EP2540636B1 - Container made of a paper material and device for producing a container made of a paper material - Google Patents
Container made of a paper material and device for producing a container made of a paper material Download PDFInfo
- Publication number
- EP2540636B1 EP2540636B1 EP12171943.9A EP12171943A EP2540636B1 EP 2540636 B1 EP2540636 B1 EP 2540636B1 EP 12171943 A EP12171943 A EP 12171943A EP 2540636 B1 EP2540636 B1 EP 2540636B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- region
- cup
- tubular wall
- overlap
- deforming entity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0086—Making hollow objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D21/00—Nestable, stackable or joinable containers; Containers of variable capacity
- B65D21/02—Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
- B65D21/0233—Nestable containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D3/00—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
- B65D3/02—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape
- B65D3/06—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape essentially conical or frusto-conical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
- B31B2105/002—Making boxes characterised by the shape of the blanks from which they are formed
- B31B2105/0022—Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2110/00—Shape of rigid or semi-rigid containers
- B31B2110/10—Shape of rigid or semi-rigid containers having a cross section of varying size or shape, e.g. conical or pyramidal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D3/00—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
- B65D3/10—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by form of integral or permanently secured end closure
- B65D3/12—Flanged discs permanently secured, e.g. by adhesives or by heat-sealing
- B65D3/14—Discs fitting within container end and secured by bending, rolling, or folding operations
Definitions
- the invention relates to a cup of paper material with a fillable interior, which is formed by means of an at least partially conical shell and a bottom, wherein the bottom is connected in the region of the lower end of the interior substantially liquid-tight with the shell, wherein the shell of a flat Blank is formed, whose end faces are connected to each other in the region of an overlap, and wherein the inner space bounding shell has at least one circumferentially extending indentation.
- a cup of a paper material according to the preamble of claim 1 is known.
- the cup has a circumferential indentation above the bottom, which is designed as a so-called stacking shoulder and is intended to hold the bottom roll of an outer jacket of the respective upper cup in the stacked state of several cups.
- the indentation is circumferential around the circumference of the shell of the inner cup formed and is formed by pushing an annular punch, while the inside of the inner cup is supported by a mandrel.
- the indentation is introduced to the finished inner cup, ie in a state in which a cup-shaped bottom is already connected liquid-tight with the conical shell of the inner cup to form a bottom frame and in which at the upper edge of the shell of the inner cup already a mouth roll is formed.
- EP 1 785 265 A1 is a substantially identically constructed cup known.
- a mandrel is placed inside the inner cup so that a location on the mandrel with a reduced outer circumference is located adjacent to the overlap region.
- the mandrel arranged within the inner cup thus has a recess in order to be able to absorb twice the material thickness in the region of the overlap when the stacking shoulder is formed. This makes it possible to evenly mold the stacking shoulder on the outer circumference of the inner cup without squeezing the material in this area.
- the peripheral stacking shoulder is introduced into the essentially finished inner cup, which thus already has a cup-shaped bottom, which is liquid-tightly connected to the shell to form a bottom frame and which already has an integrally formed mouth roll at the upper edge of the shell.
- the area of the overlap is critical in the case of strong character of the circulating stacking shoulder or when using inexpensive and less easily deformable materials and leaks may occur in the area of this overlap.
- the shaping of the circumferential stacking shoulder can also lead to unfavorable material shifts that can deform the cup bottom so that it is no longer flat.
- the invention is intended to provide an improved cup of paper material and an improved method for producing such a cup.
- a cup made of paper material with a fillable interior which is formed by means of an at least partially conical shell and a bottom, provided, wherein the bottom is connected in the region of the lower end of the interior substantially liquid-tight with the shell, wherein the shell a flat blank is formed whose end faces are connected to each other in the region of an overlap, and wherein the sheath bounding the interior has at least one circumferentially extending indentation, wherein the indentation in the region of the overlap is not formed.
- an improved cup of paper material can be realized by avoiding leaks in the region of this side seam. This is because no deformation takes place in this area of the overlap. It can thereby be ensured that the side seam does not rise again and the front sides of the jacket do not separate again in the region of the overlap. Nevertheless, despite the recessed in the region of the overlap molding very good stacking properties of the cup according to the invention can be achieved.
- the indentation extends over the entire circumference of the jacket.
- the indentation can serve as a means for holding another cup, and since the indentation, except for the area of overlap, is present over the entire circumference of the shell, very good stacking properties can be achieved.
- the indentation is curved or bent adjacent to the region of the overlap, the indentation, viewed in the direction of the region of the overlap, extending to both sides of the region of the overlap curved or bent towards the bottom of the cup ,
- bent or curved course of the indentation on both sides of the region of the overlap can be material stresses that are due to the special structure of the paper material used for cup largely avoid or so dominate that they do not lead to irregularly deformed cups.
- the indentation thus does not terminate abruptly before the region of the overlap, but extends bent or curved in the direction of the bottom of the cup.
- the bent or curved course of the indentation helps avoid areas of excessive deformation in which the paper material could break.
- the indentation in the direction of the region of the overlap extends from a course in the circumferential direction through an angle of 90 ° curved toward the ground.
- the indentation is curved in a circular arc.
- a depth of the indentation in the radial direction in one direction decreases to the area of the overlap.
- the depth of the indentation and thus also the required material deformation can be reduced gradually towards the overlap.
- the depth of the indentation is reduced to zero. In this case, the indentation does not abruptly end and at the transition to the overlap area, excessive material stresses or deformations of material do not occur.
- an inner diameter of the shell at the level of the indentation is smaller than an inner diameter of the shell at the level of the ground.
- the problem underlying the invention is also solved by a method for producing a cup of paper material with the following steps: forming a flat blank into a substantially conical mantle and connecting the end faces of the blank together in the region of an overlap, inserting a cup-shaped Bodens in the conical jacket, so that the peripheral pot wall of the bottom substantially parallel to the inside of the conical jacket and applying a circumferential indentation in the conical jacket with the recess of the region of the overlap.
- the jacket is merely folded around the lower edge of the top wall of the floor, without there already being a firm connection between the jacket and the cup wall of the floor. Turning over the lower end of the sheath is also referred to as so-called floor rolling and is typically accomplished by moving a trough-shaped punch against the lower edge of the sheath.
- the jacket can be connected only to the outside of the pot wall, so that then eliminates a turning of the jacket in its lower region. So before the jacket is firmly and liquid-tightly connected to the ground, displacements and compressions can be compensated and compensated by the introduction of the indentation with the exception of the region of the overlap. The omission of the area of the overlap when forming the embossment or stacking shoulder leads to greater material displacements compared to the formation of a circumferential indentation.
- the turning over of the lower region of the conical jacket or the so-called bottom rolling can be achieved by approaching a trough-shaped stamp to the lower end of the jacket. Seen in the direction of the cup, the stamp still has a circumferential ring, which is then driven from the outside against the jacket and forms the indentation with the recess of the region of the overlap.
- the formation of the indentation can be done by axial displacement of the ring against the conical jacket, but can also be done for example by radial delivery of several stamp.
- the ring or the stamp is formed so that the region of the overlap is recessed and in the region of this overlap no indentation or stacking shoulder is formed.
- the turning over of the lower region of the conical jacket and the introduction of the circumferential indentation by means of pushing on a stamp on the lower region of the conical jacket takes place parallel to a central longitudinal axis of the conical jacket.
- the punch parallel to the central longitudinal axis can also comparatively far into the interior protruding indentations reliably and without damaging the paper material form.
- the paper material of the shell need not be stretched in such a procedure, but folds more or less inward, while at the same time when forming the indentation, the height of the cup between the indentation and the bottom edge of the bottom is shortened. As already stated, this shortening is seen unevenly over the circumference of the cup, since the area of the overlap is omitted.
- the resulting material shifts within the shell can be compensated by the fact that although the so-called floor rolling or turning of the shell takes place simultaneously with the formation of the indentation, the formation of the bottom frame, with which the jacket then firmly and liquid-tightly connected to the pot wall of the soil is, but only after the formation of the indentation is made.
- the liquid-tight pressing of the pot wall of the bottom and the conical jacket is provided after the step of introducing the circumferential indentation.
- a device for carrying out the method according to the invention comprises a mandrel and a punch for introducing a molding in a conical shell of a cup of paper material, wherein the mandrel extending in the circumferential direction paragraph and the Stamp have an annular portion for forming the indentation, wherein the paragraph interrupted in the region of an overlap on the jacket and / or the annular part of the punch is recessed in the region of the overlap on the jacket.
- the presentation of the Fig. 1 shows a cup 10 of a paper material according to the invention.
- the cup 10 is shown in a not yet completed state, since the cup can still be provided, for example, at its upper edge with a mouth roll and, for example, even an outer sheath for isolation and stabilization on the cup 10 can be postponed.
- the cup 10 has a generally conical shell 12, which is connected to form a bottom frame 14 with a generally cup-shaped bottom 16.
- a region of the jacket 12 that projects beyond the bottom 16 or its cup wall is folded around the cup wall of the bottom 16 and then the jacket 12 and the bottom 16 are pressed together in the region of this envelope and also glued or sealed together , The bottom 16 and the jacket 12 are thereby firmly and liquid-tightly fixed to each other.
- the jacket 12 of the cup 10 is provided with a circumferentially extending indentation 18, which only in the in Fig. 1 right portion of the cup 10 is interrupted.
- This, in Fig. 1 The area shown on the right forms the region of the overlap 20, in which therefore the end faces of a flat blank, from which the conical jacket 12 is made, overlap and are sealed or glued together. In the presentation of the Fig. 2 This area of overlap 20 is clearly visible.
- the indentation 18 reduces the inner diameter of the jacket 12 and forms a circumferential stacking shoulder, which is recessed or interrupted only in the region of the overlap 20.
- the indentation 18 runs, see Fig. 2 , adjacent to the region of overlap 20 curved downwards, toward bottom 16.
- the indentation extends in the direction of the region of the overlap to initially seen in the circumferential direction, and then bent in a circular arc shape until after an angle of 90 °, the indentation then approximately parallel to the region of the overlap 20 and ends at the level of the bottom 16.
- the depth of the indentation 18 decreases in the radial direction and has at the height of the bottom 16 then a depth of approximately zero.
- This curved course of the indentation 18 is to both Formed sides of the region of the overlap 20 and helps to keep material displacements within the shell 12 by forming the indentation 18 in limits, so that no visible impairment of the geometric truncated cone shape of the shell 12 occurs.
- the indentation 18 extends over the entire circumference of the shell 12 except for the area of the overlap 20, it can form a reliable stacking shoulder for similar cups to be stacked. For example, rest on the indentation 18, the bottom roll of an outer jacket, not shown, an upper cup or, for example, the bottom frame 14 of a respective upper cup. The recess of the indentation 18 in the region of the overlap 20 does not impair the stacking properties of the cup 10 according to the invention.
- the indentation 18 is formed in the radial direction so strong that an inner diameter at the level of the indentation 18 is less than an inner diameter at the level of the bottom 16. Above the bottom 16 closes in one direction to the opening of the cup 10 to thus an area on, which reduces its diameter slightly until the indentation 18 is reached. Such a strong formation of the indentation in terms of such a clear cross-sectional reduction is not absolutely necessary, but can be made. Alternatively, as viewed from the bottom 16, a cylindrical area may extend as far as the indentation 18, or the area between the indentation 18 and the floor 16 may slightly increase its diameter towards the top.
- the presentation of the Fig. 3 shows a view of the cup 10 from above.
- the cup 10 has its largest diameter at the upper edge of the generally conical shell 12.
- the interior of the cup 10 is closed at the bottom by the bottom 16.
- the bottom frame 14 is in the view of Fig. 3 in and of itself can not be seen and the lower edge of the bottom frame 14 is therefore only indicated by dashed lines.
- the indentation 18 runs, as Fig. 3 can be seen around the entire circumference of the shell 12 except for the area of the overlap 20 um. In the region of the overlap 20, the indentation 18 is not formed, so that no deformation takes place in this area.
- Fig. 3 can be seen, seen in the radial direction decreases the depth of the indentation 18 in the direction of the overlap 20 gradually to zero, so that then in the region of the overlap 20 no deformation occurs.
- the cup 10 can be provided to its final completion at the top of the shell 12 with a mouth roll and for example, a generally frusto-conical outer shell can be pushed onto the cup 10 and fixed there to improve its insulating properties.
- the presentation of the Fig. 4 shows a first process step in the manufacture of the cup 10 of the invention Fig. 1 ,
- the jacket 12 already has the shape of a frusto-conical sleeve and has thus already been produced from a flat, annular segment-shaped state in that its end faces have been overlapped with each other and fixed together.
- This area of the overlap 20 is in the illustration of Fig. 4 for the sake of clarity not shown.
- the shell 12 in the form of a frusto-conical sleeve is now pushed onto a mandrel 22, which has a generally frusto-conical shape with the same cone angle as the shell 12.
- a mandrel 22 which has a generally frusto-conical shape with the same cone angle as the shell 12.
- the mandrel 22 is provided with a circular cylindrical portion 24, on the front side of the cup-shaped bottom 16 is arranged.
- the bottom 16 is, for example, by means of negative pressure at the end face of the circular cylindrical portion 24 held.
- the circular cylindrical portion 24 merges with the formation of a shoulder 26 in the frusto-conical portion of the mandrel 22.
- the paragraph 26 does not run over the entire circumference of the mandrel 22 and is intended to form an abutment 18 in the formation of the indentation.
- the jacket 12 will now according to Fig. 5 pushed on the mandrel 22 until, see Fig. 6 , a pot wall of the bottom 16 abuts parallel to an inner side of the jacket 12. If this state is reached, a two-part punch 28 is moved against the lower end of the shell 12.
- a first, cup-shaped part 30 of the two-part punch 28 has a groove-shaped recess 32 which is circular and which receives the lower edge of the shell 12 and this deflects or rolls over by 180 °. This results in a turnover of the region of the jacket 12, which is beyond the lower edge of the pot wall of the bottom 16 is about the lower edge of the top wall of the bottom 16.
- the state of this lower portion of the shell 12 after this so-called floor rolls is the representation of Fig.
- a second part 34 of the punch 28 is annular and is provided for the formation of the indentation 18.
- This second, annular part 34 is pushed simultaneously with the cup-shaped, first part 30 from below against the jacket 12, which rests on the mandrel 22.
- an inner diameter of the ring 34 is larger than the outer diameter by about the thickness of the paper material of the shell 12 of the circular cylindrical portion 24 of the mandrel 22 and thereby presses the shell 12 in the radially outwardly of the circular cylindrical portion 24 of the mandrel 22 lying portions inwardly and thereby forms the indentation 18 from.
- the sliding of the two-part punch 28 takes place in the axial direction parallel to a central longitudinal axis 36 of the shell 12 and the bottom 16. Dietician der Fig.
- FIG. 7 shows the state after the two-piece punch 28 has been completely pushed onto the jacket 12.
- the lower edge of the jacket 12 has been turned over by the first, cup-shaped part 30 by 180 ° or rolled over.
- the second, annular part 34 has the jacket 12 pressed or folded inwards so that the indentation 18 has been formed.
- This radially outwardly extending recess 38 on the second, annular part 34 of the punch 28 ensures that no deformation takes place in the region of the overlap 20.
- FIG. 10 shows schematically a view of a possible embodiment of the recess 38 as viewed from the central longitudinal axis 36.
- the recess 38 of the annular part 34 from Fig. 8 has straight, substantially perpendicular to the circumferential direction extending side edges.
- the side edges 40 of the recess 38 are not rectilinear, but extend approximately arcuate curved, with the width of the recess decreases from top to bottom.
- the indentation 18 thereby receives on both sides of the region of the overlap 20 a downwardly, in the direction of the bottom 16 to a circular arc curved course.
- the side edges 40 extend at a bend angle of 90 ° so that they extend at the lower end of the second portion 34 of the punch 28 approximately parallel to the boundary lines of the region of the overlap 20.
- the cup 10 is then shown in the state after the two-piece punch 28 has been withdrawn again parallel to the central longitudinal axis 36 of the lower part of the shell 12 and also the mandrel 22 has been removed. In this state, the cup 10 is only partially completed.
- the bottom frame In order to make the cup 10 liquid-tight, the bottom frame must still be formed by the folded portion of the shell 12 is pressed from the inside against the pot wall of the bottom 16 and the three then mutually parallel layers of the shell 12 and the bottom 16 pressed together , glued and / or sealed.
- the upper edge of the shell 12 can then be provided with a mouth roll and, for example, an insulating outer sheath can also be pushed onto the cup 12.
- the presentation of the Fig. 11 shows the mandrel 22 in the Fig. 4 to 7 was shown only schematically, in a view from above.
- the presentation of the Fig. 12 shows a view on the cutting plane AA in Fig. 11 ,
- the circular cylindrical portion 24 of the mandrel 22 and the shoulder 26 are formed on a ring 50 which forms the lower end of the mandrel 22.
- the shoulder 26 does not run over the entire circumference of the ring 50, but is not formed in a partial region of the circumference, wherein this partial region then comes to rest on the sheath 12 in the region of the overlap 20.
- Fig. 13 shows the ring 50 in a view from above.
- a region 52 of the shoulder 26 is not formed and the ring 50 therefore has in this area a lateral surface corresponding to the portion of a lateral surface of a truncated cone.
- the section 52 can be clearly seen in the view on the sectional plane AA, which in Fig. 15 is shown.
- the circular cylindrical portion 24 is interrupted in the area 52.
- transition areas 54 On both sides of the region 52 adjoin transition areas 54, in which the shoulder 26 is formed, but with a rising away from the area 52 depth.
- a depth of the shoulder 26 therefore increases from the region 52 in both circumferential directions until the shoulder 26 at the end of the region 54 has reached its intended depth, which it then retains over the remainder of the circumference until the transition region 54 again begins.
- the formation of the region 52 and the transition regions 54 on the ring 50 is also in the illustration of Fig. 14 to recognize.
- the circular cylindrical region 24 ends at the beginning of the two transition regions 54 and the transition regions 54 form a gradual transition to the region 52.
- the provision of the region 52 on the mandrel 22 can ensure that the indentation 18 in the region of the overlap 20 is not formed and thereby the in Fig. 2 shown cup formation results.
- the width B1 of the region 52 is approximately as large as the width of each of the transition regions 54. This allows a smooth, gradual transition from the heel 26 and the circular cylindrical portion 24 are secured to the area 52. This gentle, gradual transition in turn ensures that when deforming the paper material of the shell 12 during the formation of the indentation 18 no excessive material tensions occur or the paper material even tears.
- the region 52 is in the process step according to FIG 6 and 7 , So the molding of the indentation 18, the recess 38 in the annular portion 34 of the punch 28 opposite.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Stackable Containers (AREA)
Description
Die Erfindung betrifft einen Becher aus Papiermaterial mit einem befüllbaren Innenraum, der mittels eines wenigstens abschnittsweise konischen Mantels und eines Bodens gebildet ist, wobei der Boden im Bereich des unteren Endes des Innenraums im Wesentlichen flüssigkeitsdicht mit dem Mantel verbunden ist, wobei der Mantel aus einem ebenen Zuschnitt geformt ist, dessen Stirnseiten im Bereich einer Überlappung miteinander verbunden sind, und wobei der den Innenraum begrenzende Mantel wenigstens eine in Umfangsrichtung verlaufende Einformung aufweist.The invention relates to a cup of paper material with a fillable interior, which is formed by means of an at least partially conical shell and a bottom, wherein the bottom is connected in the region of the lower end of the interior substantially liquid-tight with the shell, wherein the shell of a flat Blank is formed, whose end faces are connected to each other in the region of an overlap, and wherein the inner space bounding shell has at least one circumferentially extending indentation.
Aus der deutschen Offenlegungsschrift
Aus der europäischen Offenlegungsschrift
Der Bereich der Überlappung ist bei starker Ausprägung der umlaufenden Stapelschulter oder bei Verwendung von kostengünstigen und weniger gut zu verformenden Materialien kritisch und es kann im Bereich dieser Überlappung zu Undichtigkeiten kommen. Das Einformen der umlaufenden Stapelschulter kann auch zu ungünstigen Materialverschiebungen führen, die den Becherboden verformen können, so dass dieser nicht mehr eben steht.The area of the overlap is critical in the case of strong character of the circulating stacking shoulder or when using inexpensive and less easily deformable materials and leaks may occur in the area of this overlap. The shaping of the circumferential stacking shoulder can also lead to unfavorable material shifts that can deform the cup bottom so that it is no longer flat.
Mit der Erfindung soll ein verbesserter Becher aus Papiermaterial und ein verbessertes Verfahren zum Herstellen eines solchen Bechers angegeben werden.The invention is intended to provide an improved cup of paper material and an improved method for producing such a cup.
Erfindungsgemäß ist hierzu ein Becher aus Papiermaterial mit einem befüllbaren Innenraum, der mittels eines wenigstens abschnittsweise konischen Mantels und eines Bodens gebildet ist, vorgesehen, wobei der Boden im Bereich des unteren Endes des Innenraums im wesentlichen flüssigkeitsdicht mit dem Mantel verbunden ist, wobei der Mantel aus einem ebenen Zuschnitt geformt ist, dessen Stirnseiten im Bereich einer Überlappung miteinander verbunden sind, und wobei der den Innenraum begrenzende Mantel wenigstens eine in Umfangsrichtung verlaufende Einformung aufweist, bei dem die Einformung im Bereich der Überlappung nicht ausgebildet ist.According to the invention, a cup made of paper material with a fillable interior, which is formed by means of an at least partially conical shell and a bottom, provided, wherein the bottom is connected in the region of the lower end of the interior substantially liquid-tight with the shell, wherein the shell a flat blank is formed whose end faces are connected to each other in the region of an overlap, and wherein the sheath bounding the interior has at least one circumferentially extending indentation, wherein the indentation in the region of the overlap is not formed.
Überraschenderweise lässt sich durch Aussparen der Einformung bzw. der Stapelschulter im Bereich der Seitennaht, also dem Bereich der Überlappung, ein verbesserter Becher aus Papiermaterial dadurch realisieren, dass Undichtigkeiten im Bereich dieser Seitennaht vermieden werden. Dies deshalb, da in diesem Bereich der Überlappung dann keinerlei Verformung stattfindet. Es kann dadurch sichergestellt werden, dass die Seitennaht nicht wieder aufgeht und sich die Stirnseiten des Mantels im Bereich der Überlappung nicht wieder voneinander lösen. Dennoch können trotz der im Bereich der Überlappung ausgesparten Einformung sehr gute Stapeleigenschaften der erfindungsgemäßen Becher erzielt werden.Surprisingly, by eliminating the indentation or the stacking shoulder in the region of the side seam, ie the region of the overlap, an improved cup of paper material can be realized by avoiding leaks in the region of this side seam. This is because no deformation takes place in this area of the overlap. It can thereby be ensured that the side seam does not rise again and the front sides of the jacket do not separate again in the region of the overlap. Nevertheless, despite the recessed in the region of the overlap molding very good stacking properties of the cup according to the invention can be achieved.
In Weiterbildung der Erfindung erstreckt sich die Einformung mit Ausnahme des Bereichs der Überlappung über den gesamten Umfang des Mantels.In a further development of the invention, the indentation, with the exception of the region of the overlap, extends over the entire circumference of the jacket.
Auf diese Weise kann die Einformung als Mittel zum Halten eines anderen Bechers dienen und, da die Einformung mit Ausnahme des Bereichs der Überlappung über den gesamten Umfang des Mantels vorhanden ist, lassen sich sehr gute Stapeleigenschaften erzielen.In this way, the indentation can serve as a means for holding another cup, and since the indentation, except for the area of overlap, is present over the entire circumference of the shell, very good stacking properties can be achieved.
In Weiterbildung der Erfindung verläuft die Einformung angrenzend an den Bereich der Überlappung gekrümmt oder abgebogen, wobei die Einformung, gesehen in Richtung auf den Bereich der Überlappung zu, zu beiden Seiten des Bereichs der Überlappung gekrümmt oder abgebogen in Richtung auf den Boden des Bechers zu verläuft.In a further development of the invention, the indentation is curved or bent adjacent to the region of the overlap, the indentation, viewed in the direction of the region of the overlap, extending to both sides of the region of the overlap curved or bent towards the bottom of the cup ,
Durch einen solchen abgebogenen oder gekrümmten Verlauf der Einformung zu beiden Seiten des Bereichs der Überlappung lassen sich Materialspannungen, die der speziellen Struktur des für Becher verwendeten Papiermaterials geschuldet sind, weitgehend vermeiden bzw. so beherrschen, dass sie nicht zu unregelmäßig verformten Bechern führen. Die Einformung endet somit nicht abrupt vor dem Bereich der Überlappung, sondern verläuft abgebogen oder gekrümmt in Richtung auf den Boden des Bechers zu. Der abgebogene oder gekrümmte Verlauf der Einformung hilft dabei, Bereiche zu starker Verformung zu vermeiden, in denen das Papiermaterial reißen könnte.By such a bent or curved course of the indentation on both sides of the region of the overlap can be material stresses that are due to the special structure of the paper material used for cup largely avoid or so dominate that they do not lead to irregularly deformed cups. The indentation thus does not terminate abruptly before the region of the overlap, but extends bent or curved in the direction of the bottom of the cup. The bent or curved course of the indentation helps avoid areas of excessive deformation in which the paper material could break.
In Weiterbildung der Erfindung verläuft die Einformung in Richtung auf den Bereich der Überlappung zu ausgehend von einem Verlauf in Umfangsrichtung um einen Winkel von 90° gekrümmt auf den Boden zu.In a further development of the invention, the indentation in the direction of the region of the overlap extends from a course in the circumferential direction through an angle of 90 ° curved toward the ground.
Auf diese Weise lassen sich gute Stapeleigenschaften der Einformung mit einem verformungsfreien Bereich an der Überlappung und der Vermeidung von übermäßigen Materialverformungen verbinden.In this way, good stacking properties of the molding can be combined with a deformation-free area at the overlap and the avoidance of excessive material deformations.
In Weiterbildung der Erfindung verläuft die Einformung kreisbogenförmig gekrümmt.In a further development of the invention, the indentation is curved in a circular arc.
Der kreisbogenförmige Verlauf der Einformung um einen Winkel von 90° gekrümmt auf dem Boden zu hilft, Materialspannungen zu vermeiden.The arcuate course of the indentation at an angle of 90 ° curved on the ground helps to avoid material stresses.
In Weiterbildung der Erfindung verringert sich eine Tiefe der Einformung in radialer Richtung in einer Richtung auf den Bereich der Überlappung zu.In a development of the invention, a depth of the indentation in the radial direction in one direction decreases to the area of the overlap.
Auf diese Weise kann die Tiefe der Einformung und somit auch die erforderliche Materialverformung allmählich in Richtung auf die Überlappung zu abgebaut werden. Vorteilhafterweise verringert sich die Tiefe der Einformung bis auf null. In diesem Fall endet die Einformung nicht abrupt und am Übergang zum Bereich der Überlappung treten keine übermäßigen Materialspannungen oder Materialverformungen auf.In this way, the depth of the indentation and thus also the required material deformation can be reduced gradually towards the overlap. Advantageously, the depth of the indentation is reduced to zero. In this case, the indentation does not abruptly end and at the transition to the overlap area, excessive material stresses or deformations of material do not occur.
In Weiterbildung der Erfindung ist ein Innendurchmesser des Mantels auf Höhe der Einformung kleiner als ein Innendurchmesser des Mantels auf Höhe des Bodens.In a further development of the invention, an inner diameter of the shell at the level of the indentation is smaller than an inner diameter of the shell at the level of the ground.
Auf diese Weise lassen sich hervorragende Stapeleigenschaften erreichen. Die Einformung bzw. die Stapelschulter ragen dann so weit in den Innenraum vor, dass sogar Toleranzen bei der Ausbildung des jeweils oberen Bechers, also beispielsweise im Bereich von dessen Bodenzarge, die zum Abstapeln benutzt wird, kompensieren lassen. Da der Bereich der Überlappung von einer solchen starken Einformung ausgespart ist, werden Undichtigkeiten im Bereich der Überlappung vermieden.In this way, excellent stacking properties can be achieved. The indentation or the stacking shoulder then protrude so far into the interior space that even tolerances can be compensated in the formation of the respective upper cup, that is to say, for example, in the region of its bottom frame, which is used for destacking. Since the area of the overlap is omitted from such a strong indentation, leaks in the overlap area are avoided.
Das der Erfindung zugrundeliegende Problem wird auch durch ein Verfahren zum Herstellen eines Bechers aus Papiermaterial mit folgenden Schritten gelöst: Formen eines ebenen Zuschnitts zu einem im wesentlichen konischen Mantel und Verbinden der Stirnseiten des Zuschnitts miteinander im Bereich einer Überlappung, Einschieben eines topfförmigen Bodens in den konischen Mantel, so dass die umlaufende Topfwandung des Bodens im Wesentlichen parallel an der Innenseite des konischen Mantels anliegt und Einbringen einer umlaufenden Einformung in den konischen Mantel unter Aussparung des Bereichs der Überlappung.The problem underlying the invention is also solved by a method for producing a cup of paper material with the following steps: forming a flat blank into a substantially conical mantle and connecting the end faces of the blank together in the region of an overlap, inserting a cup-shaped Bodens in the conical jacket, so that the peripheral pot wall of the bottom substantially parallel to the inside of the conical jacket and applying a circumferential indentation in the conical jacket with the recess of the region of the overlap.
Durch Aussparen des Bereichs der Überlappung beim Einbringen der umlaufenden Einformung lassen sich Undichtigkeiten im Bereich der Überlappung vermeiden. Das Einbringen der umlaufenden Einformung erfolgt vorteilhafterweise bevor der Mantel unter Ausbildung einer Bodenzarge mit der Topfwandung des Bodens fest und flüssigkeitsdicht verbunden wird. Vorteilhafterweise wird der Mantel lediglich um die untere Kante der Topwandung des Bodens umgeschlagen, ohne dass bereits eine feste Verbindung zwischen Mantel und der Topfwandung des Bodens besteht. Das Umschlagen des unteren Endes des Mantels wird auch als sogenanntes Bodenrollen bezeichnet und erfolgt typischerweise durch Bewegen eines rinnenförmigen Stempels gegen die untere Kante des Mantels. Dies führt zu einem Einrollen der unteren Kante um 180° und im Ergebnis damit zu einem Umschlagen des über den unteren Rand der Topfwandung des Bodens hinausragenden Bereichs des Mantels um die untere Kante der Topfwandung. Alternativ kann der Mantel ausschließlich mit der Außenseite der Topfwandung verbunden werden, so dass dann ein Umschlagen des Mantels in seinem unteren Bereich entfällt. Bevor also der Mantel mit dem Boden fest und flüssigkeitsdicht verbunden ist, können Verschiebungen und Stauchungen durch das Einbringen der Einformung unter Aussparung des Bereichs der Überlappung noch ausgeglichen und kompensiert werden. Das Aussparen des Bereichs der Überlappung beim Ausbilden der Einformung bzw. Stapelschulter führt zu stärkeren Materialverschiebungen, verglichen mit dem Ausbilden einer umlaufenden Einformung. Dies beispielsweise einfach deshalb, da der Mantel dort, wo die Einformung ausgebildet wird, in seiner Länge verkürzt wird, dort, wo die Einformung aber nicht ausgebildet wird, also im Bereich der Überlappung, aber seine ursprüngliche Länge behält. Diese stärkeren Materialverschiebungen können zu Papierbechern führen, die nicht mehr gleichmäßig geformt sind, dadurch gegebenenfalls Probleme mit der Dichtigkeit haben und vor allem von Verbrauchern als schief und minderwertig angesehen werden. Überraschenderweise gelingt es mit der Erfindung aber nun, diese stärkeren Materialverschiebungen beim Ausbilden der Einformung unter Aussparung des Bereichs der Überlappung dadurch auszugleichen, dass die Einformung ausgebildet wird, wenn der Mantel noch nicht fest und flüssigkeitsdicht mit dem Boden verbunden ist.By eliminating the area of the overlap when introducing the circumferential indentation, leaks in the region of the overlap can be avoided. The introduction of the circumferential indentation is advantageously carried out before the coat is firmly and liquid-tightly connected to form a bottom frame with the pot wall of the soil. Advantageously, the jacket is merely folded around the lower edge of the top wall of the floor, without there already being a firm connection between the jacket and the cup wall of the floor. Turning over the lower end of the sheath is also referred to as so-called floor rolling and is typically accomplished by moving a trough-shaped punch against the lower edge of the sheath. This leads to a curling of the lower edge by 180 ° and as a result to a turning over of the lower edge of the pot wall of the bottom projecting portion of the shell to the lower edge of the pot wall. Alternatively, the jacket can be connected only to the outside of the pot wall, so that then eliminates a turning of the jacket in its lower region. So before the jacket is firmly and liquid-tightly connected to the ground, displacements and compressions can be compensated and compensated by the introduction of the indentation with the exception of the region of the overlap. The omission of the area of the overlap when forming the embossment or stacking shoulder leads to greater material displacements compared to the formation of a circumferential indentation. This, for example, simply because the shell is shortened in its length where the indentation is formed, where the indentation is not formed, but in the overlap, but its original Length keeps. These increased material shifts may result in paper cups that are no longer uniform in shape, thereby possibly having leaks and, above all, being considered by consumers to be skewed and inferior. Surprisingly, however, with the invention, it is now possible to compensate for these greater material displacements in forming the indentation while omitting the region of the overlap, because the indentation is formed when the jacket has not yet been firmly and fluid-tightly connected to the bottom.
In Weiterbildung der Erfindung erfolgen das Umschlagen des unteren Bereich des konischen Mantels um die Topfwandung und das Einbringen der umlaufenden Einformung im Wesentlichen gleichzeitig.In a further development of the invention, the folding over of the lower region of the conical jacket around the pot wall and the introduction of the circumferential indentation take place essentially simultaneously.
Beispielsweise kann das Umschlagen des unteren Bereichs des konischen Mantels oder das sogenannten Bodenrollen durch das Heranfahren eines rinnenförmigen Stempels an das untere Ende des Mantels erfolgen. In Richtung auf den Becher zu gesehen weist der Stempel noch einen umlaufenden Ring auf, der dann von außen her gegen den Mantel gefahren wird und die Einformung unter Aussparung des Bereichs der Überlappung ausbildet. Das Ausbilden der Einformung kann durch axiales Verschieben des Rings gegen den konischen Mantel erfolgen, kann aber beispielsweise auch durch radiales Zustellen mehrerer Stempel erfolgen. In jedem Fall ist der Ring bzw. der Stempel so ausgebildet, dass der Bereich der Überlappung ausgespart wird und im Bereich dieser Überlappung keine Einformung oder Stapelschulter ausgebildet wird.For example, the turning over of the lower region of the conical jacket or the so-called bottom rolling can be achieved by approaching a trough-shaped stamp to the lower end of the jacket. Seen in the direction of the cup, the stamp still has a circumferential ring, which is then driven from the outside against the jacket and forms the indentation with the recess of the region of the overlap. The formation of the indentation can be done by axial displacement of the ring against the conical jacket, but can also be done for example by radial delivery of several stamp. In any case, the ring or the stamp is formed so that the region of the overlap is recessed and in the region of this overlap no indentation or stacking shoulder is formed.
In Weiterbildung der Erfindung erfolgt das Umschlagen des unteren Bereichs des konischen Mantels und das Einbringen der umlaufenden Einformung mittels Aufschieben eines Stempels auf den unteren Bereich des konischen Mantels parallel zu einer Mittellängsachse des konischen Mantels.In a further development of the invention, the turning over of the lower region of the conical jacket and the introduction of the circumferential indentation by means of pushing on a stamp on the lower region of the conical jacket takes place parallel to a central longitudinal axis of the conical jacket.
Durch axiales Aufschieben des Stempels parallel zur Mittellängsachse lassen sich auch vergleichsweise weit in den Innenraum vorragende Einformungen zuverlässig und ohne Beschädigung des Papiermaterials ausbilden. Speziell muss das Papiermaterial des Mantels bei einem solchen Vorgehen nicht gestreckt werden, sondern klappt mehr oder weniger nach innen um, wobei gleichzeitig beim Ausbilden der Einformung die Höhe des Bechers zwischen der Einformung und dem unteren Rand des Bodens verkürzt wird. Wie bereits ausgeführt wurde, erfolgt diese Verkürzung über den Umfang des Bechers gesehen ungleichmäßig, da ja der Bereich der Überlappung ausgespart wird. Die sich dadurch ergebenden Materialverschiebungen innerhalb des Mantels lassen sich dadurch ausgleichen, dass zwar das sogenannte Bodenrollen bzw. Umschlagen des Mantels gleichzeitig mit dem Ausbilden der Einformung erfolgt, die Ausbildung der Bodenzarge, mit der der Mantel dann fest und flüssigkeitsdicht mit der Topfwandung des Bodens verbunden wird, aber erst nach dem Ausbilden der Einformung vorgenommen wird.By axially pushing the punch parallel to the central longitudinal axis can also comparatively far into the interior protruding indentations reliably and without damaging the paper material form. Specifically, the paper material of the shell need not be stretched in such a procedure, but folds more or less inward, while at the same time when forming the indentation, the height of the cup between the indentation and the bottom edge of the bottom is shortened. As already stated, this shortening is seen unevenly over the circumference of the cup, since the area of the overlap is omitted. The resulting material shifts within the shell can be compensated by the fact that although the so-called floor rolling or turning of the shell takes place simultaneously with the formation of the indentation, the formation of the bottom frame, with which the jacket then firmly and liquid-tightly connected to the pot wall of the soil is, but only after the formation of the indentation is made.
In Weiterbildung der Erfindung ist das flüssigkeitsdichte Verpressen der Topfwandung des Bodens und des konischen Mantels nach dem Schritt des Einbringens der umlaufenden Einformung vorgesehen.In a further development of the invention, the liquid-tight pressing of the pot wall of the bottom and the conical jacket is provided after the step of introducing the circumferential indentation.
Das der Erfindung zugrundeliegende Problem wird auch durch eine Vorrichtung zum Durchführen des erfindungsgemäßen Verfahrens gelöst, wobei die Vorrichtung einen Dorn und einen Stempel zum Einbringen einer Einformung in einen konischen Mantel eines Bechers aus Papiermaterial aufweist, bei der der Dorn einen in Umfangsrichtung verlaufenden Absatz und der Stempel einen ringförmigen Teil zum Ausbilden der Einformung aufweisen, wobei der Absatz im Bereich einer Überlappung am Mantel unterbrochen und/oder der ringförmige Teil des Stempels im Bereich der Überlappung am Mantel ausgespart ist.The problem underlying the invention is also solved by a device for carrying out the method according to the invention, wherein the device comprises a mandrel and a punch for introducing a molding in a conical shell of a cup of paper material, wherein the mandrel extending in the circumferential direction paragraph and the Stamp have an annular portion for forming the indentation, wherein the paragraph interrupted in the region of an overlap on the jacket and / or the annular part of the punch is recessed in the region of the overlap on the jacket.
Durch Unterbrechen des Absatzes am Kerndorn im Bereich der Überlappung wird in diesem Bereich, also auf Höhe der einzubringenden Einformung und im Bereich der Seitennaht/Überlappung, die Gefahr einer Faltenbildung verringert.By interrupting the shoulder on the core mandrel in the region of the overlap, the risk of wrinkling is reduced in this area, ie at the level of the indentation to be introduced and in the area of the side seam / overlap.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus den Ansprüchen und der nachfolgenden Beschreibung bevorzugter Ausführungsformen der Erfindung im Zusammenhang mit den Zeichnungen. Einzelmerkmale der unterschiedlichen dargestellten Ausführungsformen lassen sich dabei in beliebiger Weise miteinander kombinieren, ohne den Rahmen der Erfindung zu überschreiten. In den Zeichnungen zeigen:
- Fig. 1
- eine erste Schnittansicht eines erfindungsgemäßen Bechers aus Papiermaterial,
- Fig. 2
- eine zweite Schnittansicht eines erfindungsgemäßen Bechers, wobei die Schnittebene der
Fig. 2 gegenüber der Schnittebene derFig. 1 um 90° um die Mittellängsachse des Bechers gedreht ist, - Fig. 3
- eine Ansicht eines erfindungsgemäßen Bechers von oben,
- Fig. 4
- einen ersten Verfahrensschritt beim Herstellen des erfindungsgemäßen Bechers,
- Fig. 5
- einen zweiten Verfahrensschritt beim Herstellen des erfindungsgemäßen Bechers,
- Fig. 6
- einen dritten Verfahrensschritt beim Herstellen des erfindungsgemäßen Bechers,
- Fig. 7
- einen vierten Verfahrensschritt beim Herstellen des erfindungsgemäßen Bechers,
- Fig. 8
- eine Draufsicht auf den Stempel, der gemäß
Fig. 7 bei dem erfindungsgemäßen Verfahren verwendet wird, - Fig. 9
- eine Ansicht des erfindungsgemäßen Bechers nach dem Verfahrensschritt der
Fig. 7 , - Fig. 10
- eine abschnittsweise Ansicht eines Stempels ähnlich
Fig. 8 von innen, - Fig. 11
- eine Ansicht auf einen Kerndorn, der gemäß
Fig. 4 bei dem erfindungsgemäßen Verfahren verwendet wird, von oben, - Fig. 12
- eine Ansicht auf die Schnittebene A-A in
Fig. 11 , - Fig. 13
- eine Draufsicht auf einen Ring an dem Kerndorn der
Fig. 12 , - Fig. 14
- eine Ansicht des Rings der
Fig. 13 von schräg oben, - Fig. 15
- eine Ansicht auf die Schnittebene A-A in
Fig. 13 und - Fig. 16
- eine vergrößerte Darstellung der Einzelheit X aus
Fig. 15 .
- Fig. 1
- a first sectional view of a cup of paper material according to the invention,
- Fig. 2
- a second sectional view of a cup according to the invention, wherein the sectional plane of the
Fig. 2 opposite the cutting plane of theFig. 1 rotated 90 ° about the central longitudinal axis of the cup, - Fig. 3
- a view of a cup according to the invention from above,
- Fig. 4
- a first method step in the production of the cup according to the invention,
- Fig. 5
- a second method step in the production of the cup according to the invention,
- Fig. 6
- a third process step in the production of the cup according to the invention,
- Fig. 7
- a fourth method step in the production of the cup according to the invention,
- Fig. 8
- a plan view of the stamp, according to
Fig. 7 used in the method according to the invention, - Fig. 9
- a view of the cup according to the invention after the process step of
Fig. 7 . - Fig. 10
- a section-wise view of a stamp similar
Fig. 8 from the inside, - Fig. 11
- a view of a core thorn, according to
Fig. 4 used in the method according to the invention, from above, - Fig. 12
- a view on the cutting plane AA in
Fig. 11 . - Fig. 13
- a plan view of a ring on the core mandrel of
Fig. 12 . - Fig. 14
- a view of the ring of the
Fig. 13 from diagonally above, - Fig. 15
- a view on the cutting plane AA in
Fig. 13 and - Fig. 16
- an enlarged view of the detail X from
Fig. 15 ,
Die Darstellung der
Der Becher 10 weist einen allgemein konischen Mantel 12 auf, der unter Bildung einer Bodenzarge 14 mit einem allgemein topfförmigen Boden 16 verbunden ist. Zum Ausbilden der Bodenzarge 14 wird ein über den Boden 16 bzw. dessen Topfwandung hinaus stehender Bereich des Mantels 12 um die Topfwandung des Bodens 16 umgeschlagen und dann werden der Mantel 12 und der Boden 16 im Bereich dieses Umschlages miteinander verpresst und auch miteinander verklebt oder versiegelt. Der Boden 16 und der Mantel 12 sind dadurch fest und flüssigkeitsdicht aneinander fixiert.The
Der Mantel 12 des Bechers 10 ist mit einer in Umfangsrichtung verlaufenden Einformung 18 versehen, die lediglich in dem in
Auch in
Da die Einformung 18 aber mit Ausnahme des Bereichs der Überlappung 20 über den gesamten Umfang des Mantels 12 erstreckt ist, kann diese eine verlässliche Stapelschulter für gleichartige, zu stapelnde Becher bilden. Beispielsweise kann auf der Einformung 18 die Bodenrolle eines nicht dargestellten Außenmantels eines oberen Bechers aufliegen oder beispielsweise die Bodenzarge 14 eines jeweils oberen Bechers. Die Aussparung der Einformung 18 im Bereich der Überlappung 20 verschlechtert die Stapeleigenschaften des erfindungsgemäßen Bechers 10 dabei nicht.However, since the
Die Einformung 18 ist in radialer Richtung gesehen so stark ausgebildet, dass ein Innendurchmesser auf Höhe der Einformung 18 geringer ist als ein Innendurchmesser auf Höhe des Bodens 16. Oberhalb des Bodens 16 schließt sich in einer Richtung auf die Öffnung des Bechers 10 zu somit ein Bereich an, der seinen Durchmesser geringfügig verringert, bis die Einformung 18 erreicht ist. Eine solche starke Ausbildung der Einformung im Sinne einer so deutlichen Querschnittsverringerung ist nicht unbedingt erforderlich, kann aber vorgenommen werden. Alternativ kann sich vom Boden 16 aus nach oben gesehen auch ein zylindrischer Bereich bis zur Einformung 18 erstrecken oder der Bereich zwischen Einformung 18 und Boden 16 kann seinen Durchmesser nach oben hin schwach vergrößern.The
Die Darstellung der
Wie ausgeführt wurde, kann der Becher 10 zu seiner endgültigen Fertigstellung am oberen Rand des Mantels 12 noch mit einer Mundrolle versehen werden und beispielsweise kann auch ein allgemein kegelstumpfförmiger Außenmantel auf den Becher 10 aufgeschoben und dort fixiert werden, um dessen Isoliereigenschaften zu verbessern.As has been stated, the
Die Darstellung der
Der Mantel 12 wird nun gemäß
Ein zweiter Teil 34 des Stempels 28 ist ringförmig ausgebildet und ist für die Ausbildung der Einformung 18 vorgesehen. Dieser zweite, ringförmige Teil 34 wird gleichzeitig mit dem topfförmigen, ersten Teil 30 von unten her gegen den Mantel 12 geschoben, der auf dem Dorn 22 aufsitzt. Ein Innendurchmesser des Rings 34 ist aber etwa um die Stärke des Papiermaterials des Mantels 12 größer als der Außendurchmesser des kreiszylinderförmigen Abschnitts 24 des Dorns 22 und drückt dadurch den Mantel 12 in den radial außerhalb des kreiszylindrischen Bereichs 24 des Dorns 22 liegenden Abschnitten nach innen und bildet dadurch die Einformung 18 aus. Das Aufschieben des zweiteiligen Stempels 28 erfolgt dabei in axialer Richtung parallel zu einer Mittellängsachse 36 des Mantels 12 und des Bodens 16. Die Darstellung der
Wie in der Darstellung der
Die Darstellung der Fig. 10 zeigt schematisch eine Ansicht einer möglichen Ausgestaltung der Aussparung 38 von der Mittellängsachse 36 aus gesehen. Die Aussparung 38 des ringförmigen Teils 34 aus
In der Darstellung der
Die Darstellung der
Der kreiszylinderförmige Abschnitt 24 des Dorns 22 und der Absatz 26 sind an einem Ring 50 ausgebildet, der das untere Ende des Dorns 22 bildet. Der Absatz 26 läuft dabei nicht über den gesamten Umfang des Rings 50 um, sondern ist in einem Teilbereich des Umfangs nicht ausgebildet, wobei dieser Teilbereich dann im Bereich der Überlappung 20 am Mantel 12 zu liegen kommt.The circular
Anhand der Darstellung der
Claims (13)
- A cup made of paper material and having a fillable interior, which is formed by means of an at least partially conical tubular wall (12) and a bottom wall (16), wherein said bottom wall (16) is joined to said tubular wall (12) in the region of the lower end of said interior in a substantially liquid-tight manner, wherein said tubular wall (12) is formed from a planar blank, whose end regions are bonded to each other in an overlap region (20), and wherein said tubular wall (12) delimiting said interior comprises at least one deforming entity (18) extending in the peripheral direction, characterized in that said deforming entity (18) is not formed in said overlap region (20).
- The cup made of paper material according to claim 1, characterized in that said deforming entity (18) extends along the entire periphery of said tubular wall (12) with the exception of said overlap region (20).
- The cup according to claim 1 or 2, characterized in that said deforming entity (18) has a bent or curved extension in the vicinity of said overlap region (20), wherein said deforming entity (18), as seen in the direction toward said overlap region (20), extends respectively on both sides of said overlap region (20) forming a bend or curve directed toward said bottom wall (16) of said cup (10).
- The cup according to claim 3, characterized in that said deforming entity (18) extends, in the direction toward the overlap region (20) in relation to an extension in the peripheral region, curved through an angle of 90 degrees directed toward said bottom wall (16).
- The cup according to claim 3, characterized in that said deforming entity (18) is curved to form an arc of a circle.
- The cup according to any one of the preceding claims, characterized in that a depth of said deforming entity (18) in the radial direction diminishes in a direction toward said overlap region (20).
- The cup according to claim 6, characterized in that said depth of said deforming entity (18) diminishes down to zero.
- The cup according to any one of the preceding claims, characterized in that an inside diameter of said tubular wall (12) at the level of said deforming entity (18) is smaller than an inside diameter of said tubular wall (12) at the level of said bottom wall (16).
- A method for the fabrication of a cup made of paper material, comprising the following steps: shaping a planar blank to a substantially conical tubular wall (12) and joining the end regions of said blank to each other in an overlap region (20), inserting a pot-type bottom wall (16) into said conical tubular wall (12), so that the peripheral pot-shaped wall of said bottom wall (16) rests against the interior surface of said conical tubular wall, and incorporating a peripheral deforming entity (18) in said conical tubular wall except in said overlap region (20).
- The method according to claim 9, characterized in that the process of wrapping the lower region of said conical tubular wall (12) around said pot-shaped wall and the process of incorporating said peripheral deforming entity (18) take place substantially simultaneously.
- The method according to claim 9 or 10, characterized in that the process of wrapping the lower region of said conical tubular wall (12) and the process of incorporating said peripheral deforming entity (18) is carried out by pushing a plunger (28) onto said lower region of said conical tubular wall (12) in parallel to a longitudinal center axis (36) of said conical tubular wall (12).
- The method according to any of claims 9 to 11, characterized by pressing said pot-shaped wall of said bottom wall (16) and said conical tubular wall (12) together in a liquid-tight manner after the step involving the incorporation of said peripheral deforming entity (18).
- A device for carrying out the method according to any one of claims 9 to 12, comprising a mandrel (22) and a plunger (28) for the purpose of incorporating a deforming entity (18) in a conical tubular wall (12) of a cup made of paper material, wherein said mandrel (22) includes a step (26) extending in the peripheral direction and said plunger (28) includes an annular portion (34) for the purpose of forming said deforming entity, wherein said step (26) of said mandrel (22) is discontinued in the region that comes to rest on the overlapping (20) of said tubular wall (12) of the cup, and said annular portion (34) of said plunger (28) has a recess in the region (52) of said overlapping (20) on said tubular wall (12), characterized in that transition zones (54) adjoin on both sides of said region (52), in which zones said step (26) is configured with an increasing depth away from said region (52) so that said transition zones (54) form a gradually extending transition to the region (52).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12171943T PL2540636T3 (en) | 2011-06-29 | 2012-06-14 | Container made of a paper material and device for producing a container made of a paper material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011078363A DE102011078363A1 (en) | 2011-06-29 | 2011-06-29 | Cups of paper material and method and apparatus for making a cup of paper material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2540636A1 EP2540636A1 (en) | 2013-01-02 |
EP2540636B1 true EP2540636B1 (en) | 2016-10-12 |
Family
ID=46458156
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12171943.9A Active EP2540636B1 (en) | 2011-06-29 | 2012-06-14 | Container made of a paper material and device for producing a container made of a paper material |
Country Status (7)
Country | Link |
---|---|
US (2) | US9096341B2 (en) |
EP (1) | EP2540636B1 (en) |
CN (1) | CN102849289B (en) |
AU (1) | AU2012203271B2 (en) |
BR (1) | BR102012016056B1 (en) |
DE (1) | DE102011078363A1 (en) |
PL (1) | PL2540636T3 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014066810A1 (en) | 2012-10-26 | 2014-05-01 | Berry Plastics Corporation | Closure for container |
US9340345B2 (en) | 2013-03-14 | 2016-05-17 | Berry Plastics Corporation | Stack shoulder for insulated container |
PL2796282T5 (en) | 2013-04-25 | 2019-07-31 | Seda Internatonal Packaging Group Spa | Method of producing a stacking projection and corresponding tool |
CA2983334C (en) | 2015-04-30 | 2023-09-26 | Berry Plastics Corporation | Container closure |
FR3071190B1 (en) * | 2017-09-19 | 2021-02-19 | C E E Cie Europeenne Des Emballages Robert Schisler | PROCESS FOR MANUFACTURING CUPBOARDS COATED WITH BIODEGRADABLE VARNISH AND CUP MANUFACTURED ACCORDING TO THE PROCEDURE |
CN112060694B (en) * | 2020-09-17 | 2022-03-04 | 李云志 | Paper bowl forming equipment |
CN113619191B (en) * | 2021-07-04 | 2023-06-13 | 浙江新德宝机械有限公司 | Paper container forming machine |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3049277A (en) * | 1959-12-22 | 1962-08-14 | American Can Co | Insulated container |
US4211339A (en) * | 1976-12-13 | 1980-07-08 | Onoda Cement Co., Ltd. | Laminated paper container with sealed seams |
JP2000302132A (en) * | 1999-04-21 | 2000-10-31 | Tomohisa Ogawa | Paper cup |
DE102004056932B4 (en) | 2004-11-22 | 2022-07-28 | Ptm Packaging Tools Machinery Pte. Ltd. | Double wall paper cup and method of making a double wall paper cup |
EP1785265A1 (en) * | 2005-11-14 | 2007-05-16 | SEDA S.p.A. | Device for producing a stacking projection on a container wall and container with same |
DE102008005403A1 (en) | 2008-01-21 | 2009-07-23 | Ptm Packaging Tools Machinery Pte.Ltd. | Mug made of a paper material |
USD613554S1 (en) * | 2008-03-14 | 2010-04-13 | Solo Cup Operating Corporation | Cup |
TW201039782A (en) * | 2009-05-12 | 2010-11-16 | Sun Rise Green Technology Co Ltd | Paper cup with strengthened heat isolation structure |
-
2011
- 2011-06-29 DE DE102011078363A patent/DE102011078363A1/en not_active Withdrawn
-
2012
- 2012-06-01 AU AU2012203271A patent/AU2012203271B2/en active Active
- 2012-06-14 EP EP12171943.9A patent/EP2540636B1/en active Active
- 2012-06-14 PL PL12171943T patent/PL2540636T3/en unknown
- 2012-06-28 US US13/536,144 patent/US9096341B2/en active Active
- 2012-06-28 CN CN201210219355.0A patent/CN102849289B/en active Active
- 2012-06-28 BR BR102012016056-0A patent/BR102012016056B1/en active IP Right Grant
-
2015
- 2015-06-23 US US14/747,654 patent/US9409373B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2540636A1 (en) | 2013-01-02 |
PL2540636T3 (en) | 2017-06-30 |
BR102012016056B1 (en) | 2020-03-31 |
DE102011078363A1 (en) | 2013-01-03 |
CN102849289B (en) | 2015-11-18 |
CN102849289A (en) | 2013-01-02 |
US20150290898A1 (en) | 2015-10-15 |
US9409373B2 (en) | 2016-08-09 |
BR102012016056A2 (en) | 2013-07-02 |
AU2012203271A1 (en) | 2013-01-17 |
US9096341B2 (en) | 2015-08-04 |
AU2012203271B2 (en) | 2015-12-24 |
US20130001287A1 (en) | 2013-01-03 |
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