:1 to about 20:1.
  • dispersible polyolefins that provide fabric care benefits can be used as water insoluble fabric care benefit agents in the present invention.
  • the polyolefins can be in the format of waxes, emulsions, dispersions or suspensions. Non-limiting examples are discussed below.
  • the polyolefin is chosen from a polyethylene, polypropylene, or a combination thereof.
  • the polyolefin may be at least partially modified to contain various functional groups, such as carboxyl, alkylamide, sulfonic acid or amide groups.
  • the polyolefin is at least partially carboxyl modified or, in other words, oxidized.
  • the dispersible polyolefin may be introduced as a suspension or an emulsion of polyolefin dispersed by use of an emulsifying agent.
  • the polyolefin suspension or emulsion may comprise from about 1% to about 60%, alternatively from about 10% to about 55%, alternatively from about 20% to about 50% by weight of polyolefin.
  • the polyolefin may have a wax dropping point (see ASTM D3954- 94, volume 15.04 --- "Standard Test Method for Dropping Point of Waxes ”) from about 20° to about 170°C, alternatively from about 50° to about 140°C.
  • Suitable polyethylene waxes are available commercially from suppliers including but not limited to Honeywell (A-C polyethylene), Clariant (Velustrol® emulsion), and BASF (LUWAX®).
  • the emulsifier may be any suitable emulsification agent.
  • suitable emulsification agent include an anionic, cationic, nonionic surfactant, or a combination thereof.
  • surfactant or suspending agent may be employed as the emulsification agent.
  • the dispersible polyolefin is dispersed by use of an emulsification agent in a ratio to polyolefin wax of about 1:100 to about 1:2, alternatively from about 1:50 to about 1:5, respectively.
  • Polymer latex is made by an emulsion polymerization which includes one or more monomers, one or more emulsifiers, an initiator, and other components familiar to those of ordinary skill in the art.
  • emulsion polymerization which includes one or more monomers, one or more emulsifiers, an initiator, and other components familiar to those of ordinary skill in the art.
  • all polymer latexes that provide fabric care benefits can be used as water insoluble fabric care benefit agents of the present invention.
  • suitable polymer latexes include those disclosed in US 2004/0038851 A1 ; and US 2004/0065208 A1 .
  • Additional non-limiting examples include the monomers used in producing polymer latexes such as: (1) 100% or pure butylacrylate; (2) butylacrylate and butadiene mixtures with at least 20% (weight monomer ratio) of butylacrylate; (3) butylacrylate and less than 20% (weight monomer ratio) of other monomers excluding butadiene; (4) alkylacrylate with an alkyl carbon chain at or greater than C 6 ; (5) alkylacrylate with an alkyl carbon chain at or greater than C 6 and less than 50% (weight monomer ratio) of other monomers; (6) a third monomer (less than 20% weight monomer ratio) added into an aforementioned monomer systems; and (7) combinations thereof.
  • monomers used in producing polymer latexes such as: (1) 100% or pure butylacrylate; (2) butylacrylate and butadiene mixtures with at least 20% (weight monomer ratio) of butylacrylate; (3) butylacrylate and less than 20% (weight monomer ratio) of other monomers
  • Polymer latexes that are suitable fabric care benefit agents in the present invention may include those having a glass transition temperature of from about -120°C to about 120°C, alternatively from about -80°C to about 60°C.
  • Suitable emulsifiers include anionic, cationic, nonionic and amphoteric surfactants.
  • Suitable initiators include initiators that are suitable for emulsion polymerization of polymer latexes.
  • the particle size diameter ( ⁇ 50 ) of the polymer latexes can be from about 1 nm to about 10 ⁇ m, alternatively from about 10 nm to about 1 ⁇ m, or even from about 10 nm to about 20 nm.
  • a fabric softening composition comprising a fatty acid, such as a free fatty acid.
  • fatty acid is used herein in the broadest sense to include unprotonated or protonated forms of a fatty acid; and includes fatty acid that is bound or unbound to another chemical moiety as well as the various combinations of these species of fatty acid.
  • pH of an aqueous composition will dictate, in part, whether a fatty acid is protonated or unprotonated.
  • the fatty acid is in its unprotonated, or salt form, together with a counter ion, such as, but not limited to, calcium, magnesium, sodium, potassium and the like.
  • free fatty acid means a fatty acid that is not bound (to another chemical moiety (covalently or otherwise) to another chemical moiety.
  • the fatty acid may include those containing from about 12 to about 25, from about 13 to about 22, or even from about 16 to about 20, total carbon atoms, with the fatty moiety containing from about 10 to about 22, from about 12 to about 18, or even from about 14 (mid-cut) to about 18 carbon atoms.
  • the fatty acids of the present invention may be derived from (1) an animal fat, and/or a partially hydrogenated animal fat, such as beef tallow, lard, etc.; (2) a vegetable oil, and/or a partially hydrogenated vegetable oil such as canola oil, safflower oil, peanut oil, sunflower oil, sesame seed oil, rapeseed oil, cottonseed oil, corn oil, soybean oil, tall oil, rice bran oil, palm oil, palm kernel oil, coconut oil, other tropical palm oils, linseed oil, tung oil, etc.; (3) processed and/or bodied oils, such as linseed oil or tung oil via thermal, pressure, alkali-isomerization and catalytic treatments; (4) a mixture thereof, to yield saturated (e.g.
  • stearic acid unsaturated (e.g. oleic acid), polyunsaturated (linoleic acid), branched (e.g. isostearic acid) or cyclic (e.g. saturated or unsaturated ⁇ -disubstituted cyclopentyl or cyclohexyl derivatives of polyunsaturated acids) fatty acids.
  • unsaturated e.g. oleic acid
  • polyunsaturated linoleic acid
  • branched e.g. isostearic acid
  • cyclic e.g. saturated or unsaturated ⁇ -disubstituted cyclopentyl or cyclohexyl derivatives of polyunsaturated acids
  • Mixtures of fatty acids from different fat sources can be used.
  • At least a majority of the fatty acid that is present in the fabric softening composition of the present invention is unsaturated, e.g., from about 40% to 100%, from about 55% to about 99%, or even from about 60% to about 98%, by weight of the total weight of the fatty acid present in the composition, although fully saturated and partially saturated fatty acids can be used.
  • the total level of polyunsaturated fatty acids (TPU) of the total fatty acid of the inventive composition may be from about 0% to about 75% by weight of the total weight of the fatty acid present in the composition.
  • the cis/trans ratio for the unsaturated fatty acids may be important, with the cis/trans ratio (of the C18:1 material) being from at least about 1:1, at least about 3:1, from about 4:1 or even from about 9:1 or higher.
  • Branched fatty acids such as isostearic acid are also suitable since they may be more stable with respect to oxidation and the resulting degradation of color and odor quality.
  • the Iodine Value or "IV” measures the degree of unsaturation in the fatty acid.
  • the fatty acid has an IV from about 40 to about 140, from about 50 to about 120 or even from about 85 to about 105.
  • fatty ester fabric care actives is softening oils, which include but are not limited to, vegetable oils (such as soybean, sunflower, and canola), hydrocarbon based oils (natural and synthetic petroleum lubricants, in one aspect polyolefins, isoparaffins, and cyclic paraffins), triolein, fatty esters, fatty alcohols, fatty amines, fatty amides, and fatty ester amines. Oils can be combined with fatty acid softening agents, clays, and silicones.
  • the fabric care composition may comprise a clay as a fabric care active.
  • clay can be a softener or co-softeners with another softening active, for example, silicone.
  • Suitable clays include those materials classified geologically smectites.
  • the fabric softening composition comprises a silicone.
  • Suitable levels of silicone may comprise from about 0.1% to about 70%, alternatively from about 0.3% to about 40%, alternatively from about 0.5% to about 30%, alternatively from about 1% to about 20% by weight of the composition.
  • Useful silicones can be any silicone comprising compound.
  • the silicone polymer is selected from the group consisting of cyclic silicones, polydimethylsiloxanes, aminosilicones, cationic silicones, silicone polyethers, silicone resins, silicone urethanes, and mixtures thereof.
  • the silicone is a polydialkylsilicone, alternatively a polydimethyl silicone (polydimethyl siloxane or "PDMS”), or a derivative thereof.
  • the silicone is chosen from an aminofunctional silicone, amino-polyether silicone, alkyloxylated silicone, cationic silicone, ethoxylated silicone, propoxylated silicone, ethoxylated/propoxylated silicone, quaternary silicone, or combinations thereof.
  • the silicone may be chosen from a random or blocky organosilicone polymer having the following formula: [R 1 R 2 R 3 SiO 1/2 ] (j+2) [(R 4 Si(X-Z)O 2/2 ] k [R 4 R 4 SiO 2/2 ] m [R 4 SiO 3/2 ] j wherein:
  • the silicone may be chosen from a random or blocky organosilicone polymer having the following formula: [R 1 R 2 R 3 SiO 1/2 ] (j+2) [(R 4 Si(X-Z)O 2/2 ] k [R 4 R 4 SiO 2/2 ] m [R 4 SiO 3/2 ] j wherein
  • the silicone is one comprising a relatively high molecular weight.
  • a suitable way to describe the molecular weight of a silicone includes describing its viscosity.
  • a high molecular weight silicone is one having a viscosity of from about 10 cSt to about 3,000,000 cSt, or from about100 cSt to about 1,000,000 cSt, or from about 1,000 cSt to about 600,000 cSt, or even from about 6,000 cSt to about 300,000 cSt,
  • the silicone comprises a blocky cationic organopolysiloxane having the formula: M w D x T y Q z wherein:
  • Polymers useful in the present invention can be made by one skilled in the art.
  • processes for making polymers include, but are not limited, solution polymerization, emulsion polymerization, inverse emulsion polymerization, inverse dispersion polymerization, and liquid dispersion polymer technology.
  • a method of making a polymer having a chain transfer agent (CTA) value in a range greater than 1000 ppm by weight of the polymer is disclosed.
  • Another aspect of the invention is directed to providing a polymer having a cross linker level greater than 5 ppm, alternatively greater than 45 ppm, by weight of the polymer.
  • CTA chain transfer agent
  • Another aspect of the invention is directed to providing a polymer having a cross linker level greater than 5 ppm, alternatively greater than 45 ppm, by weight of the polymer.
  • a polymer comprising a high level of CTA and/or high level of cross linker can surprisingly provide a fabric care composition having surprisingly superior softener active and/or
  • the CTA is present in a range greater than about 100 ppm based on the weight of the polymer.
  • the CTA is from about 100 ppm to about 10,000 ppm, alternatively from about 500 ppm to about 4,000 ppm, alternatively from about 1,000 ppm to about 3,500 ppm, alternatively from about 1,500 ppm to about 3,000 ppm, alternatively from about 1,500 ppm to about 2,500 ppm, alternatively combinations thereof based on the weight of the polymer.
  • the CTA is greater than about 1,000 based on the weight of the polymer. It is also suitable to use mixtures of chain transfer agents.
  • the polymer comprises 5-95% by weight (wt-%) of at least one cationic monomer and 5-95 wt-% of at least one non-ionic monomer.
  • the weight percentages relate to the total weight of the copolymer.
  • the polymer comprises 50-70 wt-%, or 55 -65wt-%, of at least one cationic monomer and 30 - 50 wt-%, or 35-45 wt-%, of at least one non-ionic monomer.
  • the weight percentages relate to the total weight of the copolymer.
  • Suitable cationic monomers include dialkyl ammonium halides or compounds according to formula (I): wherein:
  • the alkyl groups may be linear or branched.
  • the alkyl groups are methyl, ethyl, propyl, butyl, and isopropyl.
  • the cationic monomer of formula (I) is dimethyl aminoethyl acrylate methyl chloride. In another aspect, the cationic monomer of formula (I) is dimethyl aminoethyl methacrylate methyl chloride.
  • the cationic monomer is dialkyldimethyl ammonium chloride.
  • Suitable non-ionic monomers include compounds of formula (II) wherein wherein:
  • the non-ionic monomer is acrylamide.
  • the non-ionic monomer is hydroxyethyl acrylate.
  • Suitable anionic monomers include acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, as well as monomers performing a sulfonic acid or phosphonic acid functions, such as 2-acrylamido-2-methyl propane sulfonic acid (ATBS), and their salts.
  • ATBS 2-acrylamido-2-methyl propane sulfonic acid
  • the cross-linking agent contains at least two ethylenically unsaturated moieties. In one aspect, the cross-linking agent contains at least three or more ethylenically unsaturated moieties; in one aspect, the cross-linking agent contains at least four or more ethylenically unsaturated moieties.
  • Suitable cross-linking agents include 1,2,4-trivinylcyclohexane 1,7-octadiene, allyl acrylates and methacrylates, allyl-acrylamides and allyl-methacrylamides, allyl-acrylamides and allyl-methacrylamides, bisacrylamidoacetic acid, bisacrylamidoacetic acid, butadiene diacrylates and dimethacrylates of glycols and polyglycols, N,N'-methylene-bisacrylamide and polyol polyallylethers, such as polyallylsaccharose and pentaerythrol triallylether, tetra allyl ammonium chloride, di(ethylene glycol) diacrylate, di(ethylene glycol) dimethacrylate, divinyl benzene, ethylene glycol diacrylate, ethylene glycol dimethacrylate, N,N'-(1,2-dihydroxyethylene)bisacrylamide, tetra(ethylene glycol) diacrylate
  • the crosslinker(s) is (are) included in the range of from about 50 ppm to about 2,000 ppm, alternatively from about 75 ppm to about 1,000 ppm; alternatively from about 100 ppm to about 500 ppm based on the weight of the polymer. It is also permissible to use a mixture of cross-linking agents.
  • the chain transfer agent includes mercaptans, malic acid, lactic acid, formic acid, isopropanol and hypophosphites, and mixtures thereof.
  • the CTA is formic acid.
  • the CTA is present in a range greater than about 100 ppm based on the weight of the polymer.
  • the CTA is present from about 100 ppm to about 10,000 ppm, alternatively from about 500 ppm to about 4,000 ppm, alternatively from about 1,000 ppm to about 3,500 ppm, alternatively from about 1,500 ppm to about 3,000 ppm, alternatively from about 1,500 ppm to about 2,500 ppm, alternatively combinations thereof based on the weight of the polymer.
  • the CTA level is greater than about 1,000 based on the weight of the polymer. It is also suitable to use mixtures of chain transfer agents.
  • the polymer comprises a Number Average Molecular Weight (Mn) from about 10,000 Daltons to about 20,000,000 Daltons, alternatively from about 1,500,000 Daltons to about 2,500,000 Daltons.
  • Mn Number Average Molecular Weight
  • the polymer comprises a Weight Average Molecular Weight (Mw) from about 4,000,000 Daltons to about 11,000,000 Daltons, alternatively from about 4,000,000 Daltons to about 6,000,000 Daltons.
  • Mw Weight Average Molecular Weight
  • One example of the present invention is the inverse emulsion polymerization of acrylamide and methyl chloride quaternized dimethylaminoethylammonium acrylate (DMA3) in the presence of a cross-linker and chain transfer agent to produce a polymer mixture wherein the micro-gel colloidal glass has a particle content as measured by ultracentrifugation of 69%.
  • the remaining polymer portion of the composition is a mixture of linear and/or slightly branched polymers.
  • Useful cationic hydrotropes may have the general structure R n -M + A - , wherein each R is independently selected from the group consisting of: an ester, a ketone, an aldehyde, an amide, an alkyleneoxy, an alkyl, or substituted alkyl with from 2 to 8 carbons, preferably from 2 to 6 carbon atoms; a cyclic or substituted cyclic material comprising from 4 to 8 carbons, in one aspect, said cyclic or substituted cyclic material is an aryl or substituted aryl that comprises 4 to 8 carbon atoms.
  • the M + moiety of said cationic hydrotrope is an cationic group such as ammonium, including monoalkyl, dialkyl, trialkyl and tetraalkyl ammonium, and the A moiety is an anion e.g. hydroxide, chloride, bromide, iodide, methylsulfate.
  • the R group may be linear or branched, saturated or unsaturated, and may be substituted with more than one cationic M group.
  • the cationic M group may be substituted with more than one R group; e.g. n may range from 1 to 4. Mixtures of cationic organic salts with each other are also useful.
  • the cationic salt is 2-Hydroxy-N,N,N-trimethylethanamonium chloride.
  • the cationic hydrotrope is 2-Amino-N,N,N-trimethylethanaminium chloride.
  • adjuncts illustrated hereinafter are suitable for use in the instant compositions and may be desirably incorporated in certain aspects of the invention, for example to assist or enhance cleaning performance, for treatment of the substrate to be cleaned, or to modify the aesthetics of the composition as is the case with perfumes, colorants, dyes or the like.
  • the precise nature of these additional components, and levels of incorporation thereof, will depend on the physical form of the composition and the nature of the fabric treatment operation for which it is to be used.
  • Suitable adjunct materials include, but are not limited to, surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, hueing dyes, perfumes, perfume delivery systems, structure elasticizing agents, carriers, structurants, hydrotropes, processing aids, solvents and/or pigments.
  • adjunct ingredients are not essential to Applicants' compositions.
  • certain aspects of Applicants' compositions do not contain one or more of the following adjuncts materials: surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, hueing dyes, perfumes, perfume delivery systems structure elasticizing agents, carriers, hydrotropes, processing aids, solvents and/or pigments.
  • one or more adjuncts may be present as detailed below.
  • the liquid laundry detergent composition may comprise a hueing dye.
  • the hueing dyes employed in the present laundry care compositions may comprise polymeric or non-polymeric dyes, organic or inorganic pigments, or mixtures thereof.
  • the hueing dye comprises a polymeric dye, comprising a chromophore constituent and a polymeric constituent.
  • the chromophore constituent is characterized in that it absorbs light in the wavelength range of blue, red, violet, purple, or combinations thereof upon exposure to light.
  • the chromophore constituent exhibits an absorbance spectrum maximum from about 520 nanometers to about 640 nanometers in water and/or methanol, and in another aspect, from about 560 nanometers to about 610 nanometers in water and/or methanol.
  • the dye chromophore is preferably selected from benzodifuranes, methine, triphenylmethanes, napthalimides, pyrazole, napthoquinone, anthraquinone, azo, oxazine, azine, xanthene, triphenodioxazine and phthalocyanine dye chromophores.
  • Mono and di-azo dye chromophores are may be preferred.
  • the hueing dye may comprise a dye polymer comprising a chromophore covalently bound to one or more of at least three consecutive repeat units. It should be understood that the repeat units themselves do not need to comprise a chromophore.
  • the dye polymer may comprise at least 5, or at least 10, or even at least 20 consecutive repeat units.
  • the repeat unit can be derived from an organic ester such as phenyl dicarboxylate in combination with an oxyalkyleneoxy and a polyoxyalkyleneoxy.
  • Repeat units can be derived from alkenes, epoxides, aziridine, carbohydrate including the units that comprise modified celluloses such as hydroxyalkylcellulose; hydroxypropyl cellulose; hydroxypropyl methylcellulose; hydroxybutyl cellulose; and, hydroxybutyl methylcellulose or mixtures thereof.
  • the repeat units may be derived from alkenes, or epoxides or mixtures thereof.
  • the repeat units may be C 2 -C 4 alkyleneoxy groups, sometimes called alkoxy groups, preferably derived from C 2 -C 4 alkylene oxide.
  • the repeat units may be C 2 -C 4 alkoxy groups, preferably ethoxy groups.
  • the at least three consecutive repeat units form a polymeric constituent.
  • the polymeric constituent may be covalently bound to the chromophore group, directly or indirectly via a linking group.
  • suitable polymeric constituents include polyoxyalkylene chains having multiple repeating units.
  • the polymeric constituents include polyoxyalkylene chains having from 2 to about 30 repeating units, from 2 to about 20 repeating units, from 2 to about 10 repeating units or even from about 3 or 4 to about 6 repeating units.
  • Non-limiting examples of polyoxyalkylene chains include ethylene oxide, propylene oxide, glycidol oxide, butylene oxide and mixtures thereof.
  • compositions according to the present invention may comprise a surfactant or surfactant system wherein the surfactant can be selected from nonionic surfactants, anionic surfactants, cationic surfactants, ampholytic surfactants, zwitterionic surfactants, semi-polar nonionic surfactants and mixtures thereof.
  • surfactant can be selected from nonionic surfactants, anionic surfactants, cationic surfactants, ampholytic surfactants, zwitterionic surfactants, semi-polar nonionic surfactants and mixtures thereof.
  • the surfactant is typically present at a level of from about 0.01% to about 60%, from about 0.1% to about 60%, from about 1% to about 50% or even from about 5% to about 40% by weight of the subject composition.
  • the surfactant may be present at a level of from about 0.01% to about 60%, from about 0.01% to about 50%, from about 0.01% to about 40%, from about 0.1% to about 25%, from about 1% to about 10%, by weight of the subject composition.
  • compositions herein may contain a chelating agent.
  • Suitable chelating agents include copper, iron and/or manganese chelating agents and mixtures thereof.
  • the composition may comprise from about 0.1% to about 15% or even from about 3.0% to about 10% chelating agent by weight of the subject composition.
  • compositions of the present invention may also include one or more dye transfer inhibiting agents.
  • Suitable polymeric dye transfer inhibiting agents include, but are not limited to, polyvinylpyrrolidone polymers, polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinyloxazolidones and polyvinylimidazoles or mixtures thereof.
  • the dye transfer inhibiting agents When present in a subject composition, the dye transfer inhibiting agents may be present at levels from about 0.0001% to about 10%, from about 0.01% to about 5% or even from about 0.1% to about 3% by weight of the composition.
  • compositions of the present invention can also contain dispersants.
  • Suitable water-soluble organic materials include the homo- or co-polymeric acids or their salts, in which the polycarboxylic acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms.
  • the dispersed phase may comprise a perfume that may include materials selected from the group consisting of perfumes such as 3-(4- t -butylphenyl)-2-methyl propanal, 3-(4- t -butylphenyl)-propanal, 3-(4-isopropylphenyl)-2-methylpropanal, 3-(3,4-methylenedioxyphenyl)-2-methylpropanal, and 2,6-dimethyl-5-heptenal, alpha-damascone, beta-damascone, gamma-damascone, beta-damascenone, 6,7-dihydro-1,1,2,3,3-pentamethyl-4(5H)-indanone, methyl-7,3-dihydro-2H-1,5-benzodioxepine-3-one, 2-[2-(4-methyl-3-cyclohexenyl-1-yl)propyl]cyclopentan-2-one,
  • the fluid fabric enhancer compositions may comprise one or more perfume delivery technologies that stabilize and enhance the deposition and release of perfume ingredients from treated substrate. Such perfume delivery technologies can also be used to increase the longevity of perfume release from the treated substrate. Perfume delivery technologies, methods of making certain perfume delivery technologies and the uses of such perfume delivery technologies are disclosed in US 2007/0275866 A1 .
  • the fluid fabric enhancer composition may comprise from about 0.001% to about 20%, or from about 0.01% to about 10%, or from about 0.05% to about 5%, or even from about 0.1% to about 0.5% by weight of the perfume delivery technology.
  • said perfume delivery technologies may be selected from the group consisting of: perfume microcapsules, pro-perfumes, polymer particles, functionalized silicones, polymer assisted delivery, molecule assisted delivery, fiber assisted delivery, amine assisted delivery, cyclodextrins, starch encapsulated accord, zeolite and inorganic carrier, and mixtures thereof:
  • said perfume delivery technology may comprise microcapsules formed by at least partially surrounding a benefit agent with a wall material.
  • Said benefit agent may include materials selected from the group consisting of perfumes such as 3-(4- t -butylphenyl)-2-methyl propanal, 3-(4- t -butylphenyl)-propanal, 3-(4-isopropylphenyl)-2-methylpropanal, 3-(3,4-methylenedioxyphenyl)-2-methylpropanal, and 2,6-dimethyl-5-heptenal, ⁇ -damascone, ⁇ -damascone, ⁇ -damascone, ⁇ -damascenone, 6,7-dihydro-1,1,2,3,3-pentamethyl-4(5H)-indanone, methyl-7,3-dihydro-2H-1,5-benzodioxepine-3-one, 2-[2-(4-methyl-3-cyclohexenyl-1-yl)propyl]cyclopentan-2-one, 2-sec-butylcyclohexanone,
  • the microcapsule wall material may comprise: melamine, polyacrylamide, silicones, silica, polystyrene, polyurea, polyurethanes, polyacrylate based materials, gelatin, styrene malic anhydride, polyamides, and mixtures thereof.
  • said melamine wall material may comprise melamine crosslinked with formaldehyde, melamine-dimethoxyethanol crosslinked with formaldehyde, and mixtures thereof.
  • said polystyrene wall material may comprise polyestyrene cross-linked with divinylbenzene.
  • said polyurea wall material may comprise urea crosslinked with formaldehyde, urea crosslinked with gluteraldehyde, polyisocynate reacted with a polyamine, a polyamine reacted with an aldehyde, and mixtures thereof.
  • said polyacrylate based materials may comprise polyacrylate formed from methylmethacrylate/dimethylaminomethyl methacrylate, polyacrylate formed from amine acrylate and/or methacrylate and strong acid, polyacrylate formed from carboxylic acid acrylate and/or methacrylate monomer and strong base, polyacrylate formed from an amine acrylate and/or methacrylate monomer and a carboxylic acid acrylate and/or carboxylic acid methacrylate monomer, and mixtures thereof.
  • the perfume microcapsule may be coated with a deposition aid, a cationic polymer, a non-ionic polymer, an anionic polymer, or mixtures thereof.
  • Suitable polymers may be selected from the group consisting of: polyvinylformaldehyde, partially hydroxylated polyvinylformaldehyde, polyvinylamine, polyethyleneimine, ethoxylated polyethyleneimine, polyvinylalcohol, polyacrylates, and combinations thereof.
  • one or more types of microcapsules for example two microcapsules types having different perfume benefit agents may be used.
  • said perfume delivery technology may comprise an amine reaction product (ARP) or a thiol reaction product.
  • ARP amine reaction product
  • the reactive amines are primary and/or secondary amines, and may be part of a polymer or a monomer (non-polymer).
  • ARPs may also be mixed with additional PRMs to provide benefits of polymer-assisted delivery and/or amine-assisted delivery.
  • Nonlimiting examples of polymeric amines include polymers based on polyalkylimines, such as polyethyleneimine (PEI), or polyvinylamine (PVAm).
  • Nonlimiting examples of monomeric (non-polymeric) amines include hydroxyl amines, such as 2-aminoethanol and its alkyl substituted derivatives, and aromatic amines such as anthranilates.
  • the ARPs may be premixed with perfume or added separately in leave-on or rinse-off applications.
  • a material that contains a heteroatom other than nitrogen and/or sulfur, for example oxygen, phosphorus or selenium may be used as an alternative to amine compounds.
  • the aforementioned alternative compounds can be used in combination with amine compounds.
  • a single molecule may comprise an amine moiety and one or more of the alternative heteroatom moieties, for example, thiols, phosphines and selenols.
  • the benefit may include improved delivery of perfume as well as controlled perfume release. Suitable ARPs as well as methods of making same can be found in USPA 2005/0003980 A1 and USP 6,413,920 B1 .
  • compositions of the present invention can be formulated into any suitable form and prepared by any process chosen by the formulator, non-limiting examples of which are described in Applicants examples and in US 2013/0109612 A1 which is incorporated herein by reference.
  • compositions disclosed herein may be prepared by combining the components thereof in any convenient order and by mixing, e.g., agitating, the resulting component combination to form a phase stable fabric and/ or home care composition.
  • a fluid matrix may be formed containing at least a major proportion, or even substantially all, of the fluid components with the fluid components being thoroughly admixed by imparting shear agitation to this liquid combination. For example, rapid stirring with a mechanical stirrer may be employed.
  • compositions of the present invention may be used in any conventional manner. In short, they may be used in the same manner as products that are designed and produced by conventional methods and processes.
  • compositions of the present invention can be used to treat a situs inter alia a surface or fabric. Typically at least a portion of the situs is contacted with an aspect of Applicants' composition, in neat form or diluted in a wash liquor, and then the situs is optionally washed and/or rinsed.
  • washing includes but is not limited to, scrubbing, and mechanical agitation.
  • the fabric may comprise any fabric capable of being laundered in normal consumer use conditions.
  • the wash solvent is water
  • the water temperature typically ranges from about 5 °C to about 90 °C and, when the situs comprises a fabric, the water to fabric mass ratio is typically from about 1:1 to about 100:1.
  • the consumer products of the present invention may be used as liquid fabric enhancers wherein they are applied to a fabric and the fabric is then dried via line drying and/or drying the an automatic dryer.
  • Brookfield viscosity is measured using a Brookfield DV-E viscometer.
  • the liquid is contained in a glass jar, where the width of the glass jar is from about 5.5 to 6.5 cm and the height of the glass jar is from about 9 to about 11cm.
  • For viscosities below 500 cPs use spindle LV2 at 60 RPM, and to measure viscosities from 500 to 2,000 cPs, use spindle LV3 at 60 RPM. The test is conducted in accordance with the instrument's instructions.
  • Initial Brookfield viscosity is defined as the Brookfield viscosity measured within 24 hours of making the subject composition.
  • Example 1 Compositions having the listed amounts of materials are made by combining the ammonium quat active with water using shear then the other materials are combined with the ammonium quat/water and mixed to form a fabric softener composition. Adjunct ingredients such as perfume, dye and stabilizer may be added as desired. Silicone Active Ammonium Quat Active Polymer 0 - 6.0%; 1 - 18%; 0.01 - 1.0%; 0.5 - 3.0%; or 2 - 12%; 0.04 - 0.40%; 1.5- 2.5% 7 - 10%; or or 4 - 8% 0.08 - 0.25%
  • Example 2 Examples of fabric care products
  • Non-ionic surfactant from BASF under the trade name Lutensol® XL-70 m
  • Non-ionic surfactant such as TW
  • Fabrics are assessed using Kenmore FS 600 and/or 80 series washer machines. Wash Machines are set at: 32°C/15°C wash/rinse temperature, 6 gpg hardness, normal cycle, and medium load (64 liters). Fabric bundles consist of 2.5 kilograms of clean fabric consisting of 100% cotton. Test swatches are included with this bundle and comprise of 100% cotton Euro Touch terrycloth towels (purchased from Standard Textile, Inc. Cincinnati, OH). Prior to treatment with any test products, the fabric bundles are stripped according to the Fabric Preparation-Stripping and Desizing procedure before running the test. Tide Free liquid detergent (1x recommended dose) is added under the surface of the water after the machine is at least half full.
  • each wet fabric bundle is transferred to a corresponding dryer.
  • the dryer used is a Maytag commercial series (or equivalent) electric dryer, with the timer set for 55 minutes on the cotton/high heat/timed dry setting. This process is repeated fro a total of three (3) complete wash-dry cycles. After the third drying cycle and once the dryer stops, 12 Terry towels from each fabric bundle are removed for actives deposition analysis. The fabrics are then placed in a constant Temperature/Relative Humidity (21°C, 50% relative humidity) controlled grading room for 12-24 hours and then graded for softness and/or actives deposition.
  • the Fabric Preparation-Stripping and Desizing procedure includes washing the clean fabric bundle (2.5 Kg of fabric comprising 100% cotton) including the test swatches of 100% cotton EuroTouch terrycloth towels for 5 consecutive wash cycles followed by a drying cycle.
  • AATCC American Association of Textile Chemists and Colorists
  • High Efficiency (HE) liquid detergent is used to strip/de-size the test swatch fabrics and clean fabric bundle (1x recommended dose per wash cycle).
  • the wash conditions are as follows: Kenmore FS 600 and/or 80 series wash machines (or equivalent), set at: 48°C/48°C wash/rinse temperature, water hardness equal to 0 gpg, normal wash cycle, and medium sized load (64 liters).
  • the dryer timer is set for 55 minutes on the cotton/high/timed dry setting.
  • Silicone is extracted from approximately 0.5 grams of fabric (previously treated according to the test swatch treatment procedure) with 12 mL of either 50:50 toluene:methylisobutyl ketone or 15:85 ethanol:methylisobutyl ketone in 20 mL scintillation vials. The vials are agitated on a pulsed vortexer for 30 minutes. The silicone in the extract is quantified using inductively coupled plasma optical emission spectrometry (ICP-OES). ICP calibration standards of known silicone concentration are made using the same or a structurally comparable type of silicone raw material as the products being tested. The working range of the method is 8 - 2300 ⁇ g silicone per gram of fabric.
  • ICP-OES inductively coupled plasma optical emission spectrometry
  • Concentrations greater than 2300 ⁇ g silicone per gram of fabric can be assessed by subsequent dilution.
  • Deposition efficiency index of silicone is determined by calculating as a percentage, how much silicone is recovered, via the aforementioned extraction and measurement technique, versus how much is delivered via the formulation examples. The analysis is performed on terrycloth towels (EuroSoft towel, sourced from Standard Textile, Inc, Cincinnati, OH) that are treated according to the wash procedure outlined herein.
  • Example 5 Example for Determining the Recovery Index for Organo Siloxane Polymer.
  • the Recovery Index is measured using a Tensile and Compression Tester Instrument, such as the Instron Model 5565 (Instron Corp., Norwood, Massachusetts, U.S.A.).
  • the instrument is configured by selecting the following settings: the mode is Tensile Extension; the Waveform Shape is Triangle; the Maximum Strain is 10%, the Rate is 0.83mm/sec, the number of Cycles is 4; and the Hold time is 15 seconds between cycles.
  • Thwing-Albert FP2250 Friction/Peel Tester with a 2 kilogram force load cell is used to measure fabric to fabric friction.
  • the sled is a clamping style sled with a 6.4 by 6.4 cm footprint and weighs 200 g (Thwing Albert Model Number 00225-218).
  • a comparable instrument to measure fabric to fabric friction would be an instrument capable of measuring frictional properties of a horizontal surface.
  • a 200 gram sled that has footprint of 6.4 cm by 6.4 cm and has a way to securely clamp the fabric without stretching it would be comparable. It is important, though, that the sled remains parallel to and in contact with the fabric during the measurement.
  • the distance between the load cell to the sled is set at 10.2cm.
  • the crosshead arm height to the sample stage is adjusted to 25mm (measured from the bottom of the cross arm to the top of the stage) to ensure that the sled remains parallel to and in contact with the fabric during the measurement.
  • the following settings are used to make the measure: T2 (Kinetic Measure): 10.0 sec Total Time: 20.0 sec Test Rate: 20.0 cm/min
  • the 11.4cm x 6.4cm cut fabric piece is attached to to the clamping sled with the face down (so that the face of the fabric on the sled is pulled across the face of the fabric on the sample plate) which corresponds to friction sled cut.
  • the loops of the fabric on the sled are oriented such that when the sled is pulled, the fabric is pulled against the nap of the loops of the test fabric cloth.
  • the fabric from which the sled sample is cut is attached to the sample table such that the sled drags over the area labeled "Friction Drag Area".
  • the loop orientation is such that when the sled is pulled over the fabric it is pulled against the loops.
  • the sled is placed on the fabric and attached to the load cell.
  • the crosshead is moved until the load cell registers between ⁇ 1.0 - 2.0gf, and is then moved back until the load reads 0.0gf.
  • the sled drag is commenced and the Kinetic Coefficient of Friction (kCOF) recorded at least every second during the sled drag.
  • the kinetic coefficient of friction is averaged over the time frame starting at 10 seconds and ending at 20 seconds for the sled speed set at 20.0 cm/min. For each treatment, at least ten replicate fabrics are measured.

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Description

    FIELD OF THE INVENTION
  • The present invention relates to treatment compositions and processes of making and using same.
  • BACKGROUND OF THE INVENTION
  • Treatment compositions, such as fabric treatments, typically comprise benefit agents such as silicones, fabric softener actives, perfumes and perfume microcapsules. The deposition of said benefit agents can often be increased by adding cationic surfactants. Unfortunately, certain cationic surfactants can induce instabilities and cause the product to thicken or gel over time.
  • Applicants recognized that the degree of hydrophobicity of the cationic surfactants architecture was the source of the instability and gelling problems. Applicants discovered that, for fabric softeners, in particular low pH fabric softeners, the judicious selection of a cationic hydrotrope resolved the aforementioned stability problem while maintaining product performance. While not being bound by theory, Applicants believe that the proper selection of a cationic hydrotrope that is hydrophilic enough to not associate with the softener microstructure in the bottle but still hydrophobic enough to complex and precipitate with anionic surfactant carried over from the wash. Thus, the resulting cationic hydrotrope anionic surfactant complex cannot interfere with the deposition of softener and freshness actives. As a result, fabric treatment compositions comprising such cationic hydrotropes have a surprising combination of stability and deposition efficiency. Such treatment compositions provide benefits such as improved fabric hand (including fabric feel), antistatic, and freshness.
  • EP1352948A1 relates to concentrated fabric softening compositions comprising single long alkyl chain compounds.
  • SUMMARY OF THE INVENTION
  • The present invention relates to treatment compositions containing polymer systems that provide stability and benefit agent deposition as well as methods of making and using same. Such treatment compositions may be used for example as through the wash and/or through the rinse fabric enhancers as well as unit dose treatment compositions.
  • DETAILED DESCRIPTION OF THE INVENTION Definitions
  • As used herein, the term "fabric and home care product" is a subset of cleaning and treatment compositions that includes, unless otherwise indicated, granular or powder-form all-purpose or "heavy-duty" washing agents, especially cleaning detergents; liquid, gel or paste-form all-purpose washing agents, especially the so-called heavy-duty liquid types; liquid fine-fabric detergents; hand dishwashing agents or light duty dishwashing agents, especially those of the high-foaming type; machine dishwashing agents, including the various tablet, granular, liquid and rinse-aid types for household and institutional use; liquid cleaning and disinfecting agents, including antibacterial hand-wash types, cleaning bars, car or carpet shampoos, bathroom cleaners including toilet bowl cleaners; and metal cleaners, fabric conditioning products including softening and/or freshening that may be in liquid, solid and/or dryer sheet form; as well as cleaning auxiliaries such as bleach additives and "stain-stick" or pre-treat types, substrate-laden products such as dryer added sheets, dry and wetted wipes and pads, nonwoven substrates, and sponges; as well as sprays and mists. All of such products which are applicable may be in standard, concentrated or even highly concentrated form even to the extent that such products may in certain aspect be non-aqueous.
  • As used herein, the term "situs" includes paper products, fabrics, garments and hard surfaces.
  • As used herein, articles such as "a", "an", and "the" when used in a claim, are understood to mean one or more of what is claimed or described.
  • Unless otherwise noted, all component or composition levels are in reference to the active level of that component or composition, and are exclusive of impurities, for example, residual solvents or by-products, which may be present in commercially available sources.
  • All percentages and ratios are calculated by weight unless otherwise indicated. All percentages and ratios are calculated based on the total composition unless otherwise indicated.
  • It should be understood that every maximum numerical limitation given throughout this specification includes every lower numerical limitation, as if such lower numerical limitations were expressly written herein. Every minimum numerical limitation given throughout this specification will include every higher numerical limitation, as if such higher numerical limitations were expressly written herein. Every numerical range given throughout this specification will include every narrower numerical range that falls within such broader numerical range, as if such narrower numerical ranges were all expressly written herein.
  • Fabric Treatment Compositions
  • A composition comprising, based upon total composition weight:
    1. a) from 0.01% to 1%, preferably from about 0.05% to about 0.75%, more preferably from about 0.075% to about 0.5% of a polymeric material comprising a polymer derived from:
      1. (i) the polymerization of a cationic vinyl addition monomer, from 50 ppm to 2,000 ppm of a cross-linking agent comprising two or more ethylenic functions and a chain transfer agent from 0 to 10,000 ppm;
      2. (ii) the polymerization of a cationic vinyl addition monomer, from 0 to 95 mole percent of a non-ionic vinyl addition monomer, from 0 to 50 mole percent anionic vinyl addition monomer, from 50 ppm to 2,000 ppm, preferably from about 50 ppm to about 475 ppm, of a cross-linking agent comprising two or more ethylenic functions and a chain transfer agent from 0 to 10,000 ppm;
        and/or
      3. (iii) the polymerization of from about 5 to 98.5 mole percent of a cationic vinyl addition monomer, from 0 to 95 mole percent of a non-ionic vinyl addition monomer, from 1.5 to 50 mole percent anionic vinyl addition monomer, from 50 ppm to 2,000 ppm of a cross-linking agent comprising two or more ethylenic functions and a chain transfer agent from 0 to 10,000 ppm; and/or
      4. (iv) the polymerization of a monomer or monomers having the formula:
        Figure imgb0001
        wherein each R1 is independently a) hydrogen; b) C,-C alkyl; c) substituted or unsubstituted phenyl; d) substituted or unsubstituted benzyl; e) carbocyclic; f) heterocyclic; g) and mixtures thereof; each R2 is independently a) hydrogen; b) halogen c) C1-C4 alkyl; d) C1-C4 alkoxy; e) substituted or unsubstituted phenyl; f) substituted or unsubstituted benzyl; g) carbocyclic; h) heterocyclic; i) and mixtures thereof; each Z is independently a) hydrogen; ; b) halogen;c)-(CH2)mR; wherein R is: i) hydrogen; ii) hydroxyl iii) halogen; iv) nitrilo; v)-OR3; vi) -O(CH2)nN(R3)2; vii) -O(CH2)nN+(R3)3X-; viii) -OCO(CH2)nN(R3)2; ix) -OCO(CH2)nN+(R3)3X-; x) -NHCO(CH2)nN(R3)2; xi)-NHCO(CH2)nN+(R3)3X-; xii) -(CH2)nN(R3)2; xiii) -(CH2)nN+(R3)3X-; xiv) carbocyclic; xv) heterocyclic; xvi) nitrogen heterocycle quaternary ammonium; xvii) nitrogen heterocycle N-oxide; xviii) aromatic N-heterocyclic quaternary ammonium; xix) aromatic N-heterocyclic N-oxide; xx) -NHCHO; xxi) or mixtures thereof; each R3 is independently hydrogen, C1-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble anion; the index n is from 0 to 6 e) -(CH2)mCOR' wherein R' is i) -OR3; ii) -O(CH2)nN(R3)2; iii)-O(CH2)nN+(R3)3X-; iv) -NR3(CH2)nN(R3)2; v) -NR3(CH2),,N+(R3)3X-; vi)-(CH2)nN(R3)2; vii) -(CH2)nN+(R3)3X-; viii) or mixtures thereof; each R3 is independently hydrogen, C1-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble anion; the index n is from 0 to 6; f) and mixtures thereof; the index m is from 0 to 6;
    2. b) from 1% to 35%, more preferably from about 2% to about 25%, more preferably from about 3% to about 20%, more preferably from about 5% to about 15%, most preferably from about 6% to about 12%, of a fabric softener active, with the proviso that when said composition does not comprise lactic acid, or does not comprise preferably from about 50 ppm to about 30,000 ppm, more preferably from about 500 ppm to about 20,000 ppm, more preferably from about 1500 ppm to about 10,000 ppm, most preferably from about 2000 ppm to about 5,000 ppm of lactic acid, and said fabric softener active comprises a quaternary ammonium compound, said quaternary ammonium compound has an Iodine Value of from about 22 to about 140, preferably from about 27 to about 140, more preferably from about 32 to about 140, most preferably 40-100; and
    3. c) at least 4 ppm, from about 5 ppm to about 10,000 ppm, preferably from about 10 ppm to about 5,000 ppm, more preferably from about 20 ppm to about 2,000 ppm, most preferably from about 25 ppm to about 1000 ppm of a cationic hydrotrope comprising 1 to about 8 carbon atoms, preferably 2 to about 6 carbon atoms
      said composition being a fabric care product
      is disclosed.
  • In one aspect of said composition, said polymeric material comprises a polymer derived from the polymerization of from about 10 to 95 mole percent of a cationic vinyl addition monomer, preferably 20 to 90 mole percent, from about 5 to 90 mole percent of a non-ionic vinyl addition monomer, preferably 10 to 80 mole percent, from about 3 to 30 mole percent of a anionic vinyl addition monomer, preferably 5 to 20 mole percent; from about 60 ppm to 1,800 ppm of a cross-linking agent comprising two or more ethylenic functions, preferably from about 75 ppm to about 1,500 ppm, more preferably from about 100 ppm to about 1,000 ppm, most preferably from about 150 ppm to about 500 ppm, and a chain transfer agent from about 0 to 10,000 ppm
  • In one aspect of said composition said cationic hydrotrope comprises a tertiary or quaternary amine.
  • In one aspect of said composition said cationic hydrotrope comprises a material selected according to formula (I):
    Figure imgb0002
    wherein:
    • R1 is chosen from hydrogen, C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C2-C4 alkoxy alcohol or derivative thereof;
    • R2, R3, and R4 are each independently chosen from C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C4 alkoxy alcohol; and
    • Y is chosen from CI, Br, I, hydrogensulfate or methylsulfate,
    with the proviso that the cationic hydrotrope comprises up to 8 carbon atoms, preferably up to 6 carbon atoms.
  • In one aspect of said composition said cationic hydrotrope comprises a material selected according to formula (I):
    Figure imgb0003
    wherein:
    • R1 is chosen from C1 - C4 alkylene;
    • R2 is chosen from hydrogen, C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C4 alkoxy alcohol;
    • R3, and R4 are each independently chosen from C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C4 alkoxy alcohol;
    • X is chosen from -O-, or -NH-; and
    • Y is chosen from CI, Br, I, hydrogensulfate or methylsulfate,
    • Z is chosen from -OH, -NH2,
    with the proviso that the cationic hydrotrope comprises up to 8 carbon atoms, preferably up to 6 carbon atoms
  • In one aspect of said composition said cationic hydrotrope comprises a material selected from the group consisting of 2-Amino-N,N,N-trimethylethanaminium salt, 2-Hydroxy-N,N,N-trimethylethanamonium salt and mixtures thereof.
  • In one aspect of said composition said fabric softener active is selected from the group consisting of quaternary ammonium compound, a silicone polymer, a polysaccharide, a clay, an amine, a fatty ester, a dispersible polyolefin, a polymer latex and mixtures thereof.
  • In one aspect of said composition;
    1. a.) said quaternary ammonium compound comprises an alkyl quaternary ammonium compound, preferably said alkyl quaternary ammonium compound is selected from the group consisting of a monoalkyl quaternary ammonium compound, a dialkyl quaternary ammonium compound, a trialkyl quaternary ammonium compound and mixtures thereof;
    2. b.) said silicone polymer is selected from the group consisting of cyclic silicones, polydimethylsiloxanes, aminosilicones, cationic silicones, silicone polyethers, silicone resins, silicone urethanes, and mixtures thereof;
    3. c.) said polysaccharide comprises a cationic starch;
    4. d.) said clay comprises a smectite clay;
    5. e.) said dispersible polyolefin is selected from the group consisting of polyethylene, polypropylene and mixtures thereof; and
    6. f.) said fatty ester is selected from the group consisting of a polyglycerol ester, a sucrose ester, a glycerol ester and mixtures thereof.
  • In one aspect of said composition said quaternary ammonium compound is selected form the group consisting of monoesterquats, diesterquats, triesterquats, and mixtures thereof. Preferably, said monoesterquats and diesterquats are selected from the group consisting of bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester and isomers of bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester and/or mixtures thereof 1,2-di(acyloxy)-3 -trimethylammoniopropane chloride, N,N-bis(stearoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(tallowoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(stearoyl-oxy-ethyl)-N-(2 hydroxyethyl)-N-methyl ammonium methylsulfate, N,N-bis-(stearoyl-2-hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis-(tallowoyl-2-hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis- (palmitoyl-2 -hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis - (stearoyl-2 -hydroxypropyl)-N,N-dimethylammonium chloride, 1,2-di-(stearoyl-oxy)-3-trimethyl ammoniumpropane chloride, dicanoladimethylammonium chloride, di(hard)tallowdimethylammonium chloride, dicanoladimethylammonium methylsulfate, 1 -methyl-1 -stearoylamidoethyl-2-stearoylimidazolinium methylsulfate, 1 -tallowylamidoethyl-2-tallowylimidazoline, dipalmylmethyl hydroxyethylammonium methylsulfate, and mixtures thereof.
  • In one aspect of said composition, said composition comprising a quaternary ammonium compound and a silicone polymer, preferably from about 0.001% to about 10%, from about 0.1% to about 8%, more preferably from about 0.5% to about 5%, of said silicone polymer.
  • In one aspect of said composition, said polymer is derived from
    1. a.) a monomer selected from the group consisting of
      1. (i) a cationic monomer according to formula (I):
        Figure imgb0004
        wherein:
        • R1 is chosen from hydrogen, or C1 - C4 alkyl;
        • R2 is chosen from hydrogen or methyl;
        • R3 is chosen from C1 - C4 alkylene;
        • R4, R5, and R6 are each independently chosen from hydrogen, C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C4 alkoxy alcohol;
        • X is chosen from -O-, or -NH-; and
        • Y is chosen from Cl, Br, I, hydrogensulfate or methylsulfate,
      2. (ii) a non-ionic monomer having formula (II)
        Figure imgb0005
        wherein:
        • R7 is chosen from hydrogen or C1 - C4 alkyl;
        • R8 is chosen from hydrogen or methyl;
        • R9 and R10 are each independently chosen from hydrogen or C1 - C30 alkyl,
      3. (iii) an anionic monomer selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, as well as monomers performing a sulfonic acid or phosphonic acid functions, such as 2-acrylamido-2-methyl propane sulfonic acid (ATBS), and their salts.
    2. b.) wherein said cross-linking agent is selected from the group consisting of 1,2,4-trivinylcyclohexane 1,7-octadiene, allyl acrylates and methacrylates, allyl-acrylamides and allyl-methacrylamides, allyl-acrylamides and allyl-methacrylamides, bisacrylamidoacetic acid, bisacrylamidoacetic acid, butadiene diacrylates and dimethacrylates of glycols and polyglycols, N,N'-methylenebisacrylamide and polyol polyallylethers, such as polyallylsaccharose and pentaerythrol triallylether, tetra allyl ammonium chloride, di(ethylene glycol) diacrylate, di(ethylene glycol) dimethacrylate, divinyl benzene, ethylene glycol diacrylate, ethylene glycol dimethacrylate, N,N'-(1,2-dihydroxyethylene)bisacrylamide, tetra(ethylene glycol) diacrylate, tri(ethylene glycol) dimethacrylate and mixtures thereof.
    3. c.) wherein said chain transfer agent is selected from the group consisting of mercaptanes, malic acid, lactic acid, formic acid, isopropanol and hypophosphites, and mixtures thereof.
  • In one aspect of said composition the cationic monomers are selected from the group consisting of methyl chloride quaternized dimethy aminoethylammonium acrylate, methyl chloride quaternized dimethy aminoethylammonium methacrylate and mixtures thereof, and the non-ionic monomers are selected from the group consisting of acrylamide, dimethyl acrylamide and mixtures thereof.
  • In one aspect of said composition said composition having a Brookfield viscosity of from about 20 cps to about 1000 cps, preferably from 30 cps to about 500 cps, and most preferably 40 cps to about 300 cps.
  • In one aspect of said composition said composition comprising an adjunct material selected from the group consisting of surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, hueing dyes, perfumes, perfume delivery systems, structure elasticizing agents, carriers, structurants, hydrotropes in addition to a cationic hydrotrope, processing aids, solvents and/or pigments and mixtures thereof.
  • In one aspect of said composition, said composition comprising perfume and/or a perfume delivery system, preferably said perfume delivery system comprises perfume microcapsules, preferably said perfume microcapsules comprises a cationic coating.
  • In one aspect of said composition, said composition comprises one or more types of perfume microcapsules.
  • In one aspect of said composition, said composition has a pH from about 2 to about 4, preferably from about 2.4 to about 3.6.
  • Suitable Fabric Softening Actives
  • The fluid fabric enhancer compositions disclosed herein comprise a fabric softening active ("FSA"). Suitable fabric softening actives, include, but are not limited to, materials selected from the group consisting of quaternary ammonium compounds, amines, fatty esters, sucrose esters, silicones, dispersible polyolefins, clays, polysaccharides, fatty acids, softening oils, polymer latexes and mixtures thereof with the proviso that when said fabric softener active comprises a quaternary ammonium compound, said quaternary ammonium compound has an Iodine Value of from about 22 to about 140, preferably from about 27 to about 140, more preferably from about 32 to about 140, most preferably 40-100.
  • Non-limiting examples of water insoluble fabric care benefit agents include dispersible polyethylene and polymer latexes. These agents can be in the form of emulsions, latexes, dispersions, suspensions, and the like. In one aspect, they are in the form of an emulsion or a latex. Dispersible polyethylenes and polymer latexes can have a wide range of particle size diameters (χ50) including but not limited to from about 1 nm to about 100 µm; alternatively from about 10 nm to about 10 µm. As such, the particle sizes of dispersible polyethylenes and polymer latexes are generally, but without limitation, smaller than silicones or other fatty oils.
  • Generally, any surfactant suitable for making polymer emulsions or emulsion polymerizations of polymer latexes can be used to make the water insoluble fabric care benefit agents of the present invention. Suitable surfactants consist of emulsifiers for polymer emulsions and latexes, dispersing agents for polymer dispersions and suspension agents for polymer suspensions. Suitable surfactants include anionic, cationic, and nonionic surfactants, or combinations thereof. In one aspect, such surfactants are nonionic and/or anionic surfactants. In one aspect, the ratio of surfactant to polymer in the water insoluble fabric care benefit agent is about 1:100 to about 1:2; alternatively from about 1:50 to about 1:5, respectively. Suitable water insoluble fabric care benefit agents include but are not limited to the examples described below.
  • Quats - Suitable quats include but are not limited to, materials selected from the group consisting of ester quats, amide quats, imidazoline quats, alkyl quats, amidoester quats and mixtures thereof. Suitable ester quats include but are not limited to, materials selected from the group consisting of monoester quats, diester quats, triester quats and mixtures thereof. In one aspect, a suitable ester quat is bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester having a molar ratio of fatty acid moieties to amine moieties of from 1.85 to 1.99, an average chain length of the fatty acid moieties of from 16 to 18 carbon atoms and an iodine value of the fatty acid moieties, calculated for the free fatty acid, which has an Iodine Value of between 0-140, preferably 5-100, more preferably 10-80, even more preferably 15-70, even more preferably 18-55, most preferably 18-25. When a soft tallow quaternary ammonium compound softener is used, the most preferable range is 25-60.. In one aspect, the cis-trans-ratio of double bonds of unsaturated fatty acid moieties of the bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester is from 55:45 to 75:25, respectively. Suitable amide quats include but are not limited to, materials selected from the group consisting of monoamide quats, diamide quats and mixtures thereof. Suitable alkyl quats include but are not limited to, materials selected from the group consisting of mono alkyl quats, dialkyl quats quats, trialkyl quats, tetraalkyl quats and mixtures thereof.
  • Amines - Suitable amines include but are not limited to, materials selected from the group consisting of amidoesteramines, amidoamines, imidazoline amines, alkyl amines, amidoester amines and mixtures thereof. Suitable ester amines include but are not limited to, materials selected from the group consisting of monoester amines, diester amines, triester amines and mixtures thereof. Suitable amido quats include but are not limited to, materials selected from the group consisting of monoamido amines, diamido amines and mixtures thereof. Suitable alkyl amines include but are not limited to, materials selected from the group consisting of mono alkylamines, dialkyl amines quats, trialkyl amines, and mixtures thereof.
  • In one embodiment, the fabric softening active is a quaternary ammonium compound suitable for softening fabric in a rinse step. In one embodiment, the fabric softening active is formed from a reaction product of a fatty acid and an aminoalcohol obtaining mixtures of mono-, di-, and, in one embodiment, tri-ester compounds. In another embodiment, the fabric softening active comprises one or more softener quaternary ammonium compounds such, but not limited to, as a monoalkyquaternary ammonium compound, dialkylquaternary ammonium compound, a diamido quaternary compound, a diester quaternary ammonium compound, or a combination thereof.
  • In one aspect, the fabric softening active comprises a diester quaternary ammonium or protonated diester ammonium (hereinafter "DQA") compound composition. In certain embodiments of the present invention, the DQA compound compositions also encompass diamido fabric softening actives s and fabric softening actives with mixed amido and ester linkages as well as the aforementioned diester linkages, all herein referred to as DQA.
  • In one aspect, said fabric softening active may comprise, as the principal active, compounds of the following formula:

            {R4-m-N+-[X-Y-R1]m}X-     (1)

    wherein each R comprises either hydrogen, a short chain C1-C6, in one aspect a C1-C3 alkyl or hydroxyalkyl group, for example methyl, ethyl, propyl, hydroxyethyl, and the like, poly(C2-3 alkoxy), polyethoxy, benzyl, or mixtures thereof; each X is independently (CH2)n, CH2-CH(CH3)-or CH-(CH3)-CH2-; each Y may comprise -O-(O)C-, -C(O)-O-, -NR-C(O)-, or -C(O)-NR-; each m is 2 or 3; each n is from 1 to about 4, in one aspect 2; the sum of carbons in each R1, plus one when Y is -O-(O)C- or -NR-C(O) -, may be C12-C22, or C14-C20, with each R1 being a hydrocarbyl, or substituted hydrocarbyl group; and X- may comprise any softener-compatible anion. In one aspect, the softener-compatible anion may comprise chloride, bromide, methylsulfate, ethylsulfate, sulfate, and nitrate. In another aspect, the softener-compatible anion may comprise chloride or methyl sulfate.
  • In another aspect, the fabric softening active may comprise the general formula:

            [R3N+CH2CH(YR1)(CH2YR1)]X-

    wherein each Y, R, R1, and X- have the same meanings as before. Such compounds include those having the formula:

            [CH3]3N(+)[CH2CH(CH2O(O)CR1)O(O)CR1]C1(-)     (2)

    wherein each R may comprise a methyl or ethyl group. In one aspect, each R1 may comprise a C15 to C19 group. As used herein, when the diester is specified, it can include the monoester that is present.
  • These types of agents and general methods of making them are disclosed in U.S.P.N. 4,137,180 . An example of a suitable DEQA (2) is the "propyl" ester quaternary ammonium fabric softener active comprising the formula 1,2-di(acyloxy)-3-trimethylammoniopropane chloride.
  • A third type of useful fabric softening active has the formula:

            [R4-m-N+-R1m]X-     (3)

    wherein each R, R1, m and X- have the same meanings as before.
  • In a further aspect, the fabric softening active may comprise the formula:
    Figure imgb0006
    wherein each R, R1, and A- have the definitions given above; R2 may comprise a C1-6 alkylene group, in one aspect an ethylene group; and G may comprise an oxygen atom or an -NR- group;
  • In a yet further aspect, the fabric softening active may comprise the formula:
    Figure imgb0007
    wherein R1, R2 and G are defined as above.
  • In a further aspect, the fabric softening active may comprise condensation reaction products of fatty acids with dialkylenetriamines in, e.g., a molecular ratio of about 2:1, said reaction products containing compounds of the formula:

            R1-C(O)-NH-R2-NH-R3-NH-C(O)-R1     (6)

    wherein R1, R2 are defined as above, and R3 may comprise a C1-6 alkylene group, in one aspect, an ethylene group and wherein the reaction products may optionally be quaternized by the additional of an alkylating agent such as dimethyl sulfate. Such quaternized reaction products are described in additional detail in U.S.P.N. 5,296,622 .
  • In a yet further aspect, the fabric softening active may comprise the formula:

            [R1-C(O)-NR-N(R)2-R3-NR-C(O)-R1]+A-     (7)

    wherein R, R1, R2, R3 and A- are defined as above;
  • In a yet further aspect, the fabric softening active may comprise reaction products of fatty acid with hydroxyalkylalkylenediamines in a molecular ratio of about 2:1, said reaction products containing compounds of the formula:

            R1-C(O)-NH-R2-N(R3OH)-C(O)-R1     (8)

    wherein R1, R2 and R3 are defined as above;
  • In a yet further aspect, the fabric softening active may comprise the formula:
    Figure imgb0008
    wherein R, R1, R2, and A- are defined as above.
  • In yet a further aspect, the fabric softening active may comprise the formula (10);
    Figure imgb0009
    wherein;
    • X1 is a C2-3 alkyl group, in one aspect, an ethyl group;
    • X2 and X3 are independently C1-6 linear or branched alkyl or alkenyl groups, in one aspect, methyl, ethyl or isopropyl groups;
    • R1 and R2 are independently C8-22 linear or branched alkyl or alkenyl groups;
    • characterized in that;
    • A and B are independently selected from the group comprising -O-(C=O)-, -(C=O)-O-, or mixtures thereof, in one aspect, -0-(C=0)-
  • Non-limiting examples of fabric softening actives comprising formula (1) are N, N-bis(stearoyl-oxy-ethyl) N,N-dimethyl ammonium chloride, N,N-bis(tallowoyl-oxy-ethyl) N,N-dimethyl ammonium chloride, N,N-bis(stearoyl-oxy-ethyl) N-(2 hydroxyethyl) N-methyl ammonium methylsulfate.
  • Non-limiting examples of fabric softening actives comprising formula (2) is 1,2-di-(stearoyl-oxy)-3-trimethyl ammoniumpropane chloride.
  • Non-limiting examples of fabric softening actives comprising formula (3) include dialkylenedimethylammonium salts such as dicanoladimethylammonium chloride, di(hard)tallowdimethylammonium chloride, dicanoladimethylammonium methylsulfate, and mixtures thereof. An example of commercially available dialkylenedimethylammonium salts usable in the present invention is dioleyldimethylammonium chloride available from Witco Corporation under the trade name Adogen® 472 and dihardtallow dimethylammonium chloride available from Akzo Nobel Arquad 2HT75.
  • A non-limiting example of fabric softening actives comprising formula (4) is 1-methyl-1-stearoylamidoethyl-2-stearoylimidazolinium methylsulfate wherein R1 is an acyclic aliphatic C15-C17 hydrocarbon group, R2 is an ethylene group, G is a NH group, R5 is a methyl group and A- is a methyl sulfate anion, available commercially from the Witco Corporation under the trade name Varisoft®.
  • A non-limiting example of fabric softening actives comprising formula (5) is 1-tallowylamidoethyl-2-tallowylimidazoline wherein R1 is an acyclic aliphatic C15-C17 hydrocarbon group, R2 is an ethylene group, and G is a NH group.
  • A non-limiting example of a fabric softening active comprising formula (6) is the reaction products of fatty acids with diethylenetriamine in a molecular ratio of about 2:1, said reaction product mixture containing N,N"-dialkyldiethylenetriamine with the formula:

            R1-C(O)-NH-CH2CH2-NH-CH2CH2-NH-C(O)-R1

    wherein R1 is an alkyl group of a commercially available fatty acid derived from a vegetable or animal source, such as Emersol® 223LL or Emersol® 7021, available from Henkel Corporation, and R2 and R3 are divalent ethylene groups.
  • A non-limiting example of Compound (7) is a di-fatty amidoamine based softener having the formula:

            [R1-C(O)-NH-CH2CH2-N(CH3)(CH2CH2OH)-CH2CH2-NH-C(O)-R1]+CH3SO4 -

    wherein R1 is an alkyl group. An example of such compound is that commercially available from the Witco Corporation e.g. under the trade name Varisoft® 222LT.
  • An example of a fabric softening active comprising formula (8) is the reaction products of fatty acids with N-2-hydroxyethylethylenediamine in a molecular ratio of about 2:1, said reaction product mixture containing a compound of the formula:

            R1-C(O)-NH-CH2CH2-N(CH2CH2OH)-C(O)-R1

    wherein R1 -C(O) is an alkyl group of a commercially available fatty acid derived from a vegetable or animal source, such as Emersol® 223LL or Emersol® 7021, available from Henkel Corporation. An example of a fabric softening active comprising formula (9) is the diquaternary compound having the formula:
    Figure imgb0010
    wherein R1 is derived from fatty acid. Such compound is available from Witco Company.
  • A non-limiting example of a fabric softening active comprising formula (10) is a dialkyl imidazoline diester compound, where the compound is the reaction product of N-(2-hydroxyethyl)-1,2-ethylenediamine or N-(2-hydroxyisopropyl)-1,2-ethylenediamine with glycolic acid, esterified with fatty acid, where the fatty acid is (hydrogenated) tallow fatty acid, palm fatty acid, hydrogenated palm fatty acid, oleic acid, rapeseed fatty acid, hydrogenated rapeseed fatty acid or a mixture of the above.
  • It will be understood that combinations of softener actives disclosed above are suitable for use in this invention.
  • Anion A
  • In the cationic nitrogenous salts herein, the anion A-, which comprises any softener compatible anion, provides electrical neutrality. Most often, the anion used to provide electrical neutrality in these salts is from a strong acid, especially a halide, such as chloride, bromide, or iodide. However, other anions can be used, such as methylsulfate, ethylsulfate, acetate, formate, sulfate, carbonate, fatty acid anions and the like. In one aspect, the anion A may comprise chloride or methylsulfate. The anion, in some aspects, may carry a double charge. In this aspect, A- represents half a group.
  • In one embodiment, the fabric softening agent is chosen from the group consisting of: bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester, 1,2-di(acyloxy)-3-trimethylammoniopropane chloride, N,N-bis(stearoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(tallowoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(stearoyl-oxyethyl)-N-(2-hydroxyethyl)-N-methyl ammonium methylsulfate, N,N-bis (stearoyl-2 hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis (tallowoyl-2 hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis (palmitoyl-2 hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis (stearoyl-2 hydroxypropyl)-N,N-dimethylammonium chloride, 1,2-di-(stearoyl-oxy)-3-trimethyl ammoniumpropane chloride, dicanoladimethylammonium chloride, di(hard)tallowdimethylammonium chloride, dicanoladimethylammonium methylsulfate, 1-methyl-1-stearoylamidoethyl-2-stearoylimidazolinium methylsulfate, 1-tallowylamidoethyl-2-tallowylimidazoline, dipalmylmethyl hydroxyethylammonium methylsulfateand mixtures thereof.
  • Polyssacharides
  • One aspect of the invention provides a fabric enhancer composition comprising a cationic starch as a fabric softening active. In one embodiment, the fabric care compositions of the present invention generally comprise cationic starch at a level of from about 0.1% to about 7%, alternatively from about 0.1% to about 5%, alternatively from about 0.3% to about 3%, and alternatively from about 0.5% to about 2.0%, by weight of the composition. Cationic starch as a fabric softening active is described in U.S. Pat. Pub. 2004/0204337 A1, published Oct. 14, 2004, to Corona et al. , at paragraphs 16 - 32. Suitable cationic starches for use in the present compositions are commercially-available from Cerestar under the trade name C*BOND® and from National Starch and Chemical Company under the trade name CATO® 2A.
  • Sucrose esters
  • Nonionic fabric care benefit agents can comprise sucrose esters, and are typically derived from sucrose and fatty acids. Sucrose ester is composed of a sucrose moiety having one or more of its hydroxyl groups esterified.
  • Sucrose is a disaccharide having the following formula:
    Figure imgb0011
  • Alternatively, the sucrose molecule can be represented by the formula: M(OH)s, wherein M is the disaccharide backbone and there are total of 8 hydroxyl groups in the molecule.
  • Thus, sucrose esters can be represented by the following formula:

            M(OH)8-x(OC(O)R1)x

    wherein x is the number of hydroxyl groups that are esterified, whereas (8-x) is the hydroxyl groups that remain unchanged; x is an integer selected from 1 to 8, alternatively from 2 to 8, alternatively from 3 to 8, or from 4 to 8; and R1 moieties are independently selected from C1-C22 alkyl or C1-C30 alkoxy, linear or branched, cyclic or acyclic, saturated or unsaturated, substituted or unsubstituted.
  • In one embodiment, the R1 moieties comprise linear alkyl or alkoxy moieties having independently selected and varying chain length. For example, R1 may comprise a mixture of linear alkyl or alkoxy moieties wherein greater than about 20% of the linear chains are C18, alternatively greater than about 50% of the linear chains are C18, alternatively greater than about 80% of the linear chains are C18.
  • In another embodiment, the R1 moieties comprise a mixture of saturate and unsaturated alkyl or alkoxy moieties; the degree of unsaturation can be measured by "Iodine Value" (hereinafter referred as "IV", as measured by the standard AOCS method). The IV of the sucrose esters suitable for use herein ranges from about 1 to about 150, or from about 2 to about 100, or from about 5 to about 85. The R1 moieties may be hydrogenated to reduce the degree of unsaturation. In the case where a higher IV is preferred, such as from about 40 to about 95, then oleic acid and fatty acids derived from soybean oil and canola oil are the starting materials.
  • In a further embodiment, the unsaturated R1 moieties may comprise a mixture of "cis" and "trans" forms about the unsaturated sites. The "cis" / "trans" ratios may range from about 1:1 to about 50:1, or from about 2:1 to about 40:1, or from about 3:1 to about 30:1, or from about 4:1 to about 20:1.
  • Dispersible Polyolefins
  • Generally, all dispersible polyolefins that provide fabric care benefits can be used as water insoluble fabric care benefit agents in the present invention. The polyolefins can be in the format of waxes, emulsions, dispersions or suspensions. Non-limiting examples are discussed below.
  • In one embodiment, the polyolefin is chosen from a polyethylene, polypropylene, or a combination thereof. The polyolefin may be at least partially modified to contain various functional groups, such as carboxyl, alkylamide, sulfonic acid or amide groups. In another embodiment, the polyolefin is at least partially carboxyl modified or, in other words, oxidized.
  • For ease of formulation, the dispersible polyolefin may be introduced as a suspension or an emulsion of polyolefin dispersed by use of an emulsifying agent. The polyolefin suspension or emulsion may comprise from about 1% to about 60%, alternatively from about 10% to about 55%, alternatively from about 20% to about 50% by weight of polyolefin. The polyolefin may have a wax dropping point (see ASTM D3954- 94, volume 15.04 --- "Standard Test Method for Dropping Point of Waxes") from about 20° to about 170°C, alternatively from about 50° to about 140°C. Suitable polyethylene waxes are available commercially from suppliers including but not limited to Honeywell (A-C polyethylene), Clariant (Velustrol® emulsion), and BASF (LUWAX®).
  • When an emulsion is employed with the dispersible polyolefin, the emulsifier may be any suitable emulsification agent. Non-limiting examples include an anionic, cationic, nonionic surfactant, or a combination thereof. However, almost any suitable surfactant or suspending agent may be employed as the emulsification agent. The dispersible polyolefin is dispersed by use of an emulsification agent in a ratio to polyolefin wax of about 1:100 to about 1:2, alternatively from about 1:50 to about 1:5, respectively.
  • Polymer Latexes
  • Polymer latex is made by an emulsion polymerization which includes one or more monomers, one or more emulsifiers, an initiator, and other components familiar to those of ordinary skill in the art. Generally, all polymer latexes that provide fabric care benefits can be used as water insoluble fabric care benefit agents of the present invention. Non-limiting examples of suitable polymer latexes include those disclosed in US 2004/0038851 A1 ; and US 2004/0065208 A1 . Additional non-limiting examples include the monomers used in producing polymer latexes such as: (1) 100% or pure butylacrylate; (2) butylacrylate and butadiene mixtures with at least 20% (weight monomer ratio) of butylacrylate; (3) butylacrylate and less than 20% (weight monomer ratio) of other monomers excluding butadiene; (4) alkylacrylate with an alkyl carbon chain at or greater than C6; (5) alkylacrylate with an alkyl carbon chain at or greater than C6 and less than 50% (weight monomer ratio) of other monomers; (6) a third monomer (less than 20% weight monomer ratio) added into an aforementioned monomer systems; and (7) combinations thereof.
  • Polymer latexes that are suitable fabric care benefit agents in the present invention may include those having a glass transition temperature of from about -120°C to about 120°C, alternatively from about -80°C to about 60°C. Suitable emulsifiers include anionic, cationic, nonionic and amphoteric surfactants. Suitable initiators include initiators that are suitable for emulsion polymerization of polymer latexes. The particle size diameter (χ50) of the polymer latexes can be from about 1 nm to about 10 µm, alternatively from about 10 nm to about 1 µm, or even from about 10 nm to about 20 nm.
  • Fatty Acid
  • One aspect of the invention provides a fabric softening composition comprising a fatty acid, such as a free fatty acid. The term "fatty acid" is used herein in the broadest sense to include unprotonated or protonated forms of a fatty acid; and includes fatty acid that is bound or unbound to another chemical moiety as well as the various combinations of these species of fatty acid. One skilled in the art will readily appreciate that the pH of an aqueous composition will dictate, in part, whether a fatty acid is protonated or unprotonated. In another embodiment, the fatty acid is in its unprotonated, or salt form, together with a counter ion, such as, but not limited to, calcium, magnesium, sodium, potassium and the like. The term "free fatty acid" means a fatty acid that is not bound (to another chemical moiety (covalently or otherwise) to another chemical moiety.
  • In one embodiment, the fatty acid may include those containing from about 12 to about 25, from about 13 to about 22, or even from about 16 to about 20, total carbon atoms, with the fatty moiety containing from about 10 to about 22, from about 12 to about 18, or even from about 14 (mid-cut) to about 18 carbon atoms.
  • The fatty acids of the present invention may be derived from (1) an animal fat, and/or a partially hydrogenated animal fat, such as beef tallow, lard, etc.; (2) a vegetable oil, and/or a partially hydrogenated vegetable oil such as canola oil, safflower oil, peanut oil, sunflower oil, sesame seed oil, rapeseed oil, cottonseed oil, corn oil, soybean oil, tall oil, rice bran oil, palm oil, palm kernel oil, coconut oil, other tropical palm oils, linseed oil, tung oil, etc.; (3) processed and/or bodied oils, such as linseed oil or tung oil via thermal, pressure, alkali-isomerization and catalytic treatments; (4) a mixture thereof, to yield saturated (e.g. stearic acid), unsaturated (e.g. oleic acid), polyunsaturated (linoleic acid), branched (e.g. isostearic acid) or cyclic (e.g. saturated or unsaturated α-disubstituted cyclopentyl or cyclohexyl derivatives of polyunsaturated acids) fatty acids. Non-limiting examples of fatty acids (FA) are listed in U.S. Pat. No. 5,759,990 at col 4, lines 45-66.
  • Mixtures of fatty acids from different fat sources can be used.
  • In one aspect, at least a majority of the fatty acid that is present in the fabric softening composition of the present invention is unsaturated, e.g., from about 40% to 100%, from about 55% to about 99%, or even from about 60% to about 98%, by weight of the total weight of the fatty acid present in the composition, although fully saturated and partially saturated fatty acids can be used. As such, the total level of polyunsaturated fatty acids (TPU) of the total fatty acid of the inventive composition may be from about 0% to about 75% by weight of the total weight of the fatty acid present in the composition.
  • The cis/trans ratio for the unsaturated fatty acids may be important, with the cis/trans ratio (of the C18:1 material) being from at least about 1:1, at least about 3:1, from about 4:1 or even from about 9:1 or higher.
  • Branched fatty acids such as isostearic acid are also suitable since they may be more stable with respect to oxidation and the resulting degradation of color and odor quality.
  • The Iodine Value or "IV" measures the degree of unsaturation in the fatty acid. In one embodiment of the invention, the fatty acid has an IV from about 40 to about 140, from about 50 to about 120 or even from about 85 to about 105.
  • Another class of fatty ester fabric care actives is softening oils, which include but are not limited to, vegetable oils (such as soybean, sunflower, and canola), hydrocarbon based oils (natural and synthetic petroleum lubricants, in one aspect polyolefins, isoparaffins, and cyclic paraffins), triolein, fatty esters, fatty alcohols, fatty amines, fatty amides, and fatty ester amines. Oils can be combined with fatty acid softening agents, clays, and silicones.
  • Clays
  • In one embodiment of the invention, the fabric care composition may comprise a clay as a fabric care active. In one embodiment clay can be a softener or co-softeners with another softening active, for example, silicone. Suitable clays include those materials classified geologically smectites.
  • Silicone
  • In one embodiment, the fabric softening composition comprises a silicone. Suitable levels of silicone may comprise from about 0.1% to about 70%, alternatively from about 0.3% to about 40%, alternatively from about 0.5% to about 30%, alternatively from about 1% to about 20% by weight of the composition. Useful silicones can be any silicone comprising compound. In one embodiment, the silicone polymer is selected from the group consisting of cyclic silicones, polydimethylsiloxanes, aminosilicones, cationic silicones, silicone polyethers, silicone resins, silicone urethanes, and mixtures thereof. In one embodiment, the silicone is a polydialkylsilicone, alternatively a polydimethyl silicone (polydimethyl siloxane or "PDMS"), or a derivative thereof. In another embodiment, the silicone is chosen from an aminofunctional silicone, amino-polyether silicone, alkyloxylated silicone, cationic silicone, ethoxylated silicone, propoxylated silicone, ethoxylated/propoxylated silicone, quaternary silicone, or combinations thereof.
  • In another embodiment, the silicone may be chosen from a random or blocky organosilicone polymer having the following formula:

            [R1R2R3SiO1/2](j+2)[(R4Si(X-Z)O2/2]k[R4R4SiO2/2]m[R4SiO3/2]j

    wherein:
  • j
    is an integer from 0 to about 98; in one aspect j is an integer from 0 to about 48; in one aspect, j is 0;
    k
    is an integer from 0 to about 200, in one aspect k is an integer from 0 to about 50; when k = 0, at least one of R1, R2 or R3 is -X-Z;
    m
    is an integer from 4 to about 5,000; in one aspect m is an integer from about 10 to about 4,000; in another aspect m is an integer from about 50 to about 2,000;
    R1, R2 and R3 are each independently selected from the group consisting of H, OH, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, C1-C32 alkoxy, C1-C32 substituted alkoxy and X-Z;
    each R4 is independently selected from the group consisting of H, OH, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, C1-C32 alkoxy and C1-C32 substituted alkoxy;
    each X in said alkyl siloxane polymer comprises a substituted or unsubsitituted divalent alkylene radical comprising 2-12 carbon atoms, in one aspect each divalent alkylene radical is independently selected from the group consisting of -(CH2)s- wherein s is an integer from about 2 to about 8, from about 2 to about 4; in one aspect, each X in said alkyl siloxane polymer comprises a substituted divalent alkylene radical selected from the group consisting of: -CH2-CH(OH)-CH2-; -CH2-CH2-CH(OH)-; and
    Figure imgb0012
    each Z is selected independently from the group consisting of
    Figure imgb0013
    Figure imgb0014
    Figure imgb0015
    and
    Figure imgb0016
    with the proviso that when Z is a quat, Q cannot be an amide, imine, or urea moiety and if Q is an amide, imine, or urea moiety, then any additional Q bonded to the same nitrogen as said amide, imine, or urea moiety must be H or a C1-C6 alkyl, in one aspect, said additional Q is H; for Z An- is a suitable charge balancing anion. In one aspect An- is selected from the group consisting of Cl-, Br-,I-, methylsulfate, toluene sulfonate, carboxylate and phosphate; and at least one Q in said organosilicone is independently selected from
    -CH2-CH(OH)-CH2-R5;
    Figure imgb0017
    Figure imgb0018
    Figure imgb0019
    Figure imgb0020
    each additional Q in said organosilicone is independently selected from the group comprising of H, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, -CH2-CH(OH)-CH2-R5;
    Figure imgb0021
    Figure imgb0022
    Figure imgb0023
    Figure imgb0024
    wherein each R5 is independently selected from the group consisting of H, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, -(CHR6-CHR6-O-)w-L and a siloxyl residue;
    each R6 is independently selected from H, C1-C18 alkyl
    each L is independently selected from -C(O)-R7 or
    R7;
    w is an integer from 0 to about 500, in one aspect w is an integer from about 1 to about 200; in one aspect w is an integer from about 1 to about 50;
    each R7 is selected independently from the group consisting of H; C1-C32 alkyl; C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl; C6-C32 substituted alkylaryl and a siloxyl residue;
    each T is independently selected from H, and
    Figure imgb0025
    Figure imgb0026
    and
    wherein each v in said organosilicone is an integer from 1 to about 10, in one aspect, v is an integer from 1 to about 5 and the sum of all v indices in each Q in the said organosilicone is an integer from 1 to about 30 or from 1 to about 20 or even from 1 to about 10.
  • In another embodiment, the silicone may be chosen from a random or blocky organosilicone polymer having the following formula:

            [R1R2R3SiO1/2](j+2)[(R4Si(X-Z)O2/2]k[R4R4SiO2/2]m[R4SiO3/2]j

    wherein
  • j
    is an integer from 0 to about 98; in one aspect j is an integer from 0 to about 48; in one aspect, j is 0;
    k
    is an integer from 0 to about 200; when k = 0, at least one of R1, R2 or R3= -X-Z, in one aspect, k is an integer from 0 to about 50
    m
    is an integer from 4 to about 5,000; in one aspect m is an integer from about 10 to about 4,000; in another aspect m is an integer from about 50 to about 2,000;
    R1, R2 and R3 are each independently selected from the group consisting of H, OH, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, C1-C32 alkoxy, C1-C32 substituted alkoxy and X-Z;
    each R4 is independently selected from the group consisting of H, OH, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, C1-C32 alkoxy and C1-C32 substituted alkoxy;
    each X comprises of a substituted or unsubstituted divalent alkylene radical comprising 2-12 carbon atoms; in one aspect each X is independently selected from the group consisting of -(CH2)s-O-;-CH2-CH(OH)-CH2-O-;
    Figure imgb0027
    and
    Figure imgb0028
    wherein each s independently is an integer from about 2 to about 8, in one aspect s is an integer from about 2 to about 4;
    At least one Z in the said organosiloxane is selected from the group consisting of R5;
    Figure imgb0029
    Figure imgb0030
    Figure imgb0031
    Figure imgb0032
    Figure imgb0033
    provided that when
    Figure imgb0034
    then Z = -OR5 or'
    Figure imgb0035
    wherein A- is a suitable charge balancing anion. In one aspect A- is selected from the group consisting of Cl-, Br,
    I-, methylsulfate, toluene sulfonate, carboxylate and phosphate and
    each additional Z in said organosilicone is independently selected from the group comprising of H, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, R5,
    Figure imgb0036
    Figure imgb0037
    Figure imgb0038
    Figure imgb0039
    Figure imgb0040
    provided that when
    Figure imgb0041
    then Z = -OR5
    Figure imgb0042
    each R5 is independently selected from the group consisting of H; C1-C32 alkyl; C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl or C6-C32 alkylaryl, or C6-C32 substituted alkylaryl, -(CHR6-CHR6-O-)w-CHR6-CHR6-L and siloxyl residue wherein each
    L is independently selected from -O-C(O)-R7 or -O-R7;
    Figure imgb0043
    Figure imgb0044
    w is an integer from 0 to about 500, in one aspect w is an integer from 0 to about 200, one aspect w is an integer from 0 to about 50;
    each R6 is independently selected from H or C1-C18 alkyl;
    each R7 is independently selected from the group consisting of H; C1-C32 alkyl; C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, and C6-C32 substituted aryl, and a siloxyl residue;
    each T is independently selected from H;
    Figure imgb0045
    Figure imgb0046
    wherein each v in said organosilicone is an integer from 1 to about 10, in one aspect, v is an integer from 1 to about 5 and the sum of all v indices in each Z in the said organosilicone is an integer from 1 to about 30 or from 1 to about 20 or even from 1 to about 10.
  • In one embodiment, the silicone is one comprising a relatively high molecular weight. A suitable way to describe the molecular weight of a silicone includes describing its viscosity. A high molecular weight silicone is one having a viscosity of from about 10 cSt to about 3,000,000 cSt, or from about100 cSt to about 1,000,000 cSt, or from about 1,000 cSt to about 600,000 cSt, or even from about 6,000 cSt to about 300,000 cSt,
    In one embodiment, the silicone comprises a blocky cationic organopolysiloxane having the formula:

            MwDxTyQz

    wherein:
    • M = [SiR1R2R3O1/2], [SiR1R2G1O1/2], [SiR1G1G2O1/2], [SiG1G2G3O1/2], or combinations thereof;
      D = [SiR1R2O2/2], [SiR1G1O2/2], [SiG1G2O2/2] or combinations thereof;
    • T = [SiR1O3/2], [SiG1O3/2] or combinations thereof;
      Q = [SiO4/2];
    • w = is an integer from 1 to (2+y+2z);
      x = is an integer from 5 to 15,000;
      y = is an integer from 0 to 98;
      z = is an integer from 0 to 98;
    • R1, R2 and R3 are each independently selected from the group consisting of H, OH, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, C6-C32 substituted alkylaryl, C1-C32 alkoxy, C1-C32 substituted alkoxy, C1-C32 alkylamino, and C1-C32 substituted alkylamino;
    • at least one of M, D, or T incorporates at least one moiety G1, G2 or G3; and Gi, G2, and G3 are each independently selected from the formula:
      Figure imgb0047
      wherein:
      • X comprises a divalent radical selected from the group consisting of C1-C32 alkylene, C1-C32 substituted alkylene, C5-C32 or C6-C32 arylene, C5-C32 or C6-C32 substituted arylene, C6-C32 arylalkylene, C6-C32 substituted arylalkylene, C1-C32 alkoxy, C1-C32 substituted alkoxy, C1-C32 alkyleneamino, C1-C32 substituted alkyleneamino, ring-opened epoxide, and ring-opened glycidyl, with the proviso that if X does not comprise a repeating alkylene oxide moiety then X can further comprise a heteroatom selected from the group consisting of P, N and O;
      • each R4 comprises identical or different monovalent radicals selected from the group consisting of H, C1-C32 alkyl, C1-C32 substituted alkyl, C5-C32 or C6-C32 aryl, C5-C32 or C6-C32 substituted aryl, C6-C32 alkylaryl, and C6-C32 substituted alkylaryl;
      • E comprises a divalent radical selected from the group consisting of C1-C32 alkylene, C1-C32 substituted alkylene, C5-C32 or C6-C32 arylene, C5-C32 or C6-C32 substituted arylene, C6-C32 arylalkylene, C6-C32 substituted arylalkylene, C1-C32 alkoxy, C1-C32 substituted alkoxy, C1-C32 alkyleneamino, C1-C32 substituted alkyleneamino, ring-opened epoxide and ring-opened glycidyl, with the proviso that if E does not comprise a repeating alkylene oxide moiety then E can further comprise a heteroatom selected from the group consisting of P, N, and O;
      • E' comprises a divalent radical selected from the group consisting of C1-C32 alkylene, C1-C32 substituted alkylene, C5-C32 or C6-C32 arylene, C5-C32 or C6-C32 substituted arylene, C6-C32 arylalkylene, C6-C32 substituted arylalkylene, C1-C32 alkoxy, C1-C32 substituted alkoxy, C1-C32 alkyleneamino, C1-C32 substituted alkyleneamino, ring-opened epoxide and ring-opened glycidyl, with the proviso that if E' does not comprise a repeating alkylene oxide moiety then E' can further comprise a heteroatom selected from the group consisting of P, N, and O;
      • p is an integer independently selected from 1 to 50;
        n is an integer independently selected from 1 or 2;
      • when at least one of Gi, G2, or G3 is positively charged, A -t is a suitable charge balancing anion or anions such that the total charge, k, of the charge-balancing anion or anions is equal to and opposite from the net charge on the moiety Gi, G2 or G3; wherein t is an integer independently selected from 1, 2, or 3; and k ≤ (p2/t) + 1; such that the total number of cationic charges balances the total number of anionic charges in the organopolysiloxane molecule;
        and wherein at least one E does not comprise an ethylene moiety.
    Process of Making Polymers
  • Polymers useful in the present invention can be made by one skilled in the art. Examples of processes for making polymers include, but are not limited, solution polymerization, emulsion polymerization, inverse emulsion polymerization, inverse dispersion polymerization, and liquid dispersion polymer technology. In one aspect, a method of making a polymer having a chain transfer agent (CTA) value in a range greater than 1000 ppm by weight of the polymer is disclosed. Another aspect of the invention is directed to providing a polymer having a cross linker level greater than 5 ppm, alternatively greater than 45 ppm, by weight of the polymer. Without wishing to be bound by theory, it is believed that a polymer comprising a high level of CTA and/or high level of cross linker can surprisingly provide a fabric care composition having surprisingly superior softener active and/or perfume deposition.
  • In one aspect of making a polymer, the CTA is present in a range greater than about 100 ppm based on the weight of the polymer. In one aspect, the CTA is from about 100 ppm to about 10,000 ppm, alternatively from about 500 ppm to about 4,000 ppm, alternatively from about 1,000 ppm to about 3,500 ppm, alternatively from about 1,500 ppm to about 3,000 ppm, alternatively from about 1,500 ppm to about 2,500 ppm, alternatively combinations thereof based on the weight of the polymer. In yet another aspect, the CTA is greater than about 1,000 based on the weight of the polymer. It is also suitable to use mixtures of chain transfer agents.
  • In one aspect of the invention, the polymer comprises 5-95% by weight (wt-%) of at least one cationic monomer and 5-95 wt-% of at least one non-ionic monomer. The weight percentages relate to the total weight of the copolymer.
  • In yet still another aspect of the invention, the polymer comprises 50-70 wt-%, or 55 -65wt-%, of at least one cationic monomer and 30 - 50 wt-%, or 35-45 wt-%, of at least one non-ionic monomer. The weight percentages relate to the total weight of the copolymer.
  • Cationic Monomers for Polymers
  • Suitable cationic monomers include dialkyl ammonium halides or compounds according to formula (I):
    Figure imgb0048
    wherein:
    • R1 is chosen hydrogen, or C1 - C4 alkyl, in one aspect, R1 is hydrogen or methyl;
    • R2 is chosen from hydrogen or methyl, in one aspect, R1 is hydrogen
    • R3 is chosen C1 - C4 alkylene, in one aspect, R3 is ethylene;
    • R4, R5, and R6 are each independently chosen from hydrogen, or C1 - C4 alkyl, in one aspect, R4, R5, and R6 are methyl;
    • X is chosen from -O-, or -NH-, in one aspect, X is -O-; and
    • Y is chosen from Cl, Br, I, hydrogensulfate or methylsulfate, in one aspect, Y is Cl.
  • The alkyl groups may be linear or branched. The alkyl groups are methyl, ethyl, propyl, butyl, and isopropyl.
  • In one aspect, the cationic monomer of formula (I) is dimethyl aminoethyl acrylate methyl chloride. In another aspect, the cationic monomer of formula (I) is dimethyl aminoethyl methacrylate methyl chloride.
  • In another aspect, the cationic monomer is dialkyldimethyl ammonium chloride.
  • Non-ionic Monomers for Polymers
  • Suitable non-ionic monomers include compounds of formula (II) wherein
    Figure imgb0049
    wherein:
    • R7 is chosen from hydrogen or C1 - C4 alkyl; in one aspect R7 is hydrogen;
    • R8 is chosen from hydrogen or methyl; in one aspect, R8 is hydrogen; and
    • R9 and R10 are each independently chosen from hydrogen or C1 - C4 alkyl; in one aspect, R9 and R10 are each independently chosen from hydrogen or methyl.
  • In one aspect, the non-ionic monomer is acrylamide.
  • In another aspect, the non-ionic monomer is hydroxyethyl acrylate.
  • Anionic Monomers for Polymers
  • Suitable anionic monomers include acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, as well as monomers performing a sulfonic acid or phosphonic acid functions, such as 2-acrylamido-2-methyl propane sulfonic acid (ATBS), and their salts.
  • Cross-linking Agent for Polymers
  • The cross-linking agent contains at least two ethylenically unsaturated moieties. In one aspect, the cross-linking agent contains at least three or more ethylenically unsaturated moieties; in one aspect, the cross-linking agent contains at least four or more ethylenically unsaturated moieties.
  • Suitable cross-linking agents include 1,2,4-trivinylcyclohexane 1,7-octadiene, allyl acrylates and methacrylates, allyl-acrylamides and allyl-methacrylamides, allyl-acrylamides and allyl-methacrylamides, bisacrylamidoacetic acid, bisacrylamidoacetic acid, butadiene diacrylates and dimethacrylates of glycols and polyglycols, N,N'-methylene-bisacrylamide and polyol polyallylethers, such as polyallylsaccharose and pentaerythrol triallylether, tetra allyl ammonium chloride, di(ethylene glycol) diacrylate, di(ethylene glycol) dimethacrylate, divinyl benzene, ethylene glycol diacrylate, ethylene glycol dimethacrylate, N,N'-(1,2-dihydroxyethylene)bisacrylamide, tetra(ethylene glycol) diacrylate, tri(ethylene glycol) dimethacrylate and mixtures thereof. A preferred cross-linking agent is tetra allyl ammonium chloride.
  • The crosslinker(s) is (are) included in the range of from about 50 ppm to about 2,000 ppm, alternatively from about 75 ppm to about 1,000 ppm; alternatively from about 100 ppm to about 500 ppm based on the weight of the polymer. It is also permissible to use a mixture of cross-linking agents.
  • Chain Transfer Agent (CTA) for Polymers
  • The chain transfer agent includes mercaptans, malic acid, lactic acid, formic acid, isopropanol and hypophosphites, and mixtures thereof. In one aspect, the CTA is formic acid.
  • The CTA is present in a range greater than about 100 ppm based on the weight of the polymer. In one aspect, the CTA is present from about 100 ppm to about 10,000 ppm, alternatively from about 500 ppm to about 4,000 ppm, alternatively from about 1,000 ppm to about 3,500 ppm, alternatively from about 1,500 ppm to about 3,000 ppm, alternatively from about 1,500 ppm to about 2,500 ppm, alternatively combinations thereof based on the weight of the polymer. In yet another aspect, the CTA level is greater than about 1,000 based on the weight of the polymer. It is also suitable to use mixtures of chain transfer agents.
  • Molecular Weight Range for Polymers
  • In one aspect, the polymer comprises a Number Average Molecular Weight (Mn) from about 10,000 Daltons to about 20,000,000 Daltons, alternatively from about 1,500,000 Daltons to about 2,500,000 Daltons.
  • In another aspect, the polymer comprises a Weight Average Molecular Weight (Mw) from about 4,000,000 Daltons to about 11,000,000 Daltons, alternatively from about 4,000,000 Daltons to about 6,000,000 Daltons.
  • One example of the present invention is the inverse emulsion polymerization of acrylamide and methyl chloride quaternized dimethylaminoethylammonium acrylate (DMA3) in the presence of a cross-linker and chain transfer agent to produce a polymer mixture wherein the micro-gel colloidal glass has a particle content as measured by ultracentrifugation of 69%. The remaining polymer portion of the composition is a mixture of linear and/or slightly branched polymers.
  • Cationic Hydrotrope
  • Useful cationic hydrotropes may have the general structure Rn-M+A-, wherein each R is independently selected from the group consisting of: an ester, a ketone, an aldehyde, an amide, an alkyleneoxy, an alkyl, or substituted alkyl with from 2 to 8 carbons, preferably from 2 to 6 carbon atoms; a cyclic or substituted cyclic material comprising from 4 to 8 carbons, in one aspect, said cyclic or substituted cyclic material is an aryl or substituted aryl that comprises 4 to 8 carbon atoms. The M+ moiety of said cationic hydrotrope is an cationic group such as ammonium, including monoalkyl, dialkyl, trialkyl and tetraalkyl ammonium, and the A moiety is an anion e.g. hydroxide, chloride, bromide, iodide, methylsulfate. The R group may be linear or branched, saturated or unsaturated, and may be substituted with more than one cationic M group. The cationic M group may be substituted with more than one R group; e.g. n may range from 1 to 4. Mixtures of cationic organic salts with each other are also useful. In one aspect, the cationic salt is 2-Hydroxy-N,N,N-trimethylethanamonium chloride. In another aspect, the cationic hydrotrope is 2-Amino-N,N,N-trimethylethanaminium chloride.
  • Adjunct Materials
  • While not essential for the purposes of the present invention, the non-limiting list of adjuncts illustrated hereinafter are suitable for use in the instant compositions and may be desirably incorporated in certain aspects of the invention, for example to assist or enhance cleaning performance, for treatment of the substrate to be cleaned, or to modify the aesthetics of the composition as is the case with perfumes, colorants, dyes or the like. The precise nature of these additional components, and levels of incorporation thereof, will depend on the physical form of the composition and the nature of the fabric treatment operation for which it is to be used. Suitable adjunct materials include, but are not limited to, surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, hueing dyes, perfumes, perfume delivery systems, structure elasticizing agents, carriers, structurants, hydrotropes, processing aids, solvents and/or pigments.
  • As stated, the adjunct ingredients are not essential to Applicants' compositions. Thus, certain aspects of Applicants' compositions do not contain one or more of the following adjuncts materials: surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, hueing dyes, perfumes, perfume delivery systems structure elasticizing agents, carriers, hydrotropes, processing aids, solvents and/or pigments. However, when one or more adjuncts are present, such one or more adjuncts may be present as detailed below.
  • Hueing Dye - The liquid laundry detergent composition may comprise a hueing dye. The hueing dyes employed in the present laundry care compositions may comprise polymeric or non-polymeric dyes, organic or inorganic pigments, or mixtures thereof. Preferably the hueing dye comprises a polymeric dye, comprising a chromophore constituent and a polymeric constituent. The chromophore constituent is characterized in that it absorbs light in the wavelength range of blue, red, violet, purple, or combinations thereof upon exposure to light. In one aspect, the chromophore constituent exhibits an absorbance spectrum maximum from about 520 nanometers to about 640 nanometers in water and/or methanol, and in another aspect, from about 560 nanometers to about 610 nanometers in water and/or methanol.
  • Although any suitable chromophore may be used, the dye chromophore is preferably selected from benzodifuranes, methine, triphenylmethanes, napthalimides, pyrazole, napthoquinone, anthraquinone, azo, oxazine, azine, xanthene, triphenodioxazine and phthalocyanine dye chromophores. Mono and di-azo dye chromophores are may be preferred.
  • The hueing dye may comprise a dye polymer comprising a chromophore covalently bound to one or more of at least three consecutive repeat units. It should be understood that the repeat units themselves do not need to comprise a chromophore. The dye polymer may comprise at least 5, or at least 10, or even at least 20 consecutive repeat units.
  • The repeat unit can be derived from an organic ester such as phenyl dicarboxylate in combination with an oxyalkyleneoxy and a polyoxyalkyleneoxy. Repeat units can be derived from alkenes, epoxides, aziridine, carbohydrate including the units that comprise modified celluloses such as hydroxyalkylcellulose; hydroxypropyl cellulose; hydroxypropyl methylcellulose; hydroxybutyl cellulose; and, hydroxybutyl methylcellulose or mixtures thereof. The repeat units may be derived from alkenes, or epoxides or mixtures thereof. The repeat units may be C2-C4 alkyleneoxy groups, sometimes called alkoxy groups, preferably derived from C2-C4 alkylene oxide. The repeat units may be C2-C4 alkoxy groups, preferably ethoxy groups.
  • For the purposes of the present invention, the at least three consecutive repeat units form a polymeric constituent. The polymeric constituent may be covalently bound to the chromophore group, directly or indirectly via a linking group. Examples of suitable polymeric constituents include polyoxyalkylene chains having multiple repeating units. In one aspect, the polymeric constituents include polyoxyalkylene chains having from 2 to about 30 repeating units, from 2 to about 20 repeating units, from 2 to about 10 repeating units or even from about 3 or 4 to about 6 repeating units. Non-limiting examples of polyoxyalkylene chains include ethylene oxide, propylene oxide, glycidol oxide, butylene oxide and mixtures thereof.
  • Surfactants - The compositions according to the present invention may comprise a surfactant or surfactant system wherein the surfactant can be selected from nonionic surfactants, anionic surfactants, cationic surfactants, ampholytic surfactants, zwitterionic surfactants, semi-polar nonionic surfactants and mixtures thereof.
  • The surfactant is typically present at a level of from about 0.01% to about 60%, from about 0.1% to about 60%, from about 1% to about 50% or even from about 5% to about 40% by weight of the subject composition. Alternatively, the surfactant may be present at a level of from about 0.01% to about 60%, from about 0.01% to about 50%, from about 0.01% to about 40%, from about 0.1% to about 25%, from about 1% to about 10%, by weight of the subject composition.
  • Chelating Agents - The compositions herein may contain a chelating agent. Suitable chelating agents include copper, iron and/or manganese chelating agents and mixtures thereof.
  • When a chelating agent is used, the composition may comprise from about 0.1% to about 15% or even from about 3.0% to about 10% chelating agent by weight of the subject composition.
  • Dye Transfer Inhibiting Agents - The compositions of the present invention may also include one or more dye transfer inhibiting agents. Suitable polymeric dye transfer inhibiting agents include, but are not limited to, polyvinylpyrrolidone polymers, polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinyloxazolidones and polyvinylimidazoles or mixtures thereof.
  • When present in a subject composition, the dye transfer inhibiting agents may be present at levels from about 0.0001% to about 10%, from about 0.01% to about 5% or even from about 0.1% to about 3% by weight of the composition.
  • Dispersants - The compositions of the present invention can also contain dispersants. Suitable water-soluble organic materials include the homo- or co-polymeric acids or their salts, in which the polycarboxylic acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms.
  • Perfumes - The dispersed phase may comprise a perfume that may include materials selected from the group consisting of perfumes such as 3-(4-t-butylphenyl)-2-methyl propanal, 3-(4-t-butylphenyl)-propanal, 3-(4-isopropylphenyl)-2-methylpropanal, 3-(3,4-methylenedioxyphenyl)-2-methylpropanal, and 2,6-dimethyl-5-heptenal, alpha-damascone, beta-damascone, gamma-damascone, beta-damascenone, 6,7-dihydro-1,1,2,3,3-pentamethyl-4(5H)-indanone, methyl-7,3-dihydro-2H-1,5-benzodioxepine-3-one, 2-[2-(4-methyl-3-cyclohexenyl-1-yl)propyl]cyclopentan-2-one, 2-sec-butylcyclohexanone, and beta-dihydro ionone, linalool, ethyllinalool, tetrahydrolinalool, and dihydromyrcenol.
  • Perfume Delivery Technologies
  • The fluid fabric enhancer compositions may comprise one or more perfume delivery technologies that stabilize and enhance the deposition and release of perfume ingredients from treated substrate. Such perfume delivery technologies can also be used to increase the longevity of perfume release from the treated substrate. Perfume delivery technologies, methods of making certain perfume delivery technologies and the uses of such perfume delivery technologies are disclosed in US 2007/0275866 A1 .
  • In one aspect, the fluid fabric enhancer composition may comprise from about 0.001% to about 20%, or from about 0.01% to about 10%, or from about 0.05% to about 5%, or even from about 0.1% to about 0.5% by weight of the perfume delivery technology. In one aspect, said perfume delivery technologies may be selected from the group consisting of: perfume microcapsules, pro-perfumes, polymer particles, functionalized silicones, polymer assisted delivery, molecule assisted delivery, fiber assisted delivery, amine assisted delivery, cyclodextrins, starch encapsulated accord, zeolite and inorganic carrier, and mixtures thereof:
    In one aspect, said perfume delivery technology may comprise microcapsules formed by at least partially surrounding a benefit agent with a wall material. Said benefit agent may include materials selected from the group consisting of perfumes such as 3-(4-t-butylphenyl)-2-methyl propanal, 3-(4-t-butylphenyl)-propanal, 3-(4-isopropylphenyl)-2-methylpropanal, 3-(3,4-methylenedioxyphenyl)-2-methylpropanal, and 2,6-dimethyl-5-heptenal, α-damascone, β-damascone, δ-damascone, β-damascenone, 6,7-dihydro-1,1,2,3,3-pentamethyl-4(5H)-indanone, methyl-7,3-dihydro-2H-1,5-benzodioxepine-3-one, 2-[2-(4-methyl-3-cyclohexenyl-1-yl)propyl]cyclopentan-2-one, 2-sec-butylcyclohexanone, and β-dihydro ionone, linalool, ethyllinalool, tetrahydrolinalool, and dihydromyrcenol; silicone oils, waxes such as polyethylene waxes; essential oils such as fish oils, jasmine, camphor, lavender; skin coolants such as menthol, methyl lactate; vitamins such as Vitamin A and E; sunscreens; glycerine; catalysts such as manganese catalysts or bleach catalysts; bleach particles such as perborates; silicon dioxide particles; antiperspirant actives; cationic polymers and mixtures thereof. Suitable benefit agents can be obtained from Givaudan Corp. of Mount Olive, New Jersey, USA, International Flavors & Fragrances Corp. of South Brunswick, New Jersey, USA, orFirmenich Company of Geneva, Switzerland. In one aspect, the microcapsule wall material may comprise: melamine, polyacrylamide, silicones, silica, polystyrene, polyurea, polyurethanes, polyacrylate based materials, gelatin, styrene malic anhydride, polyamides, and mixtures thereof. In one aspect, said melamine wall material may comprise melamine crosslinked with formaldehyde, melamine-dimethoxyethanol crosslinked with formaldehyde, and mixtures thereof. In one aspect, said polystyrene wall material may comprise polyestyrene cross-linked with divinylbenzene. In one aspect, said polyurea wall material may comprise urea crosslinked with formaldehyde, urea crosslinked with gluteraldehyde, polyisocynate reacted with a polyamine, a polyamine reacted with an aldehyde, and mixtures thereof. In one aspect, said polyacrylate based materials may comprise polyacrylate formed from methylmethacrylate/dimethylaminomethyl methacrylate, polyacrylate formed from amine acrylate and/or methacrylate and strong acid, polyacrylate formed from carboxylic acid acrylate and/or methacrylate monomer and strong base, polyacrylate formed from an amine acrylate and/or methacrylate monomer and a carboxylic acid acrylate and/or carboxylic acid methacrylate monomer, and mixtures thereof. In one aspect, the perfume microcapsule may be coated with a deposition aid, a cationic polymer, a non-ionic polymer, an anionic polymer, or mixtures thereof. Suitable polymers may be selected from the group consisting of: polyvinylformaldehyde, partially hydroxylated polyvinylformaldehyde, polyvinylamine, polyethyleneimine, ethoxylated polyethyleneimine, polyvinylalcohol, polyacrylates, and combinations thereof. In one aspect, one or more types of microcapsules, for example two microcapsules types having different perfume benefit agents may be used.
  • In one aspect, said perfume delivery technology may comprise an amine reaction product (ARP) or a thiol reaction product. One may also use "reactive" polymeric amines and or polymeric thiols in which the amine and/or thiol functionality is pre-reacted with one or more PRMs to form a reaction product. Typically the reactive amines are primary and/or secondary amines, and may be part of a polymer or a monomer (non-polymer). Such ARPs may also be mixed with additional PRMs to provide benefits of polymer-assisted delivery and/or amine-assisted delivery. Nonlimiting examples of polymeric amines include polymers based on polyalkylimines, such as polyethyleneimine (PEI), or polyvinylamine (PVAm). Nonlimiting examples of monomeric (non-polymeric) amines include hydroxyl amines, such as 2-aminoethanol and its alkyl substituted derivatives, and aromatic amines such as anthranilates. The ARPs may be premixed with perfume or added separately in leave-on or rinse-off applications. In another aspect, a material that contains a heteroatom other than nitrogen and/or sulfur, for example oxygen, phosphorus or selenium, may be used as an alternative to amine compounds. In yet another aspect, the aforementioned alternative compounds can be used in combination with amine compounds. In yet another aspect, a single molecule may comprise an amine moiety and one or more of the alternative heteroatom moieties, for example, thiols, phosphines and selenols. The benefit may include improved delivery of perfume as well as controlled perfume release. Suitable ARPs as well as methods of making same can be found in USPA 2005/0003980 A1 and USP 6,413,920 B1 .
  • Processes of Making Products
  • The compositions of the present invention can be formulated into any suitable form and prepared by any process chosen by the formulator, non-limiting examples of which are described in Applicants examples and in US 2013/0109612 A1 which is incorporated herein by reference.
  • In one aspect, the compositions disclosed herein may be prepared by combining the components thereof in any convenient order and by mixing, e.g., agitating, the resulting component combination to form a phase stable fabric and/ or home care composition. In one aspect, a fluid matrix may be formed containing at least a major proportion, or even substantially all, of the fluid components with the fluid components being thoroughly admixed by imparting shear agitation to this liquid combination. For example, rapid stirring with a mechanical stirrer may be employed.
  • Method of Use
  • The compositions of the present invention may be used in any conventional manner. In short, they may be used in the same manner as products that are designed and produced by conventional methods and processes. For example, compositions of the present invention can be used to treat a situs inter alia a surface or fabric. Typically at least a portion of the situs is contacted with an aspect of Applicants' composition, in neat form or diluted in a wash liquor, and then the situs is optionally washed and/or rinsed. For purposes of the present invention, washing includes but is not limited to, scrubbing, and mechanical agitation. The fabric may comprise any fabric capable of being laundered in normal consumer use conditions. When the wash solvent is water, the water temperature typically ranges from about 5 °C to about 90 °C and, when the situs comprises a fabric, the water to fabric mass ratio is typically from about 1:1 to about 100:1.
  • The consumer products of the present invention may be used as liquid fabric enhancers wherein they are applied to a fabric and the fabric is then dried via line drying and/or drying the an automatic dryer.
  • Test Methods Brookfield Viscosity
  • Brookfield viscosity is measured using a Brookfield DV-E viscometer. The liquid is contained in a glass jar, where the width of the glass jar is from about 5.5 to 6.5 cm and the height of the glass jar is from about 9 to about 11cm. For viscosities below 500 cPs, use spindle LV2 at 60 RPM, and to measure viscosities from 500 to 2,000 cPs, use spindle LV3 at 60 RPM. The test is conducted in accordance with the instrument's instructions. Initial Brookfield viscosity is defined as the Brookfield viscosity measured within 24 hours of making the subject composition.
  • Physical Stability
  • Physical stability is assessed by visual observation of the product in an undisturbed glass jar, where the width of the glass jar is from about 5.5 to 6.5 cm and the height of the glass jar is from about 9 to about 11cm, after 4 weeks at 25 °C. Using a ruler with millimeter graduation, the height of the liquid in the jar and the height of any visually observed phase separation are measured. The Stability Index is defined as the height of the phase split divided by the height of the liquid in the glass jar. A product with no visually observable phase split is given a stability index of zero
  • Examples
  • Example 1: Compositions having the listed amounts of materials are made by combining the ammonium quat active with water using shear then the other materials are combined with the ammonium quat/water and mixed to form a fabric softener composition. Adjunct ingredients such as perfume, dye and stabilizer may be added as desired.
    Silicone Active Ammonium Quat Active Polymer
    0 - 6.0%; 1 - 18%; 0.01 - 1.0%;
    0.5 - 3.0%; or 2 - 12%; 0.04 - 0.40%;
    1.5- 2.5% 7 - 10%; or or
    4 - 8% 0.08 - 0.25%
  • Example 2: Examples of fabric care products
  • (%wt) F1 F2 F3 F4 F5 F6
    FSAa 11.2 7 9 - - -
    FSAb - - - - - 6
    FSAc - - - 14.5 13 -
    Coco oil 0.6 0.5 0.45 - - -
    Low MW Alcohold 1.11 0.7 0.9 1.5 1.3 0.5
    Perfume 1.75 0.6 2.1 1.5 2 1.2
    Perfume encapsulatee 0.19 0.6 0.5 0.25 0.6 0.4
    Calcium Chloride(ppm) 0.06 0.03 0.025 0.12 0.06 -
    Chelantf 0.005 0.005 0.005 0.005 0.005 0.006
    Preservativeg 0.04 0.04 0.02 0.04 0.03 0.05
    Acidulent (Formic Acid or Lactic Acid) 0.051 0.03 0.04 0.02 0.03 0.1
    Antifoamh - - - - - 0.05
    Polymer 1i 0.17 0.15 0.2 0.12 0.16 0.35
    Cationic Hydrotrope (ppm)j 50 500 100 1,500 400 2000
    Water soluble dialkyl quatk 0.25 0.2 0.1 0.5 - 0.25
    Dispersant 1 - - - 0.1 - -
    Stabilizing Surfactantm - - - - - 0.1
    PDMS emulsionn - - 0.5 - 2 -
    Amino-functional Organosiloxane
    Polymer 3 2 - 1 - -
    Dye (ppm) 0.03 0.03 0.02 0.04 0.04 0.02
    Hydrochloric Acid 0.008 0.0075 0.008 0.01 0.01 0.01
    Deionized Water Balance Balance Balance Balance Balance Balance
    aN,N-di(alkanoyloxyethyl)-N,N-dimethylammonium chloride where alkyl consists predominatly of C16 - C18 alkyl chains with an IV value of about 20 available from Evonik
    bMethyl bis[ethyl (tallowate)] -2- hydroxyethyl ammonium methyl sulfate available from Stepan
    c N,N-di(alkanoyloxyethyl)-N,N-dimethylammonium chloride where alkyl consists predominatly of C16 - C18 alkyl chains with an IV value of about 52 available from Evonik
    dLow molecular weight alcohol such as ethanol or isopropanol
    ePerfume microcapsules available ex Appleton Papers, Inc.
    fDiethylenetriaminepentaacetic acid or hydroxyl ethylidene-1,1-diphosphonic acid
    g1,2-Benzisothiazolin-3-ONE (BIT) under the trade name Proxel available from Lonza
    hSilicone antifoam agent available from Dow Corning® under the trade name DC2310
    iPolymer 1 is Rheovis CDE® available from BASF or Flosoft FS222® available from SNF Floerger
    j2-Hydroxy-N,N,N-trimethylethanamonium chloride
    kDidecyl dimethyl ammonium chloride under the trade name Bardac® 2280 or Hydrogenated tallowalkyl(2-ethylhexyl)dimethyl ammonium methylsulfate from AkzoNobel under the trade name Arquad® HTL8-MS
    1 Non-ionic surfactant from BASF under the trade name Lutensol® XL-70
    mNon-ionic surfactant, such as TWEEN 20™ or TAE80 (tallow ethoxylated alcohol, with average degree of ethoxylation of 80)
    nPolydimethylsiloxane emulsion from Dow Corning under the trade name DC346®.
  • Example 3: Fabric preparation example
  • Fabrics are assessed using Kenmore FS 600 and/or 80 series washer machines. Wash Machines are set at: 32°C/15°C wash/rinse temperature, 6 gpg hardness, normal cycle, and medium load (64 liters). Fabric bundles consist of 2.5 kilograms of clean fabric consisting of 100% cotton. Test swatches are included with this bundle and comprise of 100% cotton Euro Touch terrycloth towels (purchased from Standard Textile, Inc. Cincinnati, OH). Prior to treatment with any test products, the fabric bundles are stripped according to the Fabric Preparation-Stripping and Desizing procedure before running the test. Tide Free liquid detergent (1x recommended dose) is added under the surface of the water after the machine is at least half full. Once the water stops flowing and the washer begins to agitate, the clean fabric bundle is added. When the machine is almost full with rinse water, and before agitation has begun, the fabric care testing composition is slowly added (1x dose), ensuring that none of the fabric care testing composition comes in direct contact with the test swatches or fabric bundle. When the wash/rinse cycle is complete, each wet fabric bundle is transferred to a corresponding dryer. The dryer used is a Maytag commercial series (or equivalent) electric dryer, with the timer set for 55 minutes on the cotton/high heat/timed dry setting. This process is repeated fro a total of three (3) complete wash-dry cycles. After the third drying cycle and once the dryer stops, 12 Terry towels from each fabric bundle are removed for actives deposition analysis. The fabrics are then placed in a constant Temperature/Relative Humidity (21°C, 50% relative humidity) controlled grading room for 12-24 hours and then graded for softness and/or actives deposition.
  • The Fabric Preparation-Stripping and Desizing procedure includes washing the clean fabric bundle (2.5 Kg of fabric comprising 100% cotton) including the test swatches of 100% cotton EuroTouch terrycloth towels for 5 consecutive wash cycles followed by a drying cycle. AATCC (American Association of Textile Chemists and Colorists) High Efficiency (HE) liquid detergent is used to strip/de-size the test swatch fabrics and clean fabric bundle (1x recommended dose per wash cycle). The wash conditions are as follows: Kenmore FS 600 and/or 80 series wash machines (or equivalent), set at: 48°C/48°C wash/rinse temperature, water hardness equal to 0 gpg, normal wash cycle, and medium sized load (64 liters). The dryer timer is set for 55 minutes on the cotton/high/timed dry setting.
  • Example 4: Silicone on Fabric Measurement Method
  • Silicone is extracted from approximately 0.5 grams of fabric (previously treated according to the test swatch treatment procedure) with 12 mL of either 50:50 toluene:methylisobutyl ketone or 15:85 ethanol:methylisobutyl ketone in 20 mL scintillation vials. The vials are agitated on a pulsed vortexer for 30 minutes. The silicone in the extract is quantified using inductively coupled plasma optical emission spectrometry (ICP-OES). ICP calibration standards of known silicone concentration are made using the same or a structurally comparable type of silicone raw material as the products being tested. The working range of the method is 8 - 2300 µg silicone per gram of fabric. Concentrations greater than 2300 µg silicone per gram of fabric can be assessed by subsequent dilution. Deposition efficiency index of silicone is determined by calculating as a percentage, how much silicone is recovered, via the aforementioned extraction and measurement technique, versus how much is delivered via the formulation examples. The analysis is performed on terrycloth towels (EuroSoft towel, sourced from Standard Textile, Inc, Cincinnati, OH) that are treated according to the wash procedure outlined herein.
  • Example 5: Example for Determining the Recovery Index for Organo Siloxane Polymer.
  • The Recovery Index is measured using a Tensile and Compression Tester Instrument, such as the Instron Model 5565 (Instron Corp., Norwood, Massachusetts, U.S.A.). The instrument is configured by selecting the following settings: the mode is Tensile Extension; the Waveform Shape is Triangle; the Maximum Strain is 10%, the Rate is 0.83mm/sec, the number of Cycles is 4; and the Hold time is 15 seconds between cycles.
    1. 1) Determine the weight of one approximately 25.4cm square swatch of 100% cotton woven fabric, (a suitable fabric is the Mercerized Combed Cotton Warp Sateen, Product Code 479, available from Testfabrics Inc., West Pittston, PA, USA).
    2. 2) Determine the amount of organo siloxane polymer required to deposit 5mg of the polymer per gram of fabric swatch and weigh that amount into a 50ml plastic centrifuge tube with a lid.
    3. 3) Dilute the organo siloxane polymer to 1.3 times the weight of the swatch with a solvent that completely dissolves or disperses the organo siloxane polymer (examples: isopropyl alcohol, THF, N,N-dimethylacetamide, water).
    4. 4) Thoroughly disperse or dissolve organo siloxane with shaking or vortex stirring as needed.
    5. 5) Place fabric swatch lying flat into a stainless steel tray that is larger than the swatch.
    6. 6) Pour the organo siloxane polymer solution over the entire swatch as evenly as possible.
    7. 7) Fold the swatch twice to quarter, then roll it up while gently squeezing to disperse solution to the entire swatch.
    8. 8) Unfold and repeat Step 7, folding in the opposite direction
    9. 9) To make a control swatch, repeat the procedure described above using 1.3X weight of solvent only (nil active).
    10. 10) Lay each swatch on a separate piece of aluminum foil and place in a fume hood to dry overnight.
    11. 11) Cure each swatch in an oven with appropriate ventilation at 90 °C for 5 minutes, (a suitable oven is the Mathis Labdryer, with 1500 rpm fan rotation) (Werner Mathis AG, Oberhasli, Switzerland).
    12. 12) Condition fabrics in a constant temperature (21°C +/- 2 °C) and humidity (50% RH +/-5% RH) room for at least 6 hours.
    13. 13) With scissors, cut the edge of one entire side of each swatch in the warp direction and carefully remove fabric threads one at a time without stressing the fabric until an even edge is achieved.
    14. 14) Cut 4 strips of fabric from each swatch (die or rotary cut), parallel to the even edge, that are 2.54 cm wide and at least 10 cm long
    15. 15) Evenly clamp the top and bottom (narrower edges) of the fabric strip into the 2.54cm grips on the tensile tester instrument with a 2.54 cm gap setting, loading a small amount of force (0.1N - 0.2N) on the sample.
    16. 16) Strain to 10% at 0.83 mm/s and return to 2.54 cm gap at the same rate.
    17. 17) Release bottom clamp and re-clamp sample during the hold cycle, loading 0.1N-0.2N of force on the sample.
    18. 18) Repeat Steps 15-16 until 4 hysteresis cycles have been completed for the sample.
    19. 19) Analyze 4 fabric samples per treatment swatch by the above method and average the tensile strain values recorded at 0.1N unload for Cycle 4. Recovery is calculated as follows: % Recovery = 10 Tensile Strain at 0.1 N 10 × 100
      Figure imgb0050
      Recovery Index = % Recovery of Treatment % Recovery of Control
      Figure imgb0051
    Example 11: Fabric Friction Measures Example
  • For the examples cited a Thwing-Albert FP2250 Friction/Peel Tester with a 2 kilogram force load cell is used to measure fabric to fabric friction. (Thwing Albert Instrument Company, West Berlin, NJ). The sled is a clamping style sled with a 6.4 by 6.4 cm footprint and weighs 200 g (Thwing Albert Model Number 00225-218). A comparable instrument to measure fabric to fabric friction would be an instrument capable of measuring frictional properties of a horizontal surface. A 200 gram sled that has footprint of 6.4 cm by 6.4 cm and has a way to securely clamp the fabric without stretching it would be comparable. It is important, though, that the sled remains parallel to and in contact with the fabric during the measurement. The distance between the load cell to the sled is set at 10.2cm. The crosshead arm height to the sample stage is adjusted to 25mm (measured from the bottom of the cross arm to the top of the stage) to ensure that the sled remains parallel to and in contact with the fabric during the measurement. The following settings are used to make the measure:
    T2 (Kinetic Measure): 10.0 sec
    Total Time: 20.0 sec
    Test Rate: 20.0 cm/min
  • The 11.4cm x 6.4cm cut fabric piece is attached to to the clamping sled with the face down (so that the face of the fabric on the sled is pulled across the face of the fabric on the sample plate) which corresponds to friction sled cut. The loops of the fabric on the sled are oriented such that when the sled is pulled, the fabric is pulled against the nap of the loops of the test fabric cloth. The fabric from which the sled sample is cut is attached to the sample table such that the sled drags over the area labeled "Friction Drag Area". The loop orientation is such that when the sled is pulled over the fabric it is pulled against the loops.
  • The sled is placed on the fabric and attached to the load cell. The crosshead is moved until the load cell registers between ∼1.0 - 2.0gf, and is then moved back until the load reads 0.0gf. At this point the sled drag is commenced and the Kinetic Coefficient of Friction (kCOF) recorded at least every second during the sled drag. The kinetic coefficient of friction is averaged over the time frame starting at 10 seconds and ending at 20 seconds for the sled speed set at 20.0 cm/min. For each treatment, at least ten replicate fabrics are measured.

Claims (15)

  1. A composition comprising, based upon total composition weight:
    a) from 0.01% to 1% of a polymeric material comprising a polymer derived from:
    (i) the polymerization of a cationic vinyl addition monomer, from 50 ppm to 2,000 ppm of a cross-linking agent comprising two or more ethylenic functions and a chain transfer agent from 0 to 10,000 ppm;
    (ii) the polymerization of a cationic vinyl addition monomer, from 0 to 95 mole percent of a non-ionic vinyl addition monomer, from 0 to 50 mole percent anionic vinyl addition monomer, from 50 ppm to 2,000 ppm of a cross-linking agent comprising two or more ethylenic functions and a chain transfer agent from 0 to 10,000 ppm;
    (iii) the polymerization of from 5 to 98.5 mole percent of a cationic vinyl addition monomer, from 0 to 95 mole percent of a non-ionic vinyl addition monomer, from 1.5 to 50 mole percent anionic vinyl addition monomer, from 50 ppm to 2,000 ppm of a cross-linking agent comprising two or more ethylenic functions and a chain transfer agent from 0 to 10,000 ppm; and/or
    (iv) the polymerization of a monomer or monomers having the formula:
    Figure imgb0052
    wherein each R1 is independently a) hydrogen; b) C,-C alkyl; c) substituted or unsubstituted phenyl; d) substituted or unsubstituted benzyl; e) carbocyclic; f) heterocyclic; g) and mixtures thereof; each R2 is independently a) hydrogen; b) halogen c) C1-C4 alkyl; d) C1-C4 alkoxy; e) substituted or unsubstituted phenyl; f) substituted or unsubstituted benzyl; g) carbocyclic; h) heterocyclic; i) and mixtures thereof; each Z is independently a) hydrogen;; b) halogen; c) - (CH2)mR; wherein R is: i) hydrogen; ii) hydroxyl iii) halogen; iv) nitrilo; v) - OR3; vi) -O(CH2)nN(R3)2; vii) -O(CH2)nN+(R3)3X-; viii) -OCO(CH2)nN(R3)2; ix) -OCO(CH2)nN+(R3)3X-; x) -NHCO(CH2)nN(R3)2; xi)-NHCO(CH2)nN+(R3)3X-; xii) -(CH2)nN(R3)2; xiii) -(CH2)nN+(R3)3X-; xiv) carbocyclic; xv) heterocyclic; xvi) nitrogen heterocycle quaternary ammonium; xvii) nitrogen heterocycle N-oxide; xviii) aromatic N-heterocyclic quaternary ammonium; xix) aromatic N-heterocyclic N-oxide; xx) -NHCHO; xxi) or mixtures thereof; each R3 is independently hydrogen, C1-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble anion; the index n is from 0 to 6 e) -(CH2)mCOR' wherein R' is i) -OR3; ii) -O(CH2)nN(R3)2; iii)-O(CH2)nN+(R3)3X-; iv) -NR3(CH2)nN(R3)2; v) -NR3(CH2),,N+(R3)3X-; vi)-(CH2)nN(R3)2; vii) -(CH2),N+(R3)3X-; viii) or mixtures thereof; each R3 is independently hydrogen, C1-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble anion; the index n is from 0 to 6; f) and mixtures thereof; the index m is from 0 to 6;
    b) from 1% to 35%, more preferably from 2% to 25%, more preferably from 3% to 20%, more preferably from 5% to 15% of a fabric softener active, most preferably from 6% to 12%, with the proviso that when said composition does not comprise lactic acid, said fabric softener active comprises a quaternary ammonium compound, said quaternary ammonium compound has an Iodine Value of from 22 to 140; and
    c) at least 4 ppm of a cationic hydrotrope comprising 1 to 8 carbon atoms, said composition being a fabric care product.
  2. A composition according to Claim 1, wherein said polymeric material is present preferably at a level of from 0.05 % to 0.75%, more preferably from 0.075 % to 0.5%, preferably wherein said cross-linking agent in (ii) is present at a level of from 50 ppm to 475 ppm, wherein said fabric softener active is present at a level of from 2% to 25%, preferably from 3% to 20%, more preferably from 5% to 15%, most preferably from 6% to 12%, said quaternary ammonium compound has an Iodine Value of from 22 to 140, preferably from 27 to 140, more preferably from 32 to 140, most preferably 40-100; wherein said cationic hydrotrope is present at a level of from 5 ppm to 10,000 ppm, preferably from 10 ppm to 5,000 ppm, more preferably from 20 ppm to 2,000 ppm, most preferably from 25 ppm to 1000 ppm; preferably said cationic hydrotrope comprising 2 to 6 carbon atoms.
  3. The composition of any preceding claim wherein, said polymeric material comprises a polymer derived from the polymerization of from 10 to 95 mole percent of a cationic vinyl addition monomer, preferably 20 to 90 mole percent, from 5 to 90 mole percent of a non-ionic vinyl addition monomer, preferably 10 to 80 mole percent, from 3 to 30 mole percent of a anionic vinyl addition monomer, preferably 5 to 20 mole percent from 60 ppm to 1,800 ppm of a cross-linking agent comprising two or more ethylenic functions, preferably from 75 ppm to 1,500 ppm, more preferably from 100 ppm to 1,000 ppm, most preferably from 150 ppm to 500 ppm, and a chain transfer agent from 0 to 10,000 ppm
  4. A composition according to any preceding claim, wherein said cationic hydrotrope comprises a tertiary or quaternary amine.
  5. A composition according to any preceding claim, wherein said cationic hydrotrope comprises a material selected according to formula (I):
    Figure imgb0053
    wherein:
    R1 is chosen from hydrogen, C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C2-C4 alkoxy alcohol or derivative thereof;
    R2, R3, and R4 are each independently chosen from C1 - C4 alkyl, C1-C4 alkyl alcohol, or C4 alkoxy alcohol; and
    Y is chosen from Cl, Br, I, hydrogensulfate or methylsulfate,
    With the proviso that the cationic hydrotrope comprises up to 8 carbon atoms, preferably up to 6 carbon atoms.
  6. A composition according to any preceding claim, wherein said cationic hydrotrope comprises a material selected according to formula (I):
    Figure imgb0054
    wherein:
    R1 is chosen from C1-C4 alkylene;
    R2 is chosen from hydrogen, C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C4 alkoxy alcohol;
    R3, and R4 are each independently chosen from C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C4 alkoxy alcohol;
    X is chosen from -O-, or -NH-; and
    Y is chosen from Cl, Br, I, hydrogensulfate or methylsulfate,
    Z is chosen from -OH, -NH2,
    with the proviso that the cationic hydrotrope comprises up to 8 carbon atoms, preferably up to 6 carbon atoms
  7. A composition according to any preceding claim, wherein said cationic hydrotrope comprises a material selected from the group consisting of 2-Amino-N,N,N-trimethylethanaminium salt, 2-Hydroxy-N,N,N-trimethylethanamonium salt and mixtures thereof.
  8. A composition according to any preceding claim, wherein said fabric softener active is selected from the group consisting of quaternary ammonium compound, a silicone polymer, a polysaccharide, a clay, an amine, a fatty ester, a dispersible polyolefin, a polymer latex and mixtures thereof.
  9. A composition according to any preceding claim, wherein;
    a.) said quaternary ammonium compound comprises an alkyl quaternary ammonium compound, preferably said alkyl quaternary ammonium compound is selected from the group consisting of a monoalkyl quaternary ammonium compound, a dialkyl quaternary ammonium compound, a trialkyl quaternary ammonium compound and mixtures thereof;
    b.) said silicone polymer is selected from the group consisting of cyclic silicones, polydimethylsiloxanes, aminosilicones, cationic silicones, silicone polyethers, silicone resins, silicone urethanes, and mixtures thereof;
    c.) said polysaccharide comprises a cationic starch;
    d.) said clay comprises a smectite clay;
    e.) said dispersible polyolefin is selected from the group consisting of polyethylene, polypropylene and mixtures thereof; and
    f.) said fatty ester is selected from the group consisting of a polyglycerol ester, a sucrose ester, a glycerol ester and mixtures thereof.
  10. A composition according to any preceding claim, wherein said quaternary ammonium compound is selected form the group consisting of monoesterquats, diesterquats, triesterquats, and mixtures thereof. Preferably, said monoesterquats and diesterquats are selected from the group consisting of bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester and isomers of bis-(2-hydroxypropyl)-dimethylammonium methylsulfate fatty acid ester and/or mixtures thereof, 1,2-di(acyloxy)-3-trimethylammoniopropane chloride, N,N-bis(stearoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride, N,N-bis(tallowoyl-oxy-ethyl) N,N-dimethyl ammonium chloride, N,N-bis(stearoyl-oxy-ethyl)-N-(2 hydroxyethyl)-N-methyl ammonium methylsulfate, N,N-bis-(stearoyl-2-hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis-(tallowoyl-2-hydroxypropyl)-N,N-dimethylammonium methylsulphate, N,N-bis-(palmitoyl-2-hydroxypropyl)-N,N-dimethylammonium methylsulfate, N,N-bis-(stearoyl-2-hydroxypropyl)-N,N-dimethylammonium chloride, 1,2-di-(stearoyl-oxy)-3-trimethyl ammoniumpropane chloride, dicanoladimethylammonium chloride, di(hard)tallowdimethylammonium chloride, dicanoladimethylammonium methylsulfate, 1-methyl-1-stearoylamidoethyl-2-stearoylimidazolinium methylsulfate, 1-tallowylamidoethyl-2-tallowylimidazoline, dipalmylmethyl hydroxyethylammonium methylsulfate and mixtures thereof.
  11. A composition according to any preceding claim, said composition comprising a quaternary ammonium compound and a silicone polymer, preferably from 0.001% to 10%, from 0.1% to 8%, more preferably from 0.5% to 5%, of said silicone polymer.
  12. A composition any preceding claim wherein said polymer is derived from
    a.) a monomer selected from the group consisting of
    (i) a cationic monomer according to formula (I):
    Figure imgb0055
    wherein:
    R1 is chosen from hydrogen, or C1 - C4 alkyl;
    R2 is chosen from hydrogen or methyl;
    R3 is chosen from C1 - C4 alkylene;
    R4, R5, and R6 are each independently chosen from hydrogen, C1 - C4 alkyl, C1 - C4 alkyl alcohol, or C4 alkoxy alcohol;
    X is chosen from -O-, or -NH-; and
    Y is chosen from Cl, Br, I, hydrogensulfate or methylsulfate,
    (ii) wherein for polymers containing a nonionic monomer residue, said nonionic monomer is a non-ionic monomer having formula (II)
    Figure imgb0056
    wherein:
    R7 is chosen from hydrogen or C1 - C4 alkyl;
    R8 is chosen from hydrogen or methyl;
    R9 and R10 are each independently chosen from hydrogen or C1 - C30 alkyl,
    (iii) wherein for polymers containing an anionic monomer residue, said anionic monomer is selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, monomers performing a sulfonic acid or phosphonic acid functions, preferably 2-acrylamido-2-methyl propane sulfonic acid (ATBS), and their salts.
    b.) wherein for cross-linked polymers, said cross-linking agent is selected from the group consisting of 1,2,4-trivinylcyclohexane 1,7-octadiene, allyl acrylates and methacrylates, allyl-acrylamides and allyl-methacrylamides, allyl-acrylamides and allyl-methacrylamides, bisacrylamidoacetic acid, bisacrylamidoacetic acid, butadiene diacrylates and dimethacrylates of glycols and polyglycols, N,N'-methylene-bisacrylamide and polyol polyallylethers, prefedrably polyallylsaccharose and pentaerythrol triallylether, tetra allyl ammonium chloride, di(ethylene glycol) diacrylate, di(ethylene glycol) dimethacrylate, divinyl benzene, ethylene glycol diacrylate, ethylene glycol dimethacrylate, N,N'-(1,2-dihydroxyethylene)bisacrylamide, tetra(ethylene glycol) diacrylate, tri(ethylene glycol) dimethacrylate and mixtures thereof.
    c.) wherein said chain transfer agent is selected from the group consisting of mercaptanes, malic acid, lactic acid, formic acid, isopropanol and hypophosphites, and mixtures thereof.
  13. A composition according to Claim 11 wherein the cationic monomers are selected from the group consisting of methyl chloride quaternized dimethy aminoethylammonium acrylate, methyl chloride quaternized dimethy aminoethylammonium methacrylate and mixtures thereof, and the non-ionic monomers are selected from the group consisting of acrylamide, dimethyl acrylamide and mixtures thereof.
  14. A composition according to any preceding claim, said composition comprising one or more types of perfume microcapsules.
  15. A composition according to any preceding claim, said composition having a pH from 2 to 4, preferably from 2.4 to 3.6.
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