EP2588800B1 - Lighting module for an outdoor light - Google Patents
Lighting module for an outdoor light Download PDFInfo
- Publication number
- EP2588800B1 EP2588800B1 EP12750544.4A EP12750544A EP2588800B1 EP 2588800 B1 EP2588800 B1 EP 2588800B1 EP 12750544 A EP12750544 A EP 12750544A EP 2588800 B1 EP2588800 B1 EP 2588800B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- positioning
- positioning means
- circuit board
- cover
- axes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
- F21V3/02—Globes; Bowls; Cover glasses characterised by the shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/12—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by screwing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/007—Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane
Definitions
- the present invention relates to a light module for an exterior light, an exterior light, comprising at least one light module, and a method for positioning a plurality of optical systems of a light module.
- Light modules for outdoor lighting are basically known. They often have a plurality of bulbs, which are arranged behind a lens. In order to produce a defined and directed illumination by such a light module, optical systems are often provided or even necessary to influence the beam path of the generated light. Particularly in the case of light sources in the form of LEDs, such an optical system, for example in the form of lenses, is absolutely necessary. In known light modules, the individual lamps in the form of LEDs are often arranged on boards. In order to achieve the desired, in particular the same, light distribution with each LED, it is necessary to provide a separate optical system in the form of a separate lens or a reflector for each individual illuminant, that is to say in particular for each LED. Known devices solve this by arranging an optical system on the board directly on each light source. If, for example, 64 light sources are used, then 64 individual parts in the form of 64 optical systems are necessary, which are placed on the respective light sources.
- US Pat. No. 7,914,162 B1 describes a LED lamp for motor vehicles.
- the lamp has a housing base with positioning aids for aligning a PCB equipped with LEDs.
- the first circuit board is followed by a heating element, then a reflector plate and finally a transparent cover with Fresnel lenses.
- the elements are each aligned by positioning aids to each other.
- the alignment of the board is not relative to the lens, but to the lower housing part by guide pins on the inside of the housing base and complementary recesses in the board.
- US 2005/0046950 A1 describes a highly integrated micro-optical device for the production of images by the exposure of photosensitive materials.
- the building has a silicon substrate with side by side arranged LEDs.
- a lens In the emission direction in front of the silicon substrate is a lens with lenses arranged therein, each LED is associated with a lens.
- the silicon carrier In order to align the LEDs relative to the lenses, the silicon carrier has at least two grooves in which complementary projections of the lens cover engage.
- US 2008/0273327 A1 shows an LED lamp with a board on which LEDs are arranged.
- a separate lens In front of each LED is a separate lens.
- the separate lenses sit in openings of a silicone gasket.
- the housing is closed by a cover. A precise relative positioning of the lens to the board is not possible because of the arranged between these two components flexible seal.
- US 2009/0046460 A1 discloses an LED street lamp with a housing base which supports a board on which LEDs are mounted. In the emission direction in front of the LEDs are lenses which are fixed by a lens holder. The housing is closed to the front by a lens without optical elements.
- US 2011/0032707 A1 describes a lamp with a housing base that holds printed circuit boards with LEDs. In the light emission direction, lens carriers with lenses are arranged in front of the LEDs. A lens without optical elements closes the case to the front.
- EP 1 925 876 A1 describes an LED lamp with LED modules and their associated primary and secondary optics. As usual, the LED modules and the primary and secondary optics are aligned, but D7 does not disclose a lens with optical systems for the LEDs, nor positioning means on a lens.
- US 2011/014736 A1 is the closest prior art and shows a housing base on which a board with LEDs is arranged. A lens with lenses disposed therein closes the housing. On the inside of the cover plate four projections 14 are arranged, which engage in a respective recess 24 of the board and thus align the lens and the board against each other.
- WO 2010/119580 A1 describes a light module with a housing which is closed at the front by a translucent lens.
- the housing is a carrier on which a plurality of light source modules are arranged.
- Each light source module has a board on which LEDs are arranged.
- a catadioptric element with reflector lens structures for parallelizing the light emitted by the LEDs.
- the orientation of the reflector lens structure relative to the board is effected by two pins which engage in complementary recesses in the board.
- Each of these pins positions the reflector lens assembly in two axes and would allow as the only positioning means rotation of the board relative to the reflector lens element and a displacement along the pin axis.
- the reflector lens unit has screw base and spacers. These position the reflector lens unit in each case in exactly the same axis.
- US 2011/0043120 describes a headlight for aircraft.
- the headlight has a lower housing part that is closed to the front through a transparent lens.
- a board on the "LED arrays” are arranged with multiple LEDs.
- a lens array is arranged, each "LED array” is associated with a lens.
- EP 2 206 945 A1 shows an outdoor lamp with a housing in which a PCB equipped with LEDs is arranged.
- a lens In front of the LEDs, a lens is arranged, which has a plurality of lenses, each LED is associated with exactly one lens.
- the positioning of the board relative to the lens is done on the one hand by parallel to the board arranged reference signs contact surfaces, ie by a positioning in one axis, and in that the cover plate engages over the board laterally, whereby the board is positioned in two axes.
- a light module according to the invention for an exterior light has a board receptacle and at least one circuit board arranged in the circuit board receptacle.
- On the board a variety of light sources, in particular in the form of LEDs (Light Emitting Diodes) is arranged.
- LEDs Light Emitting Diodes
- a cover is provided which the board receptacle as well covers the board arranged therein and has a lens.
- the lens is at least partially translucent to allow the light generated by the bulb through.
- the lens may be made of plastic or glass to produce the desired translucency.
- a light module according to the invention is characterized in that an optical system for influencing the beam path through the lens is arranged in the lens for each light source. Furthermore, the cover has at least three positioning means for a specific positioning of the cover plate relative to the circuit board. Under the influence of the beam path through the lens is in the context of the present invention, a bending and / or reflecting a light beam to understand, which has been generated by a light source. In this case, an association can be recognized between each optical system and each illuminant. If, for example, 64 light sources are present, 64 optical systems are also arranged in the lens. In this case, the optical systems can be both one-piece, ie integral or monolithic component of the lens, or else be attached separately from this lens only on the lens.
- a certain positioning is to be distinguished in the context of the present invention from a specific storage. Under a certain positioning is to be understood that a relative movement between the board and lens is no longer possible. In particular, a relative movement in all three axes, as well as a relative rotation about the three axes is prevented. This determines the positioning, whereby there is a separation of the functionality of the cover from the functionality of the positioning. In this way, the cover can be made, and in particular a sealing of the interior space between the cover and the board receptacle be possible. At the same time and independently of this, the positioning takes place via the three positioning means.
- the three positioning means are arranged such that in particular they allow positioning with the smallest possible tolerance ranges.
- the position and the distance between the individual positioning means are chosen such that the shortest possible tolerance chains result.
- a certain positioning without high tolerance error chains occur.
- the sealing of the cover in a light module according to the invention is carried out for example by adhesive or by an O-ring, so that in addition to the contact areas between the cover and the board receiving a seal.
- the adhesive is additionally to be understood as a fastening means, so that the cover can be held in the covering position by the cured adhesive.
- the cover and as well as the cover plate can each be designed in several parts. In particular, however, these are connected to form a unit, which can be either non-positive, cohesive or even integral or monolithic.
- the individual positioning means are preferably with inlet slopes or Insertion provided, which allows an even easier positioning, in particular the insertion of the positioning in corresponding counter positions.
- At least one positioning means for positioning in three axes at least one positioning means for positioning in two axes and at least one positioning means for positioning in one axis are formed.
- it is a so-called 3, 2, 1 positioning, with positioning in three axes, one in two axes and one in one axis.
- a positioning can take place three times in the Z-axis, twice in the Y-axis and once in the X-axis.
- the axes can also be named differently or different distributions occur. Decisive, however, is the design of the 3, 2, 1 positioning for this embodiment.
- a light module according to the invention may be developed in such a way that at least two positioning means for positioning in one axis and at least two positioning means for positioning in two axes are arranged at the same or substantially equal distance from the positioning means for positioning in three axes.
- this embodiment can be used.
- it achieves a positive optical effect when a substantially symmetrical arrangement of the positioning means to each other. Since the end disk is an at least partially transparent component, the arrangement of the respective positioning means becomes visible from the outside. The symmetry is a particularly pleasing optical arrangement of the individual positioning means to each other.
- a static overdetermination is actually provided, which however brings great advantages for stability reasons.
- such a multiplication of the individual positioning means is likewise advantageous.
- the board has a positioning opening assigned to each positioning means, through which the respective positioning means extends.
- the possibility of positioning results here by the correlation between positioning and positioning.
- the type of positioning opening is adapted to the type of the respective positioning, ie in particular to the number of positioning axes.
- the arrangement of positioning openings in relation to the positioning means, the protrusion of the positioning means can be achieved, whereby the entire configuration of the light module can be made even flatter.
- a flatter light module, by the nesting of the individual components results in a smaller space in the outdoor lamp, as well as a smaller space required for storage and transport of the light module is required.
- At least one positioning opening limits the freedom of movement of the associated positioning means in one axis, at least one positioning opening limits the freedom of movement of the associated positioning means in two axes and at least one positioning opening limits the freedom of movement of the associated positioning means in three axes.
- the 3, 2, 1 positioning already described above is achieved by the correlation of the positioning means with the positioning openings.
- the inventive freedom of movement is achieved by the corresponding design of the opening cross-section of each positioning hole. For example, different directions for the positioning means can be enabled or blocked.
- the freedom of movement in two axes can be limited if an additional stop in the board as well as in the board receptacle can restrict the third axis with regard to freedom of movement.
- the provision of a slot reduces the restriction about an axis, while a circular arrangement with a significantly larger cross-section of the positioning opening with respect to the positioning means increases the restriction by a further degree of freedom for freedom of movement.
- This embodiment is particularly simple and inexpensive, and in addition to the need for particularly small space very accurate tolerances can be maintained even in the production of the positioning as well as in the positioning without great expense.
- At least one of the positioning means has a fastening means which fixes the cover to the board receptacle.
- a fastening means may be for example a screw or a rivet.
- this fastener protrudes through the positioning means, and mechanically fastened stable the cover, especially the lens, with the board receptacle. If the cover is connected to the board receptacle with the aid of an adhesive or another hardenable material, there would be a risk that during the hardening of this material a displacement or bulging of the cover takes place.
- the screw or the other fastening means can be understood as a kind of security during the manufacturing process, in order to ensure and maintain the desired relative position between the board and the lens even at higher temperature fluctuations than expected in use.
- the board receptacle has a planar abutment for the board and on the outside of the board receptacle, which faces away from the board, cooling fins are arranged. This leads to a back cooling of the board and thus also of the light source is possible. It can also be seen here that the planar abutment brings with it the essentially statically determined mounting of the board, while according to the invention the positioning means are a specific positioning of the board receptacle.
- planar abutment is also available as a heat transfer surface substantially full area available.
- bulbs in the form of LEDs can be achieved in this way an effective removal of the heat generated, so that the life of the individual light sources, in particular the LEDs, is further increased.
- the at least three positioning means are formed integrally, in particular monolithically, with the cover disk.
- an integral or monolithic training is an integral or cohesive training of a single material or different materials to understand.
- the lens is produced, for example, by an injection molding process, wherein in the one-component or two-component injection molding process, the three positioning means are produced directly together with the lens in the injection molding. This reduces on the one hand the costs and the effort of producing the lens and on the other hand the complexity of the entire component.
- the positioning means are part of the lens, as is the case in particular with the optical systems.
- the cover disk can also be used, with the individual positioning means preferably carrying out the positioning in a specific manner, preferably essentially automatically.
- This assembly is possible, as it is carried out in known light modules, so that the person installing does not need to perform relearning. Thus, the complexity of the production and thus the probability of mispositioning of the lens are reduced.
- Another object of the present invention is an outdoor lamp having at least one inventive light module. Accordingly, such an outdoor lamp brings the same advantages as have been explained in detail with reference to a light module according to the invention.
- FIG. 1 an embodiment of a light module 10 according to the invention in an outdoor lamp 100 according to the invention is shown.
- one or more such light modules 10 can be used in an outdoor light 100 to illuminate a certain area.
- the individual light modules 10 may be formed, for example, as described below. So shows FIG. 2 an embodiment of a light module 10, wherein through the transparent cover 41 through the circuit board 30 can be seen.
- a plurality of lamps 32 are arranged in the form of LEDs.
- 30 corresponding conductor tracks are arranged on the board, which, in FIG. 2 not shown, each LED, so each bulb 32, provide power.
- the positioning means 60 act on the positioning of the lens 41.
- a total of five positioning means 60 are provided, which are aligned substantially symmetrically to each other on the center so the central shape of the positioning means 60.
- the positioning means 60 in the middle is a positioning in three axes, while the remaining positioning means are designed for positioning in two axes or in one axis.
- FIGS. 3a and 3b show an embodiment of a positioning means 60, as positioning means 60c for a positioning in three axes.
- This is in particular the positioning means 60, which in FIG. 2 is provided in the middle.
- a positioning opening 34 is provided, through which the positioning means 60c projects for positioning in three axes.
- this positioning means 60 is also held in a recess of the board receptacle 20 and also provided with a seal 70.
- FIG. 3a It is also good that between the board receptacle 20 and the positioning means 60, the board 30 is clamped. Accordingly, a positioning in the Z direction, ie in FIG. 3a from bottom to top or from top to bottom.
- the positioning in the X and Y direction will be described later with reference to FIGS Figures 5b, 5c and 5d explained in more detail.
- FIG. 5b the variant of pure positioning in one axis, namely in the Z-axis.
- the positioning means 60a for positioning about an axis around a safety distance of about 2 mm as a game, so that no fixation in these two axes X and Y, which is the plane of the plane of the plane FIG. 5b represent, takes place.
- FIG. 5c the variant is shown in which the positioning opening 34 is designed substantially as a slot.
- a positioning takes place in two axes, ie in the Z-axis and in the Y-axis or the X-axis.
- the second axis of the drawing plane of the FIG. 5c is free, so that the positioning means 60b can move freely for positioning in two axes along the slot. If this last degree of freedom of movement is also taken, then, for example by reducing the positioning opening 34 to a circle without play around the positioning means 60, the variant as shown by way of example in FIG FIG. 5d is shown.
- the positioning means 60c is set for positioning in three axes in all directions, so that there is no longer any degree of freedom with respect to a movement.
- the individual positioning means that is to say in particular a positioning means 60a for positioning in one axis, a positioning means 60b for positioning in two axes and a positioning means 60c for positioning in three axes, it is achieved that a specific positioning of the cover disk 41 relative to the board 30 is possible.
- a fastening means 62 is provided which fixes the cover disk 41 on the board receptacle 20 as a screw. In particular during production, this serves to prevent possible bulges or deformations of the end disk 41, which would otherwise alter the defined positioning of the end disk 41.
- the board receptacle 20 has cooling ribs 22 on its rear side.
- heat can be delivered to the board receptacle 20, which in turn is discharged via the plurality of cooling fins 22. This leads to an increased lifetime of the individual lamps 32.
- FIG. 4 a variant of an embodiment is shown, which is shown in exploded view.
- the cover plate 41 is shown as part of the cover 40 is not mounted.
- the individual positioning means 60 are shown in the form of the positioning means 60a, 60b and 60c. This is an overestimation for positioning, since two positioning means 60a are provided for one-axis positioning and two positioning means 60b are for two-axis positioning. This leads to an improvement in terms of possible thermal stresses and prevents a shift of the relative positions of the board 30 and the end plate 41 to each other. In addition, an improved, in particular symmetrical seeming, optics is achieved.
- FIG. 5a a variant in schematic cross section for a cover 41 is shown.
- an optical system 50 can be achieved, for example in the form of a lens.
- Such a lens serves to be positioned, in particular in the focal point between the illuminant and the lens, so that a particularly effective influencing of the beam path, starting from the illuminant 32 when passing through the lens 41 is possible.
Description
Die vorliegende Erfindung betrifft ein Lichtmodul für eine Außenleuchte, eine Außenleuchte, aufweisend zumindest ein Lichtmodul, sowie ein Verfahren für die Positionierung einer Vielzahl optischer Systeme eines Lichtmoduls.The present invention relates to a light module for an exterior light, an exterior light, comprising at least one light module, and a method for positioning a plurality of optical systems of a light module.
Lichtmodule für Außenleuchten sind grundsätzlich bekannt. Sie weisen häufig eine Vielzahl von Leuchtmitteln auf, die hinter einer Abschlussscheibe angeordnet sind. Um eine definierte und gerichtete Ausleuchtung durch ein solches Lichtmodul zu erzeugen, sind häufig optische Systeme vorgesehen oder sogar notwendig, um den Strahlengang des erzeugten Lichts zu beeinflussen. Insbesondere bei Leuchtmitteln in Form von LEDs ist ein solches optisches System, z.B. in Form von Linsen, zwingend erforderlich. Bei bekannten Lichtmodulen sind die einzelnen Leuchtmittel in Form von LEDs häufig auf Platinen angeordnet. Um mit jeder LED die gewünschte, insbesondere die gleiche Lichtverteilung zu erreichen, ist es notwendig, dass für jedes einzelne Leuchtmittel, also insbesondere für jede LED, ein eigenes optisches System in Form einer eigenen Linse oder eines Reflektors vorgesehen wird. Bekannte Vorrichtungen lösen dies dadurch, dass auf der Platine direkt auf jedem Leuchtmittel ein optisches System angeordnet wird. Werden also beispielsweise 64 Leuchtmittel verwendet, so sind 64 Einzelteile in Form von 64 optischen Systemen notwendig, die auf den jeweiligen Leuchtmitteln platziert werden.Light modules for outdoor lighting are basically known. They often have a plurality of bulbs, which are arranged behind a lens. In order to produce a defined and directed illumination by such a light module, optical systems are often provided or even necessary to influence the beam path of the generated light. Particularly in the case of light sources in the form of LEDs, such an optical system, for example in the form of lenses, is absolutely necessary. In known light modules, the individual lamps in the form of LEDs are often arranged on boards. In order to achieve the desired, in particular the same, light distribution with each LED, it is necessary to provide a separate optical system in the form of a separate lens or a reflector for each individual illuminant, that is to say in particular for each LED. Known devices solve this by arranging an optical system on the board directly on each light source. If, for example, 64 light sources are used, then 64 individual parts in the form of 64 optical systems are necessary, which are placed on the respective light sources.
Der Versuch eines gemeinsamen optischen Systems für alle Leuchtmittel scheitert daran, dass ein einzelnes optisches System für alle Leuchtmittel nicht die notwendige Toleranzgenauigkeit mit sich bringt. So verketten sich Toleranzungenauigkeiten von Leuchtmittel zu Leuchtmittel, so dass spätestens nach einer Mehrzahl von Leuchtmitteln eine Ungenauigkeit besteht, die die gewünschte definierte Lichtausrichtung durch die Beeinflussung des Strahlengangs nicht mehr gewährleisten kann.The attempt of a common optical system for all bulbs fails because a single optical system for all bulbs does not bring the necessary tolerance accuracy with it. So concatenate tolerance inaccuracies of light bulbs to bulbs, so that no later than after a plurality of bulbs, there is an inaccuracy that can no longer ensure the desired defined light orientation by influencing the beam path.
Ein weiterer Nachteil bekannter Systeme ist es, dass neben der Unmöglichkeit der Vereinfachung die hohe Komplexität der Vielzahl einzelner optischer Syste-me zu einem erhöhten Montageaufwand und einem erhöhten Fertigungsaufwand führt. Auch die höhere Komplexität des gesamten Systems bringt die Gefahr einer reduzierten Funktionalität mit sich.Another disadvantage of known systems is that, in addition to the impossibility of simplification, the high complexity of the large number of individual optical systems leads to an increased installation effort and increased manufacturing costs. The higher complexity of the entire system also entails the risk of reduced functionality.
Es ist Aufgabe der vorliegenden Erfindung zumindest teilweise die voranstehend beschriebenen Nachteile bekannter Lichtmodule zu beheben. Insbesondere ist es Aufgabe der vorliegenden Erfindung ein Lichtmodul für eine Außenleuchte, sowie eine Außenleuchte aufweisend ein Lichtmodul und ein Positionierungsverfahren zur Verfügung zu stellen, welches in kostengünstiger und einfacher Weise ein einziges Bauteil mit einer Vielzahl optischer Systeme in möglichst genauer Ausrichtung auf die Vielzahl der Leuchtmittel ermöglicht.It is an object of the present invention to at least partially overcome the disadvantages of known light modules described above. In particular, it is an object of the present invention to provide a light module for an outdoor light, as well as an outdoor light comprising a light module and a positioning method, which in a cost effective and simple manner a single component with a plurality of optical systems in the most accurate possible alignment with the plurality of bulbs allows.
Die voranstehende Aufgabe wird gelöst durch ein Lichtmodul mit den Merkmalen des unabhängigen Anspruchs 1, durch eine Außenleuchte mit den Merkmalen des unabhängigen Anspruchs 7 sowie durch ein Verfahren mit den Merkmalen des unabhängigen Anspruchs 8. Weitere Merkmale und Details der Erfindung ergeben sich aus den Unteransprüchen, der Beschreibung und den Zeichnungen. Dabei gelten Merkmale und Details, die im Zusammenhang mit dem erfindungsgemäßen Lichtmodul beschrieben sind, selbstverständlich auch im Zusammenhang mit der erfindungsgemäßen Außenleuchte sowie mit dem erfindungsgemäßen Verfahren und jeweils umgekehrt, so dass bezüglich der Offenbarung zu den einzelnen Erfindungsaspekten stets wechselseitig Bezug genommen wird beziehungsweise werden kann.The above object is achieved by a light module having the features of independent claim 1, by an outdoor lamp having the features of independent claim 7 and by a method having the features of independent claim 8. Further features and details of the invention emerge from the dependent claims, the description and the drawings. In this case, features and details that are described in connection with the light module according to the invention apply, of course, in connection with the outdoor lamp according to the invention and with the inventive method and in each case vice versa, so that with respect to the disclosure of the individual aspects of the invention always reciprocal reference is or may be ,
Ein erfindungsgemäßes Lichtmodul für eine Außenleuchte weist eine Platinenaufnahme und zumindest eine in der Platinenaufnahme angeordnete Platine auf. Auf der Platine ist eine Vielzahl von Leuchtmitteln, insbesondere in Form von LEDs (Light Emitting Diodes) angeordnet. Um die Platine sowie die Leuchtmittel zu schützen, ist eine Abdeckung vorgesehen, welche die Platinenaufnahme sowie die darin angeordnete Platine abdeckt und eine Abschlussscheibe aufweist. Die Abschlussscheibe ist zumindest teilweise lichtdurchlässig, um das vom Leuchtmittel erzeugte Licht hindurch zulassen. Die Abschlussscheibe kann insbesondere aus Kunststoff oder Glas gefertigt sein, um die gewünschte Lichtdurchlässigkeit zu erzeugen.A light module according to the invention for an exterior light has a board receptacle and at least one circuit board arranged in the circuit board receptacle. On the board a variety of light sources, in particular in the form of LEDs (Light Emitting Diodes) is arranged. In order to protect the board and the bulbs, a cover is provided which the board receptacle as well covers the board arranged therein and has a lens. The lens is at least partially translucent to allow the light generated by the bulb through. In particular, the lens may be made of plastic or glass to produce the desired translucency.
Ein erfindungsgemäßes Lichtmodul zeichnet sich dadurch aus, dass in der Abschlussscheibe für jedes Leuchtmittel ein optisches System für die Beeinflussung des Strahlengangs durch die Abschlussscheibe angeordnet ist. Weiter weist die Abdeckung wenigstens drei Positioniermittel für eine bestimmte Positionierung der Abschlussscheibe relativ zur Platine auf. Unter der Beeinflussung des Strahlengangs durch die Abschlussscheibe ist dabei im Rahmen der vorliegenden Erfindung ein Beugen und/oder Reflektieren eines Lichtstrahls zu verstehen, welcher von einem Leuchtmittel erzeugt worden ist. Dabei ist eine Zuordnung zu erkennen zwischen jedem optischem System und jedem Leuchtmittel. Sind zum Beispiel 64 Leuchtmittel vorhanden, so sind auch 64 optische Systeme in der Abschlussscheibe angeordnet. Dabei können die optischen Systeme sowohl einstückiger, also integraler oder monolithischer Bestandteil der Abschlussscheibe sein, oder aber separat von dieser Abschlussscheibe nur an der Abschlussscheibe befestigt sein.A light module according to the invention is characterized in that an optical system for influencing the beam path through the lens is arranged in the lens for each light source. Furthermore, the cover has at least three positioning means for a specific positioning of the cover plate relative to the circuit board. Under the influence of the beam path through the lens is in the context of the present invention, a bending and / or reflecting a light beam to understand, which has been generated by a light source. In this case, an association can be recognized between each optical system and each illuminant. If, for example, 64 light sources are present, 64 optical systems are also arranged in the lens. In this case, the optical systems can be both one-piece, ie integral or monolithic component of the lens, or else be attached separately from this lens only on the lens.
Eine bestimmte Positionierung ist im Rahmen der vorliegenden Erfindung von einer bestimmten Lagerung zu unterscheiden. Unter einer bestimmten Positionierung ist zu verstehen, dass eine Relativbewegung zwischen Platine und Abschlussscheibe nicht mehr möglich ist. Dabei wird insbesondere eine Relativbewegung in allen drei Achsen, wie auch eine Relativrotation um die drei Achsen verhindert. Damit wird die Positionierung festgelegt, wobei eine Trennung der Funktionalität der Abdeckung von der Funktionalität der Positionierung besteht. Auf diese Weise kann die Abdeckung erfolgen, und insbesondere auch ein Abdichten des Innenraums zwischen der Abdeckung und der Platinenaufnahme möglich werden. Gleichzeitig und unabhängig davon findet die Positionierung über die drei Positioniermittel statt. Die drei Positioniermittel sind dabei derart angeordnet, dass sie insbesondere eine Positionierung mit möglichst geringen Toleranzbereichen ermöglichen. Dabei werden die Position und der Abstand zwischen den einzelnen Positioniermitteln so gewählt, dass sich möglichst kurze Toleranzketten ergeben. Im Gegensatz zu bekannten Lichtmodulen kann durch die erfindungsgemäße Anordnung der drei Positioniermittel eine bestimmte Positionierung erzielt werden, ohne dass hohe Toleranzfehlerketten auftreten. Auf diese Weise wird es möglich, die Vielzahl der optischen Systeme in der Abschlussscheibe vorzusehen, so dass gemeinsam mit der Abdeckung und damit auch gemeinsam mit der Abschlussscheibe alle optischen Systeme gleichzeitig platziert werden. Dies reduziert die Komplexität der Montage. Da darüber hinaus nur noch ein einziges Bauteil, nämlich die Abdeckung mit der Abschlussscheibe, montiert werden muss, wird auch der Aufwand für die Herstellung reduziert, da im Vergleich dazu beim Stand der Technik 64 Einzelschritte mit 64 einzelnen optischen Systemen als 64 einzelne Bauteile aufgebracht werden musste.A certain positioning is to be distinguished in the context of the present invention from a specific storage. Under a certain positioning is to be understood that a relative movement between the board and lens is no longer possible. In particular, a relative movement in all three axes, as well as a relative rotation about the three axes is prevented. This determines the positioning, whereby there is a separation of the functionality of the cover from the functionality of the positioning. In this way, the cover can be made, and in particular a sealing of the interior space between the cover and the board receptacle be possible. At the same time and independently of this, the positioning takes place via the three positioning means. The three positioning means are arranged such that in particular they allow positioning with the smallest possible tolerance ranges. The position and the distance between the individual positioning means are chosen such that the shortest possible tolerance chains result. In contrast to known light modules can be achieved by the inventive arrangement of the three positioning means a certain positioning without high tolerance error chains occur. In this way, it is possible to provide the plurality of optical systems in the lens, so that together with the cover and thus together with the lens all optical systems are placed simultaneously. This reduces the complexity of the assembly. In addition, since only a single component, namely the cover with the lens, must be mounted, and the cost of production is reduced, as compared to 64 in the prior art 64 individual steps with 64 individual optical systems as 64 individual components are applied had to.
Die Abdichtung der Abdeckung bei einem erfindungsgemäßen Lichtmodul erfolgt zum Beispiel durch Kleber oder durch einen O-Ring, so dass in den Kontaktbereichen zwischen der Abdeckung und der Platinenaufnahme darüber hinaus eine Abdichtung erfolgt. Der Kleber ist dabei zusätzlich als Befestigungsmittel zu verstehen, so dass die Abdeckung in der abdeckenden Position durch den ausgehärteten Kleber gehalten werden kann.The sealing of the cover in a light module according to the invention is carried out for example by adhesive or by an O-ring, so that in addition to the contact areas between the cover and the board receiving a seal. The adhesive is additionally to be understood as a fastening means, so that the cover can be held in the covering position by the cured adhesive.
Im Rahmen der vorliegenden Erfindung kann die Abdeckung und wie auch die Abschlussscheibe jeweils mehrteilig ausgebildet sein. Insbesondere sind diese jedoch zu einer Einheit verbunden, die entweder kraftschlüssig, stoffschlüssig oder sogar integral beziehungsweise monolithisch ausgeführt sein kann. Die einzelnen Positioniermittel sind vorzugsweise mit Einlaufschrägen beziehungsweise Einführhilfen versehen, die ein noch leichteres Positionieren, insbesondere das Einführen der Positioniermittel in entsprechende Gegenpositionen, ermöglicht.In the context of the present invention, the cover and as well as the cover plate can each be designed in several parts. In particular, however, these are connected to form a unit, which can be either non-positive, cohesive or even integral or monolithic. The individual positioning means are preferably with inlet slopes or Insertion provided, which allows an even easier positioning, in particular the insertion of the positioning in corresponding counter positions.
Erfindungsgemäß ist zumindest ein Positioniermittel für eine Positionierung in drei Achsen, zumindest ein Positioniermittel für eine Positionierung in zwei Achsen und zumindest ein Positioniermittel für eine Positionierung in einer Achse ausgebildet. Mit anderen Worten handelt es sich um eine sogenannte 3, 2,1-Positionierung, wobei eine Positionierung in drei Achsen, eine in zwei Achsen und eine in einer Achse erfolgt. Dabei kann zum Beispiel bei einer Bezeichnung der Achsen mit X, Y und Z eine Positionierung dreimal in der Z-Achse, zweimal in der Y-Achse und einmal in der X-Achse erfolgen. Selbstverständlich können die Achsen auch unterschiedlich benannt sein beziehungsweise unterschiedliche Verteilungen auftreten. Entscheidend ist jedoch die Ausbildung der 3, 2, 1- Positionierung für diese Ausführungsform. Dabei ist unter dieser 3, 2, 1- Positionierung ein Minimum zu verstehen, um die erfindungsgemäße bestimmte Positionierung zu erzielen. Durch das Festlegen der Positionierung dreimal zum Beispiel in Z-Achse, wird sozusagen ein Dreibein realisiert, wie dies bei Stühlen und Tischen bekannt ist. Um darüber hinaus ein Verschieben und ein Kippen des Dreibeins zu verhindern, sind zusätzlich noch die zweifache Positionierung in der Y-Achse und die einfache Positionierung zum Beispiel in der X-Achse vorgesehen. Hier ist gut zu erkennen, dass sich eine bestimmte Lagerung von einer bestimmten Positionierung unterscheidet. So ist für eine bestimmte Positionierung eine Vielzahl von weiteren Festlegungen notwendig, als dies für eine bestimmte Lagerung, zum Beispiel in Form eines Dreibeins, der Fall ist.According to the invention, at least one positioning means for positioning in three axes, at least one positioning means for positioning in two axes and at least one positioning means for positioning in one axis are formed. In other words, it is a so-called 3, 2, 1 positioning, with positioning in three axes, one in two axes and one in one axis. In this case, for example, with a designation of the axes with X, Y and Z, a positioning can take place three times in the Z-axis, twice in the Y-axis and once in the X-axis. Of course, the axes can also be named differently or different distributions occur. Decisive, however, is the design of the 3, 2, 1 positioning for this embodiment. In this case, a minimum is to be understood by this 3, 2, 1 positioning in order to achieve the specific positioning according to the invention. By setting the positioning three times, for example, in the Z axis, so to speak, a tripod is realized, as is known in chairs and tables. In addition, in order to prevent displacement and tilting of the tripod, in addition to the double positioning in the Y-axis and the simple positioning, for example, in the X-axis are provided. Here it is easy to see that a certain storage differs from a certain positioning. Thus, for a particular positioning a variety of other requirements is necessary than for a particular storage, for example in the form of a tripod, the case.
Ein erfindungsgemäßes Lichtmodul kann dahingehend weitergebildet sein, dass wenigstens zwei Positioniermittel für eine Positionierung in einer Achse und wenigstens zwei Positioniermittel für eine Positionierung in zwei Achsen im gleichen oder im Wesentlichen gleichen Abstand zu dem Positioniermittel für eine Positionierung in drei Achsen angeordnet sind. Mit anderen Worten erfolgt hier eine Verdopplung über das notwendige Maß der Positionierung hinaus. Insbesondere um die Toleranzketten noch weiter zu reduzieren und dementsprechend Fehleranfälligkeiten zu minimieren, kann diese Ausführungsform eingesetzt werden. Darüber hinaus erzielt es einen positiven optischen Effekt, wenn eine im Wesentlichen symmetrische Anordnung der Positioniermittel zueinander erfolgt. Da es sich bei der Abschlussscheibe um ein zumindest teilweise transparentes Bauteil handelt, wird die Anordnung der jeweiligen Positioniermittel von außen her sichtbar. Die Symmetrie ist dabei eine besonders gefällige optische Anordnung der einzelnen Positioniermittel zueinander. Dabei ist hier eigentlich eine statische Überbestimmung vorgesehen, die jedoch aus Stabilitätsgesichtspunkten große Vorteile mit sich bringt. Insbesondere mit Blick auf mögliche thermische Spannungen in den einzelnen Bauteilen und dementsprechend damit einhergehende Verschiebungen der einzelnen Bauteile ist eine solche Vervielfachung der einzelnen Positioniermittel ebenfalls vorteilhaft.A light module according to the invention may be developed in such a way that at least two positioning means for positioning in one axis and at least two positioning means for positioning in two axes are arranged at the same or substantially equal distance from the positioning means for positioning in three axes. In other words, here is one Doubling beyond the necessary level of positioning. In particular, in order to further reduce the tolerance chains and accordingly to minimize error rates, this embodiment can be used. In addition, it achieves a positive optical effect when a substantially symmetrical arrangement of the positioning means to each other. Since the end disk is an at least partially transparent component, the arrangement of the respective positioning means becomes visible from the outside. The symmetry is a particularly pleasing optical arrangement of the individual positioning means to each other. Here, a static overdetermination is actually provided, which however brings great advantages for stability reasons. In particular with regard to possible thermal stresses in the individual components and, accordingly, associated shifts in the individual components, such a multiplication of the individual positioning means is likewise advantageous.
Auch von Vorteil kann es sein, wenn bei einem erfindungsgemäßen Lichtmodul die Platine jedem Positioniermittel zugeordnet eine Positionieröffnung aufweist, durch welche hindurch sich das jeweilige Positioniermittel erstreckt. Mit anderen Worten ergibt sich die Möglichkeit der Positionierung hier durch die Korrelation zwischen Positioniermittel und Positionieröffnung. Insbesondere die Art der Positionieröffnung ist dabei an die Art der jeweiligen Positionierung, also insbesondere an die Anzahl der Positionierachsen, angepasst. Durch die Anordnung von Positionieröffnungen in Relation zu den Positioniermitteln kann das Hindurchragen der Positioniermittel erzielt werden, wodurch die gesamte Ausbildung des Lichtmoduls noch flacher gestaltet werden kann. Ein flacheres Lichtmodul, durch die Verschachtelung der einzelnen Bauteile führt dazu, dass ein geringerer Bauraum in der Außenleuchte, wie auch ein geringerer Platzbedarf bei Lagerung und Transport des Lichtmoduls erforderlich wird.It may also be advantageous if, in the case of a light module according to the invention, the board has a positioning opening assigned to each positioning means, through which the respective positioning means extends. In other words, the possibility of positioning results here by the correlation between positioning and positioning. In particular, the type of positioning opening is adapted to the type of the respective positioning, ie in particular to the number of positioning axes. The arrangement of positioning openings in relation to the positioning means, the protrusion of the positioning means can be achieved, whereby the entire configuration of the light module can be made even flatter. A flatter light module, by the nesting of the individual components results in a smaller space in the outdoor lamp, as well as a smaller space required for storage and transport of the light module is required.
Ebenfalls vorteilhaft ist es, wenn bei einem erfindungsgemäßen Lichtmodul zumindest eine Positionieröffnung die Bewegungsfreiheit des zugeordneten Positioniermittels in einer Achse beschränkt, zumindest eine Positionieröffnung die Bewegungsfreiheit des zugeordneten Positioniermittels in zwei Achsen beschränkt und zumindest eine Positionieröffnung die Bewegungsfreiheit des zugeordneten Positioniermittels in drei Achsen beschränkt. Mit anderen Worten wird hier die bereits weiter oben beschriebene, 3, 2, 1-Positionierung durch die Korrelation der Positioniermittel mit den Positionieröffnungen erzielt. Insbesondere wird die erfindungsgemäße Bewegungsfreiheit dabei durch die entsprechende Ausbildung des Öffnungsquerschnittes jeder Positionieröffnung erzielt. Zum Beispiel können unterschiedliche Richtungen für die Positioniermittel freigegeben werden, beziehungsweise blockiert werden. Durch das Ausbilden von kreisförmigen Öffnungen die an die Dimension des Positioniermittels angepasst sind, kann die Bewegungsfreiheit in zwei Achsen beschränkt werden, wenn ein zusätzlicher Anschlag in der Platine wie auch in der Platinenaufnahme die dritte Achse hinsichtlich der Bewegungsfreiheit beschränken kann. Das Vorsehen von einem Langloch reduziert die Beschränkung um eine Achse, während eine kreisförmige Anordnung mit einem deutlich größeren Querschnitt der Positionieröffnung mit Bezug auf das Positioniermittel die Beschränkung um einen weiteren Freiheitsgrad für die Bewegungsfreiheit erhöht. Diese Ausführungsform ist besonders einfach und kostengünstig und neben der Notwendigkeit für besonders geringen Bauraum sind auch bei der Herstellung der Positionieröffnungen wie auch bei den Positioniermitteln ohne großen Kostenaufwand sehr genaue Toleranzen einhaltbar.It is also advantageous if, in a light module according to the invention, at least one positioning opening limits the freedom of movement of the associated positioning means in one axis, at least one positioning opening limits the freedom of movement of the associated positioning means in two axes and at least one positioning opening limits the freedom of movement of the associated positioning means in three axes. In other words, the 3, 2, 1 positioning already described above is achieved by the correlation of the positioning means with the positioning openings. In particular, the inventive freedom of movement is achieved by the corresponding design of the opening cross-section of each positioning hole. For example, different directions for the positioning means can be enabled or blocked. By forming circular openings adapted to the dimension of the positioning means, the freedom of movement in two axes can be limited if an additional stop in the board as well as in the board receptacle can restrict the third axis with regard to freedom of movement. The provision of a slot reduces the restriction about an axis, while a circular arrangement with a significantly larger cross-section of the positioning opening with respect to the positioning means increases the restriction by a further degree of freedom for freedom of movement. This embodiment is particularly simple and inexpensive, and in addition to the need for particularly small space very accurate tolerances can be maintained even in the production of the positioning as well as in the positioning without great expense.
Ein weiterer Vorteil ist es, wenn bei einem erfindungsgemäßen Lichtmodul zumindest eines der Positioniermittel ein Befestigungsmittel aufweist, welches die Abdeckung an der Platinenaufnahme befestigt. Ein solches Befestigungsmittel kann zum Beispiel eine Schraube oder auch ein Niet sein. Insbesondere ragt dieses Befestigungsmittel durch das Positioniermittel durch, und befestigt mechanisch stabil die Abdeckung, insbesondere die Abschlussscheibe, mit der Platinenaufnahme. Wird die Abdeckung mit Hilfe eines Klebers oder einem anderen aushärtbaren Material mit der Platinenaufnahme verbunden, so bestünde die Gefahr, dass während des Aushärtens dieses Materials eine Verschiebung beziehungsweise Auswölbung der Abdeckung erfolgt. Dies würde zu unerwünschter Relativbewegung zwischen der Platine und der Abdeckung, insbesondere der Abschlussscheibe führen, so dass die Gefahr bestünde, dass der gewünschte Beeinflussungsgrad des Strahlengangs durch die Abschlussscheibe durch die optischen Systeme nicht mehr gewährleistet wäre. Die Schraube oder das andere Befestigungsmittel kann dementsprechend als eine Art Sicherung während des Herstellprozesses verstanden werden, um auch bei höheren Temperaturschwankungen, als sie im Einsatz zu erwarten sind, die gewünschte Relativposition zwischen Platine und Abschlussscheibe gewährleisten und einhalten zu können.It is a further advantage if, in the case of a light module according to the invention, at least one of the positioning means has a fastening means which fixes the cover to the board receptacle. Such a fastening means may be for example a screw or a rivet. In particular, this fastener protrudes through the positioning means, and mechanically fastened stable the cover, especially the lens, with the board receptacle. If the cover is connected to the board receptacle with the aid of an adhesive or another hardenable material, there would be a risk that during the hardening of this material a displacement or bulging of the cover takes place. This would lead to unwanted relative movement between the board and the cover, in particular the lens, so that the risk would exist that the desired degree of influence of the beam path through the lens would no longer be guaranteed by the optical systems. Accordingly, the screw or the other fastening means can be understood as a kind of security during the manufacturing process, in order to ensure and maintain the desired relative position between the board and the lens even at higher temperature fluctuations than expected in use.
Ein weiterer Vorteil ist es, wenn bei einem erfindungsgemäßen Lichtmodul die Platinenaufnahme ein flächiges Widerlager für die Platine aufweist und auf der Außenseite der Platinenaufnahme, die von der Platine abgewandt ist, Kühlrippen angeordnet sind. Dies führt dazu, dass eine rückseitige Kühlung der Platine und damit auch der Leuchtmittel möglich wird. Auch ist hier zu erkennen, dass das flächige Widerlager die im Wesentlichen statisch bestimmte Lagerung der Platine mit sich bringt, während es sich erfindungsgemäß über die Positioniermittel um eine bestimmte Positionierung der Platinenaufnahme handelt. Darüber hinaus kann jedoch durch die Positionierung in einer Z-Richtung auf dieses Widerlager zu ein verbesserter flächiger Kontakt zwischen der Platine und der Platinenaufnahme erzielt werden, so dass in gewünschter Weise das flächige Widerlager auch als Wärmeübertragungsfläche im Wesentlichen vollflächig zur Verfügung steht. Insbesondere bei Leuchtmitteln in Form von LEDs kann auf diese Weise ein effektives Abtragen der erzeugten Wärme erzielt werden, so dass die Lebensdauer der einzelnen Leuchtmittel, insbesondere der LEDs, weiter erhöht wird.Another advantage is when, in a light module according to the invention, the board receptacle has a planar abutment for the board and on the outside of the board receptacle, which faces away from the board, cooling fins are arranged. This leads to a back cooling of the board and thus also of the light source is possible. It can also be seen here that the planar abutment brings with it the essentially statically determined mounting of the board, while according to the invention the positioning means are a specific positioning of the board receptacle. In addition, however, can be achieved by positioning in a Z-direction on this abutment to an improved surface contact between the board and the board receptacle, so that in the desired manner, the planar abutment is also available as a heat transfer surface substantially full area available. In particular, with bulbs in the form of LEDs can be achieved in this way an effective removal of the heat generated, so that the life of the individual light sources, in particular the LEDs, is further increased.
Bei dem erfindungsgemäßen Lichtmodul sind die wenigstens drei Positioniermittel integral, insbesondere monolithisch, mit der Abschlussscheibe ausgebildet. Unter einer integralen beziehungsweise monolithischen Ausbildung ist dabei eine einstückige beziehungsweise stoffschlüssige Ausbildung aus einem einzigen Material oder aus verschiedenen Materialien zu verstehen. Insbesondere ist die Abschlussscheibe zum Beispiel mit einem Spritzgussverfahren hergestellt, wobei im Einkomponenten- oder Zweikomponenten-Spritzgussverfahren die drei Positioniermittel direkt gemeinsam mit der Abschlussscheibe im Spritzguss hergestellt werden. Dies reduziert zum einen die Kosten und den Aufwand der Herstellung der Abschlussscheibe und zum anderen die Komplexität des gesamten Bauteils. Die Positioniermittel sind Teil der Abschlussscheibe, wie dies insbesondere auch bei den optischen Systemen der Fall ist. So kann wie bei bekannten Lichtmodulen auch die Abschlussscheibe eingesetzt werden wobei die einzelnen Positioniermittel die Positionierung in bestimmter Weise vorzugsweise im Wesentlichen automatisch durchführen. Damit wird eine Montage möglich, wie sie bei bekannten Lichtmodulen durchgeführt wird, so dass die montierende Person kein Umlernen durchführen muss. Somit werden die Komplexität der Herstellung und damit die Wahrscheinlichkeit von Fehlpositionierungen der Abschlussscheibe reduziert.In the light module according to the invention, the at least three positioning means are formed integrally, in particular monolithically, with the cover disk. Under an integral or monolithic training is an integral or cohesive training of a single material or different materials to understand. In particular, the lens is produced, for example, by an injection molding process, wherein in the one-component or two-component injection molding process, the three positioning means are produced directly together with the lens in the injection molding. This reduces on the one hand the costs and the effort of producing the lens and on the other hand the complexity of the entire component. The positioning means are part of the lens, as is the case in particular with the optical systems. Thus, as in the case of known light modules, the cover disk can also be used, with the individual positioning means preferably carrying out the positioning in a specific manner, preferably essentially automatically. This assembly is possible, as it is carried out in known light modules, so that the person installing does not need to perform relearning. Thus, the complexity of the production and thus the probability of mispositioning of the lens are reduced.
Ein weiterer Gegenstand der vorliegenden Erfindung ist eine Außenleuchte aufweisend zumindest ein erfindungsgemäßes Lichtmodul. Dementsprechend bringt eine derartige Außenleuchte die gleichen Vorteile mit sich, wie sie ausführlich mit Bezug auf ein erfindungsgemäßes Lichtmodul erläutert worden sind.Another object of the present invention is an outdoor lamp having at least one inventive light module. Accordingly, such an outdoor lamp brings the same advantages as have been explained in detail with reference to a light module according to the invention.
Ebenfalls Gegenstand der vorliegenden Erfindung ist ein Verfahren für die Positionierung einer Vielzahl optischer Systeme relativ zu einer Vielzahl von Leuchtmitteln, insbesondere LEDs, eines Lichtmoduls. Ein solches Verfahren weist die folgenden Schritte auf:
- Anordnen einer Platine mit einer Vielzahl von Leuchtmitteln in einer Platinenaufnahme,
- Bestimmtes Positionieren einer Abdeckung mit einer Abschlussscheibe, die die Vielzahl der optischen Systeme aufweist, für die Platinenaufnahme und die Platine mit Hilfe von wenigstens drei integral mit der Abschlussscheibe ausgebildeten Positioniermitteln.
- Arranging a board with a plurality of bulbs in a board receptacle,
- In particular, positioning a cover with a lens comprising the plurality of optical systems for the board receiver and the board by means of at least three positioning means integrally formed with the lens.
Dadurch, dass durch ein erfindungsgemäßes Verfahren eine Positionierung der Vielzahl optischer Systeme relativ zu den Leuchtmitteln stattfindet, kann ein vereinfachtes Montieren erfolgen. Darüber hinaus können durch diese Positionierungsweise auch die Abdeckung beziehungsweise die Abschlussscheibe mit den optischen Systemen durch ein einziges Bauteil gewährleistet werden. Dies reduziert die Kosten für die Fertigung einer solchen Abdeckung. Insbesondere ist ein erfindungsgemäßes Verfahren für die Positionierung bei einem erfindungsgemäßen Lichtmodul ausgebildet. Dementsprechend bringt auch ein solches Verfahren die gleichen Vorteile mit sich, wie sie ausführlich mit Bezug auf ein erfindungsgemäßes Lichtmodul bereits erläutert worden sind.By virtue of the fact that positioning of the plurality of optical systems relative to the lighting means takes place by means of a method according to the invention, simplified mounting can take place. In addition, can be guaranteed by a single component by this positioning method, the cover or the lens with the optical systems. This reduces the cost of producing such a cover. In particular, an inventive method for positioning in a light module according to the invention is formed. Accordingly, such a method brings the same advantages as have already been explained in detail with respect to a light module according to the invention.
Die vorliegende Erfindung wird näher erläutert anhand der beigefügten Zeichnungsfiguren. Die dabei verwendeten Begrifflichkeiten "links", "rechts", "oben" und "unten" beziehen sich auf eine Ausrichtung der Zeichnungsfiguren mit normal lesbaren Bezugszeichen. Es zeigen:
- Figur 1
- in schematischer Darstellung eine Ausführungsform einer erfindungsgemäßen Außenleuchte,
- Figur 2
- eine Ausführungsform eines erfindungsgemäßen Lichtmoduls,
- Figur 3a
- eine Ausführungsform eines Positioniermittels,
- Figur 3b
- das Positioniermittel der
Figur 3a in schematisch perspektivischer Darstellung, - Figur 3c
- im Querschnitt eine Ausführungsform eines erfindungsgemäßen Lichtmoduls,
- Figur 4
- in schematischer Explosionsdarstellung eine Ausführungsform eines erfindungsgemäßen Lichtmoduls,
- Figur 5a
- in schematischem Querschnitt eine Ausführungsform einer Abschlussscheibe,
- Figur 5b
- eine Ausführungsform einer Positionieröffnung,
- Figur 5c
- eine weitere Ausführungsform einer Positionieröffnung und
- Figur 5d
- eine weitere Ausführungsform einer Positionieröffnung.
- FIG. 1
- a schematic representation of an embodiment of an outdoor lamp according to the invention,
- FIG. 2
- an embodiment of a light module according to the invention,
- FIG. 3a
- an embodiment of a positioning means,
- FIG. 3b
- the positioning of the
FIG. 3a in a schematic perspective view, - Figure 3c
- in cross section an embodiment of a light module according to the invention,
- FIG. 4
- in an exploded schematic representation of an embodiment of a light module according to the invention,
- FIG. 5a
- a schematic cross-section of an embodiment of a lens,
- FIG. 5b
- an embodiment of a positioning opening,
- FIG. 5c
- another embodiment of a positioning and
- FIG. 5d
- another embodiment of a positioning hole.
In
Die einzelnen Lichtmodule 10 können zum Beispiel wie nachfolgend beschrieben ausgebildet sein. So zeigt
Auch in
Die
So findet sich in
Hier erfolgt eine Positionierung in zwei Achsen, also in der Z-Achse und in der Y-Achse beziehungsweise der X-Achse. Die zweite Achse der Zeichenebene der
In
In
In
In
Voranstehende Beschreibung der Erfindung anhand von Ausführungsformen beschreibt diese nur im Rahmen von Beispielen. Selbstverständlich können die einzelnen Merkmale, sofern technisch sinnvoll, frei miteinander kombiniert werden, ohne den Rahmen der vorliegenden Erfindung zu verlassen, wie in den Ansprüchen definiert.The preceding description of the invention with reference to embodiments describes this only in the context of examples. Of course, the individual features, if technically feasible, can be combined freely with one another without departing from the scope of the present invention, as defined in the claims.
- 1010
- Lichtmodullight module
- 2020
- Platinenaufnahmeplatinum recording
- 2222
- Kühlrippencooling fins
- 3030
- Platinecircuit board
- 3232
- LeuchtmittelLamp
- 3434
- Positionieröffnungpositioning
- 4040
- Abdeckungcover
- 4141
- Abschlussscheibelens
- 5050
- Optisches SystemOptical system
- 6060
- Positioniermittelpositioning
- 60a60a
- Positioniermittel für eine Positionierung in einer AchsePositioning means for positioning in one axis
- 60b60b
- Positioniermittel für eine Positionierung in zwei AchsenPositioning means for positioning in two axes
- 60c60c
- Positioniermittel für eine Positionierung in drei AchsenPositioning means for positioning in three axes
- 6262
- Befestigungsmittelfastener
- 7070
- Dichtungpoetry
- 100100
- Außenleuchteoutdoor light
Claims (8)
- Light module (10) for an exterior lamp (100), comprising a circuit board receiving portion (20), at least one circuit board (30) arranged in the circuit board receiving portion (20) with a plurality of illuminants (32), particularly in the form of LEDs, and a cover (40) covering the circuit board receiving portion (20) as well as the circuit board (30) arranged therein and comprising a translucent cover pane (41) for transmitting the light generated by the illuminant (32), wherein for each illuminant (32) an optical system (50) for the manipulation of the beam path through the cover pane (41) is arranged in the cover pane (41), and the cover (40) comprises at least three positioning means (60) for defined positioning of the cover pane (41) relative to the circuit board (30),
wherein
at least one positioning means (60c) is formed for positioning in three axes, at least one positioning means (60b) is formed for positioning in two axes, and at least one positioning means (60a) is formed for positioning in one axis,
characterized in that
the at least three positioning means (60) are formed integrally with the cover pane (41). - Light module (10) according to claim 1,
characterized in that
at least two positioning means (60a) for positioning in one axis and at two positioning means (60b) for positioning in two axes are arranged with in equal or substantially equal distance to said positioning means (60c) for positioning in three axes. - Light module (10) according to one of the preceding claims,
characterized in that
the circuit board (30) comprises for each positioning means (60) a positioning opening (34) being associated with the respective positioning means (60), and in that the respective positioning means (60) protrudes through the positioning opening (34). - Light module (10) according to claim 3,
characterized in that
at least one positioning opening (34) restricts the freedom of movement of the associated positioning means (60a) in one axis, at least one positioning opening (34) restricts the freedom of movement in of the associated positioning means (60b) in two axes, and at least one positioning opening (34) restricts the freedom of movement of the associated positioning means (60c) in three axes. - Light module (10) according to one of the preceding claims,
characterized in that
at least one of the positioning means (60) comprises a fastening means (62) which fastens the cover (40) at the circuit board receiving portion (20). - Light module (10) according to one of the preceding claims,
characterized in that
the circuit board receiving portion (20) comprises a planar abutment for the circuit board (30), and that cooling ribs (22) are arranged on the outside of the circuit board receiving portion (20) which is facing away from the circuit board (30). - Exterior lamp (100) comprising at least one light module (10) with the features of one of claims 1 to 6.
- A method for positioning a plurality of optical systems (50) relative to a plurality of illuminants (32), particularly LEDs, of a light module (10), comprising the following steps:- Arranging a circuit board (30) with a plurality of illuminants (32) in a circuit board receiving portion (20),- Accurate positioning of a cover (40) comprising a cover pane (41) which comprises the plurality of optical systems (50), for the circuit board receiving portion (20) and the circuit board (30) employing at least three positioning means (60) formed integrally with the cover pane
wherein
the cover is positioned by means of at least one positioning means (60c) for positioning in three axes, by means of at least one positioning means (60b) for a positioning in two axes, and by means of at least one positioning means (60a) for a positioning in one axis.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12750544T PL2588800T3 (en) | 2011-08-11 | 2012-07-27 | Lighting module for an outdoor light |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011052583A DE102011052583A1 (en) | 2011-08-11 | 2011-08-11 | Light module for an outdoor light |
PCT/EP2012/064811 WO2013020842A1 (en) | 2011-08-11 | 2012-07-27 | Lighting module for an outdoor light |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2588800A1 EP2588800A1 (en) | 2013-05-08 |
EP2588800B1 true EP2588800B1 (en) | 2014-10-08 |
Family
ID=46724350
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12750544.4A Not-in-force EP2588800B1 (en) | 2011-08-11 | 2012-07-27 | Lighting module for an outdoor light |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP2588800B1 (en) |
CN (1) | CN103732982A (en) |
DE (1) | DE102011052583A1 (en) |
DK (1) | DK2588800T3 (en) |
ES (1) | ES2527572T3 (en) |
MX (1) | MX2014001484A (en) |
PL (1) | PL2588800T3 (en) |
WO (1) | WO2013020842A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012021163A1 (en) * | 2012-10-29 | 2014-05-15 | Herner Glas Bernd Hoffbauer Gmbh & Co Leuchten Und Industrieglas Kg | Panel or disk-shaped light ejection body for use in lighting fixture e.g. LEDs, of covering of building, has optical lens arranged at support elements, where optical lens is attached with transparent passage portion of support elements |
DE102013102835B4 (en) * | 2013-03-20 | 2022-12-29 | HELLA GmbH & Co. KGaA | lighting device |
DE202013010052U1 (en) * | 2013-11-06 | 2015-02-10 | Zumtobel Lighting Gmbh | Arrangement for emitting light and luminaire with such an arrangement |
DE102014116565B4 (en) * | 2014-11-12 | 2020-09-24 | Siteco Gmbh | LED light module with optical unit |
CN115335635A (en) * | 2020-04-14 | 2022-11-11 | 昕诺飞控股有限公司 | Lighting device |
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US7088383B2 (en) * | 2003-08-13 | 2006-08-08 | Eastman Kodak Company | Method of registering a molded lenslet array with an array of light emitting elements |
KR101219035B1 (en) | 2005-05-03 | 2013-01-07 | 삼성디스플레이 주식회사 | Organic thin film transistor array panel and method for manufacturing the same |
JP4845474B2 (en) * | 2005-10-20 | 2011-12-28 | 三菱電機株式会社 | LIGHT SOURCE DEVICE AND VIDEO DISPLAY DEVICE USING LIGHT SOURCE DEVICE |
AT504577B1 (en) * | 2006-11-24 | 2009-06-15 | Zizala Lichtsysteme Gmbh | LED LIGHT SOURCE SYSTEM |
JP2008192940A (en) * | 2007-02-07 | 2008-08-21 | Yokogawa Electric Corp | Light emitting device |
US7938558B2 (en) * | 2007-05-04 | 2011-05-10 | Ruud Lighting, Inc. | Safety accommodation arrangement in LED package/lens structure |
CN101106854B (en) * | 2007-08-13 | 2011-09-14 | 东莞勤上光电股份有限公司 | An energy-saving LED road lamp |
US7914162B1 (en) * | 2007-08-23 | 2011-03-29 | Grand General Accessories Manufacturing | LED light assembly having heating board |
DE102007050893B4 (en) * | 2007-10-24 | 2011-06-01 | Continental Automotive Gmbh | Method for positioning and mounting a LED assembly and positioning body therefor |
JP4879218B2 (en) * | 2008-04-25 | 2012-02-22 | シャープ株式会社 | Lens body, light source unit, and illumination device |
IT1392500B1 (en) * | 2008-12-30 | 2012-03-09 | I B T S P A | LED DISSIPATION OPTIMIZED HEAT LIGHTING DEVICE FOR OUTDOOR AND LARGE COVERED AREAS |
JP5635495B2 (en) * | 2009-04-16 | 2014-12-03 | 株式会社光波 | Light source module and planar light emitting device |
US8358081B2 (en) * | 2009-08-21 | 2013-01-22 | Teledyne Technologies Incorporated | Lamp assembly |
CN201521866U (en) * | 2009-10-22 | 2010-07-07 | 王连发 | Plug and socket type novel intelligent energy-saving street lamp |
US20110141736A1 (en) * | 2009-12-14 | 2011-06-16 | Yun-Chen Lin | LED panel |
CN201706224U (en) * | 2009-12-15 | 2011-01-12 | 李汉明 | Lamp capable of replacing LED |
CN201589155U (en) * | 2010-01-15 | 2010-09-22 | 佛山市托维环境亮化工程有限公司 | Light-penetrating glass locking structure of LED street lamp |
-
2011
- 2011-08-11 DE DE102011052583A patent/DE102011052583A1/en not_active Withdrawn
-
2012
- 2012-07-27 MX MX2014001484A patent/MX2014001484A/en not_active Application Discontinuation
- 2012-07-27 EP EP12750544.4A patent/EP2588800B1/en not_active Not-in-force
- 2012-07-27 CN CN201280039179.0A patent/CN103732982A/en active Pending
- 2012-07-27 WO PCT/EP2012/064811 patent/WO2013020842A1/en active Application Filing
- 2012-07-27 PL PL12750544T patent/PL2588800T3/en unknown
- 2012-07-27 ES ES12750544.4T patent/ES2527572T3/en active Active
- 2012-07-27 DK DK12750544.4T patent/DK2588800T3/en active
Also Published As
Publication number | Publication date |
---|---|
DE102011052583A1 (en) | 2013-02-14 |
MX2014001484A (en) | 2014-10-13 |
EP2588800A1 (en) | 2013-05-08 |
PL2588800T3 (en) | 2015-03-31 |
WO2013020842A1 (en) | 2013-02-14 |
DK2588800T3 (en) | 2015-01-12 |
CN103732982A (en) | 2014-04-16 |
ES2527572T3 (en) | 2015-01-27 |
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