EP2225993B1 - Electric cleaner - Google Patents
Electric cleaner Download PDFInfo
- Publication number
- EP2225993B1 EP2225993B1 EP08864123.8A EP08864123A EP2225993B1 EP 2225993 B1 EP2225993 B1 EP 2225993B1 EP 08864123 A EP08864123 A EP 08864123A EP 2225993 B1 EP2225993 B1 EP 2225993B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dust
- filter
- case
- separation
- collection case
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/20—Means for cleaning filters
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/16—Arrangement or disposition of cyclones or other devices with centrifugal action
- A47L9/1658—Construction of outlets
- A47L9/1666—Construction of outlets with filtering means
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/16—Arrangement or disposition of cyclones or other devices with centrifugal action
- A47L9/1691—Mounting or coupling means for cyclonic chamber or dust receptacles
Definitions
- the present invention relates to an electric vacuum cleaner including a dust-separation case for separating dust contained in air by utilizing centrifugal force, and dust-collection case for collecting the dust separated from the air inside the dust-separation case. More particularly, the present invention relates to a structure for removing dust adhering to a filter contained in the dust-separation case by utilizing an action of detaching the dust-collection case from the dust-separation case, and action of attaching the dust-collection case to the dust-separation case.
- an electric vacuum cleaner in which dust contained in air drawn by a motor-driven blower is separated by utilizing inertial force, and which makes a bag-like pack-filter unnecessary is known.
- An example of an electric vacuum cleaner of this kind is disclosed in, for example, Japanese Patent No. 3999791 .
- the electric vacuum cleaner disclosed in this patent publication is provided with a dust-separation means for separating dust in air drawn by a motor-driven blower, and pleated filter for capturing dust passing through the dust-separation means.
- the pleated filter is arranged between the dust-separation means and motor-driven blower.
- the dust-separation means is provided with a dust-separation case, and dust-collection case.
- the dust-separation case includes an airflow inlet through which air is drawn, separation chamber communicating with the airflow inlet, and airflow-passage opening positioned on the downstream side of the separation chamber in the airflow direction.
- the separation chamber includes a cylindrical wall surface, and an air-suction cylinder is arranged at a central part of the separation chamber surrounded by the wall surface.
- the air-suction cylinder includes a large number of vent holes.
- the airflow-passage opening is opposed to the pleated filter, and communicates with the inside of the air-suction cylinder.
- a dust outlet is formed at an upper end of the dust-separation case. The dust outlet communicates with the separation chamber.
- the dust-collection case is detachably attached to the dust-separation case from above the dust-separation case.
- the dust-collection case includes a dust inlet, and vent window.
- the dust inlet is connected to the dust outlet of the dust-separation case.
- the vent window is covered with a filter, and is connected to the airflow-passage opening of the dust-separation case through a vent opening opened in the dust-separation case.
- part of the air drawn into the separation chamber is filtered in the process of passing through the vent holes of the air-suction cylinder, and is thereafter guided to the airflow-passage opening through the inside of the air-suction cylinder. Accordingly, the dust contained in the air is separated in the process in which the air drawn into the dust-separation case passes through the separation chamber.
- the air guided from the separation chamber to the dust-collection case together with the dust flows into the airflow-passage opening of the dust-separation case through the vent window of the dust-collection case, and vent opening of the dust-separation case.
- the air passing through the air-suction cylinder joins the air returning from the dust-collection case to the dust-separation case at the airflow-passage opening.
- an electric vacuum cleaner of this kind if the electric vacuum cleaner is provided with a sensor for detecting the volume or pressure of the air to be drawn into the dust-separation case, it is possible to detect by the sensor that the volume or the pressure of the air drawn into the dust-separation case becomes lower than a predetermined level. Furthermore, it is possible to give notification, on the basis of the detection result of the sensor, that the air-suction cylinder needs cleaning.
- the document GB 2430863 relates to a dust collector for a vacuum cleaner comprising a means for cleaning dirt, dust, etc. adhered to a filter in association with the operation for opening and closing a cap of lid of the dust collector.
- An object of the present invention is to obtain an electric vacuum cleaner in which it is easily possible to remove dust adhering to a filter in a separation chamber by utilizing an action of detaching/attaching a dust-collection case, and carry out maintenance of the filter.
- an electric vacuum cleaner comprises (1) a cleaner main body including a dust-suction port, (2) a motor-driven blower contained in the cleaner main body, for drawing therein air from the dust-suction port, (3) a dust-separation case contained in the cleaner main body, and including a separation chamber for separating dust contained in the air drawn from the dust-suction port from the air by means of centrifugal force, and vent chamber positioned on the downstream side of the separation chamber in the flow direction of the air, (4) a dust-collection case to be detachably attached to the dust-separation case, for collecting the dust separated in the separation chamber, and (5) a filter provided with air permeability, and provided in the dust-separation case to make the separation chamber and vent chamber communicate with each other.
- Cleaning means for removing dust adhering to the filter by being in contact with the filter is provided in the separation chamber.
- the filter and cleaning means are relatively rotated through drive means in synchronization with an action for detaching/attaching the dust-collection case from/to the dust-separation case. By virtue of this rotation, dust adhering to the filter is removed by the cleaning means.
- the present invention it is possible to automatically remove the dust adhering to the filter by utilizing the detaching/attaching action of the dust-collection case. Accordingly, this makes such troublesome work as to require cleaning of the filter to be carried out by artificial work accompanied by disassembly of the dust-separation case unnecessary to thereby facilitate maintenance of the filter.
- FIGS. 1 to 7 A first embodiment of the present invention will be described below on the basis of FIGS. 1 to 7 .
- FIG. 1 shows an electric vacuum cleaner 1 movable along, for example, a floor surface to be cleaned.
- the electric vacuum cleaner 1 includes a cleaner main body 2, dust-separation unit 11, and well-known suction unit (not shown).
- the suction unit includes a suction head provided with a dust-suction opening, dust-suction hose, and extension pipe.
- the extension pipe connects the suction head and dust-suction hose to each other.
- the cleaner main body 2 includes a pair of wheels 3 (only one of them is shown) in contact with the floor surface, caster (not shown), and unit-containing chamber 2a.
- the unit-containing chamber 2a is opened toward the position above the cleaner main body 2.
- a top cover 4 is supported on the cleaner main body 2. The top cover 4 can be moved in a rotating manner between a closed position at which the cover 4 covers the unit-containing chamber 2a from above, and an open position at which the cover 4 steps back from the unit-containing chamber 2a to open the chamber 2a.
- a dust-suction port 5 is formed in the front end wall of the cleaner main body 2.
- the dust-suction port 5 is used to connect the dust-suction hose, and communicates with the unit-containing chamber 2a.
- a motor-driven blower 6 shown in FIG. 7 is contained at a rear part of the cleaner main body 2.
- the motor-driven blower 6 includes a suction opening 6a for drawing air.
- the suction opening 6a is positioned at the back of the unit-containing chamber 2a, and is opened toward the unit-containing chamber 2a. Air discharged from the motor-driven blower 6 is ejected from an exhaust port (not shown) opened at a rear end part of the cleaner main body 2 to the outside of the cleaner main body 2.
- the cleaner main body 2 is further provided with a sensor for detecting the pressure of air to be drawn into the motor-driven blower 6, and display device for notifying clogging.
- the sensor detects that a state where the pressure of the air drawn into the motor-driven blower 6 is less than a predetermined value continues for a predetermined period of time, the display device is operated by regarding the state as dust-clogging.
- the dust-separation unit 11 is detachably contained in the unit-containing chamber 2a of the cleaner main body 2.
- the dust-separation unit 11 is provided with a dust-separation case 12, filter 31, filter drive mechanism 41, first and second cleaning tools 51a and 51b, retention means 61, release means 65, and dust-collection case 71.
- the dust-separation case 12 includes a case main body 12a, and filter case 12b.
- the filter case 12b has a substantially cylindrical shape, and is provided to continue from the rear part of the case main body 12a.
- the case main body 12a includes an airflow inlet 13, airflow outlet 14, separation chamber 15, dust outlet 19, first vent chamber 22, and second vent chamber 23.
- the airflow inlet 13 is opened in a front wall of the case main body 12a.
- the airflow inlet 13 is connected to a rear end part of the dust-suction port 5.
- the airflow outlet 14 is opened in a rear wall of the case main body 12a, and communicates with the inside of the filter case 12b.
- the airflow outlet 14 is positioned on the downstream side of the airflow inlet 13 on the basis of the flow direction of the air inside the case main body 12a.
- the filter case 12b contains therein a pleated filter 69 as shown in FIG. 7 .
- the pleated filter 69 is positioned between the suction opening 6a of the motor-driven blower 6, and the airflow outlet 14.
- the filter case 12b includes an outlet (not shown) positioned at a downstream position of the pleated filter 69.
- the outlet of the filter case 12b communicates with the suction opening 6a of the motor-driven blower 6.
- the case main body 12a is provided with a first sidewall 16, and guide wall 17 protruding sideward from the first sidewall 16.
- the guide wall 17 has a substantially cylindrical shape, and includes an opening part 17a opposed to the first sidewall 16.
- the opening part 17a of the guide wall 17 is closed by a detachable cover 18.
- the first sidewall 16, guide wall 17, and cover 18 collaborate with each other to define the separation chamber 15 inside the case main body 12a.
- the first sidewall 16 is opposed to the cover 18, and is positioned at the inner part of the separation chamber 15.
- an inlet 20 opened to the separation chamber 15 is formed in the first sidewall 16.
- the inlet 20 is positioned at the rear part of the case main body 12a, and is backwardly shifted from the central part of the separation chamber 15.
- the dust outlet 19 is formed at an upper end of the case main body 12a.
- the dust outlet 19 is opened toward the position above the case main body 12a, and communicates with the separation chamber 15. Furthermore, when the separation chamber 15 is viewed from the direction of the cover 18 as shown in FIG. 4 , the dust outlet 19 is positioned at a front part of the case main body 12a, and is positioned at an upper end of the separation chamber 15.
- An annular sealing member 21 which can be elastically deformed is provided at the upper end of the case main body 12a. The sealing member 21 surrounds the dust outlet 19 to seal the outlet 19.
- the first vent chamber 22 is formed in the case main body 12a to connect the airflow inlet 13 and inlet 20 of the separation chamber 15 to each other.
- the first vent chamber 22 extends in the front-back direction of the case main body 12a at the same height position as the upper part of the separation chamber 15.
- the first vent chamber 22 is continuous, at a front end thereof, with the airflow inlet 13.
- a rear part of the first vent chamber 22 is curved in such a manner that the air passing through the first vent chamber 22 is guided in the obliquely downward direction with respect to the inlet 20.
- the bottom wall of the rear part of the first vent chamber 22 is inclined in such a manner that the bottom wall becomes gradually lower toward the separation chamber 15.
- the inlet 20 opened to the separation chamber 15 includes first to fourth opening edge parts 20a, 20b, 20c, and 20d.
- the position of the first opening edge part 20a coincides with the lowest position of the bottom wall of the first vent chamber 22.
- the second opening edge part 20b is positioned above the first opening edge part 20a so that the edge part 20b can be closer to the airflow inlet 13 than the first opening edge part 20a.
- the second opening edge part 20b is shifted farther toward the rear of the separation chamber 15 than the dust outlet 19.
- the third opening edge part 20c connects one end of the first opening edge part 20a and one end of the second opening edge part 20b to each other, and is arcuately curved along the guide wall 17.
- the fourth opening edge part 20d is arcuately curved to connect the other end of the first opening edge part 20a and the other end of the second opening edge part 20b to each other.
- the fourth opening edge part 20d is opposed to the third opening edge part 20c.
- the second opening edge part 20b of the inlet 20 is positioned at an upstream end in the flow direction of the air flowing from the inlet 20 into the separation chamber 15.
- the second vent chamber 23 is positioned under the first vent chamber 22.
- the first vent chamber 22 and second vent chamber 23 are separated from each other by a partition wall 24 belonging to the case main body 12.
- the separation chamber 15, first vent chamber 22, and second vent chamber 23 collaborate with each other to constitute a passage by which the airflow inlet 13 and airflow outlet 14 communicate with each other.
- the separation chamber 15 is positioned between the airflow inlet 13 and airflow outlet 14.
- the case main body 12a includes a second sidewall 25.
- the second sidewall 25 is parallel with the first sidewall 16, and is positioned on the opposite side of the first sidewall 16 with respect to the separation chamber 15.
- the second sidewall 25 collaborates with the partition wall 24 to define the second vent chamber 23.
- a vent opening 26 is formed in the second sidewall 25.
- the vent opening 26 is opened to the second vent chamber 23.
- An annular sealing member 27 which can be elastically deformed is provided on the outer surface of the second sidewall 25. The sealing member 27 surrounds the vent opening 26 to seal the opening 26.
- the filter 31 is provided with a filter frame 31a made of synthetic resin, and filter member 31b.
- the filter frame 31a has a hollow cylindrical shape similar to a circular cone as a desirable example in order to secure a sufficient filtration area.
- a major diameter part of the filter frame 31a is formed at one end thereof in the axial direction.
- a base part 31c is formed integral with the major diameter part of the filter frame 31a.
- the base part 31c is formed into a hollow cylindrical shape sharing the same axis with the filter frame 31a.
- the filter member 31b is constituted of, for example, a synthetic resin member formed into a reticulate form or a metallic member such as stainless steel in which a large number of tiny holes are formed, and is provided with air permeability.
- the filter member 31b is fixed to an outer circumferential surface of the filter frame 31a by means of adhesion or the like.
- the filter member 31b has a conic external shape covering the filter frame 31a.
- the filter member 31b is made of stainless steel, the durability thereof is enhanced as compared with the case where the filter member 31b is made of synthetic resin. Furthermore, there can be obtained an advantage that dust hardly adheres to the filter member 31b, and even when dust adheres to the filter member 31b, the dust easily peels off the filter member 31b.
- the filter 31 is rotatably supported on the case main body 12a to be positioned at a central part of the separation chamber 15. More specifically, a support wall 32 is provided inside the case main body 12a. The support wall 32 is opposed to the first sidewall 16 on the opposite side of the separation chamber 15, and forms a drive chamber 35 between itself and the first sidewall 16. The drive chamber 35 is separated from the separation chamber 15 by the first sidewall 16. Likewise, the drive chamber 35 is separated from the first and second vent chambers 22 and 23 by the support wall 32. Furthermore, the drive chamber 35 is formed in such a manner that the flow of air directed from the first vent chamber 22 toward the separation chamber 15 is not obstructed.
- the base part 31c of the filter frame 31a extends from the first sidewall 16 to the support wall 32.
- the base part 31c penetrates the drive chamber 35, and is opened to the second vent chamber 23.
- Each of the first sidewall 16 and support wall 32 includes a filter support part 33.
- the filter support part 33 rotatably supports the base part 31c by surrounding the base part 31c of the filter frame 31a from outside.
- An O-ring 34 is fixed to each filter support part 33.
- the O-ring 34 is in contact with the outer circumferential surface of the base part 31c to allow the filter 31 to be rotated.
- the O-ring 34 intercepts the communication between the drive chamber 35 and separation chamber 15, and also intercepts the communication between the drive chamber 35 and second vent chamber 23.
- the filter frame 31a covered with the filter member 31b protrudes from the first sidewall 16 toward the central part of the separation chamber 15.
- the diameter of the filter frame 31a becomes smaller from the first sidewall 16 toward the cover 18. Accordingly, the diameter of the filter frame 31a is the smallest at the distal end thereof opposed to the cover 18.
- the base part 31c of the filter frame 31a is opened to the second vent chamber 23, and hence the separation chamber 15 and second vent chamber 23 communicate with each other through the filter 31.
- the inside of the filter 31 can be regarded as an upstream part of the second vent chamber 23. Therefore, the filter member 31b of the filter 31 is positioned at the boundary between the separation chamber 15 and second vent chamber 23.
- a depression part 36 is formed in the upper end of the case main body 12a of the dust-separation case 12.
- the depression part 36 is opened toward a part above the case main body 12a.
- a bottom wall 32a of the depression part 36 is formed by part of the support wall 32 defining the drive chamber 35.
- the filter drive mechanism 41 includes an ascent/descent rod 42, compression coil spring 43, and gear 44.
- the ascent/descent rod 42 penetrates the bottom wall 32a of the depression part 36 through a square hole 32b formed in the wall 32a. Thus, the ascent/descent rod 42 is prevented from freely rotating around an axis thereof by the square hole 32b.
- a disk-like head 42a is formed at an upper end of the ascent/descent rod 42.
- the head 42a has a diameter larger than the ascent/descent rod 42.
- a lower part of the ascent/descent rod 42 is inserted into the drive chamber 35.
- a rack 45 is formed on the side surface of the ascent/descent rod positioned at the drive chamber 35. The rack 45 moves linearly in accordance with the ascending/descending motion of the ascent/descent rod 42.
- the compression coil spring 43 is interposed between the bottom wall 32a of the depression part 36 and the head 42a of the ascent/descent rod 42, and pushes the ascent/descent rod 42 up.
- the head 42a at the upper end of the ascent/descent rod 42 is located above the top surface of the case main body 12a in the free state of the ascent/descent rod 42.
- the gear 44 is formed integral with the outer circumferential surface of the base part 31c of the filter frame 31a.
- the gear 44 shares the same axis with the base part 31c, and is engaged with the rack 45 inside the drive chamber 35.
- the filter 31 when the ascent/descent rod 42 is downwardly pushed against the impelling force of the compression coil spring 43, the filter 31 is rotated in a first direction as indicated by an arrow in FIG. 5 .
- the first direction corresponds to the clockwise direction.
- the filter 31 when the ascent/descent rod 42 is upwardly pushed by the compression coil spring 43, the filter 31 is rotated in a second direction as indicated by an arrow in FIG. 6 .
- the second direction is a direction opposite to the first direction, and corresponds to the counterclockwise direction. It is desirable that the filter 31 be rotated one rotation or more. However, the number of rotation of the filter may be less than one.
- Each of the first and second cleaning tools 51a and 51b is an example of the cleaning means. As shown in FIGS. 3 and 4 , the first and second cleaning tools 51a and 51b are fixed to the first sidewall 16 of the case main body 12a, and are exposed to the separation chamber 15.
- the first cleaning tool 51a is positioned on the upper side of the filter 31, and is adjacent to the second opening edge part 20b of the inlet 20 opened to the separation chamber 15.
- the second cleaning tool 51b is arranged at a position on the underside of the filter 31, and is 180° apart from the first cleaning tool 51a in the circumferential direction. As a result of this, the first cleaning tool 51a and second cleaning tool 51b are opposed to each other in the radial direction of the filter 31.
- Each of the first and second cleaning tools 51a and 51b includes a base 52, and filter contact member 53.
- the base 52 is formed of, for example, a synthetic resin material.
- the base 52 has a plate-like shape extending in the axial direction of the filter frame 31a, and one end thereof in the longitudinal direction is fixed to the sidewall 16.
- the base 52 includes an edge part 52a facing the guide wall 17 of the separation chamber 15.
- the edge part 52a extends in the axial direction of the filter frame 31a.
- the edge part 52a has an acute triangular shape a width of which becomes smaller toward the outside of the filter frame 31a in the radial direction thereof. As a result of this, it is possible to prevent the edge part 52a of the base 52 from disturbing the flow of air passing through the separation chamber 15.
- the filter contact member 53 is used to remove dust adhering to the outer circumferential surface of the filter member 31b by bringing the member 53 into contact with the outer circumferential surface of the filter member 31b.
- the filter contact member 53 is made of a soft material, such as a brush formed by binding a plurality of hairs, or cloth. When the filter 31 is rotated, the soft filter contact member 53 is deformed to conform to the outer circumferential surface of the filter member 31b. As a result of this, the soft filter contact member 53 makes it possible to remove the dust adhering to the outer circumferential surface of the filter member 31b without damaging the filter member 31b.
- the brush when the brush is used as the filter contact member 53, hair ends of the brush get into the meshes of the filter member 31b.
- the use of the brush is desirable in the point that the dust adhering to the filter member 31b can be securely removed.
- the dust-collection case 71 is detachably attached from above to the case main body 12a of the dust-separation case 12.
- the dust-collection case 71 is provided with an upper case 72, and side case 73.
- the upper case 72 is placed on the case main body 12a to cover the top surface of the case main body 12a.
- the upper case 72 includes a handle 71a to be gripped by a hand when the dust-collection case 71 is detached from the dust-separation case 12.
- the side case 73 downwardly extends from one end of the upper case 72 to cover the second sidewall 25 of the case main body 12a from the lateral direction.
- the side case 73 includes a side cover 73b.
- the side cover can be rotated between a closed position and open position around an upper end thereof serving as a hinge. At the closed position, the side cover 73b stands along the side case 73 to tightly cover up the inside of the side case 73. At the open position, the side cover 73b separates from the side case 73 so that the dust collected in the side case 73 can be disposed of.
- the upper case 72 includes a lower wall 72a facing the top surface of the case main body 12a.
- a dust inlet 74 is formed in the lower wall 72a.
- the dust inlet 74 is positioned at an end part of the upper case 72 on the opposite side of the side case 73.
- the dust inlet 74 coincides with the dust outlet 19 of the case main body 12a when the dust-collection case 71 is attached to the case main body 12a of the dust-separation case 12.
- a connection part between the dust outlet 19 and dust inlet 74 is sealed by the sealing member 21.
- a hook 75 and convex part 76 are formed integral with the lower wall 72a of the upper case 72.
- the hook 75 downwardly protrudes from the lower wall 72a.
- the convex part 76 has a plate-like shape downwardly protruding from the lower wall 72a, and is adjacent to the hook 75.
- the side case 73 includes an inner sidewall 73a facing the second sidewall 25 of the case main body 12a.
- a ventilation hole 77 is formed in the inner sidewall 73a.
- the ventilation hole 77 is covered with a net-like filter 78.
- the ventilation hole 77 coincides with the vent opening 26 of the second sidewall 25 when the dust-collection case 71 is attached to the case main body 12a of the dust-separation case 12.
- a connection part between the ventilation hole 77 and vent opening 26 is sealed by the sealing member 27.
- the retention means 61 is used to retain the state where the dust-collection case 71 is attached to the dust-separation case 12, and is incorporated in an upper part of the case main body 12a.
- the retention means 61 includes a hook receiver 62.
- the hook receiver 62 upwardly protrudes from the top surface of the case main body 12a.
- the hook receiver 62 can be moved in the front-back direction of the case main body 12a between an engagement position and engagement release position as indicated by arrows in FIG. 7 .
- the hook receiver 62 is engaged with the hook 75 of the dust-collection case 71.
- the hook receiver 62 separates from the hook 75.
- the hook receiver 62 is pressed in the forward direction of the case main body 12a by a spring (not shown) to be held at the engagement position.
- the release means 65 is used to separate the dust-collection case 71 from the dust-separation case 12, and is incorporated at the top part of the case main body 12a. As shown in FIGS. 2 and 7 , the release means 65 is provided with a slide plate 65a. The slide plate 65a is supported at the top part of the case main body 12a to be linearly slidable in the front-back direction of the case main body 12a. The slide range of the slide plate 65a is specified by a regulation section (not shown).
- a front end of the slide plate 65a forwardly protrudes from the front wall of the case main body 12a directly above the airflow inlet 13.
- a rear end of the slide plate 65a is in contact with the front end of the hook receiver 62 in order not to disturb the engagement of the hook 75 with the hook receiver 62, or release of the engagement.
- the slide plate 65a is forwardly pressed at all times by the spring possessed by the retention means 61.
- an operation piece 66 is rotatably supported on the front end wall of the cleaner main body 2.
- the operation piece 66 is an example of an operation part for artificially operating the release means 65.
- the operation piece 66 is positioned directly above the dust-suction port 5, and is in contact with the front end of the slide plate 65a.
- the slide plate 65a is slid toward the hook receiver 62 in the rear against the impelling force of the spring.
- the hook receiver 62 is forcibly moved from the engagement position to the engagement release position, and the engagement of the hook 75 with the hook receiver 62 is released.
- the case main body 12a is provided with a guide part 67.
- the guide part 67 upwardly protrudes toward the upper part of the case main body 12a.
- a groove 67a is formed in the guide part 67.
- the groove 67a is used to receive the convex part 76 of the dust-collection case 71 to be inserted therein from above, and is opened at the upper end face, and side face of the guide part 67.
- a receiving plate and pop-up spring are contained inside the groove 67a.
- the receiving plate is used to receive a tip of the convex part 76, and is supported by the guide part 67 in such a manner that the plate is ascendable/descendible along the groove 67a.
- the pop-up spring upwardly pushes the receiving plate at all times.
- the dust-collection case 71 can be attached to the dust-separation case 12 by the following procedure. First, the upper case 72 of the dust-collection case 71 is opposed to the case main body 12a from above, and the tip of the convex part 76 of the upper case 72, and the upper end of the groove 67a of the guide part 67 are aligned with each other.
- the dust-collection case 71 is lowered toward the case main body 12a, and the convex part 76 is inserted in the groove 67a.
- the dust inlet 74 of the dust-collection case 71 is connected to the dust outlet 19 of the case main body 12a concomitantly with the lowering of the dust-collection case 71, and the ventilation hole 77 of the dust-collection case 71 is further connected to the vent opening 26 of the case main body 12a.
- the hook 75 of the dust-collection case 71 is engaged with the hook receiver 62. By this engagement, the dust-collection case 71 is held at the predetermined position on the top surface of the case main body 12a.
- the dust-collection case 71 is upwardly pushed by the pop-up spring and compression coil spring 43.
- the hook 75 is pushed at all times in the direction in which the engagement of the hook 75 with the hook receiver 62 is maintained.
- the operation piece 66 of the cleaner main body 2 is pressed by the fingertip of the hand.
- the slide plate 65a is slid toward the hook receiver 62, and the hook receiver 62 is moved from the engagement position toward the engagement release position.
- the hook receiver 62 separates from the hook 75, and the attachment of the dust-collection case 71 to the dust-separation case 12 is released.
- the dust-collection case 71 When the hook receiver 62 is disengaged from the hook 75, the dust-collection case 71 is pushed up by the pop-up spring, and compression coil spring 43, and pops up above the dust-separation case 12. As a result of this, the worker lifts up the dust-collection case 71 by gripping the handle 71a thereof by his or her hand, whereby the dust-collection case 71 can be detached from the dust-separation case 12.
- the air that has been drawn into the separation chamber 15 flows to whirl along the cylindrical guide wall 17.
- centrifugal force is applied to the dust contained in the air. Consequently, coarse dust with large mass is attracted to the guide wall 17, and moves along the inner circumferential surface of the guide wall 17 to the dust outlet 19.
- the dust with large mass flows into the upper case 72 of the dust-collection case 71 together with the air from the dust outlet 19 through the dust inlet 74.
- the air containing the dust with large mass that has flowed into the upper case 72 of the dust-collection case 71 reaches the side case 73 serving as a dust collection part. Furthermore, the air inside the side case 73 is drawn into the second vent chamber 23 through the net-like filter 78 from the vent opening 26, and joins, inside the second vent chamber 23, the air that has passed through the filter member 31b. The dust with large mass that has been guided to the inside of the side case 73 is captured by the net-like filter 78, and stays inside the side case 73. Accordingly, the air from which the dust with large mass has already been removed is drawn into the second vent chamber 23 of the dust-separation case 12 from the dust-collection case 71.
- the air filtered by the pleated filter 69 is drawn into the suction opening 6a of the motor-driven blower 6 from the outlet of the filter case 12b.
- the air drawn into the suction opening 6a passes through the inside of the motor-driven blower 6, and is then discharged from the exhaust port opened at the rear end part of the cleaner main body 2 to the outside of the electric vacuum cleaner 1.
- the dust collected in the dust-collection case 71 act as resistance, and the flow of the air inside the dust-collection case 71 is disturbed.
- the amount of air drawn from the separation chamber 15 into the second vent chamber 23 through the filter 31 is increased concomitantly with this.
- the worker using the electric vacuum cleaner 1 opens the top cover 4 to expose the dust-separation unit 11. Then, the worker detaches the dust-collection case 71 from the dust-separation case 12, and opens the side cover 73b to thereby carry out the work for throwing away the dust inside the dust-collection case 71.
- the worker After throwing away the dust inside the dust-collection case 71, the worker carries out the work for attaching the dust-collection case 71 to the dust-separation case 12.
- the work for attaching the dust-collection case 71 to be necessarily carried out when the dust is thrown away, it is possible to automatically remove the dust that has adhered to the filter member 31b by using the first and second cleaning tools 51a and 51b.
- the dust-collection case 71 receives the impelling force of the pop-up spring and compression coil spring 43 concomitantly with this, and is shifted from the retained state shown in FIG. 5 to the lifted state shown in FIG. 6 .
- the two-dot chain lines in FIGS. 3 and 4 each show the state where the dust-collection case 71 is pushed up from the dust-separation case 12.
- the filter 31, and first and second cleaning tools 51a and 51b are relatively rotated in accordance with the ascending movement of the ascent/descent rod 42 for pushing up the dust-collection case 71.
- the filter contact members 53 of the first and second cleaning tools 51a and 51b move along the outer circumferential surface of the filter member 31b while being in contact with the outer circumferential surface.
- the dust that has adhered to the outer circumferential surface of the filter member 31b is removed by the filter contact members 53.
- the removed dust is collected at the side surfaces of the filter contact members 53.
- the ascent/descent rod 42 is linearly pushed down by the dust-collection case 71.
- the linear motion of the ascent/descent rod 42 is converted into rotational motion by the engagement of the rack 45 and gear 44 with each other, and is transmitted to the filter 31.
- the filter 31 is rotated in the first direction opposite to the direction at the time of detaching the dust-collection case 71.
- the outer circumferential surface of the filter member 31b is cleaned by the filter contact members 53 of the first and second cleaning tools 51a and 51b again.
- the dust removed from the outer circumferential surface of the filter member 31b, and collected at the side surfaces of the filter contact members 53 falls from the outer circumferential surface of the filter member 31b to the bottom of the separation chamber 13 as lumps. Further, even when the dust removed from the filter member 31b does not fall from the filter member 31b, the dust is collected at the side surfaces of the filter contact members 53, and hence the dust is kept in a state where the dust is subject to the pressure of the air passing through the separation chamber 15.
- the filter frame 31a to which the filter member 31b is fixed is formed into a conic shape in which the diameter thereof becomes smaller from the first sidewall 16 toward the cover 18.
- the outer circumferential surface of the filter member 31b is inclined with respect to the axial line of the filter frame 31a. Accordingly, when the filter contact members 53 have removed the dust on the outer circumferential surface of the filter member 31b, it becomes easy for the removed dust to move owing to the inclination of the outer circumferential surface of the filter member 31b.
- the removed dust becomes liable to collect at the distal end part of the filter frame 31a with the small diameter. Accordingly, it becomes easy for the dust removed from the outer circumferential surface of the filter member 31b to fall to the bottom of the separation chamber 15 as lumps.
- the air flowing through the first vent chamber 22 is drawn into the separation chamber 15 from the inlet 20 opened in the first sidewall 16.
- the mainstream of the air passing through the separation chamber 15, and flowing toward the dust outlet 19 passes through a part rather closer to the cover 18 than to the first sidewall 16 in a concentrated manner.
- the distal end part of the filter frame 31a with the small diameter is adjacent to the cover 18, and hence it is possible to securely carry away the dust collected at the distal end part of the filter frame 31a with the small diameter to the inside of the dust-collection case 71 by utilizing the flow of the air.
- the electric vacuum cleaner 1 of this embodiment it is possible to automatically remove the dust that has adhered to the filter 31 inside the separation chamber 15 by utilizing the action for detaching/attaching the dust-collection case 71 from/to the dust-separation case 12.
- This makes the work for, after detaching the dust-separation unit 11 from the cleaner main body 2, detaching the cover 18 from the case main body 12 to expose the filter 31 inside the separation chamber 15, and the work for putting a hand into the inside of the separation chamber 15 from the opening part 17a to remove the dust adhering to the outer circumferential surface of the filter member 31b by the hand unnecessary. Accordingly, it is possible to easily carry out the maintenance of the filter 31 without requiring much time and labor in the cleaning work of the filter 31.
- the dust removed from the outer circumferential surface of the filter member 31b may possibly twist about the hairs of the brush in some cases.
- the filter 31 is rotated in the direction opposite to the direction in the case where the dust-collection case 71 is detached from the dust-separation case 12. Accordingly, the dust adhering to the hairs of the brush becomes more liable to come off the hairs concomitantly with the reversal of the filter 31.
- the brush is directly exposed to the flow of air passing through the separation chamber 15, and hence much of the dust adhering to the hairs of the brush is subjected to the pressure of the air passing through the separation chamber 15 to be blown off.
- the dust it is possible to prevent the dust from being left unremoved from the hairs of the brush, and prevent the dust adhering to the brush from growing.
- the present invention is not particularly limited to the first embodiment, and can be variously modified and implemented within the scope not deviating from the gist of the invention.
- FIGS. 8 and 9 disclose a second embodiment of the present invention.
- the second embodiment differs from the first embodiment in the point that a filter 31 is cleaned by using one cleaning tool 51.
- the configurations of a dust-separation case 12 other than the above are identical with the first embodiment. Accordingly, in the second embodiment, constituent elements identical with those of the first embodiment are denoted by the identical reference symbols, and a description of them will be omitted.
- the cleaning tool 51 is positioned on the upper side of the filter 31, and is adjacent to a second opening edge part 20b of an inlet 20 opened to a separation chamber 15.
- a filter contact member 53 of the cleaning tool 51 is in contact with an outer circumferential surface of a filter member 31b from above the filter 31.
- the number of teeth of each of a gear 44 and rack 45 be set so that the filter 31 can be rotated at least one rotation.
- the filter 31 when a dust-collection case 71 is detached from the dust-separation case 12, or when the dust-collection case 71 is attached to the dust-separation case 12, the filter 31 is rotated in the circumferential direction. Accordingly, it is possible to remove dust adhering to the outer circumferential surface of the filter member 31b by means of the filter contact member 53.
- the one cleaning tool 51 is arranged adjacent to the second opening edge part 20b of the inlet 20 opened to the separation chamber 15, and hence it is possible to prevent the cleaning tool 51 from adversely affecting the dust separation function.
- the mainstream of the air passing through the separation chamber 15 from the inlet 20 toward the dust outlet 19 flows along the guide wall 17 as if the mainstream detours the cleaning tool 51. Accordingly, although the cleaning tool 51 outwardly protrudes in the radial direction of the filter 31, it is possible to prevent the flow of the air passing through the separation chamber 15 from being disturbed by the cleaning tool 51. As a result of this, it becomes hard for the flow rate of the air passing through the separation chamber 15 to lower, and hence it is possible to efficiently separate the dust contained in the air in the separation chamber 15.
- the filter 31 is rotated at least one rotation. Accordingly, it is possible to clean the outer circumferential surface of the filter member 31b over the entire circumference thereof by means of the one cleaning tool 51 positioned in the vicinity of the inlet 20.
- FIG. 10 discloses a third embodiment of the present invention.
- the third embodiment differs from the first embodiment in the manner of attaching first and second cleaning tools 51a and 51b to a case main body 12a.
- the configurations of a dust-separation case 12 other than the above are identical with the first embodiment. Accordingly, in the third embodiment, constituent elements identical with those of the first embodiment are denoted by the identical reference symbols, and a description of them will be omitted.
- each of the first and second cleaning tools 51a and 51b is supported on a first sidewall 16 of the case main body 12a through a hinge 81. Accordingly, each of the first and second cleaning tools 51a and 51b is rotatable between a first position at which a filter contact member 53 is in contact with an outer circumferential surface of a filter member 31b, and second position at which the filter contact member 53 separates from the outer circumferential surface of the filter member 31b.
- the hinge 81 includes a spring not shown.
- the spring impels each of the first and second cleaning tools 51a and 51b toward the first position at all times.
- the filter contact member 53 is pressed against the outer circumferential surface of the filter member 31b by appropriate elastic force. It is desirable that the force of pressing the filter contact member 53 against the outer circumferential surface of the filter member 31b be of such magnitude as not to give excessive resistance to the rotation of the filter 31.
- the filter 31 is rotated in accordance with the detaching action of the dust-collection case 71, and attaching action of the dust-collection case 71.
- the filter 31 is rotated in accordance with the detaching action of the dust-collection case 71, and attaching action of the dust-collection case 71.
- each of the first and second cleaning tools 51a and 51b can be moved to the second position at which the cleaning tool 51a or 51b is separated from the outer circumferential surface of the filter member 31b.
- the hard dust is never caught between the filter contact member 53 and outer circumferential surface of the filter member 31b.
- each of the first and second cleaning tools 51a and 51b is retained again at the first position by the spring. Accordingly, it is possible to continue carrying out the cleaning work of rotating the filter 31.
- the filter frame 31a to which the filter member 31b is fixed, and the base part 31c may be separably coupled to each other.
- the cleaning tool and filter member are relatively moved by rotating the filter in accordance with the detaching action and attaching action of the dust-collection case.
- the present invention is not particularly limited to this.
- the filter may be fixed to the first sidewall, and the cleaning tool may be rotated in accordance with the detaching action and attaching action of the dust-collection case. In this manner too, the filter and the cleaning tool are relatively rotated, and hence it is possible to remove the dust adhering to the filter by means of the cleaning tool.
- the filter frame to which the filter member is to be fixed is not limited to the conic shape, and may be cylindrical.
- the dust-collection case is upwardly pushed by the pop-up spring included in the retention means, and the compression coil spring included in the filter drive mechanism.
- the pop-up spring may be disused, and the dust-collection case may be pushed up by using only the compression coil spring.
- an electric vacuum cleaner for separating dust contained in air by utilizing centrifugal force generated in a separation chamber it is possible to easily remove the dust adhering to a filter in the separation chamber, and easily carry out the maintenance of the filter.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filters For Electric Vacuum Cleaners (AREA)
Description
- The present invention relates to an electric vacuum cleaner including a dust-separation case for separating dust contained in air by utilizing centrifugal force, and dust-collection case for collecting the dust separated from the air inside the dust-separation case. More particularly, the present invention relates to a structure for removing dust adhering to a filter contained in the dust-separation case by utilizing an action of detaching the dust-collection case from the dust-separation case, and action of attaching the dust-collection case to the dust-separation case.
- Heretofore, an electric vacuum cleaner in which dust contained in air drawn by a motor-driven blower is separated by utilizing inertial force, and which makes a bag-like pack-filter unnecessary is known. An example of an electric vacuum cleaner of this kind is disclosed in, for example,
Japanese Patent No. 3999791 - The electric vacuum cleaner disclosed in this patent publication is provided with a dust-separation means for separating dust in air drawn by a motor-driven blower, and pleated filter for capturing dust passing through the dust-separation means. The pleated filter is arranged between the dust-separation means and motor-driven blower.
- The dust-separation means is provided with a dust-separation case, and dust-collection case. The dust-separation case includes an airflow inlet through which air is drawn, separation chamber communicating with the airflow inlet, and airflow-passage opening positioned on the downstream side of the separation chamber in the airflow direction. The separation chamber includes a cylindrical wall surface, and an air-suction cylinder is arranged at a central part of the separation chamber surrounded by the wall surface. The air-suction cylinder includes a large number of vent holes. The airflow-passage opening is opposed to the pleated filter, and communicates with the inside of the air-suction cylinder. Furthermore, a dust outlet is formed at an upper end of the dust-separation case. The dust outlet communicates with the separation chamber.
- The dust-collection case is detachably attached to the dust-separation case from above the dust-separation case. The dust-collection case includes a dust inlet, and vent window. The dust inlet is connected to the dust outlet of the dust-separation case. The vent window is covered with a filter, and is connected to the airflow-passage opening of the dust-separation case through a vent opening opened in the dust-separation case.
- In such an electric vacuum cleaner, when the motor-driven blower starts an operation, air containing dust is drawn through the airflow inlet into the separation chamber. The air drawn into the separation chamber flows to whirl along the wall surface. Centrifugal force is imparted to the air by the flow, and hence the dust heavier than the air is guided by the inertia to the dust outlet through the wall surface.
- On the other hand, part of the air drawn into the separation chamber is filtered in the process of passing through the vent holes of the air-suction cylinder, and is thereafter guided to the airflow-passage opening through the inside of the air-suction cylinder. Accordingly, the dust contained in the air is separated in the process in which the air drawn into the dust-separation case passes through the separation chamber.
- In the conventional electric vacuum cleaner, it is inevitable that fine dust adheres to the outer circumferential surface of the air-suction cylinder exposed to the separation chamber when the air passes through the separation chamber. When the dust adhering to the air-suction cylinder grows, the amount of air passing through the air-suction cylinder is reduced.
- Furthermore, the air guided from the separation chamber to the dust-collection case together with the dust flows into the airflow-passage opening of the dust-separation case through the vent window of the dust-collection case, and vent opening of the dust-separation case. Thus, the air passing through the air-suction cylinder joins the air returning from the dust-collection case to the dust-separation case at the airflow-passage opening.
- At this time, if a state where the vent window of the dust-collection case is clogged by the dust collected inside the dust-collection case is brought about, the flow of air flowing from the dust-collection case toward the airflow-passage opening is largely restrained. As a result of this, the air inside the separation chamber is drawn by the motor-driven blower wholly through the air-suction cylinder, and hence the dust becomes more liable to adhere to the outer circumferential surface of the air-suction cylinder.
- As a result of this, clogging of the air-suction cylinder is caused, and it becomes impossible to efficiently separate dust in the air inside the separation chamber. However, in the electric vacuum cleaner disclosed in the above patent publication, removal of the dust adhering to the air-suction cylinder is not assumed, and hence lowering of the dust collection capability is undeniable.
- On the other hand, with an electric vacuum cleaner of this kind, if the electric vacuum cleaner is provided with a sensor for detecting the volume or pressure of the air to be drawn into the dust-separation case, it is possible to detect by the sensor that the volume or the pressure of the air drawn into the dust-separation case becomes lower than a predetermined level. Furthermore, it is possible to give notification, on the basis of the detection result of the sensor, that the air-suction cylinder needs cleaning.
- However, the worker using the electric vacuum cleaner is forced to carry out the work of disassembling the dust-separation case, and removing the dust adhering to the air-suction cylinder each time the notification is given. Accordingly, a great deal of time and labor is needed for the cleaning work of the air-suction cylinder, and improvement of such a circumstance is demanded.
- The document
GB 2430863 - An object of the present invention is to obtain an electric vacuum cleaner in which it is easily possible to remove dust adhering to a filter in a separation chamber by utilizing an action of detaching/attaching a dust-collection case, and carry out maintenance of the filter.
- In order to achieve the object described above, an electric vacuum cleaner according to an aspect of the present invention comprises (1) a cleaner main body including a dust-suction port, (2) a motor-driven blower contained in the cleaner main body, for drawing therein air from the dust-suction port, (3) a dust-separation case contained in the cleaner main body, and including a separation chamber for separating dust contained in the air drawn from the dust-suction port from the air by means of centrifugal force, and vent chamber positioned on the downstream side of the separation chamber in the flow direction of the air, (4) a dust-collection case to be detachably attached to the dust-separation case, for collecting the dust separated in the separation chamber, and (5) a filter provided with air permeability, and provided in the dust-separation case to make the separation chamber and vent chamber communicate with each other.
- Cleaning means for removing dust adhering to the filter by being in contact with the filter is provided in the separation chamber. The filter and cleaning means are relatively rotated through drive means in synchronization with an action for detaching/attaching the dust-collection case from/to the dust-separation case. By virtue of this rotation, dust adhering to the filter is removed by the cleaning means.
- According to the present invention, it is possible to automatically remove the dust adhering to the filter by utilizing the detaching/attaching action of the dust-collection case. Accordingly, this makes such troublesome work as to require cleaning of the filter to be carried out by artificial work accompanied by disassembly of the dust-separation case unnecessary to thereby facilitate maintenance of the filter.
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FIG. 1 is a perspective view of an electric vacuum cleaner showing the state where a cleaner main body, dust-separation case, and dust-collection case are separated from each other in a first embodiment of the present invention. -
FIG. 2 is a perspective view showing the state where the dust-separation case, and dust-collection case are separated from each other in the first embodiment of the present invention. -
FIG. 3 is a cross-sectional view showing the state where the dust-collection case is attached to the dust-separation case in the first embodiment of the present invention. -
FIG. 4 is a cross-sectional view taken along line F4-F4 inFIG. 3 . -
FIG. 5 is a cross-sectional view taken along line F5-F5 inFIG. 3 . -
FIG. 6 is a cross-sectional view showing the state where the dust-collection case is upwardly pushed from the dust-separation case along line F5-F5 inFIG. 3 in the first embodiment of the present invention. -
FIG. 7 is a cross-sectional view showing the state where the dust-collection case is separated from the dust-separation case along line F7-F7 inFIG. 3 in the first embodiment of the present invention. -
FIG. 8 is a cross-sectional view showing the state where a dust-collection case is attached to a dust-separation case in a second embodiment of the present invention. -
FIG. 9 is a cross-sectional view taken along line F9-F9 inFIG. 8 . -
FIG. 10 is a cross-sectional view showing the state where a dust-collection case is attached to a dust-separation case in a third embodiment of the present invention. - A first embodiment of the present invention will be described below on the basis of
FIGS. 1 to 7 . -
FIG. 1 shows an electric vacuum cleaner 1 movable along, for example, a floor surface to be cleaned. The electric vacuum cleaner 1 includes a cleanermain body 2, dust-separation unit 11, and well-known suction unit (not shown). The suction unit includes a suction head provided with a dust-suction opening, dust-suction hose, and extension pipe. The extension pipe connects the suction head and dust-suction hose to each other. - The cleaner
main body 2 includes a pair of wheels 3 (only one of them is shown) in contact with the floor surface, caster (not shown), and unit-containingchamber 2a. The unit-containingchamber 2a is opened toward the position above the cleanermain body 2. Atop cover 4 is supported on the cleanermain body 2. Thetop cover 4 can be moved in a rotating manner between a closed position at which thecover 4 covers the unit-containingchamber 2a from above, and an open position at which thecover 4 steps back from the unit-containingchamber 2a to open thechamber 2a. - As shown in
FIG. 1 , a dust-suction port 5 is formed in the front end wall of the cleanermain body 2. The dust-suction port 5 is used to connect the dust-suction hose, and communicates with the unit-containingchamber 2a. - A motor-driven blower 6 shown in
FIG. 7 is contained at a rear part of the cleanermain body 2. The motor-driven blower 6 includes asuction opening 6a for drawing air. Thesuction opening 6a is positioned at the back of the unit-containingchamber 2a, and is opened toward the unit-containingchamber 2a. Air discharged from the motor-driven blower 6 is ejected from an exhaust port (not shown) opened at a rear end part of the cleanermain body 2 to the outside of the cleanermain body 2. - The cleaner
main body 2 is further provided with a sensor for detecting the pressure of air to be drawn into the motor-driven blower 6, and display device for notifying clogging. In this embodiment, when the sensor detects that a state where the pressure of the air drawn into the motor-driven blower 6 is less than a predetermined value continues for a predetermined period of time, the display device is operated by regarding the state as dust-clogging. - As shown in
FIG. 1 , the dust-separation unit 11 is detachably contained in the unit-containingchamber 2a of the cleanermain body 2. The dust-separation unit 11 is provided with a dust-separation case 12,filter 31,filter drive mechanism 41, first andsecond cleaning tools collection case 71. - As shown in
FIGS. 2 and3 , the dust-separation case 12 includes a casemain body 12a, and filtercase 12b. Thefilter case 12b has a substantially cylindrical shape, and is provided to continue from the rear part of the casemain body 12a. As shown inFIGS. 3 ,4 , and7 , the casemain body 12a includes anairflow inlet 13,airflow outlet 14,separation chamber 15,dust outlet 19,first vent chamber 22, andsecond vent chamber 23. - The
airflow inlet 13 is opened in a front wall of the casemain body 12a. When the dust-separation unit 11 is contained in the unit-containingchamber 2a, theairflow inlet 13 is connected to a rear end part of the dust-suction port 5. - The
airflow outlet 14 is opened in a rear wall of the casemain body 12a, and communicates with the inside of thefilter case 12b. Theairflow outlet 14 is positioned on the downstream side of theairflow inlet 13 on the basis of the flow direction of the air inside the casemain body 12a. - The
filter case 12b contains therein apleated filter 69 as shown inFIG. 7 . Thepleated filter 69 is positioned between thesuction opening 6a of the motor-driven blower 6, and theairflow outlet 14. Thefilter case 12b includes an outlet (not shown) positioned at a downstream position of thepleated filter 69. The outlet of thefilter case 12b communicates with thesuction opening 6a of the motor-driven blower 6. - As shown in
FIGS. 3 and4 , the casemain body 12a is provided with afirst sidewall 16, and guidewall 17 protruding sideward from thefirst sidewall 16. Theguide wall 17 has a substantially cylindrical shape, and includes anopening part 17a opposed to thefirst sidewall 16. Theopening part 17a of theguide wall 17 is closed by adetachable cover 18. Thefirst sidewall 16,guide wall 17, and cover 18 collaborate with each other to define theseparation chamber 15 inside the casemain body 12a. Thefirst sidewall 16 is opposed to thecover 18, and is positioned at the inner part of theseparation chamber 15. - As shown best in
FIG. 4 , aninlet 20 opened to theseparation chamber 15 is formed in thefirst sidewall 16. When theseparation chamber 15 is viewed from the direction of thecover 18, theinlet 20 is positioned at the rear part of the casemain body 12a, and is backwardly shifted from the central part of theseparation chamber 15. - The
dust outlet 19 is formed at an upper end of the casemain body 12a. Thedust outlet 19 is opened toward the position above the casemain body 12a, and communicates with theseparation chamber 15. Furthermore, when theseparation chamber 15 is viewed from the direction of thecover 18 as shown inFIG. 4 , thedust outlet 19 is positioned at a front part of the casemain body 12a, and is positioned at an upper end of theseparation chamber 15. An annular sealingmember 21 which can be elastically deformed is provided at the upper end of the casemain body 12a. The sealingmember 21 surrounds thedust outlet 19 to seal theoutlet 19. - As shown in
FIGS. 3 and7 , thefirst vent chamber 22 is formed in the casemain body 12a to connect theairflow inlet 13 andinlet 20 of theseparation chamber 15 to each other. Thefirst vent chamber 22 extends in the front-back direction of the casemain body 12a at the same height position as the upper part of theseparation chamber 15. Thefirst vent chamber 22 is continuous, at a front end thereof, with theairflow inlet 13. As shown inFIG. 7 , a rear part of thefirst vent chamber 22 is curved in such a manner that the air passing through thefirst vent chamber 22 is guided in the obliquely downward direction with respect to theinlet 20. At the same time, the bottom wall of the rear part of thefirst vent chamber 22 is inclined in such a manner that the bottom wall becomes gradually lower toward theseparation chamber 15. - As shown best in
FIG. 4 , theinlet 20 opened to theseparation chamber 15 includes first to fourth openingedge parts opening edge part 20a coincides with the lowest position of the bottom wall of thefirst vent chamber 22. The secondopening edge part 20b is positioned above the firstopening edge part 20a so that theedge part 20b can be closer to theairflow inlet 13 than the firstopening edge part 20a. Furthermore, the secondopening edge part 20b is shifted farther toward the rear of theseparation chamber 15 than thedust outlet 19. The thirdopening edge part 20c connects one end of the firstopening edge part 20a and one end of the secondopening edge part 20b to each other, and is arcuately curved along theguide wall 17. The fourthopening edge part 20d is arcuately curved to connect the other end of the firstopening edge part 20a and the other end of the secondopening edge part 20b to each other. The fourthopening edge part 20d is opposed to the thirdopening edge part 20c. As a result of this, the secondopening edge part 20b of theinlet 20 is positioned at an upstream end in the flow direction of the air flowing from theinlet 20 into theseparation chamber 15. - As shown in
FIGS. 3 and7 , thesecond vent chamber 23 is positioned under thefirst vent chamber 22. Thefirst vent chamber 22 andsecond vent chamber 23 are separated from each other by apartition wall 24 belonging to the casemain body 12. Theseparation chamber 15,first vent chamber 22, andsecond vent chamber 23 collaborate with each other to constitute a passage by which theairflow inlet 13 andairflow outlet 14 communicate with each other. In other words, theseparation chamber 15 is positioned between theairflow inlet 13 andairflow outlet 14. - As shown in
FIG. 3 , the casemain body 12a includes asecond sidewall 25. Thesecond sidewall 25 is parallel with thefirst sidewall 16, and is positioned on the opposite side of thefirst sidewall 16 with respect to theseparation chamber 15. Thesecond sidewall 25 collaborates with thepartition wall 24 to define thesecond vent chamber 23. Avent opening 26 is formed in thesecond sidewall 25. Thevent opening 26 is opened to thesecond vent chamber 23. An annular sealingmember 27 which can be elastically deformed is provided on the outer surface of thesecond sidewall 25. The sealingmember 27 surrounds the vent opening 26 to seal theopening 26. - As shown in
FIGS. 3 and4 , thefilter 31 is provided with afilter frame 31a made of synthetic resin, andfilter member 31b. Thefilter frame 31a has a hollow cylindrical shape similar to a circular cone as a desirable example in order to secure a sufficient filtration area. A major diameter part of thefilter frame 31a is formed at one end thereof in the axial direction. Abase part 31c is formed integral with the major diameter part of thefilter frame 31a. Thebase part 31c is formed into a hollow cylindrical shape sharing the same axis with thefilter frame 31a. - The
filter member 31b is constituted of, for example, a synthetic resin member formed into a reticulate form or a metallic member such as stainless steel in which a large number of tiny holes are formed, and is provided with air permeability. Thefilter member 31b is fixed to an outer circumferential surface of thefilter frame 31a by means of adhesion or the like. Thus, thefilter member 31b has a conic external shape covering thefilter frame 31a. - When the
filter member 31b is made of stainless steel, the durability thereof is enhanced as compared with the case where thefilter member 31b is made of synthetic resin. Furthermore, there can be obtained an advantage that dust hardly adheres to thefilter member 31b, and even when dust adheres to thefilter member 31b, the dust easily peels off thefilter member 31b. - As shown in
FIG. 3 , thefilter 31 is rotatably supported on the casemain body 12a to be positioned at a central part of theseparation chamber 15. More specifically, asupport wall 32 is provided inside the casemain body 12a. Thesupport wall 32 is opposed to thefirst sidewall 16 on the opposite side of theseparation chamber 15, and forms adrive chamber 35 between itself and thefirst sidewall 16. Thedrive chamber 35 is separated from theseparation chamber 15 by thefirst sidewall 16. Likewise, thedrive chamber 35 is separated from the first andsecond vent chambers support wall 32. Furthermore, thedrive chamber 35 is formed in such a manner that the flow of air directed from thefirst vent chamber 22 toward theseparation chamber 15 is not obstructed. - The
base part 31c of thefilter frame 31a extends from thefirst sidewall 16 to thesupport wall 32. Thebase part 31c penetrates thedrive chamber 35, and is opened to thesecond vent chamber 23. Each of thefirst sidewall 16 andsupport wall 32 includes afilter support part 33. Thefilter support part 33 rotatably supports thebase part 31c by surrounding thebase part 31c of thefilter frame 31a from outside. - An O-
ring 34 is fixed to eachfilter support part 33. The O-ring 34 is in contact with the outer circumferential surface of thebase part 31c to allow thefilter 31 to be rotated. The O-ring 34 intercepts the communication between thedrive chamber 35 andseparation chamber 15, and also intercepts the communication between thedrive chamber 35 andsecond vent chamber 23. - As shown in
FIG. 3 , thefilter frame 31a covered with thefilter member 31b protrudes from thefirst sidewall 16 toward the central part of theseparation chamber 15. The diameter of thefilter frame 31a becomes smaller from thefirst sidewall 16 toward thecover 18. Accordingly, the diameter of thefilter frame 31a is the smallest at the distal end thereof opposed to thecover 18. - The
base part 31c of thefilter frame 31a is opened to thesecond vent chamber 23, and hence theseparation chamber 15 andsecond vent chamber 23 communicate with each other through thefilter 31. In other words, the inside of thefilter 31 can be regarded as an upstream part of thesecond vent chamber 23. Therefore, thefilter member 31b of thefilter 31 is positioned at the boundary between theseparation chamber 15 andsecond vent chamber 23. - As shown in
FIGS. 5 and6 , adepression part 36 is formed in the upper end of the casemain body 12a of the dust-separation case 12. Thedepression part 36 is opened toward a part above the casemain body 12a. Abottom wall 32a of thedepression part 36 is formed by part of thesupport wall 32 defining thedrive chamber 35. - As shown in
FIGS. 3 ,5 , and6 , thefilter drive mechanism 41 includes an ascent/descent rod 42,compression coil spring 43, andgear 44. The ascent/descent rod 42 penetrates thebottom wall 32a of thedepression part 36 through asquare hole 32b formed in thewall 32a. Thus, the ascent/descent rod 42 is prevented from freely rotating around an axis thereof by thesquare hole 32b. A disk-like head 42a is formed at an upper end of the ascent/descent rod 42. Thehead 42a has a diameter larger than the ascent/descent rod 42. A lower part of the ascent/descent rod 42 is inserted into thedrive chamber 35. Arack 45 is formed on the side surface of the ascent/descent rod positioned at thedrive chamber 35. Therack 45 moves linearly in accordance with the ascending/descending motion of the ascent/descent rod 42. - The
compression coil spring 43 is interposed between thebottom wall 32a of thedepression part 36 and thehead 42a of the ascent/descent rod 42, and pushes the ascent/descent rod 42 up. As a result of this, thehead 42a at the upper end of the ascent/descent rod 42 is located above the top surface of the casemain body 12a in the free state of the ascent/descent rod 42. - The
gear 44 is formed integral with the outer circumferential surface of thebase part 31c of thefilter frame 31a. Thegear 44 shares the same axis with thebase part 31c, and is engaged with therack 45 inside thedrive chamber 35. By this engagement, when the ascent/descent rod 42 carries out the ascending/descending motion, thegear 44 andrack 45 convert the linear motion of the ascent/descent rod 42 into rotational motion, and transmit the rotational motion to thefilter 31. - More specifically, when the ascent/
descent rod 42 is downwardly pushed against the impelling force of thecompression coil spring 43, thefilter 31 is rotated in a first direction as indicated by an arrow inFIG. 5 . The first direction corresponds to the clockwise direction. Conversely, when the ascent/descent rod 42 is upwardly pushed by thecompression coil spring 43, thefilter 31 is rotated in a second direction as indicated by an arrow inFIG. 6 . The second direction is a direction opposite to the first direction, and corresponds to the counterclockwise direction. It is desirable that thefilter 31 be rotated one rotation or more. However, the number of rotation of the filter may be less than one. - Each of the first and
second cleaning tools FIGS. 3 and4 , the first andsecond cleaning tools first sidewall 16 of the casemain body 12a, and are exposed to theseparation chamber 15. Thefirst cleaning tool 51a is positioned on the upper side of thefilter 31, and is adjacent to the secondopening edge part 20b of theinlet 20 opened to theseparation chamber 15. Thesecond cleaning tool 51b is arranged at a position on the underside of thefilter 31, and is 180° apart from thefirst cleaning tool 51a in the circumferential direction. As a result of this, thefirst cleaning tool 51a andsecond cleaning tool 51b are opposed to each other in the radial direction of thefilter 31. - Each of the first and
second cleaning tools base 52, and filtercontact member 53. Thebase 52 is formed of, for example, a synthetic resin material. Thebase 52 has a plate-like shape extending in the axial direction of thefilter frame 31a, and one end thereof in the longitudinal direction is fixed to thesidewall 16. - Furthermore, the
base 52 includes anedge part 52a facing theguide wall 17 of theseparation chamber 15. Theedge part 52a extends in the axial direction of thefilter frame 31a. Furthermore, theedge part 52a has an acute triangular shape a width of which becomes smaller toward the outside of thefilter frame 31a in the radial direction thereof. As a result of this, it is possible to prevent theedge part 52a of the base 52 from disturbing the flow of air passing through theseparation chamber 15. - The
filter contact member 53 is used to remove dust adhering to the outer circumferential surface of thefilter member 31b by bringing themember 53 into contact with the outer circumferential surface of thefilter member 31b. Thefilter contact member 53 is made of a soft material, such as a brush formed by binding a plurality of hairs, or cloth. When thefilter 31 is rotated, the softfilter contact member 53 is deformed to conform to the outer circumferential surface of thefilter member 31b. As a result of this, the softfilter contact member 53 makes it possible to remove the dust adhering to the outer circumferential surface of thefilter member 31b without damaging thefilter member 31b. - Particularly, when the brush is used as the
filter contact member 53, hair ends of the brush get into the meshes of thefilter member 31b. Thus, the use of the brush is desirable in the point that the dust adhering to thefilter member 31b can be securely removed. - As shown in
FIGS. 2 and3 , the dust-collection case 71 is detachably attached from above to the casemain body 12a of the dust-separation case 12. The dust-collection case 71 is provided with anupper case 72, andside case 73. Theupper case 72 is placed on the casemain body 12a to cover the top surface of the casemain body 12a. Theupper case 72 includes ahandle 71a to be gripped by a hand when the dust-collection case 71 is detached from the dust-separation case 12. - The
side case 73 downwardly extends from one end of theupper case 72 to cover thesecond sidewall 25 of the casemain body 12a from the lateral direction. Theside case 73 includes aside cover 73b. The side cover can be rotated between a closed position and open position around an upper end thereof serving as a hinge. At the closed position, theside cover 73b stands along theside case 73 to tightly cover up the inside of theside case 73. At the open position, theside cover 73b separates from theside case 73 so that the dust collected in theside case 73 can be disposed of. - As shown in
FIG. 3 , theupper case 72 includes alower wall 72a facing the top surface of the casemain body 12a. Adust inlet 74 is formed in thelower wall 72a. Thedust inlet 74 is positioned at an end part of theupper case 72 on the opposite side of theside case 73. Thedust inlet 74 coincides with thedust outlet 19 of the casemain body 12a when the dust-collection case 71 is attached to the casemain body 12a of the dust-separation case 12. A connection part between thedust outlet 19 anddust inlet 74 is sealed by the sealingmember 21. - As shown in
FIG. 7 , ahook 75 andconvex part 76 are formed integral with thelower wall 72a of theupper case 72. Thehook 75 downwardly protrudes from thelower wall 72a. Likewise, theconvex part 76 has a plate-like shape downwardly protruding from thelower wall 72a, and is adjacent to thehook 75. - As shown in
FIG. 3 , theside case 73 includes aninner sidewall 73a facing thesecond sidewall 25 of the casemain body 12a. Aventilation hole 77 is formed in theinner sidewall 73a. Theventilation hole 77 is covered with a net-like filter 78. Theventilation hole 77 coincides with the vent opening 26 of thesecond sidewall 25 when the dust-collection case 71 is attached to the casemain body 12a of the dust-separation case 12. A connection part between theventilation hole 77 and ventopening 26 is sealed by the sealingmember 27. - The retention means 61 is used to retain the state where the dust-
collection case 71 is attached to the dust-separation case 12, and is incorporated in an upper part of the casemain body 12a. As shown inFIGS. 2 and7 , the retention means 61 includes ahook receiver 62. Thehook receiver 62 upwardly protrudes from the top surface of the casemain body 12a. Thehook receiver 62 can be moved in the front-back direction of the casemain body 12a between an engagement position and engagement release position as indicated by arrows inFIG. 7 . At the engagement position, thehook receiver 62 is engaged with thehook 75 of the dust-collection case 71. At the engagement release position, thehook receiver 62 separates from thehook 75. Thehook receiver 62 is pressed in the forward direction of the casemain body 12a by a spring (not shown) to be held at the engagement position. - The release means 65 is used to separate the dust-
collection case 71 from the dust-separation case 12, and is incorporated at the top part of the casemain body 12a. As shown inFIGS. 2 and7 , the release means 65 is provided with aslide plate 65a. Theslide plate 65a is supported at the top part of the casemain body 12a to be linearly slidable in the front-back direction of the casemain body 12a. The slide range of theslide plate 65a is specified by a regulation section (not shown). - A front end of the
slide plate 65a forwardly protrudes from the front wall of the casemain body 12a directly above theairflow inlet 13. A rear end of theslide plate 65a is in contact with the front end of thehook receiver 62 in order not to disturb the engagement of thehook 75 with thehook receiver 62, or release of the engagement. As a result of this, theslide plate 65a is forwardly pressed at all times by the spring possessed by the retention means 61. - As shown in
FIG. 1 , anoperation piece 66 is rotatably supported on the front end wall of the cleanermain body 2. Theoperation piece 66 is an example of an operation part for artificially operating the release means 65. Theoperation piece 66 is positioned directly above the dust-suction port 5, and is in contact with the front end of theslide plate 65a. When theoperation piece 66 is pressed by a fingertip of a hand, theslide plate 65a is slid toward thehook receiver 62 in the rear against the impelling force of the spring. As a result of this, thehook receiver 62 is forcibly moved from the engagement position to the engagement release position, and the engagement of thehook 75 with thehook receiver 62 is released. - As shown in
FIG. 2 , the casemain body 12a is provided with aguide part 67. Theguide part 67 upwardly protrudes toward the upper part of the casemain body 12a. Agroove 67a is formed in theguide part 67. Thegroove 67a is used to receive theconvex part 76 of the dust-collection case 71 to be inserted therein from above, and is opened at the upper end face, and side face of theguide part 67. - Furthermore, a receiving plate and pop-up spring (both of them are not shown) are contained inside the
groove 67a. The receiving plate is used to receive a tip of theconvex part 76, and is supported by theguide part 67 in such a manner that the plate is ascendable/descendible along thegroove 67a. The pop-up spring upwardly pushes the receiving plate at all times. - The dust-
collection case 71 can be attached to the dust-separation case 12 by the following procedure. First, theupper case 72 of the dust-collection case 71 is opposed to the casemain body 12a from above, and the tip of theconvex part 76 of theupper case 72, and the upper end of thegroove 67a of theguide part 67 are aligned with each other. - In this state, the dust-
collection case 71 is lowered toward the casemain body 12a, and theconvex part 76 is inserted in thegroove 67a. Thedust inlet 74 of the dust-collection case 71 is connected to thedust outlet 19 of the casemain body 12a concomitantly with the lowering of the dust-collection case 71, and theventilation hole 77 of the dust-collection case 71 is further connected to the vent opening 26 of the casemain body 12a. Furthermore, thehook 75 of the dust-collection case 71 is engaged with thehook receiver 62. By this engagement, the dust-collection case 71 is held at the predetermined position on the top surface of the casemain body 12a. - When the dust-
collection case 71 is lowered toward the casemain body 12a, the tip of theconvex part 76 hits against the receiving plate inside thegroove 67a. As a result of this, the receiving plate is depressed against the impelling force of the pop-up spring. At the same time, thelower wall 72a of theupper case 72 of the dust-collection case 71 hits against thehead 42a of the ascent/descent rod 42 protruding from the casemain body 12a. As a result of this, the ascent/descent rod 42 is depressed against the impelling force of thecompression coil spring 43. - Accordingly, in the state where the dust-
collection case 71 is held by the dust-separation case 12 through thehook 75 andhook receiver 62, the dust-collection case 71 is upwardly pushed by the pop-up spring andcompression coil spring 43. As a result of this, in the state where thehook 75 of the dust-collection case 71 is engaged with thehook receiver 62, thehook 75 is pushed at all times in the direction in which the engagement of thehook 75 with thehook receiver 62 is maintained. - On the other hand, in order to detach the dust-
collection case 71 from the dust-separation case 12, theoperation piece 66 of the cleanermain body 2 is pressed by the fingertip of the hand. By this pressing, theslide plate 65a is slid toward thehook receiver 62, and thehook receiver 62 is moved from the engagement position toward the engagement release position. As a result of this, thehook receiver 62 separates from thehook 75, and the attachment of the dust-collection case 71 to the dust-separation case 12 is released. - When the
hook receiver 62 is disengaged from thehook 75, the dust-collection case 71 is pushed up by the pop-up spring, andcompression coil spring 43, and pops up above the dust-separation case 12. As a result of this, the worker lifts up the dust-collection case 71 by gripping thehandle 71a thereof by his or her hand, whereby the dust-collection case 71 can be detached from the dust-separation case 12. - Next, an operation of the electric vacuum cleaner 1 will be described below.
- When the motor-driven blower 6 starts the operation thereof, air inside the dust-
separation case 12 is drawn through thepleated filter 69, and the pressure inside thefirst vent chamber 22, andsecond vent chamber 23 becomes the negative pressure. As a result of this, for example, dust on the floor to be cleaned is drawn from the suction head together with the air. The air containing dust is drawn into theseparation chamber 15 from theinlet 20 after passing through the dust-suction port 5,airflow inlet 13, andfirst vent chamber 22. - The air that has been drawn into the
separation chamber 15 flows to whirl along thecylindrical guide wall 17. As a result of this, centrifugal force is applied to the dust contained in the air. Consequently, coarse dust with large mass is attracted to theguide wall 17, and moves along the inner circumferential surface of theguide wall 17 to thedust outlet 19. The dust with large mass flows into theupper case 72 of the dust-collection case 71 together with the air from thedust outlet 19 through thedust inlet 74. - On the other hand, fine dust and part of the air inside the
separation chamber 15 are drawn into thesecond vent chamber 23 through thebase part 31c of thefilter frame 31a after passing through thefilter member 31b at the central part of theseparation chamber 15. As a result of this, the dust with large mass is removed inside theseparation chamber 15 from the air. - The air containing the dust with large mass that has flowed into the
upper case 72 of the dust-collection case 71 reaches theside case 73 serving as a dust collection part. Furthermore, the air inside theside case 73 is drawn into thesecond vent chamber 23 through the net-like filter 78 from thevent opening 26, and joins, inside thesecond vent chamber 23, the air that has passed through thefilter member 31b. The dust with large mass that has been guided to the inside of theside case 73 is captured by the net-like filter 78, and stays inside theside case 73. Accordingly, the air from which the dust with large mass has already been removed is drawn into thesecond vent chamber 23 of the dust-separation case 12 from the dust-collection case 71. - The air passing through the
filter 31 that has been drawn into thesecond vent chamber 23, and the air that has been drawn into thesecond vent chamber 23 via theside case 73 join each other inside thesecond vent chamber 23, and are drawn into thefilter case 12b through theairflow outlet 14. Furthermore, the air drawn into thefilter case 12b passes through thepleated filter 69. As a result of this, fine dust that has passed through thefilter 31, and dust-collection case 71 is captured by thepleated filter 69. - The air filtered by the
pleated filter 69 is drawn into thesuction opening 6a of the motor-driven blower 6 from the outlet of thefilter case 12b. The air drawn into thesuction opening 6a passes through the inside of the motor-driven blower 6, and is then discharged from the exhaust port opened at the rear end part of the cleanermain body 2 to the outside of the electric vacuum cleaner 1. - In the case where the current input to the motor-driven blower 6 is set low, and the operation mode of the electric vacuum cleaner 1 is 'low', the flow rate of the air passing through the
separation chamber 15 is low. Accordingly, dust adheres to the outer circumferential surface of thefilter member 31b of thefilter 31 in some cases. In such a case, when the operation mode of the electric vacuum cleaner 1 is switched from 'low' to 'high', and the current input to the motor-driven blower 6 is made higher, the negative pressure acting on theseparation chamber 15 is enhanced, and the flow rate of the air passing through theseparation chamber 15 becomes correspondingly higher. - As a result of this, the dust adhering to the outer circumferential surface of the
filter member 31b is blown off by the pressure of the air passing through theseparation chamber 15, and is guided to the dust-collection case 71 from thedust outlet 19. However, such a dust removal function is deficient in certainty, and hence there is the possibility of the dust adhering to the outer circumferential surface of thefilter member 31b growing with an elapse of operating time of the electric vacuum cleaner 1. - Furthermore, when the inside of the dust-
collection case 71 is filled with dust, the dust collected in the dust-collection case 71 act as resistance, and the flow of the air inside the dust-collection case 71 is disturbed. This reduces the amount of air to be drawn from the dust-collection case 71 into thesecond vent chamber 23. The amount of air drawn from theseparation chamber 15 into thesecond vent chamber 23 through thefilter 31 is increased concomitantly with this. As a result of this, it is undeniable that dust increasingly becomes liable to adhere to the outer circumferential surface of thefilter member 31b of thefilter 31, to thereby clog thefilter member 31b. Accordingly, the amount of air drawn into the motor-driven blower 6 is reduced, and hence the display device for notifying the clogging is operated in some cases. - When the display device is operated, the worker using the electric vacuum cleaner 1 opens the
top cover 4 to expose the dust-separation unit 11. Then, the worker detaches the dust-collection case 71 from the dust-separation case 12, and opens theside cover 73b to thereby carry out the work for throwing away the dust inside the dust-collection case 71. - After throwing away the dust inside the dust-
collection case 71, the worker carries out the work for attaching the dust-collection case 71 to the dust-separation case 12. According to this embodiment, at the time of the work for detaching the dust-collection case 71, and the work for attaching the dust-collection case 71 to be necessarily carried out when the dust is thrown away, it is possible to automatically remove the dust that has adhered to thefilter member 31b by using the first andsecond cleaning tools - More specifically, when the
operation piece 66 of the cleanermain body 2 is pushed by the fingertip of the hand, and theslide plate 65a is slid toward thehook receiver 62, thehook receiver 62 is disengaged from thehook 75. As a result of this, the attachment of the dust-collection case 71 to the dust-separation case 12 is released. The dust-collection case 71 receives the impelling force of the pop-up spring andcompression coil spring 43 concomitantly with this, and is shifted from the retained state shown inFIG. 5 to the lifted state shown inFIG. 6 . The two-dot chain lines inFIGS. 3 and4 each show the state where the dust-collection case 71 is pushed up from the dust-separation case 12. - When the dust-
collection case 71 is pushed up from the dust-separation case 12, the ascent/descent rod 42 linearly ascends as shown inFIG. 6 . The linear motion of the ascent/descent rod 42 is converted into rotational motion by the engagement of therack 45 andgear 44 with each other. This causes thefilter 31 together with thegear 44 to be rotated in the second direction. - In other words, the
filter 31, and first andsecond cleaning tools descent rod 42 for pushing up the dust-collection case 71. As a result of this, thefilter contact members 53 of the first andsecond cleaning tools filter member 31b while being in contact with the outer circumferential surface. Thus, the dust that has adhered to the outer circumferential surface of thefilter member 31b is removed by thefilter contact members 53. The removed dust is collected at the side surfaces of thefilter contact members 53. - On the other hand, when the dust-
collection case 71 is attached to the dust-separation case 12, the ascent/descent rod 42 is linearly pushed down by the dust-collection case 71. The linear motion of the ascent/descent rod 42 is converted into rotational motion by the engagement of therack 45 andgear 44 with each other, and is transmitted to thefilter 31. As a result of this, thefilter 31 is rotated in the first direction opposite to the direction at the time of detaching the dust-collection case 71. As a result of this, the outer circumferential surface of thefilter member 31b is cleaned by thefilter contact members 53 of the first andsecond cleaning tools - As described above, it is possible to automatically remove the dust that has adhered to the outer circumferential surface of the
filter member 31b concomitantly with the action for detaching/attaching the dust-collection case 71 from/to the dust-separation case 12. - The dust removed from the outer circumferential surface of the
filter member 31b, and collected at the side surfaces of thefilter contact members 53 falls from the outer circumferential surface of thefilter member 31b to the bottom of theseparation chamber 13 as lumps. Further, even when the dust removed from thefilter member 31b does not fall from thefilter member 31b, the dust is collected at the side surfaces of thefilter contact members 53, and hence the dust is kept in a state where the dust is subject to the pressure of the air passing through theseparation chamber 15. - When the motor-driven blower 6 restarts the operation thereof after the dust-
collection case 71 is attached to the dust-separation case 12, the dust that has fallen from thefilter member 31b to the bottom of theseparation chamber 15, or the dust that has been collected at the side surfaces of thefilter contact members 53 is carried away from thedust outlet 19 to the dust-collection case 71 by taking a ride on the flow of air passing through theseparation chamber 15. - According to this embodiment, the
filter frame 31a to which thefilter member 31b is fixed is formed into a conic shape in which the diameter thereof becomes smaller from thefirst sidewall 16 toward thecover 18. As a result of this, the outer circumferential surface of thefilter member 31b is inclined with respect to the axial line of thefilter frame 31a. Accordingly, when thefilter contact members 53 have removed the dust on the outer circumferential surface of thefilter member 31b, it becomes easy for the removed dust to move owing to the inclination of the outer circumferential surface of thefilter member 31b. - Particularly, at the upper part of the
filter member 31b, the removed dust becomes liable to collect at the distal end part of thefilter frame 31a with the small diameter. Accordingly, it becomes easy for the dust removed from the outer circumferential surface of thefilter member 31b to fall to the bottom of theseparation chamber 15 as lumps. - Moreover, the air flowing through the
first vent chamber 22 is drawn into theseparation chamber 15 from theinlet 20 opened in thefirst sidewall 16. Thus, the mainstream of the air passing through theseparation chamber 15, and flowing toward thedust outlet 19 passes through a part rather closer to thecover 18 than to thefirst sidewall 16 in a concentrated manner. The distal end part of thefilter frame 31a with the small diameter is adjacent to thecover 18, and hence it is possible to securely carry away the dust collected at the distal end part of thefilter frame 31a with the small diameter to the inside of the dust-collection case 71 by utilizing the flow of the air. - From the above description, according to the electric vacuum cleaner 1 of this embodiment, it is possible to automatically remove the dust that has adhered to the
filter 31 inside theseparation chamber 15 by utilizing the action for detaching/attaching the dust-collection case 71 from/to the dust-separation case 12. This makes the work for, after detaching the dust-separation unit 11 from the cleanermain body 2, detaching thecover 18 from the casemain body 12 to expose thefilter 31 inside theseparation chamber 15, and the work for putting a hand into the inside of theseparation chamber 15 from theopening part 17a to remove the dust adhering to the outer circumferential surface of thefilter member 31b by the hand unnecessary. Accordingly, it is possible to easily carry out the maintenance of thefilter 31 without requiring much time and labor in the cleaning work of thefilter 31. - According to this embodiment, when a brush is used as the
filter contact member 53, the dust removed from the outer circumferential surface of thefilter member 31b may possibly twist about the hairs of the brush in some cases. However, when the dust-collection case 71 is attached to the dust-separation case 12, thefilter 31 is rotated in the direction opposite to the direction in the case where the dust-collection case 71 is detached from the dust-separation case 12. Accordingly, the dust adhering to the hairs of the brush becomes more liable to come off the hairs concomitantly with the reversal of thefilter 31. - At the same time, the brush is directly exposed to the flow of air passing through the
separation chamber 15, and hence much of the dust adhering to the hairs of the brush is subjected to the pressure of the air passing through theseparation chamber 15 to be blown off. As a result of this, it is possible to prevent the dust from being left unremoved from the hairs of the brush, and prevent the dust adhering to the brush from growing. - The present invention is not particularly limited to the first embodiment, and can be variously modified and implemented within the scope not deviating from the gist of the invention.
-
FIGS. 8 and9 disclose a second embodiment of the present invention. The second embodiment differs from the first embodiment in the point that afilter 31 is cleaned by using onecleaning tool 51. The configurations of a dust-separation case 12 other than the above are identical with the first embodiment. Accordingly, in the second embodiment, constituent elements identical with those of the first embodiment are denoted by the identical reference symbols, and a description of them will be omitted. - As shown in
FIGS. 8 and9 , thecleaning tool 51 is positioned on the upper side of thefilter 31, and is adjacent to a secondopening edge part 20b of aninlet 20 opened to aseparation chamber 15. Afilter contact member 53 of thecleaning tool 51 is in contact with an outer circumferential surface of afilter member 31b from above thefilter 31. - Furthermore, in cleaning the outer circumferential surface of the
filter member 31b having a conic shape by using the onecleaning tool 51, it is desirable that the number of teeth of each of agear 44 andrack 45 be set so that thefilter 31 can be rotated at least one rotation. - According to the second embodiment, when a dust-
collection case 71 is detached from the dust-separation case 12, or when the dust-collection case 71 is attached to the dust-separation case 12, thefilter 31 is rotated in the circumferential direction. Accordingly, it is possible to remove dust adhering to the outer circumferential surface of thefilter member 31b by means of thefilter contact member 53. - As a result of this, it is possible to easily carry out the cleaning work of the
filter 31 by utilizing the detaching action, and attaching action of the dust-collection case 71. Accordingly, like the first embodiment, it is possible to omit the work for exposing thefilter 31 inside theseparation chamber 15, and manually removing the dust adhering to the outer circumferential surface of thefilter member 31b, thereby facilitating the maintenance of thefilter 31. - Furthermore, according to the above-mentioned configuration, the one
cleaning tool 51 is arranged adjacent to the secondopening edge part 20b of theinlet 20 opened to theseparation chamber 15, and hence it is possible to prevent thecleaning tool 51 from adversely affecting the dust separation function. - That is, the mainstream of the air passing through the
separation chamber 15 from theinlet 20 toward thedust outlet 19 flows along theguide wall 17 as if the mainstream detours thecleaning tool 51. Accordingly, although thecleaning tool 51 outwardly protrudes in the radial direction of thefilter 31, it is possible to prevent the flow of the air passing through theseparation chamber 15 from being disturbed by thecleaning tool 51. As a result of this, it becomes hard for the flow rate of the air passing through theseparation chamber 15 to lower, and hence it is possible to efficiently separate the dust contained in the air in theseparation chamber 15. - Furthermore, when the dust-
collection case 71 is detached or attached from or to the dust-separation case 12, thefilter 31 is rotated at least one rotation. Accordingly, it is possible to clean the outer circumferential surface of thefilter member 31b over the entire circumference thereof by means of the onecleaning tool 51 positioned in the vicinity of theinlet 20. -
FIG. 10 discloses a third embodiment of the present invention. - The third embodiment differs from the first embodiment in the manner of attaching first and
second cleaning tools main body 12a. The configurations of a dust-separation case 12 other than the above are identical with the first embodiment. Accordingly, in the third embodiment, constituent elements identical with those of the first embodiment are denoted by the identical reference symbols, and a description of them will be omitted. - As shown in
FIG. 10 , abase 52 of each of the first andsecond cleaning tools first sidewall 16 of the casemain body 12a through ahinge 81. Accordingly, each of the first andsecond cleaning tools filter contact member 53 is in contact with an outer circumferential surface of afilter member 31b, and second position at which thefilter contact member 53 separates from the outer circumferential surface of thefilter member 31b. - Furthermore, the
hinge 81 includes a spring not shown. The spring impels each of the first andsecond cleaning tools filter contact member 53 is pressed against the outer circumferential surface of thefilter member 31b by appropriate elastic force. It is desirable that the force of pressing thefilter contact member 53 against the outer circumferential surface of thefilter member 31b be of such magnitude as not to give excessive resistance to the rotation of thefilter 31. - In the third embodiment configured as described above too, the
filter 31 is rotated in accordance with the detaching action of the dust-collection case 71, and attaching action of the dust-collection case 71. Thus, it is possible to easily carry out the cleaning work of thefilter 31 by utilizing the detaching action, and attaching action of the dust-collection case 71. - Accordingly, like the first embodiment, it is possible to omit the work for exposing the
filter 31 inside aseparation chamber 15, and manually removing the dust adhering to the outer circumferential surface of thefilter member 31b, thereby facilitating the maintenance of thefilter 31. - Furthermore, each of the first and
second cleaning tools cleaning tool filter member 31b. As a result of this, even if, for example, hard dust is interposed between the outer circumferential surface of thefilter member 31b andfilter contact member 53, the cleaning work of thefilter 31 is not adversely affected. - That is, in the process in which the
filter 31 is rotated in accordance with the detaching action of the dust-collection case 71, when the hard dust that has adhered to the outer circumferential surface of thefilter member 31b collides against thefilter contact member 53, thefilter contact member 53 is pushed by the dust. As a result of this, each of the first andsecond cleaning tools hinge 81. In other words, thefilter contact member 53 separates from the outer circumferential surface of thefilter member 31b to avoid the hard dust. - Accordingly, the hard dust is never caught between the
filter contact member 53 and outer circumferential surface of thefilter member 31b. Thus, it is possible to continue the rotation of thefilter 31, and prevent thefilter member 31b from being damaged by the hard dust. - Furthermore, after passing the
filter contact member 53 concomitantly with the rotation of thefilter 31, the hard dust falls from thefilter member 31b. Accordingly, the hard dust is never caught again between thefilter contact member 53 and outer circumferential surface of thefilter member 31b. - At the same time, when the hard dust has passed the
filter contact member 53, each of the first andsecond cleaning tools filter 31. - In the third embodiment, the
filter frame 31a to which thefilter member 31b is fixed, and thebase part 31c may be separably coupled to each other. - According to this configuration, it is possible to take out the
filter frame 31a to which thefilter member 31b is fixed from theseparation chamber 15 by manually rotating each of the first andsecond cleaning tools filter frame 31a andfilter member 31b with water, or repair them, thereby improving the workability in the maintenance of thefilter 31. - In each of the first to third embodiments, the cleaning tool and filter member are relatively moved by rotating the filter in accordance with the detaching action and attaching action of the dust-collection case. However, the present invention is not particularly limited to this. For example, the filter may be fixed to the first sidewall, and the cleaning tool may be rotated in accordance with the detaching action and attaching action of the dust-collection case. In this manner too, the filter and the cleaning tool are relatively rotated, and hence it is possible to remove the dust adhering to the filter by means of the cleaning tool.
- Furthermore, the filter frame to which the filter member is to be fixed is not limited to the conic shape, and may be cylindrical.
- Moreover, in the first embodiment, the dust-collection case is upwardly pushed by the pop-up spring included in the retention means, and the compression coil spring included in the filter drive mechanism. However, for example, the pop-up spring may be disused, and the dust-collection case may be pushed up by using only the compression coil spring.
- According to the present invention, in an electric vacuum cleaner for separating dust contained in air by utilizing centrifugal force generated in a separation chamber, it is possible to easily remove the dust adhering to a filter in the separation chamber, and easily carry out the maintenance of the filter.
Claims (14)
- An electric vacuum cleaner (1) comprising:a cleaner main body (2) including a dust-suction port (5);a motor-driven blower (6) contained in the cleaner main body (2), for drawing therein air from the dust-suction port (5);a dust-separation case (12) contained in the cleaner main body (2), and including a separation chamber (15) for separating dust contained in the air drawn from the dust suction port (5) from the air by means of centrifugal force, and vent chamber (22), (23) positioned on the downstream side of the separation chamber (15) in the flow direction of the air;a dust-collection case (71) to be detachably attached to the dust-separation case (12), for collecting the dust separated in the separation chamber (15);a filter (31) provided with air permeability, and provided in the dust-separation case (12) to make the separation chamber (15) and vent chamber (22), (23) communicate with each other;cleaning means for removing dust adhering to the filter (31) by being in contact with the filter (31) in the separation chamber (15); characterized by;drive means (41) for relatively rotating the filter (31) and cleaning means in synchronization with an action for detaching/attaching the dust-collection case (71) from/to the dust-separation case (12).
- The electric vacuum cleaner (1) of claim 1, characterized by further comprising:retention means (61) provided in the dust-separation case (12), for retaining the attachment of the dust-collection case (71) to the dust-separation case by being engaged with the dust-collection case (71);release means (65) for releasing the engagement of the retention means (61) with the dust-collection case (71); andimpelling means for impelling the dust-collection case (71) in a direction in which the dust-collection case (71) is separated from the dust-separation case (12).
- The electric vacuum cleaner (1) of claim 2, characterized in that the cleaner main body (2) includes an operation part for artificially operating the release means (65).
- The electric vacuum cleaner (1) of claim 1, characterized in that the filter (31) has a hollow cylindrical shape protruding inside the separation chamber (15), and the cleaning means includes at least one cleaning tool in contact with an outer circumferential surface of the filter (31).
- The electric vacuum cleaner (1) of claim 1 characterized in that the filter (31) is rotatably supported in the dust-separation case (12),
the drive means (41) rotates the filter (31) in synchronization with an action for detaching/attaching the dust-collection case (71) from/to the dust-separation case (12); and
the cleaning means is in contact with the filter (31) in the separation chamber (15), for removing dust adhering to the filter (31) when the filter (31) is rotated. - The electric vacuum cleaner (1) of claim 5, characterized in that the filter (31) is rotated in a first direction when the dust-collection case (71) is detached from the dust separation case (12), and is rotated in a second direction opposite to the first direction when the dust-collection case (71) is attached to the dust-separation case (12).
- The electric vacuum cleaner (1) of claim 6, characterized in that the drive means (41) is provided with;(a) a gear (44) which rotates together with the filter (31), and(b) a rod (42) which is supported by the dust-separation case (12), carries out linear motion in accordance with the detaching action and attaching action of the dust-collection case (71), and includes a rack (45) engaged with the gear (44).
- The electric vacuum cleaner (1) of claim 7, characterized by further comprising:retention means (61) provided in the dust-separation case (12), for retaining the attachment of the dust-collection case (71) to the dust-separation case (12) by being engaged with the dust-collection case (71);release means (65) for releasing the engagement of the retention means (61) with the dust-collection case (71); andimpelling means for impelling the dust-collection case (71) in a direction in which the dust-collection case (71) is separated from the dust-separation case (12).
- The electric vacuum cleaner (1) of claim 5, characterized in that the filter (31) has a hollow cylindrical shape protruding inside the separation chamber (15), the cleaning means includes a pair of cleaning tools (51 a), (51 b) in contact with an outer circumferential surface of the filter (31), the cleaning tools extend in an axial direction of the filter (31) at positions opposed to each other in a radial direction of the filter (31), and each of the cleaning tools (51 a), (51 b) includes an edge part having an acute shape a width of which becomes smaller toward the outside in the radial direction of the filter (31).
- The electric vacuum cleaner (1) of claim 9, characterized in that the dust separation case (12) includes an inlet (20) opened to the separation chamber (15), the inlet (20) includes an opening edge part (20b) positioned at an upstream end in a flow direction of air flowing into the separation chamber (15), and one of the cleaning tools (51 a)is positioned in the vicinity of the opening edge part (20b).
- The electric vacuum cleaner (1) of claim 9, characterized in that the cleaning tool (51 a), (51 b) is supported by the dust separation case (12) in such a manner that the cleaning tool (51 a), (51 b) is rotatable in a direction in which the cleaning tool (51 a), (51 b) is away from the outer circumferential surface of the filter (31).
- The electric vacuum cleaner (1) of claim 5, characterized in that the filter (31) has a hollow cylindrical shape protruding inside the separation chamber (15), the cleaning means includes a single cleaning tool (51) in contact with an outer circumferential surface of the filter (31), and the cleaning tool (51) extends in an axial direction of the filter (31), and includes an edge part having an acute shape a width of which becomes smaller toward the outside in the radial direction of the filter (31).
- The electric vacuum cleaner (1) of claim 12, characterized in that the dust separation case (12) includes an inlet (20) opened to the separation chamber (15), the inlet (20) includes an opening edge part (20b) positioned at an upstream end in a flow direction of air flowing into the separation chamber (15), and the cleaning tools (51) is positioned in the vicinity of the opening edge part (20b).
- The electric vacuum cleaner (1) of claim 12, characterized in that the cleaning tool (51) is rotated at least one rotation in a circumferential direction of the filter (31).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007335260 | 2007-12-26 | ||
PCT/JP2008/073462 WO2009081946A1 (en) | 2007-12-26 | 2008-12-24 | Electric cleaner |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2225993A1 EP2225993A1 (en) | 2010-09-08 |
EP2225993A4 EP2225993A4 (en) | 2014-06-11 |
EP2225993B1 true EP2225993B1 (en) | 2016-02-24 |
Family
ID=40801246
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08864123.8A Not-in-force EP2225993B1 (en) | 2007-12-26 | 2008-12-24 | Electric cleaner |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2225993B1 (en) |
JP (1) | JP5197627B2 (en) |
KR (1) | KR101164335B1 (en) |
RU (1) | RU2433779C1 (en) |
WO (1) | WO2009081946A1 (en) |
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US10952578B2 (en) | 2018-07-20 | 2021-03-23 | Sharkninja Operating Llc | Robotic cleaner debris removal docking station |
US11013378B2 (en) | 2018-04-20 | 2021-05-25 | Omachon Intellectual Property Inc. | Surface cleaning apparatus |
US11445873B2 (en) | 2014-12-17 | 2022-09-20 | Omachron Intellectual Property Inc. | Hand carryable surface cleaning apparatus |
US11445874B2 (en) | 2014-12-17 | 2022-09-20 | Omachron Intellectual Property Inc. | Hand carryable surface cleaning apparatus |
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CN102772170B (en) * | 2011-05-09 | 2016-01-20 | 乐金电子(天津)电器有限公司 | The syndeton of cyclone separator and filter cartridge |
DE102012207353A1 (en) * | 2012-05-03 | 2013-11-07 | BSH Bosch und Siemens Hausgeräte GmbH | Staubabscheideeinheit with a Siebabreinigung |
KR101245672B1 (en) * | 2012-06-05 | 2013-03-20 | 이춘우 | Electric vacuum cleaner |
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DE102013005306A1 (en) * | 2013-03-25 | 2014-09-25 | PROAIR GmbH Gerätebau | Separator, separator with such a separator and vacuum cleaner, especially wet vacuum, with such a separator or such a separator |
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- 2008-12-24 RU RU2010112406/12A patent/RU2433779C1/en not_active IP Right Cessation
- 2008-12-24 EP EP08864123.8A patent/EP2225993B1/en not_active Not-in-force
- 2008-12-24 WO PCT/JP2008/073462 patent/WO2009081946A1/en active Application Filing
- 2008-12-24 KR KR1020107006921A patent/KR101164335B1/en active IP Right Grant
- 2008-12-24 JP JP2009547114A patent/JP5197627B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
KR101164335B1 (en) | 2012-07-09 |
JPWO2009081946A1 (en) | 2011-05-06 |
EP2225993A4 (en) | 2014-06-11 |
RU2433779C1 (en) | 2011-11-20 |
WO2009081946A1 (en) | 2009-07-02 |
KR20100063754A (en) | 2010-06-11 |
JP5197627B2 (en) | 2013-05-15 |
EP2225993A1 (en) | 2010-09-08 |
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