EP3102494A1 - Tray made from cardboard sheet material for manual assembly and blank for producing such a tray - Google Patents
Tray made from cardboard sheet material for manual assembly and blank for producing such a trayInfo
- Publication number
- EP3102494A1 EP3102494A1 EP15705678.9A EP15705678A EP3102494A1 EP 3102494 A1 EP3102494 A1 EP 3102494A1 EP 15705678 A EP15705678 A EP 15705678A EP 3102494 A1 EP3102494 A1 EP 3102494A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flap
- walls
- fold line
- flaps
- tray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/001—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable
- B65D5/0015—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel
- B65D5/002—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel having integral corner posts
- B65D5/0025—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel having integral corner posts the corner posts being formed as a prolongation of a doubled-over extension of the side walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/22—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form held erect by extensions of one or more sides being doubled-over to enclose extensions of adjacent sides
Definitions
- the present invention relates to a tray made of cardboard sheet material having a rectangular bottom and a sidewall belt reinforced by pillars formed by folding a portion of the walls, to be manually mounted.
- Such trays are flexible and thus allow a mix making them suitable for the delivery and / or the simultaneous promotion of several different products.
- All these trays are designed to be folded, glued by being mounted automatically.
- the present invention aims to provide a tray and a blank made of cardboard sheet material better than those previously known to the requirements of the practice, in particular in that it allows to have the same advantages of presentation and strength that with automatically mounted trays with machines, while avoiding their costs and saving on cardboard surface compared to existing trays up to about 20%.
- the costs of multiple packaging are reduced, because of the modular nature of the trays that are storable for different products on the same pallet and their great flexibility because of their manual assembly, on demand and on request. absence of bonding.
- a construction of the plate with a double bottom allowing a better resistance to buckling can also provided, the possibility of implementing vertical grooves doubled on the sides and rear of the plate ensuring a better compressive strength and greater stability of the load.
- Such a tray makes it possible to limit the number of movements for placing in the linear, eliminating the need for a cutter and / or pre-cut when placing on the shelf.
- the invention proposes in particular a sheetboard material tray having a rectangular bottom and a sidewall belt, namely two opposite first side walls, called first walls, symmetrical with respect to a transverse axis of the plate and respectively each provided with at least one reinforcing element, forming a pillar and two second walls, namely a second rear wall and a second front wall of smaller height than the other walls, each of the walls being formed by a double panel obtained by wrapping an inner flap on an outer flap, characterized in that the outer flap of the second rear wall is connected to the bottom by a first fold line, and the outer flaps of the first two walls by second fold lines perpendicular to the first folding line, the inner flaps of said first walls are connected to said outer flaps, respectively, by a no third double fold line and the inner flaps of the second walls to the corresponding outer flaps by fourth double fold lines, the respective inner flaps being of the same dimensions or substantially of the same dimensions as the respective outer flaps, their free peripheries opposite to said fourth double fold lines, the
- the reinforcing element is formed by three vertical tongues, interconnected by seventh fold lines, the two first tongues forming said pillar and the third tab, end, being locked by snapping of an integral locking pin the second side flap in a recess along the seventh corresponding fold line;
- the side of the outer flap of the first walls comprising the sixth fold line is oblique to the vertical on its upper part along said sixth line and comprises in part lower a third flap arranged to cooperate with the inner face of the corresponding first flap, the fourth fold line of the second front wall being double;
- Each outer flap of a first wall comprises, on the opposite side to the third fold lines and connected by an eighth fold line, a lower flap folded on the upper face of the bottom of the plate to form a half-double bottom to the plate;
- the two lower flaps forming half-bottoms comprise means for locking one with the other;
- the third fold lines and the fourth fold line of the second rear wall comprising tenons cut in said third and fourth lines, protruding relative to the corresponding inner flaps, and the bottom of the tray comprises recesses of complementary shape and arranged at the right of said tenons, for embedding the tenons of the tray below.
- the invention also provides a blank for obtaining a tray as described above.
- the invention also proposes a blank, for the constitution of a tray, comprising a rectangular bottom and a sidewall waistband, namely two opposite first side walls, called first walls, symmetrical with respect to a transverse axis of the plate and two second walls, namely a second rear wall and a second front wall, of smaller height than the other walls, each wall being formed by an inner flap and an outer flap, characterized in that the outer flap of the second rear wall is connected to the bottom by a first fold line, and to the shutters external to the first two walls by second fold lines perpendicular to the first fold line, the inner flaps of said first walls are connected to said outer flaps, respectively, by a third double fold line and the inner flaps of the second walls to the outer flaps corresponding by fourth double fold lines, the respective inner flaps being the same size or substantially the same dimensions as the respective outer flaps, and in that the inner flaps of the first walls each comprise a central rectangular panel of length less than the width L of the bottom, said panel being connected at one of its
- each outer flap of a first wall comprises, on the opposite side to the third fold lines and connected by an eighth folding line, a lower flap folded on the upper face of the bottom of the tray to form a half-double background on the board.
- the two lower flaps form a double bottom comprising means for locking one with the other (for example by tenon / mortise).
- Figure 1 is a perspective view of a tray according to one embodiment of the invention.
- FIG. 2 is a plan view of the blank making it possible to obtain a plate of the type represented in FIG.
- Figures 3 and 4 are perspective views of stacking on pallets of several trays according to the embodiment of Figure 1.
- FIGS. 5A to 5J show the manual assembly steps of the plate of FIG. 1 from a blank of the type of FIG. 2.
- FIG. 1 shows a plate 1 made of corrugated cardboard, for example three millimeters thick, having a rectangular bottom 2 and a belt 3 of rectangular or substantially rectangular walls, namely two opposite first walls 5, 7 and two second opposing walls 4, 6.
- the second walls 4, 6 respectively form a front wall 4 and a rear wall 6.
- the first lateral walls 5, 7 have a symmetry with respect to a transverse plane of the plate along an axis 8.
- Each of the first walls 5, 7 further comprises a reinforcing element 9 forming a pillar.
- the pillar is of substantially triangular base section included in the corresponding wall and having a vertical edge 9 'protruding inside the tray.
- the pillar extends over the entire height of the tray, namely the height of the side walls 5, 7, or is slightly higher, exceeding by the top of some tenth of a millimeter (for example between 0.5 mm and 2.5 mm).
- Each pillar 9 is set back from the front wall 4, that is to say at a distance thereof between 5% and 40% of the length of the side walls 5, 7 considered.
- the front wall 4 is of smaller height than the other three walls, side 5, 7 and rear 6, of substantially the same height.
- the height of the front wall 4 is for example between l / 10th and l / 5th of the total height of the tray (ie the other walls) for example 3 cm and a height of 15 cm.
- Each wall 4, 5, 6, 7 is formed by wrapping, namely the folding of a cardboard flap on another flap of the same dimensions or substantially of the same dimensions, the two being interconnected by a double fold line forming thus a wall with double panel (or shutter).
- the plate is formed by folding the blank F.
- This comprises internal flaps 10, 11, 12, 13, that is to say having a surface facing the inside the tray, on which are folded external flaps 14, 15, 16, 17 of identical shape or substantially identical to the corresponding inner flaps.
- the outer flap 16 is connected on one side to the bottom flap 2 by a first fold line 18 (for example double), and on both sides to the flaps 14, 15 of the first two walls 5, 7, by second fold lines 19, 20.
- first fold line 18 for example double
- the second fold lines 19, 20 are perpendicular to the first fold line 18.
- the first walls 5, 7 also comprise the internal flaps 10, 11, connected on the one hand to the outer flaps 14, 15, respectively, by a third folding line 21, 22 double and on the other hand (pre-cut) at the internal shutter 12.
- the third fold lines 21, 22 comprise tenons Tr cut out in said third line, protruding from the corresponding inner flaps, the bottom of the plate comprising recesses Er of complementary shape and arranged in line with said tenons, for embedding the tenons of the bottom shelf.
- the outer flap 16 is connected on the opposite side to the bottom, the inner flap 12 by a fourth fold line 23 double, and forms the rear wall 6 by folding the inner flap 12 on it.
- the inner flap 13 of the second wall 4 is connected to the corresponding outer flap 17 by a fourth double fold line 24.
- the fourth fold line 23 of the second rear wall also comprises at least one cut tenon Tr protruding from the corresponding inner flap, again the bottom of the plate comprising one or more recesses Er of complementary shape, and arranged in line with said tenons. , for embedding the tenons of the tray below.
- the internal flaps 10, 11, 12, 13 respectively have the same dimensions or substantially the same dimensions as the corresponding external flaps 14, 15, 16, 17.
- the inner flaps 10, 11, 12, 13 each comprise a free peripheral edge 25, 26, 27, 28 opposite to said fourth double fold lines 21, 22, 23, 24, provided with lugs 30, 31 ; 32, 33; 34, 35; 36, 37, 38 protruding from them.
- lugs are locked by friction and / or by snapping with the upper face 29 of the bottom 2 and / or are embedded in small rectangular recesses 39, 40; 41, 42 corresponding bottom 2 plateau.
- the inner flaps 10, 11 of the first walls 5, 7 each comprise a rectangular central panel 43, 44 of length 1 less than the width L of the bottom 2.
- the length 1_ is for example between 200 mm and 380 mm for a width L between 320 mm and 450 mm, for example 380.
- the inner flaps 10 and 11 respectively comprise a series of tabs and / or flaps. That is to say that the panels 43, 44 are respectively connected to one of their lateral ends 45, 46 by a fifth fold line 47, 48 to the reinforcing element 9 forming a pillar provided with a flap. end, said first flap 49, 50.
- the first flap 49, 50 is rectangular for example 80 mm by 30 mm to 160 mm by 110 mm.
- the first flap 49, 50 cooperates with the inner face 51 of the outer flap 17 of the second front wall 4.
- the reinforcing element 9 is itself folded and locked relative to said central panel 43, 44 by means of a trapezoidal lateral flap, said second flap 52, 53. This is connected to the outer flap 14, 15 of the first wall 5, 7 by a sixth fold line 54, 55, double, located on the opposite side to the second fold lines 19, 20.
- the pillar is subsequently formed which is formed of a series of three vertical tongues 56, 57, 58; 59, 60, 61 between the inner flaps 10 and 11 and the first flaps 49, 50.
- the first two vertical tabs 56, 57; 59, 60 are rectangular and the third 58; 61 consists of a triangle and / or trapezoid resting on a rectangle
- the three vertical tongues are interconnected by seventh fold lines 62.
- the first two tabs 56, 57; 59, 60 form the pillar 9 and the third tongue 58, 61 end, is locked by snapping a lug 63, 64 blocking, secured to the second side flap 52, 53 corresponding, in a recess 65, 66 along the seventh fold line 62 facing.
- the second flap forms a side 67 of the first walls 5, 7 comprising the sixth fold line 54, 55, obliquely to the vertical on its upper part along said sixth line, and comprising in the lower part a third flap 68 , rectangular, arranged to cooperate with the inner face of the first flap 49, 50 corresponding, the fourth fold line 24 of the second front wall 4 being of a thickness corresponding to two thicknesses of the sheet of the cardboard.
- each outer flap 14, 15 of a first wall 5, 7 comprises, on the opposite side to the third fold lines 21, 22, and connected by an eighth fold line 69, 70, a lower flap 71, 72 folded on the face top of the bottom 2 of the tray to form a half-double bottom to the tray.
- the lower flaps 71, 72 are of substantially rectangular shape for example 320 mm by 320 mm to 460 mm by 460 mm.
- the locking means 73, 74 comprise a substantially trapezoidal pin on the free edge of one of the lower flaps 71, 72 adapted to collaborate with a groove on the other in a connection of the dovetail type.
- the tenons Tr of the bottom plate protrude from the corresponding wall 5, 7 to form a connection of the mortise type by fitting into the complementary recesses Er forming opening of the top tray.
- the blank also includes openings of complementary shape to the flaps of the reinforcing pillar on the eighth line of folding adapted to collaborate with the height overhang of said pillar.
- Figure 5A is presented the first step of mounting the plate that is the provision of an unfolded flat blank F.
- a second step the operator folds the inner flaps 10, 11, 12 around their fold line 22, 23 to form the overlaps of the inner flaps on the outer flaps.
- the folding is carried out at 180 ° so that the faces of the flaps are in contact.
- the operator then protrudes (arrows 81) the edge of the pillar 9 reinforcement (step three, Figure 5C), to form a dihedron.
- the operator exerts a force in the plane of the blank and pushes in the inner direction of the blank as represented by the arrows 81.
- This operation is carried out for example by placing a hand on either side of the vertical tabs 56, 57; 59, 60 on the flaps 10, 58; 11, 61.
- the free edge 82 oblique in the plane of the blank of the vertical tongues 58, 60 then corresponds substantially to the sixth fold lines 54, 55.
- the third flaps 68 then protrude first flaps 49, 50, and the second flaps 52, 53 (which protrude without vis-à-vis).
- the second substantially triangular flaps 52, 53 are then folded to 180 ° along the sixth fold lines 67 oblique on the vertical tabs 58, 61 previously folded (arrows 82).
- the operator ensures and / or guides the lugs 63, 64 to lock them by snap-fastening and integral mounting of the second lateral flap 52, 53 in the recess 65, 66 respectively along the seventh row 54, 55 of folding when they are opposite.
- the post 73 is then inserted into the groove 74 to form the dovetail connection.
- the operator completes the mounting of the tray by wrapping the front face 4, that is to say by folding 180 ° (arrows 90) the inner face 13 on the outer face 17 following the fourth double fold line 24 and by folding the assembly at 90 ° to form the front face (step ten, FIG. 5J).
- the assembly is secured by friction and / or clipping of the flanges 30, 31, 32, 33, 34, 35 etc. with the bottom and / or corresponding recesses.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
- Stackable Containers (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1400297A FR3017114B1 (en) | 2014-02-03 | 2014-02-03 | PLATE IN MANUFACTURED BOARD SHEET MATERIAL AND FLAN FOR THE PRODUCTION OF SUCH A PLATEAU |
PCT/FR2015/050232 WO2015114277A1 (en) | 2014-02-03 | 2015-02-02 | Tray made from cardboard sheet material for manual assembly and blank for producing such a tray |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3102494A1 true EP3102494A1 (en) | 2016-12-14 |
EP3102494B1 EP3102494B1 (en) | 2017-12-27 |
Family
ID=50489294
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15705678.9A Active EP3102494B1 (en) | 2014-02-03 | 2015-02-02 | Tray made from cardboard sheet material for manual assembly and blank for producing such a tray |
Country Status (9)
Country | Link |
---|---|
US (1) | US9718575B2 (en) |
EP (1) | EP3102494B1 (en) |
JP (1) | JP6523310B2 (en) |
KR (1) | KR102256946B1 (en) |
FR (1) | FR3017114B1 (en) |
MY (1) | MY182022A (en) |
PH (1) | PH12016501443A1 (en) |
TN (1) | TN2016000257A1 (en) |
WO (1) | WO2015114277A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM552014U (en) * | 2017-06-09 | 2017-11-21 | qi-ming Zhuo | Folding storage box |
US11613409B2 (en) * | 2020-05-05 | 2023-03-28 | Packrite, LLC | Blank for forming a shipping carton with an integrated display tray |
US11713160B1 (en) * | 2022-07-15 | 2023-08-01 | Multi Packaging Solutions, Inc. | Sustainable rack and display system |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2033299A (en) * | 1932-07-02 | 1936-03-10 | Nat Folding Box Co | Shipping and display container |
US7118023B2 (en) * | 2002-06-14 | 2006-10-10 | Holdsworth James K | Stackable display container |
KR200292074Y1 (en) * | 2002-07-12 | 2002-10-18 | 주식회사크라운제과 | Transportation combination display packing box |
EP1746034B1 (en) * | 2005-07-19 | 2009-01-14 | SCA Packaging Marketing N.V. | Transport and display container |
DE102007044376B4 (en) * | 2007-09-17 | 2011-04-07 | Gustav Stabernack Gmbh | Stackable module tray |
KR101005227B1 (en) * | 2008-09-10 | 2010-12-31 | 최윤석 | The box for tranaport chicken |
US7981017B2 (en) * | 2009-03-27 | 2011-07-19 | York Container Company | Materials for and method for manufacturing retail container and resulting retail container |
EP2277785B1 (en) * | 2009-07-15 | 2012-06-20 | SCA Verpackung + Display Vertriebsgesellschaft mbH | Packaging, method and blank for its manufacture |
US20110220525A1 (en) * | 2010-03-15 | 2011-09-15 | Glenn Edward Moss | Multi-purpose merchandise tray |
KR20130001487U (en) * | 2011-08-25 | 2013-03-06 | 태림포장공업 주식회사 | packing box |
KR200468026Y1 (en) * | 2011-08-25 | 2013-07-17 | 태림포장공업 주식회사 | Tray box having reinforced corner-part |
JP2013133109A (en) * | 2011-12-26 | 2013-07-08 | Tomoku Co Ltd | Assembly box |
US20140326631A1 (en) * | 2013-05-02 | 2014-11-06 | Rock-Tenn Shared Services, Llc | Shipping containers with stacking tabs and methods for making the same |
FR3011228B1 (en) * | 2013-09-27 | 2015-10-16 | Otor Sa | CARDBOARD SHEET, FLAN, DEVICE AND METHOD FOR PRODUCING SUCH A TRAY. |
-
2014
- 2014-02-03 FR FR1400297A patent/FR3017114B1/en active Active
-
2015
- 2015-02-02 JP JP2016549721A patent/JP6523310B2/en active Active
- 2015-02-02 TN TN2016000257A patent/TN2016000257A1/en unknown
- 2015-02-02 EP EP15705678.9A patent/EP3102494B1/en active Active
- 2015-02-02 KR KR1020167020859A patent/KR102256946B1/en active IP Right Grant
- 2015-02-02 MY MYPI2016702672A patent/MY182022A/en unknown
- 2015-02-02 WO PCT/FR2015/050232 patent/WO2015114277A1/en active Application Filing
- 2015-02-02 US US15/116,152 patent/US9718575B2/en active Active
-
2016
- 2016-07-21 PH PH12016501443A patent/PH12016501443A1/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2015114277A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20160362218A1 (en) | 2016-12-15 |
EP3102494B1 (en) | 2017-12-27 |
PH12016501443B1 (en) | 2016-08-22 |
MY182022A (en) | 2021-01-18 |
PH12016501443A1 (en) | 2016-08-22 |
FR3017114B1 (en) | 2016-02-19 |
WO2015114277A1 (en) | 2015-08-06 |
US9718575B2 (en) | 2017-08-01 |
KR20160117451A (en) | 2016-10-10 |
TN2016000257A1 (en) | 2017-10-06 |
JP2017507857A (en) | 2017-03-23 |
FR3017114A1 (en) | 2015-08-07 |
JP6523310B2 (en) | 2019-05-29 |
KR102256946B1 (en) | 2021-05-27 |
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